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1. 9 2007 08 01 Ref No Part No VO e E 0 E 18 27 CAMSHAFT VALVE 3 0 08T 21 20 10 20 s 163 e 21 20 8p 20 14 B 8 2 CRF450R Serial No 5 Parts catalogue code 22 14961 MEB 670 14962 670 14963 670 14964 670 14965 670 14966 670 14967 670 14968 670 14969 670 14970 670 14971 670 14972 670 14973 670 90006 670 90444 611 920 91005 008 91102 68 611 94520 42120 14103 MEN AQO 14213 00 5 5 5 5 5 5 5 5 5 5 5 5 5 BOLT SOCKET 8 45 WASHER A TACHOMETER BEARING RADIAL BALL 6904 ROLLER 3 5X12 8 CIRCLIP INTERNAL 42MM SHAFT DECOMPRESSION PLUNGER DECOMPRESSION 22 gt NNNNNNNNNNNNN 11 22 gt NNNNNNNNNNNNN wo 11 222NNNNNNNNNNNNN PRP ANNNNNNNNNNNNY 22 gt gt NNNNNNNNNNNNN 1 INNNNNNNNNNNNN Y I I NNNNNNNNNNNNNJ 1122 Pras 11 2007 08 01 CHAIN TENSIONER Relative ref Number Description 16 SP
2. 1 Na 90121 KZ4 J40 3M100720 CM 3M101290 U 3M103923 ED 3M100721 3M101291 3M103924 90101 KZ3 J50 94102 08800 WASHER PLAIN 8MM 94201 25150 PIN SPLIT 2 5X15 NNI l d P NTA gt NN INNNNANNN NNNI 1 P P Pd gg d I P P d 11 NNN I I P ET 1 NNN 1 115 2007 08 01 E SWINGARM Ref LON Relative ref Number No Description 213165 CHAIN DRIVE 512181 COLLAR SWINGARM PIVOT 5121G8 COLLAR SWINGARM PIVOT 5121B2 COLLAR SWINGARM PIVOT 5121G8 COLLAR SWINGARM PIVOT 13 41 4101E2 GUIDE DRIVE CHAIN 4101E5 SLIDER CHAIN 36 4101E4 ROLLER CHAIN TENSIONER 40 4101E3 ROLLER CHAIN LOWER 512180 SWINGARM ASSEMBLY 512168 BEARING SWINGARM PIVOT LEFT 512169 BEARING SWINGARM PIVOT RIGHT 5121D0 BEARING SWINGARM PIVOT BOTH Ref Reqd QTY No Part No Description CRF450R Serial No Parts catalogue code 1 5 1 40530 KZ3 J31 CHAIN DRIVE DAIDO DID520DMA2 114RB STANDARD LINK 114L 40540 MEN 003 CHAIN DRIVE DAIDO DID520DMA2 120RB STANDARD LINK 1141 40531 KZ4 J31 JOINT DRIVE CHAIN DAIDO 45468 MCJ 000 GUIDE BRAKE HOSE 43468 MEB 000 GUIDE RR BRAKE HOSE 43469 000 GUIDE BRAKE HOSE 52101 KZ4 J40 SHAFT SWINGARM PIVOT 52141 KZ3 J40 COLLAR SWI
3. AWN gt 00 00 00 N N N OS OS N N F OS UI Ut fJ RR QI P O NO O NO 00 O ON ON UN UT OS RU 19508 710 19516 ML7 691 19523 KRN 730 19523 MEB 670 22000 22100 MEB 670 22100 MEB 770 22100 MEN 850 22100 00 22100 10 22106 57 000 22120 73 810 22120 73 811 22120 00 22120 10 22201 MEB 670 22201 670 22201 10 22321 73 690 22351 73 860 22352 KAE 770 22401 KZ3 690 22401 MEN 670 22810 MEB 670 22810 MEN 670 22813 MEB 670 22838 MEB 670 22838 MEN 670 22838 MEN 730 22850 MEN 730 22851 KZ3 J20 22870 MEB 670 22870 MEN 670 22870 MEN 850 22870 10 23000 23121 MEB 670 23121 MEB 770 23210 MEB 670 23210 MEN AQO 23210 10 23221 MEB 670 23221 850 23221 00 23225 MEN 730 23225 ML3 680 23411 KS7 000 23411 MEN 730 18 19 110 111 112 114 J14 D3 D2 104 105 106 107 108 110 126 27 Ui ui Ui O O 0000 4 OY OO OA N Ut N u Ur FP RR Q AH AH 139 140 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 25412 4 740 23421 KZ3 L20 23421 MEB 770 23421 MEN A10 23431 KS7 830 23431 KZ3 L30 23432 ML3 870 23441
4. 3 3 2007 08 01 1 1 7 501310 U 7 502417 ED A ED B U A U B 7M501311 7M502418 E AIR CLEANER 450 5 6 7 8 1402 Part Description CRF450R Serial No Parts catalogue code 4 5 7 Ref No 16 17375 MEB 670 TUBE BREATHER 1 17 43514 KS6 701 CLAMP MASTER CYLINDER OIL 90004 GHB 630 BOLT FLANGE 6X16 NSHF 90305 GK8 000 NUT CLIP 6 93913 15510 SCREW TAPPING 5X20 94002 05000 05 NUT 5 95002 02120 CLIP TUBE B12 95018 60321 BAND AIR CLEANER CONNECTING TUBE 60 103 2007 08 01 E 104 Ref No EXHAUST MUFFLER CRF450R2 CM Part No Description Reqd QTY CRF450R 4 Ref No Relative ref Number Description 1 313184 2 313120 3 313110 4 313146 16 313163 17 3131F1 313106 18 3131F0 19 313162 313106 PIPE EXHAUST PROTECTOR EXHAUST PIPE WOOL GLASS MUFFLER FRONT MUFFLER BOTH BODY MUFFLER MUFFLER REAR MUFFLER BOTH Parts catalogue code MN NO 18291 670 18310 670 18320 670 18323 670 18376 MG7 000 18392 MEB 670 19508 KA3 710 90121 KZ4 J40 90101 KZ3 J50 90123 KZ4 J40 90124 KZ4 J40 90170 MEB 670 94050 08000 94103 08000 18311 MEB 670 18324 670 18336 670 18350 670 18351 670 18352
5. _ gt n n 00 N WO IN OO N DW CO PO PO WOO OWN OO NN AA CIRCLIP SPECIAL INTERNAL CIRCLIP SPECIAL 12MM CIRCLIP SPECIAL 33MM CLAMPER A FR BRAKE HOSE CLAMPER B FR BRAKE HOSE CLAMPER COMP AIR VENT TUBE CLAMPER CLAMP A CLAMP B CLAMP B FR BRAKE CABLE FR BRAKE CABLE TUBE 12 5MM CLAMP B WATER HOSE CLAMP HOSE 24 32MM CLAMP MASTER CYLINDER OIL PISTON PIN 12MM PISTON PIN 19MM CLIP WIRE CLIP WIRE HARNESS COCK ASSY FUEL COIL ASSY IGNITION COLLAR COLLAR A COLLAR A CONNECTING ROD COLLAR B CUSHION COLLAR COMP R FR WHEEL COLLAR C CUSHION ARM 2007 08 01 E 120 120 COLLAR D COLLAR D CUSHION CUSHION ARM COLLAR D CUSHION ARM SIDE COLLAR D CUSHION SIDE COLLAR 20X22X10 COLLAR 25X28X10 COLLAR 25X28X11 COLLAR 6 5X11X3 COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR CHAIN GUIDE CHAIN TENSIONER CLUTCH OUTER COUNTERSHAFT COUNTERSHAFT LOW GEAR COUNTERSHAFT SECOND COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR DRIVE SPROCKET FR DISTANCE FR FENDER FR FENDER SETTING KICK SPRING KICK STARTER IDLE GEAR COLLAR LINK SIDE COLLAR LOWER HANGER COLLAR L FR WHEEL COLLAR COLLAR COLLAR COLLAR COLLAR OP O U WW MAINSHAFT FOURTH GEAR MIDDLE COVER RADIAT
6. 1 T o See 1 1 I Ir x 19045 GBF 700 CAP RADIATOR 19045 GBF 770 19037 GEE 710 19051 KA3 830 RUBBER RADIATOR MOUNTING 19052 MAC 680 COLLAR RADIATOR MOUNTING 19055 MV9 881 SEAL RADIATOR ENGLISH FRENCH JAPANESE 19055 MV9 921 SEAL RADIATOR CAP ENGLISH 19046 LABEL RADIATOR CAP 19061 670 HOSE A WATER 11 11111 11111 al al aa 11 19062 MEB 670 HOSE 19063 MEB 670 HOSE 19064 670 HOSE 19065 670 19065 770 19066 670 logro god 111111 111111 125 2007 08 01 RADIATOR CRF450R2 3 4 Ref Part No CRF450R Serial No Parts catalogue code No 16 19069 670 19069 671 19070 670 19070 671 AOI I 1 1 1 1 l 19506 KS6 700 CLAMP WATER HOSE 90001 GB4 000 BOLT FLANGE 6X23 5 90403 KA3 830 WASHER RADIATOR MOUNTING 95001 75190 40 TUBE FUEL 7 3X190 95001 75001 60 95001 75195 40 TUBE FUEL 7 5 195 95001 75001 60 95002 01130 CLIP TUBE A13 95002 02080 CLIP TUBE B8 95003 14073 10 TUBE VINYL 6X9X730 95003 14001 10 19020 670 RUBBER RADIATOR UPPER 135351 zx I I I 11 19021 MEB 670 RUBBER RADIATOR LOWER 19506 KS6 700 CLAMP WATER HOSE 19516 ML7 691 CLAMP HOSE 24 32MM 126 2007
7. 2007 08 01 1 11 111111 BALANCER Ref LON Relative ref Number No Description 110185 SHAFT BALANCER 10 1 2 1101L5 GEAR BALANCER DRIVEN 3 211115 WEIGHT PRIMARY BALANCER 8 9 110163 BEARING BALANCER SHAFT LEFT 1101G5 BEARING BALANCER SHAFT 1101G4 BEARING BALANCER SHAFT RIGHT 1101G5 BEARING BALANCER SHAFT MEB3 E1400 Reqd Description CRF450R Serial No Parts catalogue code 5 AT 13420 670 13420 850 13420 10 13422 MEB 670 13422 MEB 671 2016623 13423 MEB 670 WEIGHT BALANCER 90038 4 900 HEX 6X16 90231 KY4 900 LOCK 14MM 123 1 1 ant I I 1 5 1 1111 1 2N 21 I I I gt N 111111 N 111111 NI II 90433 KE1 000 WASHER 14MM 90433 MEY 670 WASHER 14 2X24 90441 KA4 700 PLATE BEARING HOLDER 91004 MEB 671 BEARING SPECIAL ROLLER 20X32X14 91005 MEB 671 BEARING RADIAL BALL TMB 6003 13422 MEV 670 GEAR BALANCER DRIVEN 407 13422 00 URW D gt gt mI NI mI 11 11 1122 1122 S EX EX 2007 08 01 E Ref No Part No Description TRANSMISSION CRF450R 5 1500 Serial No Ref No Relative ref Number Description 1 210141 210141A 210142 210142A 213135 2101C7 2101C9 2101D4
8. gt gt ED A U A FCROOD A ED ED B U U B ED ED B U U B ED ED B U U B CARBURETOR OPTIONAL PARTS KIT Ref LON Relative ref Number No Description NO INFORMATION MEB4 E1801A Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 4 5 Ref No AT 1 16020 671 PARTS KIT CARBURETOR OPTIONAL 10 16020 771 16020 671 16020 732 16020 861 16020 01 16020 11 16163 MEB 671 5 FLOAT 16201 671 NEEDLE SET JET 16202 MEB 671 NEEDLE SET JET 16204 MEB 671 NEEDLE SET JET 16205 MEB 671 NEEDLE SET JET OBEKT 16230 MEB 671 NEEDLE SET JET OBELP 16231 MEB 671 NEEDLE SET JET 16232 MEB 671 NEEDLE SET JET 16233 MEB 671 NEEDLE SET JET 16234 MEB 671 NEEDLE SET JET 16203 MEB 671 NEEDLE SET JET 16201 671 NEEDLE SET JET 16202 671 NEEDLE SET JET 16204 671 NEEDLE SET JET 16205 671 NEEDLE SET JET 16230 MEN 671 NEEDLE SET JET 16231 MEN 671 NEEDLE SET JET 16232 MEN 671 NEEDLE SET JET 16233 MEN 671 NEEDLE SET JET 16254 671 NEEDLE SET JET 16201 731 NEEDLE SET JET 16202 731 NEEDLE SET JET 121 1 ttt tt time tt 011 Il Il Il 1 gt lll d d d P III ll l l l Il I
9. 14953 MEB 670 TAPPET 14954 670 14955 670 14956 670 14957 670 14958 670 14959 670 14960 670 NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN N Y
10. SEAL WATER PUMP NOK SEAL WATER PUMP O RING 17 8X2 4 SHOWA O RING 39 8X2 2 ARAI O RING 13 8X2 5 O RING 27X2 ARAI O RING 18X3 2 2 1 1 31 1 1 15 Nasca 1 1 gt 2007 08 01 Ref No Part No HANDLE LEVER SWITCH CABLE CRF450R2 3 Description Reqd QTY CRF450R 4 Serial No Relative ref Number Description 811100 8111B5 811115 6151D8 810150 8101C1 8101C0 810155 810168 810166 8101F5 8101F2 3 CABLE THROTTLE Same time for two units CABLE HOT STARTER CABLE CLUTCH SWITCH ENGINE STOP 13 GRIP THROTTLE GRIP HANDLE RIGHT GRIP HANDLE LEFT 12 HOUSING THROTTLE NOTE Same time for two units BRACKET HANDLE LEVER LEFT LEVER HANDLE LEFT LEVER HANDLE BOTH LEVER HOT STARTER Parts catalogue code NO Y O 17910 670 17913 KB7 000 17920 MEB 670 17950 MEB 670 22870 MEB 670 32171 GF9 621 35130 MEB 670 53140 MEB 670 53165 GBF J60 53166 GBF J60 53167 MEB 671 53168 MEB 670 53169 MEB 670 53172 MEB 670 53174 KCE
11. CAM CHAIN TENSIONER CYLINDER R CRANKCASE COVER CLUTCH OIL PUMP WATER PUMP 2007 08 01 E ENGINE GROUP 1622 L CRANKCASE COVER GENERATOR CRANKCASE CRANKSHAFT PISTON BALANCER TRANSMISSION GEAR SHIFT DRUM KICK STARTER SPINDLE CARBURETOR 2007 08 01 E ENGINE GROUP CARBURETOR OPTIONAL PARTS GASKET KIT A GASKET KIT B 2007 08 01 E HANDLE LEVER SWITCH CABLE CRF450R2 3 FRAME GROUP os HANDLE LEVER SWITCH CABLE FR BRAKE MASTER CYLINDER 450 4 5 6 7 8 HANDLE PIPE TOP BRIDGE CRF450R2 3 HANDLE PIPE TOP BRIDGE CRF450R4 5 6 7 FRONT FENDER 2007 08 01 E FRAME GROUP 126155 FRONT CALIPER FRONT WHEEL REAR WHEEL 2 25 e 3 T ee MESS 15 2007 08 01 E FRAME GROUP SEAT SIDE COVER CRF450R5 6 7 8 AIR CLEANER CRF450R2 2007 08 01 E FRAME GROUP 15 5 EXHAUST MUFFLER CRF450R6 7 8 STAND STEP SWINGARM REAR CUSHION REAR FENDER 7 gt YR o 11 Ue 3 2 15 1 3222 ka 30 2 ay MEBSF 19006 WIRE HARNESS CRF450R8 2007 08 01 E FRAME GROUP RADIATOR CRF450R5 6 7 8 FRAME BODY CRF450R2 3 4 FRAME BODY CRF450R5 6
12. 2007 08 01 FUEL TANK CRF450R5 6 7 8 5 9 23 11 13 23 04 4 1201 Ref No Part No Description CRF450R Serial No Parts catalogue code 4 5 6 18 19072 MEN A10ZA SHROUD SET L RADIATOR CUL 84706 415 000 COLLAR 90101 KRN 730 BOLT SPECIAL 5X9 90105 730 SCREW 5X12 90501 KZ4 J20 COLLAR A 91422 MT8 770 SCREW SPECIAL 5MM 91560 58 600 TY RAP CABLE 95002 02120 CLIP TUBE B12 96001 06016 00 BOLT FLANGE 6X16 96001 06030 00 BOLT FLANGE 6X30 2007 08 01 E SEAT SIDE COVER CRF450R2 3 4 Description CRF450R 4 5 MEB3 F1300 Ref No Relative ref Number Description Serial No 1 413150 4 4111H9 4111J0 6 4111H8 4111J0 Parts catalogue code 77100 670 77100 770 77100 670 77101 670 77101 670 83505 4 000 83510 6707 83510 MEB 770ZA 83510 MEN 670ZA 83515 KS7 830 83610 MEB 670ZA 83610 MEB 770ZA 90123 KZ4 J40 90501 KZ4 J20 96001 06014 00 96001 06014 00 96001 06018 00 LEATHER COMP SEAT NO LETTERS PRINTED COLLAR TOOL BOX SETTING COVER R SIDE ROSS WHITE ROSS WHITE ROSS WHITE RUBBER SIDE COVER STOPPER COVER L SIDE ROSS WHITE ROSS WHITE BOLT FLANGE COLLAR A BOLT FLANGE BOLT FLANGE BOLT FLANGE II I 1 l I 1 Isa Sp aoa A EN I I I I
13. INSULATOR CARBURETOR J JET JET JET JET JET JET JOINT ASSY FUEL JOINT SET FUEL JOINT BRAKE ROD JOINT BREATHER THREE WAY JOINT BREATHER TUBE JOINT JOINT DRIVE CHAIN KICK ARM JOINT JOINT WATER HOSE JOINT WATER HOSE LOWER K KEY SPECIAL WOODRUFF 25 14 EL LABEL LABEL LABEL LABEL DRIVE CHAIN IGNITION NOISE RADIATOR CAP RR DAMPER WARNING LEATHER COMP SEAT LEVER COMP CLUTCH LIFTER LEVER COMP R STEERING LEVER SET PUMP LEVER SET R HANDLE LEVER HOT STARTER LEVER L STEERING HANDLE LIFTER ASSY TENSIONER LIFTER VALVE LOCK PURSE 2007 08 01 E 10 M MAINSHAFT COMP MARK CAUTION MARK L RADIATOR SHROUD MARK R RADIATOR SHROUD MARK STEERING DAMPER MUDGUARD AIR CLEANER CASE MUFFLER COMP MUFFLER COMP FR MUFFLER COMP RR NEEDLE SET JET NUT NUT NUT NUT ADJUSTER CHAMBER SPRING CLIP 6MM NUT NUT FIXING FLANGE 10MM NUT FLANGE 12MM O OO 00 NIN IN N N N ON OS N A gt 00 PD O N O N N UN gt 149 150 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref FLANGE 6 411 412 FLANGE 8 18 19 110 111 FR AXLE 12 5 LOCK 12 LOCK 14 SPECIAL 6 7 SPECIAL 8 SPRING 6 SQUARE 5 ST
14. 6 8 mm 6 0 mm 6 5 mm 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm 0000 3000 type 1 Fuel hose 3 Vinyl hose 5 General hose 2007 08 11 mm 12 mm outside dia 15 mm 12 mm outside dia 16 mm 12 mm outside dia 17 mm 14 mm 17 mm NNORONNN SHSS55555 01 FLAT RATE SERVICE TIME Flat rate service time FRT means the standard time required to service MC which listed in this manual to help the dealers control the actual working process and calculate the service charge by using itaas a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying the net service time by a given coefficient 2007 08 01 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work
15. BOLT SPECIAL 8MM BOLT STEP 12MM BOLT BOLT STUD 12X148 BOLT STUD 8X22 BOLT UBS 8X33 BOLT WIRE ADJUSTING BOOT PIN BUSH BRACKET SUB ASSY L FR CALIPER BRACKET SUB ASSY RR BRACKET C D I UNIT BRACKET L HANDLE LEVER BRACKET L STEP BRACKET R STEP BRIDGE COMP FORK TOP BUSH B SLIDER BUSH C SLIDER BUSH GUIDE BUSH SLIDER CABLE ASSY THROTTLE CABLE COMP A THROTTLE CABLE COMP B THROTTLE gt 00 Y Y gt T UN Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref CABLE COMP THROTTLE 67 CABLE COMP CLUTCH CABLE COMP HOT STARTER CALIPER SUB ASSY L FR BRAKE CALIPER SUB 55 RR BRAKE CAMSHAFT COMP 55 FUEL TANK 55 NOISE SUPPRESSOR RADIATOR CAP CAP CAP CAP CAP CAP MASTER CYLINDER CAP OIL FILLER RIM HOLE SEAL 20MM CAP CAP CAP CARBURETOR 55 CASE AIR CLEANER CASE COMP DAMPER CASE ROD GUIDE CASE AIR CLEANER CASE DAMPER CENTER CLUTCH CENTER GEARSHIFT DRUM CHAIN CAM CHAIN DRIVE CHAMBER SET FLOAT CIRCLIP 8 EXTERNAL EXTERNAL EXTERNAL INTERNAL INTERNAL CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP CIRCLIP OS IV 09
16. X e 4 Ref Part No Description CRF450R Serial No Parts catalogue code No 15771 551 000 CLIP OIL DRAIN TUBE 17210 770 CASE AIR CLEANER 17212 MEB 770 STAY AIR CLEANER ELEMENT 17213 MEB 770 ELEMENT AIR CLEANER 17214 MEB 770 BASE ASSY ELEMENT 17217 MEB 770 PLATE AIR CLEANER CASE FR 17218 KZ3 860 MUDGUARD AIR CLEANER CASE 17223 MEB 670 VISOR AIR CLEANER CASE 17253 MEB 770 TUBE AIR CLEANER CONNECTING 17291 MEB 770 BOLT ELEMENT SETTING OO OO N O 5 100720 5 101290 U 3 103923 ED 17291 MEB 670 BOLT AIR CLEANER ELEMENT 5 100721 5 101291 5 105924 17359 MAG LOO JOINT BREATHER TUBE 17370 419 700 PLUG BREATHER TUBE 17372 MEB 670 TUBE A BREATHER 17373 KC1 J10 JOINT BREATHER THREE WAY 17374 MEB 670 TUBE BREATHER 17375 MEB 670 TUBE BREATHER 90102 56 000 BOLT WASHER 6X16 90506 425 000 WASHER RR COVER 90661 GHB 610 CLAMP B 12 5MM 2007 08 01 E AIR CLEANER CRF450R3 4 13 de 22 22 Ref Part No Description CRF450R Serial No Parts catalogue code 5 No 20 93913 15510 SCREW TAPPING 5X20 21 94002 05000 05 NUT 5 22 95002 02120 CLIP TUBE B12 23 95018 60251 BAND AIR CLEANER CONNECTING TUBE 60 NI 95018 60321 24 95002 02120 5 100720 5 101290 U 3 103923 ED 11121 45514 KS6 701 CLAMP M
17. 000 11365 000 14731 MY9 751 11596 9 000 14751 2 000 11651 000 14751 000 11691 9 000 14761 000 Description Serial No Parts catalogue code Part name Address Page Ref 45156 MCE 000 CLAMPER R FR BRAKE HOSE POLT 45157 00 CLAMPER L FR BRAKE HOSE BOLT CONNECT 61100 MCE OOOZA FENDER COMP FR BOLT 2 DISK 6 NH411M FORCE SILVER METALLIC BOLT DISK 8 T 2 BOLT DRAIN 61100 00028 PB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER CHAIN ARM COMP GEA R CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLIG amp STEP AUTO COC K ASSY FUEL AXLE FR WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FENDER MOUNTING B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT 7 FLANGE 96001 06020 00 BOLT FLANGE 6X20 AN di BAG AIR PRESSUR E GAUGE SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL BAN D A INSULATOR BAN D INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2007 08 01 E Address number Part catalogue structure Address is provided in place of the page No to h
18. 01 53170 003 53174 KN5 006 53176 ML3 791 53176 MEN JO1 90111 MEB 003 90114 166 006 90114 MEN J01 90145 59 612 90545 300 000 90651 5 671 93600 04012 16 FR BRAKE FR BRAKE 00 CYLINDER SUB 55 FR MASTER NISSIN CYLINDER SUB ASSY FR MASTER CAP MASTER CYLINDER HOLDER MASTER CYLINDER LEVER SET R HANDLE SPRING BRAKE LEVER COVER R HANDLE LEVER BOLT SET ADJUSTING BOLT HANDLE LEVER PIVOT BOLT HANDLE LEVER BOLT OIL 10X22 WASHER OIL BOLT CIRCLIP SCREW FLAT 4X12 2007 08 01 1 RN FR BRAKE MASTER CYLINDER 16 9 17 1 US 7 2000 Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 4 5 20 94050 06000 NUT FLANGE 6 1 1 1 1 21 96001 06022 00 BOLT FLANGE 6X22 22 45504 MEN J01 BOOT COMP 23 45525 MEN J01 ROD PUSH 24 53171 MEN JO1 LEVER COMP R STEERING HANDLE 2007 08 01 E Ref No Part No HANDLE PIPE TOP BRIDGE CRF450R2 3 Description 4 CRF450R 5 6 MEB3F0300 Serial No Ref Relative ref Number No Description 1 810100 PIPE STEERING HANDLE 2 3 8101 9 HOLDER HANDLE LOWER 8101B9A Replace 1 handle holder add 4 510110 BRIDGE FORK TOP 6 4131K8 PLATE FRONT NUMBER Parts catalogue code 1 53100 MEB 670ZA 53100 MEB
19. 1 1 1 1111 1 1 1 3 11 I I I 1 06114 670 COMPONENT PARTS 12226 MEB 670 SEAL RING 90442 397 000 WASHER SEALING 6 121 gt 1 gt gt 2007 08 01 GASKET KIT A ENG1X0001B Ref Part No Description CRF450R Serial No Parts catalogue code 4 5 6 2 91306 63 000 O RING 1 5 9 5 91312 KE7 003 O RING 19X3 NOK 2007 08 01 E Ref No Part No Description GASKET KIT B ENG2X0001B CRF450R 4 5 6 Ref No Relative ref Number Description Serial No NO INFORMATION Parts catalogue code 1 06115 700 06115 MEN 730 06115 MEN 840 11191 MEB 670 11191 MEN 730 11191 MEN 850 11352 MEB 671 11394 MEB 670 11395 MEB 670 19226 MEB 670 06116 MEB 700 06116 00 90447 1 000 90463 ML7 000 90474 333 000 90488 425 000 90751 GK1 003 91201 ML3 873 91211 761 91211 01 91256 383 721 91302 9 003 91303 377 000 91305 KFO 003 91307 035 000 GASKET SHEET KIT B COMPONENT PARTS COMPONENT PARTS GASKET CRANKCASE GASKET GASKET GASKET GASKET WATER PUMP COVER WASHER O RING KIT B COMPONENT PARTS COMPONENT PARTS WASHER SEALING WASHER SEALING WASHER SEALING WASHER SEALING O RING 8 5X1 7 D RING 23 75
20. K4 D3 H16 410 E2 67 613 H13 H15 410 13 62 D3 411 2 G4 G2 G4 G6 116 012 D3 D12 016 411 412 H15 E2 E2 D12 H13 E5 01 73 96001 06045 00 96001 06050 00 96001 06065 00 96001 06075 00 96001 06085 00 96140 62030 00 96140 62050 00 96211 08000 96220 30178 96220 40080 96300 06012 00 96300 08035 00 96300 08065 00 99000 99101 357 1550 99101 357 1580 99101 357 1600 99101 357 1620 99101 357 1650 99101 357 1680 99101 357 1700 99101 357 1720 99101 357 1750 99101 357 1780 99101 357 1800 99101 357 1820 99101 357 1850 99101 357 1880 99103 440 0380 99103 440 0400 99103 440 0420 99103 440 0450 J5 E5 E6 J5 D12 E5 E6 E2 E5 D16 E11 E11 116 015 13 D1 E2 E6 117 45 46 99103 440 0480 99103 440 0500 99104 1000 99108 KRN 0450 99108 KRN 0500 99108 KSC 0650 99108 5 0600 99108 0550 99112 0720 F2 F2 F2 F2 F2 2 2 2 2 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref CA ADJUSTER COMPRESSION DAMPING ADJUSTER SPRING ARM ASSY KICK STARTER ARM COMP EX ROCKER ARM SET LINK ARM SUB ASSY CUSHION ARM DECOMPRESSION LIFTER ARM STEP ARM R STEP AXLE FR WHEEL AXLE RR WHEEL B BALL STEEL BAND B INSULATOR BAND AIR CLEANER CONNECTING BAND FR MUFFLER BODY BAND HARNE
21. 1 3 3 1 33 31 43 1 33 31 43 2007 08 01 gt AI I gt I l gt gt gt E GENERATOR Ref LON Relative ref Number No Description 1 613100 GENERATOR ASSEMBLY 7 613105 ROTOR OR FLYWHEEL 8 613143 STATOR MEB3E1100A Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 4 5 Ref No AT 51100 670 51100 671 52112 670 ED U 2251928 ED A U A ED A U A 52112 670 90005 896 000 BOLT FLANGE 5 16 90010 MEB 670 SCREW WASHER 4X24 90231 397 000 NUT LOCK 12MM 94050 12000 NUT FLANGE 12MM 2009575 I 11 1 gt WNI I 11 I WNI gt gt I 1 ONNI 11 1 41 I I I 90437 611 000 WASHER PLAIN 12MM 51110 005 FLYWHEEL COMP 31120 003 STATOR COMP 31120 MEN 731 51120 11 32171 GF9 621 Il Il I 11111 lt EMIT 2007 08 01 E CRANKCASE Ref LON Relative ref Number No Description 1 110120 CRANKCASE RIGHT INCLUDES Engine removal installation 110142 CRANKCASE INCLUDES Engine removal installation 25 110110 GASKET CRANKCASE INCLUDES Engine removal installation 110115 LEFT INCLUDES Engine removal installation 110142 CRANKCASE BOTH INC
22. 19034 KZ4 J20 19034 MEN 730 19034 850 19037 GEE 710 19037 KRN 640 19037 KRN 641 19045 GBF 700 19045 GBF 770 19046 00 19051 KA3 830 19051 KRN 000 19052 MAC 680 19055 KRN 640 19055 KRN 641 19055 MV9 881 19055 9 921 19061 670 19061 730 19062 670 19062 730 19063 MEB 670 19064 670 19064 730 19065 670 19065 770 19065 730 19065 850 19066 670 19066 730 19069 670 19069 671 19069 730 19070 670 19070 671 413 415 415 413 415 415 413 413 413 413 415 413 416 416 416 413 413 413 416 413 416 413 413 416 413 413 416 416 413 416 414 414 416 414 414 19071 6707 12 19071 7707 12 19071 6707 12 19071 7307 H14 19071 8507 H14 19071 007 H14 19071 107 H14 19072 6707 12 19072 7707 12 19072 6707 12 19072 MEN 730ZA H14 19072 8507 H14 19072 7 H14 19072 107 15 19215 670 19215 850 19221 670 19221 850 19226 670 19241 670 19506 56 700 016 016 016 016 016 F8 016 414 416 125 127 127 125 127 127 125 125 125 125 127 125 128 128 128 125 125 125 128 125 128 125 125 128 125 125 128 128 125 128
23. STEERING 5 DRUM 5 BEAD 5 SPRING SEAT STRAINER COMP OIL SWINGARM SUB 55 RR SWITCH 55 CHANGE SWITCH 55 KILL TANK FUEL TENSIONER COMP CAM CHAIN THREAD STEERING HEAD TOP TIRE FR TIRE RR TUBE A TUBE A TUBE B TUBE B TUBE TUBE AIR VENT FUEL BREATHER TUBE BREATHER TUBE AIR CLEANER CONNECTING TUBE AIR VENT TUBE TUBE TUBE TUBE TUBE BREATHER FUEL 7 3X190 FUEL 7 3 195 OUTER TUBE OVERFLOW TUBE TUBE VINYL 6X9X730 TY RAP CABLE 2007 08 01 E 75 VALVE VALVE C VALVE VALVE S VALVE S VALVE VALVE VALVE VISOR WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER WASHER ASSY L V 1 RELIEF THROTTLE AIR CLEANER CASE FLOATING STARTER A TACHOMETER O RING KIT A O RING KIT B 10 12 14 14 2X24 18X27 5X2 18X32X2 22X35X2 25X32X1 0 CHAIN SLIDER FENDER MOUNTING FR ENGINE HANGER LOCK 18MM LOCK 6MM OIL BOLT PLAIN PLAIN PLAIN PLAIN PLAIN PLAIN Address Page Ref PART NAME INDEX Part name Ad
24. a 1 1 2007 08 01 Ref No Part No REAR WHEEL MEB3F1100A Reqd CRF450R Serial No Parts catalogue code 11 42650 KZ3 J40 42650 MEB 750 42650 000 42650 710 42650 MEN A10 42701 KZ3 J41 42701 MEN A11 42711 KZ3 E11 42711 KZ3 611 42711 771 42711 004 42712 KZ3 611 42712 MEB 771 42713 KZ3 611 42713 MEB 771 42714 710 42715 0 770 42717 329 000 43351 KZ4 J40 90105 680 90125 4 000 RR DUNLOP 110 90 19 62M 07556 RR DUNLOP 110 90 19 62M D752 PIRELLI 110 90 19 NHS MT32 RR DUNLOP 110 90 19 62M D756 TIRE DUNLOP TUBE TIRE PIRELLI FLAP TIRE DUNLOP FLAP TIRE PIRELLI CAP VALVE STOPPER BEAD 2 15 CAP RIM HOLE DISK RR BRAKE BOLT DISK 6X19 SCREW FLAT 8X31 1 31111 3 CM DE ED ED A ED B U U A U B U U A U B CM DE ED ED A ED B U U A U B CM DE ED ED A ED B 2007 08 01 E REAR WHEEL MEB3F1100A Reqd CRF450R Serial No Parts catalogue code 5 90301 473 003 NUT U 90205 K24 J20 NUT U 90309 ML3 791 NUT U 90401 KZ4 J20 WASHER 90465 MC4 000 WASHER 8MM 91051 KZ4 J21 BEARING RADIAL BALL 69052RS 91052 74 121 BEARING RADIAL BALL 690585 91251 K24 J21 DUST SEAL 32 43 7 94001 08000 05 NUT 8 94111 08000 WASHER SPRING 8 43351 MEN A10 DISK RR BRAKE 2007 08 01 E FUEL TANK CRF450R
25. 4 510100 STEM OR SHAFT ASSY STEERING 5 2 5101B2 THREAD STEERING HEAD TOP 3 5101B6 BEARING HEAD PIPE UPPER 5101 7 BEARING HEAD PIPE LOWER 5101C7 BEARING HEAD PIPE BOTH F0400A Reqd QTY Description CRF450R Serial No Parts catalogue code 4 45468 KZ4 J40 GUIDE FR BRAKE HOSE 53214 KZ3 861 DUST SEAL STEERING HEAD 53214 KZ4 701 DUST SEAL STEERING HEAD 53219 KZ3 J40 55219 000 53219 KRN 710 53229 KZ4 J30 THREAD STEERING HEAD TOP 90106 MJO 000 BOLT FLANGE 6X16 90107 KZ4 J40 BOLT FLANGE 8X45 91015 24 701 BEARING HEAD PIPE NTN 45468 KS7 830 GUIDE FR BRAKE HOSE 2007 08 01 E STEERING STEM CRF450R8 Description CRF450R 4 5 Ref No L O N Relative ref Number Description 510100 5101B2 5101C4 510164 510163 510162 5101G2A 510165 5101B6 510187 5101c7 Serial No STEM OR SHAFT ASSV STEERING THREAD STEERING HEAD DAMPER STEERING CASE STEERING DAMPER ROD 55 STEERING DAMPER BEARING STEERING DAMPER Replace 1 bearing add 9 10 26 27 5 STEERING DAMPER 4 BEARING HEAD PIPE UPPER BEARING HEAD PIPE LOWER BEARING HEAD PIPE Parts catalogue code a FRONWN 0 ON UN 45468 KS7 830 52487 MEN A11 53214 KZ3 861 53214 KZ4 701 53219 MEN A10 53229 KZ4 J30 53700 MEN A11 53700 MEN D1
26. 1 3131B4 GASKET EXHAUST PIPE 13 313120 MUFFLER 3131F2 CAP MUFFLER END 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 3131C3 WOOL GLASS 3131F1 MUFFLER FRONT 3131D6 MUFFLER BOTH 3131 0 BODY MUFFLER 3131G2 MUFFLER REAR 3131D6 MUFFLER BOTH Description CRF450R Parts catalogue code 4 5 Ref No 18291 MEB 670 GASKET EX PIPE 18310 MEB 630 MUFFLER COMP 98DB 18311 MEB 670 BAND FR MUFFLER BODY 18312 MEB 640 CAP END 18320 MEB 671 PIPE 18323 MEB 670 PROTECTOR EX PIPE 18324 MEB 670 RIVET BLIND 4 8 18336 MEB 770 WOOL COMP GLASS 50 18350 MEB 770 MUFFLER COMP FR 98DB 18351 630 BODY COMP MUFFLER NO NON 1111 logo og od 11111 121111 11111 18352 MEB 641 MUFFLER RR 98DB 18376 MG7 000 BAND L RR MUFFLER 18392 MEB 670 PACKING MUFFLER 19508 KA3 710 NUT SPRING 6MM 90121 KZ4 J40 BOLT FLANGE 8X25 3M101290 U 3M103923 ED 3M101291 3M103924 90101 KZ3 J50 BOLT FLANGE 8X24 gt 90123 KZ4 J40 BOLT FLANGE 8X18 90124 MEB 770 BOLT FLANGE 8X32 90170 MEB 670 BOLT SPECIAL 6MM 94050 08000 NUT FLANGE 8MM 94103 08000 WASHER PLAIN 8MM gt 107 2007 08 01 EXHAUST MUFFLER CRF450R4 5 Ref LON Relative ref Number Description 3131B4 GASKET EXHAUST PIPE 13
27. 210162 210166 6 9 11 14 MAINSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace countershaft add 4 7 10 13 15 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace mainshaft add SPROCKET DRIVE BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation COUNTERSHAFT BOTH INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING MAINSHAFT LEFT INCLUDES Engine removal and installation BEARING MAINSHAFT BOTH Parts catalogue code 1 23210 MEB 670 25210 00 23210 10 23221 MEB 670 23221 850 23221 MEN AQO 23225 ML3 680 23225 MEN 730 23411 57 000 23411 MEN 730 23412 KA4 740 23421 KZ3 L20 23421 MEB 770 23421 10 23431 KS7 830 23431 KZ3 L30 23432 ML3 870 23441 MEB 670 23441 MEN 730 25447 MEN A00 25447 MEN A10 254571 MEB 670 254571 MEN 850 25457 MEN A00 MAINSHAFT COMP 151 COLLAR COUNTERSHAFT LOW GEAR GEAR MAINSHAFT SECOND 17 COLLAR COUNTERSHAFT SECOND GEA GEAR MAINSHAFT THIRD 17T 1111 1 1 1 1 1 i o 112 23 111112 1121121 o Pe 1 1 1 1 1 1 1 1 i gt 1 1 1 1 11211122 1211 1121121 12 11212 11111 2007 08 01 31 31 11 11 111 111
28. 4 95001 80001 60 8 0 95001 80 5 95001 80001 50 8 0 2007 08 01 95001 80 6 95001 80001 60 8 0 OWA 02 WOW 02 00 5 02 00 02 OW underneath the part 9 Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 1x 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 01xxx 60 95003 01001 60M lt 95003 01003 60M gt 2 9 6 8 95003 14xxx 20 95003 14001 10M lt 95003 14003 10M gt 6 0 9 0 95003 36xxx 1x 95003 36001 10M lt 95003 36003 10M gt lt 95003 36008 10M gt 11 0 3 0 95003 03xxx 3x 95003 03001 60M lt 95003 03003 60M gt 3 0 6 0 95003 14xxx 3x 95003 14001 60M lt 95003 14003 60M gt 6 0 9 0 95003 36xxx 20 95003 36001 10M lt 95003 36003 10M gt lt 95003 36008 10M gt 3 0 95003 03xxx 60 95003 03001 60M lt 95003 03003 60M gt 3 0 6 0 95003 17 1 95003 17001 10 lt 95003 17003 10 gt 7
29. 771 16021 01 16028 671 16028 01 16029 671 16029 11 16032 671 16032 11 16032 MEN EO1 16033 MEB 671 16033 01 16037 671 16038 KRN 671 16038 671 16046 671 16060 671 16060 11 16072 731 16076 05 004 16080 1 601 16080 671 16081 671 16082 671 16083 671 16088 1 901 16088 731 16100 671 16100 771 16100 671 16100 734 16100 735 16100 862 16100 02 16100 11 16112 1 01 16112 671 16112 11 16157 671 16157 671 16157 01 16163 671 16165 KRN A01 E15 E15 E15 E15 E15 E15 E15 E15 F4 F4 F4 F4 F4 F4 F4 E15 E15 E15 E15 E16 E16 E16 E16 E16 E16 E16 16 16 16 16 16 16 15 F3 El6 El6 El6 El6 El6 F3 F3 El6 El6 El6 El6 El6 El6 F1 F1 F1 F1 F1 F1 F1 F1 F1 F4 F1 _ 16165 671 16165 01 16172 671 16177 671 16178 671 16178 851 16179 74 690 16185 671 16185 671 16196 671 16196 851 16197 671 16198 671 16199 671 16201 671 16201 671 16201 731 16201 01 16201 11 16202 671 16202 671 16202 731 16202 01 16202
30. 95001 55003 50 95001 55008 50 5 5 95001 35 5 95001 35001 50 lt 95001 35003 50 gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 75xxx 2x 95001 75001 50M lt 95001 75003 50M gt 7 5 95001 45 2 95001 45001 50 lt 95001 45003 50 gt 4 5 95001 45 3 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 3 95001 75001 60 95001 75003 60 95001 75008 60 1 5 95001 45 4 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 4 95001 75001 60 95001 75003 60 95001 75008 60 1 5 95001 75 5 95001 75001 50 95001 75003 50 1 5 95001 45 5 95001 45001 50 95001 45003 50 4 5 95001 45 95001 45001 60 lt 95001 45003 60 gt lt 95001 45008 60 gt 4 5 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60M gt lt 95001 75008 60M gt 7 5 95001 80 2 95001 80001 50 8 0 95001 55 2 95001 55001 50 lt 95001 55003 50 gt lt 95001 55008 50 gt OWA 00 U U U v gt v v gt gt 95001 80 3 95001 80001 60 8 0 95001 80
31. CLUTCH PLATE SET FR NUMBER PLATE AIR CLEANER CASE PLATE BEARING HOLDER PLATE BREATHER PLATE PLATE PLATE CAM CHAIN GUIDE CHAIN GUIDE PLATE PLATE PLATE PLATE PLATE PLATE CLUTCH LEVER CLUTCH PRESSURE COUNTERSHAFT BEARING 86 3 3 3 4 5 4 3 2 9 1 1 1 4 3 5 WUOQ PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Page Ref PLATE FR NUMBER 71 72 PLATE 52 PLATE HEAD SIDE 26 PLATE KICK STOPPER 54 PLATE L HEAD HANGER 129 130 131 PLATE OIL GUIDE 54 PLATE OIL PIPE SETTING 39 PLATE HEAD HANGER 129 130 131 PLATE WEIGHT SETTING 28 PLUG BREATHER TUBE 98 100 102 PLUG PIN 82 PLUG SPARK 27 PLUNGER DECOMPRESSION 32 PLUNGER PAWL 52 PROTECTOR EX PIPE 104 105 106 107 108 110 RING STOPPER 120 SCREW SET JET NEEDLE 56 SCREW 95 SCREW BLEEDER 82 121 RING WEAR 80 SCREW FLAT 4X12 RIVET BLIND 4 8 104 SCREW FLAT 6X12 105 106 SCREW FLAT 6X16 107 SCREW FLAT 8X31 108 SCREW 109 110 SCREW PAN 4X12 RIVET BLIND 6 4 110 ROD COMP 119 SCREW PAN 5X8 ROD COMP CLUTCH LIFTER 37 ROD COMP PISTON 75 P gt N 00 00 WN O O O _ SCREW PAN 6X14 ROD COMP PUSH SCREW PAN 6X6 ROD SUB ASSY CUSHION SCREW SPECIAL FLAT 6X12 CONNECTING SCREW SPECIAL FLAT 6X17 ROD CLUTCH LIFTER SCREW SPECIAL 5MM ROD PUSH SCREW TAPPET A
32. O N O AJ O LON code system 11 A c Operation codes and classification b e Code Operation category 1 Replace Removal Installation Change Category code Engine Overhaul a b Location function code Engine upper Adjust Balance Operation code Replace Paint related work Top coat Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code Test Inspect diagnose Measurment Check Overhaul related work Rebore Overhaul related work Reseal Resurface replace rocker arm No regular rule of code Paint related work Refinish a A OJN Repair Cleaning Air bleeding 2007 08 01 E Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Measurement 4 Overhaul 5 Other work Inspection Frame OPERATIONS OTHER THAN REPLACING PARTS 1 Removal and installation Set for the configuration with the parts removed from the vehicle LON DESCRIPTION FRT TILTING ENGINE ASSEMBLY REMOVAL INSTALLATION 1 7 INCLUDES All necessary adjustment 1101E5 CYLINDER HEAD ASSEMBLY 1111 0 REMOVAL INSTALLATION 1 6 CARBURETOR ASSEMBLY 3111D6 REMOVAL INSTALLATION 0 3 CRANKCASE SEPARATION 11016 INCLUD
33. f HONDA CRF450R CRF450R gt 2 CRF450Rs CRF450Ra CRF450R5 HE EIU T CRF450R7 CRF450Rs PARTS CATALOGUE 13 2 8 O Honda Motor Co Ltd 2007 CRF450R CRF450R2 FOREWORD INDEX aa ENGINE GROUP am FRAME GROUP aai PART NUMBER PART NAME INDEX ai Instruction for use of parts catalogue This parts catalogue has been created as of August 01 2007 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after August 01 2007 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued p
34. 1 99101 357 1720 JET MAIN 1 1 1 D 1 99101 357 1780 JET MAIN 4 99101 357 1800 JET MAIN 1 1 99101 357 1820 JET MAIN E 4 1 99101 357 1850 JET MAIN 4 1 99101 357 1600 JET MAIN 1 4 99101 357 1620 JET MAIN 1 4 99101 357 1750 JET MAIN 1 1 1 99101 357 1550 JET MAIN 1 Um 99101 357 1580 JET MAIN 1 1 7 99101 357 1880 JET MAIN 1 1 I I P 1011 do o Po og 1 1 1 1 1 1 1 11 1 22222 vc c 2007 08 01 GASKET KIT A Ref LON Relative ref Number No Description NO INFORMATION ENG1X0001B Description CRF450R Serial No Parts catalogue code 5 6 Ref No 1 06113 700 GASKET SHEET KIT A COMPONENT PARTS 2213883 ED U ED U 06113 MEB 701 ED A U A 06113 840 06113 00 COMPONENT PARTS 12191 MEB 671 5 CYLINDER 12251 671 5 CYLINDER HEAD 12251 671 12391 MEB 670 GASKET HEAD COVER 14560 KCW 851 5 TENSIONER LIFTER 2213883 ED U 14560 671 ED A U A 18291 MEB 670 GASKET EX PIPE 18392 MEB 670 PACKING MUFFLER 18392 670 90543 MV9 670 RUBBER MOUNTING 06114 700 WASHER O RING KIT A COMPONENT PARTS 1 1111 21 1 11 1
35. 111 1 INI I 11 tannin NI INI TEN 111 1 INNIN LIINTTIN INI l l l 1 I INI I 1 1 1 1 1 Iinnni Print P II INI 2007 08 01 tt ttinnni NN E FRONT FORK Ref No Part No CRF450R Serial No Parts catalogue code 5 N 13 51440 MEN 003 51440 KRN 711 14 51447 KZ3 003 RING OIL SEAL STOPPER 15 51450 MEB 003 BOLT ASSY FR FORK 51450 MEB 751 51450 MEN 003 51450 MEN 711 51450 MEN 841 51450 MEN J01 Il I I INI I 1 111 1 NEN I INI I INNI INI I INNI Il I 1 51451 23 01 51451 11 51453 KZ3 B01 BUSH SLIDER 51456 KZ3 J41 BOLT PLUG 51476 KZ3 711 RING WEAR 51476 003 51490 KZ3 J31 51490 MEN 003 NININAE ITN P I INNI IDNINNHFIN NI ITN NI ITN IN NINININI 51500 MEB 003ZA FORK 55 L FR CSHOWA HHH TNATURAL NATURAL 51500 MEB 751ZA FORK 55 L FR CSHOWA TNATURAL 51520 MEB 003 51520 MEN 003 51520 711 51520 841 51520 11 2007 08 01 Description CRF450R 4 5 6 Serial No Parts catalogue code 51610 MAC 781ZA 51610 7507 51620 0007 51620 MAC 781ZA 51610 0007 90108 KZ4 J40 90113 KZ3 000
36. 2101695 TRANSMISSION Ref LON Relative ref Number No Description 35 INCLUDES Engine removal and installation 210168 BEARING COUNTERSHAFT RIGHT 4 4 INCLUDES Engine removal and installation 36 210165 BEARING MAINSHAFT RIGHT 4 4 INCLUDES Engine removal and installation MEB3E1500 Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 4 5 Ref 23451 MEN A10 GEAR COUNTERSHAFT THIRD 21T 23461 MEB 670 GEAR MAINSHAFT FOURTH 20T 23461 MEB 770 23461 10 23462 KZ3 L20 COLLAR MAINSHAFT FOURTH GEAR 23471 MEB 670 GEAR COUNTERSHAFT FOURTH ali ali 1 1 j 1 ali 11 23471 MEB 671 23471 MEN A10 23481 MEB 670 23481 MEN 730 23481 MEN 850 23481 MEN AQO 23481 10 25491 670 25491 671 23491 MEN AQO 23491 MEN A10 111211112112 112111112121 11210 11 112121 112111121121 112111211 1 1 1211 1 1 1 1 1 1 2111210 1 21 I 23802 73 860 23802 MEN 730 90071 5 000 BOLT FLANGE SOCKET 6X14 90112 413 000 BOLT UBS 8X33 90421 961 000 WASHER THRUST 25MM 90446 430 000 WASHER THRUST 25 2X34 90441 KA4 700 PLATE BEARING HOLDER NI ANI I 1 1 90444 430 000 WASHER THRUST 25 2 30 gt 2007 08 01 TRANSMISSION Description CRF450R 4 5 6 1500 Serial No Parts catalogue code 90401
37. 313120 MUFFLER 3131F2 CAP MUFFLER END 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 3131C3 WOOL GLASS 3131F1 MUFFLER FRONT 3131D6 MUFFLER BOTH 3131 0 BODY MUFFLER 3131G2 MUFFLER REAR 3131D6 MUFFLER BOTH 2 NO 00 UN F CN 10 o MEB3 F1504B Ref No Part No Description CRF450R Serial No Parts catalogue code 5 N AT 18291 MEB 670 GASKET EX PIPE 18310 MEN 670 MUFFLER COMP 98DB 18310 MEN 730 18310 MEN 731 5M300153 ED ED A ED B U U A U B ED 18318 670 18338 MEN 730 18320 MEN 670 18320 MEN 730 18323 670 18323 MEN 730 III l Il ll l 1 1 31 1 11 1 1 2171 Lb bd d 1111 o d ala 18324 MEB 670 RIVET BLIND 4 8 18329 MEN 670 BAND FR MUFFLER BODY 18336 670 WOOL COMP GLASS 18350 MEN 670 MUFFLER COMP FR 98DB 18350 MEN 730 18351 670 18351 730 18351 731 5M300153 ED ED A ED B U U A U B I Il 1 00 18352 670 MUFFLER COMP 9828 18352 MEN 730 18375 MEN 670 BAND RR MUFFLER 18392 MEB 670 PACKING MUFFLER 19508 KA3 710 SPRING 6MM 90101 KZ3 J50 BOLT FLANGE 8X24 p TOO pi logro og god logro og og d 108 2007 08 01 E EXHAUST MUFFLER CRF450R4 5 MEB3 F1504B Ref No Part No Serial
38. 670 GASKET EX PIPE MUFFLER COMP 98DB PIPE COMP EX PROTECTOR EX PIPE BAND L MUFFLER PACKING MUFFLER NUT SPRING 6MM BOLT FLANGE 8X25 BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT SPECIAL 6MM NUT FLANGE 8MM WASHER PLAIN 8MM BAND FR MUFFLER BODY RIVET BLIND 4 8 WOOL COMP GLASS MUFFLER COMP FR BODY COMP MUFFLER MUFFLER COMP RR 98DB 2007 08 01 E EXHAUST MUFFLER CRF450R2 ED U Ref LON Relative ref Number No Description 1 313184 2 313120 3 313110 PIPE EXHAUST 4 3131A6 PROTECTOR EXHAUST PIPE 15 3131F2 CAP MUFFLER END 17 313103 WOOL GLASS 18 3131F1 MUFFLER FRONT 313106 MUFFLER 19 3131F0 BODY MUFFLER 20 313162 MUFFLER REAR 313106 MUFFLER so Description CRF450R Parts catalogue code Ref No 18291 MEB 670 GASKET EX PIPE 18310 MEB 640 MUFFLER COMP 98DB 18320 MEB 670 PIPE COMP EX 18323 MEB 670 PROTECTOR EX PIPE 18376 MG7 000 BAND L RR MUFFLER 18392 MEB 670 PACKING MUFFLER 19508 KA3 710 NUT SPRING 6MM 90121 KZ4 J40 BOLT FLANGE 8X25 90123 KZ4 J40 BOLT FLANGE 8X18 90124 KZ4 J40 BOLT FLANGE 8X35 NO Y O 90170 670 BOLT SPECIAL 6 94050 08000 NUT FLANGE 8 94103 08000 WASHER PLAIN 8 18311 MEB 670 BAND FR MUFFLER BODY 18512 640 END 18324 MEB 670 RIVET B
39. 8X46 5 BOLT 8 47 5 SCREW PAN 5X8 BOLT FLANGE 8X35 BOLT FLANGE 8X32 NUT U 6MM NUT U HEX NUT NUT NUT WASHER 14MM BEARING NEEDLE 22X29X30 NTN BEARING NEEDLE THRUST DUST SEAL 30X37X4 DUST SEAL 22X29X4 ARAI SCREW PAN 5X8 SCREW PAN 5X8 WASHER PLAIN 5 BOLT FLANGE 6X12 BOLT FLANGE BOLT FLANGE ROLLER CHAIN COLLAR CHAIN TENSIONER BEARING RADIAL BALL 608UU BEARING CHAIN TENSIONER ROLLER ROLLER COMP CHAIN LOWER GUIDE CHAIN NI gt gt NI gt NINI I II NI 1 21 PINAR RHO NI 0 NI NINI III NNNN 1 1 I 111 11 1 NNI 1 11 1 31 51 NNI 10H 11 I I NNI 1 191 0 1 I NNI I gt I 1111 1 N 1 1 NNNN N gt gt gt 0 NNNN gt 555 NNNN wea 2007 08 01 11 1 1 I 1 1 I N I NNNN waa E 117 118 Ref No Part No Description REAR CUSHION CRF450R 4 5 Serial No L O N Relative ref Number Description 512115 5121B9 5121D2 5121H0 512109 5121 1 5121 1 512108 5121 0 512140 512145 512104 5121D4A 5121D1 512146 512103 CUSHION 55 REAR SPRING REAR CUSHION DAMPER REAR R
40. 90502 MEN 730 COLLAR RR FENDER 94101 06800 WASHER PLAIN 6MM 96001 06016 00 BOLT FLANGE 6X16 96001 06014 00 BOLT FLANGE 6X14 IANINI IBNINI 1 IANINI gt NI INI gt I IrN O NI INI gt I IN NI IN NI gt I I NIINI 11N 96001 06030 00 BOLT FLANGE 6X30 96001 06032 00 BOLT FLANGE 6X32 122 2007 08 01 WIRE HARNESS CRF450R2 3 4 5 6 7 Ref LON Relative ref Number No Description 2 10 6141A1 IGNITION CONTROL MODULE 3 614105 COIL IGNITION 5 611100 HARNESS WIRE 4 2100 Description CRF450R Serial No Parts catalogue code 4 5 AT 50401 670 50401 670 50410 670 50410 671 50500 670 50500 671 50700 670 50700 671 52100 670 52100 000 52100 710 52100 00 Lrtartatat gt 21ta 1 11 1 11 1 RON XP NEC 11 1 2 1 atlill 1 111 gt 1 32171 670 5 LOCK 94050 06000 NUT FLANGE 6 96001 06020 00 BOLT FLANGE 6X20 96001 06025 00 BOLT FLANGE 6X25 ED ED A U U A 7M530060 ED B U B 96001 06028 00 ED B U B 30410 003 30410 711 30410 861 30410 01 111111 1 111111 1 111 11 11111 1 2 11 111 1 2 90650 000 123 2007
41. El F8 E5 E5 111 21 25 62 69 91062 681 91071 MJ0 005 91072 KA4 702 91072 KZ3 861 91074 KRN 711 91074 24 01 91074 741 91102 KGB 611 91201 148 003 91201 56 004 91201 671 91201 ML3 873 91202 MEB 671 91202 MEV 671 91203 KA4 771 91205 671 91204 1 601 91204 KF0 005 91204 KRN 671 91204 MEB 671 91205 MEB 671 91206 MEB 671 91207 ML3 871 91211 KA3 761 91211 01 91251 444 000 91251 24 121 91253 KZ3 861 91254 KZ3 J31 91256 383 721 91256 KZ3 731 91256 KZ3 A71 91256 11 91257 KZ3 891 91257 23 01 91257 751 91258 23 01 91262 KZ3 731 91283 ML7 003 91301 KZ3 711 91302 PA9 003 91303 377 000 91305 003 91306 63 000 91307 035 000 91312 003 91320 1 000 H5 45 45 45 49 49 49 08 016 H5 5 E11 F8 E5 E5 E5 E5 El D12 El El 5 D3 11 016 F8 016 F8 116 H11 J5 H1 512 F8 J9 H1 H1 J9 H1 H1 G12 H1 J9 J5 H1 E2 F8 E2 F8 p12 F8 09 F7 512 2 F8 D3 F7 D16 85 117 117 117 143 144 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 91351 KRN 711 91351 KZ3 731 91351 24 801 91351 671 91351 11 91352 11 91353 11 91356 23 003 91356 MWO 003 91404 VM6 000 91406 166 000 91413 679
42. GRILLE L RADIATOR GRILLE R RADIATOR GRILL RADIATOR L GRILL RADIATOR R GRIP COMP THROTTLE GRIP L HANDLE GRIP R HANDLE GROMMET OIL SCAVENGING PIPE GUARD L ENGINE GUARD RR CALIPER GUARD R ENGINE GUIDE COMP TUBE GUIDE BRAKE HOSE GUIDE CABLE GUIDE CAM CHAIN 62 62 104 105 106 107 108 O0 QN QN O NO Ut O O OO O0 UI RUA Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref GUIDE 116 117 GUIDE GUIDE CLUTCH FR DRIVE CHAIN EX VALVE FR BRAKE HOSE GUIDE GUIDE GUIDE FUEL TUBE GUIDE HARNESS IN VALVE RR BRAKE HOSE GUIDE GUIDE CH HANGER L FR ENGINE HANGER R FR ENGINE HARNESS WIRE HEAD COMP CYLINDER HOLDER B1 HANDLE PIPE UPPER HOLDER COMP CAMSHAFT HOLDER HANDLE UNDER HOLDER L LEVER BRACKET MASTER CYLINDER NEEDLE JET HOLDER HOLDER HOSE HOSE HOSE HOSE HOSE HOSE COMP FR BRAKE COMP RR BRAKE C WATER D WATER HOSE HOSE HOSE FR BRAKE HOUSING UNDER THROTTLE HOUSING UPPER THROTTLE HUB SUB ASSY FR HUB SUB ASSY FR WHEEL HUB SUB ASSY RR CI IMPELLER WATER PUMP 11 41 4 10 32 NW NOON DO 0AW UO UO n T UN T 5 ON _ ES mM gt
43. 0 95003 37xxx 3x 95003 37001 60M 95003 37003 60M gt 5 0 95003 05xxx 3x 95003 05001 60M lt 95003 05003 60M gt lt 95003 05008 60M gt 3 5 6 5 95003 19xxx 1x 95003 19001 10M lt 95003 19003 10M gt lt 95003 19008 10M gt 7 0 95003 37xxx 60 95003 37001 60M lt 95003 37003 60M gt 5 0 95003 05xxx 60 95003 05001 60M lt 95003 05003 60M gt lt 95003 05008 60M gt 3 5 6 5 95003 19xxx 20 95003 19001 10M lt 95003 19003 10M gt lt 95003 19008 10M gt 7 0 95003 38xxx 1x 95003 38001 10M lt 95003 38003 10M gt 3 0 95003 38xxx 20 95003 38001 10M lt 95003 38003 10M gt 3 0 95003 07xxx 1x 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19xxx 3x 95003 19001 60M lt 95003 19003 60M gt lt 95003 19008 60M gt 7 0 95003 39 1 95003 39001 10 lt 95003 39003 10 gt 4 0 95003 07 20 95003 07001 10 lt 95003 07003 10 gt lt 95003 07008 10 gt 4 0 7 0 95003 19 60 95003 19001 60 lt 95003 19003 60M gt lt 95003 19008 60M gt 7 0 95003 39xxx 20 95003 39001 10M lt 95003 39003 10M gt 4 0 95003 07xxx 3x 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 1x 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 20 95003 40001 10M lt 95003 40003 10M gt 6 0 95003 0
44. 000 91422 8 770 91560 58 600 92000 92101 06016 0 92301 06010 0 92900 08022 0 93000 93301 06016 0A 93401 04016 00 93404 06020 00 93500 04012 1 93500 05008 0A 93500 05008 06 93600 04012 16 93600 06012 0A 95600 06016 0A 95892 04008 18 93892 04014 18 93913 15510 93913 25180 94000 94001 06000 05 94001 08000 05 94002 05000 05 94002 06000 05 94050 06000 49 49 49 49 612 612 612 H1 H1 K2 K2 K4 K2 H15 H13 H15 G1 G4 H5 H11 15 7 H8 66 411 412 121 121 121 121 76 76 76 81 81 130 130 132 130 95 93 95 94050 08000 94050 12000 94101 05000 94101 06800 94101 08800 94102 08800 94103 05700 94103 08000 94111 04000 94111 08000 94201 20120 94201 25150 94301 08100 94301 08140 94301 10160 94301 14200 94510 14000 94510 19000 94520 14000 94520 42120 95000 95001 75190 40 95001 75195 40 95002 01130 95002 02079 95002 02080 95002 02100 95002 02120 95003 14073 10 95014 22100 414 414 414 414 416 5 H13 104 105 106 107 109 111 130 43 109 95015 54000 95018 60251 95018 60321 96000 96001 06010 00 96001 06012 00 96001 06014 00 96001 06016 00 96001 06018 00 96001 06018 07 96001 06020 00 96001 06020 07 96001 06022 00 96001 06025 00 96001 06028 00 96001 06030 00 96001 06030 07 96001 06032 00 96001 06035 00 96001 06040 00 2007 08 69 116 2 15 17 13 K4 D15 E6 H13 5
45. 1 1 1 i gt i 1 221211122 j 01111 17 111 1 90022 68 000 PIVOT SHIFT DRUM STOPPER ARM 90071 5 000 BOLT FLANGE SOCKET 6X14 90435 3 000 WASHER 6 1MM 90441 KA4 700 PLATE BEARING HOLDER 90451 155 000 WASHER 14MM 91004 4 900 BEARING RADIAL BALL 69051 93301 06016 0A BOLT 6 16 94510 14000 CIRCLIP EXTERNAL 14MM 96220 40080 ROLLER 4X8 24311 MEN A10 DRUM GEARSHIFT 2007 08 01 Ref No Part No Description KICK STARTER SPINDLE CRF450R 5 MEB3E1700 Ref No Relative ref Number Description 2 112140 4 112141 6 612135 8 112142 112103 9 679 Serial No PINION KICK STARTER 5 RATCHET KICK RECOIL STARTER 7 GEAR STARTER IDLE 15 SPINDLE KICK STARTER 10 SPRING KICK STARTER RETURN Parts catalogue code NO CON O POW n 15201 MEB 670 28211 670 28211 670 28215 670 28221 670 28221 770 28223 KA4 740 28231 57 000 28232 KA4 740 28251 670 28261 670 28282 670 90554 728 940 93301 06016 0A 94510 19000 23472 KY4 900 28251 670 PLATE OIL GUIDE PINION KICK STARTER 34T PLATE KICK STOPPER RATCHET KICK STARTER SPRING KICK
46. 1 I tenn 2007 08 01 3M100721 3M101291 5 103924 5 100720 5 101290 U 3 103923 ED SEAT SIDE COVER CRF450R5 6 7 8 Ref LON Relative ref Number No Description 2 413150 4 4111H9 4111J0 6 4111H8 4111J0 MEB3 F1301 Reqd Description CRF450R Serial No Parts catalogue code 4 5 50524 KBW 900 RUBBER STAND STOPPER 77100 MEN 730 SEAT COMP 77100 MEN 850 77100 00 77101 MEN 730 LEATHER SEAT NO LETTERS PRINTED I I r 77101 850 77101 00 83510 MEN 731 83510 00 83510 01 83515 57 830 83515 KZ3 700 11111111 11111111 11111111 1 311 11 1 311 1 1 1 1 p 1 I 1221 12 I 83610 MEN 731 COVER L SIDE 90102 710 BOLT SPECIAL 8MM 90103 MEN 710 BOLT SPECIAL 6MM wA 2007 08 01 AIR CLEANER CRF450R2 1400 Description CRF450R Serial No 4 Ref No Ref No L O N Relative ref Number Description 2 3121A5 3 312105 4 3121A8 6 4131A0 8 3121B6 CASE AIR CLEANER ELEMENT AIR CLEANER 23 BASE AIR CLEANER ELEMENT MUDGUARD AIR CLEANER CASE TUBE AIR CLEANER CONNECTING Parts catalogue code 15771 551 000 CLIP OIL DRAIN TUBE 17210 MEB 670 CASE AIR CLEANER 17213 MEB 670 ELEMENT AIR CLEANER 17215 MEB 671 BASE ELEMENT 17217 MEB 670 PLATE
47. 10 lt 95003 45003 10 gt lt 95003 45008 10 gt 8 0 95003 10 20 95003 10001 10 lt 95003 10003 10 gt 5 0 8 0 95003 25 20 95003 25001 10 lt 95003 25003 10 gt 9 0 95003 50 1 95003 50001 10 lt 95003 50003 10 gt 9 0 95003 10xxx 3x 95003 10001 60M lt 95003 10003 60M gt 5 0 8 0 95003 25 3 95003 25001 60 95003 25003 60 9 0 95003 50 20 95003 50001 10 95003 50003 10 9 0 95003 10 60 95003 10001 60 lt 95003 10003 60M gt 5 0 8 0 95003 25 7 95003 25001 70 lt 95003 25003 70 gt 9 0 95003 50xxx 3x 95003 50001 60M lt 95003 50003 60M gt 9 0 95003 11 3 95003 11001 60 95003 11003 60 95003 11008 60 5 0 9 0 95003 27 1 95003 27001 10 lt 95003 27003 10 gt 9 0 95003 55 1 95003 55001 10 lt 95003 55003 10 gt 95003 27 20 95003 27001 10 lt 95003 27003 10 gt 9 0 95003 55 20 95003 55001 10 lt 95003 55003 10 gt 95003 11 60 95003 11001 60 lt 95003 11003 60M gt lt 95003 11008 60M gt 5 0 9 0 95003 27 3 95003 27001 60 95003 27003 60 9 0 95003 60 1 95003 60001 10 lt 95003 60003 10 gt 95003 12 1 95003 12001 10 lt 95003 12003 10 gt lt 95003 12008 10 g
48. 10X43 5 NUT U 12MM NUT U 10MM WASHER PLAIN 12MM BEARING NEEDLE 20 26 14 BEARING NEEDLE 20 26 15 BEARING NEEDLE 19 26 15 BEARING NEEDLE 19 26 13 BEARING SPHERICAL 10 O RING 21 O RING 26 2 1 9 DUST SEAL 25X32X4 DUST SEAL RR CUSHION PIVOT DUST SEAL 17X26X3 DUST SEAL 17 5X26X3 DUST SEAL 16X26X3 BOLT CUSHION LOWER 10X43 5 BOLT CUSHION UPPER 10X53 LABEL RR DAMPER WARNING FRENCH STOPPER SPRING SEAT OIL SEAL SET BEARING NEEDLE 20 26 14 BEARING NEEDLE 20 26 15 BOLT LINK 12X82 INAN tee Il 11 1 3 N EP 12A 1 21 1 1 22 6 1 1 1 1 elile INAN 1 1 gt gt I IN N Wasi sais INI I 1 54 1N 1 51 gt gt gt al al al al 2007 08 01 1 1 1 INI AN II E CM DE ED ED A ED B 121 REAR FENDER Ref LON Relative ref Number No Description 2 413102 FENDER REAR 4 F2000B Part Description CRF450R Serial No Parts catalogue code 5 Ref No 61304 958 003 NUT SPECIAL 6X7 80101 MEB 670ZA FENDER SET RR TYPE1 WL 80101 MEN 670ZA 80101 MEN 730ZA 90501 KZ4 J20 COLLAR A
49. 11 16203 MEB 671 16203 671 16203 731 16203 MEN EO1 16203 MEN E11 16204 671 16204 671 16204 731 16204 01 16204 11 16205 671 16205 671 16205 731 16205 01 16205 11 F1 F1 F1 F1 F1 1 1 1 1 1 1 1 1 1 F4 F1 F4 F1 F4 F3 F5 F3 F5 F1 F4 F1 F4 F1 F4 F3 F5 F3 F5 F1 F4 F1 F1 F3 F3 F1 F4 F1 F4 F1 F5 F3 F5 F3 F5 F1 F4 F1 F4 F1 F5 F3 F5 F3 2007 08 01 E 16210 MEB 670 16210 00 16218 000 16218 MCJ 000 16222 4 300 16230 MEB 671 16230 MEN 671 16230 MEN 731 16250 1 16230 11 16251 671 16251 671 16231 MEN 731 16231 MEN EO1 16231 MEN E11 16232 MEB 671 16232 MEN 671 16232 MEN 731 16232 MEN E01 16232 MEN E11 16233 MEB 671 16233 MEN 671 16233 MEN 731 16233 MEN EO1 16233 MEN E11 16254 671 16254 671 16254 731 16254 1 16254 11 16240 730 16950 671 16950 731 5 2 D2 D2 D2 D2 F1 F4 F1 F4 F1 F5 F3 F5 F3 F5 F1 F4 F1 F4 F1 F5 F3 F5 F3 F5 F1 F4 F1 F4 F1 F5 F3 F5 F3 F5 F1 F4 F1 F4 F1 F5 F3 F5 F3 F5 F1 F4 F1 F4 F1 F5 F3 F5 F3 F5 D12 H12 H14 16955 MEB 671 16997 467 000 17000 17210 MEB 670 17210 MEB 770 17212 MEB 670 17212 MEB 770 17212 670 17213 KRN 850 17213 MEB 670 17213 MEB 7
50. 11 1 11 1121 1 22321 KZ3 690 PLATE B CLUTCH 22351 KZ3 860 PLATE CLUTCH PRESSURE 22352 KAE 770 PIECE CLUTCH LIFTER 22401 KZ3 690 SPRING CLUTCH PINK 22401 MEN 670 SPRING CLUTCH 22851 KZ3 J20 ROD CLUTCH LIFTER 22850 MEN 730 ROD COMP CLUTCH LIFTER 1201224 2101224 2110224 1 2110224 1 23121 MEB 670 GEAR PRIMARY DRIVE 231 23121 770 90013 MEB 670 BOLT SPECIAL 12 28 90022 MM5 000 BOLT WASHER 6X25 1 O22 O22 O22 Das Das 1 2007 08 01 E CLUTCH CRF450R Serial No Parts catalogue code 4 5 6 Ref 90235 KA4 000 NUT 18MM 90402 KW6 960 WASHER PLAIN 12MM 90421 HA2 010 WASHER THRUST 23X48 90461 KZ3 J10 WASHER LOCK 18MM 90501 ML3 910 WASHER 18 32 2 90608 072 000 WASHER 12MM 91001 147 003 BEARING NEEDLE 12MM NTN 91021 ML3 003 BEARING NEEDLE 28X32X27 2 THOMPSON 22201 MEB 670 DISK CLUTCH FRICTION 22201 MEN 670 DISK B CLUTCH FRICTION 22201 MEN A10 DISK CLUTCH FRICTION 90451 MEN 730 WASHER 18 27 5 2 90461 KZ3 J10 WASHER LOCK 18MM 2007 08 01 E Ref LON Relative ref Number No Description 3 113164 GEAR OIL PUMP DRIVEN 4 7 8 1131B6 STRAINER OIL 2 6 1131C7 ROTOR OIL PUMP INCLUDES Engine removal and installation MEB3E0800 Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 5 Ref No 11206 MEB 670 PLATE CAM CHA
51. 121111 N I I N gt N gt I I 2007 08 01 NINI I gt E Ref No Part No Ref LON Relative ref Number No Description NO INFORMATION MEB3 F2400 Description CRF450R Serial No Parts catalogue code 2 3 4 5 6 7 8 1 89201 KS6 810 2 89212 KZ4 J40 3 89216 670 4 89301 KA4 811 SPANNER A PIN 2 2 2 2 2 2 2 WRENCH NIPPLE 1 1 1 1 1 1 WRENCH PLUG 16MM 1 1 1 1 1 1 GAUGE AIR PRESSURE 1 1 D 0 1 D 2007 08 01 E CAUTION LABEL Ref LON Relative ref Number No Description NO INFORMATION DRIVE CHAIN e _ MEB3 F2500 Ref Reqd QTY No Part No Description CRF450R Serial No Parts catalogue code 5 1 30590 GBF 851 LABEL IGNITION NOISE ENGLISH FRENCH 2 87507 23 10 LABEL DRIVE CHAIN 87507 KZ3 B90 LABEL DRIVE CHAIN FRENCH CM DE ED ED A ED B 3 87560 GBF 770 MARK CAUTION 87560 ML3 970 MARK CAUTION FRENCH CM DE ED ED A ED B 2007 08 01 E Ref No Part No Description MARK CRF450R2 3 4 5 Ref LON Relative ref Number No Description NO INFORMATION MEB3F2600 Reqd CRF450R Serial No Parts catalogue code 5 87126 MEB 670ZA 87127 6707 87130 8307 87126 MEB 770ZA 87127 MEB 770ZA 87126 6707 87127 6707 87126 MEN 730ZA 87127 MEN 730ZA
52. 16 83510 6707 16 83510 MEB 770ZA 16 83510 6707 16 83510 731 11 83510 MEN AOO 11 85510 MEN A01 11 83515 57 830 16 11 83515 KZ3 700 11 83610 MEB 670ZA H16 83610 MEB 770ZA H16 83610 MEN 731 11 84000 84706 415 000 86000 86150 KPG 901 86150 8 300 2007 08 01 OOO O O Uu WNWwWNNNNNN 87000 87126 6707 7 87126 7707 7 87126 6707 7 87126 7307 7 87126 8507 8 87126 7 87126 107 8 87127 6707 7 87127 7707 7 87127 6707 7 87127 7307 7 87127 8507 8 87127 007 8 87127 107 8 87130 MBN 830ZA 7 K8 87507 23 810 6 87507 23 90 87516 21 600 99 87516 21 881 J9 87560 GBF 770 87560 ML3 970 K6 89000 89201 56 810 89212 KZ4 J40 89216 MEB 670 89301 KA4 811 90000 90001 684 000 90001 670 90001 850 90002 670 90002 770 90003 KRN 670 90005 670 90003 770 90003 MLO 000 90004 GHB 600 90004 GHB 630 90004 GHB 690 90004 6 700 90004 6 710 90004 6 780 90005 896 000 90005 KY7 000 90005 MCJ 000 UN W CN CN CN 00 PO NO N IN N 000 90006 670 90010 670 90012 670 90013 MEB 670 90022 68 000 90022 5 000 90023 MEN 670 90031
53. 44301 KZ4 J40 44301 000 44311 KZ4 J40 44312 MAC 740 44312 000 44620 MAC 680 44635 MAC 680 44635 MEN 840 44650 KZ3 J40 44650 000 44650 840 44650 10 44650 KZ3 810 44701 KZ3 J41 44701 005 44701 MEN A11 44701 KZ3 811 44711 23 11 44711 MEB 771 SPOKE SET FR 240 36 36 36 36 SPOKE SET FR 226 5MM FOR 20 INCHES CAP VALVE AXLE FR WHEEL 36 36 36 36 1 1 COLLAR L FR WHEEL COLLAR R FR WHEEL COLLAR FR DISTANCE HUB SUB 55 FR WHEEL HUB SUB ASSY FR WHEEL SUB ASSY FR FOR 20 INCHES 1 1 D D RIM FR WHEEL 21 1 60 1 qo 222212 gt 91 1 RIM FR WHEEL 20 1 85 1 1 1 1 TIRE FR DUNLOP 80 100 21 51M D755FG TIRE FR PIRELLI 80 100 21 51R MST MT32A 2007 08 01 36 11 11 1 1 1 FRONT WHEEL Ref Reqd QTY No Part No Description CRF450R Serial No Parts catalogue code 5 10 44711 ML3 911 FR DUNLOP 80 100 21 51M K490C 44711 MEN 004 FR DUNLOP 80 100 21 51 U U A U B 44711 MEN J01 1 U U A U B 44711 K24 811 FR DUNLOP 90 100 20 56M D739FA 44712 KS6 641 TIRE DUNLOP 80 100 21 44712 400 004 CM U A U B 44712 771 PIRELLI 80 100 21 CM DE ED ED A ED B 44712 24 811 TIRE DUNLOP 90 100 20 44713 KS6 641 TIRE DUNLOP 80 100 21 U U A U B 44713 771 TIRE PIRELLI CM
54. 45xxx 4x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45 5 95005 45001 50 4 5 95005 50 3 95005 50001 30 95005 50003 30 5 0 95005 50 5 95005 50001 50 5 0 95005 55 1 95005 55001 10 95005 55003 10 95005 55008 10 5 3 95005 55xxx 2x 95005 55001 20M lt 95005 55003 20M gt 5 3 95005 55xxx 4x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 65 1 95005 65001 10 lt 95005 65003 10 gt 6 5 95005 65 2 95005 65001 20 6 5 95005 70xxx 3x 95005 70001 30M lt 95005 70003 30M gt 7 0 95005 70xxx 5x 95005 70001 50M 7 0 95005 75 1 95005 75001 10 95005 75003 10 7 3 95005 75 2 95005 75001 20 7 3 95005 80 1 95005 80001 10 lt 95005 80003 10 gt 8 0 95005 80 2 95005 80001 20 8 0 95005 80 3 95005 80001 30 8 0 95005 80 5 95005 80001 50 8 0 95005 91 3 95005 91001 30 12 0 95005 91 5 95005 91001 50 12 0 95005 92 3 95005 92001 30 12 0 wa 02 Ow 0 4 00 02 95005 92 5 95005 92001 50 12 0 NOTE X is displayed to represent the omitted n
55. 52200 000 52200 000 52200 710 52200 840 52200 10 52200 00 52400 671 52400 771 52400 671 52400 731 52400 851 52400 11 52400 011 52401 751 52402 751 52403 KZ3 J41 52403 MEB 003 52403 MEB 751 52404 KZ3 J41 52404 003 52404 751 52410 671 52410 771 52410 671 52410 MEN 731 52410 MEN 851 52410 11 52410 MEN D11 52419 KZ3 J21 52421 MEB 671 52421 MEB 771 52421 MEN 671 52421 MEN 731 52421 MEN 851 52421 11 52421 011 52422 73 131 52423 KZ3 J21 52425 381 771 52425 KRN 731 52425 MEB 671 52425 MEN 671 52426 KZ3 J41 52426 MEB 751 52426 003 52426 711 52427 KZ3 891 52427 MEB 751 52428 KRN 711 52428 73 131 52429 73 141 52429 003 52429 MEN D11 J5 J5 J5 J5 J5 J5 J5 J5 J5 J5 J5 J5 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 47 49 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 117 117 117 117 117 117 117 117 117 117 117 117 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 119 121 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 141 142 Part Number Address Page Ref Part Number Address
56. 670 53177 MEB 670 53178 MAC 740 53190 MEB 670 53192 KA3 700 90112 670 90321 KA4 700 90501 KV6 670 90650 6 003 93500 04012 1 94001 06000 05 CABLE COMP THROTTLE COVER THROTTLE CABLE CABLE COMP THROTTLE CABLE COMP HOT STARTER CABLE COMP CLUTCH LOCK PURSE SWITCH 55 KILL GRIP THROTTLE GRIP R HANDLE GRIP L HANDLE HOUSING UPPER THROTTLE HOUSING UNDER THROTTLE SLIDER THROTTLE CABLE BRACKET L HANDLE LEVER HOLDER L LEVER BRACKET COVER L HANDLE LEVER LEVER L STEERING HANDLE LEVER HOT STARTER BOLT CLUTCH WIRE ADJUSTING BOLT LEVER PIVOT NSHF NUT FIXING WASHER PLAIN 7MM BAND WIRE SCREW PAN 4X12 NUT HEX 6MM 2007 08 01 E HANDLE LEVER SWITCH CABLE CRF450R2 3 MEB3F0100A Ref No Part No Reqd QTY Description CRF450R Serial No 4 5 6 Parts catalogue code 26 94111 04000 WASHER SPRING 4MM 27 96001 06018 07 BOLT FLANGE 6X18 28 96001 06022 00 BOLT FLANGE 6X22 2007 08 01 E Ref No Part No HANDLE LEVER SWITCH CABLE CRF450R4 5 6 7 8 Description N CRF450R 5 AT MEB3F0101B Relative ref Number Description 811100 8111 5 811115 615108 810150 810161 810160 810155 810168 810166 8101F5 8101F2 3 31 CABLE THROTTLE Same time for two units CABLE HOT STARTER CABLE CLUTCH SWITCH ENGINE STOP 13 GRIP
57. 670 90038 KY4 900 90071 5 000 90084 670 90084 8 010 90087 KW3 000 90088 MEB 670 90101 KRN 730 90101 KZ3 J50 90101 KZ4 J40 90101 MAC 680 90101 MEB 670 90101 MEN 670 90101 10 90102 56 000 90102 670 90102 670 90102 710 90103 KRN 000 90103 MEB 670 90103 MEB 770 90103 MEN 670 90103 MEN 710 90104 MEB 770 90104 MEN 670 90104 MEN 731 90105 KZ4 J30 90105 MAC 680 90105 000 90105 MEN 730 90106 KRN 000 90106 MJ0 000 90107 KZ4 J40 90108 KZ4 J40 90110 KZ4 J40 D8 E3 D3 D13 E13 013 2 E4 8 10 13 El El D12 D9 H15 18 110 111 112 115 J3 K4 43 116 K1 K1 K3 K4 12 14 K1 K1 K3 11 J1 K1 K3 11 K3 45 H5 H10 J5 H15 K3 610 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 90111 003 90112 413 000 90112 670 90113 73 000 90113 MAC 780 90113 MEN 670 90113 10 90113 5 000 90114 166 006 90114 MAC 780 90114 MEN JO1 90115 KV3 700 90115 KW3 000 90118 MEN 670 90120 KZ4 J40 90121 KZ4 J40 90122 MEB 670 90122 MEN 670 90122 MEN 730 90123 KZ4 J40 90123 MEN 670 90123 MEN 730 90124 KZ4 J40 90124 770 90124 00 90124 10 90125 4 000 90125 KZ4 J40 90125 10 90127 670 90130
58. 670ZB 53132 KA3 831 53132 KZ4 J20 53133 KA3 832 53300 KZ4 J20 61101 441 000 61136 KZ4 J20ZA 61136 MEB 770ZA 86150 MN8 300 90107 KZ4 J40 90124 KZ4 J40 90304 KZ4 J30 90306 KZ4 711 90503 KZ4 J40 90507 3 830 95014 22100 96001 06016 00 PIPE STEERING HANDLE NH262M TERRA SILVER METALLIC NH146M ACCURATE SILVER METALLIC HOLDER HANDLE UNDER CUSHION HANDLE PIPE BRIDGE COMP FORK TOP COLLAR FR FENDER SETTING PLATE FR NUMBER NH196 NH196 EMBLEM WING MARK BOLT FLANGE 8X45 BOLT FLANGE 8X35 NUT STEERING STEM ROSS WHITE ROSS WHITE NUT U 10MM WASHER STEERING STEM WASHER PLAIN 10MM HOLDER B1 HANDLE PIPE UPPER BOLT FLANGE 6X16 2007 08 01 Ref No Part No HANDLE PIPE TOP BRIDGE CRF450R4 5 6 7 Description CRF450R 5 MEB3F0301 Serial No Ref No Relative ref Number Description L O N 1 810100 3 8101B9 8101B9A 5 510110 6 4131K8 PIPE STEERING HANDLE 4 HOLDER HANDLE LOWER BRIDGE FORK TOP PLATE FRONT NUMBER Parts catalogue code Y WN 53100 670 53121 670 53132 KZ4 J20 53132 KA3 831 53133 KA3 832 53300 000 61136 6707 86150 KPG 901 90004 GHB 600 90107 KZ4 J40 90124 KZ4 J40 90304 KZ4 J30 90306 KZ4 711 90503 KZ4 J40 90507 3 830 95014 22100 PIPE STEERING HANDLE PROTECTOR HANDLE HOLDER HANDLE UNDER CU
59. 7 8 7 29 28 27 24 EA CAUTION LABEL MARK CRF450R6 7 8 2007 08 01 E CYLINDER HEAD COVER Ref LON Relative ref Number No Description 3 1111C4 COVER CYLINDER HEAD 1 7 1111D2 GASKET CYLINDER HEAD COVER MEB4 E0100C Ref No Part No Description CRF450R Serial No Parts catalogue code 5 12226 MEB 670 SEAL RING 12310 MEB 670 COVER COMP CYLINDER HEAD 12310 01 12316 670 12316 770 12316 MEN 730 12391 MEB 670 GASKET HEAD COVER 90001 MEB 670 BOLT HEAD COVER 1 1 1 1 1 N11 1 1 3 3 teat 1 1 1 19 90002 MEB 670 BOLT HEAD COVER 90543 MV9 670 RUBBER MOUNTING 96300 06012 00 BOLT FLANGE 6 12 NWS gt NWS NW 2007 08 01 E CYLINDER HEAD Ref LON Relative ref Number No Description 1 111106 HEAD CYLINDER INCLUDES Valve adjust reface 111119 GUIDE INTAKE VALVECONE INCLUDES Reaming INCLUDES Valve adjust reface 111119 Replace all intake valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust reface 1111 0 GUIDE EXHAUST INCLUDES Reaming INCLUDES Valve adjust and reface 1111 0 Replace all exhaust valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valv
60. 90113 MAC 780 91254 KZ3 J31 91256 KZ3 A71 91256 11 91257 KZ3 B01 91257 751 91258 73 01 91301 KZ3 711 91356 23 003 PROTECTOR 1 FR TNATURAL TNATURAL TNATURAL PROTECTOR R FR TNATURAL TNATURAL BOLT FLANGE 8X40 BOLT FLANGE 6 BOLT PROTECTOR DUST SEAL O RING O RING O RING O RING 27 7X1 9 O RING 18 8X1 9 O RING 3 5X1 5 O RING 44 7X2 4 NATURAL NATURAL IDINNON Fie I N I INNON Rio 91356 0 003 45461 000 O RING 37 2X2 4 SHOWA CLAMPER A FR BRAKE HOSE NI INNON gt NI INNON I gt NI INNON gt NI INNON f gt NININON El 45462 MEN 000 CLAMPER FR BRAKE HOSE 51480 003 51480 MEN 711 51480 MEN 841 51480 MEN J01 51480 11 51480 MEN D11 51580 003 51580 MEN 711 51580 841 51580 MEN J01 51580 11 51580 011 51450 MEN A11 51450 MEN D11 51453 MEN A11 FORK SUB ASSY R FR BOLT ASSY FR FORK SHOWA II 1 l Il l 11 Il Il 1 l 1 11 011 11101 III ll 1 1 0111 1211 1111121 11112111 2007 08 01 1 gt NNN E FRONT CALIPER Ref LON Relative ref Number No Description 4 711115 5 SET BRAKE FRONT 5 1 711101 PISTON FRONT BRAKE CALIPER INCLUDES Bleed bra
61. AIR CLEANER CASE FR 17218 KZ3 860 MUDGUARD AIR CLEANER CASE 17223 MEB 670 VISOR AIR CLEANER CASE 17253 MEB 670 TUBE AIR CLEANER CONNECTING 17291 MEB 670 BOLT AIR CLEANER ELEMENT NO Y ON 17359 MAG LOO JOINT BREATHER TUBE 17370 419 700 PLUG BREATHER TUBE 17372 MEB 670 TUBE A BREATHER 17373 KC1 J10 JOINT BREATHER THREE WAY 17374 MEB 670 TUBE BREATHER 17375 MEB 670 TUBE BREATHER 90102 KS6 000 BOLT WASHER 6X16 90506 425 000 WASHER RR COVER 90661 GHB 610 CLAMP B TUBE 12 5MM 93913 15510 SCREW TAPPING 5X20 93913 25180 SCREW TAPPING 5 10 95002 02120 CLIP TUBE B12 95018 60251 BAND AIR CLEANER CONNECTING TUBE 60 17212 MEB 670 STAY AIR CLEANER ELEMENT 2007 08 01 E AIR CLEANER CRF450R2 1400 Ref No Part No Description CRF450R Serial No Parts catalogue code 4 5 6 24 17214 MEB 670 STAY SET AIR CLEANER 25 90405 MEB 670 WASHER SPECIAL 6 26 90406 MEB 670 WASHER LOCK 6MM 27 92101 06016 0A BOLT 6X16 28 96001 06010 00 BOLT FLANGE 6X10 2007 08 01 E AIR CLEANER CRF450R3 4 Ref LON Relative ref Number No Description 3121A5 CASE AIR CLEANER 25 3121C6 STAY AIR CLEANER ELEMENT 312105 ELEMENT AIR CLEANER 26 13 4 y 312148 BASE AIR CLEANER ELEMENT SAR 4131 0 MUDGUARD AIR CLEANER CASE s 3 N 3121B6 TUBE AIR CLEANER CONNECTING 22
62. BOLT 7X25 2007 08 01 E AIR CLEANER ELEMENT SETTING CLUTCH WIRE ADJUSTING CUSHION LOWER 10X43 5 CUSHION UPPER 10 53 DISK 6X19 ELEMENT SETTING FLANGE SOCKET 6X14 FLANGE 10X118 FLANGE FLANGE 10X132 FLANGE 10X134 FLANGE FLANGE 10X172 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 12 14 16 61 16 49 49 H5 H10 14 75 111 132 111 130 98 100 145 146 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref FLANGE 6X16 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 6 18 6X20 6x22 6X23 5 6X25 6X28 6X30 6X32 6X35 6X40 6X45 6X50 6X65 6X72 6X75 6X85 8X16 8X18 26 FLANGE 8X18 FLANGE FLANGE 8X24 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 8X65 FLANGE 8X70 FR DISK COVER HANDLE LEVER HANDLE LEVER PIVOT HEX 8 46 5 HEX 8X47 5 KICK ARM KICK JOINT LEVER PIVOT LINK LINK LINK LINK LINK 2007 08 01 109 129 131 109 104 106 107 108 111 115 132 104 105 106 107 PROTECTOR RECESSED 5X28 RECESSED 6X10 SOCKET 8X45 SPECIAL KNOCK 7X10 4 SPECIAL 12X28 SPECIAL 5X9 SPECIAL 6
63. DE ED ED A ED B 44713 K24 811 FLAP TIRE DUNLOP FOR 20 INCHES 44715 770 STOPPER BEAD 1 60 42715 KA2 680 STOPPER BEAD 1 85 FOR 20 INCHES 45351 KZ4 J30 DISK FR BRAKE 51614 KZ4 J40ZA COVER FR DISK TNATURAL 4K212188 ED A 4K250159 U A 2007 08 01 E Ref No Part No FRONT WHEEL Description Reqd QTY CRF450R 4 5 6 Serial No Parts catalogue code 15 51614 KZ4 J41ZA COVER FR DISK 90105 MAC 680 90114 780 90301 KZ4 J40 90301 473 003 91062 681 91201 56 004 94001 08000 05 94111 08000 45351 10 TNATURAL BOLT DISK 6X19 BOLT FR DISK COVER NUT FR AXLE NUT U 6MM BEARING RADIAL BALL 6904 OIL SEAL 26X37X7 ARAI NUT HEX 8MM WASHER SPRING 8MM DISK FR BRAKE gt nO O lan MONO I r N O no 1 2 n N O no 12n x N O 2007 08 01 gt NO nO 4K212189 4K250160 E REAR CALIPER Ref LON Relative ref Number No Description 1 711140 SHOE PAD SET BRAKE REAR 6 711155 CALIPER REAR BRAKE INCLUDES Bleed brakes 7 7111C1 BRACKET REAR CALIPER 9 4131A7 COVER REAR DISC 10 7111C9 GUARD REAR CALIPER 13 2 711105 PISTON REAR BRAKE CALIPER INCLUDES Bleed brakes MEB3F0900A Part CRF450R Serial No Parts catalogue code 5 Ref No AT 1 06435 KZ4 J41 06435 KRN
64. Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT 15 set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2007 08 01 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service freq
65. J2 J2 J2 J3 15 15 43 2 129 132 129 130 131 130 131 132 131 131 132 129 129 129 131 131 131 131 131 129 129 131 129 129 131 129 130 129 130 129 130 130 131 131 129 130 130 131 131 129 129 129 131 114 97 114 114 114 114 114 114 114 114 114 115 115 115 O Ui Ui O0 N N OS OY Q UI P SO P2 00 gt n n NOOO 50618 KZ4 J40 50642 KZ4 J40 50642 MEN 670 50990 MEB 670 50990 770 50993 670 50993 770 51000 K3 15 15 43 K1 K1 K1 K1 51400 MEB 003ZA 614 51400 MEB 751ZA 614 51401 KZ3 J41 51401 MEB 003 51401 711 51401 11 51402 003 51402 751 51402 11 51403 KZ3 J41 51403 003 51405 MEN A11 51410 KZ3 J31 51410 003 51410 841 51410 11 51412 KRN 711 51412 KZ3 B01 51414 KZ3 B01 51415 KZ3 B01 51420 MEB 003 51420 MEN 003 51420 MEN 711 51420 MEN 841 51420 11 51430 MEB 003 51430 MEB 751 51430 005 51430 711 51430 MEN 841 51430 MEN A11 51430 MEN D11 51431 KZ3 B01 51431 011 51437 KZ3 J41 51437 MEB 003 51437 11 51440 KRN 711 51440 005 51441 KZ3 J41 51441 751 51447 KZ3 003 51450 MEB 003 51450 MEB 751 51450 MEN 003 51450 MEN 711 51450 MEN 841 51450 11 614 614 614 614 614 614 614 614 614 614 614 615 615 615 615 615 615 615 615 61
66. MEB 670 23441 MEN 730 235447 MEN A00 23441 MEN A10 25451 670 25451 850 23451 MEN A00 23451 MEN A10 25461 670 25461 770 23461 MEN A10 23462 KZ3 L20 23471 MEB 670 23471 MEB 671 23471 MEN A10 23472 KY4 900 25481 670 23481 MEN 730 23481 MEN 850 25481 00 23481 10 23482 MEN AQO 23491 MEB 670 23491 MEB 671 23497 MEN A00 23491 MEN A10 23492 2 000 23802 KSC 670 23802 73 860 23802 MEN 730 23810 MEB 670 23810 MEN 730 23810 10 23812 670 23812 10 24000 24211 KA4 770 24211 MEN 730 24221 4 770 24221 MEN 730 24231 KA4 771 24231 MEN 730 24241 23 10 24241 KZ3 L20 24241 MEB 770 24241 MEN 670 24241 MEN 730 24242 MEB 770 24242 MEN 670 24242 MEN 730 E9 E9 E9 E9 E9 E9 E9 E9 E9 E9 9 9 9 9 10 10 10 10 10 10 10 10 14 10 10 10 10 10 11 10 10 10 10 11 11 10 10 El El E2 El E2 O NO N O UT UT UT gt 24311 670 24311 730 24311 10 24312 KA3 741 24315 000 24321 MEB 670 24522 MM4 000 24324 KA3 711 24325 711 24326 KBH 901 24328 MEB 670 24329 KA3 740 24430 KA3 740 24435 670 24455 MEN A10 24610 MEB 670 24610 MEN 670 24610 750 24610 850 24651 670 24652 0 000 24700 670 24700 770 24700 771 24700
67. MEB 670 CIRCLIP SPECIAL INTERNAL 24MM 90751 GK1 003 O RING 8 5X1 7 91204 MEB 671 OIL SEAL 10X21X5 91204 671 91204 1 601 11 2007 08 01 Ref Part No Description L CRANKCASE COVER CRF450R 1000 Serial No Parts catalogue code 91302 9 003 91303 377 000 91307 035 000 94301 08140 94301 10160 94520 14000 90601 KJ9 000 96001 06016 00 90004 GHB 630 96001 06030 07 96001 06032 00 90004 6 690 96001 06040 00 90004 GHB 710 96001 06075 00 90004 GHB 780 96300 08035 00 90025 670 90451 459 770 96001 06032 00 90004 GHB 700 23810 10 23812 10 96001 06020 07 96001 06030 07 O RING 39 8 2 2 1 O RING 13 8X2 5 O RING 18X3 DOWEL PIN 8X14 DOWEL PIN 10X16 CIRCLIP INTERNAL 14MM CLIP 4X50 BOLT FLANGE BOLT FLANGE 6X16 NSHF BOLT FLANGE BOLT FLANGE BOLT FLANGE 6X32 NSHF BOLT FLANGE BOLT FLANGE 6X40 NSHF BOLT FLANGE 6X75 BOLT FLANGE 6X75 NSHF FLANGE WASHER THRUST 13MM BOLT FLANGE 6X32 BOLT FLANGE 6X35 NSHF COVER COMP DRIVE SPROCKET GUIDE DRIVE CHAIN BOLT FLANGE 6X20 BOLT FLANGE 6X30 gt LAN gt gt gt 1 1 1 a mi 2 I I A I
68. Number Description 1101 6 110160 110131 1101H3 110132 1101H3 1101F9 615126 INCLUDES Engine removal and installation BEARING CRANKSHAFT LEFT INCLUDES Engine removal and installation BEARING CRANKSHAFT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT LEFT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT RIGHT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL GEARSHIFT SPINDLE SWITCH GEAR POSITION Parts catalogue code 12 13 14 90610 670 90901 670 90901 000 91001 671 91002 671 91002 671 91006 005 91022 KA4 740 91053 719 005 91201 671 91202 671 91202 671 91203 4 771 91203 671 91205 671 93600 06012 0A 90003 KRN 670 90001 850 94301 14200 95002 02100 96001 06040 00 96001 06050 00 96001 06065 00 96001 06075 00 GUIDE COMP TUBE JET OIL 8120 JET OIL 80 BEARING SPECIAL RADIAL BALL BEARING SPECIAL ROLLER BEARING SPECIAL ROLLER NTN BEARING NEEDLE 9MM NTN BEARING SHELL 33X38X8 NTN BEARING NEEDLE 12X16X10 NTN OIL SEAL 38X52X7 ARAI OIL SEAL 39 56 7 ARAI OIL SEAL 39X56X7 5 ARAI OIL SEAL 14 22 5 OIL SE
69. Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number 52431 KZ3 J31 52434 KZ3 J21 52434 KZ3 J31 52435 KZ3 J21 52436 KZ3 305 52436 MEB 771 52436 MEN 671 52438 KA4 741 52440 73 91 52440 MEB 771 52440 671 52451 KRN 711 52451 KZ3 891 52452 KS7 831 52453 KRN 711 52453 KS7 831 52455 KZ3 J21 52463 24 00 52463 KZ4 J40 52464 KRN 710 52464 K24 B00 52464 K24 J20 52465 MEB 000 52465 MEB 750 52465 MEN 710 52466 KRN 710 52473 KZ4 J20 52475 KZ4 J20 52476 KZ4 J20 52479 000 52479 750 52479 MEN 710 52479 MEN 840 52486 KZ3 J21 52487 KA4 831 52487 11 53000 47 48 48 48 48 48 49 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 49 49 49 49 49 49 49 49 611 53100 6702 67 53100 6707 67 53100 MEN 670 53121 MEN 670 53121 MEN 671 53132 KA3 831 53132 KZ4 J20 53133 KA3 832 53140 670 53140 671 53165 GBF J60 G8 G9 68 69 67 G8 G9 67 G8 G9 67 G8 G9 G1 G3 G3 G1 G3 119 120 120 120 120 120 121 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 121 121 121 121 121 121 121 121 75 NO 00 00 E E NON PO gt gt gt 53166 GBF J60 53167 671 53167 672 53168 670 53168 671 53169 670 53170 003 53
70. SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET NNNNNNNNNNNNNNNNNNNNNNN BREN SN NNNNNNNNNNNNNNNNNNNNNNN r NNNNNNNNNNNNNNNNNNNNNNN REN NNNNNNNNNNNNNNNNNNNNNNN YN PD PD 2007 08 01 Ref No Part No VO e E 0 E 27 CAMSHAFT VALVE 3 0 08T 21 20 10 20 s 163 e 21 20 8p 20 14 B 8 2 CRF450R Serial No 5 Parts catalogue code 21 14925 000 14926 000 14927 000 14928 MBB 000 14929 MBB 000 14930 000 14931 000 14932 000 14933 000 14934 MBB 000 14935 MBB 000 14936 MBB 000 14937 000 14938 000 14939 000 14940 MBB 000 14941 000 14942 000 14943 MBB 000 14944 MBB 000 14945 MBB 000 14946 MBB 00
71. STARTER RATCHET GEAR KICK STARTER IDLE 29T COLLAR KICK STARTER IDLE GEAR SPINDLE KICK STARTER SPRING KICK STARTER COLLAR KICK SPRING WASHER THRUST 20MM BOLT HEX 6X16 CIRCLIP EXTERNAL 19MM COLLAR 20 22 10 SPINDLE KICK STARTER 31 3 3 aaa I 1 1 1 I 3 545 anal 2007 08 01 435 CARBURETOR Ref LON Relative ref Number Description 2 311120 FLOAT OR FLOAT VALVE 3111A6 CHAMBER FLOAT 311160 VALVE SET HOT START 3111F4 PUMP SET ACCELERATOR 311125 VALVE STARTER 3111B5 CARBURETOR ASSEMBLY 15 28 3111A8 VALVE THROTTLE 42 45 3111A4 HOLDER NEEDLE JET 12 51 3111A3 NEEDLE JET 3111D4 JET MAIN a NW ON ON MEB3E18001 Reqd QTY CRF450R Serial No Parts catalogue code 4 5 16010 671 16010 671 16010 851 16011 KZ3 J11 16011 851 16011 MEB 671 SEAT SET VALVE 16013 MEB 671 FLOAT SET 16013 KRN 851 16014 671 16072 MEN 731 16014 11 1 1 1 1 1 51 1 5 11511 I 1 I 1 1 1 1 1 1 111 1 1 1 1 1 I FCROOD ED ED B U U B
72. THROTTLE GRIP HANDLE RIGHT GRIP HANDLE LEFT 12 HOUSING THROTTLE NOTE Same time for two units BRACKET HANDLE LEVER LEFT LEVER HANDLE LEFT LEVER HANDLE BOTH LEVER HOT STARTER Parts catalogue code 17910 MEN 670 17910 730 17910 852 17913 KB7 000 17920 670 17920 730 17920 852 17950 670 17950 850 17950 10 22870 670 22870 850 22870 MEN A10 32171 GF9 621 35130 MEB 670 53140 MEB 670 53140 MEB 671 53165 GBF J60 53166 GBF J60 53167 MEB 671 53167 MEB 672 53168 MEB 670 53168 MEB 671 53169 MEB 670 53172 MEN 670 CABLE COMP A THROTTLE COVER THROTTLE CABLE CABLE COMP B THROTTLE LOCK PURSE SWITCH ASSV KILL GRIP COMP THROTTLE GRIP R HANDLE GRIP L HANDLE HOUSING UPPER THROTTLE SLIDER THROTTLE CABLE BRACKET L HANDLE LEVER 11 31 1111 lata 11 1 11 1 15 1 1 311 1 11 1 I 1 11 11111111 gt gt gt I 111 2007 08 01 11 111111111 4 200004 ED A U U A Ref No Part No HANDLE LEVER SWITCH CABLE CRF450R4 5 6 7 8 Description 4 CRF450R 5 6 Serial No Parts catalogue code 15 16 17 53174 KCE 670 53177 MEN 670 53178 MEN 670 53178 MEN AO1 53179 MEN 671 53190 670 53192 67
73. written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part gt are available in 3 m and 8 m lengths The list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inner diameter mm Length m 95001 30 2 95001 30001 20 3 0 Standard part No Bulk part No Bulk part Inner diameter mm Length m 95001 30xxx 3x 95001 30001 30M 3 0 95001 30xxx 4x 95001 30001 40M 3 0 9500 1 55xxx 3x 95001 55001 60M lt 95001 55003 60 gt lt 95001 55008 60 gt 5 5 95001 35 2 95001 35001 50 lt 95001 35003 50 gt 3 5 95001 35 3 95001 35001 60 95001 35003 60 3 5 95001 55 4 95001 55001 60 95001 55003 60 95001 55008 60 5 5 95001 35 4 95001 35001 60 lt 95001 35003 60 gt 3 5 95001 55 5 95001 55001 50
74. 0 2007 08 01 E CYLINDER Ref LON Relative ref Number No Description 2 1111 5 CYLINDER 3 1 4 111102 GASKET CYLINDER MEB4 E0500 Reqd QTY Description CRF450R 5 Serial No Parts catalogue code 11102 MEB 670 COLLAR WATER PASS 18MM 12100 MEB 670 CYLINDER 12100 MEN 670 12191 MEB 671 GASKET CYLINDER 94301 14200 DOWEL PIN 14X20 96001 06028 00 BOLT FLANGE 6X28 2007 08 01 E R CRANKCASE COVER Ref LON Relative ref Number No Description 2 110159 COVER CRANKCASE RIGHT 3 4 212121 COVER CLUTCH 1 10 14 110158 GASKET CRANKCASE COVER RIGHT 0 7 9 112105 OIL SEAL KICK STARTER SPINDLE 0 7 UN 679 Ref No Part No Description CRF450R Serial No Parts catalogue code 5 11102 MEB 670 COLLAR WATER PASS 18MM 11331 MEB 670 COVER R CRANKCASE 11331 770 11331 850 11331 00 11351 670 COVER CLUTCH 11352 MEB 671 GASKET CLUTCH COVER 11394 MEB 670 GASKET R COVER 1 1 1 3 3 112 1 S454 1 1 1 az 1 1 11 1 15611 KAL 710 OIL FILLER 90087 KW3 000 CAP 30MM 90465 ML7 000 WASHER SEALING 6 5 91204 KFO 003 OIL SEAL 20 28 5 91256 383 721 O RING 17 8X2 4 SHOWA 91305 003 O RING
75. 0 90113 MEN 670 90113 MEV A10 90118 MEN 670 90501 MEN 670 90650 KV6 003 93500 04012 1 94001 06000 05 94111 04000 96001 06020 07 96001 06022 00 32173 850 17900 00 94001 06000 05 90301 782 000 32173 MEN 850 HOLDER L LEVER BRACKET COVER L HANDLE LEVER LEVER L STEERING HANDLE DIAL CLUTCH CABLE ADJUSTING LEVER HOT STARTER BOLT WIRE ADJUSTING BOLT HANDLE LEVER PIVOT BOLT LEVER PIVOT COLLAR PIVOT BAND WIRE SCREW PAN 4X12 NUT HEX 6MM WASHER SPRING 4MM BOLT FLANGE 6X20 BOLT FLANGE 6X22 PURSE LOCK 18MM CABLE ASSY THROTTLE NUT HEX 6MM NUT U 6MM PURSE LOCK 18MM 1 2007 08 01 E Ref No Part No FR BRAKE MASTER CYLINDER 16 1 1 US F 7 2000 Reqd QTY CRF450R 4 5 6 Description Serial No Ref LON Relative ref Number No Description 1 712140 HOSE FRONT BRAKE INCLUDES Bleed brakes 3 712105 CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM FRONT BRAKE MASTER CYLINDER PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes 11 23 24 8101C7 LEVER HANDLE RIGHT 8101F5 LEVER HANDLE 7 712166 10 712169 7 Parts catalogue code 45125 KZ4 J41 45125 003 45504 5 006 45510 671 45510 MEN J01 45513 671 45517 GW0 751 45518 KA3 731 45518 MEN J01 45520 731 45523 KA3 731 45525 MEB 005 45530 671 45530
76. 0 50200 00 50283 MR7 300 RUBBER SEAT RAIL 50283 MEN AOO RUBBER TANK GUARD 50355 MEN 730 GUARD R ENGINE 50360 MEN 730 GUARD L ENGINE 50407 MEN 730 PLATE R HEAD HANGER 50407 850 3 31 31 1511 50408 MEN 730 50408 MEN 850 50410 MEN 670 GUIDE FUEL TUBE 50618 KE8 000 COLLAR 6 5X11X3 90101 MEN 670 BOLT FLANGE 10X132 90102 MEN 670 BOLT FLANGE 10X172 lor or og og d III I l d I ll og od 90103 MEB 670 BOLT FLANGE 90104 731 BOLT FLANGE 90106 KRN 000 BOLT FLANGE 131 2007 08 01 132 Description FRAME BODY CRF450R5 6 7 8 CRF450R 4 5 AT 2301 Serial No Parts catalogue code 19 90121 KZ4 J40 90101 KZ3 J50 90101 10 90122 730 90122 670 90302 KZ3 J40 90410 HC4 000 90511 MEN 730 91406 166 000 93404 06020 00 96001 06010 00 96001 06012 00 50124 00 50128 10 50181 10 90652 1 771 96001 06012 00 FLANGE 8 25 FLANGE 8X24 NUT FLANGE 10MM WASHER 10MM WASHER FR ENGINE HANGER CLIP WIRE BOLT WASHER 6 20 BOLT FLANGE 6X10 BOLT FLANGE 6X12 BRACKET C D I UNIT GUIDE HARNESS STAY R COUPLER BAND WIRE BLACK BOLT FLANGE 6X12 IN INI IN INI INI IN
77. 0 14904 000 14905 000 14906 000 14907 000 14908 000 14909 000 14910 000 14911 000 14912 000 14913 000 14914 000 14915 000 14916 000 14917 000 14918 000 14919 000 14920 000 14921 000 14922 000 14923 000 14924 000 14925 000 D4 D4 D4 D4 D4 D4 D5 D5 D5 D5 D5 D6 D5 D6 D5 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 05 07 06 14926 000 14927 000 14928 000 14929 000 14930 000 14931 000 14932 000 14933 000 14954 000 14935 000 14936 000 14937 000 14938 000 14939 000 14940 000 14941 000 14942 000 14943 000 14944 000 14945 000 14946 000 14947 000 14948 000 14949 000 14950 000 14951 000 14952 670 14953 670 14954 670 14955 670 14956 670 14957 670 07 06 07 06 07 06 07 06 07 06 07 06 07 06 07 06 07 06 07 06 07 06 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D7 D7 D7 D7 D7 D7 137 138 Part Number
78. 0 14947 MBB 000 14948 MBB 000 14949 MBB 000 14950 MBB 000 14951 MBB 000 14901 MBB 000 14902 MBB 000 TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET N Y 2007 08 01 CAMSHAFT VALVE Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 5 22 1
79. 0 KZ3 J40 44650 000 44650 840 44650 10 44701 KZ3 811 44701 KZ3 J41 44701 MEN 003 44701 MEN A11 44711 KZ3 E11 44711 KZ4 811 44711 MEB 771 44711 MEN 004 44711 MEN JO1 44711 ML3 911 44712 400 004 44712 KS6 641 44712 KZ4 811 44712 771 44713 KS6 641 44713 KZ4 811 44713 MEB 771 44715 0 770 45000 45105 6 405 45105 6 415 45107 24 131 45107 006 45108 1 006 45111 MAJ G41 45112 56 701 45125 KZ4 J41 J4 H7 H7 H7 H7 H7 15 17 H7 H7 H7 H8 H8 H8 00 Ur UN un N IV UN NO O NO 00 N ON UN UN PS NN I Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 45125 003 45131 HA5 672 45132 166 016 45133 MA3 006 45150 KZ4 J31 45150 006 45190 KZ4 J21 45190 006 45203 MG3 016 45215 HA5 672 45351 KZ4 J30 45551 10 45461 GBF J00 45461 710 45461 000 45462 GBF JDO 45462 710 45462 000 45468 57 830 45468 KZ4 J40 45504 5 006 45504 MEN JO1 45510 KCE 671 45510 MEN JO1 45513 KCE 671 45517 GW0 751 45518 KA3 731 45518 MEN JO1 45520 KA3 731 45523 KA3 731 45523 003 45525 MEN JO1 45530 KCE 671 45530 MEN J01 46000 46182 500 015 46182 MEL D21 46504 KZ4 J41 46510 MEB 670 46510 6
80. 08 01 WIRE HARNESS CRF450R8 Ref LON Relative ref Number No Description 2 6141A1 IGNITION CONTROL MODULE 3 614105 COIL IGNITION 5 611100 HARNESS WIRE MEB3F2101 Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 4 Ref No N w 30401 MEN A10 CUSHION C D I UNIT 30410 11 C D I UNIT 50410 11 30500 MEB 671 COIL ASSY IGNITION 50700 671 55 NOISE SUPPRESSOR 32100 MEN A10 HARNESS WIRE 90650 MBY 000 BAND HARNESS 94050 06000 NUT FLANGE 6MM 96001 06020 00 BOLT FLANGE 6X20 96001 06028 00 BOLT FLANGE 6X28 NO CON ON URW n 124 2007 08 01 E RADIATOR CRF450R2 3 4 Relative ref Number Description 115102 RADIATOR 115142 RADIATOR 115101 RADIATOR 1151A2 RADIATOR 1151B3 GRILLE RADIATOR 1151G3 GRILLE RADIATOR 1151B2 GRILLE RADIATOR 1151G3 GRILLE RADIATOR 1151B8 CAP RADIATOR 114130 HOSE 114131 HOSE 114132 HOSE 114133 HOSE 114134 HOSE 114135 HOSE n n s 3 s 3 85 e YU Ref No Part No Description CRF450R Serial No Parts catalogue code 18354 KS6 000 NUT CHAMBER SPRING 19010 641 RADIATOR R 19010 671 19010 MEB 631 19010 771 19010 641 19015 671 19015 673 19033 KZ4 J20 GRILLE R RADIATOR 19034 KZ4 J20 GRILLE L RADIATOR Pe 1 1
81. 08 01 E RADIATOR CRF450R5 6 7 8 Relative ref Number Description 115102 RADIATOR 1151A2 RADIATOR 115101 RADIATOR 1151A2 RADIATOR 1151B3 GRILLE RADIATOR 115163 GRILLE RADIATOR 1151B2 GRILLE RADIATOR 115163 GRILLE RADIATOR 1151B8 CAP RADIATOR 114130 HOSE A 114131 HOSE 114133 HOSE D 114134 HOSE E 114135 HOSE F L O N FRPP PPP MP emeNUNU MEB3F2201 Reqd QTY CRF450R Serial No Parts catalogue code 4 5 N wo 1 19010 730 19010 850 19010 00 7 500780 U 7 501263 ED 19010 01 ED A ED B U A U B 7 500781 U 7 501264 19015 730 19015 850 19015 00 7 500780 U 7 501263 ED ED A ED B U A U B U 19015 01 7 500781 7 501264 19033 MEN 730 19033 850 19034 MEN 730 19034 MEN 850 19037 KRN 640 7 500780 U 7 501263 ED ED A ED B U A U B 19037 KRN 641 7M500781 7M501264 Yr op og Pd dod d P P P d d P Pd Po og III pog do d d d P P d l Pod Pd P P h 1 d Pd Pd P P Pd tt P d Pd P d P j A A A 111 1112121 11 l 1 51 II Il d 1 1 1 1 d 11 I 19051 000 RUBBER RADIATOR MOUNTING 127 2007 08 01 E 128 Description RA
82. 1 1 1 2007 08 01 Ref No Part No Description N 4 CARBURETOR Reqd CRF450R aT Serial No Parts catalogue code 46 16014 731 16014 MEN 732 16088 MEN 731 16088 HP1 901 16178 MEN 851 16076 ND5 004 16033 01 16203 01 16201 01 16202 01 16204 01 16205 01 16230 MEN E01 16231 MEN EO1 16232 MEN E01 16233 MEN E01 16234 1 16201 11 16202 11 16205 MEN E11 16204 MEN E11 16205 MEN E11 16230 11 16231 11 16232 11 16233 11 16234 11 99101 357 1650 99101 357 1700 99101 357 1750 99101 357 1800 99103 440 0400 99103 440 0450 BINDER O RING 1 3X4 3 LEVER SET PUMP NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET NEEDLE SET JET JET MAIN 165 COTHER PARTS JET MAIN 170 OTHER PARTS JET MAIN 175 OTHER PARTS JET MAIN 180 OTHER PARTS JET SLOW 40 OTHER PARTS JET SLOW 45 COTHER PARTS II I 11 a 1 1 i I r I 1111 2007 08 01 I I
83. 1 53701 MEN A11 53711 MEN A11 53711 011 53712 11 53721 11 53721 011 53731 MEN A11 53754 MEN A11 53755 11 53756 MEN A11 53757 11 53782 MEN A10 90106 MJ0 000 90107 KZ4 J40 90124 10 GUIDE FR 5 RING STOPPER DUST SEAL STEERING HEAD 1 DUST SEAL STEERING HEAD 1 5 SUB 55 STEERING THREAD STEERING HEAD TOP DAMPER ASSY STEERING CASE DAMPER BOLT COMP BEARING COMP PISTON FREE SPRING RETURN WASHER CAP END COLLAR STEERING DAMPER BOLT FLANGE 6X16 BOLT FLANGE 8X45 BOLT 7X51 5 2007 08 01 E STEERING STEM CRF450R8 E 11 27 Lo Reqd QTY Description CRF450R Serial No Parts catalogue code 4 90125 MEN A10 BOLT 7X25 90651 11 CIRCLIP 23 5 90652 11 CIRCLIP 17 3 91015 KZ4 701 BEARING HEAD PIPE NTN 91258 KZ3 B01 O RING 18 8X1 9 91351 MEN A11 O RING 9 5X1 5 91352 MEN A11 O RING 11X1 9 91353 MEN A11 O RING 13 5X1 5 2007 08 01 E FRONT FENDER Ref LON Relative ref Number No Description 1 5 4131B7 FENDER FRONT Ref Part No Description CRF450R Serial No Parts catalogue code No 1 61110 KZ4 J30ZA FENDER SUB ASSY FR EXPLOSION RED 2 90506 430 000 WASHER FENDER MOUNTING 3 90512 KZ4 J20 COLLAR FR FENDER 4 96001 06016 00 BOLT FLANGE 6X16 5 61110 MEN 670 F
84. 1 F8 Ul PR JS JAN NU 4 2 WWW gt gt 13111 670 13111 730 13112 000 13115 156 000 13331 360 000 13415 670 13415 10 13420 MEB 670 13420 MEN 850 13420 MEN A10 13422 670 13422 671 13422 MEN A00 13422 670 13423 MEB 670 14000 14102 670 14103 MEB 670 14103 14105 670 14106 MEB 672 14106 MEB 673 14110 MEB 670 14110 MEB 770 14110 MEN 670 14110 00 14110 10 14120 670 14120 770 14130 MEB 670 14130 MEB 671 14130 MEN 670 14133 MEB 670 14213 00 14520 00 14320 MEN A10 14321 MEB 670 14321 671 14322 1 670 14401 671 14440 670 14440 671 14451 670 14510 670 14515 000 14520 670 14520 671 14520 670 14520 671 14560 KCW 851 14560 671 14620 670 14620 671 14620 671 14711 670 E7 E7 E7 D4 E7 013 013 8 8 8 8 8 8 8 8 _ N NO 09 00 ON 00 UN 2007 08 01 E 14721 MEB 670 14721 14731 MEB 670 14751 MEB 670 14752 MEB 670 14771 MEB 670 14772 MEB 670 14775 KGB 610 14781 000 14781 MEB 670 14901 000 14902 000 14903 00
85. 1 1 1 111 21 I 1 1 1 1211 21 I 16015 671 16015 671 16015 KRN 731 16015 MEN 851 16015 01 16016 671 16016 5 671 16016 KRN A01 16018 MEB 671 16018 MEY A11 16019 MEB 671 START SET HOT 16021 MEB 671 DIAPHRAGM SET PUMP 16021 MEB 771 16021 MEN A01 115511 I gt I I I gt 1 1 1 1 1 1 1 1 1 11 1 I 111121 1 211 2111 121 11 I 11 1 16028 671 2007 08 01 CARBURETOR MEB3E18001 Reqd QTY CRF450R Serial No Parts catalogue code 4 5 16028 01 16029 671 16029 11 16032 MEB 671 16032 MEN E01 16032 11 16033 671 16037 671 1 1 31 31 1 al 22112121 22112121 22112121 22112121 22112121 16038 MEB 671 16038 KRN 671 16046 MEB 671 STARTER 16060 MEB 671 SENSOR 55 THROTTLE 16060 11 16080 671 16080 1 601 16081 671 11 31 1 1 1 1111 111 1 1 0 11 1111 1 1 ED A U A FCROOD A ED ED B U U B 1 1 1 16082 MEB 671 SCREW 16083 671 SCREW 16100 MEB 671 CARBURETOR FCROOA 16100 MEB 771 CARBURETOR 16100 MEN 671 CARBURETOR FCROOC 16100 MEN 734 CARBURETOR FC
86. 1 670 90445 ML3 871 90446 KA4 740 90446 ML3 870 90446 357 000 90451 2 000 90501 741 23802 KSC 670 90554 5 680 90602 259 010 91001 ML3 873 91012 710 91201 ML3 873 91207 ML3 871 93600 06012 0A 96140 62030 00 91001 671 96140 62050 00 90501 5 670 91007 MEN 731 25482 MEN A00 23492 KY2 000 WASHER 25X32X1 0 WASHER THRUST 24 1X36X1 5 WASHER THRUST 17 2MM WASHER THRUST 27 2X35 WASHER THRUST 17 2MM WASHER SPLINE 25X31X1 5 WASHER SPRING 8X40 COLLAR DRIVE SPROCKET WASHER THRUST 19MM CIRCLIP EXTERNAL 25MM BEARING RADIAL BALL 24X56X14 NTN PLATE COUNTERSHAFT BEARING D RING 23 75 OIL SEAL 31X40X7 ARAL SCREW FLAT 6X12 BEARING RADIAL BALL 6203U BEARING RADIAL BALL 6205U WASHER SPRING 24MM BEARING NEEDLE 19 22 9 8 COLLAR 25 28 10 COLLAR 25 28 11 2007 08 01 E Ref No Part No GEAR SHIFT DRUM CRF450R 5 MEB3E1600 Serial No Relative ref Number Description 210149 210182 210183 210184 210125 210122 2 3 4 5 FORK GEARSHIFT Same time for two units or more INCLUDES Engine removal and installation 26 30 DRUM GEARSHIFT INCLUDES Engine removal and installation 8 29 CENTER GEARSHIFT DRUM 11 12 13 15 5 GEARSHIFT DRUM PLATE GUIDE 17 STOPPER OR SPRING SHIFT DRUM 19 25 28 SPINDLE GEARSH
87. 1 BAR MAIN STEP 8 4101C5 BAR MAIN STEP 4101J1 BAR MAIN STEP MEBA F1700 Reqd Part No Description CRF450R Serial No Parts catalogue code 5 Ref No 1 50500 KA3 820 STAND MAIN 2 50530 KZ4 J4O BAR SIDE STAND 3 50603 KZ4 J40 STEP JOINT 4 50610 KZ4 J40 BRACKET STEP 5 100720 5 101290 U 3 103923 ED 5 100721 5 101291 5 105924 50610 KZ3 J50 50610 MEN 670 5M300131 U 5 500781 ED 50610 MEN 671 ED A ED B U A U B 5M300132 U 5M300782 5 50611 KZ4 J40 3M100720 CM 3M101290 U 3M103923 ED 3M100721 3M101291 3M103924 50611 KZ3 J50 50611 670 5 300131 U 5 300781 ED Ir l I l l P ttt ttt 11 1 1 1 11 11 gt 11217 Il Il l l d 1 ll l ines II 11 I I 1 gt I I I II S Il Il I l l Il l l 1 ttt ttt 01101 1 121 P101 11 11 2007 08 01 STAND STEP MEBA F1700 Reqd Part No Description CRF450R Serial No Parts catalogue code 4 Ref No N wo AT 5 50611 671 STEP 5 300132 5 300782 2111 l 50616 KZ4 J40 50616 MEN 670 50617 KZ4 J40 SPRING R STEP RETURN 50618 KZ4 J40 SPRING L STEP RETURN 50642 KZ4 J40 ARM L STEP 50642 MEN 670 90101 KZ4 J40
88. 110 110 108 110 110 109 104 105 106 107 108 110 110 108 110 110 111 111 104 105 106 107 108 108 110 110 1 1 1 1 1 2 2 2 2 2 4 4 3 3 5 4 3 3 3 4 5 4 4 3 3 4 4 5 6 5 5 4 5 6 6 7 6 2 5 6 7 7 8 22 16 17 18350 10 18351 630 18351 640 18351 670 18351 770 18351 670 18351 730 18351 731 18351 860 18351 00 18351 10 18352 641 18352 670 18352 670 18352 MEN 730 18352 MEN 860 18352 00 18354 56 000 18375 MEN 670 18375 MEN AOO 18376 67 000 18392 670 18392 670 18601 003 19000 19010 631 19010 641 19010 671 19010 771 19010 641 19010 MEN 730 19010 MEN 850 19010 00 19010 01 19015 671 19015 MEB 673 19015 MEN 730 19015 MEN 850 19015 00 19015 01 19020 670 19021 670 19033 KZ4 J20 19033 MEN 730 19033 MEN 850 114 111 19 18 110 112 112 112 114 114 114 19 111 18 110 112 112 114 114 413 112 114 115 18 19 110 111 6 18 19 110 111 112 6 114 E4 2007 08 01 110 107 105 104 106 108 108 108 110 110 110 105 107 104 106 108 108 110 110 125 108 110 111 104 105 106 107 62 104 105 106 107 108 62 110 44 E NN WWNERONUINNNNWW gt gt
89. 12001 20 12 0 95005 12 3 95005 12001 30 12 0 95005 12 5 95005 12001 50 12 0 95005 14 1 95005 14001 10 14 0 95005 14 2 95005 14001 20 95005 14003 20 14 0 95005 14 3 95005 14001 30 14 0 95005 14 5 95005 14001 50 14 0 95005 17 1 95005 17001 10 17 0 95005 17 2 95005 17001 20 17 0 95005 17 3 95005 17001 30 17 0 95005 17 5 95005 17001 50 17 0 95005 30 3 95005 30001 30 3 0 95005 30xxx 5x 95005 30001 50M 3 0 95005 35 1 95005 35001 10 lt 95005 35003 10 gt lt 95005 35008 10 gt 3 5 95005 35 2 95005 35001 20 3 5 95005 35 3 95005 35001 30 3 5 95005 35 4 95005 35001 10 95005 35003 10 95005 35008 10 3 5 95005 35 5 95005 35001 50 3 5 95005 45 1 95005 45001 10 95005 45003 10 95005 45008 10 4 5 95005 45 2 95005 45001 20 4 5 95005 45 3 95005 45001 30 4 5 gt Ow Ow a a wa 02 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005
90. 171 MEN JO1 53172 MEB 670 53172 MEN 670 53174 KCE 670 53174 KN5 006 53176 MEN JO1 53176 ML3 791 53177 MEB 670 53177 MEN 670 53178 MAC 740 53178 MEN 670 53178 MEN AO1 53179 MEN 671 53190 MEB 670 53190 MEN 670 53192 700 53192 670 53214 KZ3 861 53214 KZ4 701 53219 KRN 710 53219 KZ3 J40 53219 000 53219 10 53229 KZ4 J30 53300 KZ4 J20 53300 000 53300 10 53700 11 53700 MEN D11 53701 MEN A11 53711 MEN A11 53711 011 53712 MEN A11 53721 MEN A11 53721 011 53731 MEN A11 53754 11 53755 MEN A11 53756 MEN A11 53757 11 53782 MEN A10 61 63 61 63 63 61 63 63 61 63 65 66 61 63 61 G4 G5 G5 G5 G1 G4 G1 G4 G4 G4 G1 G4 G1 G4 G10 G11 G10 G11 G10 G10 G10 G11 G10 G11 G7 G8 G9 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 a wak ON Ut UI 0 00 Y 4 ON UT UTE 4 PUN QI rN 61000 61101 441 000 67 61110 KZ4 J3OZA G13 61110 MEN 670 G13 61136 KZ4 J20ZA 67 61136 MEB 770ZA 67 61136 MEN 670ZA G8 61139 MEN A10ZA 8 61140 MEN A102B G9 61304 958 003 J10 77000 77100 670 77100 770 77100 MEN 670 77100 MEN 730 77100 MEN 850 7100 00 77101 MEB 670 77101 MEN 670 77101 MEN 730 77101 MEN 850 77101 MEN AQO 80000 80101 6707 J10 80101 6707 J10 80101 7307 J10 83000 83505 000
91. 2 3 4 Ref LON Relative ref Number No Description 1 310110 COCK ASSY FUEL 2 3 14 3101D5 JOINT FUEL TANK 5 310100 TANK FUEL 16 115140 SHROUD RADIATOR 1151A5 SHROUD RADIATOR 17 115126 SHROUD RADIATOR 1151A5 SHROUD RADIATOR Reqd QTY Ref Part No Description CRF450R Serial No Parts catalogue code No 16950 671 COCK 55 FUEL 16955 MEB 671 JOINT ASSY FUEL 16997 467 000 O RING 11 8X3 55 17509 23 800 COLLAR TANK SETTING 17510 MEB 670 TANK COMP FUEL 17510 670 17514 670 RUBBER TANK MOUNTING FR 17515 MEB 670 STAY FR TANK 17516 MEB 670 BAND TANK RR 17517 MEB 670 RUBBER TANK MOUNTING 17517 670 17518 56 700 17521 KZ4 J20 TUBE FUEL BREATHER 17620 MEB 670 CAP ASSY FUEL TANK 17624 KT1 780 PACKING FUEL CAP 17681 MEB 670 TUBE A FUEL 17682 670 TUBE FUEL 17682 670 19071 MEB 670ZA SHROUD SET R RADIATOR CUL 19071 7707 19071 6707 19072 6707 SHROUD SET 1 RADIATOR CUL 19072 7707 19072 6707 2007 08 01 FUEL TANK CRF450R2 3 4 Ref Part No CRF450R Serial No Parts catalogue code 84706 415 000 COLLAR 90113 5 000 SCREW PAN 6X14 90501 KZ4 J20 COLLAR A 90504 KBP 900 COLLAR MIDDLE COVER 90506 430 000 WASHER FENDER MOUNTING 91560 58 600 TY RAP CABLE 95600 06016 0A SCREW FLAT 6
92. 24 411 123 411 123 412 124 K6 134 411 123 411 123 412 TRPOULOLUnPnPK WNW 2007 08 01 E 41202 ML3 811 41203 KZ3 J20 41231 KZ4 J20 42000 42301 KZ4 J40 42305 KZ4 J40 42306 KZ4 J20 42311 KZ4 J40 42620 KZ4 J20 42635 KRN 710 42635 KZ4 J40 42635 MEB 750 42635 000 42650 KZ3 J40 42650 MEB 750 42650 000 42650 710 42650 10 42701 KZ3 J41 42701 11 42711 23 611 42711 23 11 42711 771 42711 004 42712 23 611 42712 771 42713 23 611 42713 771 42714 KA3 710 42715 2 680 42715 MAQ 770 42717 329 000 43000 43108 KZ4 J41 43112 KZ4 J41 43131 KW3 006 43150 KRN 711 43150 KZ4 J41 43190 KRN 711 43190 KZ4 J41 43215 KZ4 J41 43310 003 45510 MEN A11 43330 KZ4 J40ZA H6 43340 KZ4 J40ZA H6 45340 0007 H6 43351 KZ4 J40 43351 10 43352 568 003 43353 461 771 43468 MCJ 000 45468 000 H9 H9 H9 H6 H6 H6 H6 H6 H6 H6 H6 H7 H7 aa FU H10 H11 H2 H6 H2 H6 J4 J4 43469 MEB 000 43500 KZ4 J41 43500 KZ4 J42 43500 KZ4 J43 43504 MB2 006 43513 KZ4 J41 43514 56 701 43520 KZ4 J41 43520 KZ4 J42 43520 KZ4 J43 43521 KZ4 J41 43522 KZ4 J41 43530 KZ4 J41 44000 44301 KZ4 J40 44501 MEN 000 44311 KZ4 J40 44312 MAC 740 44512 MEN 000 44620 MAC 680 44635 MAC 680 44635 MEN 840 44650 KZ3 810 4465
93. 27X2 ARAI 91307 035 000 O RING 18X3 92501 06010 0 BOLT RECESSED 6X10 94301 08140 DOWEL PIN 8X14 96001 06025 00 BOLT FLANGE 6X25 l 0 UN 96001 06028 00 BOLT FLANGE 6 28 96001 06035 00 BOLT FLANGE 6 35 96001 06065 00 BOLT FLANGE 6X65 16240 730 CLAMPER COMP AIR VENT TUBE 90004 GHB 600 BOLT FLANGE 6X10 NSHF 11 0 WN AAA 1120 umnmaaa 11220 222 gt 20 UN 220 UN 2007 08 01 CLUTCH Ref LON Relative ref Number No Description 1 110183 GEAR BALANCER DRIVE 2 3 21 2121A0 OUTER CLUTCH 4 212112 CENTER CLUTCH 5 6 22 2121A1 DISC CLUTCH FRICTION NOTE Same time for two units or more 2121A3 PLATE CLUTCH PRESSURE 19 20 2121A5 PIECE CLUTCH JOINT 212107 SPRING CLUTCH NOTE Same time for two units or more 2121B6 ROD CLUTCH LIFTER 211105 GEAR PRIMARY DRIVE Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 5 13415 MEB 670 GEAR BALANCER DRIVE 40 13415 MEN A10 22100 MEB 670 22100 MEB 770 22100 MEN 850 22100 00 22100 10 22106 57 000 COLLAR CLUTCH OUTER 22120 KZ3 B10 CENTER CLUTCH l 21 1111 22120 73 811 ED A U A 22120 MEN A00 22120 MEN A10 22201 MEB 670 22201 MEN A10 INII lI 1 1 1 1 1 1 gt INII lI 1 1 1 1 1 1 1 1 1 1 1 11 11 111 11 3111 41 1 1111 1 1111 17 INI
94. 30 PLUG SPARK MEB3E0200H Reqd QTY Description CRF450R Serial No Parts catalogue code 4 19523 KRN 730 JOINT WATER 51918 671 PLUG SPARK IFR8H11 31918 MEB 672 PLUG SPARK VK24PRZ11 DENSO 51919 671 PLUG SPARK IFROH11 NGK 31919 MEB 672 PLUG SPARK VK27PRZ11 DENSO aaa 90003 MEB 670 90003 MEB 770 90003 MLO 000 90002 MEB 770 90005 MCJ 000 RECESSED 5X28 90012 670 SCREW ADJUSTING 90201 MEB 670 NUT SPECIAL 8MM 90204 634 000 NUT FLANGE 10MM 90206 3 000 NUT TAPPET ADJUSTING 90453 KCY 670 WASHER PLAIN 10MM 90603 670 SPECIAL 12MM PPR PRP eS I NIN ARARAZAININI 91206 MEB 671 SEAL 20 91312 KE7 003 O RING 19 3 92900 08022 0B BOLT STUD 8X22 94301 08100 DOWEL PIN 8X10 94301 14200 DOWEL PIN 14X20 I NNN 1 NNN 1 96001 06014 00 BOLT FLANGE 6 14 96001 06020 00 BOLT FLANGE 6 20 96001 06028 00 BOLT FLANGE 6 28 14130 MEN 670 SLIPPER DECOMPRESSION Im I Q NNN INI Q NNN 1 2007 08 01 CAMSHAFT VALVE Relative ref Number Descri
95. 300 MEB 671 28302 MEB 670 28302 MEB 671 28306 KAE 770 28306 MEN 670 28333 000 46510 670 46510 670 46511 24 400 SPRING ASSY RR BRAKE RETURN 46513 KZ4 J20 SHAFT BRAKE PIVOT 46513 KRN 730 46525 003 2121212111112 mw 1 1 1 311 1 3 gt gt I 1 1 1 1 11 I II 1 11291 11 I lililii 1 1 I ee II I 1 11 1 eo ee t 21211 221211 221211 90101 680 BOLT KICK ARM 91251 444 000 DUST SEAL 15 20 2 5 94201 20120 PIN SPLIT 2 0X12 95015 54000 PIN D JOINT 96001 06022 00 BOLT FLANGE 6X22 1 1 96211 08000 BALL STEEL 8 1 4 90404 670 WASHER 26 9 2007 08 01 Ref No Part No Description PEDAL KICK STARTER ARM 73 1600 CRF450R Serial No Parts catalogue code 18 28300 MEN 850 19 28302 MEN 850 20 90103 KRN 000 21 46510 730 22 90512 KRN 730 55 5 JOINT KICK ARM BOLT KICK ARM PEDAL COMP RR BRAKE 5 26 10 5 113 2007 08 01 STAND STEP Ref LON Relative ref Number No Description 4 4101C4 BRACKET STEP 4101N7 BRACKET STEP 5 410163 BRACKET STEP 4101N7 BRACKET STEP 7 4101C6 BAR MAIN STEP 4101J
96. 310 MEB 640 18310 MEB 670 18310 MEB 7 70 18310 MEN 670 H12 H14 H12 H12 H14 H12 H14 H12 H14 H12 H14 H12 H12 H14 H12 H14 H12 H14 H14 H12 H14 H12 H14 H12 H14 H12 H12 H14 H14 G4 G1 G3 G3 G3 G1 G3 G1 G3 G3 G3 G1 G3 G3 G3 xO 00 N ON ON UT UT ui 18310 MEN 730 18310 MEN 731 18310 MEN 860 18310 18310 10 18311 670 18312 640 18318 MEN 670 18320 MEB 670 18320 671 18320 MEN 670 18320 MEN 730 18320 MEN 850 18320 MEN E10 18323 MEB 670 18323 MEN 670 18323 MEN 730 18524 670 18524 840 18528 850 18329 MEN 670 18329 MEN 850 18330 MEN 840 18331 MJ6 003 18336 MEB 670 18336 MEB 770 18336 MEN 670 18336 MEN E10 18338 MEN 730 18338 00 18338 10 18345 10 18350 670 18350 770 18350 670 18350 MEN 730 18350 MEN 860 18350 00 112 112 114 114 114 18 19 110 111 19 111 112 18 19 110 111 112 112 114 114 18 19 110 111 112 112 114 18 19 110 111 112 113 114 114 112 114 114 113 18 19 110 111 112 114 114 112 114 114 115 115 18 19 110 111 112 112 114 114 108 108 110 110 110 104 105 106 107 105 107 108 104 105 106 107 108 108 110 110 104 105 106 107 108 108 110 104 105 106 107 108 109
97. 4 51401 MEB 003 51403 KZ3 J41 SPRING 51403 MEN A11 SPRING 51402 MEB 003 SPRING 51402 MEB 751 51401 KZ3 J41 51402 MEN A11 51403 MEB 003 51401 MEN 711 51401 MEN A11 5 51410 KZ3 J31 SPRING SPRING SPRING SPRING SPRING FORK SHOWA 51N MM O 44KGF MM FORK SHOWA 41N MM O 45KGF MM FORK SHOWA 81N MM O 49KGF MM FORK SHOWA 71N MM O 48KGF MM FORK SHOWA 81N MM O 49KGF MM 2 2 2 2 2 2 2007 08 01 E Ref No FRONT FORK Part No CRF450R 5 Serial No Ref No Relative ref Number Description 21 5111C4 22 5111D4 511106 23 5111F4 5111H6 24 5111F5 5111H6 FORK ASSY FRONT BOTH PIPE SLIDE LEFT PIPE SLIDE PROTECTOR FRONT FORK PROTECTOR FRONT FORK PROTECTOR FRONT FORK PROTECTOR FRONT FORK Parts catalogue code n u se WN CN CN YO Ul 5 51410 MEN 003 51410 MEN 841 51410 MEN A11 51412 KZ3 B01 51412 KRN 711 51414 KZ3 B01 51415 KZ3 B01 51420 003 51420 003 51420 MEN 711 51420 MEN 841 51420 MEN A11 51430 MEB 003 51430 MEB 751 51430 MEN 003 51430 MEN 711 51430 MEN 841 51430 MEN A11 51430 MEN D11 51431 KZ3 B01 51431 MEN D11 51437 MEB 003 51437 KZ3 J41 51437 MEN A11 51441 KZ3 J41 51441 MEB 751 BUSH GUIDE BUSH SLIDER PIPE COMP R SLIDE DAMPER COMP FR DAMPER COMP SHOWA Il INI 11 1 INI INI IN
98. 450R Parts catalogue code AT 52410 011 DAMPER RR 52421 MEB 671 ROD COMP PISTON 52421 MEB 771 52421 MEN 671 52421 MEN 731 52421 MEN 851 52421 11 52421 011 52422 73 131 gt 2111111 1 1 II I 1 11 1 II 1 211 I I I 1 1 I I gt 1 1 1 I i I gt 1 1111 52423 KZ3 J21 ADJUSTER 52425 MEB 671 CASE COMP DAMPER 52425 MEN 671 52425 KRN 731 52425 381 771 AIR VALVE 52426 KZ3 J41 ROD COMP 52426 MEB 751 52426 003 52426 711 52427 KZ3 891 52427 MEB 751 Iei 11 1 gt I I 1 1 1 1 1 I gt 1 1 1 1 1 li gt 1 1 1 1 1 I gt 1 I I 1 1 5 1 1 1 5 52428 KZ3 J31 52428 KRN 711 52429 KZ3 J41 52429 MEN 003 52429 MEN D11 52431 KZ3 J31 S T 1 1 1 1 1 1 112 23 q 1 1 41 1 1 1 1 1 119 2007 08 01 120 Ref No REAR CUSHION Part No CRF450R 5 Description Serial No Parts catalogue code 14 15 16 17 18 19 52434 KZ3 J21 52434 KZ3 J31 52435 KZ3 J21 52436 KZ3 305 52436 MEB 771 52438 KA4 741 52440 KZ3 A91 52440 MEB 771 52440 MEN 671 52451 KZ3 891 52451 KRN 711 52452 KS7 831 52453 KS7 831 52453 KRN 711 52455 KZ3 J21 52463 KZ4 B00 52464 KRN 710 52463 KZ4 J40 52464 KZ4 B
99. 4903 MBB 000 TAPPET 14904 000 14905 000 14906 000 14907 000 14908 000 14909 000 14910 000 14911 000 14912 000 14913 000 14914 000 14915 000 14916 000 14917 000 14918 000 14919 000 14920 000 14921 000 14922 000 14923 000 14924 000 14925 000 14926 000 14927 000 14928 000 14929 000 14930 MBB 000 TAPPET 14931 MBB 000 TAPPET 14932 000 14933 000 14934 MBB 000 TAPPET 14935 000 14936 000 14937 000 14938 000 14939 000 14940 000 14941 000 14942 000 14943 000 14944 000 14945 000 14946 000 14947 000 14948 000 14949 000 14950 000 14951 000 14952 670
100. 5 615 615 615 615 615 615 615 615 615 615 615 615 615 615 615 616 616 615 615 616 616 616 616 616 616 H1 2007 08 01 131 115 115 115 129 129 129 13 8 9 9 10 10 11 11 NN Www 00 ON UT UT ui ui PT TT NN 51450 011 51450 201 51451 KZ3 B01 51451 11 51453 23 801 51453 11 51456 KZ3 J41 51476 KZ3 711 51476 MEV 003 51480 003 51480 711 51480 841 51480 11 51480 011 51480 201 51490 KZ3 J31 51490 003 H1 616 616 616 616 H1 616 616 616 H1 H1 H1 H1 H1 H1 616 616 51500 0037 616 51500 MEB 751ZA 616 51520 003 51520 003 51520 711 51520 841 51520 11 51580 003 51580 711 51580 841 51580 11 51580 011 51580 MEN J01 G16 G16 G16 G16 G16 H1 H1 H1 H1 H1 H1 51610 MAC 781ZA H1 51610 MEB 750ZA H1 51610 0007 H1 51614 KZ24 J40ZA 51614 KZ4 J41ZA H5 51620 MAC 781ZA H1 51620 0007 H1 52000 52101 KZ4 J40 52141 KZ3 J40 52141 MEN 710 52142 KZ24 J40 52143 KZ3 860 52143 KZ4 J40 52146 KRN 710 52146 711 52146 KZ4 J40 52146 000 52146 MEN J00 52147 KRN 710 52147 MEN J00 52148 MAC 780 52148 MEN 000 52156 ML3 910 52160 000 52170 710 52170 KZ4 J40 52170 750 52171 6 000 52175 KZ3 J10 52175 000 52176 KZ3 J40 52176 MEN 710
101. 70 17214 670 17214 MEB 770 17214 MEN 670 17215 MEB 671 17217 MEB 670 17217 MEB 770 17218 73 860 17223 MEB 670 17250 731 17250 850 17253 670 17253 770 17253 730 17291 670 17291 770 17359 MAG LOO 17370 419 700 17372 MEB 670 17372 MEN A10 17373 KC1 J10 17374 MEB 670 17374 MEN 730 17374 MEN A10 17375 MEB 670 H12 H14 H12 H14 92 94 92 94 NO O NO ON ON ON Ut ES UT ON Un OL PO Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 17509 23 800 17510 670 17510 670 17510 730 17514 670 17515 670 17515 730 17516 670 17516 730 17517 670 17517 670 17517 730 17518 56 700 17518 74 710 17521 KZ4 J20 17521 730 17522 730 17620 670 17620 730 17624 KT1 780 17681 MEB 670 17681 730 17682 670 17682 670 17682 730 17682 850 17900 00 17910 670 17910 670 17910 730 17910 852 17913 KB7 000 17920 MEB 670 17920 MEN 670 17920 730 17920 852 17950 670 17950 670 17950 850 17950 10 18000 18291 670 18310 MEB 630 18
102. 70 46510 MEN 730 46511 KZ4 J00 46513 KRN 730 46513 KZ4 J20 46525 KK0 005 50000 50010 MEN 730 50010 MEN 850 50010 MEN A00 50010 MEN A10 50100 MEB 670 50100 MEB 770 G5 H2 H2 H6 H2 H6 H2 H2 H2 H2 H2 H2 H4 H5 G14 G14 H1 G14 G14 H1 G10 611 610 65 66 65 65 65 65 65 65 65 65 65 66 65 65 UN NO 00 ON Ut N P P O ON rN PD 2 50100 671 50124 00 50124 670 50124 670 50128 670 50128 MEN 730 50128 MEN A10 50129 MEN 730 50180 MEN 730 50181 MEN A10 50200 MEB 670 50200 MEB 770 50200 MEN 670 50200 MEN 730 50200 MEN 850 50200 00 50285 00 50283 MR7 300 50355 MEB 670 50355 MEN 670 50355 MEN 730 50360 MEB 670 50360 MEN 670 50360 MEN 730 50403 MEB 770 50404 MEB 770 50405 MEB 670 50407 MEB 670 50407 MEB 770 50407 MEN 670 50407 MEN 730 50407 MEN 850 50408 MEB 670 50408 MEB 770 50408 MEN 670 50408 MEN 730 50408 MEN 850 50410 MEB 670 50410 MEB 770 50410 MEN 670 50500 KA3 820 50524 KBW 900 50530 KZ4 J40 50603 KZ4 J40 50610 KZ3 J50 50610 KZ4 J40 50610 670 50610 671 50611 KZ3 J50 50611 24 440 50611 670 50611 671 50616 KZ4 J40 50616 MEN 670 50617 KZ4 J40 50618 KE8 000 K1 K4 K1 K2 K3 K2 K3 K4 K3 K3 K4 K1 K1 K1 K3 K3 K3 K3 K3 K1 K1 K3 K1 K1 K3 K1 K2 K1 K2 K1 K2 K2 K3 K3 K1 K2 K2 K3 K3 K1 K1 K1 K3 J2 11 J2 J2 J2 J2 J2 J2
103. 70 BRACKET C D I UNIT 50200 MEB 670 BODY COMP RR FRAME 50200 MEB 770 50200 MEN 670 50355 670 50355 670 50360 670 50360 670 151111 lo gt 1 1 41 1 1 1 logro d Po 1 1 1 o P og 1 1 IAS o d p dg II 1 l l Pd dg 1 1 111 11 50405 MEB 670 PLATE FR ENGINE HANGER 50403 MEB 770 HANGER R FR ENGINE 50407 MEB 670 PLATE R HEAD HANGER 50408 MEB 670 PLATE L HEAD HANGER 50410 MEB 670 GUIDE FUEL TUBE 50410 MEB 770 50410 MEN 670 50990 MEB 670 50990 770 T hb 1 1 o Pod o Po P II I Il l l l d 1 1 1 51 1 1111 1 50993 MEB 670 50993 MEB 770 90101 MEB 670 FLANGE 90101 MEN 670 FLANGE 90102 MEB 670 FLANGE 90102 MEN 670 FLANGE 90103 MEB 670 FLANGE BI2I2A 11 129 2007 08 01 FRAME BODY CRF450R2 3 4 MEB3F2300E Ref Part CRF450R Serial No Parts catalogue code No 4 5 6 15 90115 3 000 BOLT FLANGE 90104 770 BOLT FLANGE 90104 MEN 670 BOLT FLANGE 90120 KZ4 J40 BOLT FLANGE 90122 MEB 670 BOLT FLANGE 90122 670 BOLT 90127 MEB 670 BOLT 8 98 90103 770 BOLT FLANGE 90103 MEN 670 BOLT FLANGE 90204 634 000 NUT FLANGE 10MM 90302 KZ3 J40 90410 HC4 000 IQ I INI N gt INI I N gt INI gt 11111111 logro d o o P od dg
104. 711 06435 KRN 712 ED A ED B U A U B 06451 MZ2 405 SEAL SET PISTON 43108 KZ4 J41 SPRING PAD 43112 KZ4 J41 RETAINER BRACKET 43131 KW3 006 BOLT PIN I 1 I Ii I 1 1 1 1 51 43150 KZ4 J41 CALIPER SUB ASSY RR BRAKE NISSIN 45150 KRN 711 45190 KZ24 J41 45190 KRN 711 43215 KZ4 J41 PIN HANGER 43330 KZ4 J40ZA COVER RR DISK TNATURAL NATURAL 43340 KZ4 J40ZA GUARD RR CALIPER TNATURAL NATURAL 43340 0007 TNATURAL NATURAL 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45107 006 PISTON 22 A 45111 MAJ G41 RING STOPPER 45132 166 016 BOOT PIN BUSH NISSIN 45133 MA3 006 BOOT B 90004 GHB 600 BOLT FLANGE 6X10 NSHF 2007 08 01 E MASTER CYLINDER Description CRF450R 4 5 Ref No L O N Relative ref Number Description 1 712130 2 712125 5 7121 0 7 712167 MEB3F1000A Serial No HOSE REAR BRAKE INCLUDES Bleed brakes CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes PISTON SET REAR BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM REAR BRAKE MASTER CYLINDER Parts catalogue code 0 4 0 5 1 43310 MEB 003 43310 MEN A11 2 43500 KZ4 J41 43500 KZ4 J42 43500 KZ4 J43 3 43504 MB2 006 4 43513 KZ4 J41 5 43520 KZ4 J41 43520 KZ4 J42 43520 KZ4 J43 CYLINDER 55 RR BRA
105. 730 24700 00 28000 28211 670 28211 670 28215 670 28221 670 28221 770 28223 KA4 740 28231 57 000 28232 KA4 740 28251 670 28251 670 28261 670 28282 670 28300 670 28300 MEB 671 28300 850 28302 670 28302 671 28302 850 28306 770 28306 670 28333 000 30000 30401 670 30401 670 30401 10 30410 670 30410 671 30410 003 12 12 15 12 12 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 116 116 116 116 116 2 UTE sO UI WN IV O OO O Ut P 0 30410 711 30410 MEN 861 30410 01 30410 MEN A11 30410 MEN E11 30500 670 30500 671 30590 GBF 851 30700 670 30700 671 31000 51100 670 51100 671 31110 MEN 003 31120 MEN 003 31120 MEN 731 51120 11 31918 MEB 671 31918 MEB 672 31919 671 31919 672 32000 52100 670 52100 000 52100 710 52100 00 52100 10 32112 KRN 670 32112 MEB 670 32171 GF9 621 32171 MEB 670 32173 MEN 850 35000 35130 MEB 670 35759 11 40000 40530 KZ3 J31 40531 KZ4 J31 40540 003 41000 41201 KZ3 J40 41202 KZ3 J40 41202 KZ4 J20 411 123 10 411 123 10 411 123 10 412 124 412 1
106. 750 06431 3 405 06435 KRN 711 06435 KRN 712 06435 KZ4 J41 06440 74 820 06440 KZ4 J40 06440 MEN 840 06451 22 405 11000 11100 670 11100 770 11100 MEN 731 11100 MEN 850 11100 00 11100 10 11102 670 11105 670 11191 670 11191 730 11191 850 11200 670 11200 770 11200 771 11200 670 11200 MEN 731 11200 MEN 850 11200 00 11200 10 11206 670 11331 MEB 670 11331 770 11331 850 11331 00 11333 MEB 670 NMa2a2222 gt 2 gt NNN gt 222NN gt gt 223NN gt gt gt 1 4 4 11340 MEB 670 11340 MEN 670 11340 MEN 850 11351 MEB 670 11352 MEB 671 11394 MEB 670 11395 MEB 670 12000 12100 MEB 670 12100 MEN 670 12191 MEB 671 12200 MEB 670 12200 MEB 770 12200 MEN 670 12200 MEN 671 12200 MEN 730 12200 MEN 850 12200 00 12204 00 12205 00 12209 684 682 12209 KL4 005 12226 MEB 670 12240 MEB 670 12240 MEB 770 12240 MEB 771 12251 MEB 671 12251 MEV 671 12310 MEB 670 12310 01 12316 670 12316 MEB 770 12316 MEN 730 12328 MEB 670 12391 MEB 670 13000 13000 671 13000 770 13000 670 13000 MEN 730 13000 MEN 850 13000 00 13000 10 13011 670 13101 MEB 670 13101 MEN 670 13101 MEN 730 E1 E1 E1 012 012 F8 12 F8 E
107. 7xxx 60 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 20 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 3x 95003 40001 60M lt 95003 40003 60M gt 6 0 95003 07 7 95003 07001 70 95003 07003 70 95003 07008 70 4 0 7 0 95003 23 1 95003 23001 10 lt 95003 23003 10 gt 8 0 95003 40 60 95003 40001 60 lt 95003 40003 60M gt 6 0 95003 23xxx 20 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 43xxx 1x 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 5 0 95003 08xxx 1x 95003 08001 10M lt 95003 08003 10M gt lt 95003 08008 10M gt 4 5 6 5 95003 23xxx 3x 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 43xxx 20 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 5 0 95003 09xxx 3x 95003 09001 60M lt 95003 09003 60M gt 4 5 8 0 95003 09xxx 60 95003 09001 60M lt 95003 09003 60M gt 4 5 8 0 95003 23xxx 60 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 45xxx 1x 95003 45001 10M lt 95003 45003 10M gt lt 95003 45008 10M gt 8 0 95003 10xxx 1x 95003 10001 10M lt 95003 10003 10M gt 5 0 8 0 95003 25 1 95003 25001 10 lt 95003 25003 10 gt 9 0 95003 45 20 95003 45001
108. AL 20 33 5 ARAI OIL SEAL 12X18X3 ARAI SCREW FLAT 6X12 SCREW SPECIAL FLAT 6X12 SCREW SPECIAL FLAT 6X17 DOWEL PIN 14X20 CLIP TUBE B10 BOLT FLANGE 6X40 BOLT FLANGE 6X50 BOLT FLANGE 6X65 BOLT FLANGE 6X75 Dala 1 1 2 Dala 2007 08 01 E CRANKCASE MEB3E1200D Description CRF450R Serial No Parts catalogue code 31 96300 08065 00 BOLT FLANGE 8X65 32 90488 425 000 WASHER SEALING 6 33 96001 06050 00 BOLT FLANGE 6X50 96001 06065 00 BOLT FLANGE 34 35759 11 SWITCH ASSY 35 96001 06012 00 BOLT FLANGE 2007 08 01 E Ref No Part No Description CRANKSHAFT PISTON CRF450R 4 AT MEB3E1300A Serial No Ref No L O N Relative ref Number Description 1 1101B5 3 111103 CRANKSHAFT INCLUDES Engine removal and installation 2 4 5 RING PISTON AND OR PISTON Parts catalogue code 1 13000 MEB 671 13000 MEB 770 13000 MEN 670 13000 MEN 730 13000 MEN 850 13000 00 13000 10 13011 MEB 670 13101 MEB 670 13101 670 13101 MEN 730 13111 MEB 670 13111 MEN 730 13112 000 13331 360 000 RING SET PISTON PISTON KEY SPECIAL WOODRUFF 25X14 111 1 1 1 1 1 N TIPI 1 1 1 1111 11 1 1 1 1 1 i I 1 I1 1 11 I N11 11 1 111 I
109. ASTER CYLINDER OIL 5 100721 5 101291 5 103924 aa 111 17212 MEN 670 STAY AIR CLEANER ELEMENT 17214 670 BASE 55 ELEMENT 101 2007 08 01 102 AIR CLEANER 450 5 6 7 8 Description N CRF450R 4 5 21402 Ref No Relative ref Number Description 3121C6 312105 312138 4131A0 3121A5 312186 5 AIR CLEANER ELEMENT ELEMENT AIR CLEANER AIR CLEANER ELEMENT MUDGUARD AIR CLEANER CASE CASE AIR CLEANER TUBE AIR CLEANER CONNECTING Parts catalogue code 90661 6 610 15707 634 000 15771 551 000 17212 670 17213 MEB 770 17213 KRN 850 17214 670 17217 MEB 770 17218 23 860 17250 731 17250 850 17253 MEN 730 17291 670 17359 MAG LOO 17370 419 700 17372 670 17372 MEN A10 17373 KC1 J10 17374 MEN 730 17374 10 CLAMP TUBE 12 5 CLIP OIL DRAIN TUBE CLIP OIL DRAIN TUBE STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE 55 ELEMENT PLATE AIR CLEANER CASE FR MUDGUARD AIR CLEANER CASE CASE AIR CLEANER TUBE AIR CLEANER CONNECTING BOLT AIR CLEANER ELEMENT SETTING JOINT BREATHER TUBE PLUG BREATHER TUBE TUBE BREATHER JOINT BREATHER THREE WAY TUBE BREATHER 2111111 2111111 gt N1 0 Y al
110. Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 14958 MEB 670 14959 670 14960 670 14961 670 14962 670 14963 MEB 670 14964 670 14965 670 14966 670 14967 670 14968 670 14969 670 14970 670 14971 670 14972 670 14973 670 15000 15111 670 15111 MEB 770 15133 MEB 670 15150 MEB 670 15150 850 15201 670 15220 670 15220 770 15331 958 000 15332 958 000 15412 671 15412 671 15414 670 15432 MEB 670 15433 68 610 15434 MEB 670 15611 4 710 15707 634 000 15771 551 000 16000 16010 671 16010 671 16010 851 16011 KZ3 J11 16011 671 16011 851 16015 KRN 851 16015 MEB 671 16014 MEB 671 16014 731 16014 732 16014 11 16015 KRN 731 16015 671 16015 671 D7 D7 D7 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 2 NO UT Ou PP NN O UT I N N A 16015 MEN 851 16015 MEN A01 16016 KRN A01 16016 KSC 671 16016 671 16018 671 16018 11 16019 671 16020 671 16020 771 16020 671 16020 MEN 732 16020 MEN 861 16020 01 16020 11 16021 671 16021
111. DIATOR CRF450R5 6 7 8 CRF450R 4 5 MEB3F2201 Serial No Parts catalogue code 7 19052 680 8 19055 640 19055 KRN 641 19061 MEN 730 19062 MEN 730 19064 MEN 730 19065 MEN 730 19065 MEN 850 19066 MEN 730 19069 MEN 730 19506 56 700 90001 684 000 90303 KRN 000 90403 KA3 830 95002 02080 95003 14073 10 COLLAR RADIATOR MOUNTING SEAL RADIATOR ENGLISH FRENCH JAPANESE HOSE B HOSE D HOSE F WATER JOINT WATER HOSE CLAMP B WATER HOSE BOLT FLANGE 6X23 5 NUT CLIP 6MM WASHER RADIATOR MOUNTING CLIP TUBE B8 TUBE VINYL 6X9X730 95003 14001 10M Loro o o o Pg gd l l l 1 1 1 ood Pd og gd ee I Il 11114111 1 1 1 1 1 1 1 1 1 1 1 0 10 4 4 2 2 4 4 1 1 Il l Il l 1 Il l l a SRNR OFS 1 25 SRNR gt gt 2007 08 01 7 500780 U 7 501263 ED 7 500781 7 501264 ED A ED B U A U B FRAME BODY CRF450R2 3 4 Ref LON Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation 3 410145 FRAME REAR 4 4101F6 GUARD ENGINE 4101F9 GUARD ENGINE 5 4101F5 GUARD ENGINE 4101F9 GUARD ENGINE MEB3F2300E Ref Reqd QTY Part CRF450R Serial No Parts catalogue code 4 AT 50100 670 50100 770 50100 671 50124 MEB 6
112. DJUSTING SCREW TAPPING 5X10 SCREW TAPPING 5X20 ROLLER ROLLER 3 SEAL SET FR FORK PROTECTOR HANDLE 72 ROLLER SEAL SET PISTON 73 ROLLER PROTECTOR L FR FORK 81 SEAL RADIATOR CAP PROTECTOR FR FORK 81 ROTOR OIL PUMP INNER PURSE LOCK 123 ROTOR OIL PUMP OUTER PURSE LOCK 18MM 68 RUBBER MOUNTING N INT UT NINO UNES SEAL RUBBER RADIATOR LOWER RUBBER RADIATOR MOUNTING SEAL VALVE STEM SEAL WATER PUMP UU N O RADIATOR 1 RUBBER RADIATOR UPPER RUBBER SEAT RAIL RUBBER SIDE COVER STOPPER SEAT COMP RADIATOR R SEAT SET VALVE SEAT SPRING SEAT VALVE SPRING SENSOR ASSY THROTTLE SEPARATOR COMP SHAFT A SHIFT FORK RATCHET KICK STARTER RECEIVER CLUTCH CABLE RETAINER RETAINER BRACKET RETAINER EX VALVE SPRING RETAINER IN VALVE SPRING RETAINER RR WHEEL BEARING RIM FR WHEEL RIM RR WHEEL RUBBER STAND STOPPER RUBBER STOPPER RUBBER TANK GUARD RUBBER TANK MOUNTING O 2 RUBBER TANK MOUNTING FR SHAFT B SHIFT FORK SHAFT COMP BALANCER SHAFT SET THROTTLE S SHAFT BRAKE PIVOT SHAFT DECOMPRESSION RING SET PISTON SCREW WASHER 4X14 SHAFT EX ROCKER ARM RING BACK UP SHAFT OIL PUMP RING OIL SEAL STOPPER SCREW WASHER 4X24 SHAFT SWINGARM PIVOT RING PISTON SCREW WASHER 4X8 SHAFT WATER PUMP
113. DOWEL PIN DOWEL PIN DOWEL PIN 15 NONWW gt D RING 23 75 DRUM GEARSHIFT DUST DUST DUST DUST SEAL 17 20 2 5 DUST SEAL DUST SEAL 17 5X26X3 DUST SEAL 22 29 4 DUST SEAL DUST SEAL DUST SEAL 32X43X7 DUST RR CUSHION PIVOT DUST STEERING HEAD CE ELEMENT AIR CLEANER EMBLEM PRODUCT EMBLEM WING MARK FENDER RR FENDER SUB ASSY FR FILTER ENGINE OIL TIRE FLOAT SET FLYWHEEL COMP FORK 55 L FORK 55 R FORK SUB 55 1 FORK SUB 55 R FORK CENTER GEARSHIFT FORK L GEARSHIFT FORK R GEARSHIFT GASKET SET GASKET SHEET KIT A GASKET SHEET KIT B GASKET CLUTCH COVER GASKET CRANKCASE GASKET CYLINDER GASKET CYLINDER HEAD 2007 08 01 E NWNOW AN gt GASKET CYLINDER HEAD GASKET EX PIPE GASKET FLOAT CHAMBER GASKET HEAD COVER GASKET L COVER GASKET R COVER GASKET TENSIONER LIFTER GASKET WATER PUMP COVER GAUGE AIR PRESSURE GEAR BALANCER DRIVE GEAR BALANCER DRIVEN GEAR COUNTERSHAFT FIFTH GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT LOW GEAR COUNTERSHAFT SECOND GEAR COUNTERSHAFT THIRD GEAR KICK STARTER IDLE GEAR MAINSHAFT FIFTH GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT THIRD GEAR OIL PUMP DRIVEN GEAR PRIMARY DRIVE GENERATOR ASSY A C
114. Direct current EX uana Exhaust Front HEX Hexagonal Inlet Kilometers per hour E Left L 100L Link 100 Links L E D Light emitted diode Millimeter Miles per hour Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Part block and serial number check Engine parts Carburetor parts Frame parts Part block 1 18 1 Required serial number 2007 08 01 E Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Area Type as Applicable engine Applicable frame Applicable carburetor code code serial No serial No identification No CRF450R2 ED European direct sales 2000001 2099999 2 2 000001 2 099999 JH2PE05U 2M000001 2M099999 CRF450R3 JH2PE05A 3M100001 3M199999 FCROOB A 2200001 2249999 JH2PE05A 4M200001 4M209999 UO TURNER EDA 05 2250001 2299999 JH2PE05A 4K210001 4K299999 CRF450R4 FCROOC ej ETT 5 2200001 2249999 JH2PE05U 4M200001 4M249999 PE05E 2250001 2299999 JH2PE05
115. EERING 5 ADJUSTING NUT NUT U HEX OIL SEAL SET OIL SEAL 10X21X5 OIL SEAL 12 18 3 OIL SEAL 12X22X5 70 123 124 104 105 106 107 109 111 130 85 120 101 103 65 68 88 85 91 OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL 39X56X7 5 O RING 11X1 9 O RING 11 8X3 13 5X1 13 8X2 O RING O RING O RING 17 8X2 O RING 18 5 1 18 8 1 O RING O RING O RING 1 3X4 3 1 5 9 5 O RING O RING O RING 21 5X1 O RING 26 2X1 O RING 26 7X3 O RING O RING 27 6X1 O RING 27 7X1 O RING 37 2X2 O RING 39 8X2 O RING O RING O RING O RING O RING 8 5X1 7 O RING 9 5X1 5 OUTER COMP CLUTCH P PACKING FUEL CAP PACKING MUFFLER PACK B GLASS WOOL PAD SET FR 2007 08 01 E PAD SET RR PARTS KIT CARBURETOR OPTIONAL F4 PAWL A RATCHET E12 PAWL B RATCHET E12 PEDAL COMP CHANGE 116 PEDAL COMP RR BRAKE 116 J1 G11 D13 E14 116 ADJUST CLUTCH LIFTER PINION KICK STARTER D JOINT PIN GEARSHIFT RETURN 5 PIN HANGER PIN PISTON PIN SHIFTER PIN SPLIT 2 0X12 PIN SPLIT 2 5 15 PIN STEP JOINT PIPE COMP EX PIPE L SLIDE PIPE R SLIDE PIPE STEERING HANDLE PIPE WATER PISTON PISTON SET MASTER PISTON FREE PIVOT SHIFT DRUM STOPPER PLATE
116. EN 730 90453 KCV 670 90461 KZ3 J10 90463 ML7 000 90465 MC4 000 90474 333 000 90482 567 000 90488 425 000 90501 GBL 730 90501 741 90501 KRN 710 90501 5 670 90501 KV6 670 90501 KZ4 J20 90501 KZ4 J40 90501 MEN 670 90501 ML5 910 90502 730 90503 KZ4 J40 90504 KBP 900 90505 4 900 90506 425 000 90506 430 000 90507 KA3 830 90511 MEN 730 90512 KRN 730 90512 KZ4 J20 90514 MEN 730 E4 44 D9 15 6 10 08 11 11 10 11 11 216 F8 E13 E2 E11 D14 D3 D14 012 016 F8 H11 E1 E4 F8 09 6 F8 J5 2007 08 01 E 90543 MV9 670 90545 300 000 90554 728 940 90554 5 680 90601 KJ9 000 90602 259 010 90602 MEB 670 90605 670 90604 670 90608 072 000 90610 670 90650 KV6 003 90650 000 90651 5 671 90651 11 90652 1 771 90652 4 900 90652 11 90661 GHB 610 90751 6 1 003 90901 000 90901 670 91000 91001 147 003 91001 4 003 91001 KSK 671 91001 MEB 671 91001 ML3 873 91002 MEB 671 91002 MEV 671 91003 008 91004 4 900 91004 671 91005 671 91006 003 91007 MEN 731 91011 6 003 91012 710 91015 24 701 91021 ML3 003 91022 KA4 740 91051 KSC 005 91051 KZ4 J21 91052 KZ4 J21 91053 719 005 91053 KZ4 J21 115 D1 6 65 H8 El4 11 2 E11 El D3 E4 D14 5 61 G4 J11 J12 G5 612 K4 D15 612 12 14 16
117. ENDER SUB ASSY FR 2007 08 01 E FRONT FORK Ref LON Relative ref Number No Description 3 37 511163 FORK ASSY FRONT RIGHT 5111C4 FORK ASSY FRONT BOTH 12 13 31 511165 SPRING FRONT FORK 5111C6 SPRING FRONT FORK 5111C7 SPRING FRONT FORK 511168 TUBE OUTER LEFT 511169 TUBE OUTER RIGHT 5111D0 TUBE OUTER BOTH 5111D5 PIPE SLIDE RIGHT 5111D6 PIPE SLIDE BOTH 5111D8 DAMPER FRONT FORK 5111D9 DAMPER FRONT FORK 5111 0 DAMPER FRONT FORK 39 5111E4 BOLT FRONT FORK LEFT 5111E5 BOLT FRONT FORK RIGHT 5111E6 BOLT FRONT FORK BOTH 6 7 8 5111E7 SEAL SET FRONT FORK LEFT 5111 8 SEAL SET FRONT FORK RIGHT 5111E9 SEAL SET FRONT FORK BOTH 38 511162 FORK 55 FRONT LEFT PS a CRF450R 4 Ref No Part No Description Serial No Parts catalogue code 1 45461 KA3 710 amp 5 amp 61 GBF J00 CLAMP A FR BRAKE CABLE CLAMPER A FR BRAKE HOSE 2 45462 KA3 710 CLAMP B FR BRAKE CABLE 45462 GBF JOO CLAMPER FR BRAKE HOSE 3 51400 MEB 003ZA FORK ASSY R FR SHOWA HHH TNATURAL NATURAL 51400 MEB 751ZA FORK 55 R FR CSHOWA TNATURAL SPRING FR FORK SHOWA 61N MM 0 47KGF MM FORK SHOWA 51N MM O 46KGF MM FORK SHOWA 61N MM O 47KGF MM FORK SHOWA 41N MM O 45KGF MM
118. ER COMP FR 96DB 18350 18350 MEN E10 MUFFLER FR 9408 18351 MEN 860 BODY COMP MUFFLER 18351 00 18351 MEN E10 18352 MEN 860 18352 00 18375 MEN 670 BAND RR MUFFLER 18392 MEY 670 PACKING MUFFLER Ill l l Ill l 1 l l lll Ill l l l l l lll gt 2121121121 211121121 1 19508 KA3 710 NUT SPRING 6 110 2007 08 01 EXHAUST MUFFLER CRF450R6 7 8 Reqd QTY Description CRF450R Serial No Parts catalogue code 4 90101 KZ3 J50 BOLT FLANGE 8X24 90123 MEN 670 BOLT FLANGE 8X16 90123 MEN 730 BOLT 8X18 90170 MEB 670 BOLT SPECIAL 6MM 90514 MEN 730 WASHER RR MUFFLER 94050 08000 NUT FLANGE 8 94101 05000 WASHER PLAIN 5MM 94101 08800 WASHER PLAIN 8MM 94103 08000 WASHER PLAIN 8MM 18375 MEN AOO BAND MUFFLER JOINT 94101 05000 WASHER PLAIN 5MM 90124 00 BOLT 8X30 18338 MEN E10 CAP END 18345 MEN E10 PACK B GLASS WOOL 111 2007 08 01 E PEDAL KICK STARTER Ref LON Relative ref Number No Description 1 410141 PEDAL GEAR CHANGE 2 18 112107 ARM KICK STARTER 21 810160 PEDAL REAR BRAKE MEB3F1600B Ref Part No Description CRF450R Serial No Parts catalogue code No AT 1 24700 MEB 670 24700 770 24700 771 24700 MEN 730 24700 00 28300 MEB 670 28
119. ES Engine removal and installation 4 2 2 Adjustment LON DESCRIPTION 3113A0 CARBURETOR IDLE ADJUSTMENT CLUTCH ADJUSTMENT 212340 INCLUDES Clutch lever adjustment VALVE CLEARANCE ADJUSTMENT 1113A0 NOTE For 1 vehicle 2133A0 DRIVE CHAIN ADJUSTMENT 3113A3 THROTTLE OPERATION ADJUSTMENT 2007 08 01 3 Inspection Measurement LON DESCRIPTION 1115A0 COMPRESSION PRESSURE MEASUREMENT 3115A0 CARBURETOR FLOAT LEVEL MEASUREMENT 6145A0 IGNITION TIMING INSPECTION 2105A0 TRANSMISSION OIL INSPECTION EXCLUDES Oil change 1135A0 ENGINE OIL INSPECTION EXCLUDES Oil change 7115A0 BRAKE OPERATION TEST 4 Overhaul Work condition The required Measurements inspections adjustments and cleaning washing of each part are performed including the replacement of main body defective parts removal installation work and the LON DESCRIPTION FRT 311200 CARBURETOR OVERHAUL INCLUDES All necessary adjustment 0 7 5 Other work LON DESCRIPTION 1130A2 OIL STRAINER CLEANING 3120A0 CLEANER ELEMENT CLEANING 7110A0 FRONT BRAKE AIR BLEEDING 7110A1 REAR BRAKE AIR BLEEDING 1151E7 RADIATOR COOLANT CHANGE E ENGINE GROUP TER CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT VALVE
120. HER SEALING 6 5MM BEARING RADIAL BALL 12X28X7 OIL SEAL 12X22X5 ARAI SEAL WATER PUMP NOK SEAL WATER PUMP DOWEL PIN 8X7 BOLT BOLT FLANGE 6X28 FLANGE 6X85 s 1 21 al 1 1 1 4 ala 2007 08 01 E L CRANKCASE COVER Ref LON Relative ref Number No Description 2 15 110146 COVER CRANKCASE LEFT 19 20 1101A3 GASKET CRANKCASE COVER LEFT 0 4 4 14 113126 VALVE RELIEF 1 6 16 113127 ELEMENT OIL FILTER 9 10 31 32 213144 COVER DRIVE SPROCKET 1000 Part Description CRF450R Serial No Parts catalogue code 5 Ref No 11333 MEB 670 COVER OIL FILTER 11340 MEB 670 COVER COMP L CRANKCASE 11340 MEN 670 11340 MEN 850 11395 MEB 670 GASKET COVER 15220 MEB 670 VALVE ASSY RELIEF 15220 MEB 770 15412 671 15412 MEN 671 12121 1 1 1 1 asl 1 ial 1212 21 15414 MEB 670 SPRING OIL FILTER 15611 4 710 OIL FILLER 22838 MEB 670 RECEIVER CLUTCH CABLE 22838 MEN 670 22838 MEN 730 23810 MEB 670 23810 MEN 730 23812 MEB 670 T gt 142 431421134 1112112 gt 90084 8 010 90084 670 90474 333 000 WASHER SEALING 8 90602
121. IFT Parts catalogue code 24211 4 770 24211 MEN 730 24221 4 770 24221 MEN 730 24231 KA4 771 24231 MEN 730 24241 KZ3 A10 24241 MEB 770 24241 MEN 670 24241 MEN 730 24241 KZ3 L20 24242 MEB 770 24242 MEN 670 24242 MEN 730 24311 MEB 670 24311 MEN 730 24312 KA3 741 24315 0 000 24321 MEB 670 24322 MM4 000 24324 KA3 711 24325 KA3 711 24326 KBH 901 24328 MEB 670 24329 KA3 740 24430 KA3 740 5 SHIFT FORK 5 SHIFT FORK CENTER GEARSHIFT DRUM PIN SHIFTER SHIFTER DRUM COLLAR SHIFTER PAWL RATCHET PAWL RATCHET PLUNGER PAWL PLATE GUIDE SPRING PAWL PLUNGER STOPPER COMP DRUM 11 1 1 1 1 1 1 11 3111 31 1 5 A 1 1 1 1 1 1 1 1 21112111212121I 21112111212121I 21112111212121I EE NaN gt gt 2007 08 01 1 1 1 1 1 1 1 1 A E GEAR SHIFT DRUM MEB3E1600 Part CRF450R Serial No Parts catalogue code 5 Ref No 17 24435 MEB 670 24435 10 18 24610 670 24610 MEN 670 24610 MEN 730 24610 850 24651 MEB 670 SPRING GEARSHIFT RETURN 24652 0 000 PIN GEARSHIFT RETURN SPRING T 1 1 1
122. IN GUIDE 15111 670 SHAFT OIL PUMP 15111 MEB 770 15133 MEB 670 GEAR OIL PUMP DRIVEN 20T 15150 MEB 670 STRAINER COMP OIL 15150 850 15331 958 000 3 5 15332 958 000 ROTOR OIL PUMP OUTER 15432 MEB 670 GROMMET OIL SCAVENGING PIPE 15433 KGB 610 SEAL RING 15434 MEB 670 PLATE OIL PIPE SETTING 90652 KY4 900 CIRCLIP 8MM FUN n ny saqsa 96001 06012 00 BOLT FLANGE 6 12 96220 30178 ROLLER 3X17 8 a NA gt 2007 08 01 Ref No Part No WATER PUMP Ref No Relative ref Number Description 114105 1141B0 1141B1 1141E7 114144 114110 4 0900 Reqd QTY CRF450R 5 Serial No IMPELLER WATER PUMP COVER WATER PUMP GASKET WATER PUMP COVER SHAFT WATER PUMP 8 BEARING WATER PUMP MECHANICAL SEAL WATER PUMP Parts catalogue code o gt n 19215 670 19215 850 19221 670 19221 850 19226 670 19241 670 90447 1 000 90463 17 000 91001 4 003 91201 148 003 91211 761 91211 01 91320 1 000 96001 06028 00 96001 06085 00 GASKET WATER PUMP COVER SHAFT WATER PUMP WASHER SEALING 7 WAS
123. JET OBEKQ 16204 MEB 671 NEEDLE SET JET 16205 MEB 671 NEEDLE SET JET 16230 MEB 671 NEEDLE SET JET 16231 MEB 671 NEEDLE SET JET 16232 MEB 671 NEEDLE SET JET 16233 MEB 671 NEEDLE SET JET 16234 MEB 671 NEEDLE SET JET 16201 671 NEEDLE SET JET 16202 671 NEEDLE SET JET 16203 MEN 671 NEEDLE SET JET 16204 671 NEEDLE SET JET 16205 671 NEEDLE SET JET 16230 MEN 671 NEEDLE SET JET 16251 671 NEEDLE SET JET 16232 MEN 671 NEEDLE SET JET 16233 MEN 671 NEEDLE SET JET 16254 671 NEEDLE SET JET 16201 731 NEEDLE SET JET 16202 731 NEEDLE SET JET 16203 MEN 731 NEEDLE SET JET 16204 731 NEEDLE SET JET 16205 731 NEEDLE SET JET 16230 731 NEEDLE SET JET 16251 731 NEEDLE SET JET 16232 731 NEEDLE SET JET 16233 MEN 731 NEEDLE SET JET 16234 MEN 731 NEEDLE SET JET 38 93892 04008 18 SCREW WASHER 4X8 39 93892 04014 18 SCREW WASHER 4X14 x 1 1 Il I Il l I 1 I 1 OP P l l l l Po Po P Po 1 I I I Il I l l l I a m v I I I Pg l 1 5 gt a T 1 1 Po P Po l l P P tt P Po P Pod P gt T Il Po l P P P Po P Po Pd Pd P Po P o nannnan I Il Il T I I d l l l l
124. KE MASTER NISSIN BOOT COMP CAP MASTER CYLINDER PISTON SET MASTER CYLINDER II Il gd l 1 1 1111 1 11 1 1 II Il 11 11 11 11 21 1 1 11 11 l 11 11 1 121 11 11 21 1 1 I p 1111122122333 11111 1 1 1 11 1 11 2931 1 1l 2007 08 01 2 001552 2 004708 2 001533 2 004709 70510020 U A 70510416 ED A ED ED B U U B 7K510021 7K510417 2M001532 CM 2M004708 ED 2 001533 2 004709 7K510020 U A 7K510416 ED A 7K510021 7K510417 E MASTER CYLINDER MEB3F1000A Reqd Description CRF450R Serial No Parts catalogue code 43521 KZ4 J41 PLATE DIAPHRAGM 43522 KZ4 J41 DIAPHRAGM 43530 KZ4 J41 ROD COMP PUSH 46182 500 013 7K510020 U A 7K510416 ED A 46182 MEL D21 ED ED B U U B 7K510021 7K510417 111 111 11 110111 211111122223 o 46504 KZ4 J41 JOINT BRAKE ROD 90114 MAC 780 BOLT FR DISK COVER 90145 MS9 612 OIL 10X22 90545 300 000 WASHER OIL BOLT 93401 04016 00 BOLT WASHER 4X16 94002 06000 05 NUT HEX 6 ANN ANN ANN ANN 2007 08 01 REAR WHEEL Relative ref Number Description 7101A0 SPROCKET FINAL DRIVEN 710160 AXLE
125. KZ4 J20 90130 KZ4 J40 90130 840 90131 KRN 710 90131 KZ4 J40 90131 840 90145 59 612 90152 50 65 10 61 H1 H1 G4 G4 H13 G5 H5 H8 G5 J5 K2 G4 K2 18 19 110 111 J3 K4 K2 K2 K4 K4 H16 18 19 110 111 113 113 115 115 67 68 69 18 19 45 110 111 45 115 611 H10 113 612 K2 J9 J9 9 9 9 9 65 H8 9 90153 KZ4 710 90170 MEB 670 90201 MEB 670 90204 634 000 90206 3 000 90231 397 000 90231 4 900 90235 4 000 90301 473 003 90301 782 000 90301 KZ4 J40 90302 KZ3 J40 90303 KRN 000 90304 KZ4 J30 90305 6 8 000 90305 KZ3 B01 90305 KZ4 J20 90306 KBP 901 90306 74 711 90309 357 000 90309 ML3 791 90521 4 700 90401 1 670 90401 KZ4 J20 90402 KW6 960 90403 KA3 830 90404 670 90405 670 90406 670 90410 4 000 90421 961 000 90421 2 010 90433 1 000 90433 MEV 670 90435 HB3 000 90437 611 000 90441 4 700 90441 KRN 670 19 18 19 110 111 D3 D3 D3 E3 E8 D14 H5 J5 G4 H5 K4 416 67 68 69 17 45 11 49 67 68 69 49 45 11 45 61 11 H11 D14 116 13 13 K4 E10 E8 E8 E13 E3 E8 E10 E4 121 104 105 106 107 109 90441 MEB 670 90442 397 000 90444 430 000 90444 611 920 90445 ML3 871 90446 357 000 90446 430 000 90446 KA4 740 90446 ML3 870 90447 1 000 90451 155 000 90451 459 770 90451 2 000 90451 M
126. LIND 4 8 18336 MEB 670 WOOL COMP GLASS 18350 MEB 670 MUFFLER COMP FR 18351 MEB 640 BODY COMP MUFFLER 18352 641 MUFFLER RR 98DB 105 2007 08 01 E EXHAUST MUFFLER CRF450R3 CM Ref LON Relative ref Number Description 3131B4 GASKET EXHAUST PIPE 12 313120 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 313103 WOOL GLASS 3131F1 MUFFLER FRONT 3131D6 MUFFLER BOTH 3131 0 BODY MUFFLER 3131G2 MUFFLER REAR 3131D6 MUFFLER BOTH 2 OO ONUR ma rN Description CRF450R Parts catalogue code 4 Ref No 18291 MEB 670 GASKET EX PIPE 18310 MEB 770 MUFFLER COMP 98DB 18311 MEB 670 BAND FR MUFFLER BODY 18320 MEB 671 PIPE COMP EX 18323 MEB 670 PROTECTOR EX PIPE 18324 MEB 670 RIVET BLIND 4 8 18336 MEB 770 WOOL COMP GLASS 50 18350 MEB 770 MUFFLER COMP FR 98DB 18351 MEB 770 BODY COMP MUFFLER 18352 MEB 670 MUFFLER COMP RR 98DB CON O 18376 MG7 000 BAND L RR MUFFLER 18392 MEB 670 PACKING MUFFLER 19508 KA3 710 NUT SPRING 6MM 90121 KZ4 J40 BOLT FLANGE 8X25 90101 KZ3 J50 BOLT FLANGE 8X24 90123 KZ4 J40 BOLT FLANGE 8X18 90124 MEB 770 BOLT FLANGE 8X32 90170 670 BOLT SPECIAL 6 94050 08000 NUT FLANGE 8MM 94103 08000 5 PLAIN 8 106 2007 08 01 E EXHAUST MUFFLER CRF450R3 ED U Relative ref Number Description
127. LUDES Engine removal installation 1101L3 ONE WAY VALVE CRANKCASE INCLUDES Engine removal installation 2121A7 LEVER CLUTCH 1101B7 BEARING CRANKSHAFT RIGHT INCLUDES Engine removal and installation 12000 110160 BEARING CRANKSHAFT Part Description CRF450R Serial No Parts catalogue code 4 5 Ref No AT 1 11100 MEB 670 1100 MEB 770 1100 MEN 731 1100 MEN 850 11100 00 11100 10 11105 MEB 670 TUBE BREATHER 11191 MEB 670 GASKET CRANKCASE 11191 730 11191 850 11200 670 11200 770 11200 771 11200 670 11200 731 11200 850 11200 00 11200 10 18601 MBW 003 1 1 1 1 111 2109160 21 1 1 1 1 1 1 i I II N 111 1 1 1 1 1 1 1 I 1 51 1 I 1 1 1 1 51 I 11 291 1 1 1 1 1 1 I 11 31111411 11 11 11 I 1 111111 11 1 111 I 2211111 22810 MEB 670 22810 MEN 670 22813 MEB 670 PLATE CLUTCH LEVER 90031 MEB 670 BOLT STUD 12 148 90441 MEB 670 PLATE BEARING HOLDER 90441 670 90474 333 000 INF NI _ IN 90604 670 2007 08 01 E Ref No Part No Description CRANKCASE MEB3E1200D CRF450R Serial No 5 Relative ref
128. M 14711 MEB 670 VALVE IN 14721 MEB 670 VALVE EX 14721 MEN A00 14731 MEB 670 LIFTER VALVE 14751 MEB 670 SPRING IN VALVE 14752 MEB 670 SPRING EX VALVE N NNN I NN N NNN NN N NNN NN N NNN NN N NNN NN N NNNNIN 14771 MEB 670 RETAINER IN VALVE SPRING 2007 08 01 E Ref Part No Description CAMSHAFT VALVE 3 0 08T 21 20 10 20 s 163 e 21 20 8p 20 E B 8 2 18 E 2271 Y 27 CRF450R Serial No 5 Ref No Relative ref Number Description 15 1111P3 1111P3A 111182 111145 1111AP 1111AQ 1 17 18 19 SPRING AND OR STEM SEAL EXHAUST VALVE Replace all exhaust spring add SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE BEARING CAMSHAFT SHAFT DECOMPRESSION PLUNGER DECOMPRESSION Parts catalogue code 14772 670 14775 KGB 610 14781 000 14781 670 14901 000 14902 000 14905 MBB 000 14904 MBB 000 14905 MBB 000 14906 MBB 000 14907 MBB 000 14908 MBB 000 14909 MBB 000 14910 MBB 000 14911 MBB 000 14912 MBB 000 14913 000 14914 MBB 000 14915 MBB 000 14916 MBB 000 14917 MBB 000 14918 MBB 000 14919 MBB 000 14920 MBB 000 14921 MBB 000 14922 MBB 000 14925 MBB 000 14924 MBB 000 RETAINER EX VALVE SPRING SEAT VALVE SPRING COTTER VALVE COTTER VALVE SHIM SHIM SHIM SHIM SHIM SHIM SHIM
129. MARK R RADIATOR SHROUD TYPE1x MARK L RADIATOR SHROUD MARK TYPET1 HONDA MARK R RADIATOR SHROUD TYPE1x MARK L RADIATOR SHROUD TYPE1x MARK R RADIATOR SHROUD TYPE1x MARK L RADIATOR SHROUD TYPE1x MARK R RADIATOR SHROUD TYPE1x MARK L RADIATOR SHROUD TYPE1x 135 2007 08 01 E 136 Ref No Part No MARK CRF450R6 7 8 Ref LON Relative ref Number No Description NO INFORMATION Description 2601 CRF450R Serial No Parts catalogue code 4 5 6 87126 8507 87127 8507 87130 8307 87126 007 87127 007 61139 107 87126 107 87127 MEN A10ZA MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD MARK TYPE1 HONDA MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 MARK STEERING DAMPER TYPE1 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 2007 08 01 E Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 06000 06113 MEB 700 06113 MEB 701 06113 MEN 840 06113 MEN AQO 06114 MEB 700 06114 MEN 670 06115 MEB 700 06115 MEN 730 06115 MEN 840 06116 MEB 700 06116 00 06420 KRN 710 06420 KZ4 J40 06420 MEB 750 06421 KRN 710 06421 KZ4 J40 06421 MEB
130. NGARM 49MM 52141 MEN 710 COLLAR SWINGARM 46MM 52142 KZ4 J40 COLLAR SWINGARM SIDE 54MM 52143 KZ3 860 WASHER SWINGARM SIDE 52143 KZ4 J40 COLLAR SWINGARM PIVOT SIDE Ooo NPS I I ND a 52146 KZL J40 52146 000 52146 KRN 710 ED ED B U U B 5K310043 U A 5K310363 ED A 5K310044 5K310364 52146 KRN 711 52148 780 52148 000 52156 ML3 910 r 11111111 INI gt gt gt INI I tte 1 1 do o d d dg 116 2007 08 01 Description SWINGARM CRF450R 5 Y Serial No Parts catalogue code 52147 KRN 710 52147 MEN J00 52170 KZ4 J40 52170 MEB 750 52170 KRN 710 52171 KR6 000 52175 KZ3 J10 52176 KZ3 J40 52200 000 52200 000 52200 710 52200 840 52200 52200 10 90105 KZ4 J30 90105 MEN 000 90115 3 700 90124 KZ4 J40 90124 770 90301 473 003 90305 KZ3 B01 90309 ML3 791 90301 473 003 90309 357 000 90501 GBL 730 91071 0 003 91072 23 861 91253 KZ3 861 91283 17 003 93500 05008 0A 93500 05008 06 94103 05700 96001 06012 00 96001 06050 00 96001 06045 00 52175 MEN 000 52160 MEN 000 91011 GCT 005 91072 KA4 702 52176 MEN 710 52146 MEN J00 ROLLER CHAIN ROLLER COMP CHAIN LOWER SWINGARM SUB ASSY RR BOLT HEX
131. No Parts catalogue code 16 90123 KZ4 J40 BOLT FLANGE 90125 KZ4 J40 BOLT FLANGE 17 90123 MEN 670 BOLT FLANGE 90170 MEB 670 BOLT SPECIAL 6 94050 08000 NUT FLANGE 8 94103 08000 WASHER PLAIN 8MM 94102 08800 WASHER PLAIN 8MM 18324 MEB 670 RIVET BLIND 4 8 18331 MJ6 003 90514 730 WASHER RR MUFFLER 94101 05000 WASHER PLAIN 5MM 90505 KY4 900 WASHER PLAIN 8MM 109 2007 08 01 E EXHAUST MUFFLER CRF450R6 7 8 Ref LON Relative ref Number Description 3131B4 GASKET EXHAUST PIPE 15 313120 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 30 3131C3 WOOL GLASS 29 3131F2 CAP MUFFLER END 3131F1 MUFFLER FRONT 3131D6 MUFFLER BOTH 3131 0 BODY MUFFLER 3131G2 MUFFLER REAR 3131D6 MUFFLER BOTH Reqd QTY Description CRF450R Serial No Parts catalogue code 4 N wo 18291 MEB 670 GASKET EX PIPE 18310 MEN 860 MUFFLER COMP 96DB 18510 MEN EO0 18310 MEN E10 MUFFLER COMP 94DB 18320 MEN 850 PIPE COMP 18320 10 18323 MEN 730 PROTECTOR PIPE 18324 MEN 840 RIVET BLIND 6 4 112120 gt 18328 MEN 850 RIVET BLIND 4 8 18329 MEN 850 BAND FR MUFFLER BODY 18330 MEN 840 BAND RR MUFFLER BODY 18336 MEN 670 WOOL COMP GLASS 18336 MEN E10 18338 730 18558 00 O UN 1 0 0022112 1 23 1212220 00 41 41 1 3 4 18350 MEN 860 MUFFL
132. OD ASSY REAR DAMPER CASE DAMPER 10 11 54 ROD REAR DAMPER 13 14 15 17 18 55 CASE ROD GUIDE ADJUSTER COMPRESSION DAMPING FORCE 22 BLADDER 25 27 ARM CUSHION 29 ROD CUSHION CONNECTING BEARING CUSHION CONNECTING ROD Replace BEARING 44 BEARING CUSHION ARM BEARING CUSHION ARM FOR 1 VEHICLE 1 bearing add REAR CUSHION Parts catalogue code m D Nou NO NO UN UN 1 52400 671 52400 MEB 771 52400 MEN 671 52400 MEN 731 52400 MEN 851 52400 MEN A11 52400 MEN D11 52404 KZ3 J41 52403 KZ3 J41 52403 MEB 003 52404 MEB 003 52401 MEB 751 52402 MEB 751 52403 MEB 751 52404 MEB 751 52410 MEB 671 52410 MEB 771 52410 MEN 671 52410 MEN 731 52410 MEN 851 52410 MEN A11 CUSHION ASSY RR SHOWA CUSHION SHOWA 53N MM 5 4KGF MM RR CUSHION SHOWA 51 0N MM 5 2KGF RR CUSHION SHOWA 54 9N MM 5 6KGF MM RR CUSHION SHOWA 56 9N MM 5 8KGF MM RR CUSHION SHOWA 53 9 5 5 RR CUSHION SHOWA 52 0N MM 5 3KGF MM RR CUSHION SHOWA 55 9N MM 5 7KGF MM SPRING RR CUSHION SHOWA 57 9 5 9 6 DAMPER RR SPRING RR SPRING SPRING SPRING SPRING SPRING SPRING 111111 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 D 1 1 D 2007 08 01 REAR CUSHION Description CRF
133. OO 52466 KRN 710 52464 KZ4 J20 52465 000 52465 750 52465 MEN 710 52473 KZ4 J20 O RING 3 5X43 7 O RING 42 5X2 0 RING STOPPER 011 SEAL SET NUT 12 ADJUSTER COMPRESSION DAMPING RING STOPPER CAP RING STOPPER COLLAR CUSHION COLLAR CUSHION ARM COLLAR CUSHION ARM COLLAR CUSHION SIDE COLLAR CUSHION ARM SIDE COLLAR CUSHION ARM SUB 55 CUSHION COLLAR CONNECTING ROD 2007 08 01 gt A 1 1 I ali 1 Ref Part No Description CUSHION CRF450R 5 Serial No Parts catalogue code 52475 KZ4 J20 52476 KZ4 J20 52479 MEB 000 52479 MEB 750 52479 MEN 710 52479 MEN 840 52486 KZ3 J21 52487 KA4 831 87516 21 600 90130 KZ4 J20 90131 MEN 840 90130 KZ4 J40 90131 KZ4 J40 90131 KRN 710 90155 74 710 90306 901 90306 KZ4 711 90501 KZ4 J40 91053 KZ4 J21 91051 KSC 005 91074 KZ4 B01 91074 KRN 711 91074 MAC 741 91256 KZ3 731 91257 KZ3 891 91262 KZ3 731 91351 KZ3 731 91351 24 801 91351 711 91351 671 90153 KZ4 710 90152 MEB 750 87516 21 881 52419 KZ3 J21 52436 MEN 671 90501 KZ4 J40 90501 710 91053 KZ4 J21 91051 KSC 005 90130 840 COLLAR LINK SIDE 5 THRUST ROD SUB 55 CUSHION CONNECTING SEAT SPRING RING STOPPER LABEL RR DAMPER WARNING BOLT LINK BOLT LINK BOLT LINK CUSHION LOWER
134. OR MOUNTING REBOUND NEEDLE RR FENDER RR WHEEL DISTANCE RR WHEEL SIDE COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR SEAT FR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR SHIFTER STEERING DAMPER SWINGARM PIVOT SIDE SWINGARM SIDE 54 SWINGARM 46MM SWINGARM 49MM TANK SETTING COLLAR COLLAR COLLAR TENSIONER 6X9 TOOL BOX SETTING WATER PASS 18MM COTTER VALVE COUNTERSHAFT COVER COMP CYLINDER COVER COMP DRIVE 5 UN UWNN wNNOYN gt n COO COVER COMP L CRANKCASE COVER CLUTCH COVER FR DISK 147 148 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Page Ref COVER FR DISK COVER L HANDLE LEVER COVER COVER COVER COVER R CRANKCASE COVER HANDLE LEVER COVER COVER THROTTLE COVER THROTTLE CABLE COVER WATER PUMP CRANKCASE L CRANKCASE R CRANKSHAFT COMP CUSHION 55 RR CUSHION C D I UNIT CUSHION HANDLE PIPE CYLINDER CYLINDER ASSY RR BRAKE MASTER CYLINDER SUB ASSY FR BRAKE MASTER CYLINDER SUB ASSY FR MASTER C D I UNIT D DAMPER ASSY STEERING DAMPER COMP FR DAMPER COMP RR DIAL CLUTCH CABLE ADJUSTING DIAPHRAGM DIAPHRAGM SET PUMP DISK B CLUTCH FRICTION DISK CLUTCH FRICTION DISK FR BRAKE DISK RR BRAKE DOWEL PIN DOWEL PIN
135. REAR WHEEL 710121 HUB REAR WHEEL 710118 REAR WHEEL 710127 RIM WHEEL REAR 15 710142 REAR TIRECONE 15 7101A7 TUBE REAR TIRECONE 32 711145 DISC REAR BRAKE 9 28 710133 BEARING REAR 7101336 Replace 1 bearing add 710133A Replace 2 bearings add L O N n Neu NO NO MEB3F1100A Ref Reqd No Part No Description CRF450R Serial No Parts catalogue code 5 1 06420 KZ4 J40 SPOKE SET RR CINSIDE 06420 MEB 750 06420 KRN 710 CINSIDE 06421 KZ4 J40 SPOKE SET RR OUTSIDE 06421 750 06421 710 OUTSIDE 41203 KZ3 J20 SPROCKET FINAL DRIVEN 50T 41202 KZ3 J40 SPROCKET FINAL DRIVEN 48T 41201 KZ3 J40 SPROCKET FINAL DRIVEN 49T 41202 KZ4 J20 SPROCKET FINAL DRIVEN 51T 41202 ML3 811 SPROCKET FINAL DRIVEN 47 41231 KZ4 J20 RETAINER RR WHEEL BEARING 42301 KZ4 J40 AXLE RR WHEEL 10 1 353 10 42305 KZ4 J40 COLLAR L RR AXLE 42306 KZ4 J20 COLLAR R RR AXLE 42311 KZ4 J40 COLLAR RR WHEEL SIDE 42620 KZ4 J20 COLLAR RR WHEEL DISTANCE 42635 KZ4 J40 HUB SUB ASSY RR 42635 MEB 750 42635 000 42635 KRN 710 11 31 1 31 1 211 1 2m aA I I I r 3 1 1
136. ROCKET CAM CHAIN CAM TENSIONER CAM CHAIN 7 LIFTER TENSIONER 111139 GUIDE CAM CHAIN MEB3E0400 Reqd QTY CRF450R Serial No Parts catalogue code 4 5 AT 14321 MEB 670 14321 MEB 671 14322 MN1 670 BOLT SPECIAL KNOCK 7X10 4 14401 671 CHAIN 112L BORG WARNER 14510 MEB 670 TENSIONER COMP CAM CHAIN 14515 KFO 000 COLLAR TENSIONER 6X9 1 14520 670 14520 671 14520 670 ED U 2252786 ED A U A ED A U A 14520 671 14560 KCW 851 2213883 ED U 14560 MEN 671 ED A U A 14620 MEB 670 14620 671 14620 MEN 671 90004 GHB 630 BOLT FLANGE 6X16 NSHF 90005 KY7 000 SCREW 6X6 1 111 11 1 1 121 1 1 1 21 1 I 1I INSI 121 1 1 1 21 1 1 1 I Inert 11 11 1 21 1 1 1l NI 22N 121111 1 51 IN I I I 90088 670 BOLT FLANGE 6 25 90482 567 000 WASHER SPECIAL 6 91306 63 000 O RING 1 5 9 5 90004 GHB 600 BOLT FLANGE 6X10 NSHF 90442 397 000 WASHER SEALING 6MM 11222 11222 2007 08 01 CHAIN TENSIONER MEB3E0400 Ref No Part No Description CRF450R Serial No 3 4 5 6 Parts catalogue code 16 14320 SPROCKET COMP 36T 14320 MEN A1
137. ROOD ED A U A 2350023 ED ED B U U B ED ED B U U B 11 1 11 T 11 1 1 1 1 gt 1111 11 11 III ll l l 1 31115 1 16100 735 CARBURETOR FCROOD 16100 MEN 862 CARBURETOR FCRO9A 1 1 2007 08 01 CARBURETOR Part Description CRF450R Serial No Parts catalogue code 4 5 6 Ref No N 23 16100 2 CARBURETOR ASSY FCRO9B A 16100 11 CARBURETOR ASSY FCRO9C A 24 16112 671 VALVE THROTTLE 16112 11 16112 1 01 16157 671 16157 671 16157 01 1121121 I 1121121 I 1211121 I 1211121 I 1211121 I 111 11 17 11 11 16163 MEB 671 5 FLOAT CHAMBER 16165 MEB 671 HOLDER NEEDLE JET 16165 01 16165 01 16172 671 ROLLER 16177 MEB 671 WASHER PLAIN PO 16178 MEB 671 WASHER PLAIN SUS 135 11 5 16179 KZ4 690 BINDER 16185 MEB 671 PLATE BUFFER 16185 671 16196 671 16196 851 16197 671 TUBE AIR VENT 16198 MEB 671 TUBE AIR S 141 1 1 1 1 41 16199 MEB 671 TUBE AIR VENT 16203 MEB 671 NEEDLE SET JET OBEKR 16201 MEB 671 NEEDLE SET JET 16202 MEB 671 NEEDLE SET
138. SCREW SET A SHIFTER DRUM RING STOPPER SCREW SET B SHIM TAPPET RUBBER TANK SIDE MOUNTING SO TL ON NO 2 PO PO CN oN gt O OO 151 2007 08 01 152 Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref 5 TAPPET SHROUD SET L RADIATOR SHROUD SET R RADIATOR SLIDER SLIDER CHAIN THROTTLE CABLE SLIPPER DECOMPRESSION SPACER HEAD HANGER SPANNER SPINDLE GEARSHIFT SPINDLE KICK STARTER SPOKE SET FR SPOKE SET RR SPRING ASSY RR BRAKE RETURN SPRING BRAKE LEVER SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING DECOMPRESSION DECOMPRESSION ARM DRUM STOPPER EX VALVE FR GEARSHIFT RETURN KICK STARTER SPRING SPRING SPRING SPRING KICK STARTER RATCHET L STEP RETURN OIL FILTER SPRING SPRING SPRING RR CUSHION SPRING R STEP RETURN SPROCKET COMP CAM SPROCKET CAM SPROCKET DRIVE SPROCKET FINAL DRIVEN STAND COMP MAIN START SET HOT STATOR COMP STAY COMP R COUPLER STAY SET AIR CLEANER STAY AIR CLEANER ELEMENT PAWL PLUNGER STAY COUPLER STAY FR TANK STEM SUB ASSY STEERING 000 O FMI N ON Ur Ut SO FP SO FP 5 SUB 55
139. SHION HANDLE PIPE BRIDGE FORK PLATE FR NUMBER ROSS WHITE EMBLEM PRODUCT MARUI BOLT FLANGE 6X10 NSHF BOLT FLANGE BOLT FLANGE NUT STEERING NUT U 10MM WASHER STEERING STEM WASHER PLAIN 10MM HOLDER B1 HANDLE PIPE UPPER 2007 08 01 E Replace 1 handle holder add Ref No Part No HANDLE PIPE TOP BRIDGE CRF450R8 Description MEB3F0302 CRF450R 4 Serial No Ref Relative ref Number L O N No Description 1 810100 3 PIPE STEERING HANDLE 4 8101B9 8101B9A 5 510110 6 4131K8 HOLDER HANDLE LOWER BRIDGE FORK TOP PLATE FRONT NUMBER Parts catalogue code Y WN 53100 670 53121 67 1 53132 KZ4 J20 53132 KA3 831 53133 KA3 832 53300 10 61140 102 86150 KPG 901 90004 GHB 600 90107 KZ24 J40 90124 KZ24 J40 90304 KZ4 J30 90306 KZ4 711 90503 KZ4 J40 90507 3 830 95014 22100 PIPE STEERING HANDLE PROTECTOR HANDLE HOLDER HANDLE UNDER CUSHION HANDLE PIPE BRIDGE FORK PLATE SET FR NUMBER ROSS WHITE EMBLEM PRODUCT MARUI BOLT FLANGE 6X10 NSHF BOLT FLANGE BOLT FLANGE NUT STEERING NUT U 10MM WASHER STEERING STEM WASHER PLAIN 10MM HOLDER B1 HANDLE PIPE UPPER 2007 08 01 E Replace 1 handle holder add STEERING STEM CRF450R2 3 4 5 6 7 Ref LON Relative ref Number No Description
140. SS BAND INSULATOR BAND L RR MUFFLER BAND MUFFLER JOINT BAND RR MUFFLER BAND RR MUFFLER BODY BAND TANK RR BAND BAR SIDE STAND BASE ASSY ELEMENT BASE DECOMPRESSION BASE ELEMENT BEARING COMP BEARING CHAIN TENSIONER BEARING HEAD PIPE BEARING NEEDLE THRUST BEARING NEEDLE 12MM UIW Ov COM 5 5 7 7 1 6 1 5 5 1 2 6 2 4 8 8 8 BEARING NEEDLE 12 16 10 45 BEARING NEEDLE 19X22X9 8 51 BEARING NEEDLE 19X26X13 121 BEARING NEEDLE 19 26 15 121 BEARING NEEDLE 20X26X14 121 BEARING NEEDLE 20 26 15 121 BEARING NEEDLE 22X29X30 BEARING NEEDLE 28 32 27 2 BEARING NEEDLE BEARING RADIAL BALL 24 56 14 BEARING RADIAL BALL 12X28X7 BEARING RADIAL BALL 6003 BEARING RADIAL BALL 60800 BEARING RADIAL BALL 6203U BEARING RADIAL BALL 62050 BEARING RADIAL BALL 6904 BEARING RADIAL BALL 6905285 BEARING RADIAL BALL 690585 BEARING RADIAL BALL 69050 BEARING SHELL 33X38X8 BEARING SPECIAL RADIAL BALL BEARING SPECIAL ROLLER BEARING SPECIAL ROLLER 20X32X14 BEARING BINDER BLADDER BODY COMP FRAME BODY COMP MUFFLER BODY COMP RR BODY SET FRAME BOLT WASHER 4X16 BOLT WASHER 6X16 BOLT WASHER 6X20 BOLT WASHER 6X25 BOLT ASSY FR FORK BOLT A PIN BOLT COMP CENTER BOLT COMP PLUG BOLT SET ADJUSTING BOLT 10X24
141. U 4K250001 4K299999 FCROOD JH2PE05A 5M300001 5M309999 European direct sales ED A 5 2320001 2349999 JH2PE05A 5K310001 5K349999 FCROOD ED B 5 2350001 2399999 JH2PE05A 5M350001 5M399999 Ba oes FCROOD B CRF450R5 FCROOD 5 2300001 2319999 JH2PE05U 5M300001 5M309999 FCROOD B U Australia 5 2320001 2349999 JH2PE05U 5K310001 5K349999 FCROOD A B FCROOD 0 PEOSE 2950001 2999006 JH2PE05U 5M350001 5M399999 FCROOD B 2007 08 01 E El Applicable engine Applicable frame Applicable carburetor code serial No serial No identification No 5 2400001 2429999 JH2PE05A 6M400001 6M409999 ED European direct sales ED A 05 2430001 2439999 JH2PE05A 6K410001 6K429999 CRF450Re JH2PE05A 6M430001 6M439999 FCRO9A JH2PE05U 6K410001 6K419999 JH2PE05A 7M500001 7M509999 European direct sales JH2PE05A 7M530001 7M539999 U Australia JH2PE05U 7K510001 7K529999 CRF450Rs FCR09C A Of carburetor throttle body identification numbers only the portions underlined in the example below are used for registration FCROOA 7 2007 08 01 C Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number
142. X16 95002 02120 CLIP TUBE B12 96001 06012 00 BOLT FLANGE 96001 06016 00 BOLT FLANGE 96001 06018 00 BOLT FLANGE 96001 06035 00 BOLT FLANGE NARA RAN NARA BONO NARA 2007 08 01 E FUEL TANK CRF450R5 6 7 8 Ref Relative ref Number 12 LON Description 1 310110 COCK ASSY FUEL d 2 3 15 Wa 24 310105 JOINT FUEL TANK e L lt 5 310100 TANK FUEL 7 14 17 1151 0 SHROUD RADIATOR 590 1151A5 SHROUD RADIATOR 18 115126 SHROUD RADIATOR 1151A5 SHROUD RADIATOR 26 4 1201 Description CRF450R Serial No Parts catalogue code 4 Ref No 16950 MEN 731 COCK ASSY FUEL 16955 MEB 671 JOINT ASSY FUEL 16997 467 000 O RING 11 8X3 55 17509 KZ3 B00 COLLAR TANK SETTING 17510 MEN 730 TANK 17514 MEB 670 RUBBER TANK MOUNTING FR 17515 MEN 730 STAY FR TANK 17516 MEN 730 BAND TANK RR 17517 730 RUBBER TANK MOUNTING 17518 KZ4 710 COLLAR SEAT FR Y ON AWN 17521 MEN 730 TUBE COMP FUEL CAP BREATHER 17522 MEN 730 RUBBER TANK SIDE MOUNTING 17620 MEN 730 CAP ASSY FUEL TANK 17624 KT1 780 PACKING FUEL CAP 17681 MEN 730 TUBE FUEL 17682 MEN 730 17682 MEN 850 19071 MEN 730ZA SHROUD SET R RADIATOR CUL 19071 MEN 850ZA 19071 007 19071 MEN ATOZA 19072 MEN 730ZA SHROUD SET L RADIATOR CUL 19072 MEN 850ZA 19072 007
143. d II l Il l l 1 Jor o o po Pod d 91404 VM6 000 CLIP WIRE HARNESS 91413 679 000 CLIP 2 70 91406 166 000 CLIP WIRE 93404 06020 00 BOLT WASHER 6X20 94050 08000 NUT FLANGE 8 96001 06012 00 BOLT FLANGE 6X12 50405 MEB 670 PLATE FR ENGINE HANGER 50404 MEB 770 HANGER L FR ENGINE 50407 MEB 770 R HEAD HANGER 50407 MEN 670 50408 MEB 770 50408 MEN 670 50124 MEN 670 BRACKET C D I UNIT 50128 MEN 670 GUIDE HARNESS 50618 KE8 000 COLLAR 6 5X11X3 NNN I N gt NNN I N gt NNN gt I gt Il I l gg logro og og gd 111111 111111 NI P 10 11 NI Il 121 1 Pp 1 1 logro o d dod og d 1 1 1 1 II 1 Ill l P 1 2007 08 01 FRAME BODY CRF450R5 6 7 8 Ref LON Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation 6 4101A5 FRAME REAR 8 4101F6 GUARD ENGINE 4101F9 GUARD ENGINE 9 4101F5 GUARD ENGINE 4101F9 GUARD ENGINE MEB3F2301B Reqd QTY CRF450R Serial No Parts catalogue code 4 5 N wo AT 1 50010 730 50010 850 50010 00 50010 10 50124 670 BRACKET C D I UNIT 50128 MEN 730 GUIDE CABLE 50129 MEN 730 GUIDE CLUTCH FR 50180 MEN 730 STAY COUPLER Loro og og gd gd 11111111 11111111 123 1 I 1111 3111 50200 MEN 730 BODY RR FRAME 50200 MEN 85
144. dress Part name Address Page Ref WASHER PLAIN 8MM 19 110 111 113 WASHER RADIATOR MOUNTING RR COVER WASHER RR MUFFLER WASHER SEALING 6 WASHER SEALING 6 5MM WASHER SEALING 7MM WASHER SEALING 8MM WASHER SPECIAL 6MM WASHER SPLINE 25X31X1 5 WASHER SPRING 24MM WASHER SPRING 4MM WASHER SPRING 8MM WASHER SPRING 8X40 WASHER STEERING STEM WASHER SWINGARM SIDE WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER THRUST WEIGHT BALANCER WEIGHT DECOMPRESSION WHEEL SUB ASSY WHEEL SUB ASSY WOOL COMP GLASS 104 105 106 107 109 WOOL COMP GLASS WRENCH NIPPLE WRENCH PLUG 2007 08 01 E 153 END FOREWORD INDEX NP ENGINE GROUP FRAME GROUP NUMBER INDEX PART INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E O A 40 2007 08 Printed in Japan
145. e adjust reface 2 1111 4 HOLDER CAMSHAFT CRF450R Serial No Parts catalogue code 12200 670 12200 770 12200 670 12200 671 12200 730 12200 850 12200 00 12204 MEB POO GUIDE IN VALVE 05 12205 MEB POO GUIDE EX VALVE 0S 12240 MEB 670 HOLDER COMP CAMSHAFT 12240 MEB 770 12240 MEB 771 12251 MEB 671 12251 671 ED A U A Il I I I I N INNI l l l 1 1 INNI I 1 I gt i gt INNI 1 1 1 I IFSr I I I I I I 11111 I I I NN gt II 12328 MEB 670 PLATE HEAD SIDE 14120 MEB 670 ARM DECOMPRESSION LIFTER 14120 770 14130 MEB 670 14130 MEB 671 2000034 2000035 14133 MEB 670 SPRING DECOMPRESSION ARM 16210 MEB 670 INSULATOR CARBURETOR 16210 00 3 5 1 121 11 241 I 11 11 511 1 11 1 1 1 21 I I I I 1 16218 000 BAND INSULATOR 16218 MCJ 000 BAND INSULATOR 16222 MV4 300 NUT SQUARE 5 19523 MEB 670 PIPE WATER l l a 2 aa 2007 08 01 E CYLINDER HEAD Relative ref Number Description 30 GASKET CYLINDER HEAD ARM DECOMPRESSION LIFTER 9 33 SLIPPER DECOMPRESSION 311131 INSULATOR THROTTLE BODY CARBURETOR 27 1141F4 PIPE WATER OUTLET FRONT 6141
146. elp you refer to the part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number 7 color code 8 Description Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained 9 Color description Note Notes are shown with the parentheses in the part name column FRONT FENDER Required quantity Serial No Parts catalogue code Read QTY shown in the parenthesis or parentheses indi cates the optional part o FENDER COMES FE QTY marked with indicates the optional part that NHAT1M FORCE SILVER METALLIC should be selected as needed Ref No 1 45156 000 CLAMPER R FR BRAKE HOSE 61100 0002 PB284C CANDY PHOENIX BLUE 2 i i i EENDER Reqd QTY indicates the number of the part used in the 61101 MCE 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK 3 Serial number 4Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE Service item HOSE B OUTLET WATER E d solid arrow indicates the block No the
147. kes NOTE Same time for two units 12 711130 CALIPER FRONT BRAKE INCLUDES Bleed brakes 13 17 711160 BRACKET FRONT CALIPER MEB3F0700B Ref No Part No Description CRF450R Serial No Parts catalogue code 06431 MA3 405 SEAL SET PISTON 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45105 MY6 405 SET FR 45105 MY6 415 45107 KZ4 J31 45108 MY1 006 SPRING PAD 45112 KS6 701 RETAINER 45131 HA5 672 BOLT A PIN 45132 166 016 BOOT PIN BUSH NISSIN 45133 MA3 006 45150 KZ4 J31 CALIPER SUB ASSY L FR BRAKE NISSIN _ 45150 006 45190 KZ4 J21 BRACKET SUB ASSY L CALIPER 45203 MG3 016 PLUG PIN 45215 HA5 672 PIN HANGER 90110 KZ4 J40 BOLT FLANGE 8X40 45190 006 BRACKET SUB 55 2007 08 01 Ref No Part No FRONT WHEEL Description CRF450R 5 2 3 4 6 Ref LON Relative ref Number No Description 710151 AXLE FRONT WHEEL 710103 HUB FRONT WHEEL 7101D4 FRONT WHEEL 710109 RIM WHEEL FRONT 12 710139 FRONT TIRECONE 12 710140 TUBE FRONT TIRECONE 24 711120 DISC FRONT BRAKE 413195 COVER FRONT DISC 6 710115 BEARING FRONT 7101156 Replace 1 bearing add Parts catalogue code oo 1 06440 KZ4 J40 06440 MEN 840 06440 74 820 42714 710
148. l Po P og l 1 1 l l l 2007 08 01 E CARBURETOR CRF450R Serial No Parts catalogue code 5 6 7 5 5 gt 40 95002 02079 CLIP TUBE 41 99101 357 1750 JET MAIN 99101 357 1650 JET MAIN 99101 357 1680 JET MAIN 99101 357 1700 JET MAIN 99101 357 1720 JET MAIN 99101 357 1780 JET MAIN 99101 357 1800 JET MAIN 99101 357 1820 JET MAIN 99101 357 1850 JET MAIN 99101 357 1600 JET MAIN 99101 357 1620 JET MAIN 99101 357 1550 JET MAIN 99101 357 1580 JET MAIN 99101 357 1880 JET MAIN 99103 440 0450 JET SLOW 99103 440 0400 JET SLOW 99103 440 0420 JET SLOW 99103 440 0480 JET SLOW 99103 440 0500 JET SLOW 99103 440 0380 JET SLOW 99104 1000 JET SLOW AIR 100 99108 MEB 0550 JET LEAK 5 99108 KRN 0450 JET LEAK 99108 KRN 0500 JET LEAK 99108 KSC 0650 JET LEAK 99108 KSE 0600 JET LEAK 99112 MEB 0720 JET BY STARTER 72 ui 1 1 1 1 1 1 1 1 1 1 1 1 1 a 1 1 22612 gt E gt 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 nnn nn SP uu nnn nananana 22222222 22223111 ee 1 1 11 gt 111 1 1 1 1 1
149. l l l l 1 I Il I l I Il INI pS I II II I l l l l l l l l l INI 2007 08 01 CARBURETOR OPTIONAL PARTS KIT Part Description CRF450R Serial No Parts catalogue code 5 Ref No N Y 1 1 1 1 1 1 1 3 16204 MEN 731 NEEDLE SET JET 16205 731 NEEDLE SET JET 16230 MEN 731 NEEDLE SET JET 16231 731 NEEDLE SET JET 16232 MEN 731 NEEDLE SET JET 16233 MEN 731 NEEDLE SET JET 16234 MEN 731 NEEDLE SET JET 16201 MEN EO1 NEEDLE SET JET 16202 MEN EO1 NEEDLE SET JET 16204 MEN EO1 NEEDLE SET JET 16205 MEN EO1 NEEDLE SET JET 16230 MEN EO1 NEEDLE SET JET 16231 MEN EO1 NEEDLE SET JET 16232 MEN EO1 NEEDLE SET JET 16233 MEN EO1 NEEDLE SET JET 16234 MEN EO1 NEEDLE SET JET 16201 11 NEEDLE SET JET 16202 MEN E11 NEEDLE SET JET 16204 11 NEEDLE SET JET 16205 MEN E11 NEEDLE SET JET 16230 MEN E11 NEEDLE SET JET 16231 11 NEEDLE SET JET 16232 MEN E11 NEEDLE SET JET 16233 MEN E11 NEEDLE SET JET 1 16234 MEN E11 NEEDLE SET JET Lim fe 93892 04014 18 SCREW WASHER 4X14 102 10 102 102 102 102 10 99101 357 1650 JET MAIN 9 1 0 01 99101 357 1680 JET MAIN 1 1 9 1 99101 357 1700 JET MAIN D 1 1
150. lease contact your Honda distributor Initial version issue date August 01 2001 Honda Motor Co Ltd 2007 08 01 CONTENTS Address Instruction for use of parts catalogue 61 How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX E How to refer to the part information Id ENGINE GROUP B10 CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM CHAINTENSIONER CYLINDER RIGHT CRANKCASE COVER PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 000 13325 MY9 751 06000 i FRONT FENDER 14000 06405 MY5 P00 06405 MY5 P10 14100 000 06410 9 860 14200 000 06455 006 14521 000 06451 166 405 14401 005 06451 445 405 14510 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 MCE 000 11210 000 14712 MCE 000 11330 MCE 305 14721 000 11355 8 000 14722 000 11335 000 14750 000 11560 000 14751
151. ook for the camshaft illustration and refer to the ser 2 FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and FRT4 5 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2007 08 01 E Indication mark for the listing of service items that continues to the following page 11 1 18 Ref Relative ref Number L O N F R T e No Description 2 111118 5 45 Category codes and classification Code Category 1 Engine Transmission Fuel amp Exhaust Frame Body indicated at the last line Indication of the block with no setting of FRT Steering Suspension Electrical Wheels Brakes Controls instrument Ref Relative ref Number Description NO INFORMATION
152. part in question is connected to 2007 08 01 E When the parts were revised 100 0007 101 000 101 010 102 300 105 000 107 000 96001 06020 00 156 CLAMPER R 157 CLAMPER L FR BRAKE HOSE 100 0007 FENDER COMP COLL BOL Be sure to check the serial number Description FR BRAKE HOSE FR NH4 1 M FORCE SILVER METALLIC PB284C CANDY PHOENIX BLUE Reqd QTY CB400 Serial No The number has been When shown at the left side When shown at the right side used from the initial model it is applicable to the models it is applicable to the models of No 1008001 and the upto No 1008000 without revision subsequent numbers parts listed with at the end of the parts name have limited supply period parts not for sale 2007 08 01 C Abbreviations used in the parts catalogue RIGHT is abbreviated as LU R L stands for LEFT L or R in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue Anti lock brake system Alternating current A M Attaching mark ASSY Assembly C D I Capacitive discharge ignition COMP Complete
153. ption 4 6 7 23 24 26 BASE DECOMPRESSION CAMSHAFT INCLUDES Valve adjustment 10 ARM EXHAUST VALVE INCLUDES Valve adjustment 1111NO VALVE INTAKECONE INCLUDES Refacing 8 2 5 7 1111 0 Replace all intake valve add 11 11 0 VALVE FOR 1 VEHICLE INCLUDES Refacing 2 1111N1 VALVE EXHAUST ONE INCLUDES Refacing 18 1111N1A Replace all exhaust valve add 1111 VALVE FOR 1 VEHICLE INCLUDES Refacing 2 16 18 20 1111P2 SPRING AND OR STEM SEAL INTAKE VALVECONE 1111P2A Replace all intake spring add 111102 SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE MEB3E0300B Reqd QTY Part No Description CRF450R Serial No Parts catalogue code 5 Ref No 12209 GB4 682 SEAL VALVE STEM ARAI 12209 KL4 005 SEAL VALVE STEM NOK 13115 156 000 CLIP PISTON PIN 12MM 14102 MEB 670 WEIGHT DECOMPRESSION 14103 MEB 670 BASE DECOMPRESSION gt gt gt N 22 gt NN w 4NN ar r 1 12mnmj 14105 MEB 670 PLATE WEIGHT SETTING 14106 MEB 672 SPRING DECOMPRESSION 2400113 ED U 14106 MEB 673 ED A ED B U A 14110 MEB 670 14110 MEB 770 14110 MEN 670 14110 MEN A00 14110 MEN A10 14440 MEB 670 14440 MEB 671 2000034 2000035 1 1 1 1 1 1 T 1 1 1 1 1 1 1 1 1 gt 1111 1111 1 1111 1111 gt gt e i gt i i iliii l 14451 MEB 670 SHAFT EX ROCKER AR
154. t 5 0 7 0 95003 27 60 95003 27001 60 lt 95003 27003 60M gt 9 0 95003 60xxx 20 95003 60001 10M lt 95003 60003 10M gt 95003 12xxx 20 95003 12001 10M lt 95003 12003 10M gt lt 95003 12008 10M gt 0009 00 09 WA 02 WA WA 02 09 00 09 00 09 00 02 00 02 00 09 00 02 00 09 00 02 09 WA 09 3 95003 33xxx 1x 95003 33001 10M lt 95003 33003 10M gt 95003 60xxx 3x 95003 60001 60M lt 95003 60003 60M gt 95003 33xxx 20 95003 33001 10M lt 95003 33003 10M gt WA WA 09 WA 09 09 WA 09 00 09 00 09 WA 09 09 62 00 09 00 09 00 09 00 09 09 09 09 09 95003 60 60 95003 60001 60 lt 95003 60003 60M gt wal 09 0 5 02 02 02 00 09 00 02 awa 0 4 wal 69 0 5 02 0 4 02 02 00 02 own 2007 08 01 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 11xxx 3x 95005 11001 30M 11 0 95005 11 5 95005 11001 50 11 0 95005 12 1 95005 12001 10 95005 12003 10 12 0 95005 12 2 95005
155. uency Service item whose FRT is not presented When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work E Explanation of FRT by using example 6 Indicating work contents that are included in the service The example may differ from the actual presented items item Relative ref Number ERT 7 Indicating a reference No whose operation and time are Description 7 the same FRT4 5 for the camshaft 1 3 4 7 E TE 229 2 The application range is limited to the service items 111118 5 45 without an LON setting within a same block 6 How to refer to the service item by using the sample 6 Includes Valve clearance adjustment p camshaft replacement os p bx wx JO Open to the page of the block where the camshaft s spare part illustration is shown CDReference No of the illustration of part that shows location L of the replacement work L
156. umerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2007 08 01 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code e Fuel 2 Red outside braid 3 mm inside dia only 5 Black inside braid 3 Red 3 mm inside dia only 4 Ash gray with red stripe 3 mm inside dia only 6 Black Lengths 001 1 m standard 003 3m 008 8 m Vinyl hose 1 Clear General hose 1 Ash gray 2 Black 2 Ash gray 3 Light red 3 Black 6 Light red 5 Black 7 Pale black 1 D code fuel hose and general purpose hose 30 3 0 mm 11 3 5 mm 91 4 5 mm 92 5 0 mm 12 5 3 mm 5 5 mm 14 6 5 mm 17 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose Y to

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