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d-lab.2, d-lab.2plus, netlab.2plus - D

1. q_p O00000000000 o 097 0000000000 000000000000 nt gt 0000000000 o 0000 0000 CZ 0000 0000 o O Oo 0000000000 0000000000 a o 0000000000 a gt 0000000000 o atha LH o I L dlab2275 The power connection strip of the dryer TB5 is located on the top right on the right side of the Paper Processor Bottom right cable in socket 6 200 210 V Bottom right cable in socket 7 220 240 V gt If necessary change the cable position 5 4 Connecting the Machine to the Mains gt Check if the machine is switched off by the main switch if not switch off now switch in down position gt Connect the power plug to the mains do not yet switch on the main switch see gt Putting the machine in operation CAUTION Check the positioning of the mains power cable risk of stumbling AgfaPhoto 2005 05 01 PN 05034_00 47 Mixing Chemicals d lab 2 d lab 2plus netlab 2plus Installation 6 Mixing Chemicals 6 1 Safety Instructions A CAUTION Less poisonous irritating and caustic substances All photographic developers contain substances which may irritate the skin the mucous membrane and the eyes and which may cause allergic skin reactions affecting very sensitive persons For this reason avoid long or repeated skin contact especially with developer solutions Whenever you work with chemicals Wear protection g
2. dlab2125 Z CAUTION If the Minilab must be switched off again only use the main breaker in emergencies CAUTION Switching off via the main breaker reduces the life span of the laser and the main computer hard disk considerably the fan of the lasers is switched off so the required cooling of the lasers cannot be guaranteed Paper jam may occur in case of paper in the Printer or in the Paper Processor Shutdown gt Press the buttons End of work gt Shutdown on the touch screen Only switch off the main breaker if this is required by the operation e g some routines during changing of chemicals see gt Operation Manual Operation Chapter 3 and Switching the machine on and offin the Operation Manual Operation Chapter 2 Note For the daily routines we recommend to start the machine via timer and switch off via the buttons End of work gt Shutdown Thereby the main breaker remains on see gt Switching the machine on and offin the Operation Manual Operation Chapter 2 58 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation 7 2 Checking the Software of the Paper Processor Printer and Paper Processor are delivered as individual machines and will only be combined to the Minilab during the installation Therefore the software installed on the Paper Processor must be checked gt Check Firmware Version via Serv
3. AG FAPHOTO nl i Q La Operation Manual Digital Minilabs d lab 2 8060 260 8060 803 8060 804 8060 270 8060 272 8060 157 8060 255 d lab 2plus 8060 261 8060 813 8060 814 8060 271 8060 273 8060 158 8060 255 netlab 2plus 8060 505 Installation Order number DD 18060252D0 Edition 2005 05 01 Version English 05034 00 Modification History 05034 00 12005 05 01 Combination of the Operation Manual Installation for the machines d lab 2 d lab 2plus and netlab 2plus 2005 AgfaPhoto GmbH Alle Rechte vorbehalten No part of these instructions may be reproduced copied or transmitted in any form or by any means without prior written permission by AgfaPhoto GmbH AgfaPhoto is used under license of Agfa Gevaert AG d lab 2 d lab 2plus netlab 2plus Installation Contents Contents AgfaPhoto Introduction 2 A ie ie Date eunte tete dates asie io til et decide ele ie 1 Wed Available DOCUM NEAUONES SEE a a entend a e tensa 1 M MOROCCO RSR a E E E TERPS we REee NGO ROOM BERT AOR ONE REN 2 L3 CONVENON cannad aa eeno tante la lei een 3 1 3 1 PEC CO MA DS RS A 3 1 3 2 TOS OOS tec en camera 3 Transporting the Machine ccceccccscccccccccccccccccecceccceccscececcecececcecececcecececcesscecescececees 4 Des PAGING UI aN VOT AE OU ers Scarce EN a Nala cc ech cael h Nal abies RANEA 4 22 ANCIONE OT UIE SYSL NCOIMPON NMES LE a dd Riu ent NS ne 4 2 3 Directives
4. Note There are two hoses below each cover one for chemicals and one for water The water hose is always the transparent hose the hoses for the chemicals are colored blue red or yellow gt Pull out the water hose incl elbow G_PP101 AgfaPhoto 2005 05 01 PN 05034_00 65 Putting the Machine in Operation PP pumps settings 48 m 305 mm Prestige 74m 127 mm Prestige 07 28 03 13 57 Calibration volume ml Activate pump Pump calibration Activate Readjust 100 mi DEV pump DEV pump Activate Readjust BX V pump BX V pump Activate Readjust STB V pump STB pump Reset to default w el Print mode Settings Test Pricing End of work 015 66 2005 05 01 PN 05034_00 d lab 2 d lab 2plus netlab 2plus Installation The hose is very short Therefore increase the length with a piece of hose of matching diameter Hold the end of the hose in a graduated beaker Press Activate DEV W pump Activate BX W pump Activate STB W pump The buttons are only active if a supply rate has been entered for this pump The pump switches on and pumps the set amount of water into the measuring cylinder more or less accurately always depending on the quality of the present calibration Then the pump switches off again Check the supplied amount of water on the scale of the measuring cylinder Press the respective button Readjust DEV W pump
5. Readjust BX W pump Readjust STB W pump and enter the measured supply rate The calibration of the pump is executed Empty the graduated beaker AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Resetting the calibration In case of incorrect calibration the pumps can be reset to default AgfaPhoto Putting the Machine in Operation gt Repeat the calibration for the selected pump to check if the calibration is correct gt gt Hold the end of the hose in a graduated beaker Press Activate DEV W pump Activate BX W pump Activate STB W pump Check the supplied amount of water on the scale of the graduated beaker Press the respective button Readjust DEV W pump Readjust BX W pump Readjust STB W pump and enter the measured supply rate Empty the graduated beaker Repeat the procedure if the calibration is not correct If it is correct proceed as described below gt Remove the extension hose and connect the water hose again gt Proceed with the same routine for the other two pumps gt Mount the tank covers again 1 screw each gt Close the tank section cover Support the cover with one hand Press PUSH to unlock the cover Close the cover gt Press the button Reset to standard 2005 05 01 PN 05034_00 67 Putting the Machine in Operation d lab 2 d lab 2plus netlab 2plus Installation 7 7 Brief Information for Operators during Warm Up Wh
6. O u u O The value entered for Increased repl se F preset value 10 is used as starting value a 7 for the Average throughput in 5 days STB 4i 159 1 4 223 1 6 254 gt Press OK Increased repl at lt mi 10 0 Max repl OK at lt m 5 0 Normal repl Reset to at m 20 0 default Average Activate throughput in 5 days 20 0 m normal repl Cancel A QG QUEUE RRQ RL E S lt CORRE Print mode Settings Test Pricing End of work 034 The actual average is calculated and displayed after five days of operation AgfaPhoto 2005 05 01 PN 05034_00 61 Putting the Machine in Operation d lab 2 d lab 2plus netlab 2plus Installation 7 5 Setting Temperatures and Calibrating Sensors AGFA 0 0 Call up Paper Processor temperature settings 20 m 102 mm _ 40 m 152 mm 07 02 02 13 19 Lai gt Press in this order Settings Machine settings PEx PP temperature 40 0 C 38 0 C 37 0 C 65 0 C Reset Reset reference calibration Back ET E E a N e e e E E Print mode Settings Test Pricing End of work 014 The screen Paper Processor temperature settings opens Check the nominal values and adjust if necessary gt Check the values entered in the buttons DEV BX STB developer bleachfix Stabilizer and Dryer one after the other press the buttons if necessary and enter the respective
7. Push the zoom with the handle into the holding pins on the lens carrier and tighten the Allen screws Connect the 2 cables on the CCD To do so turn the CCD manually by approx 90 to the right until there is access to both sockets One of them must be screwed Fasten the fan and the film chute again Adjust the position of the film chute until it fits in the recess in the Printer door 2005 05 01 PN 05034_00 37 Installing the Machine 4 9 d lab 2 d lab 2plus netlab 2plus Installation Connecting the LCD Screen Optional or CRT Monitor Applies to d lab 2 2plus dlabr307 38 2005 05 01 PN 05034_00 Remove the panels of the main computer and the scanner see gt Removing the transport protections If the access from the back of the machine is not possible pull out the main computer until you have access to the back of the computer If there is access form the back remove the rear panel of the scanner housing screws Connect the VGA cable 15 pin if applicable the touch screen cable 9 pin and the power cable on the monitor Thread the VGA cable through the upper cable duct 1 and through the recess to the main computer and connect it there socket VGA Monitor Connect the touch screen cable 9 pin on the interface connector Touch Screen STO6 behind the main computer viewed from the machine front Connect the power cable on the mains connector behind the main computer Appl
8. CAUTION Whenever you work with chemicals observe the Safety instructions at the beginning of this chapter WARNING Only work with liquids if the machine is switched off main breaker off This is to avoid short circuits and electric shock by splashing or leaking chemicals and splashing or leaking water Mixing MSC d lab Chemicals Note when working on the machine tanks open Paper Processor cover To make sure that no chemistry splashes on the machine we recommend to fasten the plastic covers splash guard of the accessory box on the machine gt Open the door bottom left side on the Paper Processor gt Close the six drain taps for the machine tanks right and the two drain taps for the effluent tanks top or check if they are correctly closed gt Close the door again dlab2601 AgfaPhoto 2005 05 01 PN 05034_00 51 Mixing Chemicals 52 2005 05 01 PN 05034_00 d lab 2 d lab 2plus netlab 2plus Installation Remove the bottom panel in the middle of the Paper Processor loosen the screw Close the drain taps of the three replenisher tanks or check if they are correctly closed Fill the replenisher tank with water until the lower level sensors are covered to avoid the request for Easy Paper Box connection Open the door on the right next to the docking station push to unlock Close the drain tap
9. 2 Lifting sling 3 Printer component packed The lifting slings are positioned against the inner edge of the outer pallet feet They should clamp the box slightly at the upper side Straps around the upper and lower part of the box ensure that the box cannot slip out of the lifting slings straps not shown gt In case of pallets without feet but with skids A i e wooden bars the lifting slings should be 2 SNO inserted in the recesses of the wooden bars dlab2609 AgfaPhoto 2005 05 01 PN 05034_00 5 Transporting the Machine 2 3 3 Transporting Unpacked Components 0247 005 Fig shows netlab 2plus 6 2005 05 01 PN 05034_00 gt d lab 2 d lab 2plus netlab 2plus Installation Dismount the following parts of the Printer prior to transport gt Table top already removed in case of a new installation Cover of the sheet transfer ST gt Left and right magazine section doors Paper Processor 1 Load spreader 2 Spacer bar both sides 3 Lifting sling Transport the unpacked components as shown in the figure gt Position the lifting slings left and right around the housing between the foot screw and guide castor Protect the upper components by a cushioned spacer part on both sides front and back of the machine Suitable are here the felt covered support bars of the Printer box Two bars are to be placed in the back of the machine Adjust the load spreaders in such
10. Insert the ink ribbon cartridge gt Turn the knob 4 of the cartridge until you hear the cartridge engage gt Push in the sheet distributor SD and close the locking lever gt Close the Printer front door G_SD112 42 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Configuring the Power Supply 5 Configuring the Power Supply CAUTION The Minilab may not be set to the local connecting condition upon delivery Therefore checking and conversion of the machine is necessary before the machine is connected with the local power supply Delivery condition 230 400 V AC 50 Hz 3 phases neutral To check and adapt the voltage follow the steps below see gt following sections Check and or set the mains voltage correctly Check and or set the type of connections 1 phase 3 phases correctly Check and or set the mains frequency 50HzZ 60Hz of the Paper Processor drive motor correctly 50 60 Hz Check and or set the voltage of the dryer correctly AgfaPhoto 2005 05 01 PN 05034_00 43 Configuring the Power Supply d lab 2 d lab 2plus netlab 2plus Installation 5 1 Selecting Mains Voltage and Connection Type Connecting the Power Cable The electrical connection and the power supply unit are located in the Paper Processor For access remove the right hand side panel WARNING Risk of electric shock Only qualified professional personnel is pe
11. Printer use an 8 mm Allan key Make sure that the Printer is level if necessary check with a spirit level Observe the distance between Printer and Paper Processor they must be as close as possible Tighten the two hex head screws with a fork wrench size 19 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Installing the Machine gt Connect the Printer and Paper Processor in the area of the sheet transfer ST by means of the three Allan screws 1 G_ST701 Fig shows d lab 2 2plus gt Close the plug connection gt Insert the sheet transfer ST gt Mount the cover of the sheet transfer ST Insert the back first slightly lifting the front Then pull the button on top in the Printer lower the front edge of the cover and release the button again gt Close the Printer front door gt Insert the CD feed unit and the roller shutter again gt Close the top cover of the Paper Processor Hold on to the cover with one hand while unlocking it press PUSH and then close it gt Mount the metal plate behind the drain taps four screws insert the drip pan and close the door AgfaPhoto 2005 05 01 PN 05034_00 31 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 4 Mounting the Table Top and Additional Work Table Optional Applies to d lab 2 2plus Note The room under the table top can be used to store the M transport pr
12. a way that the lifting slings fix the inserted bars and still leave enough space between the lifting slings and the machine parts on top AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Transporting the Machine 1 Printer a 1 Load spreader Table top dismounted Spacer bar from packing box Lifting sling 2 x4 m Spacer bar or similar device 2 xat least 120 mm high O A W N ye dlab2607 Fig shows d lab 2 1 E 1 K 5 1 0247 006 Fig shows netlab 2plus AgfaPhoto 2005 05 01 PN 05034_00 7 Unpacking the Machine 3 Unpacking the Machine d lab 2 d lab 2plus netlab 2plus Installation The Printer and the Paper Processor are delivered separately and are joined during installation 3 1 Pushing the Machines off the Pallet Proceed with the following steps one by one for Printer and Paper Processor see gt illustrations on the following pages dlabr193 2005 05 01 PN 05034_00 Open the boxes and remove the packing material Place the ramp supplied with the Printer on the front side of the pallet Remove the holding brackets on the right and left side of the machine with a fork or socket wrench size 16 Mount the adjusting feet and or stands see gt Mounting adjusting feet and stands on the following page and unscrew them until they support the machine and the pallet crossbars are free Pull out the pallet crossbars they are not
13. cover Hold on to the cover with one hand while unlocking it press PUSH and then close it 2005 05 01 PN 05034_00 49 Mixing Chemicals d lab 2 d lab 2plus netlab 2plus Installation 6 2 Chemical Sets Y cn N G_GG 03 The minilabs d lab 2 d lab 2plus and netlab 2plus work with the following two chemical kits MSC d lab chemicals for first or new mixing of chemical processing solutions Color Developer CD Bleach fix BX Stabilizer SB The MSC d lab chemicals are delivered as concentrated solutions and must be mixed diluted for use The tanks for these processing solutions machine tanks are located in the Paper Processor below the top cover of the tank section Replenisher chemicals They are used to replenish automatically the above mentioned chemicals during production The replenisher chemicals are offered in the d lab 2 Easy Paper Box The box is inserted in the machine and the mixing process then starts automatically One preparation is sufficient for about 110 m2 of color negative paper 1 m2 of paper corresponds to approx 65 prints size 10x15 4x6 Note AgfaPhoto papers and AgfaPhoto chemicals are adapted to produce optimum results Therefore we recommend to use only AgfaPhoto papers and MSC d lab chemicals 50 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Mixing Chemicals 6 3 Mixing Chemical Solutions MSC d lab Chemicals Z
14. kg 410 kg 544 kg 410 kg 540 kg 430 kg approx 50 kg approx 30 kg approx 50 kg approx 30 kg approx 50 kg approx 30 kg 2 3 Directives for Transport of the Machine Components to Other Floors Vertical Transport 2 3 1 Auxiliary Equipment The parts bearing load of the Minilab components are the bottom plates of the frame No load or only slight load may be applied to the side panels and the Main Computer on the Printer components and the outlet unit on the Paper Processor Therefore the transport concept is as follows Alternative 1 Vertical transport with load spreaders and lifting slings Load spreaders in H shape with four universally adjustable load suspension points 2000x1000 according to DIN 15401 or similar Two lifting slings 30x13 approx 4 m long for unpacked machines and approx 6 m long for packed components according to DIN EN 1492 1 or similar Various carrying straps Alternative 2 Lifting fork with manual center of gravity compensation DIN15401 or similar Note The respective load suspension devices are available in specialized forwarding companies 4 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Transporting the Machine 2 3 2 Transporting Packed Components We recommend to transport the packed components since the packing material protects sensitive parts The drawings show the arrangement of the load suspension devices 1 Load spreader
15. of the central water tanks or check if it is correctly closed Fill the central water tank with water Close the door again Open the covers of the tank section make sure that the cover engages in vertical position Remove all crossovers and put them aside Do not stack the crossovers to avoid damage to the rollers and paper guide surfaces Note Upon delivery the racks are individually wrapped and inserted in the machine If not done before remove the racks now unwrap and insert them again Check if the lock of the racks on the rear edge of the tank section is closed AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Mixing Chemicals water SB1 SB4 approx 6 liters each BX and CD approx 9 liters each Ri L gt Fill the machine tanks about halfway with Note We recommend to use warm water approx 30 C as this speeds up the warm up phase after switching on gt Fill the concentrated solutions in the tanks or via funnel in the filter opening according to the following sequence dlab2512 Fig shows d lab 2 2plus gt Stabilizer SB Bleach fix BX Color developer CD Bleach fix and developer consists of two or three components respectively A B C Add the components in the sequence B C Z CAUTION To prevent contamination of the chemicals against the paper transport direction the tanks must be filled in the above mentioned order In ca
16. side emulsion side facing down see gt illustration If the test strip was accidentally inserted the wrong way round the developed strip shows obvious dirt marks emulsion side up or the preexposed measuring fields were fogged dlab2608 and cannot be analyzed gt Press in this order Test Control strip Chemical control strip Then a prompt pops up to insert the chemical control strip gt Insert the control strip box in the provided holder in the Lane Distributor LD d lab 2 resp Sheet Distributor SD d lab 2plus netlab 2plus gt Close the Printer front door and press Continue The control strip is transported into the Paper Processor and processed there A message indicates when the box should be removed gt Remove the box or leave it in the machine until the next test dlab2195 gt Remove the developed chemical control Strip and analyze it A first evaluation is possible by comparing the developed control strip with the reference strip enclosed in the box place both strips side by side and compare them in daylight conditions Use a densitometer for a more detailed evaluation If the densities in the measuring fields correspond to the nominal values the production can be started If not the chemicals must be replaced see gt Chapter 5 AgfaPhoto 2005 05 01 PN 05034_00 69 Preparing the Machine for Production d lab 2 d lab 2plus netlab 2plus Installation 8 Preparing the Mac
17. 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation 7 Putting the Machine in Operation WARNING The Minilab must only be put in operation if all installation measures and the configuration of the power supply have been successfully completed Especially if the electrical connection has not been correctly configured there is a risk of electric shock 7 1 Switching on the Minilab gt Insert loaded paper magazines Note We recommend to insert a magazine with the paper used most frequently master paper This paper is required for the tests for machine calibration see gt Calibrating the machine printing tests Note The paper magazines must be coded for the loaded paper width and surface to avoid malfunction of the machine see Operation Manual Operation Chapter 6 Changing the paper magazine and loading papen Applies only to d lab 2 2plus Inserting a film carrier Any film carrier may be inserted Without a film carrier the machine will not start without problems AgfaPhoto 2005 05 01 PN 05034_00 57 Putting the Machine in Operation d lab 2 d lab 2plus netlab 2plus Installation gt Switch on the ground fault interrupter GFI switch 2 if necessary The GFI switch remains always on gt Switch on the main breaker 1 The machine starts
18. 1 Inserting the Ink Ribbon for the Back Printer Applies to d lab 2 dlab2074 AgfaPhoto Installing the Machine Open the Printer front door Unscrew the locking screw 1 red of the lane distributor LD Pull out the lane distributor on the telescopic rails Unscrew the knurled screws 2 and remove the top cover of the back printer Prepare the new ink ribbon cartridge if present remove the foil strip on the ink ribbon remove the red protection The ink ribbon must be tight in the cartridge if necessary tighten by the knob 4 observe the direction indicated by the arrow Insert the ink ribbon cartridge Turn the knob 4 of the cartridge until you hear the cartridge engage Push in the lane distributor LD and tighten the locking screw Close the Printer front door 2005 05 01 PN 05034_00 41 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation Applies to d lab 2plus netlab 2plus gt Open the Printer front door gt Open the locking lever 1 red of the sheet distributor SD gt Pull out the unit on the telescopic rails gt Unscrew the knurled screws 2 and remove the top cover of the back printer gt Prepare the ink ribbon cartridge if present remove the foil strip on the ink ribbon remove the red protection The ink ribbon must be tight in the cartridge if necessary tighten by the knob 4 observe the direction indicated by the arrow gt
19. Processor size 16 and 24 for the adjusting feet Ratchet with inserts to remove the machine components from the transport pallets Level approx 30 cm long Phillips and slotted screwdrivers two sizes Phase tester Multimeter 1 Installing the Paper Processor A spirit level is required to level the machine length approx 30 cm 18 Note The drive motor frequency must be checked prior to machine startup and adapted to the local supply if necessary 50Hz or 60Hz The located on the back of the machine Therefore it can only be checked or adapted in case of sufficient distance from the wall approx 60 cm If the machine is installed closer to the wall make sure to check and or adapt the motor frequency before the machine is installed see gt Drive motor adaptation 50Hz 60 HZ gt Press the discs into the stands for the adjusting feet and place the stands below the four adjusting feet Note The two machine feet in the rear can only be reached from the rear side gt Unscrew the adjusting feet until the castors are 2 to 3 mm away from the floor gt Open the Paper Processors top cover until it engages only engages in vertical position 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation dlab2126 dlab2595 Fig shows d lab 2 2plus AgfaPhoto Installing the Machine Remove all crossovers and put them aside Do not stack t
20. T Monitor rennes 38 4 10 Connecting the Drive Bay Applies only to d 4h 2pblus net 2 pl a ti eauaelss 40 4 11 Inserting the Ink Ribbon for the Back Printet ie nm NE 41 Configuring the Power Supply cccccccecscecscsccccccccscececscececcececscecscscccescscececsceccccscsces 43 5 1 Selecting Mains Voltage and Connection Type Connecting the Power Cable 44 5 2 Adapt the Paper Processor to 50Hz 60HZ s seesessorsssorssseessseessssrssscrssseressersssrssserssssrssssresseressseressserosseresseee 46 53 Checking the Diver POWEr SUD DIY Senna ME a a a N a eat a a A 47 54 Connecting ME Machine to He MOSS AA E 47 Mixing Chemicals nn ea a A E EAT 48 61 Seins TUCtiOnS EME cian nn ete ne NN a aAA NRN 48 OS E E LS A EEE Tee 50 6 3 Mixing Chemical Solutions MSC d lab Chemicals oo esessssssesscscssessssessssssesssssssessesessessesessesssssssseeseaee 51 6 4 Mixing Replenisher Chemicals d lab 2 Easy Paper BOX nr 55 2005 05 01 PN 05034_00 i Contents 7 8 9 10 il d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation ccccceccccsccccccccccccccccccccsceccccececescececcscececescececees 57 7 1 Switching on the MINI Pee nae wR oD oD SO nd I 57 72 GHECKING the SorLWar Or the Paper PROCESSOl i teice st tct eal hes es elena nn 59 7 3 Entering Correction Values for the Paper Processor Temperatures and PUMPS un 60 TA SEUNG H REP LEMS MLCT IC RACES ee ne rie net 61 7 5 Settin
21. e complete surface of the developer gt Fill seven liters of water into the ASTOR tank 1 gt Wet the rubber rollers of the squeegee unit 2 with water prior to the first paper transport Otherwise the wet paper may stick to the dry rollers dlab2611 Fig shows d lab 2 2plus gt Close the tank section cover Hold on to the cover with one hand while unlocking it press PUSH and then close it gt Switching on the machine Proceed as described in Switching on the Minilab gt Once the chemical solutions have reached the nominal temperature quickly empty the three replenisher tanks again one after the other gt Open the docking station AgfaPhoto 2005 05 01 PN 05034_00 55 Mixing Chemicals d lab 2 d lab 2plus netlab 2plus Installation gt Insert an Easy Paper Box in the docking Station with the sticker facing up gt Close the docking station ae dlab2277 The replenisher chemicals are now mixed automatically This is indicated by the constant lighting of the LED on the left side of the docking station During this procedure the door is locked mechanically Note There must always be a box present in the docking station to reduce oxidation at the input nozzles gt After the LED switched off either insert a new full box as described above or leave the old empty box in the docking station until the user receives a message requesting a new box 56 2005
22. fixed to the pallet Turn up the adjusting feet until the machine is standing on its castors Push the machine on the ramp and off the pallet Push the machine to the installation site AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Unpacking the Machine 3 2 Mounting Adjusting Feet and Stands 4 Special tools A fork wrench size 16 mm Paper Processor and another one size 24 mm Printer are needed to adjust the height of the machine Before lowering the adjusting feet press the enclosed rubber inserts or discs into the stands gt Printer In case the stands are not mounted yet to the adjusting feet Position the stands under the adjusting feet unscrew the feet until the ball joints are in the stands gt Paper Processor Press the discs into the stands Then position the stands below the adjusting screws for the adjustment of the Paper Processor height dlabr092 AgfaPhoto 2005 05 01 PN 05034_00 9 d lab 2 d lab 2plus netlab 2plus Installation Unpacking the Machine Printer 3 3 Applies to d lab 2 2plus q ke NX NY ll 7 dlab2637 Fig shows d lab 2 AgfaPhoto 2005 05 01 PN 05034_00 10 Unpacking the Machine d lab 2 d lab 2plus netlab 2plus Installation ILY DY A dlab2638 Fig shows d lab 2 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus
23. for Transport of the Machine Components to Other Floors Vertical Transport 4 2 3 1 Aian CLEMO VG NG ce Gets SES ER de aia 4 2 3 2 Transportna Packet Companen ssania NN MI tin 5 2 3 3 Transporting Unpacked COMPONENTS nr 6 Unpacking the Machiie criei a a a a a 8 3 1 Pushing the Machines off the Pallet rennes 8 32 Mounting Adjusting Feetand SAITO Sse aise nd es di 9 I ne NUL LS Snes sae lalate dataset ese aha adalat elegans 10 Installing th Ma athin ess ei ov saccedies Sched ced cee bana aa aaa ae aa a aa daaa a aae ia 18 Ad stalina the Paper Processo enna a a A N A 18 AD Removing the TAASDOIL PTOL CEI OMS ne a SAAE 20 4 2 1 Print Machine PM d lab 2plus netlab 2plus resp Print Engine PE d Llab 2 20 4 2 2 Scanner Apples only tod labh 272p cairam e e EA AE tt da 24 4 2 3 Transport Section Feeder Unit FU Apoli sonWtod ab 2plus neti ab 2h ce dd true 25 4 3 Connecting Piinterand Paper PIOC SS ONE en PR MR At Mt ale 26 4 4 Mounting the Table Top and Additional Work Table Optional in 32 4 5 Mounting the Film Brush and Film Takeup Appliccon y LO 0 BU 1 D 272D LE a EEE Sacteuis Coctusta eutasas tesa 35 46 Mounting the Sorter on the PADEr PrOC SSON nn seen 35 4 7 Mounting the Deposit for Large POA CS sccsecescscvecsstonntssclocssendbsessveiveseecsdecseusstesvecenteesesidboescuetSuessavsceustieatecsevenbeabecests 36 4 8 Mounting the Zoom lens optional AO OO ee OS ee Te ee 37 4 9 Connecting the LCD Screen Optional or CR
24. g Temperatures and Calibrating Sensors rennes 62 Fes SOA Ors TV ey LE RIGA CSN Water RUMI joc meaner nr ne Re ne ave IP en a Peeve TE Pete We ere Ere NP RE OY 64 7 7 Brief Information for Operators during Warm Up sine 68 T8 Checkma the PROCESS stesso tect ca beeen nn 68 Preparing the Machine for Production ccccccccccccscscecscececcccccscscscscsccceccccecscscscscsececs 70 OL lt 1 2 49 the SeS AS ee te 70 62 Callbratinog th Machine and R ONTHINO T SESES 222 ds 71 Installation repr 2 550 Es M nee unes te it Lees 72 INA RS nd Led de tp a 73 m 2005 05 01 PN 05034_00 AgfaPhotoPhoto d lab 2 d lab 2plus netlab 2plus Installation Introduction 1 Introduction 1 1 Available Documentation The complete Operation and Service Manual comprises of several documents see gt table below The customer receives the Preinstallation instructions when the machine is ordered The Operation Manuals Installation and Operation are included with the machine shipment The Operation folder includes a CD with the complete Operation Manual except circuit diagrams All other sections of the Operation and Service Manual can be ordered from AgfaPhoto The Operation Manuals Installation and Operation must be kept around the machine to ensure that all users have access to these instructions Operation Manuals Photo Technician Assistant oman installation _e fe Circuit Dia
25. grams Preinstallation J The Operation Manual Installation applies to the following machines Machines with gas laser d lab 2 type 8060 260 d lab 2plus type 8060 261 Machines with solid state laser d lab 2 select type 8060 803 and type 8060 804 d lab 2 basic type 8060 270 and type 8060 272 d lab 2 70mm type 8060 157 8060 255 d lab 2plus select type 8060 813 and type 8060 814 d lab 2plus basic type 8060 271 and type 8060 273 d lab 2plus 70mm type 8060 158 8060 255 netlab 2plus basic type 8060 505 AgfaPhoto 2005 05 01 PN 05034_00 1 Introduction d lab 2 d lab 2plus netlab 2plus Installation 1 2 Guideline for the User Operation Service Manual _ Information S O Preinstallation Installation NO The owner takes care of the listed preinstallation measures and returns the checklist to AgfaPhoto no later than two weeks prior to the installation date The machine is delivered by a forwarding company This Installation section of the Operation Manual describes the transport to the installation site as well as the installation and implementation of the machine The machine is installed by an AgfaPhoto authorized technician and put in operation The Operation section of the Operation Manual includes all important information required to ensure operation by a photo assistant Chapter 1 Notes on the Operation Manual legal notes safety notes transport and storage Chapter 2 I
26. gt Mount the side panel of the Paper Processor and tighten the screws gt If the sorter is mounted fold it back in and fasten it on the Paper Processor with the Screw AgfaPhoto 2005 05 01 PN 05034_00 45 Configuring the Power Supply d lab 2 d lab 2plus netlab 2plus Installation 5 2 Adapt the Paper Processor to 50Hz 60Hz gt Remove the rear panel of the Paper Processor Screws gt Adjust the 50 60 Hz starting capacitor 1 for the Paper Processor drive motor to the mains frequency by changing the connections gt Use the 50 60 Hz gear 2 of the Paper Processor to match the mains frequency if necessary change the gear take the gear of the accessory box gt Go to Service open the folder Config Files and select the dlab_pp cfg file gt Make sure that the number of digits of the correction value remains the same If you need to change to value 3 for example and the previous value was 01 enter 03 as the new correction gt The CYCLE value must be set on 0 for 50 Hz operation and on 1 for 60 Hz operation gt After completion of this correction exit the menu with save load and import to data base dlab2506 46 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Configuring the Power Supply 5 3 Checking the Dryer Power Supply 0000000000
27. he crossovers so as not to damage the rollers and paper guide surfaces Open the rack locks at the rear edge of the tank section Remove the racks one by one unpack them and insert them again Mount the crossovers and lock the racks Level the machine by placing a spirit level on top of the processing tank frames in transport direction and crosswise and adjusting the machine feet Close the top cover of the Paper Processor Hold on to the cover with one hand while unlocking it press PUSH and then close it 2005 05 01 PN 05034_00 19 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 2 Removing the Transport Protections All transport protection devices are orange and must be removed prior to the machine Startup Keep the transport protections for a further transport later on They can be stored in the free space below the Printer table top for example see Mounting the table top and additional work table 4 2 1 Print Machine PM d lab 2plus netlab 2plus resp Print Engine PE d lab 2 The exposure unit or print machine is held by a support plate which is fastened by seven Allan screws accessible from the side after opening the Printer side door and by two hex head screws accessible from the top after removing the scanner panels and pulling out the main computer Lateral transport protections gt Open the Printer side door gt Unscrew the seven Allan screws thereby holdi
28. hine for Production Before you are able to start production various settings must be entered and tests must be made 8 1 Entering the Settings Many settings have standard values which are preset prior to delivery These standard values usually allow at least a test operation of the machine For the normal machine operation they must then be adapted to the requirements of the laboratory or the operator s All settings are explained in detail in the Operation Manual Operation However to avoid problems we recommend to proceed as follows even before a test operation gt Check the paper settings and change if necessary see Operation Manual Operation Chapter 4 Defining paper width surfaces and cut lengths Adjust the paper magazine s to the paper width s in use and set the code according to the settings on the machine if this has not been done before putting the machine in operation see gt Operation Manual Operation Chapter 6 Changing the paper magazine and loading paper gt Create sub configurations paper back print correction indexprint etc and combine them to form order configurations see gt Operation Manual Operation Chapter 4 Creating and editing print configurations and Detining and editing order configurations 70 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Preparing the Machine for Production 8 2 Calibrating the Machine and Runn
29. iceGUl and compare with the information in file ppsw cfg folder C dlab dlab version pp inst all Dlab 2 Vxx see gt Service Manual Repair If the ServiceGUI indicates another version than the file an update must be made as follows After the software started up change immediately to the ServiceGUI gt Select Firmware Download gt Select Paperprozessor p main software gt Select the file c dlab dla ab 2 3 VKXXX PP insta alli Dlab 2 VYYY d12 bin and start the download gt Once the download is completed execute the script scripts prosser dlab2_time_reset txt gt Proceed with the following step of the Installation Instructions see gt Entering Correction Values for the Paper Processor Temperatures and Pumps and check file dlab_pp cfg in addition and correct if necessary DWSHTO00 BWSHT000 SWSHTO00 WRLIM200 DSTYP1 AgfaPhoto 2005 05 01 PN 05034_00 59 Putting the Machine in Operation d lab 2 d lab 2plus netlab 2plus Installation 7 3 Entering Correction Values for the Paper Processor Temperatures and Pumps At the inside of the lower left hand door of the Paper Processor there is a sticker with the correction values xx for the temperatures and pumps DV temperature sensor DVSNS xx BF temperature sensor BFSNS xx ST temperature sensor STSNS xx DW water replenish pump DWADJ xx BW water replenish pump BWAD3J xx SW water replenish pump SWADJ xx They mus
30. ies to d lab 2 Mount the panels Applies to d lab 2plus Do not yet mount the panels see gt Connecting the drive bay AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Installing the Machine Applies to netlab 2plus gt Remove the rear cover 2 Screws 1 024 _014 gt Connect the VGA cable 15 pin if applicable the touch screen cable 9 pin and the power cable on the monitor gt Connect the VGA cable on the main computer VGA Monitor connection gt Connect the touch screen cable 9 pin on the interface connector Touch Screen STO6 behind the main computer 024 7_015 gt Connect the power cable on the mains connector behind the main computer AgfaPhoto 2005 05 01 PN 05034_00 39 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 10 Connecting the Drive Bay Applies only to d lab 2plus netlab 2plus Connect the drive bay with the corresponding three cables One cable is for the power supply via the main computer the other two are for the data transfer gt Thread the three cables through the upper cable duct and through the opening leading to the main computer and connect them on the main computer Power cable 1 in the corresponding socket 1 USB cables 2 3 into any USB sockets of the 2 computer 3 gt Mount the panels G_PC709 40 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation 4 1
31. ile the machine is heating up the operator can be informed of the fundamentals of the operation and maintenance as well as of errors which can be removed by the operator This brief information should only serve as refreshment of a previous operating training and cannot replace proper training 7 8 Checking the Process The quality of the chemical solutions is checked by means of the chemical control strip test For this test the preexposed chemical control strip is inserted in the machine processed and then analyzed The evaluation of the chemical control strips shows if the chemicals are OK or not If they are not OK they must be replaced Order number of the digital chemical control strips 5x5 ABC code 5HWGX The following requirements must be met the machine must be ready for operation working temperature reached and there is no order in process gt Open the Printer front door The control strip box is located in the lower part of the Lane Distributor LD d lab 2 resp Sheet Distributor SD d lab 2plus netlab 2plus gt Open the lock of the control strip box and remove the box G_SD701 68 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation 1 Control strip box 2 Emulsion side photographic layer 3 Notch gt In a darkroom insert the control strip into the control strip box with the notch on the bottom right hand side smooth
32. ing Tests The machine must be calibrated to produce optimum print results The calibration excludes color casts incorrect exposure and or blooming effects gt Setting the master paper master paper the most commonly used paper see gt Operation Manual Operation Chapter 4 Machine settings Further settings gt Print a PBL with laser point on MBL paper gt Print an MBL Exact procedure see gt Operation Manual Operation Chapter 5 gt Print a test print Press in this order Service Scripts Scripts for Service Test prints x print txt Enter the serial number FN of the machine in the pop up window Print to ensure that the machine works If there are any problems with the paper transport paper running askew paper jam proceed as follows Problem occurs only a few hours after installation removal of transport protections Repeat the paper transport approximately 24 hours after the transport protections have been removed gt The problem occurs approx 24 hours after the transport protections have been removed Check the height adjustment of the print engine and adjust if necessary see gt Repair nstructions Reason The rubber suspension of the print machine only reaches the final position after this time relieve of tension temperature effects AgfaPhoto 2005 05 01 PN 05034_00 71 Installation report d lab 2 d lab 2plus netlab 2plus Installation 9 Installation report gt Fi
33. lab 2plus Installation Applies to netlab 2plus i Note The room under the table top can be used to store the transport protections gt Mount the table top Attach the table top just push it in it is not necessary to remove the computer section gt Open the Printer side door press the pin which locks the left front door 1 to unlock it and then open the left front door gt Close the Printer side door gt Fasten the table top with size 5 Allan screws 2 and 3 Access to screw 3 is from inside the scanner unit for this purpose open the front door G_GG12 b gt Mount the additional worktable 1 or put in the stoppers Mount the optional additional work table by pushing it into the openings on the left side of the table top 1 and fastening it with the two clamps from below 2 close the clamps gt If no optional work table is to be mounted put in the five blind stoppers included in the accessory pack G_GG128b 34 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation 4 5 Mounting the Film Brush and Film Takeup Applies only to d lab 2 2plus 4 6 Mounting the Sorter on the Paper Processor Installing the Machine Mount the film cleaning brush in horizontal position and fold up the upper section Mount the film takeup make sure that the film takeup is correctly attached on the left Hang the sorter on two bolts on the Paper Process
34. ll in the installation report completely and fax it to the indicated address gt Use the return envelope to send the test prints 1 PBL 1 MBL 1 test print to AgfaPhoto Gera 72 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation 10 Index A Additional work table Adjust temperatures Adjusting feet mounting B Back printer inserting the ink ribbon d lab 2 d lab 2plus netlab 2plus C Calibrate Machine Calibration temperature sensors water pumps Central water tank first filling Chemicals mixing testing Conventions pictographs text styles Correction values Paper Processor entering D Deposit for large prints Drive Bay connecting Dryer check adjust voltage E Easy Paper Box F Film brush mounting Film Takeup mounting AgfaPhoto 32 62 41 42 71 63 64 52 48 68 60 36 40 47 95 35 35 Ink ribbon back printer d lab 2 d lab 2plus netlab 2plus Inserting chemical filters Installation tools Installation report M Machine putting in operation Main computer removing panels Mains frequency 50Hz 60Hz Mixing replenisher chemicals with the d lab 2 Easy Paper Box Monitor connecting O Operation Manual available documentation guideline Machines Operation start P Paper Processor entering correction values installing on site software check temperatures check adjust testing chemicals weight Pictograph
35. loves und if possible change them daily Wear an apron protection clothes and clean them after use Wear protection goggles Wash any chemicals which splashed on your skin immediately with fresh water If in spite of these precautions splashes do get into your eyes wash them immediately with plenty of water pulling apart the eyelids Then consult an oculist Store new chemicals in a safe place as well as exhausted chemicals until their disposal Mind chemical residues in the boxes Easy Paper Box Observe the regulations for environmental protection see gt Operation Manual Operation Chapter 10 Collect leaking chemicals immediately and dispose of these chemicals The above regulations must be observed 48 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Mixing Chemicals For some steps in the chemical mixing process the tank section cover of the Paper Processor must be opened dlab2595 Fig shows d lab 2 2plus Z CAUTION Risk of injuries if you unlock the opened cover accidentally or carelessly by pressing PUSH and the cover closes The tank section cover must only be opened if required by the work situation When opening the cover make sure it engages in the open position gt AgfaPhoto Opening the cover Open the top cover until it engages only engages in vertical position Closing the
36. netlab 2plus Installation Unpacking the Machine Applies to netlab 2plus j d G l 024 _027 AgfaPhoto 2005 05 01 PN 05034_00 Unpacking the Machine etlab 2plus Installation d lab 2 d lab 2plus n 2005 05 01 PN 05034_00 AgfaPhoto etlab 2plus Installation d lab 2 d lab 2plus n Unpacking the Machine Applies to d lab 2 2plus Paper Processor AgfaPhoto 2005 05 01 PN 05034_00 GOS NY NN D IN N lt JR SNS N N N VAN P i tallation 2plus lab d lab 2 d lab 2plus net Photo Agfa c z 2 Q ms TA D lt Z E SS O Z Ww Q N 2 SS I Le N 2 8 I D a a m LO za A NS Q LO D Z O T un O 3 N is s ra D D m S vi Q Cc Q O lt VOLE tallation 2plus lab d lab 2 d lab 2plus net Photo Agfa Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 Installing the Machine Tools required for the installation of the machine 4 Set of long Allan keys with ball head 2 8 mm Fork wrench size 10 13 16 19 24 size 10 and 19 to attach the Printer to the Paper
37. ng on to the support plate to keep it from dropping gt Take out the plate and put it aside together with the screws do not turn in screws NF dlabr093 20 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Upper transport protections Applies to d lab 2 2plus G_GG230 Fig shows d lab 2 G_GG 13 AgfaPhoto Installing the Machine gt Remove the panels of the main computer loosen two screws left and right of the main computer gt Undo the two fastening screws of the PC and pull out the PC until the transport protection screw located below the PC is accessible gt Remove the cover of the cartridge feeder 3 Allan screw size 3 gt Remove the lamphouse cover remove the lamp lid 4 and the filter cover 5 one Phillips screw 6 gt Remove the scanner panels two Philips screws 2 and 7 gt Loosen both transport protection screws 1 and remove them gt Insert the two enclosed black dummy plugs instead A CAUTION Without dummy plug light may enter and fog the paper in the Printer section gt Push in the PC and fasten it do not yet mount the panels 2005 05 01 PN 05034_00 21 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation Applies to netlab 2plus gt Loosen both transport protection screws 1 and remove them gt Insert the two enclosed black dummy pl
38. njuries Or property damage Indicates a possible risk involved with a product which in case of non observance may result in severe personal injuries or even death of Special tools 1 3 2 Text styles The following text passages are emphasized by bold print talic print in this manual 1 Screen designations Example Pressing OK will validate the displayed text and close the dialog window 2 Button designations Example Press the Reorder button to edit reorders 3 talic print is used for reference to chapters or paragraphs Example See gt paragraphs Menu Overview and Screen Structure on the following pages AgfaPhoto 2005 05 01 PN 05034_00 3 Transporting the Machine d lab 2 d lab 2plus netlab 2plus Installation 2 Transporting the Machine 2 1 Principal Information The Minilab always consists of two system components the Printer and the Paper Processor The components are separately packed for transport to the customer The Minilab components may be transported by a fork lift or Low lift platform truck either still packed or unpacked The unpacked components have castors By means of these castors the components can be transported for a short distance and on even floors to the installation site 2 2 Weight of the System Components d lab 2 d lab 2plus netlab 2plus Component Weight Weight Weight Weight Weight Weight packed unpacked packed unpacked packed unpacked 614 kg 489 kg 637 kg 512 kg 540 kg 430 kg 544
39. nominal temperatures DEV 40 C 0 3 BX 38 C 3 STB Sf CES Dryer 65 C 62 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation Calibrate the temperature sensors Note The following steps must be carried out for all three solutions DEV BX STB one after the other gt Press Readjust DEV Readjust BX Readjust STB A window with a numeric keypad opens The temperature of the selected solution is indicated in the first line of the dialog field gt Remove the chemical filter of the respective solutions DEV BX STB as described in Replacing the chemical filters in Chapter 8 A CAUTION Observe the safety instructions for the handling of chemicals see gt Safety instructions in Chapter 3 gt Using a calibrated thermometer measure the current temperature of the processing solution through the free opening of the filter holder gt Enter the measured temperature value via the numeric keypad and press OK The sensor calibration is executed gt Clean the thermometer gt Proceed with the same routine for the other two solutions Resetting the values In case of incorrect inputs or incorrect calibration of the temperature sensors the default values can be activated gt If necessary press Reset reference and or Reset calibration AgfaPhoto 2005 05 01 PN 05034_00 63 Putting the Machine in Operation d lab 2 d lab 2plu
40. ntroduction of the components functions and controls of the machine help function and information Chapter 3 Description of the mixing process for chemicals Chapter 4 Prior to production the Minilab must be set up to meet the requirements of the laboratory machine settings and the order handling print configurations Chapter 5 Description of the tests which ensure the production quality Chapter 6 Step by step description of the order handling Chapter 7 Description of possible problems which may be solved by the customer Chapter 8 Description of the required maintenance routines on the machine Chapter 9 Listing of the technical specifications of the Minilab Chapter 10 Description of measures for environmental protection and the disposal of the machine Chapter 11 Description of measures for closing down a machine Chapter 12 Explanation of the abbreviations and special terms used in these instructions Chapter 13 Key Word Index Chapter 14 Appendix 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Introduction 1 3 Conventions 1 3 1 Pictographs The icons keywords and set off text passages in the instructions have the following meaning gt Operating steps i Note Indicates additional information on the respective subject or the possibility of operating errors This indicates a potential danger which may result in medium or minor personal i
41. om left side on the Paper Processor Remove the drip pan 1 and the metal plate mounted behind drain taps loosen four screws Thread the cables coming from the Printer through the opening in the side panel of the Paper Processor Screw the two ground connections to the respective connection points next to the opening in the Paper Processor side panel Connect the two Printer cables with the two cables of the Paper Processor plug connection hang up the cables they must not touch the machine bottom A CAUTION Fasten the grounding cables with care 2005 05 01 PN 05034_00 27 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 2 Pushing the Printer to the Paper Processor gt Push the Printer against the Paper Processor as close as possible so that the centering bolts 1 fit in the oblong holes of the Paper Processor 2 The Printer and the Paper Processor should be as close as possible Pushing them again later on is not possible because of the adjusting feet which are unscrewed Make sure that no cables are clamped dlab2267 3 Docking Printer and Paper Processor Printer and Paper Processor are connected by means of two hex head screws at the bottom in the right hand compartment for the paper magazine and three Allan screws on top in the area of the sheet transfer ST gt Open the Printer front door Pull the button top right 1 lift the cover 2 of
42. or and fasten it with one screw The screw and the two bolts are included in the sorter box dlab2504 AgfaPhoto Hang the two bolts in the lugs on the Paper Processor The shorter bolt must be inserted in the upper position with the flat facing up Mount the sorter on the hinges Connect plug and socket for the drive motor Fasten the sorter on the Paper Processor right hand side wall 1 screw 2005 05 01 PN 05034_00 35 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 7 Mounting the Deposit for Large Prints The deposit tray is included in the accessory pack of the Paper Processor gt Mount the deposit tray and screw it on dlab2505 36 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation 4 8 Mounting the Zoom lens optional Applies only to d lab 2 For this the fixed focus lens must be dismounted Slotted and Phillips screwdrivers Allan key size 5 a NS dlabr270 AgfaPhoto Installing the Machine Remove the fan for the CCD cooling 1 2 screws Dismount the film chute 2 4 knurled screws 3 Remove the fix focus lens Loosen 4x size 5 Allan screws see arrow on the lens carrier Thereby press the lens by the handle against so that the lens cannot drop down when the screws are removed Otherwise it may become useless Mount the zoom Fit 2 cables to the Zoom Controller board
43. otections A 4 P V7 K ML G_GG227 Fig shows d lab 2 32 2005 05 01 PN 05034_00 Remove the panels if not removed before for a previous step see gt Removing transport protections Mount the table top Place the table top on the machine and slide it in The table may have to be tilted a little on the main computer and lifted in the negative carrier area The screws of the cartridge feeder have to be slackened so that the latter can be lifted a little Open the Printer side door press the pin which locks the left front door 1 to unlock it and then open the left front door Close the Printer side door Fasten the table top with size 5 Allan screws 2 and 3 Access to screw 3 is from inside the scanner unit for this purpose open the front door AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Installing the Machine gt Mount the additional worktable 1 or put in the stoppers Mount the optional additional work table by pushing it into the openings on the left side of the table top 1 and fastening it with the two clamps from below 2 close the clamps gt If no optional work table is to be mounted put in the five blind stoppers included in the accessory pack gt Do not yet close the panels of scanner and main computer G_GG128 AgfaPhoto 2005 05 01 PN 05034_00 33 Installing the Machine d lab 2 d lab 2plus net
44. put them aside together with the screws do not turn the screws back in do not mount the panels yet Les Ht dlabi199 24 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Installing the Machine 4 2 3 Transport Section Feeder Unit FU Applies only to d lab 2plus netlab 2plus The feeder unit is secured with two transport protections mounted by two screws each gt Open the Printer front door gt Undo the locking lever of the feeder unit and pull out the feeder unit gt Loosen the two transport protections front right and rear right side and put them aside together with the screws to not turn in the screws again gt Push in the feeder unit lock it and close the Printer front door G_FU114 AgfaPhoto 2005 05 01 PN 05034_00 25 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 3 Connecting Printer and Paper Processor 1 Installing the cable connections Printer Paper Processor The Printer cables are taped to the outside on the right eet gt Push the Printer to the Paper Processor leaving a distance of approx 10 cm W dlab2262 Fig shows d lab 2 2plus 26 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation dlab2263 Fig shows d lab 2 2plus AgfaPhoto Installing the Machine Open the door bott
45. rmitted to open the side panel and to connect the machine to the lab supply system gt Open the right hand side panel of the Paper Processor If the sorter is mounted loosen the screw which holds the sorter on the Paper Processor and swivel the sorter to the front Overview of connection types Connection Pictograph Nominal supply Nominal Nominal current Site connection type voltage frequency fuse protection 3W N PE PE N L1 L2 L3 220 380 V 50 60 Hz 16 A 3x16A 230 400 V 240 415 V z 7 2W PE PE L1 L2 N 50 60 Hz 32 A 1x32A 1W N PE 44 2005 05 01 PN05034 00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Configuring the Power Supply tt 2 3 4 5 617 8 9 10 poow ateiti iia ete y N Q dlab2287 1 Jumper 2 Power supply cable Phase W Wires e g 304W 3 phases neutral gt Select the type of connection on the terminal block TB2 see gt illustration above gt Select the appropriate operating voltage on terminal block TB4 power supply of the heaters pumps and motors Selectable operating voltages are 200 210 220 230 and 240 V AC gt Run the power cable through the machine frame from below and connect it to terminal block TB1 as shown in the illustration A CAUTION Observe correct grounding
46. s Power supply Printer connecting to Paper Processor 2005 05 01 PN 05034_00 Index 41 42 54 18 12 57 21 46 55 38 57 60 18 59 62 68 43 26 73 Index weight Process check Production preparing the machine R Removing panels main computer scanner Replenishment rates setup S Safety instructions handling of chemicals Scanner removing panels Screen connecting Service Manual Available documentation Guideline Setup replenishment rates Software check Paper Processor Sorter 35 Stands mounting 74 2005 05 01 PN 05034_00 68 70 21 21 61 48 21 38 61 59 d lab 2 d lab 2plus netlab 2plus Installation 7 Table top Temperature sensors calibrating Temperatures check and adjust Text styles Transport packed unpacked vertical Transport protections Print Engine PE d lab 2 Print Machine PM d lab 2plus netlab 2plus scanner transport section feeder unit FU V Vertical transport W Water tank first filling Weight Z Zoom lens mounting 32 63 a Oo o A W 20 20 24 25 52 37 AgfaPhoto
47. s netlab 2plus Installation 7 6 Calibrating the Water Pumps WARNING Calibrating the water pumps involves a safety risk electric shock as it is necessary to work with liquid and the machine is switched on Therefore we recommend to have the calibration made a service technician Note The replenishment pumps are calibrated automatically Call up gt Press in this order Settings Machine settings PP pumps PP pumps settings 48 m 305 mm Prestige 74m 127 mm Prestige 07 28 03 13 57 Calibration volume mi Activate pump Pump calibration Activate Readjust 100 mi DEV W pump DEVA pump Activate Readjust BX V pump BX pump Activate Readjust STB V pump STB pump Reset to default w Print mode Settings Test Pricing End of work O15 The PP pumps settings screen opens 64 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation Calibrating the pumps Note The following steps must be carried out for all three pumps DEV W BX W STB W one after the other 4 Special tools Graduated beaker Extension hose gt Press DEV W BX W STB W and enter the calibration volume water supply rate e g 100 ml gt Open the cover of the tank section make sure that the cover engages in vertical position gt Remove the cover in front of the machine tank DEV BX STB 1 screw
48. se of contamination problems occur in production gt Fill the machine tanks then with water until the solution level reaches the level of the overflow gt Check the hose positioning in the complete Paper Processor No leakage sharp bends or squeezing The hoses must be free of air bubbles bubbles in the hoses result in incorrect calibration of the pumps and thus in problems in the production AgfaPhoto 2005 05 01 PN 05034_00 53 Mixing Chemicals d lab 2 d lab 2plus netlab 2plus Installation Inserting Chemical Filters Ft tt wal gt Take the chemical filter cartridges from the accessory box rinse them in water to flush out any loose fibers and mount them on the j holders gt Insert the cartridges in the respective openings according to the colored labels gt It may be necessary to turn the filter rods a little so that the filters sit correctly dlab2510a 54 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Mixing Chemicals 6 4 Mixing Replenisher Chemicals d lab 2 Easy Paper Box Note Use for all three minilabs d lab 2 d lab 2plus and netlab 2plus the d lab 2 Easy Paper Box Order number 5KPGL d lab 3 replenisher chemicals cannot be used Note Check the CD replenisher tank of the Paper Processors for sufficient presence of the small anti oxidation plates These plastic plates CL P4 6203 are filled in ex factory and should cover th
49. t be checked and entered again if necessary gt Go to Service open the folder Config Files and select the dlab_pp cfg file gt Make sure that the number of digits of the correction value remains the same If you need to change to value 3 for example and the previous value was 01 enter 03 as the new correction gt The CYCLE value must be set on 0 for 50 Hz operation and on 1 for 60 Hz operation gt After completion of this correction exit the menu with save load and import to data base 60 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Putting the Machine in Operation 7 4 Setting the Replenishment Rates The replenishment depends on the throughput i e it depends on the actually processed paper per day When the machine is put in operation for the first time a starting value must be entered Note The replenishment data for the individual solutions DEV developer BX bleach fix and STB stabilizer cannot be changed separately If the replenishment rate is changed for one solutions the other two solutions are automatically changed by the same ratio Check the preset replenishment gt Press in this order Settings Machine settings PP Replenishm AGFA Q The Replenishment settings screen opens A gt if the value for Average throughput in a as hg 5 days is lower than 20 press Activate normal repl co
50. the sheet transfer unit ST slightly pull it to the front by a few centimeters and remove it gt Take out the sheet transfer ST 3 G_GG226 Fig shows d lab 2 28 2005 05 01 PN 05034_00 AgfaPhoto Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation ig shows d lab 2plus G_GG126 Fi ig shows netlab 2plus G_GG126b Fi 29 2005 05 01 PN 05034_00 AgfaPhoto Installing the Machine i ll ee gt Mab2599 dlab2057 30 2005 05 01 PN 05034_00 d lab 2 d lab 2plus netlab 2plus Installation Open the plug connection two screws Open the Paper Processors top cover until it engages only engages in vertical position Remove the CD feed roller set and the roller shutter better view of the transfer angle when the Printer is attached to the Paper Processor Open the door to the right hand paper magazine compartment Adjust the Printer height by turning the three adjusting feet until the two holes for the hex head screws 1 are aligned on one level with the corresponding holes of the Paper Processor gt In this position the centering bolts are in the upper position of the oblong holes in the Paper Processor gt Due to the shape of the two screws their shoulders only fit in the holes if Printer and Paper processor are precisely aligned gt For the adjustable foot inside the
51. ugs instead CAUTION Without dummy plug light may enter and fog the paper in the Printer section 024 _007 22 2005 05 01 PN 05034_00 AgfaPhoto d lab 2 d lab 2plus netlab 2plus Installation Installing the Machine Check the safety screws gt Open the lock of the print machine PM two levers 1 and pull out the print machine 2 dlab2005b gt Check the safety screws 1 and adjust if necessary ne date a j a SS gt Z N The distance between screw head and plate should be approx 2 mm The screws must be locked by a nut since otherwise they may tighten on its own If the screws are too tight vibrations may be transmitted to the print engine These screws are a precaution in case a rubber connection breaks gt Close the Printer side door AgfaPhoto 2005 05 01 PN 05034_00 23 Installing the Machine d lab 2 d lab 2plus netlab 2plus Installation 4 2 2 Scanner Applies only to d lab 2 2plus For transport protection the scanner is mounted on the Printer frame by means of four screws two in the front and two in the back The rear screws can only be accessed after the scanner panels have been removed gt Ifthe panels are mounted remove the panels of the main computer cartridge feeder lamphouse and scanner see gt Print machine upper transport protection gt Unscrew the Allan screws front see gt illustration and back remove the orange metal brackets and

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