installation manual & operation instructions
Contents
1. 113 5 Hose Run the 113 5 Hose underneath the Steel Base Plate as illustrated here and attach it to the Hydraulic Fittings at each Cylinder FIGURE 4 COMPLETE HYDRAULIC www CompleteHydraulic com 13 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Manual Release Handle Power Unit INSTALLATION manual DO YOU HAVE THIS STYLE HYDRAULIC POWER UNIT IF SO SEE NOTES BELOW INSTALLATION OF THE ELECTRICAL TO THE POWER UNIT 15 TO BE DONE ONLY BY A CERTIFIED ELECTRICIAN Fill BEFORE THE POWER UNIT 15 INSTALLED HAVE THE ELECTRICIAN Fill Line WIRE QUICK DISCONNECT al 6 Fill to this line takes BETWEEN THE MAIN POWER oa BREAKER BOX AND THE CONTROL BOX THEN HAVE THIS QUICK DISCONNECT MOUNTED THE SIDE OF THE COLUMN NEXT TO THE POWER UNIT Remove the junction box cover on the Motor Run your electrical power wires from the Main Breaker Box with a 220 Volt Single Phase on a Dedicated 20 Amp Breaker Remove the knock out hole on the side top depending on the type of Power unit of the Junction Box on the Motor Line the hole with a Strain Relief Now run your main power wires through the knock out hole on the side top of the Motor Junction Box to make the electrical connection to the switch wires inside the box PA2. Cell City State Province Zip E mail CJ 10 000 BPA Serial No Date 2 Purchased From Purchase Date Address City State Office Phone Cell Phone COMPLETE HYDRAULIC www CompleteHydraulic com 27 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM LEL9p DIUMO OEL SDIAADS 5 3 LELOvV NI dwieys 21 07 OF DU 5 9 DINeIPAH
3. Volume 01 05 2009 11 57 AM Loose inlet connection or low oil level Leaky or blown Oil Seals in Pump Siphon check does not seat Tighten connection Add oil Replace oil seat Replace if necessary Breaker thrown or Fuse blown Motor thermal overload tripped Thermal overload in Starter Box Tripped Check Micro Switch Faulty wiring connections Reset or replace Wait for overload to cool Push Button to reset Replace if necessary Call Electrician Remove to 7 2 3 full Restrict lowering with Manually controlled release Oil overload Vehicle has been lowered to fast Seal damage to Piston Oil leaking from cylinder front Use AW 32 Hydraulic Oil Dexron III Automatic Transmission Fluid www CompleteHydraulic com Call distributor for instructions Call distributor for instructions 24 of 28 Warranty 2 Post Lift CJ 10 000 BPA INSTALLATION manual LIMITED LIFT WARRANTY THIS LIMITED WARRANTY IS NOT TRANSFERABLE FROM THE ORIGINAL RETAIL PURCHASER No warranty exists until each aid in full and the Lift Warranty Sheet has been returned to the manufacture or master distributor Power Units are covered for defects in workmanship for one 1 year Any misuse of Power Unit will void this Warranty For Power Unit Warranty repairs the original purchaser needs to provide the following information 1 Date code of the Power Unit 2 Serial Number of the Power Unit and 3 Model Number In cases of Power Un
4. WOW We sell over 500 Lifts per month of this style lift and are looking for Distributors to increase this count to reach beyond all boundaries Payments and Open Credit Options are based on Credit Approval In addition we have other 2 Post Overhead amp Base Plate Lifts 4 Post Portable Lifts Motorcycle Lifts 14 000 Ib Four Post amp Alignment Rack Lifts and a full line of Shop Equipment at UNBELIEVABLY low prices At this Low Low 1 649 95 Price you have the opportunity to increase the Profits of your Business invite you to visit our Warehouse at any time or you may contact personally for an appointment 1 317 736 5094 24 hours a day 7 days a week to discuss this program You may also find our web site helpful to familiarize yourself with our company at www CompleteHydraulic com or E mail me at Sales MAKE IT HAPPEN SUCCESS IN QUALITY Thank You Randy Brown Chairman C E O Complete Hydraulic Service amp Sales Inc 130 Commerce Park Drive Franklin IN 46131 North American Division 317 Free Freight With 20 Container Order CJ 10 000 BPA COMPLETE HYDRAULIC www CompleteHydraulic com 26 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM WARRANTY ACTIVATION FORM pel ATTENTION MAIL TODAY TO ACTIVATE YOUR WARRANTY WARRANTY IS NON TRANSFERABLE Company Name Owner Shop Manager Address Phone Fax
5. 11 57 AM CJ 10 000 BP Specifications CJ 10 000 Side View Symmetric or Assymetric 9 37 in 67 8 7 aT 1347 See next page for overhead view more specifications All measurements are approximate Drawings to scale Overall lift height is 9 3 tall COMPLETE HYDRAULIC www CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009 11 57 AM CJ 10 000 Specifications 2 Post Lift CJ 10 000 BPA CJ 10 000 BP Symmetric 50 50 CJ 10 000 BPA Asymmetric 30 70 SON 7 7 r 2 7 _ ft he 9 3 tall 5 approximate All measurements COMPLETE HYDRAULIC SERVICE amp SALES INC www CompleteHydraulic com 7 of 28 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Installation INSTALLATION manual INSTALLATION amp OPERATION MANUAL Your Lift is designed for many years of trouble free service when properly installed amp maintained Please take the time to read this Installation Manual before proceeding INSTALLATION TIPS This Lift is built from very heavy metal parts Use proper lifting techniques when lifting individual pieces Use plenty of help when moving Lift pieces It is a good idea to wear work gloves to protect your hands This Lift is designed to be in
6. LABOR IS NOT INCLUDED UNDER WARRANTY UNLESS EXPRESSLY APPROVED BY THE MANUFACTURER IN WRITING BEFORE THE REPAIRS ARE ATTEMPTED COMPLETE HYDRAULIC www CompleteHydraulic com 25 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Distributor Invitation Letter INSTALLATION manual COMPLETE HYDRAULIC SERVICE amp SALES INC 130 Commerce Park Drive Franklin IN 46131 317 736 5094 Office 317 738 0555 Fax www CompleteHydraulic com E mail Sales CompleteHydraulic com would like to introduce you to COMPLETE HYDRAULIC SERVICE amp SALES INC We are a Hydraulic Lift Company specializing in Automotive Equipment as well as many other aspects of the Hydraulic Industry as you will see in our Sales Flyer enclosed This introduction comes to you as an invitation to be part of our Special Distributor Program in your area that will include a Protected Territory We can offer you Special Lift Prices as a Distributor at an UNBELIEVABLE 1 649 95 with a Power Unit With this Special Pricing you will maintain a Protected Territory and FREE FREIGHT with any container orders to your door with a 20 piece container order Please see the CJ 10 000 BP Lift Brochure we have enclosed detailing specifications of this particular lift or visit our web site www CompleteHydraulic com This Lift comes with a 5 Year Structural Warranty and a 1 Year Warranty on the Hydraulics and Electrical
7. Lift and raise until Swivel Pads are in contact with the frame of the vehicle Raise the vehicle up about 3 feet and lower until the tires touch the floor Keep raising and lowering the vehicle increasing the height each time until the vehicle is completely to the top This procedure pumps all the air from the system Now the Lift is ready for use OPERATION 1 Center vehicle left and right between the Columns 2 Position the Swivel Pads under frame of vehicle at the proper lifting points 3 Push the up button and raise the Lift until the Swivel Pads make contact with lifting points 4 Check all Swivel Pads to make certain all Adapters are making full and proper contact 5 Raise vehicle approximately 2 feet and check the stability by rocking the vehicle from the bumper 6 Raise vehicle to the desired height and lower on to the Locking Device Never leave the vehicle suspended off the Locks 7 To lower raise the Lift off the Locks by 2 then pull the Lock Release Cable Ring on each Carriage downward releasing the Lock Release and lower slowly 8 After lowering rotate the Swing Arms back out of the way Manual Push Button UP Manual Release Handle DOWN 1 UP Button Used to raise the Lift NOTE This button must also be used to raise the Lift up off of the Safety Locks before the Lift can be lowered 2 DOWN Handle Lever Use this Manual Release Handle to lower the Lift This Lever is also used to lower the Lif
8. Never overload your Lift Manufacturer s rated capacity is shown on the serial tag affixed to the Lift above the Power Unit e Only trained and authorized personnel should do positioning of vehicle s and operation of the Lifts e Never raise vehicle with anyone inside it Customer by standers should not in the lift area during operation e Always keep lift area free of obstructions grease oil trash and other debris e Before driving vehicle over Lift position Arms and Supports to provide unobstructed clearance Do not hit or run over Lift Arms Adapter or Axle Supports This could damage Lift or vehicle e Load the vehicle the Lift carefully Position the Lift Supports to contact at the vehicle manufacturers recommended lifting points Raise the Lift until Supports contact the vehicle e Check supports for secure contact with the vehicle Raise the Lift to desired working height e CAUTION If you are working under vehicle the Lift should be raised high enough for the Locking Devise to be engaged Always set the Lift down on the Safety Locks while your using the Lift Note that with some vehicles the removal or installation of components may cause a Critical shift in the center of gravity and result in raised vehicle stability Refer to the vehicle manufacturer s service manual for recommended procedures when vehicle components are removed e Before lowering Lift be sure tool trays stands jacks etc ar
9. SERVICE amp SALES INC Volume 01 05 2009 11 57 AM Troubleshooting 2 Post Lift CJ 10 000 BPA INSTALLATION manual TROUBLE CAUSE SOLUTION Pump Motor does not start Rewire Replace Fuse Remove flush or replace Let Cool 30 sec Push Button Reset Replace Switch Improper electrical hook up blown fuse Pump binding or stuck Motor thermal overload tripped Thermal overload in starter box Tripped Pump Motor operates but has no pressure Pump Motor operate low flow and or low pressure in raise mode in pressure mode Pump Motor operates but does not hold system Call Electrician Clean strainer in solvent Flush seat or ball seat again Flush seat Re adjust stem setting Replace O ring Replace Motor Clogged inlet strainer cracking noise Relief Valve leaking dirt on seat Release Valve leaking Dirt on seat Release stem out of adjustment O ring missing or cut Relief Valve setting too low Fitting loose Check Valve leaking Dirt on seat Release stem out of adjustment O ring missing or cut Tighten or replace fitting Flush seat Re adjust stem setting Replace O ring Replace Motor Failure to lower Sticking Release Valves Stem Replace Stem and or Cartridge or out of adjustment Re adjust Stem setting Motor does not run when energized Oil blows out the Breather Filter Port Cylinder will not lift load Oil requirements COMPLETE HYDRAULIC SERVICE amp SALES INC
10. all Cables are on all the proper Pulleys each time you use your Lift e Change the hydraulic fluid good maintenance procedure makes it mandatory to keep hydraulic fluid clean No hard fast rules can be established operating temperature type of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment a shorter interval may be required e Grease the inside of the Columns where the Carriages run up and down All repairs should only be performed by a CHSSI Authorized Lift Installer e Replacement of Hydraulic Hoses e Replacement of Cables and Sheaves e Replacement or rebuilding Hydraulic Cylinders e Replacement or rebuilding Power Unit Pumps Motors e Checking Hydraulic Cylinder Rods and Rod Ends threads for deformation or damage e Checking Cylinder Mounting for looseness and or damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All Valve Pump and Hose connections should be sealed and or capped until just before use Air Hoses can be used to clean Fittings and other components However the air supply must be filtered and dry to prevent contamination Most important cleanliness contamination is the most frequent cause of malfunction or failure of Hydraulic Equipment COMPLETE HYDRAULIC www CompleteHydraulic com 23 of 28
11. 1 13 Hose 3 8 With 2 060 686 amp 060 686 45 Degree Fittings That Connect To The 2 Hydraulic Cylinder Fittings Under The Floor Plate 1 4 3 8 Male Pipe Thread Already Attached To Cylinder Power Unit Side Outside Of The Column At The Floor 1 C5455 x 6 x 6 MJIC x 3 8 Female Pipe 90 Degree Fitting Already Attached To The Cylinder On The Power Unit Side Outside Of The Column At The Floor 2 C5355 x 6 x 6 45 Degree Fittings Already In The Cylinders For Under The Floor Plate Hydraulic Hose Connection From 1 Cylinder To The Other Cylinder 10 Anchors Flat Washers amp Nuts 4 5 16 Hydraulic Power Unit Bolts With 2 Flat Washers 1 Lock Washer amp 1 Nut 1 90 Degree Hydraulic Power Unit Fitting With O Ring C5515 x 6 x 6 For Main Hydraulic Pressure Hose from Power Unit Down To The Fitting On The Cylinder On The Outside Of The Column At The Floor 1 Straight O Ring Fitting Is Extra Sometimes Not Needed 4 Socket Head Cap Screws amp Flat Washers For Securing The Steel Plate Over the Cables amp Hydraulic Hose The Floor x Long 1 Column Hydraulic Hose Clamp amp Screw 4 Bolts x 1 7 Long With 2 Flat Washers 1 Lock Washer amp 1 Nut Note These Bolts Are To Secure The Top Pulley Plate To The Column Top In The 2 Open Holes That Don t Have Bolts In The Holes On Both Columns KRM COMPLETE HYDRAULIC www CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009
12. 5 SPECIFICA 6 8 11 POWER UNIT WIRING ee 12 HOSE ROUTING amp POWER UNP P 13 MANUAL RELEASE HANDLE POWER 14 ADJUSTMENT 15 17 MAINTENANCE amp SAFETY 18 22 TROUBLE SHOOTING eoe a 23 E ere ee E 24 LIMITED LIFT WARRANTY eee ene 25 DISTRIBUTOR INVITATION LETTER 26 WARRANTY ACTIVATION FORM 2 READ THIS MANUAL COMPLETELY BEFORE s INSTALLING LIFT DISTRIBUTED BY COMPLETE HYDRAULIC SERVICE amp SALES INC 130 COMMERCE PARK DRIVE FRANKLIN IN 46131 317 736 5094 Web www CompleteHydraulic com E mail Sales CompleteHydraulic com COMPLETE HYDRAULIC www CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Introduction INSTALLATION manual READ THIS BEFORE INSTALLING THE LIFT Improper installation can cause injury or damage 1 Read this installation and operation manual in its entirety before attempting to install the lift Manufacturer or Distributor assumes no responsibility for loss or damage of any kind expressed or implied resulting from improper installation or use of this Lift Always use professional installation companies 2 All persons using this equipment must be responsible qua
13. GE 12 FOR WIRING TO SWITCH Attach the Green Wire to the Ground Screw on the Motor in the back of the Motor Junction Box Put the Junction Box Cover back on after the wiring is complete Monarch COMPLETE HYDRAULIC SERVICE amp SALES INC Volume 01 05 2009 11 57 AM www CompleteHydraulic com 14 of 28 2 Post Lift CJ 10 000 BPA Adjustments INSTALLATION manual HYDRAULIC FLUID In some cases remove the Red or Black Hex Head Plug from the Tank at the top where you are going to fill the Tank with fluid Remove the black vent cap from the bottom of the Tank as this 15 just screwed into a blind hole It will not leak out any oil that you may put in the Tank Now screw the Red or Black Plug into the bottom of the Tank where you just removed the black vent cap Put the Vented Plug in the top after filling with oil Place a funnel into fill hole and fill the Tank with one of the following fluids as below When the oil is about 1 inch from the bottom of the hole that is your full mark Refill the Tank after running the Lift up and down a few times to bleed out the air from the Cylinders and Hoses There is no bleeding procedure except for running the Lift up and down times Do not fill the Tank with the Lift up as you will overfill the Tank and it will discharge out when you lower the Lift Only top off Tank with Lift Carriages on the floor When filling the Hydraulic Tank use the following fluids AW 32 Hydraulic Oil
14. INSTALLATION MANUAL amp OPERATION INSTRUCTIONS 2 POST LIFT CJ 10 000 BP Manual Symmetric Arms Asymmetric Arms Heavy Duty DualSymmetric 2 Post Lift 10 000 LB Capacity 305 Fean Your Distributor Today Protect Yourself For An Additional 12 Months Contact Distributor For Details LIFT FEATURES Commercial Grade e Only 93 Tall e Dual Point Lock Release Drop In Lifting Adapters More Lifts Available Thank You For Your Purchase We reserve the right to make changes in specifications without notice and without making changes retroactive 130 Commerce Park Dr Franklin IN 46131 Sales 317 736 5094 Fax 317 738 0555 Email Sales CompleteHydraulic com Volume 01 05 2009 11 57 AM ift 10 000 INFORMATION ABOUT THIS LIFT eect pute 10 000 10 000 Ibs semis OO COMPLETE HYDRAULIC www CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Introduction Table of Contents INSTALLATION manual INSTALLATION amp MAINTENANCE MANUAL FOR 5 5 1 TWO POST CJ 10 000 BPA VEHICLE LIFT 10 000 POUND MAXIMUM CAPACITY Catalog Number CJ 10 000 BPA TABLE OF CONTENTS READ THIS BEFORE INSTALLING THE LIFT 4 TOOLS FORINSTALLCA TON 4 BOCTBOX CONTEND rerne S
15. de is slower and tighten the Adjusting Bolt on the opposite side Carriage Remember to only tighten a few turns at a time until the Locks click at the same time when raising the Lift Cycle the Lift up and down and listen to the Safety Latches clicking and make the proper adjustment Adjust until the Carriages are with in of each other or the clicks are almost at the same time with each side When Cables are adjusted properly they should be fairly tight COMPLETE HYDRAULIC www CompleteHydraulic com 15 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM Adjustments 2 Post Lift CJ 10 000 BPA INSTALLATION manual DUAL POINT LOCK RELEASE To disengage the Locking System raise the Lift up off of the Locks and then pull the rings located at the bottom of each Carriage FIGURE 5 COMPLETE HYDRAULIC www CompleteHydraulic com 16 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Adjustments INSTALLATION manual FINAL ASSEMBLY Check all Bolts and Nuts to make sure they are tight Do not use an impact gun on concrete Anchors Check all Fittings for leaks If necessary make sure the Arm Lock Restraints are engaging properly and smoothly If not tap the Main Lock forward or backward as needed with a rubber mallet to insure proper engagement on all 4 gears with the Arm Restraint Locks Cycle Lift up and down to insure Carriages are synchronized Place a vehicle on the
16. e Dexron Ill Automatic Transmission Fluid This Tank will hold approximately 16 quarts or 4 gallons when filled 1 inch below the Vent Plug ADJUSTING CABLES Place a pair of small or medium vise grips around the shoulder of the long threaded Adjusting Bolt on the Cable to make any adjustments Use a deep socket to adjust the slack out of the Cable Adjust tension to Cables equally Do not over tighten Note If one of the Cables is tighter than the other the Carriage will go up uneven These should be tightened like a Banjo String or Fan Belt ADJUSTING amp SYNCHRONIZING THE CARRIAGES One of the most important things to remember is not to tighten down one side more than the other The key is to tighten one side a half dozen turns then the opposite side a half dozen turns After getting both Cables equally tight YOU SHOULD BE ABLE TO MOVE THE CABLES ABOUT AN INCH BACK AND FORTH WITH SLIGHT PRESSURE LIKE A FAN BELT OR A BANJO STRING raise the Lift all the way up by pressing the Up Button on the Power Unit Do not bottom the Lift out at the top by holding down on the Switch Raise the Lift off the Locks by pushing the Power Button this will enable you to pull each Release Cable Ring located at the bottom of both Carriages See FIGURE 5 Pull down on the Lowering Valve Handle on the Power Unit and lower the Lift all the way to the floor Raise the Lift again and listen for the clicking of the Safety Locks in each Column Determine which si
17. e removed from under vehicle Raise the vehicle off the Locking Devices before attempting to lower the Lift and pull e The Safety Lock Rings under each Carriage e Before removing vehicle from Lift area position Lift Arms and Supports to provide a safe unobstructed exit COMPLETE HYDRAULIC www CompleteHydraulic com 19 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Maintenance amp Safety INSTALLATION manual NOTE IT IS THE CUSTOMER S OR THE END USER S RESPONSIBILITY TO MAINTAIN THE PROPER TENSON ON THE EQUALIZER CABLES ASKING A QUALIFIED LIFT TECHANICAN TO RETURN IN THE FUTURE TO MAINTAIN THE CABLE ADJUSTMENTS AFTER THE LIFT IS IN STALLED WOULD NOT BE A WARRANTY FOR THE ADJUSTMENTS IF AT ANY TIME YOU RE NOT SURE OF THE SAFE OPERATION OF THE LIFT DISCONTINUE US ING IT AND CALL YOUR DISTRIBUTOR FOR ASSISTANCE TESTING AND ADJUSTING LIFT With the power properly hooked up and hydraulic oil in the Pump Reservoir push the Push Button on the side of the Motor to raise the Carriages off the Locks Release the Push Button and then pull the Lock Release Cable under each Carriage to release the Locks Run the Lift all the way up and down two more times to bleed all the air from the system While running the Lift listen to the Safeties clicking Each side should click simultaneously or with in second of each other If they are not clicking together then adjust the Cables t
18. e the Lift until you can see the Latch through the access hole in side of the Column by removing the 2 Screws and the Cover Do not set Lift on Safety Latch for this adjustment Allow the Hydraulic Aystem to hold the Lift up during this adjustment Do not have a vehicle on the Lift during this time Pull the Latch forward with a screwdriver the latch is not working during ascent tighten the adjustment bolt one full turn and test the latch and follow this procedure until the latch operates If the Latch is not working during descent loosen the Adjustment Bolt one full turn test the Latch and follow this procedure until the Latch operates Latch and or Cable adjustments are normal maintenance and are not warranty items COMPLETE HYDRAULIC www CompleteHydraulic com 18 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Maintenance amp Safety INSTALLATION manual AUTOMOTIVE LIFT SAFETY TIPS POST THESE SAFETY TIPS WHERE THEY WILL BE A CONSTANT REMINDER TO YOUR LIFT OPERATOR FOR INFORMATION SPECIFIC TO THE LIFT ALWAYS REFER TO THE LIFT MANUFACTURER S MANUAL YOUR DEALER OR INSTALLER e Inspect your Lift daily Never operate the Lift if it malfunctions or if it has broken or damaged parts Repairs should be made with original equipment parts e Operating Controls amp Safeties are designed to close when released Do not block them open override them at any time e
19. ed either refinish concrete or use steel plates and extra long Anchor Bolts FOR EXTRA PLATES OR LONGER ANCHORS CALL YOUR LIFT DISTRIBUTOR Tighten 10 94 X 5 9 Anchor Bolts and recheck for level and plum Hammer the Anchor Bolts all the way down Tighten Anchor Bolts using a torque wrench to 125 ft Ibs DO NOT use an impact gun when tightening the Anchor Bolts NOTE 4 6 of embedment is the minimum requirement for reinforced concrete Now remove the Steel Floor Pan Cover Manually lift both carriages on each Column about waist high Let carriages down allowing them to set on the Lift Safety Lock Stops Make sure they are at the same height and on the Safety Lock Stops Check to insure the Cylinders are properly seated into the cylinder hole in the Base Plate If they are the round part of the Cylinder will be sitting down on the Steel Flat If the Equalizer Cables are not attached to the Lift Carriages do the following Take the 3 8 X 28 6 Equalizer Cables and place SAE Flat Washer over the threads and onto the Cable Using vise grips and a socket tighten the Cable Nut half way down the threads Standing in front of the Power Unit Main Side Carriage notice the 4 holes in the top of the Carriage See FIGURE 2 CABLE ROUTING Take the threaded end end without nut and run it up inside the Carriage through the front hole on the right side of the Carriage See FIGURE 2 FOR CABLE ROUTING COMPLETE HYDRAULIC ww
20. es and insert the Pin Repeat for the three other Arms Should you have an Asymmetrical Lift the Short Arm goes closest to the front of the vehicle as you re pulling into the Lift ELECTRICAL CONNECTION IT IS BEST TO HAVE A QUALIFIED ELECTRICIAN HOOK THE MAIN ELECTRICAL POWER CONNECTION TO THE POWER UNIT ON THE LIFT FOLLOW LOCAL CODES IN YOUR AREA The electricity is to be hooked up at the Power Unit There are 2 wires inside the electrical box on the Motor Make a connection with the 2 loose wires inside the Motor Box with 2 wires from your main power supply to the Lift The power supply to the Lift should be 220 Volt with a 30 amp breaker Attach the ground wire to the back of the box with the screw if it is not connected This is a 220 volt Power Unit Green is usually the ground wire See FIGURE 3 for electrical connections NOTE Power Unit Wiring Choose One 1 You Have The Power Unit With The Clear Tank Use Wiring Diagram 1 2 If You Have The Power Unit With The Black Tank Use Wiring Diagram 2 COMPLETE HYDRAULIC www CompleteHydraulic com 11 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Power Unit Wiring Diagram INSTALLATION manual Note Power Unit Wiring Choose One POWER UNIT MOTOR 1 If you have an SPX or Monarch power unit Clear Tanks use wiring diagram 1 2 If you have an Applied power unit Black Tank use wiring diagram 2 See the detail Wh
21. et welded on it and position it inside the chalked lines to your chalked out dimensions It is recommended that this Column be placed on the passenger side of the car but it can go on side if desired Keep in mind this is the Column where your main electrical power supply will be connected The Column should face straight toward the other Column Stand up the other Column just opposite of the Main Power Unit Column inside the chalk lines as shown in FIGURE 1 Place the Floor Pan between the Columns and align the mounting holes with the inside base plate holes This will determine proper Column spacing form side to side Continued Next Page COMPLETE HYDRAULIC www CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Installation INSTALLATION manual Using a tape measure measure from back corner to back corner of the Base Plates to assure Columns are square to each other Adjust as necessary to obtain best fit and still provide good passage and that the Base Plate Column will still allow the Bolts to tighten down on the Plate After you have installed the Bolts for the Floor Pan now drill the remaining holes and place Anchors as you go Do not tighten Anchor Bolts at this time Hammer drill all the way through the cement floor Recheck the level of each Column and place Shims around each Anchor and wherever they re needed inch or more of Shim is requir
22. heck for any stress cracks in the concrete floor near the Anchor Bolts which if present could cause the Anchor Bolts to loosen and pull out of the floor Do not use the Lift if this is apparent e Check daily Anchor Bolts torque to 125 ft lbs Do NOT tighten using impact gun NEVER use the Lift with loose Anchor Bolts All Anchor Bolts should be the correct torque specifications e Check Equalization Cables The Cables keep both sides of the Lift equal allowing the Safety Locks to catch together If one side of your Lift is running ahead of the other it is most likely time to adjust your Cables All of the Pulleys Sheaves on your Lift should be sprayed with a light oil such as WD 40 or similar lubricant two to three times a year COMPLETE HYDRAULIC www CompleteHydraulic com 22 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Maintenance amp Safety INSTALLATION manual WEEKLY MAINTENANCE e Check anchor bolt torque daily to 1251 Ibs Check floor for stress cracks near anchor bolts e Check hydraulic oil level e Check and tighten all bolts nuts and all screws e Check all Cables all the proper Pulleys at all times e Grease the inside of the Columns where the Carriages run up and down YEARLY MAINTENANCE All of the Pulleys Sheaves on your Lift should be sprayed with a light oil such as WD 40 or similar lubricant two to three times a year e Check
23. hicle e NEVER EXCEED CAPACITY OF LIFT 10 000 LBS e NEVER use the Lift to raise one end or one side of vehicle ALWAYS keep unqualified people away from area while loading unloading raising or lowering the Lift e NEVER allow anyone to ride in the vehicle while raising or lowering the Lift ALWAYS keep the area clean and free of water grease and oil e ALWAYS remove wheel chocks tools hoses etc before loading unloading raising or lowering the Lift LIFT OPERATING INSTRUCTIONS Swing the Front Arms to the front and the Rear Arms to the rear Once arms are in position pull a car into the bay A general rule of thumb is to stop the car with the center of the wheelbase even with the center of the Columns Swing the four Arms under the vehicle and position the Pads under the appropriate lifting points If you are not sure of the proper lifting points you should check the vehicle s service manual or contact the vehicle manufacturer Adjust the Screw Pads so they all hit their lifting points at the same time This will allow the car to be level when rising With the Pads in their proper locations and no obstructions around the Lift or vehicle you may now press the Green Button on the Power Unit to raise the vehicle Raise the vehicle so that the tires are 6 inches off the ground Walk to the back of the vehicle and push up and down on the bumper The vehicle will rock but should not at any time lose contact with the Swive
24. it replacements you will be sent a replacement Power Unit after billing your charge card It is the Original Purchaser s responsibility to properly drain and box the defective Unit tag it and call UPS to pick it up and have it shipped back to us After receiving the Power Unit back to our facility an inspection will be made to the Unit to insure it was defective from the Manufacturer If it is the manufacture s defective Unit we will credit your credit card back less any shipping Failure to follow these procedures will void the Power Unit warranty and any credit to your credit card Any wearable Lift part is not covered under warranty such as Cables Slide Blocks Arms Pullies Pins Adapters Pads Switches Hoses amp Fittings unless authorized by the manufacturer and which was not found to have been abused will be repaired or replaced at the Manufacturer s option Defects caused by ordinary wear and tear abuse misuse overloading accident including shipping damages improper maintenance and alterations are not approved by the Manufacturer or Master Lift Distributor are specifically excluded The Manufacturer reserves the absolute right to decline responsibility for repair work made or attempted by any Company or Person not associated with or approved beforehand by the Manufacturer This Lift must be installed by a CHSSI Authorized Installer Not having this Litt installed by an Authorized Installer voids the Warranty WARRANTY
25. ite below on how This is your 220 Volt to wire the AC incoming power Push Button supply off of a 20 Switch Amp breaker See the push button Green GRND switch detail below Connect the Black Wire from the 220 Volt Breaker Box to the White Wire top terminal down on the switch Push Connect the White Wire from the 220 Volt Breaker Box to the Button White Wire 2nd terminal down Switch on the switch Diagram 1 Connect one motor wire to the terminal marked C on the switch Push Connect one power wire from N O Button the center terminal marked Switch N O on the switch Connect the other power wire from your 220 Volt Breaker Box to the other wire from the motor your 220 Volt Breaker Box to Diagram 1 FIGURE 3 COMPLETE HYDRAULIC www CompleteHydraulic com 12 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM Hose Routing amp Power Unit 2 Post Lift CJ 10 000 BPA INSTALLATION manual Attach one end of the 65 5 Hydraulic Hose to the P Port on the Power Unit and the other end of the Hose to the Fitting at the bottom of the Cylinder there is a hole at the bottom of the Column and there will be a Fitting that attaches to the Cylinder there NOTE Place or leave the plastic plug the T port of the Power Unit
26. l Pads If the vehicle is bouncing off the Pads or feels at all unstable you should lower it back to the ground and reposition the Arms amp Pads to balance the load Repeat this process until the vehicle is completely stable When the vehicle is stable you may raise the Lift all the way to the top Listen to Safeties clicking and adjust if necessary COMPLETE HYDRAULIC www CompleteHydraulic com 21 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Maintenance amp Safety INSTALLATION manual THE PROPER OPERATION OF THE LIFT REQUIRES THAT ANY TIME YOU RAISE A VEHICLE TO WORK ON IT YOU MUST LOWER THE LIFT ONTO THE SAFETY LOCKS This is done by raising the vehicle to the desired height and lowering the Lift by pressing the Red Lowering Button until the Arms stop on the next available Lock To lower the vehicle you must first raise the Lift off of the Locks using the Green Button Then engage and hold the Lowering Handle until the Lift is on the ground NEVER WORK UNDER OR NEAR THIS LIFT WITHOUT THE LOCKS BEING ENGAGED THE POWER UNIT IS NOT DESIGNED TO BE A LOAD HOLDING DEVICE NOT USING THE LOCKS WILL RESULT IN A PREMATURE FAILURE OF THE CYLINDERS PUMP AND OR CABLES AND CAN CAUSE SERIOUS PROPERTY DAMAGE OR PERSONAL INJURY FAILURE TO HEED THIS WARNING WILL RESULT IN IMMEDIATE TERMINATION OF YOUR WARRANTY MAINTENANCE SCHEDULE The following periodic maintenance is the suggested mini
27. lified and carefully follow the operation and safety guidelines contained in this manual 3 A level floor is required for proper Lift installation and operation 4 DO install this Lift on any asphalt surface Only on concrete surface a minimum of 4 thick and 3 500 psi tensile strength with steel or fiber mesh reinforcement 5 DO install this Lift over concrete expansion joints or cracks Check with your building architect 6 DO NOT install this Lift an upper floor without written authorization from your building architect Should only be installed on basement floor 7 DO NOT attempt to lift only part of a vehicle This Lift is intended to raise the entire body of a vehicle only This will bend the Arms and void the warranty 8 NEVER lift any persons or vehicles containing persons This Lift is designed to lift empty vehicles only TOOLS FOR INSTALLATION AW32 Non Foaming Hydraulic Fluid 4 gallons COMPLETE HYDRAULIC www CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Introduction INSTALLATION manual BOLT BOX CONTENTS QTY PART DESCRIPTIONS Columns Pulley Top Plates Attached Cylinders With Fittings Power Unit Screw Up Arm Pads Steel Floor Plate 28 6 Cables End To End Arms 65 Hose 3 8 With 2 060 606 amp 060 606 FJIC Fittings For The Pump To The Cylinder Fitting Outside Of The Column On The Power Unit Side
28. mum requirements and minimum intervals accumu lated hours or monthly period which ever comes sooner If you hear noise or see any indication of possible failure cease operation immediately and inspect correct and or replace parts as required Following these maintenance procedures is the key to prolonging the useful life of your Lift IF ANY TIME SURE OF THE SAFE OPERATION OF THE LIFT DISCONTINUE USING IT AND CALL YOUR DISTRIBUTOR FOR ASSISTANCE WARNING OSHA AND ANSI REQUIRE USERS TO INSPECT LIFTING EQUIPMENT AT THE START OF EVERY SHIFT THESE AND OTHER PERIODIC INSPECTIONS ARE THE RESPONSIBILITY OF THE USER DAILY PRE OPERATION CHECK e Daily check of all Safety Locks amp Arm Restraints the discovery of device failure could save you from expensive property damage lost production time serious personal injury and even death e Check Safety Locks for free movement and full engagement with Lift make sure the Arm Restraint Gears mesh together completely and are working 100 each and every time the Lift is used If not do not use the Lift e Check Hydraulic Connections and Hoses for leakage Ensure Snap Rings at all Rollers Sheaves and on all Screw up Pads amp optional Truck Adapters are correct and safe Check All Bolts Nuts and Screws and tighten Check Wiring amp Switches for damage and that they all work correctly Keep Floor Plate free of dirt grease or any other corrosive substances C
29. o compensate by tightening the side opposite the one that is clicking last at the Cable Bolt at the top of the Carriage on the same side Remember not to over tighten Cables they should be firm much like a banjo string or a fan belt in a Car COMPLETE HYDRAULIC www CompleteHydraulic com 20 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Maintenance amp Safety INSTALLATION manual GENERAL SAFETY INSTRUCTIONS ALWAYS make sure the Lift is on the Locks before going under the vehicle and that they work correctly e NEVER allow anyone to go under the Lift when raising or lowering e must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until a CHSSI Authorized Service Person has examined it To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids Adequate ventilation should be provided when working on internal combustion engines e Keep hair loose clothing fingers and all parts of the body away from moving parts To reduce the risk of electrical shock do not use on wet surfaces or expose to rain e Use only as described this manual Use only manufacturer s recommended parts e ALWAYS WEAR SAFETY GLASSES e NEVER allow unauthorized personnel to operate Lift e ALWAYS know the gross weight of ve
30. stalled on a minimum of 4 thick 3500 psi wire or fiberglass reinforced concrete Do not install this Lift on asphalt wood or any other surface other than described A level surface is recommended Do not install this Lift over expansion joints or cracks Check with qualified engineer or architect Do not install Lift over a basement or on any level other than ground level i e second floor without written authorization from a building engineer or architect Improper installation can cause damage or injury Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Read this installation manual in its entirety before attempting to install this Lift LIFT STRUCTURE INSTALLATION Determine where the Lift is to be installed Make sure there is enough room in front behind above and on the sides of the Lift See FIGURE 1 for proper dimensions Layout with a chalk line your concrete floor to the proper layout you want and check for proper clearances Remove any loose Cables Hoses Part Boxes Hydraulic Power Unit etc if they are inside the Columns or banded to the Columns Remove the Power Unit Box four Swing Arms from the Lift Next remove the Bolts holding the two Columns together Remove the top Column from the bottom Column out of the shipping crate and discard the steel Stand up the Power Unit Column the one with the Power Unit Brack
31. t onto the Safety Locking system To lower the Lift you must first raise the Lift up off of the Safety Locks amp Disengaged the Locks using the Single Point Lock Release Handle before the lift can be lowered EN NOTE The CJ 10 000 BP comes with a MRH Manual Release 4 Handle Power Unit this unit serves as both the Power Unit and Control Box for your Lift COMPLETE HYDRAULIC www CompleteHydraulic com 17 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM Maintenance amp Safety cade och MAINTENANCE Lubrication _ Lubricate all Nylon Wear Block Corners inside each Column with heavy duty bearing grease once every six months Lubricate Chains every six months Anchor Bolts During first week of use check Anchors daily Do not use an impact wrench After first week check once a month for the first six months Tighten as necessary Concrete Check concrete for stress cracks daily for the first two weeks of use as a precaution Thereafter check monthly Check all Bolts and Nuts every six months Hydraulic Oil If your Lift will raise all the way to the top of the Hydraulic Tank is full of hydraulic oil The hydraulic oil should be changed once a year along with cleaning the Suction Filter SAFETY LATCH ADJUSTMENT Do not make any adjustments on the Lift or the Cables If the Safety Latch in either Column does not operate use the following procedure to adjust Rais
32. w CompleteHydraulic com SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Installation INSTALLATION manual CABLE ROUTING DIAGRAM These Pullies Are Located At The Top Of The Columns Begin Cable Routing At The Right Front Holes Of Carriage Top Cables Are Routed Along The Floor Beneath The Baseplate With The Hydraulic Hoses FIGURE 2 COMPLETE HYDRAULIC www CompleteHydraulic com 10 of 28 SERVICE amp SALES INC Volume 01 05 2009 11 57 AM 2 Post Lift CJ 10 000 BPA Installation INSTALLATION manual CONNECTING POWER UNIT amp HYDRAULIC HOSES Using the four 5 16 X 1 Bolts mount the Power Unit to the Main Side Column Install the TEE Fitting with o ring end going into the Power Unit in the hole that is stamped P For Pressure Connect the 3 8 x 65 gt SHORT Hydraulic Hose to 90 degree fitting the hose down the side of the Column and connect the end to the 90 degree elbow at the bottom of Column Do not over tighten as you will crack the Fitting Connect the 3 8 x 113 gt LONG Hydraulic Hose between the Cylinders and let it lay the ground Do not over tighten See FIGURE 4 for Hose layout and routing to the Power Unit INSTALLING SWING ARMS Locate the 4 Swing Arms and Swing Arm Pins The Pins are in the misc parts box Take one of the Arms and insert it over the hole in the Carriage Torsion Tube Line up the hol
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