Dingli AMWP6-1000
Contents
1. ezOLyh 510166 ezoevpo 06776 600776 64066 101696 AMWP SERIES 12 OPERATION AND SAFTY MANUAL AWMP SERIES DECAL INSPECTION Part No Description QTY 9221015 Machinery label 1 9341013 Notice Draw out to manual lower platform 1 9421011 Notice Power 1 9421013 Notice Tie down 2 9421015 Notice Hook 2 Notice Rated capacity of standard platform AMWP7 5 125kgs single 9422011 Or Rated capacity of extension platform AMWP6 125kgs single 1 Or Rated capacity of extension platform AMWP9 125kgs twin 9422013 Notice Rated capacity of extension platform 7 5m 100kgs single 1 9422015 Notice Rated capacity of standard platform AMWP6 150kgs single Or Rated capacity of standard platform AMWP9 150kgs twin 9422017 Notice Rated capacity of extension platform AMWP7 5 175kgs twin 1 9422019 Warning This machine must not be used until it is inspected and operating 1 properly 9423011 Notice Allowed number of persons ONE 1 9423013 Important Move with brake released 1 9423015 Danger Electrocution hazard 1 9423017 Warning Tip over hazard 1 9423019 Warning Crushing hazard 1 Or Falling hazard 9423021 Notice Allowed2. Figure 2 1 Daily Walk Around Inspection for AMWP Machines Drive and Caster Wheels 4 Motor Pump Reservoir Unit T Platform Control Console Base Frame 5 Batteries Open Cover Doors 8 Ground Control Console Manual Descent Control Valve 6 Platform Assembly 9 MastAssembly 2 5 FUNCTION CHECK Once the Walk Around Inspection is complete perform a function check of all systems in an area free of overhead and ground level obstructions Refer to Section 3 for more specific operating instructions WARNING IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDIATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION Perform a Function Check as follows From the ground controls with no load in the platform a Operate ground control functions platform lift up and lift down AMWP SERIES Page 20 OPERATION AND SAFTY MANUAL NOTE Ensure Pot Hole Protection device is fully engaged both bars down when the platform is elevated b Ensure that all machine functions are disabled when the Emergency Stop Button is activated c Check Manual Control valve is operating properly From the platform control console a Ensure that the control console is properl
3. 5 56 6 1 Inspection sandxlsepalpsilogs socer ee eR TO IRURE MOI 57 AMWP SERIES Page 5 OPERATION AND SAFTY MANUAL SECTION 1 SAFETY PRECAUTIONS 1 1 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance For proper machine use it is mandatory that a daily routine be established based on the content of this manual A maintenance program using the information provided in this manual and the Service and Maintenance Manual must also be established by a qualified person and must be followed to ensure that the machine is safe to operate The owner user operator lessor lessee of the machine should not accept operating responsibility until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator If there are any questions with regard to safety training inspection maintenance application and operation please contact the manufacturer WARNING FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 1 2 PRE OPERATION Operator Training And Knowledge e Read and understand this manual before operating the machine Do not operate this machine until complete training is performed by authorized persons Only authorized and qualified personnel
4. Machines Specifications re 50 ee eee eer eese RED 502 El amp cetriealeSpecitiicalons a Nee 52 Plattorme NOS ara tate heey EE 2 53 SEEN UMD 53 ORERATORE MAINTENANCE ee 53 CN y 94 SECTION 6 INSPECTION AND REPAIR LOG LIST OF FIGURES FIGURES NO TITLE PAGE NO 2 1 Daily Walk Around Inspection for AMWP 2 20 3 1 Battery Charger Location saser 24 3 2 Ground Control Station Machine Rear View 29 3 oxplatrormaCorntrol amp Console eret E 38 3 4 Forklift Truck Lifting Pockets and Machine Tie Down Bar 068 48 LIST OF TABLES TABLE NO TITLE PAGE NO IDS enters 8 ZN PEC Maintenance 18 9 1 Machines Operatingsspecificationss 22222 22 2 22 SE Battery Low Voltage Indicators 2222 222 25 Ee ECD DEREN e EET 32 3 4 Ground Control Station Level 3 Programmable Settings and Factory Presets 34 52111 6 specifications TIRE RTT 55 5 2 Lubrication Intervals for Various
5. or by Iractor JO 000 or you must reaease the brake first pra magos OT BO ARES GN IS Sector and eect ce we Death ot serious Injury will occur from contact 07 being too those to electrical lines 542015 For the initial use or use after long periods of FOR SAVING THE ELECTRICITY PLEASE CUT storage Please charge the battery before use Recharging lasts at least 12 hours OFF THE POWER AFTER OPERATING 9441019 0443021 power 100 85 70 50 lt 30 3421011 CAPACITY 100kg CAPACITY 125kg CAPACITY 150kg ab CAPACITY 175kg JACAPACITY 200kg 42 ALLOWED NUMBER ALLOWED NUMBER OF PERSONS OF PERSONS ONE TWO 9423011 9423021 AMWP SERIES 14 OPERATION AND SAFTY MANUAL WARNING TIP OVER HAZARD Do not exceed platform rated or rated number of people Everty distribute Do ot expose platform to high winds or horizontai forces Machine must be on smooth firm and jove surface before elevating platform Do not drive with platform raaed or raise when on uneven or soft surfaces including trucks traders floating vessels scaffolds or amiar areas Do not drive near drop offs holes or other hazards Make sure operating surface wi support the machine Make sure af tres ane i good condibon required outniggers or stabilizer sha be exiended and property sal Do not ca
6. Is machine equipped with a component on the Auxiliary 1 circuit Disconnected y 26 ln Damaged wiring in the Auxiliary 2 Component wiring harness or a damaged component 27 Is machine equipped with a component on the Auxiliary 2 circuit Disconnected 28 Reserved 29 Reserved AMWP SERIES 32 OPERATION AND SAFTY MANUAL a Check if the communications cable connections P5 connector on the Ground Station and the round Traction Module No 3 DAR plug on the Traction Module are seated properly in their sockets at each end 30 communication with P Check the positive and negative power cable connections from the Ground Station to the Traction Ground Module 4 Module are tight and secure at both ends Conia da Check the harness connection at the P4 connector on the Ground Station and the harness connection at 31 No communication with the the other end on the Platform Junction Box Ground Module Platform overload condition Pump Motor Over Obstruction in mast system 32 C p Pump positive and negative connections are secure and undamaged urrent e Crushed or kinked hydraulic lines Hydraulic leaks Obstruction under left or right pothole bar Obstruction around the actuator assembly at the base of the mast 34 Aux 1 Inhibit Auxiliary 1 switch input is active 36 Aux 2 Inhibit Auxiliary 2 switch input is active 49 Aux 3 Inhibit Auxiliary
7. AN AMWP SERIES Page 25 OPERATION AND SAFTY MANUAL 3 Plug a heavy duty AC extension cord into the Charger AC Input Receptacle on the center rear cover of the machine Battery Charging Status Indicators The battery charging status indicators are located just on the left of the Charger AC input receptacle on the center cover section at the rear of the machine See Figure 3 2 When first plugged in the charger runs through a self diagnostic test lighting the LEDs in sequence then charging will begin CHARGE COMPLETE GREEN TOP LED ON 100 Complete CHARGING AMBER MIDDLE LED ON Charging incomplete CHARGING PROBLEM RED BOTTOM LED ON Consult Troubleshooting Section of the Service Manual AMWP SERIES Page 26 OPERATION AND SAFTY MANUAL 3 5 GROUND CONTROL STATION OPERATION See Figure 3 2 Main Power Selector Switch Set the Main Power Selector Switch to Ground Control Mode at the Ground Control Station Emergency Stop Shut Down Button POWER OFF POWER ON PUSH IN To Engage TURN CLOCKWISE and RELEASE To Reset Emergency Stop Emergency Stop Brake Release Button PUSH and RELEASE TO DISENGAGE Brakes PUSH and RELEASE AGAIN TO ENGAGE Brakes NOTE The brakes only DISENGAGE electrically when the joystick control is moved off center during driving or are manually DISENGAGED el
8. 3 switch input is active 50 Aux 4 Inhibit Auxiliary 4 switch input is active rand Staion Battery and harness connectors are secure and undamaged on the Ground Module 100 199 Fault Condition Batteries have sufficient charge Confirm that the static ground strap attached under base frame is secure and undamaged Platon Contra Consoles Damage to Platform Control Console wiring harness 200 299 Fault Condition Check connections from the Platform Control Console down to the Ground Module Confirm that the static ground strap attached under base frame is secure and undamaged 300 399 Traction Module Damage to Traction Module wiring harness Fault Condition Confirm that the static ground strap attached under base frame is secure and undamaged NOTE The fault conditions shown above are fault conditions which the Operator may be able to resolve Should a fault occur and be displayed on the LCD screen which cannot be corrected at the Operator s level the problem must be referred to a qualified mechanic A complete table of Fault Codes is listed in the Trouble Shooting Section of the Operation and Safty Manual 3 6 GROUND CONTROL STATION PROGRAMMING General The AMWP machine Ground Control Station allows on board programming of various component and control function personality settings Programming may be required under circumstances such as e Optional equipment has been added to the machine in the field and a function mus
9. 62 73 sec 82 93 sec Platform Down 30 35 sec 40 45 sec 43 46 sec 53 56 sec Gross Machine Weight Standard Equipment Platform Empty 850kg 880kg 1100kg 1250kg Extendible Equipment Platform Empty 900kg 930kg 1160kg 1310kg AMWP SERIES Page 22 OPERATION AND SAFTY MANUAL 3 1 GENERAL IMPORTANT THE MANUFACTURER HAS DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES This section provides the necessary information needed to understand control function and operation 3 2 MACHINE DESCRIPTION The AMWP Model Lifts are electric self propelled machines with an aerial work platform mounted to an elevating aluminum mast mechanism The personnel lift s intended purpose is to personnel access to areas above ground level The primary control station is located in the platform From the Platform Control Console the operator can drive the machine and raise or lower the platform The controls of the programmable Ground Control Station are to be used during machine power up machine maintenance or in case of emergency should the operator in the platform be unable to lower the platform Vibrations emitted by these machines are not hazardous to an operator working in the platform The continuous A Weighted sound pressure level at the work platform is less than 70db 3 3 MACHINE OPERATION Getting Started The following control conditions must be m
10. A 11 Me EE EE 12 SECTION 2 PREPARATION AND INSPECTION 2 1 2 2 2 3 24 2 9 PERS Operator Training re CEN ECL NUES 17 Trainings e ee ee rennen 17 Operatore ReESDonsI DIY LUST 17 PREPARATION INSPECTION AND 22 17 PRE STARTMINSRECTION D 18 DANENAWAES AROUND 22227 19 EUNETONEC HEC 20 SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION 3 1 3 2 3 3 3 4 MACHINE DESCRIPTION COTON ECOL CRC 23 MACHINE 2 GeitingeStantede see TC E 23 BATTERY ING 23 Wolters a O 24 25 AMWP SERIES Page 3 OPERATION AND SAFTY MANUAL 26 CROLUNDZECONTIROLESTAT ONE 27 MainzPowerz selector amp 27 MERIANA EAA ADONNA eaaa a EEE 27 ee 27 Platform Up 28 Platform Down 28 Manual Descent 28 OA 30 LC DEDisplay salty conditions 31 3 6 GROUND CONTROL 5 een 33 Genera RIE AE I
11. FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Pre Start Before using each day or whenever there s User or Operator User or Operator Operator and Safety Manual Inspection an Operator change Pre Delivery Service and Maintenance Owner Dealer or Qualified Inspection Before each sale lease or rental delivery Manual and applicable User Mechanic See Note Inspection form In service for 3 months or 150 hours Service and Maintenance Frequent whichever comes first or Out of service fora Owner Dealer or Qualified Manual and applicable Inspection period of more than 3 months or Purchased User Mechanic Inspection form used Annual Service and Maintenance Annually no later than 13 months from the Owner Dealer or Qualified Machine E Manual and applicable date of prior inspection User Mechanic Inspection Inspection form Preventative At intervals as specified in the Service and Owner Dealer or Qualified Service and Maintenance Maintenance Maintenance Manual User Mechanic Manual NOTE Inspection forms are available from the manufacture Use the Service and Maintenance Manual to perform inspections 2 3 PRE START INSPECTION The Pre Start Inspection should include each of the following 1 Cleanliness Check all surfaces for leakage oil fuel or battery fluid or foreign objects Report any leakage to the proper maintenance personnel 2 Decals and Placards Check all for c
12. Length Maximum Wind Speed 0 km h Machine rated for indoor use only Maximum Horizontal Manual Side Force Platform fully extended with Maximum load 76cm x 136cm 100cm X 150cm 100 N 200 N Maximum Hydraulic System Pressure 12MPa Recommended initial setting Hydraulic Reservoir Capacity 5L 5L AMWP SERIES Page 50 Platform Data OPERATION AND SAFTY MANUAL SPECIFICATION Amwp6 1000 Amwp7 5 1000 Amwp7 5 2000 Amwp9 2000 Occupants Persons allowed in Platform 1 1 2 Maximum Work Load Standard 150kg 125kg 200kg 150kg Capacity Extendible 125kg 100kg 175kg 125kg Platform Height Mast Fully Extended 75m 75m om Ground to Platform Floor Platform Cycle Performance LiftUp 27 36 sec 39 48 sec 62 73 sec 82 93 sec in seconds rated load Lift Down 30 35 sec 40 45 sec 43 46 sec 53 56 sec Machine Component Weights SPECIFICATION Amwp Platform Standard Platform 32kg Quick Change Platforms Battery per battery 20kg Serial Number Locations For machine identification a serial number plate is affixed to the machine The plate is located on the back of the mast just above the mast support bracket 5 3 OPERATOR MAINTENANCE Lubrication Hydraulic Oil HO HYDRAULIC SYSTEM OPERATING IIA TEMPERATURE RANGE 0 Fto 180 18 C 83 C 10W 0 Fto 210 F 18 C 99 C 10
13. O 33 ActiValln gmRrogrammingmM od oe ee re 34 Ta SS 35 Programming 222222222 2 2 36 Selecting menogham mea O 36 AdjustinguProgrammables 22 2 37 PAT FORM C ONS OIESODEE ATIOIN O 38 NEERA 38 EMERGENCY Stop Shutz Downg 38 39 Driving Machine 39 Adjusting Maximum Drive Steed Cantel EU NE 40 Elevating LoweringsthewPlatformess 22222 2 2 41 3 0 Pp PARKINGRMACHINE Ss ee AZ OM 43 S OFA rrr 45 SSEIEQULCKECHIANGESRIFATEORMENOUN II 46 Platform Removal 46 Platform Installation 3 12 TRANSPORTING LIFTING PROCEDURES E EE 47 O mee et EE E 47 5 Ue Sc 48 SECTION 4 EMERGENCY PROCEDURES 44 GENERALE O ERA MO Operator Machine 49 Plato meca NA 49 23 INGIDENTSNOTIEIGATIONSE oce ed AMWP SERIES Page 4 OPERATION AND SAFTY MANUAL SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 1 5 2 5 3 GENERALES RECI
14. Tie Down Loop 2 Fork Lift Pockets 3 Front Tie Down Loop AMWP SERIES Page 48 OPERATION AND SAFTY MANUAL SECTION 4 EMERGENCY PROCEDURES 4 1 GENERAL INFORMATION This section explains the steps to be taken in case of an emergency situation during operation 4 2 EMERGENCY OPERATION Operator Unable to Control Machine IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL THE MACHINE 1 Other personnel should operate the machine from ground controls only as required 2 Only qualified personnel in the platform may use the platform controls DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION PROPERLY 3 Cranes forklift trucks or other equipment be used to remove the platform occupant and stabilize motion of the machine Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures or equipment rescue the platform occupant prior to freeing the machine 4 3 INCIDENT NOTIFICATION The manufacturer must be notified immediately of any incident involving an AMWP product Even if no injury or property damage is evident the factory should be contacted by telephone and provided with all necessary details Failure to notify the manufacturer of an incident involving a product within 48 hours of such an occurrence may void any warranty consideration on that particular machine IMPORTANT FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRS
15. as a high number of cycles location corrosive dirty environment etc user must adjust lubricating requirements accordingly c Prior to checking hydraulic oil level operate machine through one complete cycle of lift function full up and down Failure to do so will result in incorrect oil level reading on the hydraulic reservoir AMWP SERIES Page 56 OPERATION AND SAFTY MANUAL SECTION 6 INSPECTION AND REPAIR LOG Machine Serial Number Table 6 1 Inspection and Repair Log Date Comments AMWP SERIES 57 Table 6 1 Inspection and Repair Log OPERATION AND SAFTY MANUAL Date Comments AMWP SERIES 58 OPERATION AND SAFTY MANUAL BATTERY WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm Batteries also contain other harmful chemicals WASH HANDS AFTER HANDLING AMWP SERIES 59
16. can operate the machine e Read understand and obey all DANGERS WARNINGS CAUTIONS and operating instructions on the machine and in this manual e Use the machine in a manner which is within the scope of its intended application set by the manufacturer e All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual e Read understand and obey all applicable employers local and governmental regulations as they pertain to operation of the machine Workplace Inspection e The operator is to take safety measures to avoid all hazards in the work area prior to machine operation e not operate or raise the platform while on trucks trailers railway cars floating vessels scaffolds or other equipment unless approved in writing by the manufacturer e This machine can be operated in temperatures of 20 C to 40 C Consult the manufacturer for operation outside this range AMWP SERIES Page 6 OPERATION AND SAFTY MANUAL Machine Inspection e Before machine operation perform inspections and functional checks Refer to Section 2 of this manual for detailed instructions e Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance Manual Ensure all safety devices are operating properly Modification of these devices is a safety violation WARNING MODI
17. number of persons TWO 1 9411025 CE label 1 9441017 Notice Charging usage 1 9441019 Warning Timely charging 1 9441021 Danger Please don t stand 1 9441023 Warning Here with fork 2 9441025 Notice Tyre Max capacity 350 kg 4 9441027 Warning Here without fork 3 9443011 Notice Rated capacity of standard platform AMWP7 5 200kgs twin 1 9443019 Notice Recharging lasts at least 12 hours 1 9443021 Notice Please cut off the power after operating 1 9443023 Label Directional arrows 1 Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions AMWP SERIES 13 OPERATION AND SAFTY MANUAL NOTICE WARNING CHARGING USAGE This is only one position to charge you charge al any other error situation this will be result in dangerous and hazardous aftermath TIMELY CHARGING When operating the machine if you find it can not be travelling lifting or steering etc please charge in time 9441019 IMPORTANT DANGER ELECTROCUTION HAZARD 2 t Tris mactune net MOVE WITH BRAKE RELEASED 2 Manten aanioce of at 108 between of rachre or nad and Circa ine or spgarulus changed ug to 50 000 vois station 3 One foot additions Geererce is omuend for eech addeona 1 The Drake retease bufon on the ground control 2 When move the machine
18. there are no loose or missing parts that they are securely fastened and that no visible damage leaks or excessive wear exists in addition to any other criteria mentioned 1 Drive and Caster Wheels Check for any debris stuck to or around wheels 2 Base Frame Check pot hole protection system components check for loose wires or cables dangling below the base Manual Descent Control Valve See note above Motor Pump Reservoir Unit No evidence of hydraulic leaks Batteries Battery cables no corrosion Platform Assembly and Gate Quick Change platform mounting and mounting screws platform fasteners platform railings entry bar or gate in proper working order T Platform Control console Platform control placards secure and legible emergency stop switch reset for operation Control markings legible 8 Ground Control Station Main Power Selector Switch operable placards secure and legible emergency stop switch operates properly 9 Mast Assembly Mast sections slide pads mast chains sequencing cables platform control and power cables on side of mast power cables properly tensioned and seated in sheaves cable sheaves rotating freely I Ce AMWP SERIES 19 OPERATION AND SAFTY MANUAL
19. 3 10 FALL PROTECTION LANYARD ATTACHMENT CAUTION THE MANUFACTURER RECOMMENDS THE OPERATOR IN THE PLATFORM WEAR A FULL BODY HARNESS WITH ALANYARD ATTACHED TO AN AUTHORIZED LANYARD ANCHORAGE POINT The main lanyard attach point for all AMWP machines is located on the lower right side of the mast platform header just behind the operators platform CAUTION AFTER ENTERING THE PLATFORM BEFORE BEGINNING OPERATION ALWAYS CLOSE THE PLATFORM ENTRY GATE S AMWP SERIES 45 OPERATION AND SAFTY MANUAL 3 11 QUICK CHANGE PLATFORM MOUNTING AMWP Model Lifts are equipped with quick change platform mount which allow quick removal and installation of currently available quick change platform NOTE AMWP Models require the installation of the Quick Change mount kit to use Quick Chang Platforms Ls 1 Upper Platform Mount 3 Lower Platform Mount 2 Upper Mount Fasteners 4 Lower Mount Fasteners Platform Removal 1 Remove the platform control console from the platform and lay aside 2 Remove both upper and lower mount fasteners securing the platform support rails to the mast mounting channels 3 Swing and lift the platform out of the mounts and lay aside Platform Installation 1 Set platform in upper a
20. FICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER e Do not operate any machine on which the safety or instruction placards or decals are missing or illegible e Avoid any build up of debris on platform floor Keep mud oil grease and other slippery substances from footwear and platform floor 1 3 OPERATION General e not use the machine for any purpose other than positioning personnel their tools and equipment or for hand Stock picking e Never operate a machine that is not working properly If a malfunction occurs shut down the machine e Never slam a control switch or lever through neutral to an opposite direction Always return switch to neutral and stop before moving the switch to the next function Operate controls with slow and even pressure e not allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency e not carry materials directly on platform railing unless approved by the manufacturer e Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area e Fully lower mast assembly and shut off all power before leaving machine e When performing welding operations at elevation precautions must be taken to protect all machine components from contact with weld splatter or molten metal Battery fluid is highly corrosive Av
21. FTY MANUAL While the Drive Function is active PRESS and HOLD the enable button on side the joystick 4 Move the joystick the desired direction of travel TO STOP the machine return the joystick back to center Ile a Adjusting Maximum Drive Speed Control NOTE When the platform is elevated the maximum drive speed is cut back to 1 4 the speed when the platform is fully lowered The Ground Control Module LCD screen will display a turtle when in this mode see Machine LCD Status Display in this section of the manual Maximum Drive Speed Indicator Indicates current Maximum Drive Speed Setting Slow to Fast AMWP SERIES Page 40 OPERATION AND SAFTY MANUAL 1 Each Press of this button will reduce the Maximum Drive Speed allowed LESS LEDs Lit 2 Each Press of this button will increase the Maximum Drive Speed allowed MORE LEDs Lit Elevating Lowering the Platform WARNING IF THE TILT ALARM HAS BEEN ACTIVATED THE PLATFORM WILL NOT ELEVATE ALSO IF THE TILT ALARM HAS BEEN ACTIVATED WHEN THE PLATFORM IS ELEVATED THE DRIVE FUNCTION WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY LOWERED 1 Drive the machine to the area where overhead work is to be performed and position the machine into its approximate work position 2 PRESS and RELEASE the Platform Function Button The fla
22. NCHING THE MACHINE S BRAKES MUST BE DISENGAGED RE ENGAGE THE BRAKES ONCE MACHINE IS IN PLACE WITH TRUCK BED LEVEL AND READY FOR TIE DOWN Machine Tie Down With machine in position to be tied down and brakes engaged use the following guidelines for restraining the machine during transport IMPORTANT USE OF EXCESSIVE FORCE WHEN SECURING MACHINE DRIVE WHEEL LOAD CAN CAUSE DAMAGE TO THE MACHINES DRIVE WHEEL COMPONENTS 1 Secure machine with an adequate chain attached through the tie down loops located at the front and rear of machine See Figure 3 11 2 The chain should be securely tightened with a force of approximately 100 Ib applied two feet from the pivot handle NOTE Lifting devise must be capable of handling the gross weight of the machine see the Operating Specifications table at the beginning of this Section AMWP SERIES Page 47 OPERATION AND SAFTY MANUAL Fork Lift Truck Transport All AMWP Model Lifts are equipped with wide forklift pockets running through the base frame See Figure 3 11 This allows the machine to be either transported around a work area or lifted onto a higher level using a standard fork lift truck NOTE Fork lift trucks must be capable of handling the gross weight of the machine see the Operating Specifications table at the beginning of this Section Figure 3 4 Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations 1 Rear
23. OPERATION AND SAFTY MANUAL MV060 E AMWP6 1000 MV075 E AMWP7 5 1000 AMWP7 5 2000 AMWP9 2000 OPERATION AND SAFTY MANUAL FOREWORD This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements the manufacturer reserves the right to make specification changes without prior notification Contact the manufacturer for updated information Other Publications Available Illustrated Parts Manual AMWP SERIES Page 1 OPERATION AND SAFTY MANUAL SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol It is used to alert you to the potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION IF NOT AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH WARNING INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH CAUTION INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES IMPORTANT INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION WARNING THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED B
24. T FROM THE GROUND CONTROL STATION THEN FROM THE PLATFORM CONTROL CONSOLE DO NOT LIFT ABOVE 10 FT 3M UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY AMWP SERIES 49 OPERATION AND SAFTY MANUAL SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 1 INTRODUCTION This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual Other Publications Available Specific to this Machine Service and Maintenance Manual Illustrated Parts Manual 5 2 GENERAL SPECIFICATIONS Machine Specifications SPECIFICATION AMWP6 1000 AMWP7 5 1000 AMWP7 5 2000 AMWP9 2000 Gross Machine Weight Platform Empty 850kg 880kg 1100kg 1250kg Machine Height Platform Stowed 198cm Maximum Ground Bearing Pressure per wheel 360kg Maximum Operating Incline Maximum Travel Grade Grade ability 15 20 Platform STOWED ONLY Maximum Travel Grade Side Slope 5 Platform STOWED ONLY Maximum Drive Speeds Operator Variable 0 6 4 km h Maximum Base Overall Width X
25. ULLETINS CONTACT THE MANUFACTURER OR IT S LOCAL AUTHORIZED REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT IMPORTANT THE MANUFACTURER SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT THE MANUFACTURER TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE IMPORTANT THE MANUFACTURER MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE IT S PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE PRODUCT AMWP SERIES Page 2 OPERATION AND SAFTY MANUAL TABLE OF CONTENTS SUBJECT SECTION PARAGRAPH PAGE NO LOREWORDZ caetero eigenen 1 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL 5 2 SECTION 1 SAFETY PRECAUTIONS 1 1 1 2 1 4 1 5 GENERAL PRE OPERATION oS M Operator Training And Workplace General Trip Fall Hazard Electrocution Hazard M OD Safety Rules for Electrical control system REA Ted Serer EE ER REE Ge A 9 Tipping Hazard 2 9 Crushing And collision 10 TOWING SLCIETING UN Md
26. W 20 10W 30 0 Fto 210 18 C 99 C 20W 20 Hydraulic oils must have anti wear qualities and sufficient chemical stability for mobile hydraulic system service The manufacturer recommends Mobil fluid 424 hydraulic oil which has an SAE viscosity of 10W 30 and a viscosity index of 152 cold weather applications i e When temperatures remain consistently below 20 F 7 C The manufacturer recommends using Mobil DTE 13 hydraulic oil Aside from The manufacturer s recommendations it is not advisable to mix oils of different brands or types as they may not contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobil fluid 424 is desired contact the manufacturer for proper recommendations AMWP SERIES 53 1 Pump unit 2 Emergency Valve 3 Magnetic valve 4 Pipe 5 Cylinder 6 Throttle 1 Pump Unit 2 Emergency Valve 3 Magnetic Valve 4 Pipe 5 Cylinder 6 Throttle OPERATION AND SAFTY MANUAL Table 5 1 Lubrication Specifications KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point of 350 F Excellent water resistance and adhesive qualities and being of extreme pressure type Timken OK 40 pounds minimum EPGL Extreme Pressure Gear Lube oil mee
27. ables horn electrical circuit to be turned on YES or off NO if machine is equipped with a horn e Enable Detection of Beacon Open Circuit Enables mast base beacon strobe electrical circuits to be turned on YES or off NO if machine is equipped with either or both beacon strobes e Forward Alarm Disable When turned on YES will disable the alarm when driving forward Table 3 4 AMWP Ground Control Station Level 3 Programmable Settings and Factory Presets Level 3 Operator Programmable Settings On LCD Display YES HIGH 1 NO x LOW LEVEL PROGRAMMABLE ITEM SETTING RANGE PRESET Back to Main Jur Return to Main Menu Set Language 1 English 6 Italian 2 German 7 Swedish NOTE There are two production modules 1 3 Dutch 8 Brazilian Portuguese available at this time one for 4 French 9 Finnish North South American and 5 Spanish European Languages and one for 5 1 English 3 Japanese Asian Languages 2 Chinese 3 Set Sleep Time 5 MINS 0 60 MINS 3 Set Polarity of the Keypad Code LOW HIGH LOW 3 Enable Detection of Horn Open Circuit NO a YES NO 3 Enable Detection of Beacon Open Circuit NO a YES NO 3 Forward Alarm Disable NO YES NO 3 OSS Diagnostics NO YES NO Notes a AMWP Models this feature is standard equipment and preset to YES at factory Activating Programming Mode NOTE If machine does not power up check that both the Ground Control Station Emergency St
28. cific job requirements or machine application Cy gc SS Training Supervision Training must be done under the supervision of a qualified person in an open area free of obstructions until the trainee has developed the ability to safely control and operate the machine Operator Responsibility The operator must be instructed that he she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site NOTE The Manufacturer or Distributor will provide qualified people for training assistance with the first unit s delivered and from that time forward as requested by the user or his her personnel 2 2 PREPARATION INSPECTION AND MAINTENANCE The following table covers the periodic machine inspections and maintenance recommended by the manufacturer consult local regulations for further requirements for aerial work platforms The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is used with increased frequency or if the machine is used in a severe manner IMPORTANT THE MANUFACTURER RECOGNIZES A QUALIFIED MECHANIC AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE SERVICE TRAINING FOR THE SPECIFIC PRODUCT MODEL AMWP SERIES 17 OPERATION AND SAFTY MANUAL Table 2 1 Inspection and Maintenance Table PRIMARY SERVICE TYPE
29. city of the surfaces e Never exceed the maximum platform capacity Distribute loads evenly on platform floor e Keep the chassis of the machine a minimum of 2 ft 0 6m from holes bumps drop offs obstructions debris concealed holes and other potential hazards at the ground level e Never attempt to use the machine as a crane Do not tie off machine to any adjacent structure e Do not increase the platform size with unauthorized deck extensions or attachments increasing the area exposed to wind will decrease stability e f mast assembly or platform is caught so that one or more wheels are off the ground the operator must be removed before attempting to free the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine and remove personnel AMWP SERIES Page 9 OPERATION AND SAFTY MANUAL Crushing And Collision Hazard e Personal protection equipment must be worn by all operating and ground personnel e Check work area clearances above on sides and bottom of platform while driving and lifting or lowering platform y e During operation keep all body parts inside platform railing e Always post a lookout when driving in areas where vision is obstructed e Keep non operating personnel at least 6 ft 1 8m away from machine during all driving operations e Limit travel speed according to conditions of ground surface congestion visibility slope location of personnel and other factors causing
30. d warning labels Do not operate the machine on which the plates or labels are missing or illegible Contact the dealer immediately The following plates are visible on the machine AMWP SERIES 10 ITEM SPECS VOLTAGE CAPACITY POWER PLATFORM HEIGHT RATED PRESSURE DELIVERY DATE DIMENSION OPERATION AND SAFTY MANUAL e Warning labels AMWP SERIES DECAL INSPECTION 9801776 1601776 6106076 062 6 10 110 96 9 0 7 6 920 776 5106676 6101696 60 96 0 76 2 060 6 9001176 6108596 1201776 400 7 6 A i cOLvv6 1201776 ECOL PVE La Li T SE 6105576 110 6 10 202276 10 10576 10 61000 6 10 110ZZb6 910176 910 76 100 776 60 26 60 76 5101686
31. ectrically using the Brake Release Button If the machine s batteries are completely depleted of electrical charge the brakes cannot be released manually CAUTION DO NOT MANUALLY DISENGAGE THE BRAKES UNLESS MACHINE IS SETTING ON A LEVEL SURFACE OR MACHINE IS FULLY RESTRAINED AMWP SERIES Page 27 z 000000 XXXXX XXXXX XXXX XXXX XXXX XXXXX d OPERATION AND SAFTY MANUAL DRIVE Disabled LIFT UP Disabled LIFT DOWN Disabled Both LIFT UP and LIFT DOWN Disabled PE t y 4 Drive Speed Cup Back Turtle Mode Engaged When Platform is Elevated Battery Charger AC Plugged In LCD Display Fault Conditions Table 3 3 LCD Display Operating Fault Conditions show common LCD display Fault indications which may occur during operation and are usually caused by either an error in machine operation or a work area condition These fault conditions can usually be corrected by the operator and do not require a qualified mechanic to repair IMPORTANT AFTER A FAULT CONDITION IS CORRECTED THE MACHINE POWER MAY NEED TO BE RECYCLED TO RESET THE GROUND CONTROL STATION AMWP SERIES Page 31 OPERATION AND SAFTY MANUAL Table 3 3 LCD Display Operating Fault Conditions Faultcode Descript
32. et before the machine can be operated from either the Ground or Platform Controls e The batteries contain enough voltage to operate the machine Main Power Selector Switch on the Ground Control Station must be set for either Ground Control Mode or Platform Control Mode e Both Emergency Stop Switches one on the Ground Control Station the other on the Platform Control Console must be in the RESET position e f equipped the On Off Key Switch on the Platform Console must be set to the ON position 3 4 BATTERY CHARGING AMWP machines are equipped with an AC voltage input DC voltage output battery charger The charger automatically terminates charging when the batteries reach full capacity NOTE The machine s platform drive function is disabled when the battery charger is plugged into an AC receptacle AMWP SERIES 23 IN 7 OPERATION AND SAFTY MANUAL Table 3 2 Battery Low Voltage Warning Indicators IMPORTANT The 3 Levels of Battery Low Voltage Warning indication will activate on Ground Control Modules and platform control console Machines must follow the indicator guidelines and battery charging cycles to maximize battery life INDICATOR LOCATION WARNING PLATFORM GROUND RESULT ACTION REQUIRED LEVEL TO CLEAR FAULT CONTROL LED CONTROL LCD LEVEL 1 3 LEDs BARS Charge bat
33. hazards of collision or injury to personnel e Be aware of stopping distances in restricted or close quarters or when driving in reverse e not drive at high speeds in restricted or close quarters or when driving in reverse e Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform e Ensure that operators of other overhead and floor level machines are aware of the aerial work platform s presence Disconnect power to overhead cranes e personnel not to work stand or walk under a raised platform Position barricades on floor as necessary 1 4 TOWING LIFTING AND HAULING e Never allow personnel in platform while towing lifting or hauling e machine should not be towed except in the event of emergency malfunction power failure or loading unloading Refer to the Emergency Procedures Section of this manual for emergency towing procedures e Ensure platform is fully retracted and completely empty of tools prior to towing lifting or hauling e Do not assist a stuck or disabled machine by pushing or pulling except by pulling at the chassis tie down bars e When lifting machine with a forklift position forks only at designated areas of the machine Lift with a forklift of adequate capacity e Refer to the Machine Operation section of this manual for lifting information 1 5 Plates and Warning Labels Upon unpacking check the plates an
34. icalion because this wil affect stability of machine 4 Do not modify or change machine without written approval from manufacturer 5 Operate this machine with extreme caution STOP all operation if malfunction occurs use of this machine could cause death of serious injury Please don t stand 044121 AMWP SERIES Page 15 OPERATION AND SAFTY MANUAL DRAW OUT TO MANUAL LOWER PLATFORM 9443023 AMWP SERIES Page 16 OPERATION AND SAFTY MANUAL SECTION 2 PREPARATION AND INSPECTION 2 1 PERSONNEL TRAINING The aerial platform is a personnel handling device so it is necessary that it be operated and maintained only by trained personnel Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate this machine Operator Training Operator training must cover Use and limitations of the controls in the platform and at the ground emergency controls and safety systems Control labels instructions and warnings on the machine Rules of the employer and government regulations Use of approved fall protection device Enough knowledge of the mechanical operation of the machine to recognize a malfunction The safest means to operate the machine where overhead obstructions other moving equipment and obstacles depressions holes drop offs are present Means to avoid the hazards of unprotected electrical conductors 8 Spe
35. ion of fault Conditions to check Battery cable ends loose or corroded at battery posts Bl Lowy EEG Charger DC output wires from charger to batteries damaged or disconnected Obstruction under Left pothole bar 2 Obstruction around the actuator assembly at the base of the mast Obstruction under Right pothole bar i Obstruction around the actuator assembly at the base of the mast If machine is on a tilt of more than the angle set in either or both the X or Y direction this is normal 04 Tilt Condition operation When the lift platform is raised then drive and lifting are disabled when tilt is detected Check if Ground Station is mounted securely to the mast support column Obstruction Sensor 05 System Is machine equipped with an Obstruction Sensor System Check all cabling from the OSS module is communication with undamaged Ground Module 06 Reserved 07 Ale Check left drive motor M1 connector at the Traction Module for secure and proper connection Disconnected 08 Mow Check right drive motor M2 connector at the Traction Module for secure and proper connection Disconnected Left Brake 09 Check left drive motor 1 connector at the Traction Module for secure and proper connection Disconnected 10 TN Check right drive motor M2 connector at the Traction Module for secure and proper connection isconnected 11 seges Wiring harness from motor M1 connector on Traction modu
36. lanyard connected to the platform must not be disconnected until such time the transfer to the structure is safe and complete Electrocution Hazard Table 1 1 Minimum Safe Approach Distance M S A D VOLTAGE RANGE MINIMUM SAFE APPROACH PHASE TO PHASE DISTANCE Feet m 0 50KV 10 3 Over 50KV to 200KV 15 5 Over 200KV to 350KV 20 6 Over 350KV to 350KV 25 8 Over 500KV to 750KV 35 11 Over 750KV to 1000KV 45 14 NOTE This Minimum Safe Approach Distance shall apply except where employer local or governmental regulations are more stringent AMWP SERIES Page 8 OPERATION AND SAFTY MANUAL Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot 0 3m additional clearance is required for every additional 30 000 volts or less The minimum safe approach distance may be reduced if insulating barriers are installed to prevent contact and if the barriers are rated for the voltage of the line being guarded These barriers shall not be part of or attached to the machine The minimum safe approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier This determination shall be made by a qualified person in accordance with employer local or governmental requirements for work practices near energized eq
37. le to left drive motor for damage Short Circuit 12 Po SEE Wiring harness from motor M2 connector on Traction module to right drive motor for damage Traction Module In 4 4 13 Foldback Machine is operating on a continuous grade or rough terrain 44 Pump Motor Check the positive and negative cables from the Ground Module to the Pump Motor studs for loose or Disconnected corroded connections 15 Dorin Vele Inspect wire terminals on the lift down valve wiring harness or a damaged lift down valve coil Disconnected 16 ES Down Valves Damaged wiring in the lift down valve wiring harness or a damaged lift down valve coil Short Circuit ged wiring i ift down valve wiring ged lift down valve coil 47 Ground Module In Pump is not being permanently driven Over temperature Check heat sinking of Ground Module 18 Alarm Short Circuit Damaged wiring in the alarm wiring harness or a damaged alarm 19 Damaged wiring in the alarm wiring harness or a damaged alarm Activate a function to check if alarm sounds 20 za Damaged wiring in the beacon wiring harness or a damaged beacon unit Beacon 21 er Is machine equipped with flashing beacon light 22 Horn Short Circuit Damaged wiring in the horn wiring harness or a damaged horn unit 23 Horn Disconnected Is machine connected with a horn Auxiliary 1 Circuit 24 Short Circuit Damaged wiring in the Auxiliary 1 Component wiring harness or a damaged component 25
38. leanliness and legibility Make sure no decals or placards are missing Make sure all illegible decals and placards are cleaned or replaced 3 Operators and Safety Manuals Make sure a copy of the Operation and Safety Manual Safety Manual and Manual of Responsibilities is enclosed Daily Walk Around Inspection See Section 2 4 Battery Charge as required 6 Hydraulic Oil Check the hydraulic oil level NOTE Check Service Manual for instructions and hydraulic oil specification before adding DO NOT OVERFILL AMWP SERIES 18 OPERATION AND SAFTY MANUAL 7 Function Check Check all machine controls for operation See Section 2 5 If optional equipment is installed on this machine refer to Section 3 for specific Pre Start Inspection and Operation instructions 2 4 DAILY WALK AROUND INSPECTION Begin the Walk Around Inspection at item one 1 as noted on the diagram Continue around machine check each item in sequence for the conditions listed in the following checklist WARNING TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DURING WALK AROUND INSPECTION DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED IMPORTANT DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME UNDERSIDE CHECK THIS AREA FOR OBJECTS OR DEBRIS WHICH COULD CAUSE EXTENSIVE MACHINE DAMAGE NOTE On all components make sure
39. nd lower mounts 2 Install mount fasteners in upper and lower mounts 3 Attach platform control console to platform rail WARNING ENSURE ALL FASTENERS ARE INSTALLED AND SECURE PRIOR TO OPERATION AMWP SERIES Page 46 OPERATION AND SAFTY MANUAL 3 12 TRANSPORTING LIFTING AND TIE DOWN PROCEDURES General All AMWP Series Model Personnel Lifts may be transported to a work site using the following methods e Driving the machine around on its base wheels if travel surface area permits e Loaded IN AN UPRIGHT POSITION ONLY onto a heavy duty vehicle with the payload capacity capable of supporting the full weight of the machine Check machine gross weigh in the Operating Spec Chart at the beginning of this Section e Moved with a forklift truck using the forklift pockets in the base frame Truck Transport CAUTION DO NOT TRANSPORT THE MACHINE IN A HORIZONTAL POSITION DUE TO LEAKAGE OF BATTERY ACID FROM THE BATTERIES OR HYDRAULIC FLUID FROM THE HYDRAULIC RESERVOIR The machine may be winched onto a tilted roll back truck bed see important note following which has been rolled back to ground level Disengage the brakes and always winch pull from the mast rear end of the machine IMPORTANT DO NOT ATTEMPT TO DRIVE MACHINE ONTO OFF OF OR PUSH MACHINE ONTO A TILTED ROLL BACK TRUCK BED THE AMWP MACHINES POWER MODULE COULD SUSTAIN SERIOUS DAMAGE WHEN THE UNIT IS PUSHED OR TOWED AT SPEEDS GREATER THAN 2 MPH WHEN TOWING OR WI
40. oid contact with skin and clothing at all times e Charge batteries on in a well ventilated area Trip and Fall Hazard manufacturer recommends that the operator in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point For further information regarding fall protection requirements on the products contact the manufacturer T AMWP SERIES Page 7 OPERATION AND SAFTY MANUAL e Before operating the machine make sure all railing and gates are fastened in their proper position Keep both feet firmly positioned on the platform floor at all times Never use ladders boxes steps planks or similar items on platform to provide additional reach Never use the mast assembly to enter or leave the platform Use extreme caution when entering or leaving platform Ensure that the mast assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit Platform to structure transfers at elevated positions are discouraged Where transfer is necessary enter exit through the gate only with the platform within 1 foot 0 3m of a safe and secure structure 100 tie off is also required in this situation utilizing two lanyards One lanyard must be attached to the platform with the second lanyard attached to the structure The
41. op Button and the Platform Control Console Emergency Stop Button are in the RESET position AMWP SERIES 34 RESET TIMERS o o z a ja a E N 7 L7 OPERATION AND SAFTY MANUAL Battery Charge Fault Code LED Indicator AI On normal power up and operation this series of LEDs visually indicates the amount of change left in the batteries e GREEN LEDs lit indicate maximum charge RED LED s lit indicate minimum charge remaining e The number of LEDs lit will change depending on the level of charge in the batteries If battery voltage falls below 16 8 volts a fault condition will occur and the machine will stop operating The batteries will need recharged NOTE LED Fault Code indications are in Table 3 3 LCD Display Operating Fault Conditions this section of the manual Driving Machine WARNING WHEN DRIVING WITH PLATFORM LOWERED DO NOT ATTEMPT TO DRIVE MACHINE UP A RAMP GRADE OF GREATER THAN TWENTY PER CENT 20 AS TIPPING COULD OCCUR POINT amp 609 The Joystick can be moved in any direction off center Drive Power is applied proportionally the further the Joystick is moved off center 1 Enter the platform 2 PRESS and RELEASE the Drive Function Button The flashing LED indicates the function is active The function remains active 3 to 4 seconds AMWP SERIES 39 OPERATION AND SA
42. rry sheel type materials drywall plywood panela outdoor or in windy conditions as they may act as a wind sail Death or serious injury could occur from a tip over WARNING CRUSHING HAZARD 1 Alwaws look in the direction of movement 2 Keep clear of obstructions 3 Keep all body parts inside platform during operation Failure to follow instructions could result in death or serious injury FALLING HAZARD Keep both feet on platform floor Do not climb sit or stand on platform guard rails Ensure entrance area is properly closed Do not use planks ladders or similar items in platform to get added reach guard rails must be property installed during operation Falling from platform could cause death or serious injury 5423018 DANGER THIS MACHINE MUST NOT BE USED UNTIL IT IS INSPECTED AND OPERATING PROPERLY 1 Do not operate this machine unless you have been property trained as described in the OPERATION AND SAFETY MANUAL by a qualified person and authorized to operate this machine Your training includes reading and understanding the safety operating and maintenance instructions in manufacturers manuals knowing your employers work rules and applicable governmental regulations 2 Follow the instructions in the Operating Manual and applicable standards for daily frequent and annua inspecbons not replace batteries wheels counterweight etc with items of different weight or specif
43. shing LED indicates the function is active and will remain active 3 to 4 seconds h 3 While the Platform Function is active PRESS and HOLD the Enable Button on side the Joystick lt 4 Push the Joystick FORWARD from center TO ELEVATE the Platform TO STOP platform movement return the joystick back to center Pull the Joystick BACK from center TO LOWER the Platform AMWP SERIES Page 41 IN GE OA AZ uem N 69 gm us OPERATION AND SAFTY MANUAL 5 If necessary reposition drive lift using platform controller joystick to bring work object within reach 3 8 PARKING MACHINE 1 Drive machine to a well protected and well ventilated area 2 Ensure the platform is fully lowered turn the main power selector switch to the OFF position centered NOTE If required charge batteries in preparation for next workday AMWP SERIES Page 42 OPERATION AND SAFTY MANUAL EXTENDIBLE PLATFORM SLIDING BAR ENTRY Model Max Capacity AMWP6 1000 125kg AMWP7 5 1000 100kg AMWP7 5 2000 175kg AMWP9 2000 125kg 1 Platform Control Console 2 Extension Slide Lock Handle 3 Lanyard Attach Point on mast 4 Sliding Bar Entry Gate 5 Sliding Extendible Section AMWP SERIES 44 OPERATION AND SAFTY MANUAL
44. t be enabled before operation e Customizing the machine to fit a specific application such as changing the LCD display language Programming Levels There is one 1 password protected programming level available to the Operator e Level 3 Operator s Settings Level 3 Password 23456 Operator Programming Mode In the Operator Level Programming Mode the following items are shown on the main menu See Table 3 4 for Setting Range and Default Factory Setting e Tilt Sensor e Program e Sensor Allows viewing current tilt sensor individual X and Y direction degree reading e Program Allows programming of the items shown in Table 3 4 the following is a brief explanation of each programming item AMWP SERIES Page 33 OPERATION AND SAFTY MANUAL NOTE There are two production modules available at this time one for North South American and European languages and one for Asian languages All programmable items between these modules are identical with the exception of language selection e Back To Main When selected will return to main level menu e Language Selects the language that text on the LCD screen will be displayed e Set Sleep Time Allows setting the length of time the machine will remain powered up without control input before powering itself down e Polarity of Keypad Code Turns on or off the Programmable Security Lock switch circuit if equipped e Enable Detection of Horn Open Circuit En
45. teries to a flashing level of four 4 mm with anaudible beep LEDs BARS or more A TEE Sa e Machine will before operating e Operate No Control e Functions Locked Out LEVEL 2 2 LEDs BARS Charge batteries for a flashing minimum of four 4 Zum e with an audible beep Continuous hours or A e Platform Lift UP eight 38 e Function is Locke 8 LEDs BARS _ lit Out before Operating a LEVEL 3 1 LED BAR Flashing Charge batteries for a AA with an audible beep minimum of four 4 CUNA e Drive and Platform continuous hours or gm Bm e Lift UP Functions eight gt Locked Out 8 LEDs BARS lit before operating a NOTE a To maximize battery life it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or until 8 bars are lit on the ground station LCD Display before operating the machine When drained to Warning Level 2 or 3 batteries must be charged until 8 bars are lit on the ground station LCD display to clear the fault code To Charge Batteries 1 Park machine in a well ventilated area near an AC voltage electrical outlet 2 Checkthe AC voltage selector switch on front of the battery charger is set to correct local AC voltage NOTE The batteries on AMWP machines require approximately five 5 hours to fully charge when drained to LOW BATTERY VOLTAGE warning on the Ground Control Module LCD display
46. ting API service classification GL 5 or MIL Spec MIL 2105 HO Hydraulic Oil ISO Vg grade 32 46 CL Chain Lube Use a good quality chain lubricant NOTE Refer to Lubrication Chart Table 5 2 for specific lubrication locations on machine AMWP SERIES 55 OPERATION AND SAFTY MANUAL Table 5 2 Lubrication Intervals for Various Components NO TYPE INTERVAL 0 m COMPONENT LUBE LUBE METHOD 3 6 1 2 COMMENTS POINTS MONTHS MONTHS YEARS YEARS 1 HO Check Hyd Check fluid level Fill the Oil Level every day Hydraulic oil un A Reservoir HO Change Change hydraulic oil Hyd Oil every 1 year 2 2 Grease MPG Pressure Caster Axles ES Fittings Gun 3 Swivel 2 Front MPG Pressure Raceways Casters Gun 4 2 Per Mast CL Brush or Inspect lubricate if Mast Chains i Section Spray dry or rusting Key to Lubricants MPG Multipurpose Grease HO Hydraulic Oil ISO Vg grade 32 46 CL Chain Lube Use a good quality chain lubricant Notes a Be certain to lubricate like items on each side of the machine b Recommended lubricating intervals are based on normal use If machine is subjected to severe operating conditions such
47. uipment Safety Rules for Electrical Control System e Only personnel who are properly trained and have adequate knowledge and skill should undertake all electrical electronic troubleshooting and repair e not alter or bypass protective interlocks e Before starting read and observe all warning labels e When trouble shooting make sure the power source has been disconnected and main switch has been locked e extra precautions in damp areas to protect you from accidental grounding e Before applying power to any equipment it must be established without a doubt that all persons are clear e Do not open the electrical control panel unless it is necessary to check the electrical equipment e Do not alter the electrical circuits unless authorized to do so by the manufacturer e When replacing electrical components make sure they conform to the manufacturer s specifications including proper color coding e Donot wear metal frame glasses metallic necklaces or chains while working on any electrical equipment Also do not wear any ring watch or bracelet while operating electrical equipment Tipping Hazard e The user should be familiar with the surface before driving Do not exceed the allowable side slope and grade while driving A e Do not elevate platform or drive with platform elevated while on a slope or on an uneven or soft surface Before driving on floors bridges trucks and other surfaces check allowable capa
48. y mounted and secure b Raise and lower platform 2 ft to 3 ft 61m to 92m several times Check for smooth elevation and lowering of platform c Operate all functions and check all limit and cutout switches d Ensure that all machine functions are disabled when the Emergency Stop Button is activated With platform in the transport stowed position a Drive the machine on a grade not to exceed the rated grade ability and stop to ensure the brakes hold b Check the 1 5 degree tilt sensor alarm to ensure proper operation AMWP SERIES Page 21 OPERATION AND SAFTY MANUAL SECTION 3 MACHINE CONTROLS INDICATORS AND OPERATION Table 3 1 AMWP Machine Operating Specifications AMWP6 1000 AMWP7 5 1000 AMWP7 5 2000 AMWP9 2000 Maximum Occupants 1 522 Maximum Work Load Capacity Standard 150kg 125kg 200kg 150kg Extendible 125kg 100kg 175kg 125kg Maximum Travel Grade Grade ability 15 20 Maximum Travel Grade 5 Side Slope Platform STOWED ONLY Maximum Height Platform Stowed 198cm Maximum Vertical Platform Height 6m 7 5m 7 5m 9m Maximum Wheel Load Per Wheel 360kg Maximum Dive Speeds 0 6 8 4 km h Operator Variable Max Platform Speeds w Max Load Platform Up 27 36 sec 39 49 sec
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