Text pages 10093
Contents
1. closed position Fig E Press o To T mA DEPARTURE FROM SITE Mey whee wheels and Is supported by Open shroud and secure in upright position with Continue to press both Down buttons Fig A antiluce locking catch Fig F until Ay arabic rams are retracted fully Raise front rams by Pressing the offside UP NOTE button 1 until front wheels are clear of e ground 1 Inside the welfare area below the work top Replace jockey wheel into its clamp with the ave switch for the 12 volt power pad and locking handle rotating jockey wheel pray andle clockwise to attach lower wheel shaft 2 In the event of a flat battery 12 volt power M Died bles supplied can be connected to the Lower rear rams by pressing the nearside Up is button 1 until all wheels are clear of ground grey plug mounted above the drawbar and an external 12 volt battery Push in knob 5 to lock axle pin Fig D GP360 Mobile Welfare Unit eS aE Section 6 Replacing a punctured wheel If you suffer a puncture when towing the welfare unit follow the next set of instructions ONLY if the unit is on level ground and in a position which does not place the operators life at risk Apply the welfar2. DO NOT use the hydraulic jacks as a means of support use them only when changing the unit from road towable to static and vice versa ARRIVAL AT SITE Move lever 1 on hydraulic pump across Fig A TE hydraulic rams 3 by pumping handle Fig B Keep pumping until road wheels are off the ground Fig c Move spring bolt 4 into open position Fig D Pull black knob 5 into open position Fig E Remove jockey wheel 6 amp 7 by turning anti clockwise release locking handle remove jockey wheel handle and pad Fig F Release handbrake to Off position Fig G shows removed jockey wheel Move lever 1 on the hydraulic pump across This will lower unit to the ground handle clockwise to attach lower wheel shaft Push black knob 5 to lock axle pins Release spring bolt 4 Lower steel shroud over drawbar and lock in closed position DEPARTURE FROM SITE F GP360 Mobile Welfare Unit ai Section 5 Operating Instructions Single Axle Electric Hydraulic Operating Instructions Lever Controls CAUTION Keep clear of the raised shell at ALL TIMES NEVER enter the underneath of the shell for any reason unless being held by suitable supports correctly rated axle stands for example DO NOT use the hydraulic jacks as a means of support use them only when changing the unit from road towable to static and vice versa ARRIVAL AT SITE Lower rams by operating the hand lever 1 upwards Fig A until road
3. Sie a i _ GP360 Mobile Welfare Unit Contents Section1 Introduction Section 2 General Safety 3 Section 3 Know your Groundhog Exterior 4 Towing Assembly 4 Road Lighting 4 Wiring Cable 4 Section 4 Setting up the Groundhog 5 Section 5 Operating Instructions Single Axle Hand Operated Hydraulics 6 Single Axle Electric Lever Hydraulics Lever Control 7 Single Axle Electric Push Button Hydraulics Push Button 8 Twin Axle Powered Push Button Hydraulics Section 6 Replacing a Punctured Wheel Section 7 Towing 10 Section 8 Interior 11 Section 9 Generator 14 Section 10 Technical Data 15 Section 11 Warranty 15 Section 12 Optional Extras 16 Section 13 Frequently asked questions 17 Section 14 Fault Finder 17 Section 1 Introduction Description The GP360 Groundhog Mobile Welfare Unit is a road towable welfare unit Suitable for up to 6 personnel This self contained unit has a toilet washroom a drying room and a kitchen restroom Electrical supply can be taken either from a mains hook up or from the built in generator available in diesel petrol or LPG versions Its unique design means that raising and lowering the body requires little effort from the operator and takes just 3 minutes from disconnecting to being usable f GP360 Mobile Welfare Unit Guidance The information and instructions included in this manual are provided to help you get
4. Section 11 Warranty Warranty Your Groundhog is covered by a 12 month warranty GenQuip plc undertakes to replace or repair free of charge any defect which the company considers to be due to faulty workmanship or material within 12 months of the sale date except for Defects arising from neglect misuse or unauthorised modifications Damage caused by abuse misuse dropping or other similar damage caused by or as a result of failure to follow transportation storage loading or operating instructions Alterations additions or repairs carried out by persons other than the Manufacturer or their recognised distributors Transportation or shipment costs to and from the Manufacturer or their recognised agents for repair or assessment against a warranty claim on any Mobile Welfare Unit or component Materials and or labour costs to renew repair or replace components due to fair wear and tear Faults arising from the use of non standard or additional parts or any consequential damage or wear caused by the fitting or use of such parts Important Warranty may at the sole discretion of the Manufacturer be void if the scheduled service inspections are not carried out in accordance with the service manual The Manufacturer and or their recognised agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the
5. Toilet Washroom 1 Steel Window Shutter 5 Axle Entrance 2 Nosecone 6 Wheel 9 Wet Room Entrance 3 Towing Assembly 7 Main Entrance 1 1 ___________ f 2 KZN ANA X f ie i W Fa ane ee N A a f ANY 2h je a j 4 5 _ Ar i ai Road Lighting Towing Assembly 4 Breakaway Cable 1 Recessed Lighting Socket 1 Jockey Wheel 5 Lighting Cable and 2 Light Board Plug 2 Jockey Wheel Plug 3 Light Board Securing Handle 6 Coupling Head 3 Parking Brake Lever Wiring Cable International Standard Wiring Diagram for 7 pin plugs and sockets Terminal Cable Application Colour 1 L Yellow LH Flasher 2 54G Blue Rear Fog 3 3l White Earth 4 R Green RH Flasher 5 58R Brown RH Tail Wing 6 54 Red LH and RH Stop walerin Femalerin 7 58L Black LH Tail Wc GP360 Mobile Welfare Unit w TE Section 4 Setting up the Groundhog Positioning Nosecone The Groundhog is designed for use on Take a firm hold of the security cover to firm level ground which is able to prevent it from swinging down and support the weight of the unit and its causing injury Remove the safety clip load During use the trailer MUST be and release the antiluce clip then uncoupled from the tow vehicle Drive the Groundhog to where it will be used and manoeuvre into position Apply 1 Nosecone Cover Securing Bolt the towing vehicle s parking brake and 2 Nosecone Cover Safety Clip switch off the engine Next
6. sockets BONDED EARTH TO FRAME OF THE UNIT 2 5MM LIGHTING SWITCHES 1 STRIP LIGHT 2 BULKHEAD LIGHT WATER HEATER 13 AMP DOUBLE 13 AMP SOCKET SINGLE 13 AMP SOCKET WATER PUMP 1 AMP BATTERY CHARGER 3 AMP Heater To switch the heater on simply switch ON at the wall socket Wall Heater nea This heater will operate from its own MCB There is no thermostatic heat control fitted to this unit Simply switch ON or OFF as required lt Hydraulic Power Switch The hydraulic power supply is controlled by a switch below the heater socket The switch must be positioned ON to allow the electric hydraulics to operate Power Socket TN y fe Bench Seats RCD Control rco The seat pads of all three benches can be lifted for Power Iik ocket removal where cleaning is t required Note that under the Lis central bench is the power socket and RCD from the built in petrol generator Drinking Water Drinking water should only be taken from the wall mounted drinking water container This container can be filled from a suitable mains water supply provided the water is fit for human consumption Lal Alternatively refill the AN container with bottled gA water Securing Carr Strap Shelf ap Handle Always secure to its wall mount shelf with the securing strap provided DO NOT use the container for any ot
7. the best possible service from your Groundhog To ensure that The Groundhog is used safely and responsibly we strongly recommend that this manual is read by all users prior to its operation and that the recommendations are followed at all times GenQuip plc operate a policy of constant improvement and reserve the right to change specifications without notice Section 2 General Safety Safety Before using this equipment and to avoid personal injury carefully read and understand these instructions If there is anything you do not understand DO NOT use this equipment contact the supplier for advice Make sure you are aware of all safety requirements and that this equipment is Suitable for the location When raising or lowering the unit the area must be cordoned off to create a Safe zone from the general public and bystanders This equipment must not be moved set up used or dismantled by persons who are under the influence of alcohol or drugs Do not use this equipment if you are tired or unwell You MUST perform a risk assessment before siting this equipment to ensure your safety and the safety of others Wear suitable personal protective equipment whenever making adjustments to the unit Do not wear loose jewellery or clothing that may get in the way or become trapped in the mechanism Carefully inspect the Groundhog before towing or before use If there is any doubt about its condition DO NOT CONTINUE Thi
8. unit on level ground and apply the parking brake Turn the jockey wheel operating handle anti clockwise to raise the coupling head higher than the vehicle s tow ball Manoeuvre the towing vehicle to the unit until the coupling head is directly over the tow ball Fully apply the handbrake of the towing vehicle and switch its engine off Attach the breakaway cable to the ball hitch of the towing vehicle Raise and hold the coupling head handle in the raised position Now turn the jockey wheel operating handle clockwise until the coupling head is in place on the ball Allow the coupling to close on the ball Carefully check that the ball is correctly in place Fully raise the jockey wheel then raise and lock the jockey wheel assembly clear of the ground with the wheel facing to the rear Secure the clamp Attach the lighting cable plug to the towing vehicle s socket and check that all the lights are working correctly Once the unit is coupled to the towing vehicle release the welfare unit s handbrake GP360 Mobile Welfare Unit es TE Section 8 Interior Fuse Box Ne In the kitchen rest room there is a consumer unit which controls the power distribution and is fitted with suitably rated MCB s and an RCD Below the unit is a power selector switch used to select either the power outlet sockets or the hand wash water heater If the Hand Wash is selected no power will be available from the power
9. apply the Groundhog s parking brake Once in position use the key supplied to Uncouple the Groundhog from the towing lock the nosecone lock If this lock is not vehicle and move the vehicle to a safe secured the unit could be removed from location site without requiring entry Make a thorough inspection of the ground below the Groundhog and remove any foreign objects which may cause problems Remove rear lighting board before lowering the Groundhog carefully lower the cover Raising and lowering The Groundhog is fitted with a swinging axle which allows the shell to be lowered to the ground The design also means that the wheels are hidden under the body of the unit Once lowered the controls and tow hitch are secure under a lockable steel cover CAUTION Keep clear of the raised unit at ALL TIMES NEVER enter the underside of the shell AA AE for any reason unless it is being held by S suitable supports correctly rated axle iji stands for example DO NOT use the hydraulic jacks as a means of support Use them ONLY for changing the unit from road towable to static and vice versa Nosecone F GP360 Mobile Welfare Unit ai Section 5 Operating Instructions Single Axle Manual Hydraulic Operating Instructions CAUTION Keep clear of the raised shell at ALL TIMES NEVER enter the underneath of the shell for any reason unless being held by suitable supports correctly rated axle stands for example
10. ck and check that the level is in line with the maximum marker Top up as necessary with Suitable engine oil then replace the dipstick 14 LPG Where Specified To the front of the welfare unit is a locker which is designed to hold two 19kg propane gas cylinders The cylinder must only be connected to the gas supply hose system when being used as a welfare unit Always disconnect the gas when transporting or when not in use Secure all gas bottles If fitted with a petrol or diesel Pa driven engine check fuel levels pue LE and top up using clean fresh cap QSe2 unleaded petrol diesel The fuel tank is positioned under the floor of the wet room and its filler cap above If fitted with an LPG driven engine check that the LPG cylinder is connected and its valve is open To start the engine The engine is fitted with ale eta ae an electric start and automatic choke throttle Press the ON OFF button then press and hold the start button until the MGTP 6000 SS LA engine is running Once running allow the engine to warm up for at Q Q least 5 minutes before using it to power anything oO To stop the engine simply press the ON OFF button f GP360 Mobile Welfare Unit a Section 10 Technical Data Approximate Weights and Dimensions Gross Weight 1780 kg Length 3 6 m 5 1 m inc drawbar Width 2 3 M Height towing 2 7 m Height in service 2 4 M
11. e Unit a Section 8 Interior Toilet Toilet The toilet is a self contained unit which uses special fluids for flushing Filling and emptying the toilet reservoir should be Handie Toilet undertaken by a specialist company Please L contact the supplier for further details E 3 To operate the toilet flush after use move hiana a the pump lever back and forth until the toilet u bowl is clear Hand Wash Basin The basin has its own reservoir of water held within the base pillar To fill the reservoir remove the filler plug fitted just below the Tap bowl on the right hand side Fill the reservoir with fresh clean water The tap is operated by depressing the pump button repeatedly Waste water is directed into the toilet s reservoir Note that there is not a facility for hot water Tubular Heater Pump Button ON OFF Wall Switch Heater 13 f GP360 Mobile Welfare Unit a Section 9 Generator Diesel Generator The on board generator is used to power the heating lighting hot water and power points There are three options petrol diesel or LPG operated The generator is located in the wet room and Engine i Petrol Generator is self contained The controls for starting and stopping are within the kitchen rest room Before starting the generator always check the engine oil and fuel levels and top up as necessary With the unit level remove the oil dipsti
12. e unit s parking brake and unhitch the unit from the towing vehicle Remove both lower retaining bolts from the leaf spring mounting plate Use the hydraulic system to jack the unit up until you are able to gain access to the wheel nuts Remove the wheel and replace with a suitable spare wheel Check that the wheel Section 7 Towing Towing Restrictions You are advised that the Groundhog Mobile Welfare Unit should not be towed at speeds greater than 50 mph The unit is not designed for high speed towing or manooeuvering Towing Vehicle Suitability The towing vehicle must be suitable for towing the Groundhog which has a gross weight of 1800 kg GP360 Towing Brackets The towing vehicle must have a properly fitted good quality towing bracket of the correct specification for the vehicle and be fitted in accordance with the vehicle manufacturers recommendations Vehicle Registration Plate The welfare unit must display an approved style registration number plate with the same registration mark of the towing veicle whenever used on the road Towing Mirrors You may require wing mirror extensions if your view is obscured by the welfare unit Attaching the Groundhog to the Towing Vehicle The following instructions are conditional upon the Mobile Welfare Unit being ready to tow 10 nuts are correctly tightened Now lower the unit back onto its wheels then replace the two lower retaining bolts Position the
13. er Controls Handwash Palm Sensor Sink amp Waste Water Waste water from the sink is collected in a container positioned next to the fresh water container Regularly check the container for content and empty as necessary Cup Dispenser This is a simple holder for disposable cups which is filled from the top and dispensed from the bottom 12 Microwave Oven The model of Consumer microwave oven Unit will vary and you Power are advised to Selector manufacturers Power instructions l a supplied with Microwave fi a the Welfare Unit However here is a brief description of the three basic controls Timer Dial Turn the dial clockwise to the time Drinking Water required a bell will Heat ring when the centing cooking time is ae oor complete Door Button Heat Setting Turn the dial to select the level of cooking Door release To open the door and stop the microwave press the door release button Window The window is protected by steel shutters which are locked internally and can only be opened from inside the rest room To access the shutters first open the window To open the window release the catch and slide the left hand glasspanel open release lock bolt to open the steel shutters When leaving the welfare unit unattended or when transporting the steel shutters should be closed and locked f GP360 Mobile Welfar
14. her purpose If you do it must be disposed of and a replacement obtained Top Soap Dispenser Cover The soap dispenser is suitable for use with most liquid soaps To refill raise the top cover pour in a suitable amount and close the cover To obtain soap press the 4 Boas Fill dosing button with the palm of your hand ve Paper Towel Dispenser The towel dispenser is designed for use with paper towels oe To open press the release button on Panel the top of the front panel and swing down Fill the unit with the towels and close the panel ensuring the release button re engages f GP360 Mobile Welfare Unit a Section 8 Interior Kitchen Rest Room Water Heater amp Tap The heater is instantaneous and has a built in pump for dispensing warm water The water used is stored in a 20 litre container beneath the sink Only fill the container with fresh clean water Before operating the tap and heater first check that the power selector switch situated below the main distribution box is set to the hot wash position Secondly check that the fresh water container is full To operate the heater pass your hand close to the panel sensor the water will begin to flow and be heated To adjust the water temperature turn the heat dial clockwise to decrease and anti clockwise to increase When you have finished pass your hand across the sensor again to switch the unit OFF Water Heat
15. inability to use the Mobile Welfare Unit for any purpose Modifications If additional equipment or any third party work modifications or alterations are to be carried out on the Mobile Welfare Unit which will involve any welding drilling or any form of cutting or distortion of materials full written approval must be obtained from the Manufacturer prior to the work being carried out f GP360 Mobile Welfare Unit Section 12 Optional Extras Optional Extras 1 Corner Docking Points for Compressors etc 2 Lighting Mast 3 Cable Entry Points 4 Safety Pack 5 Starter Pack 1 Corner Docking Point for Compressors etc elit Secure i Secure fe Trailer Coupling iy Trailer Coupling e Docking Point rey Docking Point 2 Lighting Mast 3 Cable Entry Point 4 Safety Pack 5 Starter Pack 2kg dry powder fire extinguisher Charge units 1 10 person first aid kit Drinking Water toilet 25mm chemical 2 Health amp Safety Poster toilet rolls paper towel liquid soap 25 Itres Notice Board fuel 16
16. rted by jockey wheel Continue to push lever downwards to fully raise hydraulic rams WARNING THE FURTHER THE VALVE IS MOVED THE FASTER THE UNIT WILL LOWER i GP360 Mobile Welfare Unit ae TE Single Axle Electric Hydraulic Operating Instructions Press Button CAUTION Keep clear of the raised shell at ALL TIMES NEVER enter the underneath of the shell for any reason unless being held by suitable supports correctly rated axle stands for example DO NOT use the hydraulic jacks as a means of support use them only when changing the unit from road towable to static and vice versa ARRIVAL AT SITE Lower rams by pressing UP button 1 on control box Fig A until road wheels are clear of ground Move spring bolt 4 into open position Fig B Pull lever 5 into open position Fig C Remove jockey wheel 6 amp 7 by turning anti clockwise release locking handle remove jockey wheel handle and pad Fig D Release handbrake to Off position Fig E shows removed jockey wheel Press DOWN button 2 on control box Fig A to lower unit to the ground Lower steel shroud over drawbar and lock in closed position DEPARTURE FROM SITE Open shroud and secure in upright position with antiluce locking catch Pull handbrake to the ON position Press UP button until road wheels are clear of ground Replace jockey wheel into its clamp with the eh and locking handle rotating jockey wheel andle clockwi
17. s equipment may only be used on smooth level ground which is able to bear its weight and its load f GP360 Mobile Welfare Unit Risk Assessment It is the user s responsibility to carry out a full risk assessment before using the Groundhog The risk assessment should establish a safe zone including but not limited to ground side and overhead hazards such as power supply and communication cables lighting systems drainage systems and other services Ensure that the ground on which the unit is being used is smooth level and capable of withstanding the Groundhogs weight plus its load If permission is required obtain it before use Preparation for towing Before towing the Groundhog you must ensure that the fresh water waste water and drinking water containers are emptied Switch the generator OFF Empty the toilet and wash hand basin reservoirs Pack away all utensils cups plates etc Lock all doors window and protective shutter Switch off and secure all gas bottles Work area preparation Clear the ground area where the Groundhog is to be used of obstructions anything that may puncture the tyres and similar items Once the unit is in the work area use barriers and tape to create a safe zone Keep bystanders and unauthorised persons away when setting the unit up GP360 Mobile Welfare Unit w aE Section 3 Know your Groundhog i 0 C j3 6 F 4 3 Exterior 4 Hydraulic Jacks 8
18. se to attach lower wheel shaft Push lever 5 to lock axle pins Release spring bolt 4 Press DOWN button 2 to raise the rams until the unit is level on its wheels supported by jockey wheel Continue to press DOWN button to fully raise hydraulic rams i GP500 Mobile Welfare Unit w TE Twin Axle Electric Hydraulic Operating Instructions GP500 only CAUTION Keep clear of the raised shell at ALL TIMES NEVER enter the underneath of the shell for any reason unless being held by suitable supports correctly rated axle stands for example DO NOT use the hydraulic jacks as a means of support use them only when changing the unit from road towable to static and vice versa ARRIVAL AT SITE Lower front rams 3 by pressing the offside UP button 1 until front wheels are clear of ground Fig A Remove jockey wheel by turning anti clockwise release locking handle remove jockey wheel handle and pad Fig B Lower rear rams by pressing the nearside UP button 1 until all wheels are clear of ground Fig C Release handbrake to Off position Move spring bolt 4 into open position Fig D Pull knob 5 fully out to release axle pins Fig D Press the Down buttons 2 alternately Fig A palease spring bolt 4 Fig D to lower unit to the ground aa Lower steel shroud over drawbar and lock in Pull handbrake to the ON position
19. wheels are clear of ground Move spring bolt 4 into open position Fig B Pull lever 5 into open position Fig C Remove jockey wheel 6 amp 7 by turning anti clockwise release locking handle remove jockey wheel handle and pad Fig D Release handbrake to Off position Fig E shows removed jockey wheel Move lever down to lower unit to the ground Lower steel shroud over drawbar and lock in closed position DEPARTURE FROM SITE Open shroud and secure in upright position with antiluce locking catch Fig F Pull handbrake to the ON position Move lever downwards to raise the rams until Open shroud and secure in upright position with antiluce locking catch Fig H Pull handbrake to the ON position Move lever 1 across Pump handle 2 until road wheels are clear of ground Replace jockey wheel into its clamp with the pad and locking handle rotating jockey wheel Move lever 1 across on up lowering the unit onto its wheels level and supported by jockey wheel Continue to pump handle 2 to fully raise hydraulic rams WARNING THE FURTHER THE VALVE IS MOVED THE FASTER THE UNIT WILL LOWER Push lever 1 upwards Fig A until road wheels are clear of groun Replace jockey wheel into its clamp with the po and locking handle rotating jockey wheel andle clockwise to attach lower wheel shaft Push lever 5 to lock axle pins Release spring bolt 4 the unit is level on its wheels suppo
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