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SP_624960_FRONT COVER_DEC2011.eps

1. Service Parts Manual Page P 12 gt Front of 1 lt Vehicle Vehicle 2 gt 1 2 i x Front of Vehicle Page 1 amp FULL WINDSHIELD Includes Items 34 35 WINDSHIELD ASSEMBLY Includes ltems 36 38 Page R 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information mw fresas omm ev 75048G01 SPACER 1 2 624174 CANOPY STRUTS KIT Includes Items 3 8 626077 CANOPY SUPPORT DRIVER SIDE FRONT 626078 CANOPY SUPPORT PASSENGER SIDE FRONT 626084 CANOPY SUPPORT DRIVER SIDE REAR 626085 CANOPY SUPPORT PASSENGER SIDE REAR 617641 CANOPY SUPPORT CROSS TUBE 624119 HARDWARE KIT Includes Items 9 16 619586 SPACER 3 4 11098G6 PLASTIC INSERT LOCK NUT 5 16 18 00438G7 BOLT 5 16 18 X 7 8 11098G5 PLASTIC INSERT LOCK NUT 3 8 16 00428G2 BOLT 3 8 16 X 1 4 00560G1 FLAT WASHER 3 8 00915G1 BONDED SEAL WASHER 1 4 601476 LOCK NUT M6 1 624829 BLACK CANOPY 602063 TORX BOLT M6 1X40 N O A N N N N N od N N O A N gt 624831 TOP ENCLOSURE GREEN 62483
2. Page L 3 Service Parts Manual AXLE Notes Service Parts Manual Page 1 4 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 7641861 SHOCK ABSORBER 10435G1 SHOCK ABSORBER WASHER 10194G1 RUBBER SHOCK ABSORBER BUSHING 00532G6 NUT 3 8 24 10044G01 VINYL CAP 74207G3 LEAF SPRING 620740 LIFT BRACKET 00560G1 FLAT WASHER 3 8 11098G5 LOCK NUT 3 8 16 X 5 5 00430G12 BOLT HEX HEAD 3 8 16 X 5 5 70289G02 SPACER 70291G01 RUBBER BUSHING 70290G02 SHACKLE PLATE 00665G9 BOLT 3 8 16 X 3 1 2 LG STAINLESS STEEL N N Bb A CO N gt a 3 3 2 0 ON O Oc WD a KR N gt di Bp D 5 N 14158G1 SHOULDER BOLT 3 8 16 X 3 1 4 LG 1226261 LOCK NUT 3 8 16 N a 70492601 RUBER BUMPER 608654 SPLIT LOCK WASHER 10mm 00974G01 NUT MTO X TO ee ne Mon ee tet
3. Service Parts Manual Page D 8 Outside cab Block 90 WIPER MOTOR KIT includes items 9 7 Front of Vehicle Front of Yer 0 WIPER MOTOR includes items 10 14 Vehicle Existing Hardware Existing Hardware e 2 69 SWITCH PANEL KIT includes items 37 52 Roof Panel ND S N WORKLIGHT KIT includes items 27 30 Page F 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 72684G STEEL CAB WITHOUT DOORS REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB INC 75856G02 STEEL WHITE DOOR KIT 75856G03 STEEL OTHER DOOR KIT 75856601 STEEL DOOR SET 75855G01 VINYL TAN DOOR SET 74244G01 WINDSHIELD WIPER KIT INCLUDES ITEMS 9 17 9PWM85 WIPER MOTOR INCLUDES ITEMS 10 14 SPACER ON O oO amp N Z AZ a a 3 c 2 O a A N gt WINDSHIELD WIPER BLADE ELECTRICAL HARDWARE KIT NOT ILLUSTRATED Za a N 74245G01 STROBE LIGHT KIT INCLUDES ITEMS 20 24 9PSLRL STROBE LENS 9 001 ELECTRICAL HARDWARE KIT NOT ILLUSTRATED 9E002 TOGGLE SWITCH 9PSLRB REPLACEMENT BULB NOT ILLUSTRATED 9PB001
4. O O N O Y N O O oa A Y O When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information meme gt 4 O mn 8 612974 LEVELING PAD 612975 BUMPER INSERT RUBBER 612976 DRAW LATCH ASSY 612977 LATCH KEEPER 612978 TAILGATE HINGE PASSENGER SIDE 614440 MAT RETAINER 614445 614444 HINGE SUPPORT 614565 HEX NUT 10 24 614564 HEX BOLT 5 16 18 X 7 8 620641 RUBBER MAT 70291G01 FLANGED BUSHING URETHANE 17618G1 NYLON CLAMP NOT SHOWN 74165G02 CIRCUIT BREAKER MOUNTING BRACKET 00150G4 SCREW 10 24 X 1 2 LG 00565G5 LOCK WASHER 10 00526G3 NUT 10 24 27680G01 TOGGLE SWITCH 27447G01 TOGGLE GUARD ASSEMBLY 10570G9 RIVET 1 8 X 11 32 LG ALUMINUM 25976614 14 GA WIRE RED 5 14443611 CLEVIS PIN 1 2 X 1 3 4 LG 27613G01 SPACER 2168361 COTTER 15 32 X 2 13 16 LG 74163G01 DUMP HARNESS 48V NOT SHOWN 11845G3 INSULATED CABLE CLAMP 11 16 NOT SHOWN 00532G3 HEX NUT 5 16 18 NOT SHOWN 21320G3 CIRCUIT BREAKER 30 AMP 12V 27612G04 ELECTRIC ACTUATOR 48V 618088 CUSHMAN REAR BED DECAL Page P 5 TRUCK BED METAL Notes
5. Service Parts Manual Page P 6 TRUCK BED PLASTIC Service Parts Manual Page P 8 9 Actuator may be rotated 90 on some models ELECTRIC DUMP KIT Includes Items 46 56 71489 G01 WHT from Actuator BLK from Battery RED from Battery RED from Actuator When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 73451601 BED ASSEMBLY 40 INCLUDES ITEMS 2 11 73447G01 PLASTIC BED 40 73454601 5 73460601 SHOULDER BOLT 1 4 20 X 3 4 LG 73455601 TAILGATE CABLE 73450G01 BOWED ANGLE 16705G2 SCREW 1 4 20 X 5 8 LG STAINLESS STEEL 73449G01 TAILGATE CAP 16818G5 RATCHET FASTENER NOT SHOWN 73448G01 TAILGATE 00415G2 BOLT 1 4 20 X 5 8 LG 74821G01 BED CAPACITY LABEL 71055G01 3 16 X 1 LG ALUMINUM 70113G01 ADJUSTABLE BUMPER 11027G1 LOCK NUT 5 16 18 O oO amp O N a a a a c a c 2 oN O A gt 74962601 71538601 LATCH TORSION SPRING 71099G02 PLATE LATCH 71
6. 1241662 NYLON CLAMP 11391G8 WIRE TIE 00464G6 BOLT 7 16 14 X 2 3 4 LG 70667G02 SPACER 00560G2 FLAT WASHER 7 16 00734G1 LOCK NUT 7 16 14 70607G01 STEERING SHAFT 70758G05 STEERING COLUMN KIT INCLUDES ITEMS 86 88 70610G03 STEERING COLUMN 28569601 STEERING COLUMN BUSHING 01022G01 SCREW 6 20 X 5 16 LG 00734G1 1505861 605642 STEERING RACK COVER 604559 WELDMENT WINCH RECEIVER When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION EA 604572 0046268 01006601 0087961 70580601 01055601 0056568 70751601 70888601 1511261 70887601 602980 71147601 618086 1439062 70876602 70897602 70902601 01069601 70902602 01069602 0073461 7 PL WINCH RECEIVER HEX HEAD BOLT 7 16 14 X 1 BOLT 3 8 16 X 1 1 4 LG WITH PATCHLOCK LOCK WASHER 3 8 INTERMEDIATE SHAFT INCLUDES ITEMS 99 100 BOLT M8 X 1 1 4 LG LOCK WASHER 5 16 RETAINING RING INTERNAL RETAINING RING EXTERNAL BALL BEARING WAVE WASHER STEERING WHEEL STEERING WHEEL COVER STEERING WHEEL DECAL CUSHMAN LOCK NUT 5 8 18 TIE ROD ASSEMBLY INCLUDES ITEMS 118 122 THREADED ROD 24 LG TIE ROD END LEFT HAND THREADS JAM NUT M12 X 1 25 05 LEFT HAND THREADS TIE R
7. Page K 3 Service Parts Manual Notes Service Parts Manual Page K 4 e REAR AXLE ASSEMBLY includes items 2 8 REAR AXLE ASSEMBLY W LSD includes items 2 8 NOTE Apply a light coat of anti sieze compound to male spline before assembly Reference part number 13 Page L 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 74612601 REAR AXLE ASSEMBLY 14 76 1 INCLUDES ITEMS 2 8 617609 AXLE SHAFT PASSENGER SIDE 617608 AXLE SHAFT DRIVER SIDE DIFFERENTIAL COVER 601085 HEXAGONAL HEAD PLUG 15558G1 BOLT 5 16 18 X 3 4 LG 24628G1 O RING INPUT SHAFT O oO amp N e 00797G2 BOLT 1 4 20 X 1 1 4 LG 00664G7 LOCK WASHER 1 4 STAINLESS STEEL 01110G01 FLAT WASHER 1 4 STAINLESS STEEL 1271961 ANTI SIEZE COMPOUND 27327G01 TWISTED CLAMP a a O OO F N 617173 REAR AXLE ASSEMBLY 14 76 1 W LSD INCLUDES ITEMS 2 8 Page L 2 Notes
8. X a NOTE Tie Rod Not Shown for Clarity Page J 1 Q RACK AND PINION UNIT Includes Items 42 65 Page J 2 RACK BALL JOINT Includes Items 59 61 o STEERING COLUMN KIT Includes Items 86 88 o INTERMEDIATE SHAFT Includes Items 99 100 Q TIE ROD ASSEMBLY Includes Items 118 122 Front of Vehicle Page J 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 606989 FRONT AXLE 70930G01 SPINDLE AND HUB ASSEMBLY 4 LUG PASSENGER SIDE INCLUDES ITEMS 4 13 70802G01 SPINDLE ASSEMBLY PASSENGER SIDE 70648G01 FLANGED BEARING 70749G01 BEARING 25146G1 GREASE SEAL 11750G2 ROLLER BEARING AND RACE ASSEMBLY 35886G01 HUB ASSY 34117G02 BOLT 1 2 20 X 2 12093G1 SLOTTED NUT 1 14 00798G8 COTTER PIN 5 32 X 1 3 4 LG 12091G2 SPINDLE CAP NOT SHOWN 70931G01 SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE INCLUDES ITEMS 5 13 amp 17 70803G01 SPINDLE ASSEMBLY DRIVER SIDE 00407G6 BOLT 1 2 13 X6 LG 00560G3 WASHER 1 2 70745G01 KING PIN TUBE 70754G01 THRUST WASHER STAINLESS STEEL 14390G6 LOCK NUT 1 2 13 76419G01 SHOCK ABSORBER 70509G01 SHOCK ABSORBER BOOT 31539G1 NYLON CLAMP 10435G1 SHOCK ABSORBER WASHER 10194G1 RUBBER SHOC
9. N OC 74432G01 PEDAL PIVOT PIN 12064G6 PUSH NUT N N N N 25879G08 WIRING HARNESS PEDAL BOX ASSEMBLY 1731361 LOOM FLEX 3 8 X 6 LG BULK 17618G1 NYLON CLAMP O When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 32 25799G03 16409G01 27512601 70125G04 00715G2 70135G01 Page A 3 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 35 37 OVAL RIVET 15 32 ACCELERATOR PEDAL PAD ACCELERATOR PEDAL BOLT 5 16 18 X 13 16 LG PEDAL PIVOT COVER ACCELERATOR Notes Service Parts Manual Page A 4 0 48 VOLT PORTABLE CHARGER includes items 2 amp 3 e 48 VOLT BATTERY CHARGER includes items 6 amp 7 Page B 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 603689 600463G02 600462G01 603690 600463G03 600462G01 48V DELTA Q PORTABLE CHARGER WITH 10 DC CORD INCLUDES ITEMS
10. CUSHMAN Electric Service Parts Manual 624960 ISSUED SEPTEMBER 2011 REVISED FEBRUARY 2012 SERVICE PARTS MANUAL ELECTRIC POWERED VEHICLE HAULER 1200X STARTING MODEL YEAR 2012 DISCLAIMER The E Z GO Division of Textron Inc E Z GO reserves the right to incorporate engineering and design changes to products in this Manual without obligation to include these changes on units leased sold previously The information contained in this Manual may be revised periodically E Z GO and therefore is subject to change without notice E Z GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and E Z GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE QUENTIAL DAMAGES RESULTING FROM THE USE OF THE INFORMATION AND MATERIALS IN THIS MANUAL TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE amp WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVICE PARTS PHONE 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 INTERNATIONAL PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC 1451 MARVIN GRIFFIN RD AUGUSTA GEORGIA USA 30906 3852 Pagei To obtain of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equipment Manufacturer OEM parts may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED
11. Includes ltems 3 6 14 43 ALUMINUM BED LARGE Includes Items 15 42 Page P 1 Seat Frame Support Page P 2 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 620482 ALUMINUM BED ELECTRIC LIFT Includes Items 14 43 60 620481 ALUMINUM BED MANUAL LIFT Includes Items 3 6 14 43 71537G02 GAS SPRING 602904 TETHER CABLE ASSEMBLY 21683G1 COTTER PIN 14443G12 CLEVIS 1 2 x 2 22 74962G01 LATCH BED WELDMENT 71477G02 LATCH RETAINER BRACKET 71099G02 LATCH KEEPER PLATE 71538G01 LATCH TORSION SPRING 01118G01 BOLT 1 4 20UNC 2A X 5 X 8 HX HD 71704G01 HANDLE GRIP 612612 ALUMINUM BED LARGE Includes Items 15 42 612957 BOLT 10 24 X 50 LG 612958 BOLT 1 4 20 X 38 LG 612959 SCREW TORX 1 4 20 X 50 LG 612960 FLAT WASHER 1 4 612961 NUT HEX 3 8 16 612962 EDGE PROTECTOR 612963 EDGE PROTECTOR 612964 EDGE PROTECTOR 612965 CLEVIS PIN 1 2 x 3 LG 612966 BED BOTTOM 612967 SIDE PANEL DRIVER SIDE 612968 SIDE PANEL PASSENGER SIDE 612969 FRONT PANEL 612970 TAILGATE 612971 PIVOT PIN 612972 TAILGATE HINGE DRIVER SIDE 612973 PIVOT RING CLIP RUE o ON A CQ N N N N N N NYO MN MN N NM gt a
12. Page C 5 BODY When ordering parts please specify the model serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70662601 14601911 70451601 14601911 70452601 N Oo oa A CQ N 71413601 16816G2 eh N 2 71055G01 A O A 74521G02 74523G01 74522G01 74522G02 00725G1 00891G1 71931G01 619135 71151G01 71153G01 71154G01 00614G5 71158G01 71152G01 601781 C N N N N N N N N NY ON O O N O C N O O UPPER FLOORPAN RIVET 3 16 X 9 16 LG ALUMINUM LOWER FLOORPAN RIVET 3 16 X 9 16 LG ALUMINUM ACCESS COVER SPLASH PANEL RATCHET FASTENER 1 4 X 3 4 LG SELF TAPPING SCREW 1 4 20 X 1 2 LG RIVET 3 16 X 1 1 8 LG ALUMINUM FRONT BASKET ASSEMBLY Includes Items 18 23 FRONT BASKET BASKET MOUNTING BRACKET DRIVER SIDE BASKET MOUNTING BRACKET PASSENGER SIDE CARRIAGE BOLT 3 8 16 X 1 LG STAINLESS STEEL LOCK NUT 3 8 16 LABEL FRONT BASKET WARNING DECAL CUSHMAN COWL INSTRUMENT PANEL ASSEMBLY Includes Items 26 30 DEFLECTOR PASSENGER SIDE DEFLECTOR DRIVER SIDE SCREW 8 18 X 5 8 LG INSTRUMENT PANEL INSERT FOUR CUP INSTRUMENT PANEL LABEL SAFETY When ordering parts please specify the model and serial number of t
13. 1 4 20 73446G01 FASTON TAB 90 25971G17 4 GA WIRE BLACK 9 73499G01 INLINE FUSE COVER 15058G1 73523G01 16816G1 O oO A N a a a a c c 2 0 O A N gt 35212G05 N 1102762 LOCK NUT 1 4 20 N a 73296G01 BOLT 8MM X 16MM LG 00993G01 LOCK WASHER 5 16 SILICON BRONZE 73346G01 BOLT 6MM X 1 X 12MM LG 00993G02 LOCK WASHER 1 4 SILICON BRONZE N N N N N M oN A wm 611153 TOW SWITCH ASSEMBLY 71055G01 RIVET 3 16 X 1 LG ALUMINUM N co Page H 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information 4 gt Cl 73398G01 DIAGNOSTIC LABEL FAULT CODE 608931 RELAY HARNESS WALKAWAY 48V 16816G2 RIVET 0 25 X 0 887 16816G5 RIVET 0 187 X 0 550 17618G1 NYLON WIRE TIE NOT SHOWN Page H 3 ELECTRONIC SPEED CONTROL Notes Service Parts Manual Page H 4 SPINDLE AND HUB ASSEMBLY DRIVER SIDE Includes Items 4 13 27 WHEEL HUB Includes Item 10 SPINDLE AND HUB ASSEMBLY PASSENGER SIDE Includes Items 7 13 17 Front of Vehicle 2 x Say
14. 1731861 HORN SWITCH 17318G2 HORN SWITCH CAP AND NUT 27068G01 HORN SWITCH BOOT 19233G1 HORN SWITCH LABEL 71055G01 3 16 X 1 LG ALUMINUM 2 01320421 l X A W N 74914602 HOUR INCLUDES ITEMS 18 22 74665602 HOUR METER 74696601 HOUR CLIP 74716602 HOUR 10570611 3 16 X 3 4 LG STAINLESS STEEL 74908G01 WIRE HARNESS HOUR METER N N N N N N N O a N O O 33639G03 KEY SWITCH WITH LIGHTS 33639G KEY SWITCH WITH LIGHTS 00568G6 LOCK WASHER 3 4 1713761 FACE 3 4 20 CQ N N N N Page G 5 HEAD LIGHT amp TURN SIGNAL TAILLIGHT Page G 6 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information 2245 Jen 614497 HEADLIGHT W O TURN SIGNAL PASSANGER SIDE 614501 HEADLIGHT W O TURN SIGNAL DRIVER SIDE 618556 LED HEADLIGHT W O TURN SIGNAL PASSANGER SIDE 618555 LED HEADLIGHT W O TURN SIGNAL DRIVER SIDE 71597G01 SELF THREADING NUT 71781G02 VINYL TAPE o ON C A N D 0013 0434 l 45 03 O A CQ N gt 619155 WIRE HARNESS ACCESSORY 48V DC SWB 75711G01 JUMPER PLUG TAIL LIGHT N a 3273962 TAIL LIGHT N N
15. Accessories Department or at www shopezgo com 150 9001 Copyrighted Material 150 14001 This manual not be reproduced whole BUREAU VERITAS in part without the express permission of Certification E Z GO Division of Textron Inc Technical Communications Department
16. CHAMPAGNE BEIGE 37 HUNTER GREEN 38 BRIGHT WHITE 39 FLAME RED 40 BLACK 41 ELECTRIC BLUE 42 PLATINUM 43 BURGUNDY 44 ALMOND 45 BLACK 46 FLAME RED 47 BURLINGTON GREEN 48 BLACK 49 FLAME RED 50 RECON GREEN 51 SUNBURST ORANGE 52 BRITISH RACING GREEN Page vii PEDAL BOX ASSEMBLY includes items 2 37 To Harness from Direction Page A 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 73333611 PEDAL BOX ASSEMBLY Includes Items 2 37 70116G02 ACCELERATOR PEDAL BRACKET 01051601 SCREW 416 16 X 1 2 EG 25853601 PEDAL BOX AND COVER 00684G6 SCREW 8 32 X 3 A LG ae aes 25861602 MICRO SWITCH 01050G01 SCREW 4 20 X 5 8 LG o ON A N 25854G01 INDUCTIVE THROTTLE SENSOR 00983G01 SELF THREADING 3 16 602484 PLUNGER 28444G01 ACCELERATOR ROD CAM a a 2 c N gt 1767761 SPRING RETAINER 1 2 1797961 BUSHING 73046601 COMPRESSION SPRING 17677G2 SPRING RETAINER 3 8 73332G01 ACCELERATOR ROD 00532G4 LOCK NUT 5 16 24 10385G4 CLEVIS YOKE ADJUSTABLE 10386G3 CLEVIS PIN 5 16 X 1 LG 17838G1 NYLON BUSHING 17255G1 TEFLON WASHER 5 16 10387G3 COTTER PIN 3 32 X 3 4 LG N N N N N N N gt O a OQ N a O
17. Page F 6 RECEPTACLE Controller See Electronic Speed Control Section See REAR AXLE Section Page G 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 6 VOLT 612867 RETAINER 01101601 HOLD DOWN BOLT STAINLESS STEEL 1102761 LOCK NUT 5 16 18 O oO amp OO N e 73218G02 BATTERY RETAINER ANGLE 00438G6 BOLT 5 16 18 X 3 4 LG 00559G8 FLAT WASHER 5 16 11098G6 LOCK NUT 5 16 18 11841G1 BATTERY RETAINER ANGLE INNER 01087G01 HOLD DOWN BOLT STAINLESS STEEL 11027G1 LOCK NUT 5 16 18 a a a a a 2c 2 o ON 9 N 25971618 4 GA WIRE BATTERY BLACK 6 25971G13 4 GA WIRE BATTERY INTERCONNECT BLACK 10 1 2 25971G14 4 GA WIRE BATTERY INTERCONNECT BLACK 15 00565G8 LOCK WASHER 5 16 00702G2 NUT 5 16 18 N N N N N oa N 25971G15 4 GA WIRE BATTERY BLACK 17 25971G16 4 GA WIRE BATTERY BLACK 19 N N N N 74659G01 POWER HARNESS 74649G01 CONTROL HARNESS CD eo Page G 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individ
18. e ESC ASSEMBLY Includes Items 2 16 31 34 Walkaway 10 Black Relay From Motor F2 Walkaway Power Harness Fuse C Speed Sensor e Hress rom Charger Charger Receptacle Charger Harness Harn ss 18 Red White From Tow Switch 4 Black Relay Control Harness Receptacle PURPLE From Walkaway Fuse To Solenoid 4 Black From Motor A1 Power Harness 4 Black From Motor A2 Power Harness 18 Yellow From J1 Pin 5 Control Harness 18 Blue From J1 Pin 17 Control Harness Red From Tow Switch and Reverse Buzzer Control Harness 10 White From Charger Receptacle J Power Harness 4 Black From Battery Power Harness From Motor A1 o Ignition Interlock Power Harness When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73348604 ELECTRONIC SPEED CONTROL ASSEMBLY INCLUDES ITEMS 2 16 31 34 73351601 CONTROLLER MOUNT 611173 ELECTRONIC SPEED CONTROLLER 11027G2 LOCK NUT 1 4 20 73231G01 SOLENOID INCLUDES ITEMS 6 9 00565G5 LOCK WASHER 10 00526G4 NUT 10 32 00565G8 LOCK WASHER 5 16 00544G4 JAM 5 16 24 11027G2 LOCK NUT
19. on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page vi 3 COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code locate the part number for the cowl rear body seat pod side panel or seat wrap then locate your color in Ithe list below replace the last or XX with the two digit color code CODE DESCRIPTION CODE DESCRIPTION 01 NO PAINT 53 MOSSY OAK NEW BREAK UP DIPPED 02 SPECIAL COLOR 54 MOSSY OAK OBSESSION DIPPED 05 JACOBSEN ORANGE 55 REALTREE ADVANTAGE MAX 4 DIPPED 06 LIGHT GOLD PEARL 56 REALTREE HARDWOOD BROWN DIPPED 07 SILVER PEARL METALIC 57 REALTREE AP HOT PINK DIPPED 11 BLACK 58 BLACK SILVER MARBLE DIPPED 12 EMERALD GREEN PEARL 59 RED SILVER MARBLE DIPPED 13 CLOUD GREY 60 HOT PINK SILVER MARBLE DIPPED 14 VIPER BLUE METALLIC 61 REALTREE AP 19 PATRIOT BLUE PEARL 62 REALTREE MAX 4 20 INFERNO RED METALLIC 63 MOSSY OAK BREAKUP 23 ADVANTAGE CLASSIC CAMO 64 MOSSY OAK TREESTAND 24 NATURAL 65 REALTREE APG 25 VIVID NEW HOLLAND BLUE 66 REALTREE MAX 1 26 STEEL BLLUE PEARL 67 REALTREE AP PINK 27 BRIGHT SILVER METALLIC 68 REALTREE AP DIPPED 29 PRIMER ONLY 30 HD ADVANTAGE CAMO 31 METALLIC CHARCOAL 32 LIGHT ALMOND PEARL 33 TIMBERLINE GREEN 34 DEEP MOLTEN RED 35 SAFETY YELLOW 36
20. 0 TOP ENCLOSURE GRAY 624832 TOP ENCLOSURE WHITE 624829 OP ENCLOSURE BLACK 624833 TOP ENCLOSURE TAN VELCRO N N N O o N Page R 3 When ordering parts please specify the model serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 619075 SPLIT WINDSHIELD 619074 FULL WINDSHIELD Includes Items 34 35 619071 WINDSHIELD HARDWARE KIT 619070 FULL WINDSHIELD ASSEMBLY Includes Items 36 38 619072 FULL WINDSHIELD 604115 WINDSHIELD ISOLATER GROMMET 625100 WINDSHIELD MOLDING Page R 4 WEATHER PROTECTION Notes Page R 5 Service Parts Manual WEATHER PROTECTION Notes Service Parts Manual Page R 6 AND WHEEL ASSEMBLY Includes Items 4 5 6 AND WHEEL ASSEMBLY Includes Items 4 5 6 Style of tire may differ from tire shown Page S 1 When ordering parts please specify the model and serial number of the product I
21. 2 3 48V DC CABLE ASSEMBLY 10 AC POWER CORD NOT SHOWN 48V DELTA Q BATTERY CHARGER WITH 18 DC CORD INCLUDES ITEMS 6 7 48V DC CABLE ASSEMBLY 18 AC POWER CORD NOT SHOWN Page B 2 Notes Page B 3 Service Parts Manual Notes Service Parts Manual Page B 4 e N o 2 o 3 gt a z 0 0 lt lt 2 O LL o INSTRUMENT PANEL ASSEMBLY includes items 26 30 N Il Ec o 0 Electrical Page C 2 Page C 3 HITCHES HEAVY DUTY HITCH KIT includes items 164 170 174 ANGLE HITCH KIT INCLUDES includes items 165 170 171 CLEVIS HITCH KIT INCLUDES includes items 166 170 171 175 176 DROP ANGLE HITCH KIT INCLUDES includes items 167 170 171 DROP BALL HITCH KIT INCLUDES includes items 168 170 174 DROP CLEVIS HITCH KIT includes items 169 170 171 175 176 Page C 4 gt E I 0 lt FLOOR MOUNT GUN HOLDER
22. 477G02 RETAINER BRACKET 01118G01 BOLT 1 4 20 X 5 8 LG N N N N N A N a O 0 71704G01 HANDLE GRIP 618088 CUSHMAN REAR BED DECAL N N N O O 71570G01 BUSHING 71571G01 CLEVIS PIN 5 DIA X 5 25 LG 00571G5 FLAT WASHER 1 1 4 X 7 16 2168361 CLIP 70291601 BUSHING N N O Page P 10 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information Eme mew raras Cl 71569G02 SPRING CHANNEL 01118G01 BOLT 1 4 20 X 5 8 LG 602904 BED TETHER CABLE 00642G7 FLAT WASHER 1 4 74947601 BUMPER 71537602 GAS SPRING 14443610 CLEVIS PIN 1 2 X 2 27 32 LG 14443612 CLEVIS 1 2 X 1 3 4 LG 2168361 HAIR CLIP 00642G7 FLAT WASHER 1 4 01118G01 BOLT 1 4 20 X 5 8 LG 71547G02 OUTRIGGER CHANNEL 74164G01 ELECTRIC DUMP KIT INCLUDES ITEMS 46 56 27612G02 ELECTRIC ACTUATOR 12 VOLT 1500 LBS 27680G01 TOGGLE SWITCH 27447G01 TOGGLE GUARD 74165G02 CIRCUIT BREAKER MOUNTING BRACKET 00150G4 SCREW 10 24 X 1 2 LG 00565G5 LOCK WASHER 10 21320G4 CIRCUIT BREAKER 15A 24V 17618G1 WIRE TIE 0052663 10 24 10570G9 RIVET 5 32 X 55 25976G14 14 GA WIRE RED 5 27613G01 SPACER 74613G01 HARNESS Page P 11 TRUCK BED PLASTIC Notes
23. BRACKET N N N N N N N O oa F Ww N 74247G01 WORK LIGHT KIT INCLUDES ITEMS 27 30 9LW1A WORK LIGHT INCLUDES HARDWARE 9E001 ELECTRICAL HARDWARE KIT NOT ILLUSTRATED 9 002 TOGGLE SWITCH 9PB001 BRACKET U N N N N When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 74248G01 9PDF 9 001 ELECTRICAL HARDWARE KIT NOT ILLUSTRATED 9PFHK HARDWARE KIT 74250G01 SWITCH PANEL KIT INCLUDES ITEMS 38 52 9PSF1001 SWITCH PANEL 9PSF1002 MOUNTING BRACKET AND HARDWARE 9PSF1003 ADHESIVE LABELS 9PSF1004 3 AMP FUSE NOT ILLUSTRATED 9PSF1005 5 AMP FUSE NOT ILLUSTRATED 9PSF1006 7 5 AMP FUSE NOT ILLUSTRATED 9PSF1007 FLEX LOOM 5 8 X 10 FT LG NOT ILLUSTRATED 9PSF1008 4 WAY BASE TIE NOT ILLUSTRATED 9PSF1009 WIRE TIE NOT ILLUSTRATED 9PSF1010 BOLT 1 4 20 X 7 8 LG 9PSF1011 WASHER 1 4 9PSF1012 NYLON WASHER 1 4 9PSF1013 LOCK NUT 1 4 20 9PSF1014 10 GA WIRE RED 8 NOT ILLUSTRATED 9PSF1015 10 GA WIRE BLACK 8 NOT ILLUSTRATED BED SPACER Page F 5 CAB Notes Service Parts Manual
24. EEL LOCK NUT 10 24 SCREW 1 4 20 X 1 LG STAINLESS STEEL SPACER 1 4 FLAT WASHER 1 4 LOCK NUT 1 4 20 RATCHET FASTENER 1 4 X 3 4 LG RATCHET FASTENER 1 4 X 3 4 LG REAR PANEL RIVET 3 16 X 1 LG ALUMINUM When ordering parts please specify the model serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 01 SEAT PANEL DRIVER SIDE 74891G02 SEAT FILLER PANEL PASSENGER SIDE 10570G10 RIVET 5 32 X 9 16 LG STAINLESS STEEL 74099G01 LABEL TILT WARNING 619143 DECAL CUSHMAN LOGO 15058G6 RIVET 3 16 X 15 16 LG ALUMINUM 71424G01 SPACER DRIVER SIDE 71424G02 SPACER PASSENGER SIDE 11098G6 LOCK NUT 5 16 18 70441G01 SEAT FRAME 00559G8 FLAT WASHER 5 16 00438G6 BOLT 5 16 18 X 3 4 LG 70200G01 SCREW 3 8 16 X 1 4 LG 00715G2 BOLT 5 16 18 X 13 16 LG 70046G02 BATTERY RACK 74348G02 HITCH RECEIVER 00198G8 BOLT 5 16 18 X 1 LG 00571G2 FLAT WASHER 5 16 11098G6 LOCK NUT 5 16 18 STAINLESS STEEL 00463G4 BOLT 7 16 14 X 1 1 2 LG 00922G3 FLAT WASHER 7 16 00734G1 LOCK NUT 7 16 14 Page C 10 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Depa
25. G2 SCREW 6 32 X 1 1 4 LG 00559G5 FLAT WASHER 10 0055963 FLAT WASHER 6 0056563 LOCK WASHER 6 0052565 NUT 6 32 1351461 SCREW AND LOCK WASHER 6 00642G8 FLAT WASHER 5 16 14628G1 FASTON TAB 24605G1 WIRE HARNESS BRAKE LIGHT 17618G1 WIRE TIE 612189 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 84 92 612211 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 84 91 93 BRAKE SHOE LEADING BRAKE SHOE TRAILING SHOE CLAMP UPPER SPRING LOWER SPRING 612417 BRAKE ADJUSTER KIT DRIVER SIDE Page D 6 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION uM 612418 17083G2 15126G1 2180961 2180762 2094761 1986261 606945 606403 1038761 74175601 608200 608201 0 7 ADJUSTER PASSENGER SIDE BOLT 5 16 24 X 1 LG LOCK NUT 5 16 24 INNER BRAKE DRUM WASHER 1 5 16 OD X 1 ID X 1 32 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 101 102 BRAKE DRUM LUG BOLT 1 2 20 OUTER BRAKE DRUM WASHER SLOTTED NUT 3 4 16 COTTER PIN 1 8 X 1 1 2 LG SPINDLE CAP BRAKE CABLE BRACKET PASSENGER SIDE BRAKE CABLE BRACKET DRIVER SIDE BRAKES Notes
26. K ABSORBER BUSHING 00532G6 NUT 3 8 24 Page J 4 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 10044601 VINYL 70990603 FRONT CANTILEVER LEAF SPRING 70163G03 SPRING PLATE 00734G1 LOCK NUT 7 16 14 00463G6 BOLT 7 16 14 X 1 3 4 LG 70964601 AND UNIT COMPLETE INCLUDES ITEMS 42 65 70965G01 STEERING RACK COVER amp BEARING 01054G01 JAM 1 2 20 70750G01 RETAINING RING EXTERNAL 15112G1 BALL BEARING 70603G01 PINION 70751G01 RETAINING RING INTERNAL 70638G01 SEAL PINION 70604G01 RACK STEERING 01053G01 SET SCREW 10 32 X 1 4 70590G01 RACK LOADER 70666G01 SPRING COMPRESSION 70645G01 GASKET RACK LOADER 70591G01 COVER RACK LOADER 71102G01 SCREW 1 4 20 X 90 1038963 GREASE FITTING STRAIGHT 70695G01 RACK BALL JOINT INCLUDES ITEMS 59 61 50641G1 RUBBER BOOT 50209G2 SLOTTED NUT 7 16 20 10387G2 PIN 3 32 X 1 LG Page J 5 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 70694601 END 70961601
27. MS 15 16 71274G01 WHITE 71274G02 BLACK 71274G03 TAN 71274G04 GRAY 71274G05 OYSTER 71274G07 BROWN 18144G BACK REST COVER 18144G2 WHITE 18144G3 BLACK 18144G4 TAN 1814465 GRAY 18144G6 OYSTER 18144G8 BROWN 74889G01 SEAT BACK COVER 00664G7 LOCK WASHER 1 4 STAINLESS STEEL 71611G SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 19 29 71611601 WHITE 71611G03 GRAY 71611605 OYSTER 71611G07 TAN 71611616 BROWN 71611G17 BLACK 71602G VINYL SEAT BOTTOM 71602G01 WHITE 71602G02 GRAY o ON A N a 2 Bb N gt 2 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 71012G01 71610G01 00720G08 71204G01 71701G01 71702G01 Page N 3 71602G03 OYSTER 71602G04 TAN 71602G07 BROWN 71602G06 BLACK VINYL TRIM SEAT BOTTOM SEAT HINGE SCREW 12 14 X 1 LG BOLT 1 4 20 X 7 8 LG HIP RESTRAINT PASSENGER SIDE HIP RESTRAINT DRIVER SIDE SEATING Notes Service Parts Manual Page N 4 D ALUMINUM BED ELECTRIC LIFT Includes Items 14 43 60 ALUMINUM BED MANUAL
28. N N N amp N 622712 TURN SIGNAL KIT 619102 TURN SIGNAL BULB 611810 TURN SIGNAL SWITCH ASSEMBLY 32307G3 FLEX LOOM 3 8 X 8 LG 17618G1 WIRE TIE 20965G3 STEERING COLUMN COVER 21640G1 FLASHER UNIT N N N N 2 O o N O Page G 7 REVERSE BUZZER DASH MOUNTED DIRECTION SELECTOR STATE OF CHARGE METER LABEL AND PLATE DC TO DC CONVERTER KIT Page G 8 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 1 73030G06 604753 74322G01 LABEL KEY SWITCH WITH LIGHTS DIRECTION SELECTOR CHARGE METER 33623G02 DRIVE RIVET 3 16 X 3 8 LG 74323G01 DIRECTION SELECTOR SWITCH DASH MOUNTED 33636G05 STATE OF CHARGE METER VERTICAL 25978G74 18 GA WIRE RED 6 604884 DC TO DC CONVERTER 607416 BRACKET 605888 DC TO DC WIRING HARNESS 00379G4 PHILIPS PAN HEAD SCREW 10 24 X 1 2 16816G5 CHRISTMAS TREE RIVET 0 187 X 0 55 73290G02 REVERSE WARNING BUZZER CONTINUOUS TONE 01041601 1 8 13 16 LG Page G 9 ELECTRICAL SYSTEM Notes Service Parts Manual Page G 10 1
29. OD END RIGHT HAND THREADS JAM NUT M12 X 1 25 05 RIGHT HAND THREADS LOCK NUT 7 16 14 FRONT SUSPENSION amp STEERING Notes Service Parts Manual Page J 8 N o E 0 o 2 5 E O x gt 4 lt c lt o o x O O gt 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 73291604 MOTOR SEPARATELY EXCITED 73120636 ARMATURE 73120638 BRUSH SPRING 73120639 73120640 73120641 BRUSH REPLACEMENT INCLUDES HARDWARE 73120G07 BEARING 73120G06 SNAP RING 73120G43 HEADBAND 73120G37 FRAME AND FIELD COIL INCLUDES HARDWARE 73120G42 COVER COMMUTATOR END 73328G01 MAGNET 01037G02 SCREW 10 32 X 1 2 LG 73277G01 RETAINING RING 73327G04 SPEED SENSOR OO amp N a a c 2 F N gt 2 Notes
30. PANEL 00715G2 BOLT 5 16 18 X 8 LG 00438G8 BOLT 5 16 18 X 1 LG 00559G8 FLAT WASHER 5 16 11098G6 LOCK NUT 5 16 18 STAINLESS STEEL 00715G2 BOLT 5 16 18 X 8 LG 00438G6 BOLT 5 16 18 X 3 4 LG 00571G2 FLAT WASHER 5 16 603728 PEWTER PINSTRIPING TAPE 75372G04 BLACK PINSTRIPING TAPE 75372G08 SILVER PINSTRIPING TAPE 609143G SEAT WRAP W LOUVERS See COLOR CODE in HOW TO USE Section 10570G10 RIVET 5 32 X 9 16 LG STAINLESS STEEL 71609601 SEAT HINGE PLATE 10570G11 RIVET 3 16 X 3 4 LG STAINLESS STEEL 20271G10 HOLE PLUG 609168G1 SIDE PANEL DRIVER SIDE See COLOR CODE in HOW TO USE Section 609168G2 SIDE PANEL PASSENGER SIDE See COLOR CODE in HOW TO USE Section 10570G10 RIVET 5 32 X 9 16 LG STAINLESS STEEL 10570G12 RIVET 1 4 X 9 16 LG ALUMINUM When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Lu 16469G1 618886 618885 71440G03 71440G04 00789G2 23726G2 00660G5 14390G10 1670501 23726G2 00559G7 14390G4 16816G2 16816G2 74890G01 71055G01 Page C 9 FENDER WASHER 1 4 ROCKER PANEL DRIVER SIDE ROCKER PANEL PASSENGER SIDE BRACE DRIVER SIDE BRACE PASSENGER SIDE BOLT 10 24 X 1 1 4 LG SPACER 1 4 FLAT WASHER 10 STAINLESS ST
31. STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 60 C As with all electric vehicles the batteries must be checked and recharged as required or at a minimum of 30 day intervals Page ii SECTION Page No HOW TO USE THE SERVICE PARTS MANUAL 44444 sus V ACCELERATOR PEDAL 1 BATTERY CHARGER A AE B 1 BODY fr ia ns se ste sr masculine 1 BRAKES a noi uen D 1 UTI 1 ELECTRICAL SYSTEM un nt dm wie Ta SCR NOR G 1 ELECTRONIC SPEED H 1 FRONT SUSPENSION J 5 MOTOR HAULER i pace EE ae menage a amie nn dot mit a res K 1 REAR AXLE seuss sS ione IR Rec o Re MUR RR L 1 REAR SUSPENSION HAULER ino niad ka es TRA aa M 1 SEATING 0 ada au d N 4 TRUCK BED METAL C e ch c D oe aie R
32. d to Service Parts when ordering any replacement components Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its loca tion and note the complete number shown on the plate Page v Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the General Index and select the most appropriate title Turn to the page number indicated and locate the desired part on the illustration From the illustration obtain the item number assigned to the desired part Refer to the accompanying description for specific information regarding the part 2 IF YOU KNOW THE PART NUMBER Locate the part number or description in the appropriate column on the parts list page NOTE It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used
33. e 72360G02 MOUNTING PLATE SHOCK DRIVER SIDE 72360G01 MOUNTING PLATE SHOCK PASSENGER SIDE NOT SHOWN N N N N Bb N Page M 2 SUSPENSION Notes Page M 3 Service Parts Manual SUSPENSION Notes Service Parts Manual Page M 4 SEAT ASSEMBLY Includes ltems 15 16 SEAT ASSEMBLY Includes ltems 19 29 Page N 1 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 74971601 SEAT BACK SUPPORT 00715G2 BOLT 5 16 18 X 13 16 LG 00438G8 BOLT 5 16 18 X 3 4 LG 00642G8 FLAT WASHER 5 16 11098G6 LOCK NUT 5 16 18 71263G01 ACCESS COVER 18436G1 DRIVE RIVET 605056 HEX HEAD BOLT 1 4 20 X 1 W PTCHLOC 75900G02 SEAT BACK SUPPORT BRACKET 01006G01 BOLT 3 8 16 X 1 1 4 LG 00643G1 FLAT WASHER 3 8 11098G5 LOCK NUT 3 8 16 71274G SEAT BACK ASSEMBLY INCLUDES ITE
34. ee CAR a ne 1 TRUCK BED PLASTIC ipai enc mh Cae eaa E a Bee DRE RD d Edo RR P 7 WEATHER PROTECTION aa maed en XB a dat e R 1 WHEELS AND TIRES ee a ia ee 5 1 Page iii NOTES This manual is divided into several sections GENERAL INFORMATION ILLUSTRATED PARTS BREAKDOWN APPENDIX The first section GENERAL INFORMATION contains the following information WARRANTY INFORMATION GENERAL INDEX HOW TO USE THE SERVICE PARTS MANUAL The second section ILLUSTRATED PARTS BREAKDOWN contains illustrations and parts lists for all systems of your vehicle The third section APPENDIX contains a listing of specialty products and accessories USE OF THE MANUAL To use this manual consult the GENERAL INDEX to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation and then contact the Service Parts Department It is important that the serial number of your vehicle and its model number be supplie
35. he product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information 12244 m 14390G4 NUT 1 4 20 35968001 LABEL T HOLDER COVER 300646 BOLT 1 4 20 X 3 4 YS HX G5 618653 FASCIA BRACKET 71055901 RIVET 3 16 X 1 LG ALUMINUM 613274 FENDER FLARE PASSENGER SIDE 614378 FENDER FLARE DRIVER SIDE 71115G01 VINYL TRIM 71055601 RIVET 3 16 X 1 LG ALUMINUM 71597G01 SELF THREADING NUT 5 X 10 X 15mm 15058G1 ALUMINUM RIVET 87 75459G01 GLOVE BOX DOORS BOTH SIDES 75459G02 GLOVE BOX DOOR DRIVER SIDE 75459G03 GLOVE BOX DOOR PASSENGER SIDE 613273 FRONT FASCIA 617643 COWL GRILL COVER 70725G02 FRONT SHIELD BRACE 613036G COWL See COLOR CODE in HOW TO USE Section of Manual 71055G01 RIVET 3 16 X 1 LG ALUMINUM 16469G1 FENDER WASHER 9 32 01038G01 BOLT 1 4 20 X 7 617620 BRUSHGUARD 00440G6 HEX HEAD BOLT 5 16 18 X 2 3 4 75048G02 SPACER 328 X 1 31 00570G2 FLAT WASHER 5 16 00905G8 LOCK WASHER 5 16 00440G2 CAP SCREW 5 16 18 X 2 1 4 75048G04 SPACER 00559G8 FLAT WASHER 5 16 70663G04 FLOOR MAT W HORN HOLES Page C 7 When ordering parts please specify the model serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70244G03 SPLASH
36. ncludes items 84 92 BRAKE ASSEMBLY PASSENGER SIDE Includes items 84 91 93 BRAKE DRUM ASSEMBLY Includes items 101 102 Page D 3 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 70612602 PEDAL ASSEMBLY WITHOUT LIGHTS INCLUDES ITEMS 2 10 70681G01 TORSION SPRING 70682G01 PIVOT PIN 01071G01 PUSHNUT 5 16 70259G02 BRAKE PEDAL 70611G02 PARK BRAKE PEDAL 70257G01 SERVICE BRAKE PAD 70256G01 PARK BRAKE PEDAL PAD 16409G1 OVAL RIVET 3 16 X 3 8 LG 28083G01 BRAKE COMPENSATOR BUMPER 70582G01 SHOULDER BOLT 3 8 16 X 4 LG 70581G01 FLANGED BUSHING 70676G01 TORSION SPRING 00643G1 FLAT WASHER 3 8 11098G5 LOCK NUT 3 8 16 612558 COMPENSATOR ASSEMBLY INCLUDES ITEMS 18 27 00532G4 HEX NUT 5 16 24 00963G01 SPHERICAL NUT 5 16 24 11098G9 1512161 23061G2 28082601 1797961 2346361 27330601 612557 O amp N NO RP NN ON NON NN a 2 2 a Sse OO N O Y Na O N O A Y N gt 01111G01 RETAINING RING SS io 10386G3 CLEVIS PIN 5 16 X 1 LG CD o When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part I
37. ndicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 28630604 28630605 28630601 15172602 1165761 1472361 1209162 7417561 605624 607253 623939 O A N ZA n QO amp WHEEL ASSEMBLY DRIVER SIDE INCLUDES ITEM 4 5 6 TIRE amp WHEEL ASSEMBLY PASSENGER SIDE INCLUDES ITEM 4 5 6 TIRE 22 X 9 10 WHEEL RIM 4 LUG VALVE STEM LUG 1 2 20 SPINDLE DUST 20 X 10 10 TURF SAVER OPTIONAL TIRE 22 X 11 10 TERRA TRAC OPTIONAL WHEEL TIRE SHIPPING Page S 2 WHEELS AND TIRES Notes Page 5 3 Service Parts Manual CUSHMAN E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET E Z GO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts amp
38. ndicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 1038763 PIN 3 32 X 3 4 LG 14443G2 CLEVIS PIN 5 16 X 3 4 LG 70601G01 KICK OFF LINK 1783861 NYLON BUSHING 2083561 TEFLON WASHER 3 8 00559G8 FLAT WASHER 5 16 10387G3 COTTER PIN 3 32 X 3 4 LG 70098G01 KICK OFF CAM PIVOT 10097G6 FLANGED BEARING 70587G01 KICK OFF CAM 71215G01 SET SCREW 1 4 20 X 1 2 LG 14134G4 SPACER 70113G01 ADJUSTABLE BUMPER 11027G1 LOCK NUT 5 16 18 70080G02 CATCH BRACKET 00414G6 BOLT 1 4 20 X 3 4 LG 14390G4 LOCK NUT 1 4 20 70968G13 BRAKE CABLE DRIVER SIDE 70968G11 BRAKE CABLE PASSENGER SIDE 70690G02 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS 54 80 70686G02 BRAKE PEDAL 70611G02 PARK BRAKE PEDAL 70257G01 SERVICE BRAKE PAD 70256G01 PARK BRAKE PAD 16409G1 OVAL RIVET 3 16 x 3 8 LG 70258G03 BRAKE PEDAL PLATE Page D 5 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 2 70682601 PIVOT PIN 70681G01 TORSION SPRING 01071G01 PUSHNUT 5 16 00737G8 SCREW 10 24 X 1 LG 00739G1 RUBBER 10 24 74535G01 BRAKE PEDAL STANDOFF 27137G01 CONICAL SPRING 14390G10 LOCK NUT 10 24 10606G8 MICRO SWITCH 00645
39. rtment for additional information ITEM PART NO 12 345 DESCRIPTION 74492002 74492004 74492006 74492008 74492010 74492012 74351002 74339002 74338002 74489002 74491002 74495002 2131701 2168301 3175701 0056606 00702011 1444307 1931401 27731001 27736001 75108002 0010004 74533001 74365001 11 HEAVY DUTY BALL HITCH KIT INCLUDES ITEMS 164 170 174 ANGLE HITCH KIT INCLUDES ITEMS 165 170 171 CLEVIS HITCH KIT INCLUDES ITEMS 166 170 171 175 176 DROP ANGLE HITCH KIT INCLUDES ITEMS 167 170 171 DROP BALL HITCH KIT INCLUDES ITEMS 168 170 174 DROP CLEVIS HITCH KIT INCLUDES ITEMS 169 170 171 175 176 HEAVY DUTY HITCH ANGLE HITCH CLEVIS HITCH DROP ANGLE HITCH DROP BALL HITCH DROP CLEVIS HITCH CLEVIS PIN 5 8 X 3 LG COTTER PIN 15 32 X 2 11 16 LG HITCH BALL 1 7 8 LOCK WASHER 3 4 NUT 3 4 16 CLEVIS PIN 1 2 X 2 1 2 LG COTTER PIN 2 1 2 LG ASH TRAY GASKET BRACKET SCREW 10 16 X 1 2 LG SWIVEL GUN HOLDER W BASE PLATE GUN HOLDER REMOVABLE FLOOR MOUNT BODY Notes Service Parts Manual Page C 12 Page D 1 PEDAL BRAKE VEHICLE WITH BRAKE LIGHTS Page D 2 x Front of Vehicle BREAK PEDAL ASSEMBLY Includes items 54 80 BRAKE ASSEMBLY DRIVER SIDE I
40. ual part Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION uM 609670 73051G23 73051G24 25978625 73051608 73051609 73051610 609654 14601610 1761861 27327602 10570611 1761861 00993601 28418601 00993602 28418602 G 3 CHARGER ASSEMBLY INCLUDES ITEMS 32 40 RECEPTACLE COVER RECEPTACLE BOTTOM FEMALE CONNECTOR INSULATOR 18 WIRE 9 SCREW 10 32 X 1 2 LG BRASS SCREW 6 32 X 1 3 4 LG STAINLESS STEEL LOCK 6 32 WIRE HARNESS CHARGER RIVET 3 16 X 1 LG ALUMINUM WIRE TIE CABLE CLAMP RIVET 3 16 X 3 4 LG STAINLESS STEEL WIRE TIE LOCK WASHER 5 16 SILICON BRONZE NUT 5 16 18 BRASS LOCK WASHER 1 4 SILICON BRONZE NUT 1 4 20 BRASS FUSE BLOCK HORN BUTTON KEY SWITCH AND KEY SET Page G 4 When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information 2245 uy 35211601 FUSE BLOCK 6 POSITION 00379G2 SCREW 10 24 X 1 1 4 LG 00559G5 FLAT WASHER 10 14390G10 LOCK 10 24 35212G01 FUSE 15 AMP 12914G1 PUSH ON MALE TERMINAL 00567G5 LOCK WASHER 10 00526G4 NUT 10 32 o ON C A N e 32860G2

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