ATV Tiger Trax 2 (1436-881)
Contents
1. 1 Place the front deflector panels in position and secure with cable ties as needed 2 If the ATV does not have rear splash deflectors in the front wheel well area install the rear deflector panels as shown Use cable ties as needed Front of Vehicle Front Deflector TT 057 BNOTE Snow deflector panels have pre formed cutouts that may need to be removed for some ATV s Rear Deflector TT 059A Front of Vehicle Adjusting Components Front Track Toe In A WARNING Misalignment of steering or improper tightening of steering components may lead to loss of control of the ATV During the break in period the alignment may change and must be verified BNOTE Adjustments can be made by the ATV owner if qualified to do so If the owner does not feel qualified take the ATV to an authorized Arctic Cat ATV dealer for this service at the expense of the owner operator A WARNING ALWAYS verify all adjustments made and that they are identical between the right and left after test riding the ATV These adjustments must be made on a flat sur face on grade Improper or non verified adjustments can reduce performance and create premature wear of certain components Make sure the handlebar is not turning by itself during a turn or when braking If this is the case the handlebar could rotate suddenly when you do not expect it and you could be ejected from the ATV posing a risk of serious injury A WARNING If2. IF e Ggraree s Manu anual ruction ment Rants n 1436 881 RX Sn USES 915 Effective Date October 20 3 PION P SM pe 3 LL Ew ee iz LIMITED WARRANTY Arctic Cat Inc hereinafter referred to as Arctic Cat extends a limited warranty on each new Arctic Cat ATV Track Kit sold and initially set up installed by an authorized Arctic Cat ATV dealer Arctic Cat warrants that the product is free from defects in materials and workmanship for a period of one 1 year from the date of purchase by the original purchaser Arctic Cat warrants only the products it manufactures and or sells and does not warrant that other products will function properly when used with an Arctic Cat ATV or will damage the ATV Arctic Cat does not assume any liability for inci dental or consequential damages Arctic Cat will repair or replace at its own option any parts that are found to be warrantable in material or workmanship The repair work is required to be per formed by an authorized Arctic Cat ATV dealer Transportation charges will not be paid by Arctic Cat Warranty applies only to products which have been prop erly assembled adjusted and operated in accordance with the instructions sent with the product Warranty does not apply to any product of Arctic Cat that has been subject to alteration misuse abuse improper assembly or installation nor mal wear or normal maintenance The warranty is
3. a TT 056A 3 Loosen the nut to release the tension of the cylinder Front of ATV TT 027A 4 Using a 17 mm deep socket tighten the outer nut to 36 ft Ib TT 026A BNOTE Tension is applied by turning the wrench counter clockwise for the front right and rear left track and clockwise for the front left and right rear track 5 Make sure the tensioner cylinder is in place by reapplying the torque more than once BNOTE Verify the track is tensioned correctly by ensuring the front track sticks to all wheels without allowing a finger to be slipped between the track and the wheels For the rear only the track should have a gap of 1 4 1 8 in with the center wheel BNOTE If appropriate tension is not achievable wash the mechanism under running water with the screw fully loosened then wipe it and test it again see Replacement Procedures Tensioner Cylin der 6 While maintaining tension using the torque wrench tighten the lock nut to 30 ft Ib 13 TT 055 Front Track Attack Angle 1 The anti rotation arms are pre set 2 Move the tracks left to right then verify the height of the rear wheels of the front tracks are from top of the wheel to the ground 9 in 1 4 in THEN BACK TO CENTER TT 036A TT 030A If the rear wheel of the track kit is not at a height of 9 in 1 4 in from the ground proceed to steps 3 7 3 If the wheel is lower than specified loosen the lock nut A and
4. Thin Hex Nylon Nut M16 2 Hex Bolt M10 1 5 x 30 mm BNOTE A M are part of the Rear ATV Anti Rotation Arm Kit p n 1541 126 Right Side View TT 042 Installation Instructions A WARNING 1 The ATV must be immobilized in 2WD mode in neutral and the engine shut off and cooled 2 Make sure the ATV is secured in place by a system dedicated to this use jack stands and hoist and that it lies on or is fastened to areas that are not likely to break bend or slip A hydraulic jack is not safe nor is a log The ATV must not be able to move 3 Always wear safety glasses during installation adjustment or repair 4 Do not over tighten cap screws or nuts Some components may be subject to deformation If cap screws are too tight safety could be compromised 5 Please read warnings and instructions and be sure that you understand them BNOTE For a complete illustration and list of com ponents see pages 4 7 of this manual Required Tools Torque Wrench with a maximum torque of 65 ft Ib 17mm Deep Socket e 13 mm and 17 mm Socket Wrenches w 6 in Extension e 13 mm 17 mm and 24 mm Wrenches Crescent Adjustable Wrench e Snap Ring Pliers e Flathead Screwdriver Measuring Tapes ATV Lift and Support Stands e T25 Torx Bit During trips always carry the 13 mm and 17 mm sockets and a crescent adjustable wrench ENOTE Each track is labeled on the actual frame and brackets and indicate w
5. 1 25 2441 601 1 Left Main Frame 19 2441 620 2 Nyloc Nut M10 1 5 3 2441 603 2 Plastic Protector 20 2441 621 8 Flat Washer M8 x 4 mm 4 2441 604 2 Sprocket 21 2441 622 24 Flat Washer M10 x 4 mm 5 2441 605 16 Wheel 144 mm 22 2441 623 24 Wheel Back Washer 6 2441 606 4 Wheel 190 mm 23 2441 624 2 Main Axle Spacer 7 2441 607 2 Main Axle 24 2441 625 2 Snap Ring Small 8 2441 608 24 Wheel Cap 25 2441 626 2 Snap Ring Large 9 2441 609 2 Front Tensioner Can 26 2441 627 4 Wheel 165 mm 10 2441 611 1 Right Frame Decal 27 2441 628 4 Tandem Assembly 2441 610 1 Left Frame Decal 28 2441 629 2 Tandem Shaft 11 2441 612 2 Warning Decal 29 2441 630 4 Tandem Plastic Plug 12 2441 613 4 Bearing 30 2441 631 4 Tandem Nylon Bushing 13 2441 614 2 Main Axle Seal 31 2441 632 4 Tandem O Ring 14 2441 615 12 Torx Screw 13 mm 32 2441 683 4 Flat Washer M8 15 2441 616 8 Cap Screw M8 1 25 x 35 mm 33 2441 684 4 Socket Head Cap Screw 16 2441 617 22 Cap Screw M10 1 5 x 25 mm Right Side View Rear Track Kit Assembly p n 1541 111 Right p n 1541 110 Left BNOTE The Qty column reflects the total number of components in both kits Ref No p n Qty Description Ref No p n Qty Description 1 2441 635 2 Track 14 2441 615 12 Torx Screw 13 mm 2 2441 637 1 Right Main Frame 15 2441 616 8 Cap Screw M8 1 25 x 35 mm 2441 636 1 Left Main Frame 16 2441 617 22 Cap Screw M10 1 25 x 25 mm 3 2441 603 2 Plastic Protector Assembly 17 2441 618 2 Carri
6. adjustments to the front anti rotation require that the rod end must be unscrewed make sure a section of at least 25 mm 1 inch of the threaded stud remains inside otherwise tearing of threads loss of control and injuries could result BNOTE This procedure is appropriate for both the front right and front left tracks 1 With all four tracks installed on the ATV place the ATV on a flat surface with the ATV in 2WD and in neutral To check toe in push the front of the tracks towards each other Next measure the length dif ference The length has to be taken on the top of the front wheels The front dimension should be same or greater by 1 4 in than the rear dimension TT 031A 12 TT 032A E TT 047 3 If toe in is not correct refer to the appropriate Arctic Cat ATV Service Manual for detailed instructions on how to adjust toe in Track Tension A WARNING If the tightening bolt of the tensioner is incorrectly tight ened the track could slacken and cause loss of control CAUTION A track that is too tight may cause a loss of perfor mance or result in damage to some components Tracks must have similar tensions so they do not affect driving 1 Lift the track above the ground during the tension ing operation to ensure proper tension 2 Remove the wheel cap on the front tensioner wheels with a flathead screwdriver Y VEMM Wheel Cap EYEE A t E i 7 a m ir i nt
7. nut B the anti rotation spring will push the wheel up by rotating the track kit until the rear wheel is correctly positioned TT 008B 4 If the wheel is higher than specified loosen the nyloc nut C the nut must remain on the rod then tighten the nut B until the rear wheel is cor rectly positioned Tighten the M16 nyloc nut C until the steel slide D is secure between nuts C and B Tighten to 60 ft lb 6 Tighten the lock nut A against the nut B Rear Track 1 The anti rotation arm is pre set 2 The ATV must be on a flat surface TT 028 3 If the tracks are not flat on the ground proceed to steps 4 9 4 Make sure the rubber washers of the anti rotation arms are not tightened on one side or the other of the support and the steel slide sticks out from the rubber washers 5 Tighten the rod end and the lock nut C using a 24 mm wrench and crescent wrench TT 008A 6 Tighten the nut B towards the rubber damper until track movement is detected 14 7 Tighten the lock nut A until the steel slide D is secure between the nuts C and B Tighten to 60 ft Ib 8 Tighten the lock nut A against the nut B Break In and Maintenance Break In Period BNOTE A break in period is required after each track replacement A WARNING When using the track system for the first time drive on familiar ground at low speed by making turns in both directions to ensure the instal
8. the opposite side ENOTE The installation of the anti rotation arm to the mounting bracket must be done before the installation of the track system on the ATV 8 From the anti rotation arm assembly remove the M16 2 0 nylon nut A spring washer B spring C spring washer D sliding on the steel slider sleeve and rubber washer E TT 008A 9 Insert the anti rotation arm into the hole provided for this purpose onto the front track assembly 10 Replace the components removed in step 8 in the same order Repeat for the opposite side lt Front of ATV TT 006A Front Track Kits CAUTION Care must be taken that the front left track kit is installed on the left side and the front right track kit is installed on the right side see color coded sticker for proper identification 1 Identify which frame corresponds to the wheel removed using the color images from page 8 NY i E fl J I ey TT 012A BNOTE Clean the wheel and hubs before install ing wheels or track kits 2 Align the wheel studs with the holes in the track assembly then secure the track assembly using new provided wheel lug nuts Tighten the lug nuts in a crisscross pattern in three steps to 80 ft Ib TT 013 3 Insert the rod end of the anti rotation arm into the M12 carriage bolt of the A arm bracket Secure using M12 nut and tighten to 61 ft Ib TT 043 BNOTE It may be necessary to move the track fram
9. validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply In consideration of the foregoing any implied warranty is limited in duration to the various warranty periods set forth This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you The Safety Alert Symbol means ATTENTION BE ALERT YOUR N SAFETY IS INVOLVED VAN WARNING Failure to follow WARNING instructions could result in severe injury or death to the ATV operator a bystander or a person inspect ing or repairing the ATV CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the ATV and or the Tracks BNOTE A NOTE provides key information to make procedures easier or more clear T able of Contents or Yrzii o n m S m 1 Safe Operating Practices ssssssss 1 General Operation eeeseeeseeeeeeeeeee 1 Service Far uiti denied o E eiie o RUP EDO Ioco 4 Installation Instructions eese 8 Required TOOlS i Ee E Vu eet eee 8 Front Mounting Brackets ssssussse 8 FON TACK ANS s22ive
10. TIGER TRAX 2 2540189 AND 2540191 Fulfil All The Relevant Provisions Of The Directive 2006 42 EC in Drummondville On May 16 2013 20 Owner Warranty Registration Write the appropriate information in the spaces below Please keep this information for your own records Name Address City Town State Prov Zip Postal Code Serial BNOTE Serial number is located on inside of front right track kit assembly pm Q a d e di d a p e Qr Qu m 1 _ am ap pump Fa INTERNATIONAL INC 54550 rue Saint Roch C P 400 Drummondville Qu bec J26 6W3 P N 2540189 Fabriqu Made in Canada na S rie Serial sse MIT LOCATION I m 4 X X X X Date Sold Delivery Checklist J Review the Arctic Cat Limited Warranty with customer L Review with the customer the Operation Installation Instructions and Adjusting Components sections L Review with the customer the Break In and Maintenance section L Review with the customer the daily and periodic inspections L Review with the customer the Service Parts section Prior to delivery to the customer do the following Record the Serial Number for the Arctic Cat Product L Complete this form which is also available on Cat Tracker and fax form to 218 681 9859 L Make a copy of the registration form for the customer L Give the customer the Operators Manual and encourage the customer to read it Date D
11. age Bolt M10 1 5 4 2441 604 2 Sprocket 18 2441 619 8 Nyloc Nut M8 1 25 5 2441 605 16 Wheel 144 mm 19 2441 620 2 Nyloc Nut M10 1 5 6 2441 606 8 Wheel 190 mm 20 2441 621 8 Flat Washer M8 x 4 mm 7 2441 607 2 Main Axle 21 2441 622 24 Flat Washer M10 x 4 mm 8 2441 608 24 Wheel Cap 22 2441 623 24 Wheel Back Washer 9 2441 644 2 Rear Tensioning Can 23 2441 624 2 Main Axle Spacer 10 2441 610 1 Right Side Frame Decal 24 2441 625 2 Snap Ring Small 2441 611 1 Left Side Frame Decal 25 2441 626 2 Snap Ring Large 11 2441 612 2 Warning Decal 12 2441 613 4 Bearing 13 2441 614 2 Main Axle Seal Right Side View TT 034 Front Mounting Bracket Kit Assembly p n 1541 117 Right p n 1541 116 Left ENOTE The Qty column reflects the total number of components in both kits Ref No 1 C2 NO Oo Ff p n 2441 731 2441 730 2441 732 2441 734 2441 733 2441 735 2441 736 2441 737 2441 739 2441 738 1 N Nea Nh Qty Description Right Side Lower Mounting Plate Left Side Lower Mounting Plate Spacer Right Side Decal Left Side Decal Hex Nylon Nut M12 1 75 Flange Nylon Nut M12 1 75 Carriage Bolt M12 1 75 x 65 mm Right Side Upper Mounting Plate Left Side Upper Mounting Plate Ref No rr Ac crgonmuoou p n 2441 740 2441 741 2441 742 2441 743 2441 744 2441 745 2441 746 2441 747 2441 748 2441 749 2441 750 2441 751 2 mo rn2 orn rn rnrrnmnmrmrl
12. as necessary 7 Check all fasteners after three hours of use and after each repair or replacement of the track sys tem components for tightness to be sure the equip ment is in safe operating condition See maintenance schedule 8 Maintain or replace safety and instruction labels as necessary General Operation A WARNING Always operate the ATV in 4WD mode this significantly reduces the possibility of derailing in any conditions A WARNING Take into account that braking distance may increase Locking the tracks by braking may cause a loss of control Never try to make the tracks skid and only operate the ATV in 4WD mode A WARNING Never attempt to jump Track systems were not designed to perform this type of riding behavior Loss of control and or breakage may occur with risk of serious injuries or death ATV s equipped with tracks should not be used for racing jumping stunts acrobatics or any other application that may cause the ATV to lose contact with the ground ROV 366A A WARNING There is a risk of serious injury if you try to touch the track system components with your hands or feet when the ATV is running Your hands may get caught between the components For this reason always shut off the engine remove the ignition key and engage the hand brake if you must check the track system A WARNING All components of the track system without excep tion must be removed when the original wheels of th
13. astened to areas that are not likely to break bend or slip A hydraulic jack is not safe nor is a log The ATV must not be able to move TT 026 5 Remove the track by grasping it with both hands at 3 Always wear safety glasses during installation the level of the sprocket and pulling it outwards adjustment or repair while lifting 4 Do not over tighten cap screws or nuts Some components may be subject to deformation If cap 6 Place the new track under the frame wheels mak screws are too tight safety could be compromised ne ins the track is in position toward the front of e 5 Please read warnings and instructions and be sure that you understand them TOP VIEW ENOTE This procedure is appropriate for all four sprockets and main axles 1 Lift the ATV then loosen the tensioner nut Front of Vehicle 1 e ron 7 Position the track so that the wheels are in the wheel path of the track EUESE TT 027 TT 051 3 Remove the cap of the wheel tensioner using a 8 Install the ATV on the track ensuring the wheels flathead screwdriver remain on the wheel path 4 Provide some free play to the track by rotating the 9 Pass the hanging portion of the track upwards over tensioner cylinder the sprocket Ensure the tensioner is in its rear most position to facilitate installation Be careful that track teeth fit between sprocket teeth 10 Check track tension see Adjusting Components Tra
14. ck Tension 17 Sprocket Follow steps 1 5 of Tracks in this section then do the following 1 Remove the M12 nut from the rod end of the anti rotation arm TT 022 2 Remove the wheel nuts of the ATV in order to free the frame 3 Set the track assembly on a flat clean surface then stand the frame on its wheels 4 Remove the four M8 screws securing the sprocket on the main axle with a 13 mm wrench and a 13 mm socket 5 Remove the used sprocket and discard it appropri ately recyclable 6 Install the new sprocket and secure it with the four MS screws Tighten to 25 ft lb 7 Re install the frame on the ATV 8 Tighten the M12 nut on the rod to 61 ft lb 9 Proceed to step 6 of Tracks in this section Plastic Guard TT 023 Remove the torx screws securing the plastic guard then remove the guard 2 Clean the inside of the steel bearing cage with a dry cloth 3 Grease the O ring of the new plastic guard with good quality grease TT 052 4 Install new plastic guard using six torx head screws Tighten securely Miain Axle or Main Axle Bearings The main axle is set up using a press You must contact an authorized Arctic Cat dealer for this operation Md Bearing cage bearin TT 036 Wheel Follow steps 1 4 of Tracks in this section then do the following 1 Using a flathead screwdriver remove the wheel cap 2 Loosen the M10 x 25 mm cap screw while holding t
15. driving and prevents tracks from turn ing around the main axles Components must be in good condition and must not present any play when they are inspected on a flat surface and the ATV is without a load Replace the rod end linking the arm attached to the brackets if there is significant play CAUTION Driving with a component in bad condition damages other components Never use a solvent to clean track assemblies sol vents can cause rapid deterioration of rubber and plastic Use only soapy water to clean The wheel bearings are sealed and are not grease able In the long run water can seep into their housing and lead to corrosion Such corrosion can sometimes make wheels difficult to rotate after a period of non use Rolling a few yards will un jam the wheels and make them usable If they do not un jam replace the bearings or wheel as neces Sary 2 By cleaning your ATV and track system after each use you make sure that no mud snow ice or debris interferes with moving parts and will make the next inspection easier 3 Bolts are visible on the brackets sprocket track tensioner and main axles ATV nuts These should be checked regularly to ensure correct torque 15 Take care to clean contact surfaces between the main axles of the ATV and those of the tracks The use of the track system on rough terrain greatly increases the strain on ATV components including the suspension and drive system Any
16. e ATV are reinstalled The wheeled ATV is not designed to be used with these components A WARNING A verification of the torque and adjustments must be performed after three hours of use and after each repair or replacement of the track system compo nents A WARNING Steep slopes are reached more easily with tracks than with wheels but that does not mean you can safely venture on them The limitations are the same as those indicated in the Operator s Manual of your ATV A WARNING Do not change direction during steep descents This can lead to a serious damage of the ATV s steering system and or track systems During a steep descent it is best to keep the track pointed in a for ward direction turning only when the ATV is on a flat ground to avoid causing a high amount of stress to components of the ATV and track system ROV 364A A WARNING Avoid driving over obstacles such as large rocks tree trunks or steep ridges that could become lodged between the front and rear track systems immobilizing the ATV It is best to bypass this type of obstacle A WARNING Never exceed the loading or towing capacities speci fied by your ATV s manufacturer on any type of terrain A WARNING When the ATV is loaded the operator should significantly reduce speed and be extra careful on rough terrain A WARNING Snow and mud tend to conceal obstacles such as pits branches stumps rocks or fences When they are not expected
17. e around to align the hole and the carriage bolt 4 Repeat steps 1 3 for opposite side Rear Mounting Brackets BThis procedure is appropriate for both left and right rear track kits BNOTE The installation requires that the ATV be in 2WD and shifted into neutral 1 Remove the components from the shipping pack age then verify that there are no missing or dam aged components 2 Place the ATV on a flat surface and raise the rear of the ATV using a support stand 3 Remove the rear wheels then remove and retain TT 008A the rear boot guards 9 Install the mounting bracket onto track assembly using 4 Remove the cap screw and nut securing the lower two M10 x 25 mm cap screws Tighten to 34 ft lb A arm to the rear knuckle assembly then remove the cap screw securing the rear suspension bracket TT 044 Front of ATV 5 Position the rear suspension bracket A in place and loosely secure it using an M10 1 5 x 140 mm cap screw B and the M10 nylon nut C TT 010A 10 Insert the anti rotation arm into the hole of the installed mounting bracket 11 Replace the components removed in step 8 in the same order TT 007A 6 Position the M8 U bolt D and secure it using the two M8 flat washers E and two MS nuts F Tighten the M10 nylon nut to 34 ft lb and the two MS nuts to 17 ft lb R Track Kits 7 Repeat steps 1 6 for the opposite side ERES 1 BNOTE The installation of the anti rotat
18. eeee iet oo eed peo or Ie Por DA coste ers 9 Rear Mounting Brackets ccccseseeeeeeeeeeeeeeees 9 Rear Track dcm 10 Snow Deflector Panel Kit p n 1541 130 11 Adjusting Components eeeeeeeeeeeeeee 12 Front Track TOGslIn s uie iue eina 12 Track Tension asi ERR E ue E Oed eus 12 Front Track Attack Angle eussssuss 13 Rear WW AGK uec D dase teens 14 Break In and Maintenance 14 Break Imn Period D i t oda ue Ee eee 14 Maintenance sess nnns 14 Maintenance Schedule 16 Replacement Procedures sss 17 MACKS 2 22 aides ioo cereus obe ou eee ee 17 SPOCK a Murs ME AD MA M 18 miele rigo eee etic 18 Main Axle or Main Axle Bearings 18 WWINCCN c P 18 Tensioner OCylinder esses 19 Tandem Assembly Nylon Bushing 19 Preparation for Storage ccccssseeeseeeeeeeeeeeeaeeeeess 20 Preparation after Storage ssessssss 20 Owner Warranty Registration ssss 21 Operation Safe Operating Practices BNOTE Carefully read all items in the Safe Operat ing Practices section of this manual A WARNING Failure to observe the following Safe Operating Prac tices could result in seri
19. elivered Dealer Signature Customer Signature Date
20. erform any backward maneuver CAUTION Driving through ruts over long distances can heat up the track and may drastically reduce its durability CAUTION When towing hauling or digging out the ATV do not attach anything to the tracks or the frame The frame of your ATV usually has specific locations for this purpose CAUTION Before using the ATV inspect the ATV and track sys tem and make sure no mud snow ice or debris ham per the proper function of moving parts of the track system or ATV CAUTION It is the driver s responsibility to verify the air intake of the ATV is well adapted to weather conditions and is not blocked by snow accumulation CAUTION Always have the ATV in 4WD when operating with the track kit Operating in 2WD will affect performance and may damage the ATV Service Parts This section contains replacement part numbers of all components of the Track Kits To obtain replacement parts please contact your Arctic Cat ATV Dealer for service When ordering parts please have the part number and quantity you are looking for and the model and serial number of the Track on hand Front Track Kit Assembly p n 1541 109 Right p n 1541 108 Left BNOTE The Qty column reflects the total number of components in both kits Ref No p n Qty Description Ref No p n Qty Description 1 2441 600 2 Track 17 2441 618 2 Carriage Bolt M10 1 5 x 50 mm 2 2441 602 1 Right Main Frame 18 2441 619 8 Nyloc Nut M8
21. ernernmrn Qty Description Threaded Rod M16 2 x 310 mm Rod End M16 x 2 Slider Sleeve Spring Spring Washer Rubber Side Spring Washer Nut Side Thick Washer Rubber Damper 13 mm Rubber Damper 19 mm Hex Nut M16 2 Hex Nut M16 2 Thin Hex Nylon Nut M16 2 BNOTE A L are part of the Front ATV Anti Rotation Arm Kit p n 1541 126 Right Side View TT 041 Rear Mounting Bracket Kit Assembly p n 1541 119 Right p n 1541 118 Left BNOTE The Qty column reflects the total number of components in both kits Ref No 1 c o 00 oO O p n 2441 753 2441 752 2441 754 2441 756 2441 755 2441 735 2441 758 2441 759 2441 760 2441 761 2441 762 2441 633 1 ANNNANN a A Aa Qty Description Right Side Mounting Plate Left Side Mounting Plate Spacer Right Side Decal Left Side Decal Hex Nylon Nut M12 1 75 Hex Nylon Nut M10 1 5 Hex Nylon Nut M8 1 25 Carriage Bolt M12 1 75 x 75 mm Hex Bolt M10 1 5 x 110 mm U Bolt Flat Washer M8 Ref No Zr xc TO mamMovovoo gt p n 2441 764 2441 741 2441 766 2441 767 2441 768 2441 769 2441 770 2441 748 2441 772 2441 749 2441 750 2441 751 2441 617 2 A NOAA NN ANNNN YN LY Qty Description Threaded Rod M16 2 x 262 mm Rod End M16 x 2 Slider Sleeve Spring Spring Washer Rubber Side Spring Washer Nut Side Conical Washer Rubber Damper 19 mm Anti Rotation Arm Bracket Hex Nut M16 2 Hex Nut M16 2
22. even small obstacles can destabilize the driver and make the driver lose control of the ATV A WARNING Do not use the tracks as a step plate The ATV could move and injure you A WARNING ATV speed should be reduced at all times This track system does not have the same shock absorption and handling characteristics as tires A WARNING The driving characteristics of your ATV will change with the installation of the system It is important to take the time to become familiar with the system A WARNING Tracks have more traction on the ground and may project stones dirt or other debris Be aware of the proximity of people around you or following you A WARNING Adapt your driving style to surrounding conditions weather traffic etc and to your driving abilities A WARNING Always follow the ATV manufacturer s safety rules and regulations CAUTION Never perform sharp turns with the 4x4 differential lock engaged on high traction terrain doing so may cause damage to ATV drive system components Some ATV s may not have a 4x4 differential unlock mode on the rear differential For those ATV s avoid the above mentioned situation by taking wider turns CAUTION Two engine ratios are generally proposed High Low The High ratio should be used only on flat and hard surfaces CAUTION The rear of the track is not suitable for crossing large obstacles or rolling in the snow backward Be careful when you p
23. he wheel to the frame for the tensioner wheel there is no screw but a snap ring to be replaced 3 Remove the wheel Check if the rear washer remained on the shaft otherwise recover it from the wheel 4 Push down on the track to provide sufficient clear ance between the wheel and track in order to replace the wheel 5 Secure the wheel using an MIO x 25 mm cap screw or snap ring and tighten to 34 ft Ib Adjust track tension see Adjusting Components Track Tension Tensioner Cylinder Follow steps 1 5 of Tracks in this section then follow steps 1 2 of Wheel in this section 1 Remove the tightening screw M10 from the ten sioner 2 Separate the jaws using a crescent wrench then remove the tensioner cylinder by slipping through the jaws TT 053 3 Place the new component in the same way while ensuring the side of the shaft with the hexagonal drive is not on the side of the ATV 4 Partially tighten the tensioner using the MIO Screw 5 Follow steps 4 5 of Wheel in this section then install the tracks and adjust track tension see Adjusting Components Track Tension 19 Tandem Assembly Nylon Bushing Follow steps 1 5 of Tracks in this section then follow steps 1 3 of Wheel in this section l 2 11 Remove the plastic plug on the tandem assembly Holding the screw with an allen wrench unscrew the other side using an allen wrench TT 054 Remove the tandem assembly cen
24. here the tracks are placed Front Left Front Right Rear Left and Rear Right Green Blue TT 002 BNOTE See an authorized Arctic Cat ATV dealer for the required Clutch Kit p n 1436 614 2007 2014 550 650 700 TBX TRV excluding Mud Pro and Diesel or Clutch Kit p n 1436 333 1000 FIS and TRV models excluding Mud Pro for your ATV Yellow Red Front Mounting Brackets BNOTE This procedure is appropriate for both left and right front track kits BNOTE The installation requires that the ATV be in 2WD and shifted into neutral 1 Remove the components from the shipping pack age then verify that there are no missing or dam aged components 2 Place the ATV on a flat surface block the rear wheels if applicable and raise the front of the ATV using a support stand 3 Remove the front wheels 4 Place the top bracket on the lower A arm then slide the lower front A arm bracket inside the top bracket slot TT 003 5 Lean the bottom bracket against the A arm bot tom The top plate will open up from the A arm TT 004 6 Install the MI2 carriage bolt through both upper and lower brackets and secure using a flanged nyloc nut Tighten to 61 ft Ib A WARNING Use care in positioning the mounting brackets Incor rectly positioning the mounting brackets could make driving riskier as well as lead to breakage to the ATV and a loss of control or serious injury may occur 7 Repeat steps 4 6 for
25. ion arm CAUTION must be done before the installation of the track Care must be taken that the front left track kit is system on the ATV installed on the left side and the front right track kit is installed on the right side see color coded sticker 8 From the rear anti rotation arm assembly remove for proper identification the M16 2 0 nylon nut A spring washer B spring C spring washer D sliding on the steel slider sleeve and rubber washer E 1 Identify which frame corresponds to the wheel removed using the color images from page 10 TG M As AM 4 ipl AX A TT 015 BNOTE Clean the wheel and hubs before install ing wheels or track kits 2 Align the wheel studs with the holes in the track assembly then secure the track assembly using new provided wheel lug nuts Tighten the lug nuts in a crisscross pattern in three steps to 80 ft Ib TT 013 3 Insert the rod end of the anti rotation arm into the M12 carriage bolt of the A arm bracket Secure using M12 nut Tighten to 61 ft Ib TT 016 BNOTE It may be necessary to move the track frame around to align the hole and the carriage bolt 4 Repeat steps 1 3 for opposite side 11 Snow Deflector Panel Kit p n 1541 130 BNOTE This kit is recommended for use in snow conditions only CAUTION USE IN SNOW CONDITIONS ONLY Failure to remove in non snow or warm conditions may cause the ATV to overheat resulting in engine damage
26. lation was per formed correctly and to become familiar with the new driving style After three hours or 50 miles of use verify all cap screws used to install the track kit have retained their torque specifications Also inspect track tension by verifying torque specifications of the tensioner cylinder and visu ally inspect all moving and wear components Miaintenance A WARNING 1 Annually perform a complete inspection 2 It is the owner s responsibility to enforce the Inspection and maintenance program otherwise the use of the ATV could be dangerous 3 A damaged ATV and or track system are danger ous for the driver and the surroundings 4 Inspections must be conducted once the engine is shut off and the ATV is safely immobilized 5 Perform a visual inspection of components before each use 6 Before any inspection and use ensure no mud snow ice or debris hamper the proper functioning of moving parts of the track system or ATV 7 Check the level of tightening and the various adjustments after three hours of use and after each repair or replacement of the track system compo nents 8 The functioning of the track tensioner consists of tightening a cylinder with an eccentric axis If the screw loosens the track will eventually slacken and de track It is important to have a tight torque without exceeding the specification of 30 ft lb 3 9 The arm of the anti rotation system is the element that stabilizes
27. ous injury and or death Be aware with tracks installed your ATV will have different driving characteristics than with wheels Familiarize yourself with the ATV with tracks installed With a track system installed the ATV has new dimensions wider longer and taller it is heavier and it has greater ground traction on hard ter rain but not on slippery ground such as ice or muddy clay Braking distances and maneuverability are there fore affected Installing this track system on a ATV reduces ATV speed by about 35 but it does not affect loading or towing capacities 1 Read the Operation and servicing instructions in this manual carefully 2 Be thoroughly familiar with the controls and the proper use of the ATV with this equipment 3 Only allow responsible adults who are familiar with the instructions to operate the ATV with this equip ment Never allow children to operate the ATV 4 NEVER CARRY PASSENGERS while operating the ATV with this equipment installed unless yours is a TRV 5 When cleaning repairing or inspecting make certain that all moving parts have stopped Shut off the engine A WARNING The warning decal visible on the side of each frame see illustration warns the operator about the danger presented by the sprocket and wheels while rotating the track Watch for these components at all times TT 001 6 Do not operate the ATV if the tracks have been dam aged in any way Inspect and repair
28. play or breakage of one of these parts can cause related parts to break The air filter tends to get dirty faster when using tracks powdery snow debris dust etc Clean it frequently Some models are more efficient than others for more information see your Arctic Cat ATV dealer Driving on surfaces with sharp edges metallic debris steel ramps rocks pointed branches etc accelerates the creation of cracks holes and wear of the track Riding on uneven surfaces convex concave or with ruts over long periods tends to wear tracks faster and unevenly It is not advisable to install studs on the tracks because the tracks wheels and sprockets may be damaged Maintenance Schedule During After break in Before the Every 20 hours After of the Installation period 3 h 75 km season of use season Sprocket Tighten Tighten Tighten Inspect amp clean adjust replace as necessary Tensioner Tighten Tighten Tighten Inspect amp clean Inspect amp clean Inspect amp clean adjust replace as adjust replace as adjust replace as necessary necessary necessary Mounting Bracket and Tighten Tighten Inspect amp clean Inspect amp clean Inspect amp clean Anti Rotation Bracket adjust lubricate adjust lubricate adjust lubricate replace as replace as replace as necessary necessary necessary Attack Angle Adjustment Inspect clean Inspect clean and Inspect clean and adjust as_ adj
29. tral axle and the O ring Pull out the nylon bushing Install the new nylon bushing it may be necessary to use a plastic hammer Insert grease inside nylon bushing Make sure the bolt and central axle is clean and dry then add red Loctite 271 Install the components using the same order as dis assembly Tighten the socket head bolt to 17 ft Ib 10 Verify the tandem assembly moves freely without excessive free play Install the plastic plug Follow steps 4 5 of Wheel in this section then install the tracks and adjust track tension see Adjusting Components Track Tension Preparation for Storage Thoroughly clean off any dirt prior to storage Store on a level surface to ensure stability Do not put additional load on the ATV Store ATV in clean dry place Preparation after Storage Verify all fasteners are secure Verify the main axles and wheels spin freely Verify the anti rotational devices work properly and are adjusted correctly Do not store near heat source 4 Verify track tension QN Un A Q N Consult maintenance schedule 5 Consult the maintenance schedule CAUTION If stored for more than four consecutive weeks in a wet place verify bearings and seals are not dam aged EC DECLARATION OF CONFORMITY We Soucy International Inc 5450 ST ROCK S CP400 Drummondville QC J2B6W3 Canada Declare That The Products
30. ust as necessary and adjust as necessary necessary Anti Rotation System Tighten Tighten Tighten Inspect amp clean Inspect amp clean Arm Inspect amp clean adjust lubricate adjust lubricate adjust lubricate replace as replace as replace as necessary necessary necessary Track Alignment Inspect and Inspect and adjust as Inspect and adjust adjust as necessary as necessary necessary Track Tension Inspect and Inspect and adjust as adjust as necessary necessary Item Before each Trip Inspect and adjust Inspect and adjust as necessary as necessary Track Wear Inspect and Inspect and replace as replace as necessary necessary Wheel Rotation Inspect amp clean adjust lubricate replace as necessary Wheel Wear Inspect amp clean adjust lubricate replace as necessary Sprocket Rotation Wear Inspect amp clean Inspect amp clean adjust replace as adjust lubricate necessary replace as necessary Cracks and Shocks to Inspect amp clean Inspect amp clean the Frame or Bracket adjust replace as adjust replace as necessary necessary REPLACE WORN OR BROKEN PARTS 16 Heplacement Procedures A NS AC INA Tracks a it CY v n A WARNING 1 The ATV must be immobilized in 2WD mode in neutral and the engine shut off and cooled 2 Make sure the ATV is secured in place by a system dedicated to this use jack stands and hoist and that it lies on or is f
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