MODEL 1010RP USER`S GUIDE - Nova Research & Engineering
Contents
1. Part No 69010600 CAREFULLY READ THE 1 Camera Power Connector Part No 18044000 REMAINDER OF THE INFOR 2 Video Connector Part No 18044100 MATION CONTAINED IN THIS 2 Data Power Connector RJ45 Part No 18044200 MANUAL IF YOU ARE FULLY 2 Data Connector RJ 11 Part No 18044700 1 6 In AC Power Jumper Part No 286000C LATION AND OPERATION OF 1 18 In Video Cable RG 59 Part No 285000C THIS EQUIPMENT IT WILL 1 Camera bracket assembly Part No 11028000 SERVE YOU WELL 1 Camera Power Connector Part No 18044300 OPTIONAL MOUNTING ACCESSORIES Model 4220L Camera Leveler Model 4000W Wall Mount Model 4100T Tripod Mount Model 4050P Accessory Base Plate Model 4075C Column Mount CAUTION The Model 1010RP Robotic Positioner must be installed in conformance with all applicable code requirements local state and national INSTALLATION IMPORTANT PLEASE NOTE The unit has a label marked FRONT on the Camera Platform The camera should be mounted facing toward the FRONT label in order to func tion properly with the Controller A travel limit of 330 degrees pro tects the unit from windup of cables A center of travel mark has been inscribed on the Base and Body to indicate where the unit is at any time When shipped from the factory the unit is posi tioned with the two indicators in SHEET NO 11042600 REV 03 9 00 SEC 01 The Model 1010RP is not orientation sensitive It may be mounted2. Stops Pan Limit Stops Figure 4 NOTE The 1010RP has been designed to operate with Pro Four s DCS Digital Control System The 1010RP will oper ate with systems designed to communicate using Pro Four protocol An intermediate module which converts RS 232 to RS 485 is available which will permit the 1010 to operate from PC generated control commands Pro Four does not assume any responsibility for operation or safety of controls other than Pro Four units with out the express written confir mation or approval by Pro Four Refer to Wiring Diagram for System wiring The 4080DM DISTRIBUTION MOD ULE serves as a distribution point for DATA AND POWER Data signals loop through the DISTRIBUTION MODULE and permit daisy chain System setup AC POWER for Distribution Modules may be looped SHEET NO 11042600 REV 03 9 00 Control Connection Refer to Fig 5 The unit has been designed to oper ate with the Model 2100 Control The Control system has been designed for maximum flexibility of location The DCS System permits data trans mission over distances up to 2000 feet The Data Power separation per mits distances up to 250 feet Refer to the appropriate Control for Installation instructions Cable Harness Reduction The 1010RP has been designed to simplify Cabling and to eliminate Cable Dressing problems Provision SYSTEM INTERCONNECTION REFER TO FIG 5 through from one module to the next Provi
3. either upright or inverted Before attempting to install the unit refer to Figure 1 to become familiar with it s design and adjustments Refer to Inverting Axis Direction The Following Methods of mounting maybe employed 1 Base mounting Using the four 1 4 20 threaded holes on the Base to attach directly to a horizontal surface 2 Surface mounting Using a PRO FOUR Model 4050P Accessory Base Plate which may in turn be mounted to a horizontal surface for either upright or inverted mounting 3 Wall mounting Using a PRO FOUR Model 4000W Wall Mount which in turn may be mounted on any suitable verti cal surface 4 Tripod mounting Using a PRO FOUR Model 4100T Tripod Adaptor which may be mounted to a tripod using either a 1 4 inch or 3 8 inch thread adapter line the center of travel limits 5 Column mounting Using a Pro Four Model 4075C Column Mount which may be oriented either upright or inverted Note Templates are supplied with the unit and accessories to locate mounting holes CAMERA LENS MOUNTING Before installation of the Positioner Assemble the Camera and Lens Of the two units the Lens is often heav ier and wider than the Camera To insure best performance of the 1010RP follow the following steps 1 After assembling the Lens and Camera see Fig 1 note the gap between the mounting surfaces and 1 4 20 thread mounting holes of both It is sometimes advisable A to mount the Camera Len
4. 1010RP with the Camera in the position desired again noting that FRONT is fac ing the camera aiming direction LIMIT STOP ADJ USTMENT After installation connect the unit Note The above procedure is intended to balance the Camera load Most installations are such that the Camera is always aimed at some position close to or below horizontal By shifting the Camera slightly forward the Positioner load is always main tained in the same direction and any backlash in the system is eliminated improving the accu racy of positioning This tech nique is recommended whenev er the aiming range is close to or below horizontal to further down to a controller Loosen both Pan horizontal drive and Tilt vertical drive Limit Stop Locking Screws 3 Slowly rotate the camera to the up down and left right limits desired and move and lock the corresponding stops so that the Limit Stop actuates at the desired limits of travel After locking the Stop positions recheck first slowly and then at full speed to insure proper settings SHEET NO 11042600 REV 03 9 00 SEC 01 lt a Width Clearance A Height Adjustment Figure 3 The Camera Platform has been designed to accommodate a wide range of Camera Lens combinations The preferred Horizontal front to back location is at the same location found in steps 4 and 5 above a amp Tilt Limit
5. SHEET NO 11042600 REV 03 9 00 SEC 01 DCS SYSTEM ROBOTIC POSITIONER X TM WM PRO rOUR EYATTTETRTTLUETTITCESTIP 15 POUND RATED DCS SYSTEM ROBOTIC POSITIONER e Studio Silent Operation On Board Receiver Internal Cabling Status Indication Lens Header PRODUCT DESCRIPTION The Model 1010RP is a second gen eration version of Pro Four s silent precision Model 1000RP Robotic Positioner This new offering features an on board receiver combined with internal cabling for camera power video and command signals for both positioner and zoom lens The unit simplifies setup and operation through the use of status indicator lights and mounting orientation programming IMPORTANT INSTRUCTIONS PLEASE READ CAREFULLY BEFORE INSTALLING OR OPERATING EQUIPMENT PRO FOUR S UNIQUE DCS 1 Before opening the shipping carton check for any visible damage to the ROBOTIC CONTROL SYSTEM box HAS BEEN ENGINEERED TO 2 If damage is seen open the shipping carton remove the unit and check PROVIDE YEARS OF TROU for any visible damage to the unit BLE FREE OPERATION YOUR 3 If any question as to the possibility of damage exists notify your dealer or Pro Four at once ee aa 4 igi ne plastic accessory bag from the carton It should contain the ie S eak a 1 Distribution Modul 4080DM incl bl No 283000C APABILITIES Distribution Module incl pwr cbl No s 9 1 Camera Mounting Screw Part No 61564008 1 Hex Key
6. See Fig 6 NOTE DATA POWER CABLES ARE AVAILABLE FROM PRO FOUR Cable 281XXXC 1 CAMERA POWER customer furnished is wired from LOCAL Supplied with 1010RP Lens SS Video b o 1010RP Positioner SHEET NO 11042600 POWER in accordance with each Camera manufacturers Power Supply for their Camera Pro Four supplies a CAMERA POWER CONNECTOR P N 18044000 for termination at the 1010RP See Fig 7 2 VIDEO OUT customer fur nished Pro Four supplies a BNC CONNECTOR 18044100 with each 1010RP for Video wiring Output Video is routed from the Base to Customer equipment See Fig 8 Interconnect Panel 8 VIDEO IN is an 18 inch JUMPER CABLE 2850000 furnished with the 1010RP connecting Camera Video to the Interface Panel 10 CAMERA POWER customer furnished is a JUMPER CABLE ter minated at one end with a CONNEC TOR P N 18044000 supplied which attaches at the Interface Panel and is terminated at the Camera using the Connector sup plied by the Camera manufacturer 4080DM Module Data Power 3 Figure 5 REV 03 9 00 Available from PRO FOUR SEC 01 WIRING THE SYSTEM Bold Numbers refer to Fig 5 NOTE The 1010RP Interface Panel contains a Plug In HEADER The Header is internally wired to con form with wiring of the make and model Lens being used Since Lenses may be wired differently Pro Four offers a series of Headers wired to insure proper oper
7. a Lens degrees second Mounting Hole Spacing 3 00 inches to 6 25 inches Maximum Load 15 pounds Angular Travel Pan 125r Limit Stops Unit Mounting Construction Tilt 90 degrees Approx 330 degrees Externally Adjustable for Vertical and Horizontal travel Easily accessible with the camera and lens in place 3 3 4 inch diameter base with two 1 4 20 screws 2 inches on center Cast vinyl coated aluminum housing External aluminum parts anodized for outdoor use non aluminum parts stainless steel Precision worm gear Preset Accuracy 20 arc minutes SHEET NO 11042600 REV 03 9 00 SEC 01 INSTRUCTIONS FOR ASSEMBLY OF CAMERA MOUNTING BRACKET AND PLATE TO INSURE PROTECTION FROM SHIPPING DAMAGE THE MODEL 1000RP IS SHIPPED FROM THE FACTORY WITHOUT THE CAMERA MOUNTING SYSTEM ASSEMBLED PLEASE FOLLOW THE STEPS 4 OUTLINED TO ASSEMBLE THESE PARTS See illustration 1 Align BRACKET 2 so that PINS are aligned with SLOT in round front plate of POSITIONER 2 Insert SCREWS 3 through slots in BRACKET 2 into POSITIONER PLATE 1 3 Position CAMERA PLATE 4 so that L pn holes are in line over slots in BRACK ET 2 NE 4 Insert SCREWS 5 and washers 6 D B through slots in BRACKET 2 into CAMERA PLATE 4 NOTE Adjustment of Bracket Assembly and use of Camera Mounting Screw 7 is described
8. ation with the 1010RP The 1010RP is factory supplied with a Header wired for the CanonKTS and Fujinon BMD Teleconferencing Lenses P N 29POOOH 9 LENS CONTROL is normally connected to the Interface Panel using the Lens Cable part of the Lens Length dictates whether Pro Four extra Cable Series 29XXXXC is required Lens make and Model Number determine need for a Header The Lens Control Cables are supplied as Cable only Header only or Cable plus Header based on this criteria See 1010RP Systems Connections Sheet for list ing of Lenses and Headers See Fig 9 for Lens Cable wiring Power 5 Supported with 4080DM 2100RCTD Control 4420PP Shipped with 2100RCTD 1010RP Supplied ZZZZZZZZz wy Customer Supplied Z 1 0 CONNECTORS RJ45 Connector 8 Pin Modular plug BA ae Power Data A Data B Power Fa Figure 6 Power input 15 30 VDC 15W Data input EIARS 485 1200 impedance SHEET NO 11042600 REV 03 9 00 SEC 01 VIDEO FEED THROUGH OB Signal Video Ground bU Ground Video Feed Out Video Signal Video Feed In Standard BNC RFConnector Standard BNC RFConnector Figure 8 CAMERA POWER FEED THROUGH OKD Camera Power Feed In Feed Out Camera Power Figure 7 LENS CONNECTION Zoom Signal Focus Signal Iris Signal COM V End View Zoom Position Speed Select 22 eae Focus Position Speed Select 60 Speed Camera Pow
9. er Camera Power Feed In Feed Out Camera Feed Through A Camera Power Camera Feed Through B Camera Power Feed In Feed Out ee Mini DIN Jack Pan Tilt Unit Mini DIN Jack Adam Tec MDJ 003 Adam Tec MDV 003 1A Max 1A Max Rated 30V AC DC 1 AMP V Tel V Far V Open 7 5V V Boetien HRS HR10 R 12PS js Position Speed Select 889 COM V 2 5V Auto Iris Enable Manual 12V 12V 6 OV 9v 3 COM 5V Not Used Figure 9 SHEET NO 11042600 1010RP ENHANCED FEATURES O Light Off Light On Light Blinking Device Power O Unit Is Not Receiving Power Unit Is Receiving Power Sometimes mounting the 1010RP in different positions will cause its motion to appear backwards l e hanging the Pan Tilt upside down will cause both Pan and Tilt movement to appear backwards The 1010RP can be easily adjusted to accommodate these changes Use the following steps to change the normal direction of motion on Pan Tilt Zoom or Focus When using multiple Pan amp Tilt units it is necessary to give each unit its own separate Camera Select Address so that the units may be selected individ ually Each unit is shipped from the factory with the address CAMERA GROUP 1 CAM 1 To change the Pan amp Tilt Camera Select Address complete the fol lowing steps First unplug either data or power from all other receivers and Pan Tilt Units on the buss Programming t
10. he Camera Select will affect all other The 1010RP can drive a variety of Teleconferencing and ENG type lenses through the Lens Control Connector To insure that the lens receives its proper control format Pro Four has provided a Lens DEVICE STATUS INDICATORS Device Status O Driver Is Not Running Driver Is Running Device Data O Unit Is Not Receiving Data Unit Is Receiving Data Unit Is Receiving Data and Is The Current Selected Camera INVERTING AXIS DIRECTION Using the 2100 RCTD Control While holding the Button press and release the Button then release the Button Now move the joystick so that the axis moves in the desired direction Note that the axis will only move in one direction For example Since the tilt only moves down in this mode moving the joystick both up or down units connected to the buss thus only the unit being currently programmed should be on receiving data Using the 2100 RCTD Control Enter the programming mode using the following procedure While holding the Button press and release the amp Button then release the e Button Select the desired Camera Select Address as follows LENS CONFIGURATION HEADER Configuration Header that config ures the controller to the lens being used The 1010RP is shipped from the fac tory configured for Standard Teleconferencing Lenses these REV 03 9 00 SEC 01 will cause the tilt to move down Moving the joystic
11. in INSTALLATION AND ADJUSTMENT in User Guide Supplied 1010RP CAMERA MOUNTING ASSEMBLY PRO FOUR P N 11028000 1 1010RP Tilt Plate ON 1010RP Unit 2 Bracket 11031100 3 Screw 1 4 20 x 3 8 61501006 4 Camera Plate 11031200 5 Screw 8 32 x 3 8 61322406 6 Washer No 8 63300000 7 Camera Mtg Screw 1 4 20 x 1 2 61564008 8 1 4 in flat wash 63500000 SHEET NO 11042600 REV 03 9 00 SEC 01 OPERATION Refer to Service Manual for the Control MAINTENANCE The Model 1010RP has been designed to eliminate the need for NOT attempt to open the unit to make any adjustments or repairs periodic maintenance Lubrication for all moving parts is permanent Motors switches and other moving parts are rated in excess of normal Unauthorized repairs or adjustments may void the Pro Four warrantee In the event that an operating problem occurs contact your dealer or expected operating life of the unit DO SERVICE PRO FOUR equipment is war rantied for a period of One 1 year from date of first sale In the event of failure of equipment to properly operate PRO FOUR maintains a technical service HOTLINE to assist in returning the faulty unit s to service with the least possible delay Pro Four Video Products Inc If Failure Occurs CALL PRO FOUR OR YOUR DEALER CALL PRO FOUR at 1 800 254 6573 any time within the hours of 9 00 AM to 5 00 PM EST Monday through Friday A Service Specialist wil
12. k DOWN will pro gram tilt down when the joystick is moved down Tilt up when the joy stick is moved up Moving the joy stick UP will program tilt down when the joystick is moved up Tilt up when the joystick is moved down Press and Release the Button to end the programming mode and store the changes CHANGING PAN amp TILT CAMERA SELECT ADDRESS Select Camera Group by Select Camera by pressing B8 Press and Release the Button to end the programming mode and store the changes include most Fujinon BMD and Cannon KTS lenses When a different lens is used Pro Four will provide the Lens Configuration Header with the adapter cable to the lens See 1010RP Systems Connections Sheet SHEET NO 11042600 REV 03 9 00 SEC 01 A n Y lt 11 25 A 8 00 Y SPECIFICATIONS Mechanical Electrical Size Height 8 00 inches Voltage 15 30 volts VDC Width 5 60 inches ees pene sa us ben Depth 11 25 inches Includes Camera Support OWED APUL escis Un Wedi epi Sibe 1 bestie 42201 ppor Data Input o EIA RS 485 1200 impedance Oe ee ree ee Camera Power Feed Thru 1 Amp AC DC 30V max Camera Mounting Adj Three axis Standard 4220L Operational NICU 4 cc ences 0 80 inches 2 60 inches Operating Speeds Pan horizontal 0 15 Height 1 75 inches 1 75 inches degrees second Front Back 2 50 inches 3 25 inches Tilt vertical 0 15 Camer
13. l take your call and attempt to solve the problem over the telephone If the Specialist is unable to resolve the problem you will be issued a RETURN AUTHORIZATION NUMBER and instructions for return of the faulty unit s UNDER NO CIRCUMSTANCES RETURN EQUIPMENT WITHOUT A RETURN AUTHORIZATION AS DESCRIBED ABOVE The PRO FOUR war rantee specifically excludes equipment returned with no Return Authorization Number from warrantee coverage IMPORTANT INFORMATION When requesting information supplies or service always refer to the model and serial number of your unit The model and serial number s plate Main Name Plate is located on the bottom of the machine For your convenience space is provided below to record the information you may need in the future MODEL NO 1010RP SERIAL NO Date of Purchase Dealer Address City State Zip Telephone Supplies Telephone Service Telephone PRO FOUR VIDEO PRODUCTS INC 2131 Sunnydale Boulevard Clearwater FL 33765 Telephone 727 447 6389 FAX 727 442 2461 800 457 8130 E Mail profour ix netcom com 1999 by PRO FOUR INC All rights reserved Printed in USA The contents of this User s Guide are subject to change without notice
14. s assembly to a Model 4220L Gap Figure 1 Camera Leveler to best mount to the 1010RP See Accessories If a Leveler is selected assemble the Camera and Lens in accordance with the instruction provided with the Model 4220L Unit If a Leveler is not considered nec essary remove the Camera Mounting Platform using Hex Key 69010600 supplied 4 Loosely attach the Camera assem N C5 bly using the 1 4 20 Screw 61564008 supplied Camera Mounting Platform A 1 4 20 Screw 5 Using a round object such as a Round Object pen or pencil locate the front to back point at which the Camera Figure 2 Lens assembly most closely bal ances Lock the Mounting Screw at this point This is the location which should be over the center of the Camera platform CG mount ing hole see Fig 2 6 Before mounting the Camera Lens Assembly loosen Screws 1 and adjust the Vertical Position of the platform so that an imaginary line through the center point of the height of the Camera Lens pair A would pass as closely as possible through the center of the Camera Platform Tilt axis B see Fig 4 7 Remount the Camera Mounting Platform Adjust the In out position to accommodate the width of the Camera Lens combination Lock Screws 2 to secure the In Out position of the Camera Platform insuring that the Camera Lens assembly clears the vertical por tion of the Camera Platform C Fig 3 8 Mount the
15. sion is made to attach modules to each other eliminating need for component cages and creating a single package look An AC POWER JUMPER P N 286000C is provided with each 4080DM for this purpose SEC 01 has been made for all cables to enter through the unit s stationary base eliminating the need for allowance for cable movement PAN TILT POWER and DATA COM MAND SIGNALS are routed through a single cable CAMERA POWER may be routed through a Mini DIN type connector provided VIDEO may be routed through BNC type connectors supplied The LENS CONTROL connector is located on the upper portion of the 1010RP Most Teleconferencing Lenses provide sufficient cable length to reach this location Pro Four has additional cables available if greater length is required The most efficient wiring normally occurs with placement of the 4080DM in close proximity to the 2100 Control Unit DATA POWER is then route as a single cable to the 1010RP location 4080DM Distribution Module 6 DATA The DATA Cable is the connection from the 2100 Control to the 4080DM NOTE DATA CABLES ARE AVAIL ABLE FROM PRO FOUR Cable 284XXXC Pro Four also supplies a 9 PIN D SHELL to RJ11 ADAPTER with each 2100ARUC Controller to facilitate interconnection between the 2100 unit and the Data Cable P N 18044600 Base Input Panel 3 DATA POWER The DATA POWER Cable is the connec tion from the 4080DM to the 1010RP Base Input Panel
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