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User Guide COMMANDER 100 Universal Process Controller
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1. Fig 5 1 General Requirements 43 Pd 5 INSTALLATION 5 1 Siting Figs 5 1 and 5 2 55 C Max PA Temperature Limits 0 to 90 RH Humidity Limits O i DKA IP65 NEMA3 front panel IP20 rear Environmental Limits Use Screened Cable See gu E E SSS Swe SiS Ew cw Fig 5 2 Environmental Requirements 44 5 INSTALLATION Pd 5 2 Mounting Figs 5 3 and 5 4 The instrument is designed for panel mounting see Fig 5 4 Overall dimensions are shown in Fig 5 3 Dimensions in inches mm 0 58 gt gt a 4 68 119 1 57 TEC 79 _ gt 40 Panel cut out Fig 5 3 Overall Dimensions 45 y 5 INSTALLATION 5 2 Mounting Figs 5 3 and 5 4 Insert instrument into anel cut out Cut a suitable hole in p the panel see Fig 5 3 aL 3 Fit retaining clamp over instrument case Push retaining clamp firmly against the panel Fig 5 4 Mounting Details 46 EC Directive 89 336 EEC In order to meet the requirements of the EC Directive 89 336 EEC for EMC regulations this product must not
2. Remote E point see below O 15 3 O RTD1 Digital Input Q 16 4 O Transmitter PSU N O O 17 Se TENES E Relay Analog Logic Output 2 C O 18 6 O Output Output x O 19 7 Os RS485 i O 20 8 O N O Rela N O TX 21 9 O Cc D o C Or RS485 ai pae 10 Q N C 85 to N C RX Pu cS m 3 Relay Output 3 Mains C RS485 C O 24 12 L power requirement 6 VA E3 Note 1 The Analog Output and Logic Output use a common positive terminal that is capable of driving both outputs simutaneously Note 2 Fit arc suppression components if switching inductive loads THC 3 lead 2 lead RTD Milliamps Milliamps mV amp V RTD and resistance 3 lead RTD pes i 4000 RTD 4 transmitter Using internal transmitter power supply Use 10090 shunt resistor provided with instrument Fig 5 5 Electrical Connections 48 Company Standard settings are shown in the lower display 21 100 CUSTOMER CONFIGURATION LOG a n ffm esee Cy 440 f SF 5 EnA 1000 EnbL 00 real 1000 rtLU 00 SP H UOU SP L RE 00 EE Cun d SP 3 300 cowl 5p Wu uut UP Ih TU GPeA TU L UP g APAS
3. see section 4 3 2 Soak Time for 2na Segment Depending on the time option selected in the configuration level Continued on next page 1 The engineering value is shown with an extra decimal place up to a maximum of 3 for greater accuracy in setting the ramp rate 26 3 SET UP MODE ER 3 4 Profile Level 4 BEEN 2 Soak Time for 4th Segment II 0 to 999 9 minutes or hours Depending on the time option selected in the configuration level 5555P m Self Seeking Set Point Enable uccilt YES enable self seeking set point RS lU disable self seeking set point 6 par unt gaon When enabled the controller inserts the current process variable value as the starting point on initiation of the profile instead of the start value for segment 1 1 E PHYS A Profile Hysteresis for Guaranteed Ramp Soak DE r It In engineering units or OFF 0 If the process variable deviates from the set point by more than the value set the program is suspended Lo but continues automatically when the process variable returns within the set limits The hysteresis value applies above and below set point under all program conditions 1 i PES a Number of Program Repeats nim 0 to 99 or infinite In F gt 100 e2 The engineering value is shown with an extra decimal place up to a maximum of 3 for greater accuracy in setting the ramp rate 27 cy 4 CONFIGU
4. Installation operation maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and or temperature Chemicals must be stored away from heat protected from temperature extremes and powders kept dry Normal safe handling procedures must be used When disposing of chemicals ensure that no two chemicals are mixed Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets where applicable may be obtained from the Company address on the back cover together with servicing and spares information GETTING STARTED This manual is divided into 5 sections which contain all the information needed to install configure commission and operate the COMMANDER 100 Each section is identified clearly by a symbol as shown below Displays and Function Keys e Displays and function keys e LED Indication e Error Messages Operator Mode Level 1 Operator menus for Standard controller Heat Cool controller Remote Set Point controller Profile controller Multiple Fixed Set Points controller Auto tuning Set Up Mode Levels 2 3 and 4 e Level 2 Tuning e Level 3 Set Points e Level 4 Profile Configuration Mode Levels 5 and 6 e Level 5 Basic hardware and control function
5. 1 Profile Segment Number 1 to 4 currently active Profile Status HUL dH v un EOP run HOLD 12 Profile inactive the control set point is equal to the local set point value when the profile is not running Profile active currently operating on the segment indicated Profile hold pauses the current ramp or soak mode by putting it into Hold mode The guaranteed ramp soak feature can also be used to put the profile into a Hold mode until the process variable comes back within the hysteresis band Note The profile status can be changed using a digital input Continued on next page 2 OPERATOR MODE P 2 5 Profile Controller Ramping Set Point Value Read only The actual set point value is displayed i e the instantaneous value the controller is working to Security Code 0 to 9999 Select the appropriate security code to access Auto tune enable frame Level 1 Set Up mode Levels 2 3 4 Auto tune Enable on Auto tune on GFF Auto tune off Refer to page 16 for the Auto tune procedure Level 1 Operator mode See Section 3 for levels 2 3 and 4 e1 Not displayed if the ramping set point facility is turned off refer to Section 3 3 13 PF 2 OPERATOR MODE 2 6 Multiple Fixed Set Points Controller If the Multiple Fixed Set Points Controller type is selected during configuration four fixed control set points can
6. R Analog Input Digital Filter Display 0 seconds 1 second 2 seconds 5 seconds Input filter averages the process 10 seconds variable input values over the time set 20 seconds 40 seconds 60 seconds co i e 5 A a t D S Serial Communication T Serial Communications Configuration Display Off a None 2400 2 Wire i Odd 2400 4 Wire Pad Even 9600 2 Wire 9600 4 Wire Fig 4 9 Digital Input and Serial Communications 39 cy 4 CONFIGURATION MODE 4 4 Ranges and Passwords Level 6 Ranges and Limits Engineering Display Range High Value Retransmission Range The retransmission range defines engineering range to be transmitted High 20mA output Continued on next page 1 The engineering range high and low values are automatically set to the maximum allowed value when thermocouple or RTD is selected in the configuration level see Section 4 3 1 This value can be modified if required e2 Only displayed if the analog output is configured to retransmit the process variable or control set point value 40 4 CONFIGURATION MODE ri 4 4 Ranges and Passwords Level 6 Set Point Limit The Set Point Limit defines limits within which the local set point can be adjusted these limits also apply to remote set point High Limit 999 to 9999 Low Limit 999 to 9999 Fixed Set Point Values 1 to 4 Select the set point values required
7. be set see Section 4 4 Process Variable Value Fixed Control Set Point Selected Notes a Thetop display momentarily displays the set point selected before reverting to the display of the process variable value b Adigital input can also be used to select the fixed set points Process Variable Value Control Output Value 96 096 to 100 1096 to 110 for analog output Adjustable in manual mode only Ramping Set Point Value Read only The actual set point value is displayed i e the instantaneous value the controller is working to Continued on next page e1 Not displayed if the ramping set point facility is turned off refer to Section 3 3 14 2 OPERATOR MODE 2 2 6 Multiple Fixed Set Points Controller CaodE Security Code rS 0 to 9999 Li Select the appropriate security code to access E Auto tune enable frame Level 1 Set Up Mode Levels 2 3 4 Auto tune Enable rms uU Auto tune on Lv OFF Auto tune off Refer to page 16 for the Auto tune procedure Level 1 Operator mode See Section 3 for Levels 2 3 and 4 2 2 OPERATOR MODE 2 7 Auto tune Information Auto tune optimizes process control by monitoring process performance and automatically updates the control parameters Before starting auto tune the process variable must be stable 2 of engineering range 1 At start up auto tune 2 At set point auto tun
8. controller reverts to manual mode with the control output set to the configured output value An error message is displayed see Table 2 1 PV failed during auto tune A resultant P or D value was calculated Auto tune has timed out during an auto out of range tune step PV limit exceeded At start up auto tune Process too noisy to auto tune Controller put into configuration mode Process too fast to auto tune Auto tune terminated by user Process too slow to auto tune PV is changing in the wrong direction PV deviated from set point by gt 25 eng during step test span during frequency response test Table 2 1 Auto tune Error Codes 17 EH 3 SET UP MODE 3 1 Introduction To access the Set Up Mode Levels 2 3 and 4 the correct password must be entered in the security code frame the default password code is 0 Refer to the fold out sheet at the back of this manual for the contents of these levels SE E p Refer to the fold out sheet un for the contents of each level A or Correct Password pm Y Code g Level 2 Tuning Level Note To select this frame from anywhere in this page press the L key for a few seconds Cycle Time Heat Time Proportioning Output Continued on next page 1 Only displayed if output 1 is assigned to a relay or logic output e2 Only displayed if heat cool hardware configuration is selected 18 3 SETUP MODE EH 9 2 Tuning Level 2 Fig 3 2 1
9. in the configuration level Remote Set Point Value read only ices Continued on next page If the remote set point input fails while selected the controller automatically selects the local set point value The upper display changes to 5P F and the lower display flashes When the fault condition is removed the remote set point is re selected automatically To clear the error condition while the remote set point input is still outside its allowed range select the local set point by pressing the key c 5P n is displayed 10 2 OPERATOR MODE P 2 4 Remote Set Point Controller Ramping Set Point Value Read only The actual set point value is displayed i e the instantaneous value the controller is working to Security Code 0 to 9999 Select the appropriate security code to access Auto tune enable frame Level 1 Set Up mode Levels 2 3 4 Auto tune Enable F3 an Auto tune on 1 Ev GFF Auto tune off Refer to page 16 for the Auto tune procedure Level 1 Operator mode See Section 3 for levels 2 3 and 4 e1 Not displayed if the ramping set point facility is turned off refer to Section 3 3 11 2 2 OPERATOR MODE 2 5 Profile Controller StoP Ha Process Variable Value Control Set Point Value Set point low limit to set point high limit Control Output Value 0 to 100 10 to 110 for analog output Adjustable in manual mode only
10. 8 4 3 Basic Hardware and Configuration Level 5 30 4 4 Ranges and Passwords Level 6 sesseeeeeeeeee 40 5 INS TATA TOWING 125i tod idl sweden sess sona iae doesnt suse seu nennen nennen 43 Sab SMI Gustto ates ects ites So aa oco odd oret iden 43 D 2 Mounting seitens est ann eat Methodus odes nec R E 45 5 3 Electrical CoORIIGGIOFIS zo DAMM ak ooo oco A d oon IST 47 5 4 Relays Arc Suppression Digital Input and Output 47 Information The fold out page inside on the back cover of this manual shows all the frames in the programming levels Space is provided on the page for writing the programmed setting or selection for each frame 133 IL 1 DISPLAYS AND FUNCTION KEYS amp 1 1 Introduction Fig 1 1 The COMMANDER 100 front panel displays function keys and LED indicators are shown in Fig 1 1 Output Value LEDs Upper Display 41 8 i E pper Visplay secret til lit Lower Display Manual Control LED Alarm LEDs Remote Set Point LED Raise Auto Manual Parameter Advance Fig 1 1 Front Panel Displays Function Keys and Indicators 1 DISPLAYS AND FUNCTION KEYS A Raise and Lower Keys msg Cv Use to change set a parameter value an
11. Configuration Level 5 4 3 1 30 Hardware Assignment and Input Type Fig 4 3 Level 5 Configuration nFU Note To select this frame from anywhere in m this page press the L key for a few seconds ABCD Settings The parameter to be changed is indicated by the letter which is flashing Parameter options are shown in Fig 4 3 A Hardware configuration Input type and range Temperature units Process variable display decimal places S gu i oa a c um Hn dw ofl Note 1 The temperature ranges default to their maximum values when the input type is changed PEE EFGH Note 2 For custom settings contact the local ES distributor Continued on page 32 bd A Hardware Configuration Output 1 Alarm 1 Output 1 Output 2 Alarm 1 Custom Relay 2 Alarm 1 Alarm 2 Output 2 Alarm 1 Alarm 2 Custom Relay 3 Alarm 2 None Alarm 1 Alarm 2 None Custom Logic O P Output 1 None Output 1 Output 2 Output 1 Custom PV Output 1 PV Output 1 PV Custom 4 CONFIGURATION MODE ri Control Type Time Prop or On Off Analog Prop Heat Time Prop Coo Time Prop Heat Analog Cool TP or On Off Alarm Unit or Logic O P Time Prop Custom Only available if option board is fitted bd B Input Type and Range Configuration Display THC Type B THC Type E THC Type J THC Type K THC Type N THC Type R THC Type S
12. IH 5L On Off Hysteresis Value IG PS used for both heat and cool outputs In engineering units Set Point Hysteresis Value ON Reverse Acting Control Output OFF Proportional Band Enter the proportional band value for the heat and cool outputs Heat Output Output 1 ITI 0 196 to 999 9 Cool Output Output 2 BH 0 196 to 999 9 Continued on next page 1 Only displayed if On Off control is selected for either output e2 Only displayed if heat cool hardware configuration is selected 19 EH 9 SET UP MODE 9 2 Tuning Level 2 Integral Action Time 1 to 7200 seconds or OFF OFF 0 Manual Reset Value 096 to 100 or 1009 to 100 for heat cool This value is applied as a bias to the control output Note Manual reset is applied with integral action both on and off Derivative Action Time 0 1 to 999 9 seconds or OFF OFF 0 Overlap for Heat Cool Control 20 096 to 20 0956 This frame defines the portion of the proportional band Proportional band heat Proportional band cool over which both outputs are active see Fig 3 1 Neither output is active in the deadband A positive value gives an overlap and a negative value a deadband 1 Only displayed if a heat cool hardware configuration is selected 20 3 SETUP MODE EH a Overlap Proportional Band Heat Proportional Band Cool Output 1 heat Output 2 cool Output P
13. NDER 100 Frames displayed in level 1 are determined by the control strategy which is selected during configuration of the instrument see Section 4 Note Only the operating frames relevant to the configured strategy are displayed in Operator Mode The five control strategies are e Standard controller page 8 e Heat Cool controller page 9 Remote Set Point controller page 10 e Profile controller page 12 e Multiple Fixed Set Points controller page 14 of Control Set Point Value Local set point Set point low limit to set point high limit Control Output Value O to 100 1096 to 110 for analog output Adjustable in manual mode only Ramping Set Point Value Read only The actual set point value is displayed i e the instantaneous value the controller is working to Security Code 0 to 9999 Select the appropriate security code to access Auto tune enable frame Level 1 Set Up mode Levels 2 3 4 Auto tune Enable Bn Auto tune on GFF Auto tune off Refer to page 16 for the Auto tune procedure Level 1 Operator mode Refer to Section 3 for levels 2 3 and 4 Not displayed if the ramping set point facility is turned off refer to Section 3 3 2 OPERATOR MODE P 2 3 Heat Cool Controller Process Variable Value Control Set Point Value Local set point Set point low limit to set point high limit Process Variable Value vj Control Output Valu
14. RATION MODE 4 1 Introduction The Configuration Mode comprises two levels 5 and 6 as shown in Fig 4 2 Level 5 is divided into four frames For most simple applications it is only necessary to set up the parameters in the first frame Note When in the configuration level e All the l e d indicators flash All relays and logic outputs are turned off The analog output reverts to 096 4mA output level 4 2 Accessing the Configuration Mode Fig 4 1 To access the Configuration Mode set the security switch to the Configure position levels 1 to 4 cannot be accessed from this setting When the configuration parameters are programmed reset the security switch to the Normal position and the Operating page is displayed automatically Fig 4 1 Accessing the Configuration Mode Config Normal Switch 28 4 CONFIGURATION MODE ri Hardware Assignment and Input Type Alarms and Set Point Types god Operator Access and Control Action ctL an OP 1H Digital Input and ina Serial Communications SP H god GP eH gg 5P L UL L UP g 5P 100 APAS SPAS g Addr j Fig 4 2 Configuration Frames Levels 5 and 6 29 cy 4 CONFIGURATION MODE 4 3 Basic Hardware and
15. THC Type T PT100 RTD or 0 to 20 mA 4 to 20 mA 0to5V 1to5V 0 to 50 mV 4 to 20 mA square root lineariser Custom Configuration m mmr 3s ew 7 C Temperature Units D Process Variable Display Decimal Places bL d Display Display Temperature Units Degrees C F Degrees F No temperature units Temperature inputs only Fig 4 3 Hardware Assignment and Input Type 31 cy 4 CONFIGURATION MODE 4 3 2 Alarms and Set Point Types Fig 4 4 Note All relays are de energised in the alarm state EFGH Settings EFGH v EECH v LIEFGH Bers Eu EFSEET fT BS The parameter to be changed is indicated by the letter which is flashing Parameter options are shown in Fig 4 4 Alarm 1 type Alarm 2 type Alarm Hysteresis Set Point type Zc C4 MA l Note For custom settings contact the local distributor fe Le Continued on page 36 32 4 CONFIGURATION MODE ri EFLH E Alarm 1 Type Display a i e 3 u 5 None High Process Low Process High Deviation Low Deviation Loop Break EF GH F Alarm 2 Type Display None High Process Low Process High Deviation Low Deviation Loop Break Refer to Figs 4 5 and 4 6 for alarm action EFGHI G Alarm Hysteresis Display range Display Value in of engineering Note 1 When custom alarm hysteresis is selected the alarm hysteresis value
16. User Guide COMMANDER 100 Universal Process Controller AL EP ND P EP IP Use of Instructions A Warning An instruction that draws attention to the risk of injury or death ZN Caution An instruction that draws attention to the risk of damage to the product process or surroundings Note Clarification of an instruction or additional information Information Further reference for more detailed information or technical details Although Warning hazards are related to personal injury and Caution hazards are associated with equipment or property damage it must be understood that operation of damaged equipment could under certain operational conditions result in degraded process system performance leading to personal injury or death Therefore comply fully with all Warning and Caution notices Information in this manual is intended only to assist our customers in the efficient operation of our equipment Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of Technical Communications Department ABB Instrumentation Health and Safety To ensure that our products are safe and without risk to health the following points must be noted 1 The relevant sections of these instructions must be read carefully before proceeding 2 Warning labels on containers and packages must be observed
17. arm off Negative Alarm on Trip Value Alarm off High Deviation Alarm Process Variable Hysteresis 1 Low Deviation ve Trip Value Control Set Low Deviation ve Trip Value Alarm on Positive Trip Value Alarm off Alarm on Negative Trip Value Alarm off Low Deviation Alarm Fig 4 6 High and Low Deviation Alarm Action 35 cy 4 CONFIGURATION MODE 4 3 3 Operator Access and Control Action Fig 4 7 UE JKLN Settings NEN ELS n ETT EZ 83 48 D Lo The parameter to be changed is indicated by the letter which is flashing Parameter options are shown in Fig 4 7 Power recovery mode Operator selection enable control functions Operator selection enable set point functions Control action e m mM ov m Note For custom settings contact the local distributor D Sk Continued on page 38 36 4 CONFIGURATION MODE JUL J Power Recovery Mode Display Mode a Last Mode Manual with Last Output Manual with 0 0 Output Manual with 100 0 Output Auto Custom Display K Operator Selection Enable Control Functions Auto Manual and Autotune a Enable Both Functions Disable A M Enable Auto tune Enable A M Disable Auto tune Disable Both Functions HL a L Operator Selection Enable Set Point Functions Display Local Set Point Adjustment and Local Remote Set Point Selection Enable Both Fu
18. be used in a non industrial environment 5 3 Electrical Connections Fig 5 5 overleaf Warning Before making any connections ensure that the power supply any powered control circuits and high common mode voltages are switched off The instrument must be connected in accordance with local regulations and have an external means of disconnection External fuse rating must not exceed 5A Note If it is not possible to avoid strong electrical and magnetic fields screened cables within earthed metal conduit must be used 5 4 Relays Arc Suppression and Outputs 5 4 1 Relay Contact Ratings Relay contacts are rated at 115 280V AC at 5A inductive non 250V DC 25W max 5 INSTALLATION Pd 5 4 2 Arc Suppression Arc suppression components are fitted to relays 2 and 3 only If relay 1 is required to switch inductive loads fit the arc suppression components supplied 5 4 3 Logic Output 18V DC at 20mA Min load 9000 Isolation from Analog Output not isolated from Retransmission Output Dielectric strength 500V d c for 1 minute 5 4 4 Control or Retransmission Analog Outputs Max load 15V 7500 at 20m4A Isolation from Analog Output not isolated from Logic Output Dielectric strength 500V d c for 1 minute 5 4 5 Digital Input Type Volt free Mimimum Pulse 250ms 47 Pd 5 INSTALLATION Auxiliary O 13 10 HB Analog Input O 14 OD pde
19. d move between levels B Parameter Advance Key Frame 1 top of level Suns d Or Press and rur j Frame 2 hold aa et Use to advance to the next select the top LEVEL frame frame within a level from within a level Note This key also stores any changes made in the previous frame C Auto Manual Key e rius Illuminated ase t Process Variable e c e Process Variable Control Set Point e 11 1 e Control Output Use to select Auto or Manual control mode Fig 1 2 Use of Function Keys 1 DISPLAYS AND FUNCTION KEYS 1 3 LED Alarms and Indicators Status All LED s flashing controller is in the configuration mode Flashes when Alarm 1 is active off when inactive Flashes when Alarm 2 is active off when inactive e On when the controller is operating on the remote set point value e Off when the controller is operating using the local set point value or one of the four fixed set points in multiple set point mode e Flashes when a Ramp Soak profile is running e On when the controller is operating in Manual control mode Off when the controller is operating in Auto control mode e Flashes when the controller is performing an auto tune Secret til lit LED indicates when the output 1 heat value is displayed in the lower display e Secret t
20. e from manual mode from manual or automatic mode PV Pv4 2 2 gt gt t t 1a Stable process before auto tune 2a Stable process before auto tune N 1 4 wave PV damping PV PORUM AUI Controlling to Controlling Set Point to Set Point Auto tune Auto tune complete complete t t 1b Process response during auto tune 2b Process response during auto tune PV A Note The time 1 4 wave taken to complete damping autotune depends upon the system response time t Process response after auto tune Fig 2 1 Typical Auto tune Cycles 16 2 OPERATOR MODE s 2 7 Auto tune From Security Code frame any Operating page The correct password must be entered to access the auto tune frame A Auto tune Enable tv on Auto tune on GFF Auto tune off Auto tune can be stopped at any time by pressing the key Settings for P control only To tune for P control only set the derivative term to OFF in the Tuning Level see Section 3 2 PE Notes On completion the controller enters auto control mode and begins to control the process using the new PID values For fine tuning see Section 3 For heat cool control the cool proportional band is set to the same value as the heat proportional band this value may need modification f an error occurs during auto tune the
21. e Heat 96 OP1 Heat 0 to 100 0 to 110 for analog output If adjusted below 0 the Cool frame is displayed v Control Output 2 Value Cool 96 OP2 Cool 0 to 10096 0 to 110976 for analog output If adjusted above 096 the Heat frame is displayed Ramping Set Point Value Read only The actual set point value is displayed i e the instantaneous value the controller is working to Code a Security Code n ip 0 to 9999 Li Select the appropriate security code to access m Auto tune enable frame Level 1 Set Up mode Levels 2 3 4 A Auto tune Enable Id on Auto tune on GFF Auto tune off Refer to page 16 for the Auto tune procedure Level 1 Operator mode See Section 3 for levels 2 3 and 4 EUnE SEEP e1 Not displayed if the ramping set point facility is turned off refer to Section 3 3 9 2 OPERATOR MODE 2 4 Remote Set Point Controller i C Process Variable Value arcu ER b Control Set Point Value Set point low to set point high limit Adjustable in local Set Point Mode only Process Variable Value Control Output Value 0 to 100 10 to 110 for analog output Adjustable in manual mode only Remote Set Point Selection 5P9 Remote Set Point r5Pn Local Set Point Local or remote set point can also be selected using a digital input The option to change the set point selection at this frame can be disabled
22. g SPAS g Addr 4 I CUSTOMER SETUP LOG EB lyra EE 1258 258 RUD U E B O ER NSB mor ELS E et OO 3m A IhP E ccu TOO SERE cogi HUSE 5880 T Um A2hP Correct LEE coud BN 2005 password Pb h TELE FERE rers 1008 LE3 TIR 1000 E Pp SUUS e00 000 pais Sco 00 Intr EUN EX E 36 T GFF 0 SEL z DAdJ 500 bcm 03 dc lU TUN ee rPES OLAP EO oo __ _ _ Company Standard settings are shown in the lower display Instrument Serial Number Product Code C100 _ Customer Support ABB Instrumentation provides a comprehensive after sales service via a Worldwide Service Organization Contact one of the following offices for details on your nearest Service and Repair Centre United Kingdom ABB Instrumentation Limited Tel 44 0 1480 475321 Fax 44 0 1480 470787 United States of America ABB Automation Inc Instrumentation Division Tel 1 215 674 6000 Fax 1 215 674 7183 Italy ABB Kent Taylor SpA Tel 39 0 344 58111 Fax 39 0 344 58278 Client Warranty Prior to installation the equipment referred to in this manual must be stored in a clean dry environment in accordance with the Company s published specificat
23. il lit LED indicates when the output 2 cool value is displayed in the lower display Fig 1 3 LED Alarms and Indicators 1 DISPLAYS AND FUNCTION KEYS 1 4 Error Messages Display Error Action To Clear Display Calibration error Turn mains power off and on again if the error persists contact the Service Organization Press the La key Configuration error The configuration and or setup data for the instrument is corrupted Turn mains power off and on again if the error persists check configuration setup settings Press the La key A to D Converter Fault The analog to digital converter is not communicating correctly Turn power off and on again if the problem persists contact the service organization Process Variable Over Under Range Restore valid input Remote Set Point Over Under Range The remote set point value is over or under range Flashing stops automatically when the remote set point input comes back into range Select the local set point r SPa in the Operating Page or the Set Points Level Option error Communications to board have failed the option Contact the Service Organization Auto tune error The number displayed indicates the type of error present see Table 2 1 in Section 2 7 Press any key 2 OPERATOR MODE 2 1 Introduction Operator Mode Level 1 is the normal day to day mode of the COMMA
24. in the multiple fixed set point facility Fixed Set Point 1 999 to 9999 in engineering units Fixed Set Point 4 999 to 9999 in engineering units Continued on next page e1 This limit applies to the local and remote set point values e2 Only displayed if the multiple fixed set point facility is selected 41 cy 4 CONFIGURATION MODE 4 4 Ranges and Passwords Level 6 42 Output 1 Heat High Limit Output 2 Cool High Limit 096 to 11096 Configured Output 1096 11096 for heat cool to 110 or LASE default This output value is used when Manual control is selected using a digital input the process variable input fails the auto tune fails Auto Tune Password 0 to 9999 default 0 Enables access to the auto tune facility in the operating level Level 1 Setup Password 0 to 9999 default 0 This password enables access to the setup levels levels 2 3 and 4 and to the auto tune facility MODBUS Address 1 to 99 This frame allows the Modbus address to be set 1 This value only applies in automatic mode The low limit is automatically set to 0 096 10 for analog outputs e2 Only displayed if a heat cool hardware configuration is selected 5 INSTALLATION PA 5 1 Siting Figs 5 1 and 5 2 Close to the Sensor Avoid Vibration
25. ion Periodic checks must be made on the equipment s condition In the event of a failure under warranty the following documentation must be provided as substantiation 1 A listing evidencing process operation and alarm logs at time of failure 2 Copies of operating and maintenance records relating to the alleged faulty unit W H Good Instrumentation Ltd PROCESS INSTRUMENTATION amp CALIBRATION Carrs Industrial Estate Haslingden Rossendale Lancs BB4 5JT Telephone 01706 211416 4 Lines 215586 217060 Fax 01706 831540 e mail instruments whgood co uk Issue 8 IM C100
26. ithm 0 1 Hour Time e g Ramp Rate 200 Increments Hour rS Offset Adjustment An offset can be applied to the process variable input BA to enable spot calibration or the removal of system errors 10 of engineering range in engineering units 24 3 SETUP MODE EH 3 4 Profile Level 4 A four segment ramp soak profile facility is provided This level can only be accessed if the profile option is selected in the configuration level The four segments are fixed as ramps or soaks as follows Set Point Value Time Level 4 Profile Level Note To select to this frame from anywhere in this page press the L key for a few seconds Start value for 1 Segment ramp Enter the start value required End Value for 1 Segment ramp Enter the end value required Continued on next page 1 With the self seeking set point facility enabled the first ramp starts at the current process variable value instead of the start value for the 1 segment 25 EH 9 SET UP MODE 3 4 Profile Level 4 Ramp Rate for 1 Segment pnm Engineering units als Enter the ramp rate required The time option Eng Units hr or Eng Units min is set in the configuration level see section 4 3 2 Set Point 2 Min gt Time Example Required Ramp Rate 40 C min Ramp Rate set to 40 Time Option set to Min
27. nctions Disable Set Point Adjust Enable Local Remote Selection Enable Set Point Adjust Disable Local Remote Function Disable Both Functions HL a N Control Action Li Display Heat Action Cool Action D Reverse Direct i Direct Reverse Fig 4 7 Operator Access and Control Action 37 cy 4 CONFIGURATION MODE 4 3 4 Digital Input and Serial Communications Fig 4 8 PRST Settings EN Manual qq Auto 1 Auto Manual F Remote Local 2 Local Remote E Start q Stop 3 Auto tune Start Stop The parameter to be changed is indicated by the letter which is flashing Parameter options are shown in Fig 4 8 P Digital input function r Analog input digital filter Serial communications configuration Serial communication parity E Note For custom settings contact the local distributor PL UU Hold Unlock 4 Ramp Soak Run Hold 6 Front Panel Lockout Run Select next i l i Set Point Stop 5 Ramp Soak Run Hold 7 Select Fixed Set Points Information All digital input functions except 6 are edge triggered to enable the front panel keys to change the function when the digital input is operational 38 Fig 4 8 Digital Inputs 4 CONFIGURATION MODE IP 5t P Digital Input Functions Display Function None Auto Manual Local Remote Auto tune Start Ramp Soak Run Hold Ramp Soak Run Stop Front Panel Lockout Select Fixed Set Points co am on 2c 54 n IP 5t
28. on is selected 22 3 SETUP MODE EH Alarm 1 Hysteresis Value 9 9 Set Points Level 3 Alarm 2 Trip Point Alarm type Agh High process alarm ALP Low process alarm Ahd High deviation alarm Aeld Low deviation alarm m H2Lb Loop break alarm Trip Point Process amp deviation alarms in engineering units Loop break alarm 1 to 9999 seconds ACHY Alarm 2 Hysteresis Value acll tv in engineering units 2 Remote Set Point Input Ratio and Bias The remote set point value ry ratio x remote set point input bias Ratio ag 0 001 to 9 999 2 bIAS uz nn IT Bias in engineering units Continued on next page e1 Only displayed if custom alarm hysteresis is selected see section 4 3 2 not displayed if Loop Break Alarm type selected e2 Only displayed if the remote set point option is selected 23 EH d SET UP MODE 0 0 Set Points Level Ramp Rate for ramping set point facility 1 to 9999 engineering units per hour or OFF mj The ramping set point facility can be used to prevent a large disturbance to the control output when the set point value is changed This only applies to the local and multiple fixed set points Note For remote set points the ramp rate is applicable when switching from remote to local not local to remote PV Displayed Local Set Point Value 300 200 md 306 reto Actual Ramping Set Point Value used by PID Algor
29. ower 96 Output 2 cool Output 1 heat Process Variable Overlap positive value o Deadband Proportional Band Heat Proportional Band Cool I f Output 2 Output Power Output 1 Process Variable Deadband negative value c Output 2 on off control Proportional Band Heat Output 1 fag e Output 2 Output Power Output 1 uust Process Variable ON OFF Hysteresis 0 overlap ____ gt Negative values Overlap Deadband Positive values Fig 3 1 Proportional Band amp Deadband Overlap Heat Cool Control Only 21 EH d SET UP MODE 3 3 Set Points Level 3 Level 3 Set Points Level Note To select this frame from anywhere in this page press the L key for a few seconds L5PL a Local Set Point Value SEOs o Within set point high and low limits in engineerin ic55j W Bm P i e1 A Remote Set Point Selection v Set Point Type r5PS remote set point r5Pn local set point Remote set point value Alarm 1 Trip Point A ihP High process alarm A iLP Low process alarm A ihe High deviation alarm A ite Low deviation alarm m A iLb Loop break alarm Trip Point Process amp deviation alarms in engineering units Loop break alarm 1 to 9999 seconds zn c3 5c uc Continued on next page 1 Only displayed if the remote set point opti
30. s e Level 6 Ranges and passwords Installation e Siting e Mounting e Electrical connections Symbol Identification and Section Contents CONTENTS 1 DISPLAYS AND FUNCTION KEYS ceres eee enne nnn ninh nnn nnnn nn 3 Ti Introductions SUP 3 1 2 Use ot Function Keys voros eei eE EA EEEE 4 1 3 LED Alarms and Indieators oer erm ete de oe Per rne mod acceptos 5 TA Error Messages ieee ennei E oM Mec eT Ste cE MP EODEM 6 2 OPERATOR MODE 1 niece narret eoho eio coo o a cu rk eee cu cha decur ade ceu Ez Rev naue duis 7 22v MOU CHO PNE D EE E 7 2 2 Standard Gorntrollgtu sorpresa tux eb Sheep id asd dd gedeet 8 2 9 HeauCool Controller vrai cou augu uo Eos pc add vete dones 9 2 4 Remote Set Point Controller ccccccccccceeceeeesesnseseeeeeeeeeeeeeeeeenees 10 2 5 Prote Controle TE E TS 12 2 6 Multiple Fixed Set Points Controller ssssees 14 2 PUNOM UNO dos te Sorat a totos cou ata dedere peu sac cv a tata 16 3 SETUP MODE ricche c 0e ccoc cC coe voE cre cc Eve ae ou Peck une cuv Ya ERR du 18 Sob IBtrocducHlgElsodibee eO iios tese cuu ed LH cde Se Loc Lie Mur 18 o T ning Cevel2 siio Eva ochre L e RUPEE 18 9 9 SOLPOIDIS Level esiin eae dece ut iud cedit cepas d 22 OX MEE Iac 25 4 CONFIGURATION MODE eeeeeeeeee nennen nennen nnn nnn nnn nnn nnn nnn nn nnn nnn 28 M MEEN euge Melo ME T TM 4 2 Accessing the Configuration Mode sssmm 2
31. s are set individually in the set up level see section 3 3 Value in engineering units 4 IEELGH H Set Point Type a Local Set Point Only Local Remote Set Point no Remote Set Point Tracking X a Local Remote Set Point with Remote Set Point Tracking Multiple Fixed Set Points Ramp Soak Time Units in Minutes Ramp Soak Time Units in Hours Only available if option board is fitted Remote set point input is 4 to 20 mA Note 2 With remote set point tracking enabled the local set point tracks the remote set point when in the remote set point mode Fig 4 4 Alarms and Set Point Types 33 cy 4 CONFIGURATION MODE 1 3 2 Alarms and Set Point Types Fig 4 4 Note All relays are de energised in the alarm state Loop Break Alarm The loop break alarm indicates a fault in the control loop e g failure of a heating element in a furnace If the control output remains at maximum or minimum for a time exceeding the trip value in seconds without any response in the process value the loop break alarm is activated Process and Deviation Alarms High Low Figs 4 5 and 4 6 Process Variable Alarm on High Process Alarm off Alarm on Low Process Alarm off Fig 4 5 High and Low Process Alarm Action 34 4 CONFIGURATION MODE High Deviation ve Trip Value Process Variable Control Set High Deviation ve Trip Value AA Hysteresis Alarm on Al
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