SPECTRUM 5 Service Manual
Contents
1. 6 TROUBLESHOOTING Service Manual Problem Symptom Resolution 1 Used or defective batteries 1 Replace old batteries 2 Disrupted electric supply 2 Recover the power supply 2 A Damaged meter cable 3 Verify the connection amp inspect cable A Water meter turbine blocked A Clean or replace the turbine 5 Defective drive motor 5 Replace the drive motor 6 6 Defective electronic board Replace the electronic board 1 No salt in the brine tank 1 Refill the brine tank 2 3 2 System in bypass position 2 Return the system to service position B There is hard water coming 2 Internal leak in valve A Change the internal seals from the outlet A Dirty breech A Clean the breech 5 Low brine tank refill 5 Change the two breech seals 6 See symptoms in A 6 See resolution in A 1 Clean or replace the supply line to the system 2 Clean the valve and the resin bed 3 Increase backwash time to prevent fouling Specifically install an addi tional filter to remove iron 1 Iron build up in the water supply _C Decrease in pressure and flow 2 Iron build up in the system 3 A Levels of iron too high in the feed water esch D High levels of brine present in 1 Clogged drain line 1 Check and clean the drain line the brine tank 2 Detective cycle time 2 Adjust the cycle times 1 Clogged injectors 1 Clean the injectors 2 2 Clogged drain line 2 Check the drain line and flow control E The outlet wa2. temperature of the feed water should not exceed 42 C e Any brazing or welding operations should be made prior to installation as heat from the welding process may damage plastic components of the system e Ambient temperature should not decrease below 1 C Freezing can break or severely damage parts of the system 3 6 Installation of the System e The area where the equipment will be placed must be flat even and able to support the weight of the system NOTICE CONNECTION OF THE EQUIPMENT TO THE WATER SUPPLY SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL SPECTRUM 4 VALVE INITAL SET UP Service Manual 4 1 Adjust the Time of Day e Push the UP amp and DOWN Ze buttons to set the correct time NB The display of a valve using a low voltage transformer will blink during power failure This blinking will end once the time has been restored 4 2 Displaying the Remaining Volume of Water to be Treated Metered System Only e Push the NEXT button to switch between the time of day and the remaining volume display 4 3 Initiate a Regeneration e Push the regeneration R button for one second to initiate regeneration the system will regenerate immediately for a valve in immediate regeneration mode or at the next pre set time for a valve in delayed regeneration mode e Push the REGENERATION R button for 5 seconds to initiate regeneration immediately for a valve that is programmed in chron
3. 73 23 EEC Low Voltage e Nr 2002 95 CE RoHS e ACS 13 ACC LY 805
4. SERVICE MANUAL WTVP S512 JD SPECTRUM Table of Contents Description amp Equipment Adjustments Valve User Interface Installation Instructions Valve Initial Set up System Initial Set up Troubleshooting Spare Parts Technical Information a eA i 1 DESCRIPTION amp EQUIPMENT ADJUSTMENTS Installation Number Valve Serial Number Tank Size Resin Type Resin Volume Regeneration Mode Chronometric Volumetric Immediate Volumetric Delayed Regeneration Type Down Flow Brining 1 Backwash 2 Brining amp Rinse 3 Rapid Rinse 4 Brine Tank Refill Hydraulic Adjustment Breech Number Flow Rate RDE Electrical Supply 2 x LR20 Batteries m h Low Voltage DC Transformer JD SPECTRUM Nominal Capacity Inlet Water Hardness Treated Water Volume Outlet Water Hardness Salt Quantity per Regeneration Up Flow Brining 1 Backwash 2 Brining amp Rinse 3 Rapid Rinse 4 Brine Tank Refill Service Manual m tH tH litres RI kg JD SPECTRUM 2 VALVE USER INTERFACE Service Manual Regeneration Indicator Flow Rate Indicator Parameter Display Time Displa Cycle N play Next Button bi Regeneration Button R Up Button 4 Down Button w Mixing Valve Drain Line Brine Line ae jek Inlet JD SPECTRUM 3 INSTALLATION INSTRUCTIONS Service Manual 3 1 System Pressure e A minimum pressure of 2 bar is necessary t
5. o ensure normal operation of the control valve e The maximum operating pressure must not exceed 8 bar in order to prevent damage during installation and service If necessary a pressure regulator should be installed upstream of the system e If the supply line is closed take care to prevent any negative pressure in the system It is recommended to put the valve in the bypass position or place pressure release valves on the inlet and outlet of the system WARNING WATER STORAGE TANKS AND VESSELS ARE EXTREMELY SENSITIVE TO NEGATIVE PRESSURE AND CAN BE DESTROYED DUE TO VACUMING EFFECTS 3 2 Electrical Supply e Ifthe system is provided with a low voltage transformer make sure that the electrical supply cannot be interrupted with a switch e If the electrical cable or the transformer is damaged it must be replaced by qualified personnel e Make sure that the electrical line is protected by suitable electromagnetic protection e Ifthe system is battery operated pull and remove the red tab to connect the battery 3 3 Water Supply e The existing water supply should be clean and neat free from limescale and iron It should comply with current regulations Any necessary changes should be made prior to installation e It is recommended to install a pre filter upstream of the system 3 4 System Bypass e It is strongly recommended to provide a bypass on installation if the valve does not include one 3 5 Temperature e The maximum
6. ometric or volumetric mode 4 4 In Service e The display will show the time of day during normal operation and will turn off after 3 minutes to conserve battery lite for battery operated models The remaining volume of water to be treated can be displayed by pushing the NEXT button JD SPECTRUM 5 SYSTEM INITIAL SET UP Service Manual Dell The distribution tube should be cut 13mm 3 mm above the top of tank The open end of the tube should be bevelled to remove sharp edges that may damage the O ring seal 5 2 Put a small quantity of silicone lubricant on the bevelled end of the tube to aid installation Other lubricants can be used but these should be checked to ensure that they are compatible and comply with food and water regulations ef All components of the system should be assembled by hand never use extra tools that can apply excessive force on components Put a small quantity of silicone lubricant on the top O ring to aid installation Do not apply grease on the main thread as this can cause over tightening and create excessive stress on plastic components 5 4 Ensure that the pressure vessel is upright and stable 5 5 Connect the system to the water supply 5 6 Connect the drain hose barb on top of the valve to the drain with a plastic tube 13 mm A screw clamp can be used to secure the assembly of the tube on the valve The clamp should not be over tightened to prevent any excessive stress
7. on the plastic hose 57 Connect the brine tube to the valve using 3 tubing The quick connect fittings in the valve and brine line require no additional tools 5 8 Ensure that the system is in bypass position Open the feed water tap slowly and allow the water to flow to the drain to clear any debris When the water appears clear turn off the tap 5 9 Move the system into service position and open the inlet water tap Once the air has been purged from the system and water is flowing clearly close the inlet tap 5 10 e Power Source 2 x LR20 Batteries Remove the front cover of the valve using a screwdriver Install two LR20 batteries and connect the battery power lead to the electronic board If necessary the electronic controller will return the valve to service position Replace the front cover and secure by tightening the screw e Power Source 230V mains Plug the transformer to the main power line If necessary the electronic controller will return the valve to the service position 5 11 Adjust the time of day with the amp amp Y push buttons The control valve is now in operation 5 12 Fill the brine tank with approximately 3cm of fresh water The air check valve should be completely immersed 5 13 Initiate regeneration and advance the valve to the brine draw cycle Let the system continue through the remaining cycles 5 14 Add salt into the brine tank to the maximum level The system is now in operation JD SPECTRUM
8. ter tastes salty 3 Clogged brine valve 3 Clean or replace the piston assembly A Defective cycle time A Adjust the cycle time 5 Damaged drain flow control 5 Change the flow control 1 Change the seals 2 Change the piston 2 Change the piston and the seals and spacers A Change the power head Defective seal Defective piston Control valve blocked in regeneration Defective power head F There is a constant leak during normal operation ZS GO J D F D Q lt D Ka O D 3 ec D DI Q zech O e GU dei D ct 2 D e O ag mn Sg D DI Q JD SPECTRUM 7 SPARE PARTS Service Manual Breech Seals e Breech N 1 Breech Cover Main Seals Brine Housing Mixing Device e Brining Seals Piston Flange JD SPECTRUM 8 TECHNICAL INFORMATION Service Manual _ Maximum Operating Temperature C 42 Minimum Operating Temperature C 1 Maximum Operating Pressure bar 8 Minimum Operating Pressure bar 2 Hydrostatic Test Pressure bar 20 Test Pressure bar 2a bar P0000 gdes Max Flow Rate m hr 4 5 Inlet Outlet 34 Drain Line Ve Brine Line Distribution Tube Diameter mm 27 Distribution Tube Length mm 13mm above the top of the tank 3mm Power Requirements 230 V Net Weight kg 2 35 The WTVP S512 complies with the following European directives e N 89 339EEC Electromagnetic Compatibility e N
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