LAUNCH TECH USA INC. Installation, Operation & Maintenance
Contents
1. 50 r c Tu 107 Part numbers with an are for the TLT211 AS Model 1 49 421 w 55 Part Number Part Number Updated Part Description 201024604 201024604 Column for TLT210 AS Power Unit Side 201024785 Column for TLT210 AS Idler 1 201624622 201024622 Column for TLT211 AS Idler 201624620 201024620 Column for TLT211 AS Power Unit Side 201014670 201014670 Column extension 201024624 201024624 Column extension for TLT211 AS 201024608 201024608 Power unit bracket 6 103010432 103010432 screw 5 12 103040132 103040132 Flat washer 201013268 103203019 Lateral positioning plate 103020188 Bot 5 0 Connection bracket T 103020164 Bolt M12x35 Spring washer 103040110 103040110 Flat washer 103030129 Nut M12 103040123 Flat washer 10 Spring sealer GB T93 1987 11 103020207 Bolt M10x20 201011740 201011740 Connection bracket II 201011154 201011154 Heinforcement plate 103020100 103020100 Bolt M8X25 103040134 103040134 Flat washer 8 103040141 103040141 Spring washer 8 1030201 71 103020171 Bolt M6x12 201024606 201024606 Cable guide block 103020163 103020163 Bolt M6X25 201021179 201021179 Outer overhead beam bracket 201624629 201024629 Overhead Beam forthe TLT211 A 201020809 201020809 Inner overhead beam bracket Sheave Spacer Power Side 8mm Bush SF Z 2520 z heave Elastic ring 25 GB T894 1 1987 shafi2. FOR SCISSOR LIFTS STORED ENERGY VERIFY THAT THE LIFT IS IF APPLICABLE CONTACTING THE MECHANICAL LOCKS HYDRAULIC PRESSURE 3000 5000 PSI ADDITIONAL SUPPORT WITH SUPPLEMENTARY JACK STANDS BLOCK AT THE SLIDERS AND A COME ALONG SECURED BETWEEN THE SCISSORS FOR 4 POST LIFTS ADDITIONAL SUPPORT WITH SUPPLEMENTARY JACK STANDS RESTING ON THE SUPPLEMENTARY JACK STANDS BLOCKS ARE SECURLY PLACED COME ALONG IS SECURED BETWEEN THE SCISSORS 47 ELECTRICAL 240VOLTS PNEUMATIC UPTO 160PSI AT THE LIFT PRESS THE EMERGENCY STOP BUTTON COMPLETELY TO DE ENERGIZE THE CONTROL BUTTONS IF APPLICABLE AT THE DISCONNECT PLANEL PLACE THE DISCONNECT HANDLE IN OFF POSITION ATTACH A MULTIPLE LOCUOUT DEVICE LOCK AND TAG DANGER LINE SIDE OF DISCONNECT REMAINS ENERGIZED SLOWLY CLOSE LOCKOUT VALVE TO RELEASE AIR PRESSURE GRADUALLY ATTACH MULTIPLE LOCKOUT DEVICE LOCK AND TAG DANGER LINE SIDE OF DISCONNECT REMAINS PRESSURIZED ATEMPT TO RESTART THE SYSTEM THE SYSTEM MUST NOT START VISUALLY VERIFY OPEN DISCONNECTS AND LOCKING DEVICE INSTALLED VERIFY THE VALVE IS CLOSED AND LOCKOUT DEVICE IS PROPERLY ATTACHED OPERATE THE PNEUMATIC SYSTEM TO ENSURE THE SYSTEM IS DE ENERGIZED IT MAY BE NECESSARY TO BLEED THE SYSTEM OF REMAINING COMPRESSED AIR THIS CAN BE PERFORMED AT THE BASE OF THE WATER SEPARATOR BOWL RETURNING TO SERVICE Check the lift and the immediate area arou
3. 201011258 201011258 Spacer 103200967 103200967 ymmetric shaft 103020126 103020126 Bolt 12 25 56 Shuto Shutoff Bar for the TLT211 A8 Sleeve inner holeb22 L 1 8M 38 10210026 Limit switch TS 10 Limit switchSP 1403 14 Switch bracket Switch shafi 103030018 Nut M5 Coler pin 3725 6897 sal 103260260 103260341 Cable assembly NENNEN 103260341 103260341 Use this after August 2013 103020117 103020117 Anchor bolt M19 140 201014674 201025080 Column long hood at three way fitting 201025177 TLT210 AS Idler column bottom hood 201014675 201025081 Column long hood 201014676 201025082 Column short hood 201014685 103202748 Shaft for Hose hood 101 M 4509 0200 Bucher Power Unit AC 10AH RV21 SPX Power Unit 104120132 104120132 Power unit hose L 880 Adjustable right angle fitting Overhead beam hose L 5370 Hose ow control fitting assembly 103100327 403100327 Use this after August 2013 Flow control fitting assembly ow control fitting tor the 11 5 Use this after August 2013 Flow control fitting for the 10300328 103100328 TLT211 AS Cylinder 97075 Ter catum hose 21750 gt 104120160 TLT211 AS Idler column hose L 4130 AS high setting nose AS 50 03 201024611 201024611 Carriage 201021093 TLT211 AS Carriage 104990132 104990132 Slide block strengthen nylon 57 202 104990132 104990132 Slide block strengthen nylon 104990135 TLT2
4. 4 One outer wire broken at the point of contact with the core of the rope which has worked its way out of the rope structure and protrudes or loops out from the 6 Wear or scraping of one third of the original diameter of outside individual wires 7 Excessive stretch It is normal for new cable to require adjustment during break in after which small periodic adjustments may be required However if a cable that has been in service for 6 months should suddenly require frequent adjustments dia incWHRE ROPE INSPECTION distewi witectupe cishtesclordyeatantaanageolWipe cables with rag to detect hard to see small broken or frayed cable strands See chapter 9 2 Fig 75 and ANSI ALI ALOIM standard 42 WIRE ROPE LUBRICATION Lubricate wire ropes with lift in both lowered and raised position by spraying them with wire rope lubricant i e 2001 MONOLEC and wiping the cable down WIRE ROPE ADJUSTMENT Adjust cables if lifting is uneven or lift is not level See chapter 7 15 3 Never make adjustments with weight on lift If running out of adjustment threads cables need to be replaced Do not add washers or other spacers to re use previously used adjustment threads Wire rope tension adjustment should be performed when installing the lift and every three months 43 MAINTENANCE SCHEDULE Maintenance and Training Performed 44 TROUBLESHOOTING GUIDE PROBLEM REASON SOLUTION Power Unit Motor not Bad Fuse
5. Figure 21 SYMETRIC OVERHEAD BEAM INSTALLATION Lift the overhead beam to the level of the column tops and use the fasteners to attach it to the upper columns and the transitional brackets If you are installing for a Symmetric configuration the column mounting bolts must be aligned as show below IMPORTANT HAND TIGHTEN THE BOLTS ONLY AT THIS TIME The drawing below outlines where the overhead beam bolt positions are used on the transitional brackets Column face drive side Figure 6 When installing the overhead beam ensure the microswitch support _ Itis the U shaped bracket welded to the bottom of the overhead beam is adjacent to the power side column location This will allow you to route the microswitch cord through the end of the overhead beam and down the outside of the power unit column Note Since the idler column is not secured to the floor by the bolts at this stage be careful to not move the idle column as it is not anchored to the floor SLAVE SIDE COLUMN INSTALLATON Measure the distance between the top and bottom of each column to insure the columns are parallel to each other Finish leveling anchor bolt drilling shimming if needed and the anchor bolt installation of the slave side column at this time as instructed above for the power unit column After the slave side column has been installed proceed back to the overhead beam section and tighten all connection bolts and nuts of the overhead beam and
6. Hand tighten all anchor bolts Check that the column is level front to rear and side to side Adjust shims as required Torque all anchor bolts to 125 ft Ibs continually checking that the column is level as you proceed USE ONLY A TORQUE WRENCH TO TIGHTEN THE ANCHOR BOLTS DO NOT USE AN IMPACT GUN TO INSTALL OR TIGHTEN THE ANCHOR BOLTS If anchor bolts do not tighten to 125 ft Ibs OR project more than 2 74 above the concrete surface due to floor slope the concrete should be replaced by an appropriate concrete pad Consult Product Manufacturer Supplier for further details At this time the slave column should be raised into position and aligned with chalk marks on the floor DO NOT ANCHOR THE SLAVE COLUMN AT THIS TIME Use caution to not move the slave column as is may tip over INSTALLING THE OVERHEAD BEAM After positioning the slave column at the designated chalk location assemble the overhead beam on the shop floor to either the narrow or widest lift width hole positions as determined by the chalk line measurements See the photo below for illustration While the overhead beam is still on the shop floor install the provided 4 pulleys sheaves Two 2 pulleys on each side of the overhead beam using the parts shown below Note Asymmetric installation rotated column position as shown in figure 5 requires the pulleys to be installed offset to each other using two 2 axles and related parts Symmetric installation as s
7. 103050090 103050090 Retaining ring 45 Long extension tube optional 201014691 103203209 Short extension tube optional Posting piae 235 201011741 103203213 Asymmetric adjustable bushing for asymmetric installation m 201011742 201011742 Adjustable bushing for narrow style installation 104090074 104090074 Lock release mechanism hood 201012086 103203057 Lock release plate 201020584 103203056 Cam Power side 103201450 103201450 Torsion spring 405 103201451 103201451 Torsion spring II 103201455 103201455 Lock release plate shaft 202010074 103203055 Lock Release roller 103201454 103201454 Lock release latch 103260186 103260186 Latch cover BM10x50 black 201011156 103203061 Adjustment washer 104130210 104130210 Small rubber pad 103050021 103050021 Retaining ring 9 103060333 Pin 6 40 T able Clamp able F1 4 L 8901 able o1 6mm L 8300mm 10901975 Cable Sap 103050025 103050025 Retaining ring 20 103010393 103010393 Screw M8 12 103040134 103040134 Washer 8 104090073 104090073 Idler lock release mechanism hood Revised March 2014 Installation Instructions 59
8. GIVEN THE CARRIER A CLEAR RECEIPT THE LIFT MANUFACTURER IS NOT RESPONSIBLE FOR ANY FREIGHT DAMAGE UNPACKING PROCEDURE Important Place the main structural components on wooden blocks so that the steel shipping frames can be removed Remove Power Unit Box Remove the plastic wrapping Remove the cross member and the actuator bar Remove the arms and parts boxes Unbolt the steel shipping frames Lay each tower on the floor with the carriage side up Check the installation area for obstructions Lights Heating Ducts Ceiling Floor Drains etc BAY LAYOUT IMPORTANT Always wear PPE Personal Protection Equipment when installing or servicing a vehicle lift Prepare the bay by selecting the location of the lift relative to the walls Clear the installation area of all packaging materials to avoid trip hazards Measure midpoint of door Midpoint of door Using measuring tape scribe two arcs equal distance from the midpoint The centerline of the lift occurs between the intersection of the arcs and the midpoint of the door Note Leave any additional room for any desired aisle or work area Recommended minimum clearance around lift is three feet 3 ft and above lift is four inches 4 Ensure clearance conforms to local Centerlirse Lift building and fire codes Figure 2 Measure the specified distance to draw a second chalk line at 90 for locating the lift towers Refer to Figure 3 and Figure 4
9. Use caution to avoid dust and other pollutants mixing with the hydraulic oil while filling the power unit by using a clean funnel and clean paper strainer After the power unit has been mounted install and connect the one remaining short hydraulic hose to the 90 degree elbow and connect to the T fitting For lifts that have an SPX brand power unit review the wiring diagram that is attached to the inside cover of the push button junction box 29 CONNECTING THE POWER SUPPLY 1 Acertified electrician must connect the 230Volt 1Ph power unit and the overhead Shutoff Switch to the electrical supply 2 Remove the sealed cover on the electrical junction box on the power unit and connect the wiring according to the wiring diagram See Figure 9 3 A power supply switch is required to be installed near the lift for rapidly disconnecting the electrical power supply during maintenance or in case of emergency Wiring Diagram TEE lt DELAY f ZLLT PITE MUST WITH ALL LOCAL ELECTRICAL CODES FOR SINGLE PHASE pm Ae D A Bab wi tue ie XXE FADD i s ms eir Li TER a sa 2 5 ws Gites armani LZ WAE c n 1 posom 0 Tht g a fiet Tana CTA LAAT SETH CONTA
10. and Figure 5 below for correct measurements The lift is centered between the door and the walls of the area Mark chalk lines at the exact position of each baseplate to show that when installing the columns each baseplate will be position properly All the dimensions are based on the external border of the base plate The lift layout is very important If not done properly problems may occur during the final assembly and operation Important Notice For narrow bay installation deduct 5 9 150 mm from the width layouts Figure 3 TLT210 AS or TLT210 XT Bay Layout HIGHEST SETTING 37B0mm 148 8 n LOWEST SETTING 3630mm 142 9in 34T mmi 1 36 Bin z 6nrmmi 104 7In 2 m n ks 1 Z Ar E ns t i 4 Es Wu Z amp T rmmi1 13 ln Deduct 150mm 5 9 in from the width dimensions for the narrow installation Figure 4 TLT210 A or TLT210 XT Bay Layout E 9 c ED m 5 m 5 n a tn tu L E E oum AN Wim id EU L3 1 37 8 ui 228mm B 9Bin s048mm 118 8In Deduct 150mm 5 9 from the width dimensions for the narrow installation Figure 5 TLT211 AS Bay Layout HIGHEST SETTING 3786mrn 139 1in LOWEST SETTING 3634mm C143 Tin 35numm 1
11. open containers of flammable liquids gasoline 10 Adequate ventilation should be provided when working on operating internal combustion engines 11 Keep hair loose clothing fingers and all parts of body away from moving parts 12 To reduce the risk of electric shock do not use on wet surfaces or expose to rain 13 Use only as described in this manual Use only manufacturer s recommended attachments 14 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses 15 Inspect lift daily Do not operate if it malfunctions or problems have been encountered 16 Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on the power side column Do not override the operating controls or the warranty will be void 17 Before driving vehicle between the towers position the arms to the drive through position to ensure unobstructed clearance Do not hit or run over arms as this could damage the lift and or vehicle 18 Only trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area 19 Position the lift support pads to contact the vehicle manufacturers recommended lifting points Raise the lift until the pads contact the vehicle Check pads for secure contact with the vehicle Check all arm restraints and insure they are properly engaged Raise the lift to the
12. the transitional brackets before proceeding to the next section 22 INSTALLING THE PADDED SAFETY BAR AND SHUTOFF SWITCH Install the safety shut off electrical switch to the bracket on the underside of the overhead beam adjacent to the power unit column Use the provided shoulder bolt and cotter pin to attach to the bracket and then route the electrical cord up into the overhead beam via the small hole next to the bracket When this is done the shut off switch will be in a vertical position When the shut off bar is installed shut off bar will protrude into the open end of the safety switch as shown in the photo below m Power Unit Column Electrical Safety Shut Off Switch Padded Shut Off Bar After inserting the rounded end of the shut off bar into the electrical switch as shown above connect the flatted end of the padded shut off bar to the underside of the overhead beam adjacent to the slave side column using the provided should bolt and nut See photo below for reference Slave Side Column L Shoulder Bolt Note The Electrical Shutoff Switch cord will be connected when the power unit is installed 23 INSTALLING THE EQUALIZATION CABLES INSTALLATION AND ADJUSTMENT OF EQUALIZING CABLES 1 Raise the two carriages to the first safety locking position make sure that the safety lacks on each column fully engaged before attempting to install cables and the two camages i
13. top of the metal roller wheel on the metal cable guide and over the top of the metal cable guide mounted on the overhead beam and exit on the metal cable guide hole as shown in the metal cable guide photo above Complete the routing of the cable across the overhead beam and down the power unit column repeating the same route used on the slave side column Route the steel cable through the white nylon cable guide ABOVE the carriage release on the power unit side and then connect the cable as shown below 34 Power Unit Column Adjust the slack in the single point lock cable at the power unit side so that when the release lever is pulled down both carriage locks will disengage Tighten the cable clamps and install the carriage lock covers on each side with the four 4 provided screws Factory Adjust the cables to release the locks just before the lock release lever has reached maximum travel this prevents overstretching the cable At this time install the carriage lock covers and install the release lever on the power unit column INSTALLING THE LIFT ARM ASSEMBLES All four 4 arms come completely assembled The long 2 piece arms are mounted to the rear of the lift and the shorter 3 piece arms are mounted to the front of the lift Insert the arm assembles in the correct gaps in the carriage Align the holes in the carriage with the holes in the carriage and insert the metal arm pivot pins Repeat for all arms When the arms pivot p
14. 11 AS slide block 1 104990134 104990134 TLT211 AS slide block II 201011855 201025138 Top board 201025139 TLT211 AS Top board 103010473 103010473 Screw M10x30 103040122 103040122 Spring sealer GB T93 1987 11 103040123 103040123 Ring GB T95 1985 11 104130191 104130192 TLT series Anti Shock Pad x 103010539 Screw 8 12 Restraint shaft assembly 103201744 103201744 Small gear block 201010982 103202280 Pin shaft 103202778 TLT211 AS Pin shaft 103010443 103011102 Bolt M10x25 103201771 103201771 Big gear block 218 103050030 103050030 Retaining ring 40 X 219 201021763 201021763 Long female arm 201624631 201024631 Long female arm for TLT211 AS Ka 1 104130186 104130186 Arm rubber pad 103010608 103010608 Bolt M6x10 222 201021532 201021532 Long male arm 01024632 201024616 01624634 01024645 201024632 01024646 201024636 104130315 227 201021561 228 103202107 229 103202106 230 103050091 201024632 Long male arm for the TLT211 AS 201024616 Front female arm 201024634 Front female arm for the TLLT211 AS 201024645 Front middle arm 201024635 Front middle arm for the TLT211 AS 201024646 Front male arm 201024636 Front male arm for the TLT211 AS 104130315 Rubber pad 201021561 Threaded rod assembly 103202107 Dual threaded adjustment sleeve 103202106 Support bracket 103050091 Retaining ring 30 BCI 224 225 226 58 231
15. 37 81n Z amp OO0mmi102 4 n 1T15mrm a 5ln icy m gt te HT y d ME AZ 13819 2810mm 110 6ln Note There is no narrow bay setting on the TLT211 COLUMN ASSEMBLE Assemble the column extensions and the positive carriage stop brackets to each column using 12 sets of 12x35 hex bolts flat washers lock washers and nuts Repeat for opposite column and extension Determine if the lift will be in the tallest or lowest position at this time Note that the TLT211 AS column extensions are already assembled and may be preassembled at either the short or tallest position It is recommended that the TLT211 AS lift be installed at the tallest position to accommodate large and taller vehicles Recheck the bolt tightness on the TLT211 AS as the bolts may have loosened from shipping and handling See illustration below for reference Tallest position shown below Note If the 7L 7 21 1AS lift is installed at the tallest position this carriage stop bracket is not to be used INSTALLING THE COLUMNS Raise the completed power side column upright to the chalked location Align the baseplate of column with the chalk line layout Using the baseplate as a template drill holes into the concrete slab and use the five concrete anchor bolts to attach the column to the floor Note the TLT211 AS lift uses six 6 anchor bolts During the drilling process do not allow any movemen
16. Arm Plumb columns duod cd Bent arm Overloaded Replace arm Also chec damage to carriage 45 LOCK OUT AND TAG OUT INSTRUCTIONS IMPORTANT This machine does not have integral devices that will isolate the electrical pneumatic stored and hydraulic energy source Appropriate isolation or blocking devices must be used that have the provisions to be switched in the off position and locked in that position ALL MAINTANANCE AND SERVICE MUST BE PERFORMED BY A QUALIFIED PERSON ALL MAINTANANCE AND SERVICE MUST BE PERFORMED WITH THE LIFT UNLOADED IT IS THE SHOP OWNERS RESPONSIBILITY TO ENSURE ENERGY ISOLATING DEVICES ARE Accessible Conveniently located to facilitate the application of lockout devices during service and maintenance Located outside any hazardous area At a convenient manipulating height i e not overhead on ladders or under machinery Adequately labeled or marked Identification shall include machine ID energy type and magnitude Capable of being locked or otherwise secured in an effective isolating position Effective hazardous energy control procedures will protect employees during machine and equipment servicing and maintenance where the unexpected energization start up or release of stored energy could occur and cause injury as well as while working on or near exposed de energized electrical conductors and parts of electrical equipment Hazards being guard against include being caught in being crus
17. CTER FOR THREE PHASE 2 FOR wile ld One fxracice TD ME FIL kabus C YE CEHTEREDS AWO 1 JUDE Leer z F oe ra a x E 53 ID ECW m guck p uim x 1 T E y MET La T2 a DTE Br Ane e a PEUT TEES xao nom 11 GHIIH oe Sanie ie 1 MOS rb FACTORY WAED FoR ate s food SPP ER Ti ES 7 MOTOR CONMDCTEXYS MUST 1 94 TMS PAGRA DOR 40 48OW SUPPLY x GONTACTOR GOL MUST a ES TOME wi TAGE DDONW DXp 744 440 46 EET ru ie 4 CONTACTOR DE FIELD Ee POCA j Sw jE T L NOM WT SLIDE MOTOR COUMTER CLOCK PROM TOP Figure 9 Note Motor damage due to improper wiring is not warranted Verify if the oil tank is full do not operate if there is no oil After pressing the up button if the power unit does not run or makes unusual noises or has excessive heat stop the power unit immediately and check of proper electrical conne
18. LAUNCH TECH USA INC LAUNCH Installation Operation amp Maintenance Manual Two Post Surface Mounted Lifts TLT210 A TLT210 AS TLT210 XT TLT211 AS 10 000 Ib Capacity 10 000 Ib Capacity 10 000 Ib Capacity 11 000 Ib Capacity 2 500 Ibs per Arm 2 500 Ibs per Arm 2 500 Ibs per Arm 2 750 Ibs per Arm Model TLT210 AS pictured IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR OPERATING YOUR LIFT 1820 S Milliken Ave Ontario California 91761 Telephone 562 463 1580 Fax 562 463 1590 www launchtechequipment com OWNER EMPLOYER OBLIGATIONS 1 The Owner Employer shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts The Owner Employer shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the Employer shall ensure th
19. Packing List 1 Actuator Extension 1 Actuator Mounting Bracket 1 Safety Release Cable 2pc Hydraulic Hose Long 2pc Hydraulic hose Short 2pcs Equalizing Cable w Hex Nuts ALI manual Lifting It Right 1pc Automotive Lift Safety Tips 1pc Automotive Lift Operation Inspection and Maintenance Manual 1pc ALI Quick Reference Guide 1 Owner s manual 1 Warranty Statement and Warranty Registration Instructions 1 Power Unit Box with Microswitch and Document Package INSTALLATION REQUIREMENTS AND TOOLS FOUNDATION IMPORTANT It is the user s responsibility to provide a satisfactory installation area for the lift Lifts should only be installed on level concrete floors with a minimum thickness of four inches 4 or 102 mm Concrete must have a minimum strength of 3500 psi should be aged thirty 30 days prior to installation Please consult the architect contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation A qualified person should be consulted to address seismic loads and other local or state requirements It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to insure that the electrical installation conforms to local building codes Where required it is the user s responsibility to provide an electrical isolation switch located in
20. Pulley Assemble shown on the following page SYMETRIC PULLEY INSTALLTION Use the 4 pulleys sheaves located in the parts packaging combined with the parts in the packet marked Symmetric Installation to install the pulleys for a Symmetric configuration Below is what is contained in the symmetric parts packet Name and Specs Part Number 103200967 201011257 H Symmetric shaft Spacer II Wide Spacer Narrow Cotter Pin 5x40 Retainer Ring 25 201011258 H s L 103060349 103050035 20 Symmetric Pulley Installation Continued The photos below illustrate the proper alignment and placement of the pulleys sheaves into the overhead beam Note that both pulleys are positioned on the overhead beam sharing a common axle and the axle is positioned in the outer most axle holes and that is closest to outer most area of the overhead beam Install both sets of pulleys on each end of the over beam to exactly match each other ASYMETRIC OVERHEAD BEAM INSTALLATION Lift the overhead beam to the level of the column tops and use the provided fasteners to attach it to the upper columns and the transitional brackets If you are installing for an Asymmetric configuration the column mounting bolts must be aligned as show below IMPORTANT HAND TIGHTEN THE BOLTS ONLY AT THIS TIME The drawing below outlines where the overhead beam bolt positions are used on the transitional brackets Column face drive side
21. Requirements for the Lockout Tagout of Energy Sources before beginning any lift repairs and maintenance 7 The Owner Employer shall not modify the lift in any manner without the prior written consent of the manufacturer IMPORTANT SAFETY INSTRUCTIONS 1 When using this lift basic safety precautions should always be followed including the following 2 Read all instructions in this manual and on the lift thoroughly before installing operating servicing or maintaining the lift 3 must be taken as burns can occur from touching hot parts 4 Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified Service person 5 Donotlet a cord hang over the edge of the table bench or counter or come in contact with hot manifolds or moving fan blades 6 If an extension cord is necessary cord with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled 7 Always unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect 8 Let equipment cool completely before putting away Loop cord loosely around equipment when storing 9 To reduce the risk of fire do not operate equipment in the vicinity of
22. S REFERENCE AUTOMOTIVE LIFT INSTITUTE ALI Automotive Lift Institute Inc a caution CAUTION WL101 Series Label Kit x nhan ling CAUTION ana selely manuals before using y 291 The and pionoprapira NOTICE lt ura resard nein hazands panman ka irei Lis Pending for he doavolagmoni acd ci raria E WA provided by the Aione Dea aude 85 Cortina Replasemers label seb any fon ina BE Drogas caen quiin The drill PRT Ren a ied bai ry ater Na EIN REALE erent Ho prin s Thur are poonecksd inai a wiid Ponting bv he ansa pna amd Parr bea ET by Eirin N DAR LR FS PIES wey nu kaytari acer qows ered hee icine Warina uma Label nls ede a ee Tuas Rod pea ea by Ah Al Fn mamawa rerepa Tiry aa mamba comer Thy society L i ird d iliis Joe LT are SAVE THESE INSTRUCTIONS Note Some images in this manual are generic and may not resemble the lift you have purchased SPECIFICATIONS LAUNCH TECH USA Series Speci
23. at the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and the Employer shall ensure that the lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift The Owner Employer shall maintain the periodic inspection and maintenance records recommended by the lift manufacturer s instructions or ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance The Owner Employer shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator The Owner Operator shall provide necessary lockout tagout means for energy sources per ANSI 2244 1 1982 R1993 Safety
24. aulic leaks due to improper installation will not be covered by warranty or any manufacturer liability 1 Remove the plastic pugs from the base of the hydraulic cylinders and attach the two 2 flow control valves Item 107 above Use a high pressure oil sealant when installing these valves to prevent leakage Be careful to not over tighten these threads 2 Install the short hydraulic hose Item 106 above to the power side column cylinder connecting at the flow control valve Install the T fitting to the short hydraulic hose Item 105 above Connect the long hydraulic hose Item 104 above to the T fitting Connect the medium length hose Item 112 to the long hydraulic hose using the hose connector Item 111 midpoint inside of the overhead beam assemble 6 Connect the medium length hydraulic hose to the flow control valve Item 107 on the slave side column Note The hydraulic hose that go through the overhead beam must be positioned inside the hose brackets mounted in the base of the overhead beam to protect the hoses from rubbing on the equalizing cables Use the provided plastic zip ties to attach the hose to the three 3 brackets to prevent movement See photo below for reference 27 SAFETY SHUTOFF SWITCH It is very important to keep proper clearance between shutoff switch electrical cord and the steel cable Use the provided plastic ties to connect the electrical cord and hose together to avoid any possib
25. cable bolts can be tightened 24 Figure 22 Lower Pulley install Route the equalizing cable up to the corresponding overhead pulley and across to the on the opposite side of the overhead Then route the cable down and through the hole at the top of the carriage Assemble one nut to the treaded end and tighten until all visible slack in the cable is rem Then firmly tighten a second nut up against it using two wrenches Repeat these steps for the other cable The steel cables should be tight in equal tension Z Nuoto Before operating the lift checks the steel cables and verify they are not intersected and are properly installed Make sure that the steel cables are still on the sheaves 25 HYDRAULIC HOSE INSTALLATION Refer to the drawing below for the hydraulic hose location Please reference the hydraulic hose instructions preceding the drawing Ala 0 111 Figure 7 107 26 Hydraulic Hose Installation continued After referring to the drawing above install the hydraulic hoses in this sequence Notice DO NOT USE TYFLON TAPE ON ANY HIGH PRESSURE FITTTINGS THIS ABOVE GROUND TWO POST LIFT UTILIZATES ONLY HIGH PRESSURE HYDRAULIC OIL FITTINGS TYFLON TAPE IS ONLY DESIGNED FOR LOW PRESSURE WATER PIPE Use only high pressure oil sealant compound to the male and female threads Failure to properly seal the hydraulic lines and fittings could result in hydraulic leaks and or hydraulic failure Hydr
26. close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements TOOLS a 16ft Measuring Tape b Chalk Line c Rotary Hammer Drill d 3 4 diameter or 19mm diameter Masonry Drill Bit e Hammer f SAE Wrenches and Ratchet Set g Metric Wrenches and Ratchet Set h 2ft Level i 4ft Level j Pry Bar k 12ft Step Ladder l Side Cutters m Screwdrivers n 4 x4 Wooden Blocks for unpacking 4 gal ISO 32 Hydraulic Fluid p Torque Wrench q Hydraulic Fitting Sealant Compound DO NOT USE TEFLON TAPE Launch Tech USA recommends Permatex brand part number 54540 OR Loctite brand 545 thread sealant INSTALLATION INSTRUCTIONS When the lift arrives on site Read the owner s manual and make sure the installation instructions are fully understood Check for any freight damages The shipment should be thoroughly inspected as soon as it is received The signed bill of lading is acknowledgement by the carrier of receipt in good condition of shipment covered by our invoice If any of the goods called for on your bill of lading are shorted or damaged do not accept them until the carrier makes a notation on the freight bill of the missing or damaged goods Do this for your own protection Check the contents of the accessory and hardware boxes to make sure no parts are missing NOTE IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE
27. ctions HYDRAULIC SYSTEM BLEEDING Crack the bleeder valve located at the top of both cylinders approx 1 4 turn Power up 2 3 You should hear air escaping around the bleeder valve Repeat 3 4 times or until only oil is coming out of the bleeder valve Tighten the bleed screw and lower the lift and recheck oil tank level BLEEDER E cdi LEFT RIGHT POWERPACK CYLINDER CYUMDER M pen FITTING HYDRAULIC HOSE 31 After bleeding the hydraulic system and checking for leaks install all of the metal hose covers In the parts box you will find small threaded bolts with the top of the bolt drilled and taped Install these bolts into the predrill holes on the side of each column On the power unit side at the hydraulic T fitting a special hose cover with a cutout to allow for the T connectors shall be used Cover each section of the hose and then use the marching bolts to attach the hose covers to the special predrilled bolts Reference the photo below that shows the T fitting and hose covers ew ogee Hose cover studs and screws Hose from the Power Unit shown 1 k Lj E Hose cover cutout 32 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT The mechanical safety automatically engages To release the mechanical safety you must first raise the lift approximately 2 and then pull the safety release lever down This disengages the power side safety l
28. desired working height 20 Some pickup trucks may require an optional truck adapter to clear running boards or other accessories 21 NOTE Always use all 4 arms to raise and support vehicle 22 Caution Never work under the lift unless the mechanical safety locks are engaged 23 Note that the removal or installation of some vehicle parts may cause a critical load shift in the center of gravity and may cause the vehicle to become unstable Refer to the vehicle manufacturer s service manual for recommended procedures 24 Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately 25 Never raise vehicle with passengers inside 26 Before lowering check area for any obstructions 27 Before removing the vehicle from the lift area position the arms to the drive thru position to prevent damage to the lift and or vehicle 28 Do not remove hydraulic fittings while under pressure ailure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indopr use only with operating ambient temp range of 5 40 C 41 104 F For additional safety instructions regarding lifting lift types warning labels preparing to lift vehicle spotting vehicle lifting maintaining load stability emergency procedures vehicle lowering lift limitations lift ma
29. ea lift vehicle and other personnel throughout the process This person should signal the person performing the procedure to stop if necessary 4 Use caution tape or similar to barrier the area around the lift to avoid personnel from accidently entering the area while this process is being performed 5 Do not proceed with this procedure if you are unfamiliar with the lift or its function IF THE MECHANICAL LOCKS ARE NOT ENGAGED 1 Pull safety release lever simultaneously pressing the descent lever on the power pack 2 Keep aclose eye on the movement of the lift and the position of the vehicle release descent lever if any abnormal movement is detected 3 Continue until the lift is fully lowered 4 Once power is restored follow the lockout tag out procedure to return the lift back into service IF THE MECHANICAL LOCKS ARE ENGAGED Various methods can be used to raise the lift in order to get sufficient clearance to disengage the mechanical locks The safest method would employ temporary electrical power to the lift using a portable power generator Any electrical connections should be done by a licensed electrician lockout tag out procedures should also be employed at this time This process should only be performed by a trained professional Contact customer service or a local service professional for further assistance 49 PARTS VIEW AND IDENTIFICATION is for the TLT211 AS Model Part numbers with an
30. fications TLT 210 A XT 10 000 Ib Capacity 143 3634mm 143 3634mm 143 3634mm 137 8 3500 136 6 3470mm 137 9 3502mm 140 3556 140 3556 140 3556 23 6 600mm 39 4 1000mm 23 6 600mm 43 5 1105mm 38 6 980mm 61 8 1570mm 38 6 980mm 61 8 1570mm 38 6 980mm 61 8 1570mm 4 3 110mm to 7 5 190mm 4 3 110mm to 7 5 190mm 108 2742mm 110 2 2800mm 101 9 2588mm eee uz ERY Seng olumn 149 3784 149 149 a Power Unit Operating Pressure 2750 PSI 2700 PSI 2750 PSI Figure 1 Rise height measured with footpads in the highest position Lift capacity rating is based on loads equally distributed on all four arms Lifting and lowering speeds may vary depending on the weight of the vehicle PACKING LIST The complete lift is contained in two 2 packages 1 The main structural components and parts are packed in a steel frame 2 Power Unit Box including Shutoff Switch and all Documents Main Structural Components and Parts 1 Power side tower and carriage assembly 1 Slave side tower and carriage assembly 1 Overhead Beam 1 Actuator Bar w foam 1 Power side column extension 1pc Slave side column extension 2pc Two front arm assembles Three piece design 2pc Two rear arm assembles Two piece design 2pcs Safety Covers w Decals 1 Hardware Package w
31. hed by being struck by being thrown from or contacting live electrical circuits parts In preparation for lockout an initial survey must be made to locate and identify all energy isolating devices to be certain which switch valve or other energy isolating devices apply to the machine equipment to be locked out More than one energy source electrical hydraulic pneumatic or others may be involved SHUT DOWN PROCEDURE Notify all affected employees that a lockout or tagout system is going to be utilized and the reason for The authorized employee shall know the type 46 and magnitude of energy that the lift utilizes and shall understand the associated hazards ELECTRICAL Located at the user control panel press the E STOP button to disconnect the raise and lower functions ELECTRICAL ENERGY IS STILL PRESENT AT THE LIFTS ELECTRICAL PANEL WHEN THE EMERGENCY STOP BUTTON IS PRESSED ELECTRICAL ENERGY MUST BE TURNED OFF AND ISOLATED AT THE DISCONNECT PANEL PRIOR TO PERFORMING SERVICE OR MAINTANANCE ON THE LIFT ISOLATION AND VERIFICAITON PROCEDURES Table 1 ISOLATION AND VERIFICATION PROCEDURES LOCKOUT LOCATION TO BE COMPLETED BY END USER PROCEDURE FOR LOCING OUT AND OR RELEASING ENERGIES ENERGY TYPE AND SOURCE VERIFY PROCEDURES LOWER THE LIFT TO ITS LOWEST REST POSTION IF THE LIFT MUST BE SERVICED OR MAINTAINED IN THE RAISED POSITION ENSURE THAT THE LIFT IS PLACED ON THE MECHANICAL LOCKS
32. hown in figure 4 requires the pulleys to be installed on a common axle using the related parts See related photos below Note Some TLT210 series models may already have the pulleys installed The TLT211 AS model has the pulleys pre installed at the factory If this is case disregard the instructions below and proceed to the next phase of installation ASYMMETRIC PULLEY INSTALLATION Use the 4 pulleys sheaves located in the parts packaging combined with the parts in the packet marked Asymmetric Installation to install the pulleys for an Asymmetric configuration Below is what is contained in the asymmetric parts packet No Name and Specs Part Number 1 Asymmetric shaft 103200966 2 Spacer 201011257 2 Wide Picture 3 Spacer 1 201011258 Narrow 4 Retainer Ring 25 103050035 Asymmetric Pulley Configuration Continued The photo below illustrated the proper alignment and placement of the pulleys into the overhead beam Note that the outer pulley is positioned on the overhead beam in the outer most axle holes and that it is closest to the front of the lift The inner pulley is positioned in the inner most axles holes and is mounted toward the rearward area of the lift When installing the opposite set of pulleys they must correspond exactly as the first set of pulleys that you installed Note Inner pulley is facing to the rear of the lift Note Outer pulley is facing to front of the lift Symmetric
33. ins have been installed use the provided metal retaining rings and attach them to the grooves in the bottom edge of the arm pivot pins to prevent these pivot pins from moving upward See photo below for reference 35 FOOTPAD EXTENSION STORAGE Attach the two 2 footpad extension storage brackets one to each column using the two 2 metal screws Store the footpad extensions as show the photo below At this time operate the lift up and down 2 3 times and re adjust the equalization cables if needed so the carriage locks engage equally 36 FINAL CHECK OF ASSEMBLED LIFT 1 Final dimension check after anchoring 2 Check for hydraulic leaks 3 Ensure cables are properly routed and free from obstructions 4 Check jam nuts on cables are tightened 5 Check for oil leaks 6 Check adjustment of safety release cable to ensure both sides are working properly 7 Re check level of towers 8 Check torque of anchor bolts 9 Check all fasteners tighten if necessary jue 10 Check shut off at top of stroke to ensure lift shuts off 11 Check proper operation of arm restraints 12 Operate lift to full stroke then lower to ground while checking for proper functionality 13 Check proper operation of arm restraints 14 Ensure all documents listed below are given to the owner 15 Operation Manual 16 ANSI ALI Lift It Right Manual 17 ANSI ALI Safety Tip Card 18 ANSI ALI ALIS Safety Requirements f
34. intenance good shop practices installation operator training and owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST and vehicle lift points for service garage lifting SAE J2184 For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements for Operation Inspection and Maintenance ANSI ALI ALOIM Installation shall be performed in accordance with ANSO ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts ATTENTION This lift is intended for indoor installation only It is prohibited to install this product outdoors Operating environment temperature range should be 41 104 F 5 40 C Failure to adhere will result in decertification loss of warranty and possible damage to the equipment If attachments SA FETY accessories or configuration modifying components that are located in the load path affect operation of the lift affect the lift electrical listing ar affect intended vehicle accommodation are used on this lift amd if they are not certified for use an this lift then the certification of this lift shall become null and vold Contact the participant for information pertaining ta certified attachments accessories or configuration components werw autolift org 2007 by ALI Inc ALI WLSIAO1 10126 51401 SAFETY AWARENES
35. is no interference with any objects and for proper engagement of the lifting pads 7 Shake vehicle moderately by pushing on either the front or rear bumper Visually inspect the lifting pads again If the vehicle starts slipping on the lifting pads or otherwise appears unstable on the lift you have positioned the swing arms and adapters incorrectly Carefully lower the lift and start Over 8 When satisfied continue lift the vehicle to the desired working height lower onto the mechanical safety using the lowering lever 9 Once vehicle is ready to be removed raise lift so that the mechanical safety can be released Pull down and hold the mechanical safety release lever then press the hydraulic lowering lever until the lift has fully collapsed to the grounds and the arm restraints are disengaged 10 Swing the lift arms to the drive thru position prior to moving the vehicle 38 OPERATION TEST WITH VEHICLE Prior to starting this section please refer to Section 2 of this manual for important safety instructions 5 6 Lower lift to ground Drive vehicle on to lift and locate the arms as per the Lift it Right manual Raise lift to and lower onto 3 4 lock positions during full rise to ensure all locks are working correctly Re adjust cables if necessary while vehicle is on Check lowering speed and smooth decent rate Lower lift to ground and drive vehicle off lift If any problems occur during the final checkout or o
36. le damage caused by interference between the electrical cord and the steel cable e Plastic Tie 2 Steel Cable 2 Hydraulic Hose Single Point Lock Release Cable The electrical cord will route over the outer edge of the overhead beam as shown above and downward to the power unit junction box 28 POWER UNIT INSTALLATION Remove the power unit from the shipping box 2 Remove the red plastic plug on the oil tank 3 Remove the black breather cap on the lower section of the oil tank 4 Install the black breather cap into the fill hole at the top of the tank 5 Install the red plastic plug into the hole at the bottom of the tank 6 After removing the plastic plug on the side of the power unit valve body install the 90 degree hydraulic fitting using high pressure sealant compound DO NOT USE TEFLON TAPE 7 Usethe provided bolts and washers to secure the power unit to the power unit mounting bracket 8 Use 5 16x18 bolts and washers see fig 8 to secure the power unit Push Start Button 16 18 HEX NUT 4 REQUIRED Figure 8 After the securing the power unit to the column remove the black breather cap and fill the reservoir with approx 4 5 gallons 18 liters of ISO 32 hydraulic oil 10 weight hydraulic oil DO NOT USE TRANSMISSION FLUID or reclaimed hydraulic oil Use of transmission fluid or reclaimed hydraulic oil will void the manufacturer s warranty Note
37. luid LUBRICATION Where grease is required gt multi purpose lithium grease Where lubricating oil is required gt multi purpose SAE 30 lubricating oil Where hydraulic oil is required gt ISO 32 10W non detergent hydraulic oil NOTE lf the lift locks while in the fully raised position this will indicate that the hydraulic system has not been inspected or maintained as recommended This is a safety back up system If you are unclear call your local representative immediately 40 WIRE ROPES Wire ropes are critical to safe and reliable performance of your lift Cables are expendable items and should be replaced as a set WIRE ROPE CONDITION GUIDE Typical good cable Rust on sheave stack and ropes Corrugated sheave groove E od Sei ST Pictures above are of a 4 Post Lift conditions still apply to 2 Post Lifts 41 WIRE ROPE REPLACEMENT CRITERIA If any cable is found to be in need of replacement the entire AX WARNING cable set pulleys and safety rollers must be replaced immediately See cable conditions guide In the following table lay means the distance measured along a line parallel to the axis of the gt rope in which the strand makes one complete turn ee about the axis of the rope or the wires make a eaten complete turn about the axis of the strand The wire rope must be removed from service if one or more of the following criteria are met
38. n equal position from the floor same height 2 Remove the equalizing cables from the accessory kit box and nuts from the hardware 3 Refer to Figure 21 as you read this section Key points for assembly the two steel cables shall be adjusted to equal tension in order to verify the simultaneous movement of the two carriages Figure 21 Equalizing Cable Installation 4 Route the short threaded stud end of the cable up through bottom of the carriage then through the hole at the top 9 Assemble nut to the middle of the treaded end then tighten a second mul up against it using two wrenches Pull the cable back down until the nuts contact the top of the carriage bottom of the column find the assembled pulley sheave Notice that the pulley has a small half moon shaped section removed fram the pulley After you have slid the cable under the beveled section of the pulley use the provided metal disc and bolt and attach it ta the pulley See Fiqure 22 m Note For the widest and tallest configuration the cables must be connected to the lowest innermost hole inside the carriage For either the narrow or shortest configuration the cables must be connected to the middle hole inside the carriage For both the narrow and shortest configuration the cables must be connected to the top hole inside the carriage and you must use the cable tube extensions They look like a 1 x6 diameter pipe so the
39. nd the lift to ensure that nonessential items tools and parts are removed and that the lift components are operationally intact Check the work area to ensure that all employees have been safely positioned or removed from the work area Notify all employees that the lockout tagout is going to be removed and the lift is going to restarted Remove the lockout tagouts in the reverse order as the installation Verify the proper operation of the equipment Notify affected employees that the maintenance service is completed and the machine is ready for operation 48 EMERGENCY OPERATION If the lift becomes inoperative in the raised position it is best to wait until the electrical power is restored before lowering the vehicle However if it s critical to safety that the lift be lowered the following steps should be taken WARNING DO NOT LOOSEN OR REMOVE HYDRAULIC CONNECTIONS OR FITTINGS UNDER PRESSURE SERIOUS INJURY OR DEATH COULD OCCUR NOTE Safely performing this process requires 3 people All personnel should stay clear of the path of the lift All tools and other non secured items should be removed from the surface of the runways 1 Survey the area surrounding the lift remove any items and personnel from area before proceeding with this procedure 2 Perform the appropriate lockout tag out procedure on the electrical energy 3 Use a second person standing at a safe distance away from the lift to keep watch on the ar
40. ocks and activates the safety cable to release the slave side safety lock Included in the parts packaging you will find the extra long steel single point lock release cable cable clamps and four 4 metal cable guides and two 2 white nylon cable guides with two 2 small retaining rings Using the provided bolts attach one metal cable guide to the inner edge at the top of each column Attach another metal cable guide to the outer inside edge of the overhead beam See the photo below for reference Single Point Lock Release Cable Guides mounted to the column and to the overhead beam Mount as shown to both columns For the TLT211 AS model a cable guide is not used on the overhead beam 33 Attach the two 2 provided white nylon cable guides using the retaining rings onto the horizontal metal post just above the carriage locking mechanism on the slave side column Inspect the metal post for any paint overspray and clean with sandpaper if necessary Use a small amount of general purpose grease on the metal post prior to installing these cable guides Attach the steel cable to the large metal post on the slave side column side using the provided cable clamps See the photo below for reference Slave Side Column Next route the steel cable under the nylon cable guide as shown above on the inside of the column and up into the bottom hole of the metal cable guide on the mounted on top of the column Continue to route the cable over the
41. or Circuit breaker Replace bad fuse or reset circuit running breaker ncorrect voltage to motor Provide proper voltage to motor mproper wiring Have certified electrician wiring Power Unit up switch not Heplace Power Unit up switch functioning Overhead Microswitch not eplace overhead Microswitch functioning Power Unit Motor runs but Fill reservoir with proper lift does not go up hydraulic oil Pump Sucking alr ighten all fittings and suction Bleed hydraulic tines Ca Lift goes up slowly or oil Air in hydraulic lines coming out from filler cap installer Lift doesn t come down Dirt in directional valve not attempt to open hydraulic lines unless vehicle is secure Safety Locks do not engage Safety lock jammed Check or replace spring Safety Lock does Safety lock is being limited eck for any obstructions not disengage Equalizing cables are loose Adjust equalizing cables to correct tension Floor unlevel im Tift make towers level Do not exceed 1 2 of shimming Lift goes up with chatter or oll level IT reservoir to correct level wi does not fully rise proper hydraulic oil Air in hydraulic fluid Bleed hydraulic lines lines cylinder installer Anchor bolts do not stay tight Holes are too large Relocate using proper size drill bit Incorrect concrete floor specification Thickness and new pad for lift holding strength Noticeable Deflection of
42. or Installation 19 ANSI ALI Quick Reference Guide 20 Train end user on operation of lift OPERATING INSTRUCTIONS Read and understand all safety and operation labels on the lift Refer to the Lifting it Right manual and Safety Tips card supplied to you for additional important instructions and information NOTE Some vehicles may have the manufacturer s Service Garage Lift Point locations identified by triangle shape marks on its undercarriage reference SAE J2184 Also there may be a label located on the right front door lock face showing specific vehicle lift points If the specific vehicle lift points are not identified refer to the Typical Lift Points figure below or the ANSI ALI Lift Point Guide included with your lift 37 le L POINTS amm 22 Perimeter Frame stub Frame Position arms to drive thru position 2 Refer to supplied literature prior to loading vehicle Center the vehicle between the lift posts 3 Only lift the vehicle on the manufacturers recommended lift points Refer to supplied lift points guide reference ANSI SAE J2184 1992 4 Locate lift pads on auto manufacturer s recommended lift points Once you have correctly positioned the lift arms ensure that all arm restraints are properly engaged 5 Raise the vehicle by pushing the UP button on the power pack until the vehicle s suspension has left the ground 6 Inspect to make sure there
43. peration of the lift please contact your lift distributor sales representative or the manufacturer 39 MAINTENANCE GUIDELINES SAFETY INSTRUCTIONS Refer to Section 2 for more Safety Instructions Read operating and safety manuals before using any lift Do not operate a lift that has been damaged or is in disrepair Proper inspection and maintenance is necessary for safe operation PERIODIC MAINTENANCE DAILY 1 Check all hydraulic lines and fittings for pinch points damage cracks or leaks 2 Check all electrical wiring for pinch points cracks or damage 3 Check all moving parts for uneven or excessive wear 4 Repair or replace all damaged defective worn or broken components immediately 5 Check the telescopic arms for movement Clean any grease or oil from the lifting adapters 6 Raise and lower the lift at the beginning of each shift without a vehicle on to verify the lift is leveled and operating properly EVERY TWO MONTHS 1 Clean and re grease slide block channels inside of both columns Grease arm pins Lubricate safety dogs and check safety release cable adjustment Check arm restraints and lubricate Check anchor bolts and re torque if required EVERY FOUR MONTHS 1 Dismantle and clean inner arms 2 Lubricate cable pulleys 3 Check equalizing cable adjustment EVERY YEAR 1 Inspect lift as per Automotive Lift Operation Inspection and Maintenance ALOIM EVERY TWO YEARS 1 Change hydraulic f
44. t of the column from the chalk line Note Power side column should always be installed first After the power side column is installed the slave column is raised into position but not anchored to the floor Installing the overhead beam must be completed before the slave side column is anchored to the floor Use a four foot level on both sides of the column and use shims under baseplate to level the column in both directions Ensure that the base plate is completely supported by shims including near the center where it does not contact the floor Refer to Bay Layout Figures about to ensure that the column is still in the proper position before the anchor bolts are installed Prior to installing anchors assemble the nut and washer onto anchors A minimum of six threads must be visible below the surface of the nut Refer to the figure below while reading through the following instructions BASEPLATE EUN DRILL CLEAN SHIM ANCHOR Using 34 concrete drill bit and rotary hammer drill drill 34 holes for the anchor bolts on the power side column Drill through the concrete floor In case longer anchors are required supplied anchors can be hammered through concrete Clean out the drilling dust from the holes and place anchor bolts into the hole Add the washers and nut to the so that the top of the anchor bolt and top of the nut are flush with each other then hammer in the anchor bolts until they make contact with the baseplate
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