Hydraflow Manual
Contents
1. PARAGON Hydra FLOW i SN sn O mi 50 apm max 3000 psi max ui a OOO i WARNING DO NOT OPERATE BEFORE READING INSTALLATION OPERATION AND MAINTENANCE MANUAL Copyright Paragon Tank Truck Equipment LLC Rev 5 April 2014 A DANGER SAFETY INSTRUCTIONS 1 Do not operate before reading the enclosed instruction manual Use adequate protection warning and safety equipment necessary to protect against hazards involved in installation and PRESION ALTA DE ACEITE Puede causar lesiones graves Desconectar la energia bajar la carga y descargar la presi n antes de dar servicio al sistema hidr ulico A WARNING A CAUTION A WARNING HIGH PRESSURE OIL May cause servere injury Disconnect power lower load and relieve pressure before servicing hydraulic system a NA x Keep body and mit Hearing clothing away Do not touch Protection from machine Required NOTICE Safety instruction tags were attached to your unit prior to shipment Do not remove paint over or obscure in any manner Failure to heed these warnings could result in serious bodily injury to the personnel operating and maintaining this equipment PAR GON 2 800 471 8769 TABLE OF CONTENTS SECTION PA BE SAFETY INSTRUCTIONS amp WARNING TAGS 2 SAFETY PRECAUTIONS 3 INTRODUCTION 4 MOUNTING 5 START UP OPERATION amp MAINTENANCE 6 OUTLINE DRAWING 7 EXPLODED VIEW DIAGRAM2. CONGRATULATIONS on your purchase of a new Hydraflow Please examine the unit for shipping damage and if any damage is found report it immediately to the carrier If unit is to be installed at a later date make sure it is stored in a clean dry location Warning Serious injury can result from operating or repairing the unit without reading the service manual and taking adequate safety precautions Installation Va o o Power Take off amp Hydraulic Pump i e Mount power take off and brace hydraulic pump per manufacturers instructions e Ensure that the female spline of the power take off is filled with grease e Mount hydraulic pump to P T O using the fasteners ke id i supplied by the manufacturer Note e Please refer to your hydraulic pump installation manual for correct filtration and suction ID Specifications The standard filter supplied in the HydraFlow is a 10 micron nominal suitable for gear equipment Contact factory for other filtration media e To avoid premature spline wear of the pump and PTO from torsional vibration contact the engine manufacturer for the
3. 4 PAR NGON i 800 471 8769 1 1 1 1 1 1 1 1 1 1 o 30 31 HD Spare Parts List Cont om Penner pesen dN Rn or arare z far cesaron od REE 33 1214012 Capscrew Button Head 5 16 X 3 4 S S ae asno serene toner EI Hose rad in 1 per foot ja gt EEC poor E 2 2 DEM O CT Mo EE E I E N o jena restio mm ICAC ETS O E aje pow a e e fsm frems ACTA ap fair CECT a e EM PAR NGON 800 471 8769 WARRANTY HYDRAFLOW Subject to the terms and conditions hereinafter set forth and set forth in General Terms of Sale Paragon Tank Truck Equipment LLC the seller warrants products and parts of its manufacture when shipped will be of good quality and will be free from defects in material and workmanship This warranty applies only to Seller s equipment under use and service in accordance with seller s written instructions recommendations and ratings for installation operating maintenance and service of products for a period as stated in the table below THIS WARRANTY EXTENDS ONLY TO BUYER AND OR ORIGINAL END USER AND IN NO EVENT SHALL THE SELLER BE LIABLE FOR PROPERTY DAMAGE SUSTAINED BY A PERSON DESIGNATED BY THE LAW OF ANY JURISDICTION AS A THIRD PARTY BENEFICIARY OF THIS WARRANTY OR ANY OTHER WARRANTY HELD TO SURVIVE SELLER S DISCLAIMER Product Type Warranty Duration 18 months from date of shipment or 12 months aft
4. proper engine speed that will reduces torsional vibration to a minimum based on application Mounting Hydraflow e Drill 21 32 diameter holes as shown on page 7 e Use the washers and nuts supplied to mount the Hydraflow Hydraulic Hoses amp Fittings e Do not use thread tape or pipe dope on any threaded connection this will contaminate the hydraulic system e All hoses are customer supplied Fit all hoses according SUCTION HOSE CHART Gear Pumps Only to system drawings e High pressure hoses must have a pressure rating equal or higher than the hydraulic system relief valve setting GPM FLOW HOSE SIZE e The suction hose must be capable of operating in 28 0 20 1 1 4 Hg vacuum service 20 25 1 1 2 e Always verify suction conditions are adequate for 26 50 2 hydraulic pump PAR GON 800 471 8769 Preferred behind the cab mount optimum suction conditions BEST Suction Condition Behind cab mount Suction V Lg JI Low Pressure Return Motor to Hydraflow 1 1 4 High Pressure to High Pressure Pump to Hydraflow 1 Note e Review Hose Chart on page 4 to insure the correct suction hose sizing e For Piston Pumps refer to manufacturer s recommendations e For off road applications do not mount Hydraflow directly to the frame rail e See system circuit drawing for complete hydraulic plumbing Alternate Frame Rail Mount Low Pressure Return High Pressure High P
5. 8 PARTS LIST 9 10 WARRANTY 11 SAFETY PRECAUTIONS For equipment covered specifically or indirectly in this instruction book it is important that all personnel observe safety precautions to minimize the chances of injury Among many considerations the following should particularly be noted e Rotating shafts can be dangerous You can snag clothes skin hair hands etc This can cause serious injury or death e Do not work under the vehicle when the engine is running e Do not work on the hydraulic system with engine running or power take off engaged e Do not engage or disengage driven equipment by hand from under the vehicle when the engine is running e If power take off and or shaft are still exposed after installation install a guard e Installa support strap when servicing a drive shaft to prevent personal injury e Always use hose rated for hydraulic duty and at the correct pressure e A serious or fatal injury can occur y if you lack proper training If you fail to follow proper procedures if you do not use proper tools and safety equipment if you assemble hydraulic system components improperly if you use incompatible drive line components J J V V V if you use worn out or damaged drive line components if you use drive line components in a non approved application e This manual contains safety instructions Read understand and follow this manual gt Get proper training 800 471 8769 INTRODUCTION
6. ank to the correct level Maintenance Note e If unit has a high duty cycle an oil analysis program is recommended Daily Check oil level before operating the system must be off Weekly Visually inspect the system each week Check hoses fittings and mounting Every 3 months Change filter every 3 months Grease PTO Pump spline every 3 months PAR GON 800 471 8769 Overall Dimensions PETA i Sh eich O NANA i w7 DI Y N N a Yi H a E y Eua e Te Suction connection seno 2 NPT Female A OR RAOT connection HP connections 1 JIC Male infout Note e Provide adequate support for hoses at this location e Do not let hoses hang loose premature failure will occur PARINGON 800 471 8769 800 471 8769 GS a dl A IN 0 2 DAS SN ESF 700086 SPOSE HD Spare Parts List 1 500 022 Frame bolt in tank Item Part Number 1 500 018 Frame weld in tank X Tank bolt in 1 6 1370000 O Hyd Heat Exchanger Filter diffuser 4 bolt Round X 352 005 Filter diffuser 4 bolt Square 1 1 E Barb to check valve 3 4 hose barb x 3 4 nptm Hose barb 45 elbow 8 barb x 6 SAE Hyd Breather 1 NPT Red Cap standard Hyd Breather 1 NPT 5 psi Red Cap Bulk Feed Can fesa masnem ZIN 28 8234 mues OO Aa o o e 28 85234 Nuts 16 plated 29 228 010 Screw Hex Head GR5 5 16 X 1 PLTD
7. er initial startup date whichever occurs first All accessories furnished by Seller but manufactured by others bear only that manufacturer s standard warranty All claims for defective products parts or work under this warranty must be made in writing immediately upon discovery and in any event within one 1 year from date of shipment of the applicable item and all claims for defective work must be made in writing immediately upon discovery and in any event within one 1 year from date of completion thereof by Seller Unless done with prior written consent of Seller any repairs alterations or disassembly of Seller s equipment shall void warranty Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS OF PURPOSE After Buyer s submission of a claim as provided above and its approval Seller shall at its option either repair or replace its product part or work at the original Ex works point of shipment or refund an equitable portion of the purchase price The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those which may lead to build up of material within the product supplied nor tho
8. ressure to Pump to Hydraflow 1 PAR GON 800 471 8769 Initial Start Up Two People are Required 1 Remove filler cap filter and filter bowl 2 Fill Hydraflow 1 2 full with hydraulic lubricant Note a Paragon recommends an ISO 32 no foaming hydraulic oil Example Shell Tellus T32 Hydraulic Oil Use a paint filter as a strainer while filling Replace fill cap Check all hoses and connections for leaks Start engine and slowly release the clutch engage the PTO and pump Run for 5 minutes to eliminate air from the system Disengage PTO stop engine o di PR Ag Remove fill cap and fill so the bottom sight glass is full and the top is empty Replace filter bowl fil ter and fill cap 8 Start engine and slowly release the clutch while engine is running engage the PTO and pump 9 Check for leaks correct if found 10 Disengage PTO and stop engine Operation of System 1 Check oil level in the Hydraflow Correct oil level is when the bottom sight glass is full and top sight glass is empty when not operating 2 Check fan and radiator for air flow Clean or clear of any obstruction as needed 3 Ensure parking brake is applied control valves are in the neutral position 4 Engage PTO per manufactures instructions 5 Operate valves slowly 6 To shut down system follow steps 5 thru 3 in reverse Note e Oil level may drop if air is trapped in the system Shut down the system and fill oil t
9. se which are incompatible with the materials of construction The Buyer shall have no claim whatsoever and no product or part shall be deemed to be defective by reason of failure to resist erosive or corrosive action nor for problems resulting from build up of material within the unit nor for problems due to incompatibility with the materials of construction Any improper use operation beyond capacity substitution of parts not approved by Seller or any alteration or repair by others in such manner as in Seller s judgment affects the product materially and adversely shall void this warranty No employee or representative of Seller other than an Officer of the Company is authorized to change this warranty in any way or grant any other warranty Any such change by an Officer of the Company must be in writing The foregoing is Seller s only obligation and Buyer s only remedy for breach of warranty and except for gross negligence willful misconduct and remedies permitted under the General Terms of Sale In no event shall Buyer be entitled to incidental or consequential damages Any action for breach of this agreement must commence within one 1 year after the cause of action has occurred Paragon Tank Truck Equipment 2111 US Hwy 411 NE PO Box 200277 Cartersville Georgia USA 30120 Tel 770 387 3820 800 471 8769 Fax 770 387 3824 PAR GON 11 vw frydrafiow biz 800 471 8769 Copyright Paragon Tank Truck Equipment LLC
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