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PART I - University of Delaware

Contents

1. B0625D B0625D B0625S B06255 B0625S B0625S 24 Retainer A06501 A06501 A06501 A06501 A06501 A06501 25 Pin ROO 6I B0645D B0645D B0645S B0645S B0645S B0645S 6 Rotor DB p ulula n n Inn C71061 C71061 C81061 0810861 081061 081061 eret 720681 072081 082061 0820613 082081 82061 BG TP 73061 03061 085061 83061 C83061 C83061 EE oos dade a e C73041 C73041 C83041 C83041 C83041 C83041 C76041 C76041 C86041 C86041 C86041 C86041 73031 73031 C83031 C83031 C83031 C83031 RI 76031 C76031 C86031 C86031 C86031 C86031 CORRER 79051 C79031 C89031 C89031 C89031 C89031 27 Stator 1IL8 4106 C4106 C4106 C4106 C5106 C5106 BUB C4206 C4206 C4206 C4206 C5206 C5206 SUG ots swe Si C4306 C4306 C4306 C4306 C5306 C5306 aM E euam xx ees C4304 C4304 C4304 C4304 C5304 C5304 M sexa die ae C4604 4604 C4604 C4604 C5604 C5604 SPS oo tess C4303 C4303 C4303 C4303 C5303 C5303 EPO ee are ANA C4603 C4603 C4603 C4603 C5603 C5603 dae addo C4903 C4903 C4903 C4903 C5903 C5903 28 Bushing Support 3M4 3P3 6P3 only A06711 A06711 A06711 A067 11 A067 11 A06712 29 Bushing
2. 2 2 9 Belt Drive Dni S uud ck ed ecb ied E Soa oce ded scies DUX Ode oda 2 2 10 WATER FLUSH OF PACKING 2 34 OPERATION e Cra aoa peu Ya 3 07 NITAL tu OS ASRS 3 C gh hk eee asw i ale ee Sa 3 3 4 PACKING 1 3 4 MAINTENANCE CCo io aa 4 pr GENERAL RE d REA d DI 4 4 3 PACKING LUBRICATION eeeeeeeeeen hah hr 4 4 4 PACKING ADJUSTMENT 0 0 ccc ua uum hamum ho on 4 45 BEARING LUBRIGCATION 7 s a RIED e 4 6 DISASSEMBLE orare d Xe a C OR ACRI OR oec eae ha bu heed ee Se d t 4 4 7 DISCONNECT PUMD oe Rb de eee edd eae ee See es 4 A Stator REMOVAL sirve oie wee n pr PSU We OES Wee a eee 4 49 Rotor xa wae eee ew etree w ewe 4 4 10 Motor Disassembly a ecco CR COUR Re CRINE Rn 5 PACKING i eek ox a ed OR RR ar CPG 5 4 12 Drive Shaft and Bearing 5 ase lj cm TM M 5 INSPECTION vue Mn o
3. 91 91 9WO 1 Addin 7 JU r big EL 8291 daais any e VHS BAVA 3554 HIBIN t lt Sasavuag NBM AIIM QWV 3 52 OL AXIN uaddon i3f NoOIS3aGaa1saeseng BSOH NCILIONG ANYdWOD 0314 TWNOLLYN NOUSIAIG
4. un E m i 1 55 0441 lacy i 95 0442 Pnd Plato 55 0441 Adjusting Serow 55 0444 CentorinaS czow 55 0345 Snae Rina 1 5 1327 Socket 55 0445 Wrench 55 0447 Jaw Sor E Rod 55 0448 Jaw Ses ru Rod 565 0449 Jas Sat Rad 95 04 50 Jaw Sot AU Rod 55 0451 Jaw Set Rod 55 0452 Jaw Set Rod 55 0453 Jaw Ser N Roi 55 0454 Jaw Set NW Rod 65 0455 Bushing E Rod 55 0456 Rushing TW Rod 55 0457 Sushinda A Rad 65 2458 Rushing AS Rod 65 0459 Bushing Rod 65 0460 Rushing n4 55 046 Suahina N Ros 55 0462 Dushing NY Rod 28 Du Q CG CG CQ 20 00 a S i a BODO Specify Drill Model amp Serial Number When Ordering Parts 59 pease fd me P J CUL Fenaa Ming EBIURMENT Lr PPTZ TI 55 CONTROL PANEL 155 120 NO PART NO NANT OF PART pU Mart ru nel 55 1201 Control Punel Front 595 1709 Control Panel Side 5521203 Control Panel Bacs 55 1204 Shift Lever Assen 55 1205 Shift Linkaga Rod 55 1206 Shift Rod Te s 55 1207 65 1208 55 1209 55 1210 55 1211 Clutch Lever Assan Clutch Linkage Rod Clovis End Clutch Arm Clutch Azm Bracket 55 1212 Split Bushing 6565 1213
5. lt gt o 2 State Laws and Regulations s lt s a s o 2 User Responsibilities lt s lt 3 DRILL SITE SELECTION AND CLEARANCES x 3 Site Selectii x a od de x w e del 8 3 Permission WOEtK s 4 x e Geox UW se J D 3 DNREC Permi ts b 4 9 lt a 4 Utility Clearance 4 w wx o 5 SAFETY AND CONTROL OF RIG IN FIELD lt lt gt e 7 ACKNOWLEDGMENTS 9 lt e e a ou 9 SUMMARY OF CLEARANCE PROCEDURES lt gt 10 SUMMARY OF RECORDS DISTRIBUTION gt gt 11 For User LJ a 1 1 For DGS 9 a a gt 1 REFERENCES s 2 v 2 a B 1 9 PART II OPERATION OF THE RIG CME 55 Operating Instructions s lt lt lt a 20 A Safety Switch Operation lt lt lt 20 B Drilling Set Up and Operation RE de e 20 C Mast Elevation Control Operation 22 D Operation of Hydraulic Jacks lt lt 24 E Sliding Base Control Operation a 23 F Feed Control Operation gt
6. Ring Grease Filler Plug Countersunk Greaee Plug Gear Worm Spider Bolt Set Screw For Spider Lock Nut Set Screws for Worm Worm Shaft Motor Stud Hose 1 2 x 99 Adaptor Union Reducer Bushing Slagle Spool Valve Specify Drill Model and Serial Number When Ordering Parts 75 gt Moyno Progressing Cavity Pump SERVICE MANUAL L6 Drive End Frame Sizes 1L6 2L6 3L6 3M4 6M4 3P3 6P3 9P3 TL INTRODUCTIONS has be oe ak 1 PZ GENERALS WORE 1 NAMEPLATE RE ecu 1 T3 FINE SIB us S AUT 1 to Type DESIGN AION usa sue elle ance er enews Cabe Ce be ee 1 T5 COME use x as utes E ERE E RO hed 1 17 Variations of Standard 1 INSIALEATION Rs Y d dowd RT iu ae ae ee eee 2 2 2 GENERAL TUTUP PH Cr 2 2 CSAS RE ea ek as 2 24 PIDInU T z u diet eae e 2 5 Discharge ECC u A RA D 2 20 FOUNDATION cod eer EO uywas EA ed 2 e Te eed E Ug taa t UE i a Ea dca a o Ce cae aa 2 2 8 Coupling Connected
7. e tes EEE Z c T PNET Z T 3109 GOET SS 81 deg etputds 600 66 z Il lX T z Ut ATOR 90E T SS LT orpurtds 800 55 INN 91 lt 1070 65 usng Ieg ALTAY SIFO SS SL 1 90100 55 joxoo1idg 8150 55 wojyoq xcoedg 0 65 wo330g xiooed ET y0vo SS i Vd 4 m lt u O gt ALD mv m dog 1o eds zTv0 SS ct Durzeodg 0 0 55 burivog 0 565 TT ose 2070 55 ure 0170 55 Ol 9550 1010 55 2 Livd IO L Vd ON JO dJNVN ON LUVd ON te O0h0 SS 79 4255 SS 3JW2 YA A B LO x YA AN CABRERA L z Z e 3 j be x 38 E 494 VN K a e E ui s x lt MA 64 y Drill Model amp Serial Number When Ordering Parts 64 L 4 Spec ulpa r4 T 5 2x Mine PIAL py NO PART CME 55 AUGER COUPLING NO ASSIMELY 95 02 7 AVE PIRT eeen ened gt T 5550424 Universal 2 55 0425 Fiange amp Shaft Assen 3 55 0420 Spacer S3uzhing 4 55 1302 Sut 1 3 2 12 5 55 1350 Locking Tah 6 55 1351 3 8 24 H F x L Bait 7 55 0427 Socket Assem
8. JO 34VN x 3 x 3 0123 66 212 15 3173 55 att r s 9291 55 671 55 NECI SP I 2 5 5 7690 55 1697 55 ON Lud sped pE JoputtA3 2ttneip li chen anon urpny t DIL v t arden ozot aso uapu Idepy 556 7 T Lud 40 SHVN 41792 55 07 56 123 58 37 56 n592 66 2499 55 9597 45 4599 55 90 5 56 ON 9079 of 7 otto 13 7 t MT SDS 2 1 spbir x r t MUTA Qno 5 z t ara z t 1511 tus us SVX1LSAS 2ITIVUGAM 5n90 5 1599 454 Ly I 55 Hah 73 6 57 55 Al FF 71 65 723 85 2509 55 CN SAM ec te nc ef nt ti t 5t rt tt Ft ON oft x 7 1 ua gna riep 65 77L 3574 44 q nA 2 t t Pst wrta re yun sdepy apes eoru ydepy o06 8 JO WI 921 45 6797 5 11771 56 729 56 78792 55 1699 55 47 56 70677 56 2 _ ABARAT t Q DP On 8 ial Number When Model and Ser in Order Drill 2 q Parts 68 re Centra Mine Equipment LomMPany From Siok OF CowreoL Jo Tann SHOWN SHown On De
9. 1 n212g dey peon 223205 1 1 55 CS 06 Lan 8 1 80132714 1 55 75 2108 011 65 ES 2 1 81 91 5 2108 1261 55 1 29205 39S 6101 55 15 z t 2 91 98 2108 z 1 1 x 91 8 1158 67 1 OF B E FLOM 7161 55 91 B8 E IPN 161 65 1195 unoq FIL 9261 55 9 x U zZ T 2108 0161 55 57 z I t x t z t 3198 9061 55 77 1 x 1 1 1104 5061 55 ZI v E t IPN YOET SS TY 3 COEI SS 17 2081 56 07 zi y C 1 ION TOEI SS 36 3ujpdno9 288 ATLIA 0 0 gt y 3uppdno9 a 9ny 270 55 z i z x 91 Ud 3934099 415 Law 6 1 3072371 25291 SE zaysey ZECI SS 7 IATA 1 1 yiuassy xog 1 0070 55 ze so ig xog 18304 7160 55 1 duel lt 16 0 eed ZIEA SS 62 spoy 1194 1160 55 8 2397 1915518 01 115 60C0 SS L2 39910 3932918 FOTPFIS 6070 55 92 wassy 3312d S0tO SS F Supysng 9060 55 ve dey 6y7 0 SS C 41129 COEO SS guyie q ATTAN 2080 55 TC y 1 1149 Prd in 1p u 0 0 65 12 4 033999 OZI SS 61 PPTS 15084 1013009 2021 55 81 30014 poueg 10130093 1021 55 1 pua sp 2 0661 55 91 y19pu11K9 21711 3pineap n 2090 55 51 z i 1 x 9 1 314 323199 yZEI SS 51 t tl 141 3261 55 zt de 12
10. 6 M 2 HB i m gt a 4 T wen 224 is 3 x Lar wa Poe Fi 2 2 ical W Flush to Packing inc igure 2 2 Typical Water Flush to Packing includes 1 Throttling Valve 2 Pressure Gauge and 3 Pressure Regulating Valve This is a basic arrangement other varia tions can be used 331 OPERATION 3 2 INITIAL CHECK Before putting the pump into operation the following items should be checked to ensure that each piece of equipment is installed correctly Pump driver coupling or sheave alignment Electrical connections Gauges and other instruments Water flush connection to the stuffing box Pump rotation Normal rotation is indicated on the pump drive end Belt tension on beit driven units There should be no appreciable deflection when first starting up All valves should be open on both suction and discharge sides of pump CAUTION This is a positive displacement pump Do not operate it against a closed valve 3 3 START UP CAUTION DRY OPERATION IS HARMFUL TO THE PUMP Never allow the pump to operate with out liquid as dry operation will cause premature wear of the stator and possible damage The stator is lubricated by the liquid which is pumped 1 Before operating the pump for the first time fill it with liquid the pipe plug tap on the suction housing may be used for filling If the liquid to b
11. Finally install the female top adapter of the packing set Replace the wiper ring in the packing gland if it is damaged Screw the packing gland back into the stuffing box Draw up packing gland lightly see Piston Rod packing adjustment Section B Removal of Stuffing Box With the chain wrench unscrew the stuffing box with care If threads become tight try tightening and loosening Alternate this procedure carefully until threads become free Use a soft hammer by applying it to the tube O D while unscrewing the stuffing box Replacement of Piston Cup Packing 1 Back off the packing gland a few turns to relieve the packing pressure on the piston rod 41 10 11 12 Unscrew the stuffing box see Section e above and remove the entire piston rod assembly from the cylinder tube Place the piston in a vise with copper plates or some suitable soft metal to protect the rod With a hammer and drift pin remove the roll pin from the rod nut Remove the nut cup followers piston and cups Install the new cups in the piston assembly Make sure the O D of the cast iron piston doesn t have any steel fragments imbedded in its surface Along with this inspect the cylinder tube I D for any possible score marks Replace O ring located on the stuffing box if it is frayed or cut Replace O ring located under piston if it is frayed or cut Place a light coating of all purpose grease on this O
12. gt gt gt o 23 G Rotary Speed Control gt do 24 H Set Up of Mud Pumping Equipment PL 24 iii I Changing Augers X x o a xy 3 a J Changing A ROGS X lt Lk as e 4 xw K Sampling Methods lt lt s lt lt o L Installation of Piezometers a gt M Abandonment of Piezometers or Open Holes Operation of Cathead a gt O Operation of Sandline a gt lt gt gt e P Water Pump Controls and Hookups lt Drill Rod Chuck Operation p w PART III MAINTENANCE AND SERVICE DATA Maintenance and Service Data a e s lt gt gt A Service Instructions Drill Rig and Truck B Storage of Parts and Tools gt C CME 55 Maintenance Instructions a gt gt gt APPENDICES APPENDIX A GENERALIZED LETTER FOR DRILL RIG USAGE REQUEST gt lt e APPENDIX B GENERALIZED SITE ACCESS PERMISSION LETTER APPENDIX C APPLICATION FOR PERMIT TO DRILL A WELL APPENDIX WELL COMPLETION REPORT a a lt lt APPENDIX E UTILITY CONTACTS e APPENDIX F DRILL RIG SAFETY TRAINING CERTIFICATION APPENDIX G ILLUSTRATIONS OF DRILL RIG PARTS AND ASSOCIATED PARTS LIST s
13. This completes set up for auger drilling Mud rotary requires a mud pit and mud pumping system to be set up following procedures outlined in item H When the limit of the first auger or rod is reached disconnect drill string by undoing retaining screw or unscrewing rod and insert an additional section of auger or rod by following procedures in item I or J or else follow one of the sampling procedures described in item and then add additional drill string When hole has reached necessary depth and all samples have been taken pull drill string and either install casing as detailed in item L or abandon hole as detailed in item M If a geophysical borehole log is desired it may be run through the hollow stem augers previous to extraction or in a mudded hole after drill string has been removed It may also be run in a cased hole but as with using hollow stem augers this limits the logs which can be run 21 12 After cleaning up tools and other debris from the drilling operation restore rig to traveling mode and make sure everything on rig will ride safely 13 Leave drill site in as close to original condition as possible take trash fill holes and clean up cuttings 14 Sites should be revisited to be certain that no caving occurs C Mast Elevation Control Operation see Fig 1 1 Raising mast b f Disengage sandline clutch control E and brake control F Clear rop
14. sac au Edu E iL qud 5 4 15 Baarinds ied dio Cue RN A WE E Ita pus 5 4 16 Drive Shaft oco ama Ced me 5 PA PRO d pe Pn 5 4 8 PACKING oso EORR CR baw UP Y OR eoe e ra ro C A a 5 S19 MOIOD ee x ee es Cae 5 ga cii FCR 5 A21 AN Other PAINS EUR E Ea 5 POE ueste RDS rs ELA E tae x sau e sasa 6 423 Grease S88 8 cox rx EIE XE eh ae ee ew PU Kw dali 6 4 24 Drive Shaft Bearings and Packing 6 geminum 6 425 SlalOr sius see Y rx x Ou SS RUE C V o bu paq anes 6 20 Pump GOnfsctlorns 5 3 cce E EON Was ER ed 6 swa me trcs eere T 6 4 29 Short Term SIOrag8_ J baa owe ee NEAR 6 4 30 Long Term Storage a o 6 7 4 31 STANDARD 3 7 4 32 RECOMMENDED SPARE PARTS 0 0 ccc eee I9 r9 i m 7 4 43 NAMEPLATE pobres ace dog OW aec 7 4 34 VARIATIONS OF STANDARD 7 4 35 ROIO S cues LEX dA ad Ea d E a ACA baee des dete c d 4 QD Dive uuv ae a a du Cp ev dc oa Er 7 CIT PAGKING u u ok
15. wd a 7 4 438 FARO LIST eiua Sub dao d a ect Eoo oreet usasqa u mous Cota be ts uma 9 4 39 TROUBLE SHOOTING 5 10 TABLE OF CONTENTS HPA 1 IMYERS Section GENERAL PURPOSE PROGRESSING CAVITY PUMP Page 1 Date October 15 1983 SERVICE MANUAL L6 DRIVE END FRAME SIZES 1L6 2L6 3L6 3M4 6M4 3P3 6P3 9P3 11 INTRODUCTION 12 GENERAL The Robbins amp Myers Moyno Pump is one of the most versatile pumps available It has been proven in thou sands of applications over the past 45 years It is backed by the experience gained over these years both in ap plication and manufacturing know how The Moyno Pump is a progressing cavity pump The pumping action is created by a single helical rotor roll ing eccentrically in the double threaded helix of the stator In its revolution the rotor forms in conjunction with the stator a series of sealed cavities 180 degrees apart As the rotor turns the cavities progress from the suction to the discharge As one cavity diminishes the opposing cavity is increasing at exactly the same rate Thus the sum of the two discharges is a constant volume The result is a pulsation less positive displacement flow with no valves 13 NAMEPLATE DATA The pump nameplate located on the bearing housing carries the Serial Number Frame Size Type Design
16. 1 sezo ss 11 yue 170 vyETU SS Ul query 110 6620 55 6 x 21397 IIFA 2010 55 8 y qayn 3 P7 100 556 3000 39245 Nof t AT 0060 7 9 009 y Jug nog dang OJ dung 5 yory 272 58 C I 2uvc13 0 56 1_ K a F JO 0 LIY JN 56 ka 2 1 3NN EOET SS 9 Ris X Ll c l 21908 80 1 55 S iepurrAo orinexp H Z090 SS T pud STA9 O 6010 55 8010 55 Z 55854 OUTPTTS 00710 55 T 0010 SSB CESO LenrraL Ming Equipment EE AIGNASSY 3SVS SNIGIT1S 3W2 Ba a s rum dO AWVN ON Specify Drill Model amp Serial Number When Ordering Parts 57 F urgRAL Mine Era FAN y NO PART P NO CY 55 0351 1 2 55 0352 3 55 0353 3 55 0355 4 55 1311 5 55 1309 CME 55 TOWER ASSEMBLY 4955 0350 NAME OF PART F F Tower Weld Assem Sheave Pin Sheave Rone Sheave Wire 1 2 13 x 6 Bolts 1 2 13 x 4 1 2 Bolts MEME llL L Specify Drill Model amp Serial Number When Ordering Parts 58 E 7 ge E RIT ETAL BE tumpan L mima nry ROD CHUCK e 52054n 1 NO PART NAME OF PART ee oe od 8 amm
17. 319NV 1 51 SS 3W2 Huy 5ursnon 0220 95 1129 6120 55 191595 8140 55 zoutezoy 1100 55 burieog 9140 55 Tees 5140 55 uotuTd 140 55 JO SWVN e ON lt un ao Specify Drill Model amp Serial Number When Ordering Parts 62 bd 7 4 Fg J NTL T LA I rM J 1 F 4 EVEL ENT io0idepy yp 4 tP 9920 55 91 rng n 0 55 Am 0200 55 Cg 0 St dag 1960 55 D T U X I 91 L peon VOC 2000 55 1 X 2 n t prol xog i al 91 2 124301201 1460 56 IL dnd 040 56 tt ind 54 5 yadyno tases 0410 65 Of buyar sued 29 0 66 rii ey ee w3330d 25303 6040 55 61 tO 1940 55 uyei2g Gupseag ded E andyng 1550 07940 56 soul 0920 95 teag 110 040 6 227945 t 920 SS tT 6uyavog dnd 6510 45 6 bugaia unguja 1520 56 40 JHVN ON Livd E RAM dO CON COR ON Lud 95L0 55 TAE TIDE 518 56 3 ndd Nyawa awa Ner 73 a C Drill Model and Serial Number When Ordering Parts m d Speci 63 lt
18. MAIL TO STATE DELAWARE APPLICATION MUST BE SUBMITTED WATER SUPPLY BRANCH DEPARTMENT GF NATURAL RESOURCES ANC ESNIT SECE VED BEFORE DIVISION OF ENVIRONMENTAL CONTROL AND ENVIRCNMENTAL CONTRCL DAILUING IS STARTED P O BOX 1401 DOVER DELAWARE 19901 APPLICATION FOR A PERMIT TO ORILL A WELL PLEASE PRINT OF EL FROM TOVIN CIRCLE SOX OWNER LOCATION MAP ROAD MAP PROJECT COUNTY SUBDIVISION __ LOT NO NAME OF NEAREST TOWN ADDRESS CITY STATE TELEPHONE AREA CODE WELL CONTRACTOR _______ LIC NO PUMP INSTALLER JOU LIC NO ESTIMATED CONSTRUCTION DATE PURPOSE CJTEST ZIP DRAW SKETCH BELOW SHOWING LOCATION OF WELL IM RELATION TO ROADS AND GIVE DISTANCE FROM WELL SITE TO NEAREST ROAD JUNCTION PERMANENT USE L JDOMESTIC AGRICULTURAL DJCOMMERCIAL C INDUSTRIAL L3IRRIGATION CJ PUBLIC L JMONITOR C DEWATERING PUMP RECHARGE HEAT PUMP SUPPLY CJOTHERL Specify IS THIS A REPLACEMENT WELL O YES C NO REPLACEMENT REASON ABANDONMENT DATE FOR OLD WELL TYPE OF ABANDONMENT SEPTIC SYSTEM PERMIT NO DRILLING METHOD AUGERED BORED CABLE TOOL C DRIVEN O JETTED C AIR ROTARY MUD ROTARY REVERSE C WASHED D OTHER Specify AQUIFER APPROXIMATE TOTAL DEPTH NO 1 NO 2 NO 3 NO 4 SITE PLAN INCLUDE SUITABLE PLOT PLAN IF AVAILABLE ON LIWu3d CASING TOP CASING BOT
19. Support 3P3 404711 A04711 A04711 A04711 A04711 A06711 30 Support with Cap Stator All but 9P3 A06381 A06381 A06381 A06381 A06381 A06331 9P3 A06382 A06382 A06382 31 Reducer 116 216 3L6 4 B06091 BO06091 806091 B06091 B06096 B06096 3M4 6P3 804091 B04092 604091 B04092 B04096 B04097 RR 803091 B04091 B03091 B03092 B03096 B03097 DPA ue eee yw 4092 A04092 B04097 32 Pin Rotor Head 3P3 B06471 806471 806472 B06472 6472 B06472 3M4 6P3 only B06473 B06473 B06474 B06474 B06474 B06474 9P3 B0645D 6455 B0645S 33 Head Rotor 3M4 6P3 only B06321 B06321 B06322 806322 B06322 B06322 REA B06323 B06323 B06324 B06324 B06324 06324 9P3 only B06325 806325 806326 B06326 B06326 B06326 34 O Ring 9P3 only enn n nm A06111 A06111 A06111 06111 06111 06111 Note Bearing Ki Note Connecting Rod Kit includ t includes items 1 3 thru 7 and 9 es items 10 11 13 22 23 and 25 See paragraph 4 34 VARIATIONS OF STANDARD PARTS for part numbers of special applications Add third letter of Type Designation to complete part number i e for Type CDQ add Q to basic number of stator See PACKING paragraph 4 37 for last digit of part number and packing material NOTE See paragraph 4 31 for STA
20. eof ret a t ney fe pas d 4 ais 1 44 w EE hi et alae I 14 4 a AVI 1 ELA qeu EST ir ORR gt Yair 2 ay Y 5 s I M m PC uc ce Pump running dry no prime Fill pump with liquid relocate suction piping Stator worn excessively Replace stator Rotor worn excessively Replace rotor Wrong direction of rotation Reverse drive motor polarity Discharge pressure too high Open discharge valve reduce discharge pipe length remove obstruction suction pipe leaks Tighten pipe connections MAL shaft packing leaks Tighten packing gland replace packing Ha err CEN Stator material brittle Rep ace stator Pump speed too high Reduce drive speed D odii en Liquid viscosity or specific gravity too high Measure and compare with specification Packing too tight Loosen gland nuts Bent drive shaft Replace drive shaft Drive and pump misaligned Re align drive and pump Flexible drive coupling worn Repair or replace coupling Drive shaft bearings worn Replace bearings m M z M EPIS ET PEN wi x ti rr Incorrect packing Change packing material Packing too Ioose Tighten gland nuts Bi a 1983 By Moyno Products Fluids Handling Division Robbins amp Myers inc Springfield Ohio 45501 87 te fg ASS
21. 12 15 7 55 0428 1 l 8 7 5 0429 5 u 1 5 3 7 55 0430 1 1 2 Specify Socket Size When Ordering Completa Asse V S us CME 55 ENGINE O 9 UL CN I 55 1341 55 1342 55 1343 55 1344 55 1345 55 1346 55 1247 55 1348 5241344 TO HYDRAULIC PUMP OR 455 1350 HANS OP PROT ED PART HO NAN Engine Pulley Adapte Balt Shaft Adapter Flange Nut Flex Cougling Bolt Straight Key 3 16 sa Woodruff Key ay Gs MEE 4 b f T7 5 ix 2 i dis P oc CME S5 SLIP CLUTCH 455 0701 ANUS KO yy OF Y 85 0701 Hub 3 ELE 24706 Bring 4 3555 701 Pressure Plate 5 55 QN03 Fibre Disc 6 55 0709 Sorocxet 7 55 0710 Searing 8 55 0711 Coupling Half 9 7 5 0712 Spline Flange 10 55 0713 Coupling Chpin 11 55 1336 Bolts 7 16 x 1 Std Head Hex at 65 OQD 2D 55 POWER TAKEOFF ASSEMBLY 455 0501 NO PART NO PARL NIME 1 85 0502 Main Sh 2 to fO NJ IN fy I I RPE F ID EA Re Pee J gt C t I 1 G Ut gt LO 2 O 10 OY Q 55 0503 55 0504 55 0505 55 0506 55 0507 55 0508 55 0509 25 0510 55 0511 55 0512 55 0513 55 0514 55 0515 55 0516 55 0517 55 0518 55 0519 55 0520 55 0521 55 0522 55 0523 55 0524 55 0525 55 0526 55 0527 55 0528 Key Sliding Gcar Idler Intermediare Gear Idler
22. 6 of a turn 4 Tighten the gland nuts 1 6 of a turn after an addi tional 15 minutes if necessary and repeat until desired leakage of 1 2 drops per minute is obtained CAUTION Do not tighten until zero leakage is obtained Over tightening of the packing gland may result in accelerated wear on the packing and damage to the shaft 5 When new packing is placed in the stuffing box often all but one ring will fit until pump operation com pacts them In such cases a single packing ring is in cluded in a small bag attached to the packing gland nut After the pump has run and the packing has compressed the final packing ring can be added PACKING WASHER PACKING LANTERN RING 95 E PM ol SPADA PACKING GLAND NUTS STUD Figure 3 1 Cross Section of Stuffing Box 4 1 MAINTENANCE 4 2 GENERAL The Moyno pump has been designed for a minimum of maintenance the extent of which is routine lubrica tion and adjustment of packing and infrequent lubrica tion of the bearings The pump is one of the easiest to work on in that the main elements are very accessible and require few tools to disassemble 4 3 PACKING LUBRICATION The zerk fitting on the side of the suction housing leads to the lantern ring halves in the mid section of the packings At least once a week inject a small quantity of good quality grease such as Mobil Temp Grease Mobil Chemical Co or equiva
23. Bearing Use Lubriplate or equivalent heavy duty bearing grease Grease every 100 hours Rotary Slide Bushings Use Lubriplate or equivalent heavy duty bearing grease Fill through zerk fitting on back side of slide tube until grease comes out of top or bottom of bushing Grease every 15 hours of operation Frame Fold over Pivot Pin Use Lubriplate or equivalent heavy duty bearing grease Grease every 100 hours Tilt Cylinder Pivot Pin Use Lubriplate or equivalent heavy duty bearing grease Grease every 100 hours Kelly Bar Use graphite base grease If not available use Lubriplate or equivalent heavy duty bearing grease Grease every 15 hours of operation 36 Die Hydraulic Oil Tank Use good grade of hydraulic oil such as Texaco PC R and 0 Fill to within one inch of filler cap Replace oil and filter every six months of operation Cathead Use SAE 90 oil in gear box Fill to center check plug Oil chain drive every 15 hours Sandline Use SAE 90 oil in gear box Fill to center check plug Use bearing grease Lubriplate or equivalent in two outboard bearings Grease every 25 hours Oil chain drive every 15 hours Sliding Base Oil sliding base rails every 15 hours Water Punp Assembly Use lithium base grease to lubricate the bearings and packing Lubrication of the bearings is necessary only every 1 500 hours and the main pump shaft must be taken out to do it see Moyno folder
24. Information Piezometer use generally determines the diameter 1 2 or less diameter for sampling and levels 2 4 to larger in diameter for installation of recorder or submersible pump b Piezometer should be screened at least 3 feet below surface of water table to allow for low flows C The limit for pushing 2 or smaller diameter PVC casing in an augered hole in unconsolidated material is 75 feet or less deeper holes must be drilled by mud rotary d The limit for pushing 4 or larger diameter PVC casing in an augered hole in unconsolidated material is 20 feet to assure reaching necessary depth all 4 and larger holes should be drilled by mud rotary e In smaller diameter piezometers using push points Fig 8 instead of caps increases the depth attainable and ease of pushing f Slot size in the well screens should be determined by the grain sizes present in unit to be screened M Abandonment of Piezometers or Open Holes hs Open holes and test borings should be abandoned as detailed in the Regulations of Water Resources 30 2 Piezometers must also be abandoned in the same way with the difference of needing to file a well abandonment permit with DNREC and pulling casing if possible The filled and abandoned hole or piezometer should be checked for settling at a later date and additional fill should be added as necessary N Operation of Cathead see Fig 1 1 10 11 12 13
25. O ring 34 3 Insert connecting rod 23 with washer 22 if used into hollow drive shaft 8 Align hole in end of rod 23 with hole in shaft 8 and hole in collar 12 4 Insert shaft pin 13 through collar shaft and rod Retain with a washer 11 and retaining screw 10 on each end of shaft pin 13 Note Be sure that the hollow end of retaining screw 10 fits over end of shaft pin 13 to ensure a tight fit Retaining screws must seat on washers 11 and not on pin 13 4 26 Stator 1 if the stator 27 has a stainless steel tube apply Teflon tape or a similar sealing material to its threads If the stator has a carbon steel sleeve apply pipe dope to its threads 2 Just before installation of stator lubricate the rotor with water or glycerine to allow stator to slip on easier Note Be sure to use a lubricant that is compatible with the stator material Grease or oil is not compati ble with type R or B stators 3 Slip stator over rotor and screw into the suction housing Tighten with a pipe wrench as close to the suc tion housing as possible 4 Secure stator in stator support s 30 with support cap and screws C Note For frames 3M4 3P3 and 6P3 install bushing 28 at each support 30 For frame 3P3 install an ex tra smaller bushing 29 under the bushing 28 4 27 Pump Connections 1 Connect piping to stator end of pump 2 Check complete pump installation per INSTALLA TION
26. Push or Drive Point for 1 pipe or screen Shallow PVC Coupling for 1 pipe or screen PVC Pipe schedule 40 2 I D PVC to 2 Threaded Stock Adaptor PVC Deep Coupling for 1 5 I D pipe or screen 2 Threaded Galvanized Steel Casing 2 Threaded Galvanized Steel Cap H EG tJ ts O O tJ gt 52 FIGURE 9 Rotary Table A D C E Rotary Table Bearing Lube Zerk Fittings On back side of Rotary Table Slide Tubes Bushing Lube Zerk Fittings Rotary Table Slides These have about a 6 foot run length Rotary Table Hex Socket for Auger and A rod Drive tj UO GO Uu gt 23 FIGURE 10 Rig Side View T aw D Drill Rig Mast Height About 25 feet when elevated which allows the cathead or sandline to pull 20 feet of augers or A rods About 12 feet with mast in travelling mode Levcling Jack Tool Boxes Warning Light Connect Large Alligator Clip to Positivo Battery Terminal for Operation Water anks 54 FIGURE ll Console Side View E j 3 he 4 85 r is TED aT Ge i DUM FT an 2 cat Cas a ny ee Ary ga z 3 3 3 Hour Meter for Rig Operation This should be read at the end of each day along with the odometer in the truck cab Wireline Hoist Sandline note the lube fitting Extra Fuel Can 5 gallons o 55 JSuynecaqQd 115101 2925 x
27. Shaft Reverse Idle Shaft Taper Pin 5 x 1 3 4 Taper Pin u x 1 1 2 Welsh Plug Bearing Bearing Gear Spacer Steel Gear Spacer Bronze Snap Ring Grease Seal Grease Seal Shifter Fork Poppet Retainer Poppet Washer Shift Shaft Poppet Poppet Spring Bearing Bearing Gasket Cover Gasket Specify Drill Model amp Serial Number When Ordering Parts 66 LE HEwTRAL IMME EQUIPMENT LrtiamastY Q rA IX EHI tt 55 CATMEAD ASSEMBLY 855 5500 A a P cf 550501 Power Tanu OLE 55 0530 Pillow Block Bc ring 55 0531 Sorocket Drive 55 0532 Chain 55 0533 Sprocket Drive 55 0534 Cathead Right Angle Drive 55 0535 Spacer Back 55 0536 Cathead 55 0537 Spacer Front 10 55 0539 Kay 3 16 x 2 5 8 11 55 0539 Fiat Washer 12 55 1306 Bolt 1 2 13 x 1 1 2 13 55 0540 Cathead Mounting Plate 14 55 0541 Cathead Base Plate 15 55 0542 Shift Linkcge 16 55 0543 Shift Lever 17 55 1213 Knob 18 55 1318 Plat Hd Cap Scrow 1 2 13 x 1 19 55 1312 Bolt 5 8 11 x 1 DO lt t I UN All Parts Sama as 355 0702 Excent Output Shaft Ordor UEP Shaft 55 9749 Specify Drill Model amp Serial Num er When Ordering Parts SNNT 67 opili E F T Z U K X E E mU abeti f x r C oL SUID FATS Q06 133 weg DA TA OU MOTE F T Sur Kino r t
28. TYPE FROM WTO FEET STATIC WATER LEVEL DATE FT Below above GROUND SURFACE FT BELOW GRADE PUMPING WATER LEVEL AFTER HOURS AT GPM WELL HEAO COMPLETION SUPPLEMENTAL DRILLERS LOG ATTACHED YESO NOD TYPE PITLESS ADAPTOR O PAGE 1 OF__ PAGES OTHER COMPANY NAME INCHES ABOVE GRADE SIGNATURE OF DRILLER IN CHARGE OOCUMENT NO 40 08 78 01 03 WHITE DNREC CANARY CONTRACTOR PINK OWNER APPENDIX E UTILITY CONTACTS pelmarva Power Light Transmission amp Distribution North Jim Shaw Harrington Division W Douglas Boyce Manager Gas Department Frank Perry General Manager Supervisor of Safety Thomas W Sterner General Information System Operator Call only if equipment is damaged pelaware Electric Cooperative or toll free piamond State Telephone repairs Columbia Gas System Inc Artesian Water Rollins Cablevision wilmington Suburban Water Eastern Shore Natural Gas Company Lincolin Ellendale Electric Company pover Water and Sewer Electric Lewes Public Works Electric Sewer Middletown Light and Water Milford Electric Sewer and streets emergency New Castle Water and Light Newark Electric Sewer Emergency seaford Light and Power wilmington Water Division After Hours 17 1 800 1 800 454 4100 398 8111 429 3838 454 4248 429 3011 429 3321 349 4571 282 8595 243 8443 429 5000 453 6922 655 0144 798 1436 734 744
29. aX I gayam BVPIPENH 192151 PTIT puo3 bupzrog 11 556 dng buyzesg aton 2111 55 40 OX Duva 8914 4468 341 9Cuv M24012 WOTAII BA 3 2 244 JAM wd ya gt ed SICA WFNS UCA 1 2 164 utos DIS 3 T u 32929 310474 20201 11 10213002 2191 obeyquyy O33692 93 34 39497 Wwe ADAPT 1011160 x30 Arqraery upeu2 32y2010g EJAJIG 353201d g 51514 Blu UO g teva Zx 111 55 71 0011 55 etti ss FF 111 596 9101 55 tT 11 55 11 2111 OF 6 5 6 0111 56 8 6011 55 L 5 9 1011 55 5011 55 P 011 559 2611 56 1011 65 on od Specify Drill Model amp Serial Number When Ordering Parts 61 xog 10295 T X 3108 LIN bnid X 91 8 t 3108 g g 3201 urus u AT1Ig 1559 dng burixeog 3 Ming TIIEMENT BANY A N PELO SS SC 1 655 6 1 55 tc LEET SS CC BEET SS Te t L0 SS Oc c LO SS OT 0 66__8 Luvd dO GWYN ON LYVd buraivog 33eus Bbututeqzoy deo 39ATM TTO Teas ITO 9uoj3 buraeoetd dng Butazeny Burr Y 0tL0 S5 6220 55 8220 55 1220 55 9220 55 220 55 ycLU SS cL0 5S 2010 55 Luid dO INUN MIVA 2010 5656 A39W43SSV
30. auger just pick representative grab sample From rotary cuttings use strainer to get sample from mud returns note this method does not retain all fine material and necessitates procurement of additional sample type for mechanical analysis 2 Split Spoon Mount split spoon on A rod and work down hole by adding more A rod until bottom is reached b Attach safety hammer to top of A rod string with spoon on bottom and mark off the drive length this is to keep spoon from being overdriven in most 28 cases but the A A S H O has strict procedures for using this data in the procedure for the standard penetration test Using hammer pulled by rope around cathead see procedure in item N pound spoon into hole bottom until full or 100 blows per 6 inches is obtained Remove spoon by tapping out with hammer or just pulling on rope in softer sediments Pull string to surface and open spoon for sample Shelby Tube see Fig 6 a b es d f Ge Connect sharpened metal tube to adaptor Connect adaptor to A rods Run down to bottom of hole Mark up length of tube on A rods Connect rods to rotary drive and push tube into soft sediments Let tube sit so sample will expand in it then pull out and remove string Because these samples are normally taken for many moisture dependent soil tests shear compression etc the tube should be sealed with wax at the surface and stored on end as
31. found in the hole Diamond or Carbide Coring see Fig 6 Connect appropriate bit to core barrel 1 Diamond bit for hard rocks 2 Carbide for softer rocks like limestone Connect core barrel to A rods and run down to bottom of hole Connect A rods to water swivel after setting up spill T mud pit and suction hose Using only water not drilling mud set up pumping valves as follows see Figs 1 and 5 1 Control console valves Fig 1 hose valve R closed water swivel valve P open 2 Valves to main tanks both open not shown 3 Valve from tanks to mud pump open till pit is full 4 Valve from suction hose to mud pump valve B closed until pit is full 5 Hose valve valve D closed 6 Valve to mud mixer valve A closed 29 7 When mud pit is full of water open the valve from the suction hose to the mud pump valve B and then close the valve from the mud pump to the main tanks valve C L Installation of Piezometers see Fig 8 1 2 3 A well construction permit must be on file with DNREC before proceeding with installation Written permission must also be received from the landowner All installation specifications and procedures must conform to the requirements detailed in Regulations of Water Resources Chapter 60 Title 7 Delaware Code A well completion report must be filed by the Senior Field Technician with DNREC when piezometer is completed General
32. lantern ring halves 16 Note If pump is to be disassembled remove packings AFTER removal of the suction from the bearing housing assembly Refer to paragraph 4 12 step 5 412 Drive Shaft and Bearing Removal 1 Remove stator and rotor per paragraphs 4 8 and 4 9 2 Remove two nuts D and packing gland 14 3 Remove four screws and lock washers A Pull cover plate 2 from drive shaft 4 Insert a bar or rod into the hollow end of drive shaft 8 and tap the rod to force the shaft unit 3 thru 8 out of the pump 5 If the packing was not previously removed use a small rod through stator port of suction housing 20 to tap on packing washer 17 Carefully drive packings 15 lantern ring halves 16 and packing washer 17 out of suction housing 20 6 To disassemble drive shaft and bearing unit remove nut 3 and washer 4 Use an arbor press on inner race of radial bearing 7 to press radial bearing 7 spacer 6 and thrust bearing 5 from shaft Note If replacing drive shaft or bearings it is recom mended that both grease seals 1 and 9 aiso be replaced 7 Drive seal 1 out of plate 2 Drive seal 9 out of bearing housing 19 4 13 CLEANING Clean all parts in a suitable cleaning solvent Be sure to clean stuffing box cavity in suction housing 20 4 14 INSPECTION 4 15 Bearings After cleaning rotate bearings very slowly under hand pressure to feel for smooth and even action N
33. nnn REF NO DESCRIPTION SIZE QTY A Screw Hex head 3 16 1 4 Lock Va 4 B Key Va x x 2 1 1 C Screw Hex head 1L6 216 3M4 3P3 1419 1 72 4 3L6 6M4 6P3 12 13 x 1 2 6 D Nut H X 71 14 2 P ug 2 I 71 14 x 3 3 2 G Fitting Ya NPT 1 H Plug NPT 3 J Screw Hex head 1 13 1 2 4 4 Lock Washer 1 2 4 32 RECOMMENDED SPARE PARTS The pump has been designed and built with all wearable parts replaceable recommended inventory of spare parts is dependent upon the application and im portance of continued operation For the shortest possible down time we recommend the following parts be stocked 1 Rotor 1 Stator 1 Connecting Rod Kit 1 Packing Set The above is only a suggested list For further assistance in determining what you ll need for your ap plication contact your Moyno representative 4 33 NAM EPLATE DATA PROGRESSING CAVITY PUMPS wa cs FRAME NO TYPE NO FORM RPM BOE MFG SERIAL 84 _ _ BRANCH SERIAL NO by ROBBINS MYERS INC P Sonrae USA 4 34 VARIATIONS OF STANDARD PARTS Below are variations available for modifying pu
34. ring and carefully slide complete piston assembly on rod Secure in place with rod nut and roll pin Place a light coating of all purpose grease on the stuffing box O ring and piston cups Carefully insert piston rod assembly in cylinder tube making sure not to rub cups or O ring against the cylinder tube threads Place a light coat of oil and graphite or Molykote on the stuffing box to facilitate easy assembly Secure stuffing box in place with the chain wrench 42 Special Instructions for Hydraulic Jack Cylinders For replacing packing set in the jack cylinder where the piston rod cylinder port interferes with the packing gland removal and packing installation from the rod end the piston and rod assembly must be removed from the cylinder tube assembly Disassemble the piston and stuffing box from the piston end of the rod see Section f Replacement of Piston Packing The packing gland may be left on the rod Slide the new packing set on the piston rod from the piston end then slide on the stuffing box Assemble the piston on the rod insert the piston rod assembly in the cylinder tube and secure stuffing box With the piston rod extended install the packing as per Section D above Do not install packing set in stuffing box prior to replacing stuffing box on the piston rod The vee ring lips may be cut when passing over drilled holes in piston rod at the piston end 43 APPENDIX ILLUSTRATIONS OF D
35. s lt s iv 13 14 15 16 ti 18 44 PART I POLICIES AND PROCEDURES OPERATIONS MANUAL UNIVERSITY OF DELAWARE DRILL RIG Roland E Bounds MANAGEMENT POLICIES Purpose and Usage of the Drill Rig The University drill rig is a research tool and should be used principally to support geologic and hydrologic research at the University particularly that of the Delaware Geological Survey DGS Piezometers may be installed for obtaining water levels and water quality samples but the rig cannot be used for drilling water supply wells Requests by University departments State or local agencies corporations or individuals to use the equipment for exploration or monitoring of ground water or mineral resources or in support of geologic research will be evaluated by Robert R Jordan Director DGS on the basis of the contribution this exploration can make to the overall programs of the University and the DGS If exploratory drilling is approved the department agency corporation or individual shall bear the operating costs Drilling will not be conducted in environmentally or otherwise unsafe areas such as on hazardous or toxic waste sites All applicable permitting and safety procedures must be followed The information contained in this Manual has been reviewed and is complete and correct to the knowledge of the DGS at the time it is issued Users are reminded to check with the DGS for any c
36. similar in form to that found in Appendix A Generalized Letter for Drill Rig Usage Request Sufficient advance notice must be given to permit arrangements to be made and any necessary information regarding drilling locations and plans must be provided means for payment must also be established to reimburse expenses associated with rig operations The user and all others involved with drilling must sign the Drill Rig Safety Training Certification Sheet see Appendix F or already have one on file at the DGS before drilling can commence DRILL SITE SELECTION AND CLEARANCES Site Selection Safe access to the drilling site is the major factor affecting site acceptability The drill rig is mounted on a large gross weight 15 tons six wheel truck which is 8 feet wide and 12 feet high when the drilling mast is in the traveling position when up the mast and truck combination is nearly 25 feet high careful watch must be kept to avoid restricted height width and weight obstacles Soft slippery and excessively rugged terrain also must be avoided to prevent getting stuck or damaging the frame or suspension of the truck Normally these conditions are cause for site rejection in the original evaluation by the Senior Field Technician If the site is approved and the vehicle gets Stuck it is the user s responsibility to pay the necessary towing costs or provide suitable help and equipment for safe extraction To avoid this additional
37. 2201 55 1201 55 55 AO GN LdYd 0001 5950 ut be tt yt sz tt et SI et yI 1 71093557 dWfid w31Y 45 I 52019 1 1 1 r l 1 l T v CA Urp Vith 1 1 auy 39 UI 329X42 1M Gund 95198 2U AC ad 421985 JIH bupyquno xoy ty u tand 1915 LEN bugptino2 34108 QAT14 7 JIUH buf uno 101 SS 101 5 101 55 9101 55 6101 6 101 55 201 55 Tuul s Tut utut 5 ttot 9 1101 55 utut 55 w A V xV d 10 VN Lave OR m e tamama tesa 7 Specify Drill Model amp Serial Number When Ordering Parts 73 Mine EQUIPMENT GOMPANY P D 999 m ees _ d rue 55 WATER PUMP 855 1001 MO PART NO NAMM OP PART NO PART NO AMD OP AM _ 55 1002 Connecting Rod 5 55 1000 Packing Gland 95 7003 Stator Assembly amp 55 1007 Radial Ball Brg 53 1004 Rotor 7 55 1008 Thrust Ball Brg 4 55 1005 Packing Set 55 1009 Drive Shaft CME 55 WATER PUMP GEAR BOX 455 1039 XO PART NO PART NO PART NO NAME OP PART Bearing Retainer Gaskct 1038 55 103 Gear Housing Cover Gasket 8 Z 55 1032 Complete Cover Assembly 9 55 1039 Main Shaft Grease Seal 55 1033 Main Shaft 10 55 1040
38. 3 422 4055 736 7000 736 7091 645 6228 645 6547 645 6450 378 2211 422 6616 422 8081 328 3423 366 7050 366 7055 366 7000 629 9173 571 4295 571 4165 APPENDIX DRILL RIG SAFETY TRAINING CERTIFICATION Department Delaware Geological Survey Date of Training I certify I have received training pursuant to Delaware Geological Survey and University of Delaware Policy addition to training on my rights as detailed by the Operations Manual University of Delaware Drilling Rig I have read the Operations Manual have been instructed in the physical and health hazards involved with the drilling operation understand the protective measures and emergency procedures necessary for the job have knowledge of the location and operation of the safety cutoff switches and the fire extinguisher aboard the drill rig have received a copy of the Operations Manual Signature of Employee Student Signature ofSupervisor Instructor Distribution Delaware Geological Survey 18 REFERENCES Baroid mud mixer construction illustration not dated Baroid Division N L Industries Inc P O Box 1675 Houston TX 77001 Bounds R E 1986 Operations Manual University of Delaware Drilling Rig Delaware Geological Survey Special Publication No 13 Parts II and III 72 p CME 55 drill rig parts manual not dated Central Mine Equipment Company 600 North Broadway St Louis MO 63147 Division of Motor Vehicles 1979 Driv
39. ARY OF CLEARANCE PROCEDURES For clarification see appropriate section in text 1 Obtain permission to use drill rig from the Director DGS 2 Be familiar with this operations and safety manual 3 Select drilling sites according to accessibility and safety 4 Contact Senior Field Technician to evaluate site s 5 Obtain written permission of property owner for drilling on his land DGS will handle Division of Highways internally 6 Obtain DNREC well construction permit if a piezometer is to be installed 7 Obtain utility clearances from the Miss Utility service On advisement by Miss Utility contact other utilities municipalities and individuals directly Give at least 48 hours notice and do not call more than 10 days ahead of time 8 When all clearances are obtained set up drilling schedule with the Senior Field Technician 9 Drill 10 1 2 3 4 1 2 3 4 5 6 SUMMARY OF RECORDS DISTRIBUTION For User Send request letter with proposed drilling and site plans to the Director DGS Send signed property owner permission letters to the Senior Field Technician DGS Division of Highways will normally be handled internally by DGS Forward DNREC well permits and completion report forms completed paid for and approved by DNREC to the DGS Senior Field Technician Copies of geologist s and geophysical logs should be forwarded to the Senior Field Techni
40. EMBLY AND USE OF LONGYEAR CORE BARREL Pertinent Data L 0 A 12 ft Core Dimension 1 3 16 Assembly No 22610 Outer Tube 0 D 1 13 16 Length 10 ft Longyear Company Board Road York 17402 STEPS FOR ASSEMBLY amp USE Refer to drawing for assembly 1 Attach diamond reaming shell to outer barrel using strap wrenches to prevent crushing of the barrels 2 Thread rod adapter and water jacket to inner barrel slide through outer barrel and thread 3 Insert Core retainer into retainer basket and thread into inner barre 4 Slide bit over retainer basket assembly and thread onto reaming shell This completes assembly Remember keep all thread joints clean and E to prevent binding of threads and crushing of barrel during take down 5 Extruding the core is the reverse process of assembly CARE amp USE OF LONGYEAR CORE BARREL ASSEMBLY The 10 ft double tube core barrel in our possession is a relatively durable unit to be used for hard rock coring only The following is a list of items to be concerned with when using 1 The core barrel should be used in 300 600 rpm range Slow speeds are inefficient while too great a speed could cause heat buildup on the bit and scouring or plucking of the diamonds 2 Constant water circulation to the diamond bit is imperative to prevent overheating and possible damage to the bit or bridging of the entire barrel It has been found that due to the slow dr
41. Knob 95 1214 Starter futton 55 1215 Iqnitian Switch 55 1216 Choke Control 55 1217 Throt 5la Control 55 1313 Nut 3 8 6 5 1314 Role 3 2 10 x 1 5 1316 3 8 16 x 1 3 55 13209 Hut 5 16 18 69 11322 5 16 18 x 1 5 1325 Pivot Pin w Cotter Koy CME 55 KELLY BAR FLEXISLE COUPLING 4855 0703 NO PART NO NAME OF PART T 55 0735 2 55 0736 3 55 0737 qmm TOD Snrocket Bottom Sprockot Chain Specify Drill Model amp Serial Number When Ordering Parts 60 i FENTRAL Mine EQUIPMENT Li LI MPAN Y huyysng 12u303002 5uy1toq 35531 7033009 xt18 JETTED qsn2uL 3 u 1044009 AVIT A22 115 51512 1 1 52 bujpiwvog 5149312 3820 129403 bujysnog ZION UTA X104 2212111 12934196 bujysdg aseetey i522 uan Ryqratsy 271100 21 19 81514 Papag 21519 PST 511 2511 56 1911 55 0611 55 orti S ertt s LPTI 9rit 66 yrtt s5 5 tPTI 0 gt 11 amp C11 Lava 10 YH DIVE 93714 2566914 21512 pCtt 5 doa w3cg KIILI 011 56 S3 td 92535214 953612 ILS Buty 154 11 56 Buysoon 1158 LINTI 011 55 DAPATS 3 ug LNIG 11 33 ug zug 011 55 buyusng ch2g IS 1011 95 snaQ Buyysng bussnog cos 817 55 Bususng baz 3211 55 yup NFI TIS pueg 2818 9211 57
42. Main Bearing Cone 4 55 1034 Drive Shaft 11 55 1041 Main Bearing Cup 55 1035 Sliding Gear 12 55 1042 Main Shaft Kev 6 55 1036 High Speed Drive Gear 13 55 1043 Drive Gear Pin 4 55 1037 Low Spoed Drive Gear 9 74 Specify Drill Model amp Serial Number When Ordering Parts O PART NO 5521701 2 55 1703 3 55 1704 4 521706 5 5 1707 755 1708 7 55 1709 8 55 1710 9 55 1711 10 55 1712 11 55 1713 12 55 1714 11 55 1715 14 55 1716 15 55 1717 16 55 1718 17 55 1719 4 18 55 1720 19 55 1721 20 55 1722 21 55 1723 22 5 1724 23 55 1725 24 55 1726 CME 55 HYDRAULIC WINCH ASSEMBLY s5 1700 NAME OP PART Mounting Adaptor Assem Plate Hydraulic Motor Winch Assembly Timken Bearing Bearing Specer Bushing Bracket With Bushing Worm Key Plug Spider Key Bushing Cable Clamp Cable Clemp Bolt Motor Adaptor Rearing Holder with Bushing Gasket Bearing Holder with Bushing Gasket Housing Helf Housing Helf Tapped Dowel Pin Drum with Bushings Bushing Drum Set Coller PART NO 55 1727 5521728 55 1729 55 1730 5521731 55251732 5 1733 5 1734 55 1735 55 1736 55 1737 55 17368 55 1739 55 1740 55 1741 5521742 55 1743 55 1744 95 1746 55 1747 55 0639 55 1020 55 125 Greese Fitting Gasket 2 pieces Housing Bolt Bearing Holder Bolt Socket Bearing Holder Bolt Allen Head Cap Screw Drum Shaft With Keys
43. NDARD HARDWARE 86 10 4 39 TROUBLE SHOOTING CHART PUMP PROBLEMS Pump does not rotate Pump does not De i W ag gt gt Discharge output low Iur E Er Ot Ba 3 Discharge output Sr d CU ME uere Mas E SPE fades gus tes atc REIR Pump drive overloaded gt ae osa MG M I dena mS Sha r Stator wears too fast PROBABLE CAUSE AND REMEDY Incorrect power supply drive not properly wired Check motor nameplate data test voltage phase amp frequency ins d Foreign matter in pump Remove foreign matter If pump or stator is new too much static friction Fill with liquid and hand turn If still tight lubricate stator with glycerine Stator swells due to chemical attack Change stator material rmn Stator swells due to high liquid temp Reduce liquid temp or use an undersized rotor Blockage due to solids in liquid Decrease solids to liquid ratio Liquid settles and hardens after pump shut down Clean and rinse pump after each use Suction pipe not submerged Reposition suction pipe Air in suction pipe Tighten connections to stop leaks Pump speed too low increase drive speed Suction lift too high cavitation Reduce suction losses move pump to lower elevation Y BOE
44. Packing should be greased sparingly but often through the associated grease fittings on the side of the pump Tower Sheaves Use Lubriplate or equivalent heavy duty bearing grease Grease every 15 hours Hydraulic Jacks Put several ounces of oil through opening in top of cylinder housing as needed This lubricates bronze bushings at bottom of housing Slip Clutch Adjustment Two setscrews on adjusting nut must be loosened before nut can be turned To loosen slip clutch turn adjusting nut counter clockwise To tighten slip clutch turn adjusting nut clockwise Use torque wrench supplied with drill to turn adjusting nut 37 7 8 e After clutch is adjusted tighten setscrews on adjusting nut Rotary Box Chain Adjustment 1 8 per total L Loosen top and bottom bearing bolts on spindle and turn adjusting screws for proper chain tension Tighten bearing bolts Care should be taken not to adjust chain too tight Cathead Chain Adjustment Loosen four bolts on cathead slide plate Position slide plate for proper tension by adjusting top and bottom adjusting screws Tighten slide plate bolts Sandline Chain Adjustment Loosen hold down bolts and adjusting bolts for proper chain tension tighten hold down bolts Sandline Clutch Adjustment a Pull out spring loaded clutch collar pin b Rotate clutch collar assembly clockwise to increase clutch pressure Rotate clutch collar assembly counterclockwise to
45. RE 5 Mud Pump and Connectors dca ahs Am jd Qu 4 E wi A gt H AL d I iis P E ec M ISA RII G Mud Mixer Connection 1 5 inch hose Suction Hose Inlet 1 5 inch hose Main Tank Inlet Valve Standard Valve iydraulic Filter llydraulic Tank Main Tank Inlet Hose Moyno Hydraulically Driven Pump Closer observation of pump yields several drain plugs for cold weather use and lube fittings for the pump 49 FIGURE 6 Sampling Devices and Water Swivel m Shelby Tube Adaptor Water Swivel Note Lube fitting on side of swivel Disassembled 18 inch Split Spoon Shelby Tube Coring Barrel with Inner Barrel and Core Catcher uncovered Diamond Corin Bit Carbide Reaming Shell and Coring Bit A rod 50 FIGURE 7 Augering Equipment C tj O d A Hollow Stem Auger B Auger Fishing Tool C Auger Hoisting Socket D Replaceable Tooth for Auger Drilling Head Drive Pin Auger Retaining Screw Auger Drilling Head with removable center plug H Fork I Auger Drillin Adaptor 51 FIGURE 8 Examples of Casing Screen and Misc Parts I E T H B G 3 ELLE a RS PN 4 f DO ERAI Ed F AEST PVC Slotted Well Screen I D 13 PVC Cap for 1 pipe or screen PVC
46. REPORT PLEASE PRINT PERMIT NO WU LOCAL TOL TYPE OF PERMANENT PUMP INSTALLED OWNER PUMP MANUFACTURE RATED CAPACITY GPM CONSTRUCTION DATE PUMP INTAKE SETTING ________ FT BELOW GRADE PURPOSE CJ TEST C PERMANENT THE COMPLETED WELL 15 YES NO USE O DOMESTIC O AGRICULTURAL A AT LEAST 5 FROM ANY OVERHANG D C O COMMERCIAL INDUSTRIAL B AT LEAST 50 FROM ANY SEPTIC TANK Q CO IRRIGATION PUBLIC C AT LEAST 10 FROM TOWN SEWER LINE MONITOR L DEWATERING AT LEAST 100 FROM THE NEAREST EDGE C C HEAT PUMP RECHARGE C HEAT PUMP SUPPLY OF ANY TILE FIELD Ci OTHER tSpecity 5 U _ THE NEAREST NEIGHBORS CIRCLE ONE IS THIS A REPLACEMENT WELL YES D NOD SEPTIC TILEFIELD CESSPOOL OR PRIVY ABANDONMENT DATE FOR OLD WELL I I f rt IS FROM COMPLETED WELL ABANDONMENT METHOD 15 COMPLETED WELL LOCATED AS SHOWN ON APPLICATION FORM C DRILLING METHOD IF NO DESCRIBE LOCATION CHANGE OR OTHER COMMENTS D AUGERED O BORED CABLE TOOL DRIVEN JETTEO AIR ROTARY MUD ROTARY REVERSE C WASHED OTHER Specily TOTAL DEPTH DRILLED CASING SEQUENCE QUOTE _ CASING CASING BOTTOM CASING DIAMETER CASING MATERIAL SCREEN TOP SCREEN BOTTOM SCREEN DIAMETER SCREEN MATERIAL VEL WER MUST SE OBTAINED FROM D GROUT TYPE CEMENT LJ BENTONITE CLAY O OTHER NON GROUT BACKFILL OF WELL ANNULUS TYPE LLL FROM LLL TO LLLI FEET GRAVEL PACK
47. RILL RIG PARTS AND ASSOCIATED PARTS LIST 44 FIGURE 1 Control Console tj U O gt tg Q Z Z t C HH N L I E U tanins a D C B M Safety Switch Choke Ignition Switch Starter Button Sandline Clutch Sandline Brake Fold over Valve for mast elevation Feed Control Lever Leveling Jack Control Levers Slide base Control Lever Hydraulic Bypass Valve Hydraulic Restrictor Valve Throttle Transmission Gearshift Clutch Water Swivel Connector and Valve Pumping System Pressure Gauge Standard Hose Valve Cathead Gearshift Pump Control Lever Pumping System Hydraulic Restrictor Valve Hydraulic Pressure Gauge 45 4 FIGURE 2 Cathead and Safety Switch Safety Switch Cathead Cathead Oil Check Plug Right angle Drive Cathead Oil Drain Plug Guard for Chain Drive uoc i 46 FIGURE 3 Right angle Drive and Mast Retaining Features B A H F G Kelly Bar Flexible Coupling Kelly Bar Right angle Drive Oil Drain Plug A rod Rack Cover Mast Hold Down Bolt Right angle Drive Control Console Right angle Drive Oil Check Plug EDU q O G Z gt 47 FIGURE 4 Mud Rotary Equipment see fig 6 for water swivel O G tJ gt Q Mud Mixer Spill T for Auger String Fishtail Drag Bit 2 Cone Rock Roller Bit A rod Pulling Plug Suction liose with Foot Valve A rod Slips Casing Insert Slip Holder 48 FIGU
48. STATE DELAWARE UNIVERSITY OF DELAWARE DELAWARE GEOLOGICAL SURVEY SPECIAL PUBLICATION NO 13 PART OPERATIONS MANUAL UNIVERSITY OF DELAWARE DRILLING RIG BY ROLAND E BOUNDS NEWARK DELAWARE JUNE 1986 OPERATIONS MANUAL UNIVERSITY OF DELAWARE DRILLING RIG by Roland E Bounds Delaware Geological Survey June 1986 FOREWORD This manual has been prepared to promote safe efficient use of a research tool that is of great importance in Delaware It has been written in three parts only the first appears between these covers Parts II and III deal with technical aspects of the operation and maintenance of the equipment and are of principal interest within the DGS They will not be distributed but will be retained on open file and are available for consultation at the offices of the DGS NOTE This manual refers specifically to the University of Delaware Drilling Rig which is Manufacturer Central Mine Equipment Co Model CME 55 Serial Number 34775 Year 1967 Power Unit Ford D 172 Serial Number 16895 T9KH Engine type B8PD 6002 BE ii CONTENTS Page FOREWORD d ue d x e CES eae oO 6 we ii PART I POLICIES AND PROCEDURES MANAGEMENT POLICIES o dE EO w 1 Purpose and Usage of the Drill Rig 1 Personnel and Responsibilities lt gt 1 Fees for Drilling Operations
49. Shaft Drive cce n n nn B06261 B06261 B06266 B06266 B06266 BO6266 9 Seal Grease Radial A05611 A06611 A06611 A06611 A06611 A06611 10 Screw Drive Pin Retaining 2 B0654D 06540 6545 B0654S B0654S 6545 11 Washer Retaining Screw 2 A06731 A06731 A06731 A06731 A06731 A06731 12 Collar A06491 A06491 A06491 06491 A06491 AQ6491 13 Pin Shaft n n B0646D B0646D B0646S B0646S 06465 06465 14 Gland Packing B0641D BO641D BO641D B0541S B0641S 06415 15 Packing Set se n 6 n B0642 6428 6428 B06428 6428 B06424 18 Ring Half Lantern 2 06571 06571 06571 06571 06571 06571 17 Washer Packing e n n n n BO665D B0665D 80665D B06655 B06655 B06655 18 Support with Cap Pump A0637 1 A06371 A06371 A06371 A06371 06371 19 Housing Bearing A06051 A06051 A06051 A06051 A06051 06051 20 Housing Suction e 6n 806021 B06021 06021 BO6021 B06026 606026 21 Bushing Adapter 3M4 6P3 only B06511 B06512 B06511 B06512 B06516 B06517 3P3 B06513 B065 11 B06513 B06511 B06518 B06516 9P3 B06512 e B06512 B06517 22 Washer Connecting Rod Ali but Type Fw ee ee n n A0653Q A0653Q A0653Q Washer Connecting Rod CSF SSF A0653F A0653F AO0653F 23 Rod
50. TOM CASING DIAMETER CASING MATERIAL TENTATIVE SCREEN SETTING TOP TO TENTATIVE SCREEN LENGTH ss MATERIAL __ _ TYPE OF GROUT_______ FROM TOP TO GRAVEL PACK YES NO GRAVEL PACK INTERVAL FROM TO DESIRED CAPACITY _ GPM MAXIMUM DAILY USE GPD I HEREBY AFFIRM THE INFORMATION I HAVE IS ACCURATE AND CORRECT APPLICANT C REPRESENTATIVE O FOR OFFICIAL USE ONLY MODIFIED GRID FORMATION DRAINAGE BASIN FOR OFFICIAL USE ONLY DO NOT WRITE BELOW THIS LINE PURSUANT TO PROVISIONS OF 7 DELAWARE CODE CHAPTER 60 PERMISSION IS HERBY GRANTED TO CONSTRUCT AND USE A WELL AS DESCRIBED ABOVE ALL CURRENT REGULATIONS GOVERNING WELL CONSTRUCTION AND WATER RESOURCE USE MUST BE FOLLOWED FOLLOWING CONDITIONS MUST BE OBSERVED SIGNED PERMIT NO REPORT FILED A COMPLETION REPORT MUST BE FILED WITH THE DIVISION OF ENVIRONMENTAL CONTROL WITHIN TWENTY ONE 21 DAYS AFTER COMPLETION OF THIS WELL FAILURE TO DO SO MAY RESULT IN LICENSE SUSPENSION THIS PERMIT EXPIRES DOCUMENT NO 40 08 78 04 08 WHITE WATER SUPPLY CANARY WORK PINK OWNER GOLO WELL CONTRACTOR 15 APPENDIX D MAIL TO STATE OF DELAWARE WELL COMPLETION REPORT MUST WATER SUPPLY BAANCH DEPARTMENT OF NATURAL RESOURCES RETURNED 2 DAYS AFTER DIVISION OF ENVIRONMENTAL CONTROL AND ENVIRONMENTAL CONTROL BRITE P O BOX 1401 ER DELAWARE 3 e DN WELL COMPLETION
51. The cathead shift lever control S has two forward speeds one reverse and two neutral positions It is located alongside the frame base just over the control console The transmission clutch control O must be disengaged when shifting the cathead lever When running the cathead the sandline clutch control E should be disengaged and the sandline brake control F should be on Never wrap the rope used on the cathead around any part of your body You could be pulled into the equipment if the rope gets caught Wear grooves in the cathead are cause for its replacement Worn rope should be replaced Be aware that if the rope breaks suspended equipment will be dropping The cathead is only for lifting materials and equipment it should not be used for work such as pulling out stuck vehicles The mast is not constructed to support this type of pull Wear gloves to avoid rope splinters when using cathead Any rust on the cathead should be wire brushed off before using Cathead rope should be kept clean To use cathead shift transmission into gear selected and engage clutch Wrap rope around spinning cathead pulling on loose end will increase pull on lifting end use one two or three wraps and beware of breaking rope never use more than three wraps 31 Operation of Sandline see Fig 1 1 5 6 7 With the sandline brake control F on and the sandline clutch control E disengaged shift the cathe
52. ad lever control S into one of the two forward speeds as detailed in item N Raise a load by simultaneously loosening the sandline brake control F and engaging the sandline clutch control E Suspend a load by simultaneously loosening the sandline clutch control E and engaging the sandline brake control F Lower a load by disengaging the sandline clutch control E and slowly loosening the sandline brake control F allowing the sandline to free spool These controls are located on the top rear of the control console Beware of burrs of wire on damaged wireline always wear gloves when using the sandline The sandline is not made for pulling vehicles only for handling drill equipment P Water Pump Controls and Hookups see Fig 1 Ty Water pump controls are located on the left side of the control panel a three position lever control T and above the panel a restrictor valve control U The water pump has two different modes of operation it can pump water or it can suction it Pump this mode is where water or mud is drawn from the water tank or another source through one of two inlets and then pumped out of one of the four outlets to where it is used To use this mode the pump control lever is pushed down from its central neutral position Suction this mode is where the pump draws water or mud from an external source and then either fills the tanks or some other reservoir To use this mode lift up on the pump
53. after the an chor bolts have been evenly tightened good grade of non shrink grout is recommended The spaces between the base plate and the foundation around the shims and inside the bushings for the anchor bolts should aiso be filled with grout Allow the grout to dry according to man ufacturer s instructions then fully tighten the anchor bolts 2 7 SHAFT ALIGNMENT Although the base mounted units supplied by Robbins amp Myers are leveled with respect to the base before ship ping most of the larger pump and driver units are shipped with the flexible coupling disconnected After the base has been bolted down to the founda tion check the following conditions 2 8 On coupling connected units be sure that the pump and driver shafts are realigned before the coupling is con nected Care should be exercised to ensure that all com ponents are level and mounted in a direct line Check gap between coupiing halves refer to coupling manufacturers recommendations Adjustment can usually be accomplished by loosening the mounting bolts on either the pump or driver and moving the loosen ed component into alignment with the fixed component Do not us a hammer On couplings with equal diameter hubs it may be helpful to lay a straight edge axially across the coupling halves to check alignment 2 9 On belt drive units check to ensure that sheaves or sprockets are in alignment Check belts for proper ten sion Tension requirement
54. and site conditions should attempt to participate in drilling operations To encourage safety drilling wili not be done in rain snow or when roads are icy Extreme cold is detrimental to the equipment Poor attention factors of those involved in handling heavy and dangerous equipment make drilling under these weather conditions more dangerous than normal Because of equipment limitations cold weather drilling is restricted to augering and if possible should be postponed until the weather is warmer In addition to safety boots hard hats and safety glasses heavy leather gloves are recommended for handling the equipment on the drill rig This will help protect hands from rope or wood splinters burrs on metal parts and wire lines and general abrasion from the sand and rock fragments frequently adhering to the drilling equipment When working in the vicinity of overhead utilities be extremely careful not to raise equipment or materials into contact with same Overhead hazards are also present from the rig in the form of suspended equipment which may drop if a rope or wireline breaks Broken wirelines are particularly dangerous because of their tendency to snap like a whip after breaking Remain at a safe distance from the wireline when not involved with its operation Like all machinery the drill rig has numerous moving parts which should be avoided during drilling Pay special attention to the area around the drilling head and to t
55. are located on the rear edge of the control panel Sliding Base Control Operation see Fig 1 1 Moving sliding base lever control J slide the base of the drill 15 inches outward or inward The lever is located in the top front of the control console All drilling is done with the base in the outward position although this does not mean that the base should be all the way out leave room to compensate for an off center hole by only extending the base about 12 inches instead of all 15 inches Tools are withdrawn from the hole by wire line or cathead pulled rope with the base in the inward position Feed Control Operation see Fig 1 1 Move feed lever control H to raise or lower rotary table It is located on the top front of the control console Advance or retract speed is variable depending on how far feed valve control H is opened in combination with the bypass control K and restrictor control L valve settings on the top rear of the control console These settings are not normally changed except during diamond and carbide coring operations where slow 23 steady advancement is needed for extended periods of time This makes it impractical to control the speed by partial lever movements because of the danger of jamming up or twisting off equipment with an accidental tug on the control This is remedied by the bypass and restrictor control valves which allow the full lever pull to give a much
56. ation and Trim Code are extremely important and must be used when ordering spare parts Record the nameplate data of your pump in the spaces provided at paragraph 4 33 1 4 Frame Size The pump frame designation is essen tially an indication of size It consists of a number a let ter and a number i e 2L6 The first number indicates the number of stages in the pumping elements The let ter indicates the model The final number indicates the size of the rotor stator pumping elements A frame 216 pump therefore has two stages of size 6 pumping elements The L in the frame size indicates a standard relation ship between the housing bearings and drive shaft and the size of the pumping elements Many variations may be made by adapting smalier element sizes to a larger drive end size This may be necessary due to the severi ty of a specific pumping application In cases where the drive end housing bearings and drive shaft is one size larger than the element size normally used the pump is referred to as an M frame pump i e 3M4 If the drive end is two sizes larger than the element size the pump Moyno is a registered trademark of Robbins amp Myers Inc is referred to as a P frame Thus a frame 3L6 3 4 and 3P3 would all use a common drive end 1 5 Type Designation is a series of letters which iden tify the Materials of Construction in component groups of parts The usual type designation will cons
57. cian within 3 to 5 working days for entry into the DGS data base and for use in filling out the completion reports due to DNREC For DGS The Senior Field Technician will report daily operation records of the drilling rig to the Director DGS on the weekly report form When necessary completion reports will be sent to DNREC by the Senior Field Technician The Senior Field Technician will retain copies of rig and truck use records service records and lists of project names permits and well numbers Well numbering and entry onto DGS base maps Room 103 Penny Hall should be done by DGS personnel only Procedures outlined in DGS Special Publication No 11 Talley and Windish 1984 will be followed Samples should be entered in the catalog books in Room 103 Penny Hall and then stored in Room 018 Penny Hall Annex I Year end records for use in the annual report tallies must be made of the number of holes drilled footage drilled miles driven number of samples taken by type and 11 together with a list of the year s projects must be submitted to Thomas E Pickett Associate Director DGS in June of each year 12 APPENDIX GENERALIZED LETTER FOR DRILL RIG USAGE REQUEST MEMORANDUM TO Robert R Jordan Director Delaware Geological Survey FROM Project initiator SUBJECT REQUEST FOR DRILL RIG USAGE Project initiator s name or unit requests the use of the University of Delaware drilling rig for
58. control lever Flow rate of the pump is controlled by the hydraulic valve control U at the top of the control panel and also the engine RPM water pressure gauge Gauge is installed in the system on the control panel so that the Operator can monitor system pressure During coring the pressure through the water gauge should 32 7 be kept below 150 psi if the pressure qoes above this reading when the pump is running at full flow there is probably a blockage in the coring bit Never run the pump without having water in the system because it will burn up the pump s bearings Q Drill Rod Chuck Operation Not presently used Adjust two locking bolts until drill rod is centered When loosening rod in chuck it is necessary only to loosen one locking bolt Be sure to tighten the same bolt when rechucking Different sizes of chuck jaws can be used with the same chuck body Do not tighten centering screws These screws are positioned at the factory 33 PART III MAINTENANCE AND SERVICE DATA 34 A Service Instructions Drill Rig and Truck Rig Daily Check oil and water on the engine check hydraulic fluid tank Lubricate all fittings every 10 hours or more often if needed due to hard usage Change oil every 100 hours and change the filter every other oil change filters can be purchased at Delaware Auto Parts Tune up every 500 hours change plugs points and condenser also have valve cl
59. cost the Senior Field Technician should be contacted to evaluate each site for accessibility before proceeding to further clearances Permission to Work Following the preliminary site evaluation by the Senior Field Technician several levels of additional clearance are required Drilling will usually be done on public property such as Delaware Division of Highways right of way or other State property However this is not always the case Therefore the necessary clearance procedures will depend upon site ownership Written permission must be received before drilling on any property It is the responsibility of the user to obtain written permission from land owners other than Division of Highways with a signed copy of a letter similar to that found in Appendix B Generalized Site Access Permission Letter The DGS will obtain the necessary Division of Highways clearances from the appropriate district engineers North District J Lutrzykowski 323 4485 b Central District J J Schuh 736 4219 C South District A Redden 856 5200 In projects involving piezometer installation on Division of Highways right of way it may be necessary for the Senior Field Technician to obtain a Permit for Construction on Right of Way from the appropriate district office In all cases DGS responsibility may be specifically delegated to outside units or individuals with the approval of the Director DGS DNREC Permits After receiving written pe
60. d by the length of suction hose and position of side spill T Connect recharge hose to 14 outlet on pressure side of mud pump see Fig 5 Valve A and then connect mud mixer to hose Connect suction hose with foot valve to 14 outlet on suction side of mud pump see Fig 5 valve B Connect water swivel to 1 outlet over control console see Fig 1 control P and use drive pin see Fig 7 to retain swivel in rotary drive see Fig 9 Fill mud pit by mixing bentonite with water jetted through mud mixer see Fig 4 a Valve settings to start see Fig 5 1 valves on control console both closed Fig 1 2 valves to main water tanks both open not shown 3 valve from tanks to mud pump open valve C 4 valve from suction hose to mud pump closed valve B 5 hose valve closed valve D 6 valve to mud mixer open valve A b Valve settings when mud pit is full see Fig 5 1 control console valves both closed see Fig 1 2 valves to main water tanks both open not shown 3 valve from tanks to mud pump closed valve C 4 valve from suction hose to mud pump open valve B 5 hose valve closed valve D 6 valve to mud mixer open until mud is correct thickness valve A C Valve settings to drill see Fig 5 1 control console valves hose closed water swivel open see Fig 1 25 2 valves to main water tanks both open not shown valve from ta
61. decrease clutch pressure Relocate spring loaded clutch collar pin in nearest hole in clutch pressure plate Periodically Check Tightness of Nuts and Bolts Hydraulic Valve Relief Settings a Remove acorn nut on relief valve Ds Loosen adjusting screw jam nut C Turn adjusting screw clockwise to raise pressure counterclockwise to reduce pressure d Tighten adjusting screw jam nut and replace acorn cap e Adjust pressure in feed valve to 1 300 p s i Adjust pressure in jack valve to 1 500 p s i a Adjust pressure in hydraulic winch valve to 2 000 p s i Not presently used on DGS rig 38 9 Hydraulic Cylinder Servicing Instructions Recommended Tools for Disassembly of Cylinders a 1 P GJ E 8 Chain wrench such as wrench No 887 manufactured by the Owatanna Tool Co Owatanna Minnesota or wrench No CW 12 manufactured by the Diamond Tool and Horseshoe Co Duluth Minnesota Hook and Spanner wrench such as wrench No 474 manufactured by the Armstrong Brothers Tool Co Chicago Illinois The above chain and spanner wrenches are sold in most cities by bearing distributors or most hardware stores or they may be obtained from CME Drift punch and hammer A sharp hooked tool such as a nut pick A lead hammer A blunt nose screw driver A flashlight Piston Rod Packing Adjustment 1 The packing set consists of one male adapter a given number of vee r
62. e pumped is highly viscous dilute it before filling the pump The liquid fill up will lubricate the stator for the initial start up Note If the pump is shut down temporarily enough liq uid will remain in the system to provide tubrica tion upon restarting It is advisable to maintain the suction piping at a higher elevation than the 80 centerline of the pump in order to contain some liquid in the pump at time of shutdown 2 Once the pump has been filled with liquid check for direction of pump rotation by momentarily starting and stopping the drive See pump drive end for correct rotation 3 In suction lift applications when water flush is not utilized repiace the zerk fitting at the stuffing box in suc tion housing with a pipe plug This will prevent loss of prime due to air leakage 4 If applicable turn on the seal water to packing 5 Start pump 3 4 PACKING LEAKAGE The packed stuffing box is designed to control leakage not to stop it completely Leakage is necessary to reduce friction and to dissipate heat 1 Upon initial start up of the pump be sure that the packing gland nuts are only finger tight and evenly ad justed See figure 3 1 2 Adjust the gland nuts for a leakage rate of 50 100 drops per minute until the packing has seated and ad justed to the operating temperature approximately 10 15 minutes 4 I excessive leakage is present after 15 minutes of operation tighten the gland nuts 1
63. earance checked Truck Daily Check oil and water Blow moisture from the air tank using the pressure relief valves Grease fittings on the front every 1 000 miles Every 3 000 miles change oil and complete lubrication Change the oil filter every other oil change Every 10 000 miles tune up change plugs points and condenser Storage of Parts and Tools Tools and extra parts for the rig are stored at the DGS garage located on the University of Delaware Agriculture Farm Also stored here is the drilling mud and a large drum of Texaco P type hydraulic oil Replacement parts can be picked up at a supplier with the appropriate purchase order All parts and tools for the rig as well as any repair work done will be funded through the Water Resources Center Rig Account Therefore all rig bills and receipts should be turned in at the Office of the University Research Coordinator to the Director WRC 35 Cy CME 55 1 ds Maintenance Instructions Lubrication schedule Engine see Ford manual Transmission Use SAE 90 oil Fill to check plug level on power takeoff side of transmission Right Angle Drive Use SAE 90 Oil Fill case to top plug Rotary Drive Bearings Use Lubriplate or equivalent heavy duty bearing grease Grease every 100 hours Kelly Bar Bearing Use Lubriplate or equivalent heavy duty bearing grease Grease every 100 hours Power Take Off
64. elephone DST poles and Delaware Electric Cooperative DEC poles also have similar numbered plates DST and DP amp L surface boxes for buried lines also have numbered tags on them Any poles without markings should be located along a county route and then cleared High voltage lines will not be numbered but instead will have a letter designation Major natural gas pipelines are marked along most roads by small signs denoting the owner of the system Privately owned utility devices will generaliy need separate clearance from either the land owner or the builder This includes areas containing septic fields drainage systems and in some cases underground electric or water lines Care must be taken in rural areas because of feeds to and from electrically powered pumps for both housing and agricultural uses The only major utility service not encompassed by Miss Utility is the New Castle County NCC Sewer System To clear NCC sewerage equipment it is necessary to contact the County dispatcher at 302 323 2649 The dispatcher will fill out a work order and arrangements should be made to assure return notification when the utility has been cleared or marked This procedure should be followed for all areas of New Castle County Contact with the public and municipal utilities is not usually necessary except under advisement by Miss Utility Contact should be made with the utilities when a piece of their equipment has been damaged For th
65. ered leaking it is not necessary to tighten the packing gland A damp to light film of oil on the piston rod indicates good cylinder operation After many cycles of the cylinder a small accumulation of oil may be noticed on the piston rod at the rod and in the extended position This must not be mistaken for packing leakage Removal of Piston Rod Packing 1 Extend the piston rod part way out loosen packing gland with the hook spanner wrench and remove from stuffing box Remove the packing set with the sharp hooked tool or screw driver The bushing beneath the packing set on the cylinder need not be removed unless excessive wear is in evidence Installing New Packing Set 1 Be sure packing cavity is clean and free of any small pieces of old packing 40 Install each component of the new packing set separately beginning with the male bottom adapter Next insert one vee ring at a time making sure all rings are firmly set and seated on the preceding ring The lips of the vee rings must always face the inside or fluid pressure side of the cylinder Use the blunt nose screw driver and a flashlight depending on light conditions to install the packing adapters and vee rings Push the vee ring carefully into position by starting at one point on the vee ring and working around the entire circumference of the ring several times careful not to damage or curl the vee ring lips proceed cautiously
66. ers manual Dover Litho Printing Company Dover DE 1979 Longyear core barrel assembiy and use instructions not dated Longyear Company 925 Delaware Street Southeast P O Box 1368 Minneapolis MN 55440 National Drilling Federation drilling safety guide not dated Prepared by DCDMA Diamond Core Drill Manufacturers Association and NDCA National Drilling Contractors Association Robbins and Myers L6 drive end service manual for Moyno pumps 1983 Moyno Industrial Products Fluids Handling Division Robbins and Myers Inc Revised Edition Springfield OH Talley J H and Windish D C 1984 Instructions for preparationof DGS data base schedules Delaware Geological Survey Special Publication No 12 119 p 19 STATE OF DELAWARE UNIVERSITY OF DELAWARE DELAWARE GEOLOGICAL SURVEY SPECIAL PUBLICATION NO 13 PARTS II AND OPERATIONS MANUAL UNIVERSITY OF DELAWARE DRILLING RIG BY ROLAND E BOUNDS NEWARK DELAWARE JUNE 1986 CONTENTS PART II OPERATION OF THE RIG Page CME 55 Operating Instructions a gt lt e e a 20 A Safety Switch Operation a s s s gt e 20 B Drilling Set Up and Operation a a 20 C Mast Elevation Control Operation a a 22 D Operation of Hydraulic Jacks a a s s e 23 E Sliding Base Control Operation e x 23 E Peed Control Operation s m om ox xk ox 23 ROUCEry S
67. es from equipment for free travel during mast elevation Slightly open fold over valve control G until drill mast slowly raises into position Push feed lever control H until rotary table raises about 24 inches Remove kelly bar coupling retaining pin and let coupling slide onto right angle drive see Fig 3 Insert hold down bolt and tighten see Fig 3 Lowering mast a b Slide kelly bar coupling up kelly bar and insert retaining pin Remove hold down bolt Always do this in this order 5 that there is never any danger of bending the kelly bar by lowering the mast without disconnecting IT Lower rotary table to within one inch of kelly bar coupling Slightly open fold over value to slowly lower mast to a horizontal position The rotary table can be moved when the mast is horizontal except to the point where it interferes with the engine exhaust or wire line reel CAUTION The drilling mast cannot be moved into the elevated position when the rotary table is in the up position the piston 22 D E used to raise the mast is not strong enough to lift the unit in this position Operation of Hydraulic Jacks see Fig 1 1 Za Jacks are operated independently by moving the hydraulic jack control levers controls I When the levers are in neutral the position of the jacks is fixed To lower a jack press the lever down raise a jack pull the lever up The levers
68. ever spin a dry bearing Check for cracks galling pit ting burrs etc Replace bearing if there is any doubt con cerning complete serviceability 4 16 Drive Shaft Inspect drive shaft for scoring burrs cracks damaged threads etc Replace as necessary 4 17 Seals it is sound practice to always replace seals whenever bearings and drive shaft are removed 4 18 Packing It is sound practice to always replace pack ing whenever the pump drive end is disassembled How ever examine old packings as an indication of operating conditions 4 19 Rotor 1 To check for excessive rotor wear measure the rotor crest to crest diameter and compare with the following chart Standard Crest to Crest Dia in 2 281 0 003 1 888 x 0 003 1 415 0 003 L6 2 if the measured crest to crest diameter is within 0 010 of the standard value the rotor is re usable 3 Rotors with crest to crest diameters of 0 011 to 0 050 inch under the standard value shouid be replaced These rotors can be renewed by chrome plating to standard dimensions provided that a the rotor pin holes are not excessively worn b the rotor surface is not cracked pitted or deeply grooved 1 32 or c the base metal surface is not pitted or corroded 4 Rotors may be sent to Robbins amp Myers or any other competent plating shop Surface should be buffed re to standard dimensions then polished 4 20 Stator stato
69. hanges that may be made to update the manual Personnel and Responsibilities The drill rig is assigned to the Water Resources Center WRC of the University of Delaware Robert D Varrin Director The management and operational decisions relating to the drill rig including arrangements for drilling and assignment to projects technical and maintenance procedures and record keeping are the responsibility of Robert R Jordan DGS Director and State Geologist Operation and maintenance of the rig and ancillary equipment are the responsibility of the DGS Senior Field Technician Roland E Bounds who reports to Robert R Jordan The Senior Field Technician must be a licensed well driller in the State of Delaware Department of Natural Resources and Environmental Control Regulation for Licensing Water Well Contractors Pump Installer Contractors Well Drillers Well Drivers and Pump Installers and have a Class B driver s license Delaware Division of Motor Vehicles Drivers Manual The Senior Field Technician shall keep written records of vehicle operations mileage fuel maintenance etc and drill rig operations hours footage repairs etc and shall provide weekly reports to the Director DGS who shall transmit monthly reports to the Director WRC Fees for Drilling Operations Funds received are used for maintenance and replacement of the equipment Funding is handled through the WRC drill rig account The following fee sc
70. he cathead which may not be in motion at all times but may be put in motion when least expected An additional hazard involved with the cathead comes from getting caught and dragged into the cathead by a loop of rope In case of emergency two safety switches are located on the drill rig 1 on the left front corner of the main control panel and 2 just below the cathead on the right side of the mast base stop rig operation these switches are simply pushed in An on board fire extinguisher is located on top of the auger rack on the driver s side and is released for use by flipping the hold down latch Prior to commencement of drilling the Senior Field Technician will advise all participants as to the location of the fire extinguisher and safety switches and their operation The DGS does much of its drilling on highway right of way and is thus in constant proximity to moving traffic To minimize the danger of traffic hazards it is standard procedure to place warning signs near the work area as detailed by the Department of Transportation in Delaware Traffic Controls A high intensity yellow flasher is also activated when working along roads to insure high visibility The dangers in working with drilling equipment are very real and should not be taken lightly Only properly instructed individuals should be involved in the operation of the equipment The necessary instruction will be presented by the Senior Field Technician at t
71. he initiation of the drilling project The major key to safety in this type of operation is awareness Always be aware of what you are doing and possible repercussions Parts II and III of this manual refer to the specific operation and servicing of the DGS CME 55 drill rig and truck These sections do not require general distribution and are therefore printed in limited number They may be consulted at the DGS where they are retained on open file ACKNOWLEDGMENTS Special thanks are due to Robert D Varrin Director Water Resources Center and Stuart W Kline Director Safety Division both of the University of Delaware for reviewing this manual Robert R Jordan Kenneth D Woodruff Thomas E Pickett Nenad Spoljaric and John H Talley of the DGS are also to be thanked for their critical reviews and assistance during the initial drafting of this report The author wishes to thank the following companies for the use of illustrations and text from their equipment manuals in parts II and III of this manual Baroid Mud Mixer Construction Illustration NL Baroid Division NL Industries Inc Houston TX CME 55 Drill Rig Parts Manual Central Mine Equipment Company St Louis MO Longyear Core Barrel Assembly and Use Instructions Longyear Company Minneapolis MN Robbins and Myers L6 Drive End Service Manual for Moyno Pumps Moyno Industrial Products Fluids Handling Division Robbins and Myers Inc Springfield OH SUMM
72. hedule became effective August 1 1980 but is subject to change Prospective users may contact the Director DGS at 451 2833 to obtain current rates 1 1 50 foot for auger or rotary drilling 2 7 00 split spoon or Shelby tube sample gt 50 recovery 3 10 00 foot for diamond or carbide coring 4 0 50 mile for drill rig mobilization and demobilization 5 Supplies drilling mud concrete gravel pack casing etc can be furnished at cost by advance arrangement with the Senior Field Technician 6 Drilling assistants may sometimes be available at hourly rates determined by the University State Laws and Regulations All operations must be conducted in accordance with applicable laws and regulations Regulations of Water Resources Chapter 60 of Title 7 Delaware Code Regulation for Licensing Water Well Contractors Pump Installer Contractors Well Drillers Well Drivers and Pump Installers and where applicable the Geologists Registration Act Chapter 36 of Title 4 Delaware Code Additional information is available from the Water Resources Section of the DNREC Philip J Cherry 736 3686 and the State Board of Registration of Geologists Vivian Murphy 571 3286 User Responsibilities It shall be the responsibility of all persons concerned with drilling operations to be familiar with the contents of this operations manual Use of the drill rig should be requested through the Director DGS by using a letter
73. illing through hard rock it is desirable to recirculate water through the CME mud pump 88 3 A suggested procedure for hardrock core drilling using the University s CME rig is as follows Use Augers to drill to the top of the weathered basement Later clean the insides of the Auger if an aluminum plug is installed at the auger bit If weathered basement is full of clay voids and regolith it would be best to rotary drill down through the augers using the three wing drag bit and A rod until certain that solid rock has been struck Pull up and remove the drag bit and attach the core barrel Check all A rods to be sure they re clear Attach the recirculation tee to the top of the augers and begin drilling Always always be sure of water pressure if no water is pumped out not assume that you ve hit a void especially if the hydraulics pressure valve starts climbing 89 uaMous reaaed 17393 3233 TT 94X8eq 193no 49 9102 911eq aouug jexXseq ieujejoi 318 TIeus Zuywesz TXUUVA 3800 UVAAONOT JO MIIA dsqOTax NI nog La3 213ddOH Ni ONNOS ONITVADVAD No LINN 556 NO BIGISSOY 3anssaadg 114 9 OL ALON NOLLING dung HV3N 91 Q3033 SN12 1 7 i HONOUK SILON EE N 431 530 WMASAINOGHS H O3 3 APA ONO 1 6202 LBP u3AQ Lig ding S14d N i ISON
74. ing screw on the adaptor Have assistant remove auger when you raise rotary table adaptor off socket Auger should be placed on timbers to be washed off at finish of work Augers may be pulled using sand line see item 0 and hoisting socket up to four at a time may be raised and then broken down on the ground 27 Ja Changing A Rods see Fig 4 1 Adding A rods a Break joint between top pipe and water swivel after stopping rotation and circulation b Knock in slips to support string in hole c Unscrew water swivel and raise rotary table d Lubricate water swivel threads with Koppercote and screw on next 5 rod e Lubricate end of rod and screw into top of string f Tighten connections with pipe wrench then knock loose slips g Restart circulation and then rotation when you get more returns h Use the drill rig engine and a pipe wrench to break joints if necessary but do not have body parts between rig and wrench when doing this 2 Removing A rods a Raise string b After stopping rotation and circulation break joints at top and bottom of top A rod c Knock in slips to support string in hole d Unscrew top A rod from string e Lower rotary table and unscrew A rod f Lay A rod on timbers to be washed and put away 3 A rods may be removed 20 feet at a time and then broken down on the ground using the sand line and rod hoisting plug K Sampling Methods see Fig 6 1 Ditch sampling a Off of
75. ings and a female adapter The two lips formed by the V shape of each vee ring face the fluid pressure and contact the inner and outer surfaces to be sealed Lip interference the flare built into the vee ring preloads the packing automatically Each vee ring in the packing set functions as a separate pressure seal With a new set of packing installed the packing gland must be drawn up lightly to a snug adjustment only excessive packing gland adjustment is used the packing will not function automatically Friction increases therefore shortening packing life and actually causing the packing to leak Initial operation of the cylinder may show some oil leakage before the vee rings are properly set Operate the cylinder several 39 times before tightening the packing gland Allow the plunger to operate with a slight film of oil on its surface If after extended time of cylinder operation the packing starts to leak loosening of the packing gland will Sometimes eliminate the leak This is because the packing will have a tendency to swell in oil which increases the tension of the lips against the sealing surfaces When this pressure is relieved the lips resume their normal automatic sealing action If the piston is wiping dry this usually indicates dry packing Loosen the packing gland one half to three quarters turn and leave it there while cycling the cylinder If a slight film of oil appears this is not consid
76. instructions 3 Perform INITIAL CHECK and START UP operations per paragraphs 3 2 and 3 3 4 28 STORAGE 4 29 Short Term Storage Storage of 6 months or less will not damage the pump However to ensure the best possi bie protection the following is advised 1 Store pump inside whenever possible or cover with some type of protective covering Do not allow moisture to collect around pump 2 Remove drain plug to allow the suction housing to drain and dry completely 3 Loosen the packing gland and inject a liberal amount of grease into the stuffing box Tighten the gland nut only hand tight When water fiush systems are to be used do not use grease A small amount of light oil is recommended 4 See manufacturer s instructions for motor and or e err 5 Every 2 or 3 weeks rotate the pump manually few revolutions to avoid a set condition of rotor in stator elastomer This will prevent hard starting and excessive torque requirements when pump is again put in operation 6 See OPERATION paragraphs 31 thru 3 4 before start up 4 30 Long Term Storage If pump is to be in storage for more than 6 months perform the above short term storage procedures Then do the following 1 Apply rust inhibitor 2 Remove drive belts Note If storage is for more than 6 months and the pump wil be unattended remove the stator to avoid a set condition of rotor in stator elastomer 4 31 STANDARD HARDWARE NENNEN M
77. is purpose the list in Appendix E has been included If anyone is injured by coming in contact with utility equipment the primary objectives are to aid the injured person and then take care of the utility problem In populated areas the initial calis should be to the police or fire station in the area and only thereafter to the utility involved SAFETY AND CONTROL OF RIG IN FIELD Compliance with These Procedures is Mandatory The operator and all other persons assisting in drilling operations shall observe appropriate safety measures particularly the wearing of steel toe boots see American National Standards Institute 241 hard hats Z89 and eye protection 287 J Domorod personal communication Visitors are requested to remain a safe distance from the rig during operations Final judgment regarding drill site feasibility and all matters pertaining to the actual operation of the equipment rests with the Senior Field Technician Driller The driller will take under consideration all of the pertinent factors including safety and the limitations of the equipment during the site evaluation and drilling operations The driller may not be overruled in these matters All drilling equipment and conditions involve some hazard The principal requirements for safety are awareness and care by all persons involved in drilling operations For their safety and the safety of others no person who is uncomfortable with the equipment
78. ist of three letters i e CDQ The first letter identifies the material of the suction housing casting or the body casting where the bearing housing is a part of the suction housing The second letter indicates the material used in the drive shaft pins connecting rod rotor and other minor metallic parts in contact with the material being pum ped The third letter determines the material of the stator It identifies only the stator material and not that of the tube in which the stator is placed The tube is either carbon steel or stainless steel depending on Type Designation typical type designation such as would result in the following C Cast Iron Suction Housing D Steel Internals including drive shaft pins connecting rod rotor and other minor metallic parts in contact with the material being pumped Buna N Synthetic Rubber Stator 70 durometer The following letters identify some of the actual materials that are used in standard construction B EPDM Q Buna N 70 durometer Cast tron Natural Rubber 55 durometer D Steel S Stainless Steel type 316 F Viton T Teflon glass impregnated G Stainless Steel type 416 1 6 Trim Code Also included on the nameplate is the three character trim code designation This only appears on pumps which have semi standard or special construc tion The first letter identifies sealing variations the sec ond character iden
79. justing Serew Jam Nut Acorn Can Handle Cotter Pin Handle Link Cotter Pin Handle Link Assembly Handle Pin Handle Serial Number When Ordering Parts 70 CENTRAL Mine Equipment LomMPAny A RR XA e SHIN E Nc CME 55 HYDRAULIC JACK CYLINOERS 825 066 NO PART NO NAME OP PART 5 0662 55 0663 5 0664 5 0665 55 0666 55 0667 55 0608 55 01669 55 0670 10 55 0671 olas m Wiper Pack Gland Stuff Dox Pack Set 0 Ring Plungor Assembly Retainer Ring Stop Cyl Tube Assen Cup Follower 11 55 0672 12 55 0673 13 55 0674 14 55 0675 55 0676 Cotter Pin 55 JACK ASSEMOLY 455 1608 PART NO MAME PART m 2 55 1602 Pin Asserbly 3 55 034 Bushing Oronte 4 55 160 Foot Assembly Specify Drill Model amp Serial Number When Ordering Parts 271 1 n oe fe af CUI F mewema df ns Casunshimnnr byes CME 55 HYD RALLIC FEED CYLINDERS 155 0301 VC PIAT HO NAME OP PART MO PART NO NAHE OF PANT xr RPO M 55 0616 Piston Rod Assan 6 55 0623 Cup Follower 55 0617 Wiper 9 55 0624 Ring 5 55 0518 Packing Gland 10 55 0625 Piston 4 55 0619 Stuffing Box 11 55 0626 Piston Cup 5 55 0620 Packing Set 12 55 0627 Cyl Tube Assen E gt 55 0621 Bushing 13 55 0628 Roll Pin 7 55 0622 0 Ring 14 55 0629 Rod Nut pe CME 55 TILT amp SLIDING BASE CYLINDER 55 0602 p
80. king gland 14 Note If the packing set consists of hard foil rings and Soft asbestos plastic rings install the rings aiter nately first a hard then a soft etc C Four or three packing rings 15 with their joints staggered 90 on adjacent rings Note When installing new packing it may be found that all but one ring will go on the drive shaft When the pump has run for a short time and the new packing is compressed this final ring can be in stalled Remember for proper lubrication FOUR rings must ALWAYS be installed between washer 17 and lantern ring halves 16 d Two lantern ring halves 16 with their flat faces against the packing e Four packing rings 15 with joints staggered 90 f Packing washer 17 with its flat face against packing 5 Push drive shaft through suction housing 20 Carefully install cover plate assembly 1 2 and attach with four screws and lock washers A Tighten screws evenly and aiternately 6 Push packing 15 and packing gland 14 into stuff ing box of suction housing 20 Attach gland to studs F with two nuts D finger tight Final gland adjustment should be done during the next start up 4 25 Rotor 1 Slip connecting rod 23 and one washer 22 if used into rotor 26 Align oin holes and install pin 25 2 On M and P frame pumps attach rotor to rotor head 33 with pin 32 Secure pin 32 with retainer 24 Note On 9P3 frame pumps install
81. lent into the zerk fitting to lubri cate the packings 4 4 PACKING ADJUSTMENT Packing gland attaching nuts should be evenly ad justed so they are little more than finger tight Over tightening of the packing gland may resuit in premature packing failure and possible damage to the shaft and gland When the packing is new frequent minor adjustments are recommended for the first few hours of operation in order to compress and seat the packing When ieakage can no longer be reguiated by tighten ing the gland nuts remove and replace the packings in accordance with the DISASSEMBLY and REASSEMBLY instructions The entire pump need not be disassembled to replace the packings Briefly replace as follows 1 Remove gland nuts and slide gland along drive shaft 2 Use a packing puller too to remove four packing rings lantern ring halves and four additional packing rings 3 inspect surface of drive shaft for excessive wear or grooves due to packing rub If shaft is worn disassem ble pump drive to replace drive shaft 4 If drive shaft is not worn install four packing rings the lantern ring halves and four more packing rings Be sure to stagger the packing ring joints at 909 increments 5 When installing the new packing it may be found that all but one ring will go on the drive shaft When the pump has run for a short time and the new packing is compressed this final ring can be installed CAUTION Always use a prope
82. ling again oe 1 Koppercote one variety of an antilocking lubricant 26 10 Useful observations a When changing rods take note if mud has the tendency to reverse flow into rods and out of rods at surface when pump pressure is off his generally means the mud is too thin and the hole is collapsing Keep an eye on mud pump pressure gauge Fig 1 gauge Q top of console this will tend to indicate blockages as the pressure jumps up over 200 psi from a more normal range of 75 120 psi If mud pump pressure is low but returns stop coming up you are probably in very coarse or highly fractured material and are losing drilling fluid Thicken mud and hope the area can be closed up with the mudcake Iz Changing Augers see Fig 7 1 Adding a b C d e Unscrew auger retaining screw Raise rotary table Place second auger on top of first so that the cup of the top auger is over the bottom auger s socket and the screw holes align Insert screw and tighten to connect augers Run rotary table down so that adaptor cup covers the top auger socket and screw this together All screws except the one in the adaptor should be wrench tightened till they squeak Removing Augers a b Ca d Raise stem and insert fork below the joint to be broken Unscrew screw at bottom of auger to be removed Lift auger off of string and rest on edge of flight while unscrew
83. mps to meet specialized pumping conditions if the trim code of your pump is other than contact your nearest Moyno representative for clarification Do not use any variation unless you have determined that is is compati ble with your application 4 35 Rotors identified on parts listing are standard size with hard chrome plated surface Other variations of rotor size and finish may be ordered by selecting the standard rotor part number and changing the last digit of the rotor number as follows 2 Standard size non plated 3 Undersize chrome plated 4 Undersize non plated 5 Oversize chrome plated Do not change rotor sizes without consulting your local Moyno Sales Office These variations are used for cer tain specialized pumping conditions only 4 36 Drive Shafts shown have hard chrome plating on the packing wear area If non plated drive shafts are re quired select the standard part number and change the last digit to next higher number Example B08261 to B06262 4 37 PACKING The last digit of the packing part number is listed below according to the pump Type Designation A P H L I 1TLLILUUUUUDl L PACKING PUMP TYPE PART NO DESIGNATION LAST DIGIT PACKING MATERIAL COB COD CDF 1 Alternate die moided CDG CDQ CDT rings of lead foil wrapped asbestos and rings of dura plastic asbestos fiber and lead shreads CDR CSR SSR 3 Die molded dura plastic consisting of pure l
84. nce when taking return calls from the utilities Retain the ticket number for future reference Each utility depending on conditions will locate and identify the position of its facilities by staking or marking the horizontal path on the surface with either flags or paint Locations of holes will have to be planned in adequate detail and sufficiently far in advance in order to determine the acceptability of sites Although exact location of the boring may not be necessary for the useful interpretation of the obtained information the location of the boring can be very important for safety in an area where utilities are present Location requirements must yield to safety considerations When locating a boring site for clearance have it staked out or flagged in an easily discernible manner Locate any nearby features that can be used as a reference for the site location by utility personnel At a bare minimum this requires a road number a distance and a direction along the road from a marked intersection or landmark Note numbered utility poles or boxes and the distances from them to the site Utility designations are usually imprinted on small metal plates nailed to poles or on letters and numbers glued onto boxes Delmarva Power and Light DP amp L plates have the pole number on them and on every fifth pole there is a line number on another plate Both of these numbers are necessary to identify the proposed drill site Diamond State T
85. nks to mud pump closed valve C 4 valve from suction hose to mud pump open valve B 5 hose valve closed valve D 6 valve to mud mixer closed valve Cautions 1 When adding more water from tanks to drilling mud during drilling do so slowly otherwise the mud pump has the tendency to pull only clean water from the tanks which causes the mud in the hole to thin out and then the hole will cave around the drill string 2 Do not let mud become too thick as this causes the pump to pump sand back through the hole and could ruin the pump 3 When finished rotary drilling flush all hoses valves and lines with clean water to keep the mud from ciogging later operations 8 When mud is mixed and being cycled through the drill string up the hole and back to the mud pit drilling may commence at a speed which is determined by a combination of drilling resistance and the speed of cuttings removal 9 When changing to another rod a b e f g h i 1 stop rotation of drill string stop circulation of mud break joint between top rod and water swivel knock in slips to keep string in position unscrew swivel raise rotary table with swivel on it lubricate with Koppercote 1 and screw next rod onto swivel when in position lubricate rod then screw next rod into hanging string tighten all joints with pipe wrench start circulation Start rotation wait for returns and then start dril
86. on NO PART NO NAME OP PART T Piston Rod 55 0610 Follower Plate 2 55 0604 Wiper 9 55 0611 Butt amp Tube Assen 3 55 0605 Truare Snap Ring 10 55 0612 O Ring 4 55 0606 Backup Washer 1l 55 0613 Piston 3 2570607 Ring 12 55 0614 85 0608 Gland 13 55 0015 Jam Nut 55 0609 Ring Gnecify Drill Model amp Serial Number When Ordering Parts ta 72 s m 3 k 3 zi i x x o iy ty WAL NINE Ma 5 27 4375779 3f 15 551 g 175 ytos c 1 c B S Hoy t t w 2 1 E 2 7 poy E C T buyysna b c 2 abulla a93ceCpV Ta gous Susu l 324145 3SA97 33195 obnceyu buyysna F I X T T 4 300145 z T ttul SS 5 55 1 5 1201 65 Cot 1 5 0201 55 6901 55 8901 5 6121 55 4701 55 9501 55 5 1 2u s 5 730 95 4 J YN ON o ch tP up tt 93 SE vt tE ut DALVA 9395 Y 9 01 y 3419 VOTUA 10320py P E arog VO TUR YIth 06 X YZ 301 buyusnu z l uoyun ucpv OG X Z T 7 buttdne 2 T wy war JIT PAINEEVIE addin 2 1 LuTyeng X p i Surysny p Tt T x L 1 2 4 231148 t T POOT S 4701 45 601 5 98401 55 tt90 9 ul SS 6890 56 6201 55 201 55 201 55 1690 56
87. ong asbestos fiber and lead shreads lubricated throughout CSB CSD CSG 5 Die molded dura plastic CSQ SSB SSG consisting of pure long SSQ CSF asbestos fiber and aluminum shreads lubricated throughout CST SSF 7 Flexible braided SST Polytetrafluoroethylene ct Type Designation co g No on nameplate Refer to Frame No to select stator and other related parts Order by rts List Do not order by REF NO ator Pa V 4 38 PARTS LIST PUMP TYPE DESIGNATIONS CDQ CSQ 550 COR CDD CSR CSD SSR REF CDB COG CSB CSG SSB SSG NO DESCRIPTION CDF CDT CSF CST SSF SST Bearing Kit See note K06291 K06291 K06291 K06291 K06291 K06291 Rod Kit Connecting See Note All but Type F 6250 K0625D K0625S 06255 K0625S 6258 Rod Kit Connecting See Note CSF SSF KF625D KF625D KF625D 1 Seal Grease Thrust A06621 06621 A06621 A06621 A06621 06621 2 Plate Bearing A06341 06341 A06341 A06341 A06341 A06341 Nut Bearing Lock n 6n A06581 A06581 A06581 A06581 06581 06581 4 Washer Bearing Lock A06591 A06591 A06591 A06591 A06591 A06591 5 Bearing Ball Thrust es A06301 A06301 A06301 A06301 A06301 A06301 6 Spacer Bearing 6n 6n A06331 A06331 A06331 A06331 A06331 A06331 7 Bearing Ball A06291 A06291 A06291 A06291 A06291 A06291 8
88. peed CODnLrOl x w x xw w 24 H Set Up of Mud Pumping Equipment a e e e 24 Le Changing Augers v uox UE dns XS XO des uo amp dg 27 J Changing A Rods s s s s s e 28 K Sampling Methods s e lt lt s s ee lt 28 L Installation of Piezometers a lt s 30 M Abandonment of Piezometers or Open Holes 30 Ne Operation of Cath ads e s x X 31 O Operation of Sandline amp 4 4 e gt x s s xw ww 32 P Water Pump Controls and Hookups gt 32 Drill Rod Chuck Operation lt w s 33 PART III MAINTENANCE AND SERVICE DATA Maintenance and Service Data a s e lt s e lt 34 A Service Instructions Drill Rig and Truck 35 B Storage of Parts and Tools a gt s s e 35 C CME 55 Maintenance Instructions a e 36 APPENDIX G ILLUSTRATIONS OF DRILL RIG PARTS AND ASSOCIATED PARTS LIST a x ux x dw wow 44 PART II OPERATION OF THE RIG B OPERATIONS MANUAL UNIVERSITY OF DELAWARE DRILL RIG Roland E Bounds 55 Operating Instructions Safety Switch Operation 1 2 3 4 Safety switches are located on the control panel see Flg 1 control A and under the cathead see Fig 2 control A Push safety switch to stop drill engine Switches must be in the out posi
89. piezometer construction drilling test borings of holes borings piezometers will be drilled constructed at the following site s List where how many and proposed depths The borings piezometers are for generally describe the nature of the project Assuming approval of use and availability the project will be started on or around date of initiation Project initiator Insert for projects involving piezometer construction After installation the piezometers become the property of project initiator 13 APPENDIX B GENERALIZED SITE ACCESS PERMISSION LETTER MEMORANDUM TO Property Owner FROM Project Initiator SUBJECT Approval to Drill Install Monitoring Piezometers Project initiator s name or unit requests your permission to drill install monitoring piezometers on your property at describe location The borings piezometers will be used for generally describe the project s purpose of holes borings piezometers will be drilled constructed according to all applicable regulations by the Delaware Geological Survey s licensed well driller The project is scheduled to start on or around starting date If these provisions meet with your approval please sign and return one copy of this letter to me APPROVAL landowner s name date If piezometers are installed include a statement about the length of use and abandonment of the piezometers 14 APPENDIX C
90. r is worn and in need of replacement if its surface is pitted and gouged However even a smooth surface may be worn Performance is the best measure of rotor to stator fit Suspected stator wear can be evaluated by a Robbins amp Myers sales or factory representative 4 21 All Other Parts Check for cracks excessive wear damage to threaded holes burrs etc Replace as neces sary Replace O ring 34 at each disassembly 82 4 22 ASSEMBLY 4 23 Grease Seals 1 Use an arbor press to install grease seal 1 in cover plate 2 Be sure lip of seal is directed toward interior of cover plate pump interior 2 Use an arbor press to install grease seal 9 in bear ing housing 19 so that lip of seal is directed toward bearing cavity 3 Apply a few drops of oil to ID of seals just before further assembly 4 24 Drive Shaft Bearings and Packing 1 Use an arbor press to install radial bearing 7 spacer 6 and thrust bearing 5 on drive shaft 8 Press only on inner race of bearings Be sure radial bearing 7 is seated on shaft shoulder 2 Install lock washer 4 and nut 3 and tighten nut securely Bend one tab of lock washer against flat of nut 3 Lubricate bearings per paragraph 4 5 4 Carefully and siowly insert hollow end of drive shaft 8 through seal 9 in bearing housing 19 As the shaft emerges from the seal slip the following parts in order over the shaft Shaft collar 12 b Pac
91. r packing tamper tool to install packings Do not use a pointed or sharp tool as damage to the packing material or drive shaft could result To assure proper shaft lubrication never use a one piece spiral wrap packing 4 5 BEARING LUBRICATION The bearings are lubricated at the factory and do not need additional lubrication for at least 15 000 hours of normal operation 1 Remove the drive shaft and bearing assembly in ac cordance with the DISASSEMBLY instructions 2 Clean bearings and shaft assembly to remove all old grease 3 Use a good grade of EP Extreme Pressure Lithium Soap base grease such as Mobilux EP2 Grease Mobil Chemical Co or equivalent to lubricate bearings 4 Reassembie in accordance with the REASSEMBLY instructions Note It is normal for bearings to run warm to the touch for the first few hours of operation 4 6 DISASSEMBLY 4 7 Disconnect Pump 1 Disconnect the power source 2 Close the suction and discharge valves to isolate the pump from the line 3 Turn off flush water to packing if used 4 Remove drain plug in bottom of suction housing to drain away any fluid remaining in pump Place a support block under suction housing in area of drain plug Wooden blocks are sufficient The purpose is to prevent undue stress on pump support when pump is disassembled 6 Disconnect piping from stator end of pump 4 8 Stator Removal 1 With pipe wrench or strap wrench remove di
92. rai 4 0600 tn Deras 55 06 oo CONTROL VALVE 55 HYDRAULIC JACK SYSTEM j 455 0660 PART NO NAME OF PA 5 0632 3 4 90 Male Adap Union 55 0677 Hose 55 0678 Hose 55 0679 1 2 x 3 8 Bushing 55 0680 3 8 Male Adapter Union 55 0681 Hose 55 0682 3 8 Coupling 55 0683 3 8 90 Male Adap Union 55 0684 Hose 55 0685 3 8 x 1 Pipe Nipple 55 0686 Hose 12 55 0661 Jack Cylinders 13 55 1250 2 Spool Valve 09 UI amp pa md o Specify Drill Model amp Serial Number When Ordering Parts 69 s aJa _ m JA EEL JENIE NTS d yu so PLRTONO NAME OT PARTO 2 D 20 Si amp us 65 1221 55321222 45321223 55 1224 55 1225 55 1226 55 1227 55 1228 5521229 55 1230 55 1231 5 1232 55 1233 55 1234 Speciry Drill Model amp 55 CONTROL VALVE 4 455 1220 Rubbor Bonnet 15 Stop Disc Snan Ring 16 Stop Disc 17 Spring Assembly Bolt 18 Center Spring Lock Washer 19 Stop Collar 20 Centering Spring 21 Stop Washer 22 Snool Seal 23 Check Plug 24 Check Plug O Ring 25 Check Poppet 26 Ralief Valve Seat O Ring 27 Relief Valve Seat PART NO 55 1235 55 1236 55 1237 55 1238 55 1239 55 1240 55 1241 55 1242 55 1243 55 1244 55 1245 55 1246 55 1247 NAME PART Relief Valve Bolt Relief Soring Relief Rody Gasket Relief Body Adjusting Screw Q Ring Adjusting Screw Ad
93. rmission to drill from the appropriate landowner it is necessary to obtain a well drilling permit if a piezometer is going to be installed Blank permits can be obtained from the DNREC Water Supply Section in Dover There is a 50 00 per project filing fee For such permits to be processed they must be filled out accurately and completely The permit applications will be checked by the Senior Field Technician prior to being submitted to DNREC to make sure proposed construction coincides with current regulations The user will then file the permits along with the necessary fee unless other arrangements have been made DNREC permit is required only when a piezometer is to be installed An example of a DNREC Application For A Permit To Drill A Well is provided in Appendix C The ownership designated on the permit and the completion report see Appendix D should coincide with the user requesting rig use Only for DGS projects should the DGS be listed as the owner For DGS projects operation and maintenance will be the responsibility of designated DGS personnel until the test holes or piezometers are abandoned in an approved manner For non DGS projects all DGS responsibility ends with completion of the test holes or piezometers The contracting unit user will then assume ownership of the test hole or piezometer and will have the responsibility for disposition of same Utility Clearance The need for utility clearance is important for
94. rotor and stator to be removed without having to remove the complete pump from the base 2 6 FOUNDATION For maximum pump driver unit life each unit should be mounted on a strong fabricated steel base plate which can be ordered from Robbins amp Myers The base plates should be mounted on a concrete foundation built on a solid base The foundation should be approximate ly 4 to 8 longer and wider than the base for which it is built See figure 2 1 Anchor bolts for the base plate should be located in the foundation FOUNDATION DIMENSION BASE PLATE 4 TO 8 BASE PLATE SHIM Aay ANCHOR BOLTS pase PLA TE WASHER NECESSARY ame Jp aat a a a ia am Oa 3 ZW Tat ant oe qm n CONCRETE wies FOUNDATION e m 4 A ANE 5 ll Figure 2 1 Typical Foundation Example Check the base plate surface with a carpenter s level and place shims under the base plate at the places nec essary to make it level Then check the pump and driver shafts and the pump ports Comptete base mounted units supplied by Robbins amp Myers including pump and driver are leveled with respect to the base at the factory Shift ing may occur during shipment The pump and driver should be realigned Care should be exercised to ensure that all components are level and mounted in a direct line For maximum rigidity and lower noise levels the base plate should be grouted to the foundation
95. s will vary with type of beit center distances and belt speeds Consult beit manufac turer for specific recommendation 2 10 WATER FLUSH OF PACKING The packing may be either grease lubricated through a grease fitting in the stuffing box or have plumbing con nected to the housing to allow a water flush When the material being pumped is abrasive in nature it may be advantageous to flush the packing to prevent leakage under packing and excessive shaft wear Clean water can be injected through a 1 8 tapped hole that normally houses the grease fitting for lubricating the packing The water can be permitted to leak axially along the shaft in either direction or can be removed from the second tapped hole in the stuffing box In both cases the discharge from the stuffing box should be throttled slightly to maintain 10 15 PSI higher pressure in the stuffing box than is present in the suction hous ing See figure 2 2 fs i te m e E 5 lt f 4 P t Seu M ir E i 41 s gt Z U mr x 4 q XL v Leib NE ux m gt he 2 eae pope gt gt Ot ES V AR i LY or RR i gt gt et s o 2 L3 a F i ves ml 2 W oye JS sS eras
96. scharge reducer 31 2 Remove cap of stator support 30 Note On most M and P frame pumps a two piece bushing 28 will be installed around stator 27 at support 30 On the 3P3 frame pump a second two piece bushing 29 is used 3 With strap wrench or pipe wrench unscrew stator 27 from suction housing Pull stator off the rotor 4 9 Rotor Removal 1 At shaft collar 12 remove two retaining screws 10 2 Use a small punch or drift pin to drive pin 13 from shaft 8 81 lt 4 me gt LL Je 3 Slide shaft collar 12 toward packing gland 14 and remove a washer 11 from each side of shaft 8 4 Pull rotor and connecting rod unit 22 thru 26 from pump 4 10 Rotor Disassembly 1 Use a vise to clamp the mid section of connecting rod 23 2 Use a drift pin to carefully drive pin retainer 24 from end of rotor 26 3 Remove rotor pin 25 and separate connecting rod 23 from rotor 26 4 f present remove washers 22 5 On most M and P frame pumps a detachable rotor head 33 is present Drive off the second pin retainer 24 to remove head pin 32 6 On 9P3 frame pumps remove O ring 34 4 11 Packing Removal 1 Remove two nuts D and packing gland 14 2 If packing is to be removed without further disas sembiy of pump use a packing puller tool to remove pack ing 15 3 Carefully work out
97. several reasons it protects personnel from contact with dangerous equipment it protects the utility s equipment from damage and may assign responsibility if something is damaged Initial observations of overhead utility lines can exclude a site from use exceptions may be made in cases of dire need and only on sites cleared by Miss Utility and properly protected The drill rig is not to be operated within 20 feet lateral distance of any overhead electrical lines measured from the center line of the erect mast Be particularly aware of lines crossing roads The majority of all utilities can be cleared through Miss Utility a state wide clearance service established by the major utilities of the State to promote public safety and to eliminate service interruptions The toll free number in Delaware is 1 800 282 8555 When calling to clear a drilling site you will be asked the following questions your name your telephone number your company or agency the specific nature and location of the work intended P um AY md Gy w wam 5 the projected starting time and date 6 the most convenient time to reach you if a return call is necessary Give Miss Utility at least 48 hours advance notice emergency clearances may be obtained faster Do not call more than 10 days ahead of time After calling and providing the necessary information you will be given a ticket number to use as a refere
98. slower and controlled feed and ends the danger of a quick feed jamming up the equipment Jj Increasing engine RPM by turning throttle control M counter clockwise increases the feed rate 4 Down pressure and speed are reduced by opening the bypass control valve control With bypass open Speed can be further reduced by closing the restrictor valve control L When augering the bypass valve is closed and the restrictor valve is open Rotary Speed Control see Fig 1 1 Rotary speed ranges are selected by shifting transmission control when the clutch is disengaged control 2 There are four 4 forward and one 1 reverse speed ranges 3 Disengage clutch by pulling clutch lever toward operator 4 Throttle control control M regulates rotary speed within each range set Up of Mud Pumping Equipment 1 Equipment needed in addition to the normal drill string see Fig 4 a surface casing with side spill T not shown portable or dug mud pit not shown suction hose with foot valve d pressure hose with mud mixer attachment water swivel see Fig 6 f powdered bentonite or other drilling compound 24 Install surface casing at top of hole hollow stem augers may be used as surface casing but a side spill T see Fig 4 must be connected and the augers must be supported at the surface in case of washout Position or dig mud pit in a convenient spot usually controlle
99. tifies internal variations and the third letter identifies rotor variations 1 7 Variations of Standard Parts Refer to paragraphs 4 34 thru 4 36 for variations available for modifying pumps to meet specialized pumping conditions If the trim code of your pump is other than AAA contact your nearest Moyno representative for clarification Do not use any variation uniess you have determined that it is compati bie with your application 78 2 1 INSTALLATION 2 2 GENERAL Moyno pumps are lubricated and tested at the fac tory prior to shipment and require minimum pre start up maintenance Accessibility to the pump and adequate clearance should be a prime consideration in any installation Enough space should surround the unit so that mainte nance can be carried out with ease 2 3 PIPING 2 4 Suction piping should be as short as possible Nor maily the suction line should be the same size as the pump suction however conditions such as high viscosi ty or required minimum flow velocities may dictate other wise Long sweep 90 degree elbows or 45 degree elbows should be used instead of the standard elbow Suction piping loops which trap air shouid be avoided 2 5 Discharge piping diameter should generally be as large as the pump ports unless fluids conditions indicate otherwise easily removable section of piping between 1 2 times longer than the stator should be mated to the dis charge port This will allow the
100. tion for the engine to operate Switches should be checked for correct function at the Start of each job Drilling Set Up and Operation 1 Position drill rig on boring site and set parking brake a Put on hard hat and safety shoes or boots b Rig should face uphill for best use of hydraulic leveling jacks C Check site for utility clearance markings and obstructions such as trees or structures that might interfere with the drilling operation If clear proceed Start drill engine see Fig 1 pull out choke control B use key to turn on ignition control C and starter button control D to engage starter Allow engine to warm up several minutes at idling speed after pushing in choke following start up 20 10 11 Raise drill mast Follow procedures outlined under item C Set hydraulic jacks to level drill Follow procedures outlined under item D and for increased leveling capability support jacks on one or more wooden blocks Move the sliding base to the drilling position Follow procedures outlined under item E and connect appropriate drilling equipment augers A rods or coring barrels Using procedures outlined under item F set drill bit into ground using the feed control with no rotation of drill string When bit has been set follow procedures outlined under item G to select the correct gear range for initiation of drilling preferably low gear to get the hole started correctly

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