42031,42044CP2-CP3
Contents
1. d co co v so ns cm e i SU NS SUPPLY INJECTOR 1 2 NPT WP OUT MUST PROTRUDE INTO OPTIC TER INLET CONNECTION 1 1 2 NPT ta OF A o 3 ES GROUT HOLE Or BASE PAD NNECTION 1 1 2 NPT ET CONNECTION 1 1 2 NPT a HY EMPTY MACHINE Z 7 UPPLY IN N Y Y c ud SUPPLY INJECTION 5 1 1 7 n N OLES 3 DIAMETER SEE RECOMMENDED L q DETAIL N IL 1 1 FOUNDATION BOLTS P OLT HOLES 1 1 16 DIAMETER USE 1 CENTERLINE X REFERENCE lt N n 2 R BOLTS IGHT DIMENSIONS 1 1 4 STEEL PLATE WELDED TO DECK FUGAL H X T CONTROL PANEL X q TRAL BOX N RICAL CONTROL BOX x QE RICAL CONNECTION N is t CONTROL N NM ra CONTROL VALVE 4 DIAMETER 3 1 2 DIAMETER PRESSED AIR INLET NECTION 1 2 NPT Y LEGEND OTES ITEMS SHOWN ON THIS PA DARD OF THIS MACHINE FO BD4231NPAB T PRE PIPE ANY CLOSER THAN 60 1524 24 610 ALL AROUND THE MACHINE FOR SERVICI2. COOLDOWN MANUALLY OPERA L OPTIONAL SIPHON BREAKER OPTIO WATER NNECTION 1 1 2 NPT HOT INLE CTION UM BREAKER 1 1 2 H VACUUM BREAKER Y ON THIS PAGE ARE OPTIONS OF THIS MACHINE FOR STANDARD SEE NOT PRE PIPE ANY CLOSER THAN 60 1524 T 610 ALL AROUND THE MACHINE FOR SEI G AND OPERATING IADED AREAS DENOTE BASE PLATES WHICH SHOULD BE CONTINUOUSLY SUPPORTED E 2 51 IN ANY DIRECTION DURING OPERATION AND MUST i NECTED TO DRAIN MUM ox EQ SED BY U S NA VAL E PART FOR FURTHER RESTRI CUIT BREAKER OR FUSED BRANC TH LAG TYPE FUSES Fi E MUST BE CONNECTED FI DISCONNECT TO n Y gt SAME FOR A NOR M NES AN ON ALL N NG BASELIN THE FINISHED N 4 VARY SHT AS R 5 N Xi N p AND A APONENTS REQUIRING GROUT ARE SET ON N xS TE ALL SERVICE CONNECTIONS NUMBERS IN BRACK ONS IN MILLIMETERS 3 Y AL MANUFRCTURI 65 gt APONENTS AND IN NO EVENT PRI R AN E FEET FRI MUST BE CONSULTED DIM S IF MACHINE IS TO BE Si
3. X 11 1 292 X a i 28 1 4 718 17 3 8 441 MB Be an r3 co Q Y 12 3 8 314 3 S 5 o 25 1 16 637 5 TO FRONT FRAME i 00 O SS a i S oo N M N la 4 3 8 111 Fa 3 gt tuse sewest 9 TM SALT WATER INLETS 3 NPT OPTIONAL NP2 ONLY amp bd e ONT COOLDOWN MANUALLY OPERATED 3 4 NPT OPTIONAL SIPHON BREAKER OPTIONAL THIRD WATER INLET CONNECTION 1 1 2 NPT HOT WATER INLET CONNECTION WITH VACUUM BREAKER OPTIONAL WATER REUSE X U A D R A LV E CR WATER INLET CONNECTION WITH VACUUM BREAKER X 1 1 2 NPT R R VI F FO U N 1 D LA N VI STEAM INLET DIRECT CONNECTION 1 3 4 NPT STEAM INLET INDIRECT CONNECTION 2 NPT STEAM CONDESATE OUTLET 3 4 NPT USED WHEN EQUIPPED WITH INDIRECT STEAM ONLY OPTIONAL LOACATION FOR ELECTRIC BOXES DUAL DRAIN VALVE TWO 8 DIAMETER Y LEGEND NOTES Y ITEMS SHOWN ON THIS PAGE ARE OPTIONS OF THIS MACHINE FOR STANDARD SEE BD4244NPAE DO NOT PRE PIPE ANY CLOSER THAN 60 1524 ALLOW 24 610 ALL AROUND THE MACHINE FOR SERVICING AND OPERATING CLEARANCE
4. V 40 3 8 1 OUNDA Xx gt 82 5 8 2 ST PROTRUDE INTO OLE OF BASE PAD POUR ROCK al DATION BOLTS STEEL PLATE WELDED TO DECK SUPPLY INJEC 1 2 NPT y TER INLET CONNECTION 1 1 2 NPT NNECTION 1 1 2 NPT ET CONNECTION 1 1 2 NPT ITY EMPTY MACHINE SUPPLY INJECTION OLES 5 DIAMETER SEE RECOMMENDED AIL OLT HOLES 1 1 16 DIAMETER USE 1 R BOLTS FUGAL H NTROL PANEL TRAL BOX RICAL CONTROL BOX RICAL CONNECTION 2 CONTROL CONTROL VALVE 8 DIAMETER 3 1 2 DIAMETER PRESSED AIR INLET NECTION 1 2 NPT LEGEND ITEMS SHOWN ON THIS PA BD4244NPAB TES DARD OF THIS MACHINE FO T PRE PIPE ANY CLOSER THAN 60 1524 24 610 ALL AROUND THE M ES CHINE FOR SERVICING AND OPERATING 2 51 IN ANY DIRECTION DURING OPERATION AND MUST VECTED TO DR IRED BY U S NATIONAL IS LAT
5. Piston CUp Piston cup FIGURE 2 MSSM0130AE FIGURE 3 MsSMo0130AE Correct Piston Cup Shape Distorted Piston Cup Shape 5 Note position and orientation of piston cup s washers and springs Replace worn parts then reassemble in reverse order Tighten locknut until it is Just barely possible to turn the piston cup and washer assembly on the stem Correct piston cup shape is shown in FIGURE 2 DO NOT overtighten as this causes the piston cup to deform to the shape shown in FIGURE 3 and may cause piston to bind in cylinder 25 8100 HLIM Q3Sn V L00 HLIM CISN V l l NOUI LSVO ut b L H3NIVH LS A ZLO LSVO v H3NIVHLS A ZL0 JAVA F1033N ACOTI TONY IVANVILS S N LAN SZ L Z80 AGO8 319NV TIVANVILS LdN t 0 090116 OEOLLS 810H96 31100096 36000096 L L 18 lle 8 8 aa SE 1 16 1 4 8 00 HO LIM 8 00 HO LIM 8100 HO LI VLOO O4 LIM syuswwoy L yo 19916 A99096 020008dlA8 VSS 3NTVA SC V S3 TIDIA LIM eI vd3 LSc LINYNA O3 ONISNOH JOLVNLOV 3ATVA WVALS S V LM UlVATY ZZO JAVA NVILS t LIMUIVAIY ZZO uondii5s dq 1400 196 cd3 100096 1431100096 1436000096 494 Hed ul pasn LONEANSNI eui 115 Sed ay ejejeJ sjueuoduuoo oj paubisse 539 g siequnu way ay Ajquasse ue o Buojaq sjueuoduioo uoiuMw Aj uapi o
6. 6 SA 8 6 DA 10 8 25A 10 8 20A 12 8 4244 DA2 16 25 10 16 6 3 10 6 310 4 10 4244DA3 4832BHE 60 6 5A 8 6 25A 10 8 DA 10 8 16 25 10 15 6 3 10 6 3 10 4836QHE MA 2 OA 6 4 DA 10 25 0 8 25 35 16 25 6 3 10 6 3 10 60 36WE amp A 6 4 SA 8 6 DA 10 E 255 10 8 16 25 10 16 10 16 6 3110 6 3 10 60 365G 6044 WE 60445G 80A 8 2 70A 94 2 45A 6 4 35A 8 6 DA 8 6 5232 WE 25 35 25 35 16 25 10 16 10 16 5238 WTB 5238WTC 5238W TF E 7244 WE 100 2 2 90A 2 2 5 3 45A 4 3 35A 8 6 72445G 35 35 35 35 25 25 25 25 x 10 16 7244 WTB 125A 0 8 TIDA 1 1 70A 3 GA 4 45A 8 7258 WTC 50 50 25 25 25 25 10 16 70 7 Use wire size in column A if run is 50 feet or less Use wire size in column B if run is 50 to 100 feet Use one size larger wire if run is more than 100 feet Applies to both Standard Machines and STAPH GUARD Machines Number in parenthesis is wire size in mm BMP700 564 83141A 36 BMP700564R 83141A When providing electrical service for a Washer Extractor it must be remembered that the extractor motor or motors on a washer extractor are required to accelerate an extremely heavy high inertia load On some models the extractor motor s take up to as much as 2 minutes to accelerate the cylinder to full speed As a result the extractor motor draws nearly locked rot
7. successful be free of clear and all sh your hands before ac s q ter 15 without doubt the most frequent cause of and hich the manufacturer has no control ALLING BEARINGS YOU MUST USE A FEELER GAGE N THE BEARING READ THE SECTION NG THE BEARINGS IN THE HOUSING TO MEASURE THE IN HOW TO ADJUST THE BEARING BEFORE are replaced remove the bearing housings from the machine and press out a old seais Carefully clean out all grease passages to make certain that they are free and unblocked Then press in new seals carefully observe the assembly drawing te note the proper direction for each seal to face Next slip the seal sleeve these seals being careful not to damage or to fold under any of the seal lips Now insert Bearing Assembly Fixture into front and rear bearing housings and then install front and rear bearin en the machine using the Assembiy Fixture to dr i e same Lim If new seals are to be installed as will almost always be the case when bear ngs in i aw housings screws front an is always installed first One bearing is always Fixed ee to slide in an axial direction to compensate for shaft emperature change In this model the rear clean side bear bearing To install the rear bearing use light taps of a 19 e 1 Before instal bearing in outer race on a clean fiat surface i
8. WARNING 3 Crush Hazards Suspended machines only Spaces between the shell and housing can close and crush or pinch your limbs The shell moves within the housing during operation Do not reach into the machine housing or frame Keep yourself and others clear of movement areas and paths Safety Alert Messages Cylinder and Processing Hazards Document BIUUUS13 The following are instructions about hazards related to the cylinder and laundering process WARNING 4 Crush Hazards Contact with the turning cylinder can crush your limbs The cylinder will repel any object you try to stop it with possibly causing the object to strike or stab you The turning cylinder is normally isolated by the locked cylinder door Do not attempt to open the door or reach into the cylinder until the cylinder is stopped Do not place any object in the turning cylinder Do not operate the machine with a malfunctioning door interlock Divided cylinder machines only Keep yourself and others clear of cylinder and goods during inching or Autospot operation Do not operate the machine with malfunctioning two hand manual controls WARNING 5 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electrocution and crushing Do not attempt unauthorized servic
9. AND Z TO LOCATE ALL SERVICE CONNECTIONS NUMBERS IN BRACKETS DENOTE DIMENSIONS IN MILLIMETERS ALL DIMENSIONS SHOWN ARE APPROXIMATE SUBJECT TO NORMAL MANUFACTURING TOLERANCES AND TO OCCASIONAL CHANGES WITHOUT NOTICE THROUGH REDESIGN 9 ea 61 1 8 1553 38 1 8 968 ff 3 ve 968 __ 1 Y 8 82 5 8 2099 78 1981 83 1 2 2121 E lt gt AND OR RELOCATION OF COMPONENTS ETC DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED AND IN NO EVENT PRE PIPE CLOSER THAN FIVE FEET FROM MACHINE FACTORY MUST BE CONSULTED FOR DIMENSIONS IF MACHINE IS TO BE MOVED THROUGH NARROW OR LOW CORRIDORS OR OPENINGS 76 3 4 1949 ATTENTION MOST REGULATORY AUTHORITIES INCLUDING OSHA IN THE USA HOLD THE OWNER USER ULTIMATELY RESPONSIBLE TO MAINTAIN A SAFE WORKING ENVIRONMENT ACCORDINGLY THE OWNER USER MUST RECOGNIZE ALL FORESEEABLE SAFETY HAZARDS FURNISH SAFETY INSTRUCTIONS AND GUIDANCE TO ALL PERSONNEL WHO MAY COME IN CONTACT WITH THE INSTALLATION AND PROVIDE ALL NECESSARY ADDITIONAL SAFETY GUARDS FENCES RESTRAINTS DEVICES ETC NOT FURNISHED BY THE EQUIPMENT 2 MANUFACTURER OR VENDOR 16 3 8 416 Gos ATTENTION THE FLOOR AND OR OTHER SUPPORT COMPONENTS MUST HAVE SUFFICIENT STRENGTH AND RIGIDITY WI
10. electrocution and crushing Do not enter the cylinder until it has been thoroughly purged flushed drained cooled and immobilized End of BIUUUS27 PELLERIN MILNOR CORPORATION Section Lubrication SECTION 7 LUBRICATION CHART FOR DIVIDED CYLINDER WASHER EXTRACTORS WITH GREASE LUBRICATED MAIN BEARINGS AND SEALS 1 MAIN BEARINGS AND SEALS The main bearings and 56 15 in this machine are designed for grease lubrication and are arranged as shown in the main bearing assembly drawings shown elsewhere herein There are two grease fittings on each housing one for the bearing and for the seals The proper lubrication of both bearings and seals is mandatory to get satis factory life from the machine The following instructions must be adhered to carefully A Use Shell Alvania EP 2 grease B PUMP GREASE IN SLOWLY not faster than 5 strokes per minute Work grease gun lever slowly TAKE 10 12 SECONDS TO COMPLETE EACH STROKE OF THE LEVER A grease gun can build up extremely high pressures which will force the seals out of position and cause them to leak even though both seal and bearing cavities are equipped with spring loaded relief plugs C RUN WASHER CYLINDER AT EITHER WASH OR DRAIN SPEED DURING GREASING AND FOR ONE MINUTE THEREAFTER D LUBRICATE THE FOLLOWING EVERY 200 OPERATING HOURS OR EVERY 30 DAYS WHICHEVER OCCURS FIRST 1 PUMP 6 STROKES INTO EACH BEARING GREASE FITTING 2 PUMP 2 STROKES INT
11. p t mately centered within the adjusting p n o Litho in U S A 20 1088 31 AIR MOUNT INSTALLATION 9770123 SHIPBOARD 42 BC VIEW A Litho in U S A PELLERIN MILNOR CORPORATION 32 sSOgA PS0205 HOW PART Is USE ITEM ONLY IF PER 001 SEE DESCRIPTION 002 SEE DESCRIPTION 003 SEE DESCRIPTION 004 DESCRIPTION SEE DESCRIPTION 006 SEE DESCRIPTION 007 SEE DESCRIPTION SEE DESCRIPTION 009 SEE DESCRIPTION olo SEE DESCRIPTION oli SEE DESCRIPTION 012 SEE DESCRIPTION 013 SEE DESCRIPTION SEE DESCRIPTION 015 SEE DESCRIPTION SEE DESCRIPTION 017 SEE DESCRIPTION Sig SEE DESCRIPTION 029 SEE DESCRIPTIO SEE DESCRIPTION 022 SEE DESCRIPT 023 Eg DESCRIPTION 024 SEE DESCR IPTI OK 025 SEE DESCRIPTION G24 SEE DESCRIPTIO INEN P N gt 51LQOEGO gt 51 15 ess 21E507 lt gt 27090 gt 085 gt W2 163974 gt 51 0186 gt 605100 W2 16310 gt 02 16327 massa 02 16327A s gt 02 16325 gt 02 16326 gt 02 16311 gt 15300 156230 gt 1sK15 15K162 gt 15K095 gt a gt 35K08 gt 266 gt 150260 gt 15
12. uunjoo uj 24 u peJiejeJ 918 seiquiesse 0 paubisse 90196 g 8689 wey ul sjueuoduoo pepeeu ay puy uay 1511 Alquu sse 19909 eui puly WLIS 9 8 151 sed tue s Joy ng 27 Section Installation assist you in fi iling the machine once it AL MILNOR HYDRO CUSHION washer extractors require no special founda fioor having sufficient ngth and idi to support the static rey PI a fully 102959 machine wit e safety will permit 4 y n free operation See HYDR I awing for loaded weight MACHINE EFORE TRANSFERI Carefull vou tt ui cp Drill 7 8 Tap 1 8 Two holes required m a nm Figure 8 1 Mounting Plate Fabrication instructions hex head cap screws FASTENING MACHINE TO THE DECK Move the machine into the desired position Loosen but do not remove the hold down bolt at each corner of the machi These bolts should be Toosened exactiy 3 turns no more to release the shell from the frame and remove any residual stress incurred in shi pment lt tf T gt ej JI 2 d d 28 8 d Loosen the P hex cap screws holding the base pads to the steel plates so that 3 4 spacers 7 8 hex nuts work well for this may be placed between the base pads and the steel
13. n Cu m 1 22 Section Steam and Air 23 MSSM0130AE 9313AV SERVICING AIR CYLINDERS This 15 the general procedure for rebuilding an air cylinder using a Milnor furnished repair kit once the air cylinder has been removed from the machine See the specific air cylinder and major assembly parts drawing s for component identification and removal replacement information Maintenance procedures require e Two threaded rods and nuts twice the length of the tie bolts The appropriate repair kit A CAUTION A EXPLOSION HAZARD Spring tension can cause air cylinder to burst apart with great force during dissassembly You can be struck by air cylinder parts t Follow maintenance instructions carefully c Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing 1 Replace two diagonally opposite tie bolts with threaded rods and nuts as shown in FIGURE 1 2 Tighten nuts on the threaded rods until they contact the air cylinder 3 Remove the other two tie bolts and the nuts washers clips and actuators from the external end of piston stem FIGURE 1 mssmo130AE Using Threaded Rods 24 4 Loosen nuts on threaded rods evenly permitting cylinder heads to separate Use only a few turns on one nut before moving to the other one Continue until springs have no tension Locknut
14. of operating manually Careless Servicing Hazards Vital Information for Service Personnel see also service hazards throughout manuals WARNING 16 Electrocution and Electrical Burn Hazards Contact with electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 17 Entangle and Crush Hazards Contact with moving components normally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 18 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination
15. or parts FOB our factory We retain the right to require inspection of the parts claimed defective in our factory prior to repairing or replacing same We will not be responsible or in any way liable for unauthorized repairs or service to our equipment and this warranty shall be void if the equipment is repaired or altered in any way without MILNOR s written consent Parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings and similar parts are not covered by this warranty nor are parts damaged by exposure to weather or to chemicals We reserve the right to make changes in the design and or construction of our equipment including purchased components without obligation to change any equipment previously supplied ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES FIRE OR OTHER HAZARD ACCIDENT IMPROPER STORAGE MISUSE NEGLECT POWER OR ENVIRONMENTAL CONTROL MALFUNCTIONS DAMAGE FROM LIQUIDS OR ANY OTHER CAUSE BEYOND THE NORMAL RANGE OF USE REGARDLESS OF HOW CAUSED IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL INDIRECT PUNITIVE LIQUIDAT
16. pilates f When d machine is level tighten the IU hex cap screws finger tight do not tighten with a wrench g large holes in rest on solid bases of grout i hex cap screws in each base pad and the grout is hard shipping hold down 3 CONNECTING SERVICES e ives as marked When in or rear of the machine the hot water is on the left No strainers a ired for the air operated water Inlet valves The owner shou nish uni ach water inlet valve to permit removal of the valve assembly for servicing when When the machine is field connected to be operated with col water only the hot water inlet valve may be used for hard water or not nected at all If the hot water inlet valve is used for hard water all ferences herein to hot water switch hot water finger i water valve sid be interpreted to hard water respectively Machines that are supplied ficaliy for operat ion on cold water only may have oniy a col id water valve case the hot water switch and hot water finger remain part of the contro be later used to control a tn water valve 8 3 1 Connect the hot and or cold at the valves while standing at the si is on the right and the cold wat 5 8 3 2 Be certain that you have an adequate suppiy of hot and co water only machines need ATTS a cold water supply lla MILN 155 y productive machine but cannot be expected to pedi _ its ft ne capac
17. 54 82 2 AS31 9350 N00406 73 C 0732 Dated lt lt zt 1uM CONTRACT OR SHIPS QTY OF QTY OF BUILDING PURCHASE ORDER APPLICABLE MANUALS EQUIPMENT YARD N62799 70 C 0009 AQE 1 10 2 LOCKHEED SHIP BUILDING AND CON STRUCTION CO _ __m_ z _____ r_ rFr __r _T__eedemP gt ee e w__ REMARKS CERTIFICATION DATE It is hereby certified that NAVSHIPS 0935 045 4010 to be provided under contract number N62799 70 C 0009 has been approved by the approval data shown above PELLERIN MILNOR CO 700 Jackson Street Kenner Louisiana 70062 RATION FEDERAL CODE NUMBER 94830 8MP75009 81213 PELLERIN MILNOR CORPORATION LIMITED STANDARD WARRANTY We warrant to the original purchaser that MILNOR machines including electronic hardware software hereafter referred to as equipment will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation This warranty is contingent upon the equipment being installed operated and serviced as specified in the operating manual supplied with the equipment and operated under normal conditions by competent operators Providing we receive written notification of a warranted defect within 30 days of its discovery we will at our option repair or replace the defective part
18. 6200 N gt 5 PARTS LIST FOR BMP770129R 88432 P L AIR INSTAL SHIPBD 42 BMP770129R 884324 Y DESCRIPTION NIPPLE PIPE 1 4 X 1 1 4 GALSTL 022 TEE PIPE 1 4 FGDBRASSIO1 T7 444 HOSESTEM BRASS 1 4 MPTX1 2 HOSE 1 0 HOSECUAME 117 1671 5 cADSCR HS 16 8 1 2 10 PE 72 81526CAyLDMT SHELL STABILIZER 4244 ELBOW PIPE 90 1 4 A REPLACED BY KIT K15 0004 81533C SUPPORT AIR MOUNT REAR HELD 87306D L BRACE STABILIZER 4231 RH 873068 LeBRace STABILIZER 4231 LH 78134C ZEE BRACKET 3 310PX2 5Xx3 13 781368 U BRACKET 4 12 DPX 2 HIGH 754880 X BRACE LOWER RH LH SHIP LOKWASHER MEDIUM 1 2 ZINCPL HEXNUT 1 2 13UNC2B SAEGRZ Z HXCABSCR 1 2 1 s Sg 6 CAPSCR 3 8 16 T LOCKYASHER MEDIUM 3 8 ZINCPL HxCAPSCR 3 8 16NCX3 4 SS18 8 ROLLED Ur 318310 uYLTITg 37 LOCKWASHER MEDIUM 3 8 s 518 8 HEXCA aPNUT 3 8e16 2 5 8 X 1 2 POLYETHYLENE BAG 9X6X13X 005 SHEET 1 m TO RAISE LOW LEVEL MOVE ADJUSTING CLIP m DOWN ON ROD n e TO MOVE ADJUSTING CLIP PRESS ENDS TOGETHER AND MOVE i CLIP IN DESIRED DIRECTION DO NOT USE TOOLS USE UULS 2 TO RAISE HIGH LEVEL MOVE i ADJUSTING CLIP DOWN ON 800 x i NOTE THIS TYPE LEVEL CONTROL NOT USED O
19. 9 Service 504 469 9777 BMP720097R 72332A BIUUUS27 Published Book specs Dates 20051111 20051111 20060323 Lang ENG01 Applic HDU Safety Divided Cylinder and Staph Guard Washer Extractors General Safety Requirements Vital Information for Management Personnel Document BIUUUS04 Incorrect installation neglected preventive maintenance abuse and or improper repairs or changes to the machine can cause unsafe operation and personal injuries such as multiple fractures amputations or death The owner or his selected representative owner user is responsible for understanding and ensuring the proper operation and maintenance of the machine The owner user must familiarize himself with the contents of all machine instruction manuals The owner user should direct any questions about these instructions to a Milnor dealer or the Milnor Service department Most regulatory authorities including OSHA in the USA and CE in Europe hold the owner user ultimately responsible for maintaining a safe working environment Therefore the owner user must do or ensure the following recognize all foreseeable safety hazards within his facility and take actions to protect his personnel equipment and facility work equipment is suitable properly adapted can be used without risks to health or safety and is adequately maintained where specific hazards are likely to be involved access to the equipment is restricted to those
20. ED OR CONSEQUENTIAL COSTS OR DAMAGES OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES WE NEITHER ASSUME NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US ANY OTHER RESPONSIBILITY AND OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER BMP720097 92732A How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine or directly from the MILNOR factory In most cases your dealer will have these parts in stock When ordering parts please be sure to give us the following information 1 Model and serial number of the machine for which the parts are required 2 Part number 3 Name of the part 4 Quantity needed 5 Method of shipment desired 6 In correspondence regarding motors or electrical controls please include all nameplate data including wiring diagram number and the make or manufacturer of the motor or controls All parts will be shipped C O D transportation charges collect only Please read this manual It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machine We suggest that this manual be kept in your business office so that it will not become lost PELLERIN MILNOR CORPORATION P O BOX 400 KENNER LA 70063 0400 U S A FAX Administration 504 468 9307 Engineering 504 469 184
21. ED WALL BARE CONCRETE BRICK ETC FOR FURTHER RESTRICT CIRCUIT BREAKER OR FUSED BRANCH CIRCUIT HES WITH LAG TYPE FUSES FROI ER SOURCE TO UND WIRE MUST BE CONNECTED FROM DISCONNECT TO ON ALL NISHED HEIGHT AS REQ TO INSURE THAT MPONENTS REQUIRING GROUT ARE SET ON REFERENCE LINES TO LOCATE ALL SERVICE CON NUMBERS IN BRACKETS DENOTE DIMENSIONS IN MILLIMETI ALL DIMENSIONS SHOW THROUGH NARR REGULATORY AUTHORITIES INCLUD R USER ULTIMATELY RESPONSIBLE THE OW ETY INSTRU CTURING ITHOUT NOTIC REDESIGN DO NOT USE Fi N JSER THAN Pe REFERENCE LINE Y REFERENCE FOR DIMENSIONS SEE NOTE 3 FRONT REAR ATTENTION OTHER SUPPORT S NERATED DURING ITS DATA FOR USE BY AC Kenner LA 7006 1849 Telex ITT MPONENTS MUST HAVE SUFFICIEN DERATION FOR NATL D ANY REPEATED TE THE FA DWG BD4244NPAE 97112D SA Phone 504 467 9591 60124 PELM Ul Cable PELMILNOR NOTES THIS DRAWING TOP UTILIZES THIRD ANGLE PROJECTION RULES AS SHOWN FRONT LEFT RIGHT
22. N STAPH GUARD MODELS HOW ADJUST WATER LEVEL PELLERIN MILNOR CORPORATION LITHO IN U S A BMP70IIIO 71172B 34 Section Fuse and Wire Sizes 35 RECOMMENDED FUSE AND WIRE SIZES BMP700 564 83 141 A The following chart depicts recommended branch circuit fuse and wire sizes for three phase 50 and 60 cycle washer extractors NOTE Information provided below is for reference only Check your machine nameplate for current values 2094600 380V50C 440 V60 C 220V50C 240 V60C 415V50C 480 V60C 00V60C MACHINE WIRE SIZ WIRE SIZE WIRE SIZE WIRE SIZE WIRE SIZE SIZE FUSE A B FUSE A B FUSE A B FUSE A B FUSE A B 3015CWE N A 3015C4M 5 6A 14 18 5 6A 15 14 2 54 15 14 2 5A 14 14 N A 30 15N4E 2 5 2 5 2 52 5 2 52 5 2 5X2 5 3015815 3015C5M 3015C6M 3015N6E 8A 14 12 RA 14 14 4A 14 14 amp A 14 14 N A 3020N55 2 5 4 2 5 2 5 2 5 2 5 2 542 5 3020NSE 30168 WE ISA l IA 1 K 14 I 36260WE 6 3 6 5 2 5 4 2 5 2 5 16765 WE TSA 12 8 416 3 416 3 4 4 2 5 4 2 5 2 5 3 2IBWE 42260YA Z5A 10 8 25A 0 8 12 10 15A 12 0 12A 14 10 4226QWE 6 3 10 6 3 10 46 3 46 3 2 5X6 3 42260HE 4231WE 35A 8 6 WA 8 6 2A 10 8 15A 12 8 12A 12 IO 42315G 10 16 10 16 6 3 10 4 10 4X6 3 Ro WE 4284 5C
23. NG AND OPERATING ES 15 2 51 IN ANY DIRECTION DURING OPERATION AND MUST VECTED TO DRAIN 1 IRED BY U S NATIONAL IS i LATED WALL i BARE CONCRETE BRICK ETC FOR FURTHER RESTRICTI i CIRCUIT BREAKER OR FUSED BI CH CIRCUIT HES WITH LAG TYPE FUSES FROI ER SOURCE TO UND WIRE MUST BE CONNECTED FROM DISCONNECT TO ON ALL NISHED HEIGHT AS REQ TO INSURE THAT 55 e MPONENTS REQUIRING GROUT ARE SET ON re C o DA EF REFERENCE LINES er D TO LOCATE ALL SERVICE CONI SN m NUMBERS IN BRACKETS DENOTE DIMENSIONS IN MILLIMETI at N ALL DIMENSIONS SHOW MA Y AL CTURING b 5 A ONA N ITHOUT NOTIC REDESIGN 9 DO NOT USE Fi N JSER THAN o THROUGH NARR REGULATORY AUTHORITIES INCLUD N R USER ULTIMATELY RESPONSIBLE gt THE OW A ETY INSTRU S 1 f 7 1 7 x ATTENTION OTHER SUPPORT MPONENTS MUST HAVE SUFFICIEN 26 1 2 573 IDERATION FOR NATL ENI RED u 5 127 S AND ANY REPEATED OOR Si q NERATED DURING ITS TE THE FA BASELINE Z REFERENCE oben BATA FORE USE BEA FOR VERTICAL DIMENSIONS 5 0 Y Sus CORRESPONDS TO TOP OF L e GROUT SEE NOTES 3 AND 4 43 T DWG BD4231NPAE 97112D SA Phone 504 467 9591 60124 PELM Ul Cable PELMILNOR Kenner LA 7006 1849 Telex ITT N THIS UTI LEFT V RIGHT
24. NTION IN THE L L NTAIN A SAFE NG ENVIRONMENT S MUST HAVE 5 S FOR N i D THE FULLY LOADED REFERER N i ANY REPEATED SINI DIMENS CENTERLINE X REFERENCE ATION WRITE THE FACTORY FOR AI FOR LEFT RIGHT DIMENSIONS AA SEE NOTE 3 REFERENCE LINE Y e NE E FOR FRONT REAR DIMENSIONS SEE NOTE 3 T 504251 8 93292D EN MILNOR CORPORATION En 400 Kennen LA 70063 USA Phone 504 467 9 9 Telex ITT 4 24 PELM Ul Cable PELMILNOR
25. O EACH SEAL CAVITY GREASE FITTING NOTE Both seal and bearing grease cavities are equipped with spring loaded relief plugs that serve to automatically bleed out excess grease and to prevent abnormal pressures from building up in the housing It is perfectly normal for some grease to ooze out when the machine is first put in operation and after each lubrication however when relubricating do not pump grease in until it oozes out Instead simply pump in the number of strokes for each as shown above Generally the excess grease will not ooze out until the machine has run in extraction for a while NOTE MAKE SURE YOUR GREASE GUN IS WORKING AND THAT YOU GET A FULL CHARGE OF GREASE WITH EVERY STROKE Never pump the grease gun quickly even if it is air bound Damaging excessive pressures can easily be built up if this is done NOTE Be careful to keep grease from dropping on the brake drum This will reduce the braking action considerably and could permit the cylinder to creep while loading and unloading 2 GEAR REDUCER Check level hefore operating and refill if necessary After 100 hours operation drain gear reducer and refill with oil as speci fied on nameplate Be sure to clean off the magnetic drain plug before replacing Check and refill as needed every 6 months Drain and replenish oil yearly i d continued BMP701183 Litho in U S A 71172A 12 SECTION 7 LUBRICATION INSTRUCTIONS continued 3 JACKSHAFT BEARINGS Lubri
26. Published Manual Number ECN MPP42SUPAE 2006153A Publishing System TPAS Access date 4 11 2006 Document ECN s Latest Available 42031 42044 CP2 CP3 Washer Extractors 2 Furey 800 462 4814 A Read the separate safety manual before installing operating or servicing PELLERIN MILNOR CORPORATION post oF FICE BOX 400 KENNER LOUISIANA 70063 0400 U S A Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual Most important are the published manual number part number ECN date code Generally when a replacement manual is furnished it will have the same published manual number but the latest available ECN This provides the user with the latest information applicable to his machine Similarly all documents comprising the manual will be the latest available as of the date the manual was printed even though older ECN dates for those documents may be listed in the table of contents When communicating with the Milnor factory regarding this manual please also provide the other identifying information shown on the cover including the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow pap
27. S SHADED AREAS DENOTE BASE PLATES WHICH SHOULD BE CONTINUOUSLY SUPPORTED DRAIN VALVE MAY MOVE 1 1 2 38 IN ANY DIRECTION DURING OPERATION AND MUST NOT BE RIGIDLY CONNECTED TO DRAIN AS OF THIS WRITING THE MINIMUM CLEARANCE REQUIRED BY U S NATIONAL ELECTRIC CODES FROM ELECTRIC BOX TO ANY OBJECT IS 36 914 IF OBJECT IS AN UNGROUNDED INSULATED WALL 2 1067 IF OBJECT IS A GROUNDED WALL ie BARE CONCRETE BRICK ETC 8 1219 IF OBJECT IS ANY LIVE PART CHECK LOCAL ELECTRIC CODES FOR FURTHER RESTRICTIONS 1 CUSTOMER TO SUPPLY CIRCUIT BREAKER OR FUSED BRANCH CIRCUIT T 33 1 8 841 26 5 16 668 19 1 2 495 31 787 63 15 16 1624 9 Sas H it S No 1 N DISCONNECT SAFETY SWITCHES WITH LAG TYPE FUSES FROM POWER SOURCE TO MACHINE A SEPARATE GROUND WIRE MUST BE CONNECTED FROM DISCONNECT TO EQUIPMENT BASELINE Z IS THE SAME FOR ALL MILNOR MACHINES AND IS SHOWN ON ALL DIMENSIONAL DRAWINGS THE DISTANCE BETWEEN BASELINE Z AND THE FINISHED FLOOR MAY VARY WITH CHANGES IN FLOOR HEIGHT AS REQUIRED TO INSURE THAT BASELINE Z IS HORIZONTAL AND ALL COMPONENTS REQUIRING GROUT ARE SET ON 10 254 MINIMUM 1 25 THICK GROUT BED USE REFERENCE LINES X Y
28. TH DUE CONSIDERATION FOR NATURAL OR RESONANT 165 FREQUENCY THEREOF TO WITHSTAND THE FULLY LOADED WEIGHT OF THE MACHINE 1 BIB ase 17 14326 nie FINISHED FLOOR LEFT VI Z REFERENCE FOR VERTICAL DIMENSIONS CORRESPONDS TO TOP OF GROUT SEE NOTES 3 AND 4 P CENTERLINE X REFERENCE FOR LEFT RIGHT DIMENSIONS X SEE NOTE 3 FRONT VIEW 42 REFERENCE LINE DIMENSIONS SEE NOTE 3 RIGHT VI Y REFERENCE FOR FRONT REAR EW INCLUDING THE GOODS THE WATER AND ANY REPEATED SINUSOIDAL ROTATING FORCES GENERATED DURING ITS OPERATION WRITE THE FACTORY FOR ADDITIONAL MACHINE DATA FOR USE BY A COMPETENT SOIL AND OR STRUCTURAL ENGINEER 42044NP2 CP2 OPTIONS DM 0 0 5 1M ME 42 44NPAB 36 2002384D INCHES 0 12 24 ruwanan MILNOR CORPORATION P O Box 400 Kenner LA 70063 USA Phone 504 467 9591 FAX 504 469 1849 Telex ITT 460124 PELM Ul Cable PELMILNOR LEFT RIGHT N
29. autions in the instruction manuals Safety Devices Ensure that no one eliminates or disables any safety device on the machine or in the facility Do not allow machine to be used with any missing guard cover panel or door Service any failing or malfunctioning device before operating the machine Hazard Information Important information on hazards is provided on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milnor Parts department for replacement placards or manuals Maintenance Ensure the machine is inspected and serviced in accordance with the norms of good practice and with the preventive maintenance schedule Replace belts pulleys brake shoes disks clutch plates tires rollers seals alignment guides etc before they are severely worn Immediately investigate any evidence of impending failure and make needed repairs e g cylinder shell or frame cracks drive components such as motors gear boxes bearings etc whining grinding smoking or becoming abnormally hot bending or cracking of cylinder shell frame etc leaking seals hoses valves etc Do not permit service or maintenance b
30. cate every 200 operating hours or every 30 days whichever occurs first Lubricate the two jackshaft bearings with 2 or 3 strokes of the grease gun if machine has jackshaft Lubricate door interlock plunger with a few drops of light machine oil weekly Lubricate handwheel screw monthly with a few drops of light machine oil if machine has handwheel screw Lubricate handwheel screw universal with good grade of pressure cup oil grease monthly or more frequently if needed A grease gun fitting is on the outer deor channel near hinges if machine has handwheel screw Lubricate the door hinge pin with a good grade of pressure cup grease monthly or more frequently if necessary A grease fitting is provided on the hinge Lubricate brake band stud with good grade of pressure cup grease every 3 months Be careful not to let grease drip onto the brake drum as this will considerably reduce the braking action and may permit cylinder to creep during loading and unloading Machines equipped with Nylon Brake Bank Bushing do not require lubrication Lubricate motor bearings in accordance with motor manufacturer s recommendations Always open bearing relief plug before forcing grease into motor bearings Remember that more motors are ruined by over lubrication which forces grease into the motor windings than fail due to lack of lubrication Excessive lubri cation of rear bearing of extractor motor will force grease into centrifugal switch housin
31. employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such a way as to support these requirements control devices must be visible identifiable and marked be located outside dangerous zones and not give rise to a hazard due to unintentional operation control systems must be safe and breakdown damage must not result in danger work equipment is to be stabilized protection against rupture or disintegration of work equipment guarding to prevent access to danger zones or to stop movements of dangerous parts before the danger zones are reached Guards to be robust not give rise to any additional hazards not be easily removed or rendered inoperative situated at a sufficient distance from the danger zone not restrict view of operating cycle allow fitting replacing or maintenance by restricting access to relevant area and without removal of guard protection device suitable lighting for working and maintenance areas maintenance to be possible when work equipment is shut down If not possible then protection measures to be carried out outside danger zones work equipmen
32. er troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or section See the table of contents Trademarks of Pellerin Milnor Corporation The following some of which may be used in this manual are trademarks of Pellerin Milnor Corporation Ampsaver Dye Extractor Gear Guardian Milnet Staph Guard Autolint Dyextractor Hands Off Milnor System 4 Auto Purge E P Express Hydro Cushion Miltrac System 7 Autovac E P OneTouch Mildata Miltron Totaltrol CBW E P Plus Comments and Suggestions Help us to improve this manual by sending your comments to Pellerin Milnor Corporation Attn Technical Publications P O Box 400 Kenner LA 70063 0400 Fax 504 469 1849 Page G 12 13 15 16 17 18 19 20 21 23 24 26 27 28 29 30 31 32 33 34 35 36 37 39 41 42 43 44 Table of Contents for MPP42SUPAE 2006153A 42031 42044 CP2 CP3 Washer Extractors Description Approval and Procurement Record Warranty How to Order Parts Safety Divided Cylinder and Staph Guard Washer Extractors Section 1 Lubrication Lubrication Chart Lubrication Instructions Section 2 Drive Components Clutch Brake and Drive Section 3 Main Bearings and Seals Removal Installation amp Setting Main Bearings amp Seals Removal Installation amp Setting Main Bearings amp Seals Removal Installation amp Setting Main Bear
33. g resulting in centrifugal switch malfunction MILTROL motor clutch and chart drag spring assembly require lubrication in accor dance with instructions on MILTROL Parts Drawing elsewhere herein SHAFT SEAL LEAKOFF Both front and rear bearing assemblies are fitted with leakoff passages that will carry off any water that leaks past the main water seals The leakoff connection is shown on the bearing assembly drawing elsewhere herein The leakoff cavity is also provided with a plugged cleanout connection This cleanout plug is vented NEVER REPLACE THIS PLUG WITH ANY OTHER Every six months remove this cleanout plug and pour about one half cup of mineral spirits into the seal leakoff cavity The mineral spirits should immediately run out the leakoff connection The mineral spirits will keep the leakoff cavity clean and free from obstruction so it can perform its intended purpose HYDROCUSHION SUSPENSION CYLINDERS Use Shell X100 10W30 oil Shell Rotella 710 30 oil or equivalent Fill HYDROCUSHION cylinders to level plug The oil in the HYDRO CUSHION cylinders will not be consumed and therefore needs only to be checked every 3 months However you must be alert to a possible oil leak oil would run on the floor DO NOT OPERATE THE MACHINE UNLESS THE OIL IN THE HYDROCUSHION s A FUROCUOS RION CYLINDERS 15 AT THE PROPER LEVEL en Lubricate upper and lower ball joints on suspension cylinders of HYDROCUSHION Mounted machines with 2
34. he outside of the Combination Brake drum pulley The brake is normally on and braking pressure is supplied by the action of springs inside the brake air cylinder The brake is released when air is admitted to the top of the air cylinder Brake may be readily adjusted to compensate for wear by adjusting nuts on the air cylinder stem Litho in U S A 1M 246 70023 16 Section Main Bearings and Seals i Pa LO DO 44 0 2 Q dam D Diu througn rom e rin plugged cl connection PUT which may leakoff ca it clean and it m nd Se ction 7 for Never use a solid plug he ES First remove the main drive pulley s and front and rear bearing caps gt P3 f 10 Powe or sim flu aulic removal Has ede This essure will be transferred to the i slightly just enough to fee surfaces and all to slip off easily if the a aa remove ievel inspection plate a imber to pry up cy der from bearings Once the Searing is 1 32 before the shaft comes to rest If the bearing housing is removed from the machine or i st be changed it is necessary to remove the seal sleeve be to damage or scar it before reassembl only th changed it is not necessary to re nor will it be necessary to rer rcumstances seals should be replaced RMP 701227 Litho in U S A 78337A 18 HIMS WERE DRY ASSEM THE SHAFT ATE AND OTHERWI RT
35. ing repairs or modification WARNING 6 Explosion and Fire Hazards Flammable substances can explode or ignite in the cylinder drain trough or sewer The machine is designed for washing with water not any other solvent Processing can cause solvent containing goods to give off flammable vapors Do not use flammable solvents in processing Do not process goods containing flammable substances Consult with your local fire department public safety office and all insurance providers PELLERIN MILNOR CORPORATION m al Ex P P P P N gt Safety Divided Cylinder and Staph Guard Washer Extractors Safety Alert Messages Unsafe Conditions Document BIUUUS414 Damage and Malfunction Hazards Hazards Resulting from Inoperative Safety Devices DANGER 7 Entangle and Sever Hazards Cylinder door interlock Operating the machine with a malfunctioning door interlock can permit opening the door when the cylinder is turning and or starting the cycle with the door open exposing the turning cylinder Do not operate the machine with any evidence of damage or malfunction WARNING 8 Multiple Hazards Operating the machine with an inoperative safety device can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine
36. ings amp Seals Removal Installation amp Setting Main Bearings amp Seals Section 4 Steam and Air Servicing Air Cylinders Burket Steam Valve Section 5 Installation Installation Installation Installation Installation Air Mount Installation Shipboard 42 Parts List Air Mount Installation Shipboard 42 How to Adjust Water Level Section 6 Fuse and Wire Sizes Recommended Fuse and Wire Sizes Recommended Fuse and Wire Sizes Section 7 Dimensional Drawings Dimensional Drawing 42044NP2 CP2 Washer Extractor Dimensional Drawing 42044NP2 CP2 Options Dimensional Drawing 42031NP2 CP2 Washer Extractor Dimensional Drawing 42031NP2 CP2 Options Document ECN BMP74009 81213 BMP720097 92732A BMP720097R 72332A BIUUUS27 20051111 BMP701483 71172A BMP701450 73047A BMP700246 70023A BMP701227 78337A BMP701227R 78337A BMP701228 78337A BMP701228R 78337A MSSMO130AE 9313AV BMP800020 96066V BMP720107 72352A BMP720107R 77412A BMP720108 72352A BMP720108R 72352A BMP770129 87316C BMP770129R 88432A BMP701110 71172B BMP700564 83141A BMP700564R 83141A BD4244NPAE 97112D BD4244NPAB 2002384D BD4231NPAE 97112D BD4231NPAB 93292D APPROVAL AND PROCUREMENT RECORD APPROVAL DATA FOR NAVSHIPS 0935 045 4010 TITLE OF MANUAL WASHER EXTRACTOR MODELS 42031CME AND 4204W CME APPROVAL AUTHORITY NAVAL SUPPLY CENTER PUGET SOUND LTR NSCPS 203 NAVSHIPYDBREM 2
37. inner door is securely latched when loading and unloading Do not operate the machine with any evidence of damage or malfunction WARNING 14 Explosion Hazards Clutch and speed switch multiple motor machines A damaged clutch or speed switch can permit the low speed motor to engage during extract This will over speed the motor and pulleys and can cause them to rip apart discharging metal fragments at high speed Stop the machine immediately if any of these conditions occur abnormal whining sound during extract skidding sound as extract ends clutches remain engaged or re engage during extract PELLERIN MILNOR CORPORATION 5 2 5 2 1 5 2 2 Careless Use Hazards Careless Operation Hazards Vital Information for Operator Personnel see also operator hazards throughout manual WARNING 15 Multiple Hazards Careless operator actions can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device Request authorized service Do not operate a damaged or malfunctioning machine Request authorized service Do not attempt unauthorized servicing repairs or modification Do not use the machine in any manner contrary 10 the factory instructions Use the machine only for its customary and intended purpose e Understand the consequences
38. ity if the water pressure and or water supply is see hut off val machine n ves are to be installed upstream from li ype inlet valves be sure the shut off valves have flow i r greater than the valves 55 the machine Globe valves do not have rates as great as bali valves of equal nominal size and therefore must be n larger in order to keep the machine filling at i globe valve for a i and 1 1 2 ball valve a globe valve for 2 full port ball valve to be used they shouid be equal in nominal size 8 3 3 a Steam connection located at top rear of machine see dimensional drawing is 2 inch IPT 100 psi maximum steam pressure 8 3 5 it is bon to drain the machine directly into an open ditch or gutter This assures that the machine will empty fully before extraction begins and will permit the a flow of air and moisture during extraction The drain valve is connected to the flexibly mounted portion of the machine and may move up to three inches in all directions while washing and extracting Flexible hose must be used if the machine must be physically connected to the sewer pipe The drain valve continued 29 CHAPTER 8 INSTALLATION continued sasa in ain Io e to turn the Drain Value ward the rear of the machir the valve flange connection and turning the valve may ei drain Sie to the rear or on some machines to the 1 nt dependi
39. ng upon instailation requirements to Shipboard machines are i he upper connects should be piped to nameplate to insure that the electrical service in H ervice to the terminal 5 1 L hin the control box reful ucti ons on pe tag affixed to the control ke sur y is connected to 13 not to Li or 12 Customer must furnish wall LA disconnect switch See Fuse Recommendation Chart elsewhere herein 8 3 8 To check rotation first be sure that air pressure is on the machi with the deor open inch the cylinder in accordance with the operating on the nameplate with the Two Way Inching Switch in the Manual clockwise rota tion setting The cylinder must turn clockwise during inching when the drain valve is open and during extraction Caution the electrician that if necessary to change rotation he must only swap the supply wires that he attached to termi nals Ll and L2 Never interchange 13 if 13 is a Stinger Leg nder no circum stances is the electrician to change the motor rotation at any other point in control system nor is he to interchange any otner machine wiring for the motors on the machine have been properly phased in before the machine to ct the factory and all motors must operate in a specific direction 8 3 9 Before operating level re ref if cessary See 4 2 fo instructions on the remainder of the machine a ection of the fiushing type On machines equipped
40. or current for an appreciable length of time and the current drawn by the motor drops quite slowly az the motor slowly accelerates the load Therefore the use of lag type fuses is a MUST The wire sizes specified above have current carrying capacities in most instances somewhat greater than the recommended fuse size This is to provide wiring of sufficient size to insure against voltage drop The starting torque developed by an electric motor is proportionate to the square of the voltage quotient a drop of only 5 in voltage will cause the motor to produce only 90 of its rated torque Since the critical time in the operation of an extractor motor is at the instant the motor is energized the extractor motor will not have sufficient torque to start a loaded cylinder if the voltage drop is too great The motor is drawing its maximum current and the voltage drop is most likely to be greatest at this time hence it is mandatory that wire of sufficient size be used to insure against too large a voltage drop USE BUSSMAN FUSETRON FRN UP TO 250V FRS UP TO 600V OR SIMILAR LAG TYPE FUSES ONLY THE ABOVE CHART NOT VALID FOR STANDARD FUSES BMP700564R 33141A 37 38 Section 1 Dimensional Drawings 39 40 LEFT OR LEFT RIGHT DIMENSIO
41. r depending upon whether the Drain Valve is open or closed starts and runs idle while the brake decelerates the machine When the machine has slowed down sufficiently to actuate the centrifugal switch the brake is automatically released and the clutch engaged thus returning the machine to the Wash cycle or Drain Speed Air controlled by a solenoid valve and the MILTROL is admitted to the clutch through a drilled hole in the center of the reducer shaft The air is prevented from entering the reducer housing itself by a mechanical end face seal which is in the air inlet on the reducer The reducer is additionally fitted with a vented fill plug to prevent build up of air pressure in the housing should the mechanical seal fail Absolutely no clutch adjustment is necessary in the field Except for the fact that the air supplied to the unit must be reasonable free of oil and moisture there is otherwise no field clutch maintenance necessary NOTE IF THE MACHINE SHOULD MAKE A LOUD SCREECHING SOUND LIKE SKIDDING AUTOMOBILE TIRES DURING DECELERATION FROM EXTRACT SPEED TO WASH SPEED TURN MASTER SWITCH TO OFF IMMEDIATELY AND SEE TROUBLE SHOOTING SECTION A quick release valve permits instant clutch release by providing a large area short circuit exhaust connection near the clutch The quick release valve is necessary for the clutch used on washer extractors and is furnished as original equipment The brake band is applied to a portion of t
42. re oe ator and reinstall in the bonnet of the itself should foreign ter or worn h would otherwi armit the press their maximum pressure rating e but ma n jowed to discharge into the injector chut convenient Dus STMENTS Before the machine is put into operation the ri p each base pad must be adjusted so that the machine comes to four corners when washing a Turn on air pressure and electrical power to the machine if not already on in the Manual position b Place the master switch Switch No 1 on the M Note that the machine is pu is shed down onto the rest nade i itch through off back to manual positions As the nee down slide two equally thick pieces of sheet metal be ets and the rest pads on one side of the machine Shim the rest pads until both pieces of sheet metal bind at the same time d Repeat step c on the other side of the machine e Check as in step to see tha contact the rest pads at the s the other shim both pads on t all four pads on the machine co he left and right sides of the machine side contacts the rest pads after thicknesses of sheet metal until itch located on the drive assembiy sting plate Cycle the master switch The actuator should remain approxi te as the machine raises and lower f Center the actuator for the e vertically and laterally within i between the manual and off
43. sting clearance between the surements and average them between 003 and 005 is installed in the E KEEP BEA MATTER the bearing Locknut by the amount shown te Ch eh a m D eu th ca pe Q DI Q 1 0 he bearing asss erage of the f iue SE easure the clearance between the outer es when setting the the i T in lt rom 0 6 exact laundry and o 6 in er w 5 m i as C Q 2 3 C O lt e e Un m and therefore the suggest that you v i 20 C ES CO n sy 5 f DIA 4 Q o ded Q S nn ui be P Q ty Q vem t Q 42 o oC ao OM me peri 4 om di ay Li u dud q Lo Co Ca I in EA w L vem Y 2 sane del All Q bs J ss E 1 Ye ue D we UP wee X Q Q viv 3 gt O E I 6 O Q lt lt Ha E E be Wa
44. strokes of the grease gun every 200 operating hours or 30 days whichever occurs first Litho in U S A BMP 701450 730 7A Section Drive Components SECTION 8 CLUTCH BRAKE AND DRIVE The clutch is essentially a tubeless tire which may be automatically inflated by air The tire is mounted on the reducer shaft and nests into a hollow portion of the main drive pulley which is much like an automobile brake drum When the tire is inflated it expands outwardly and grips the inside of the drum thus transmitting power from the gear reducer to the washer shaft When the air is released the tire automatically reverts to its normal size thus becoming disengaged from the main pulley so that the machine may be run at Extract Speed without over speeding the helical gear unit During washing and inching the cylinder is driven by the Wash Speed motor through the gear reducer and the clutch while the Drain Speed motor and the Extract motor merely coast As soon as the drain Valve opens the Wash Speed motor is shut off and coasts with the Extract motor while the Drain Speed motor drives the cylinder through the reducer and clutch During extraction both the Wash Speed and Drain Speed motors are shut off the clutch disengaged and the Extract motor drives the cylinder through the Extract motor V belt drive At the expiration of extraction the Extract motor is shut off the brake applied and either the Drain Speed or Wash Speed moto
45. t must be appropriate for preventing the risk of fire or overheating discharges of gas dust liquid vapor other substances explosion of the equipment or substances in it PELLERIN MILNOR CORPORATION 1 1 1 2 1 3 1 4 1 5 Safety Divided Cylinder and Staph Guard Washer Extractors Laundry Facility Provide a supporting floor that is strong and rigid enough to support with a reasonable safety factor and without undue or objectionable deflection the weight of the fully loaded machine and the forces transmitted by it during operation Provide sufficient clearance for machine movement Provide any safety guards fences restraints devices and verbal and or posted restrictions necessary to prevent personnel machines or other moving machinery from accessing the machine or its path Provide adequate ventilation to carry away heat and vapors Ensure service connections to installed machines meet local and national safety standards especially regarding the electrical disconnect see the National Electric Code Prominently post safety information including signs showing the source of electrical disconnect Personnel Inform personnel about hazard avoidance and the importance of care and common sense Provide personnel with the safety and operating instructions that apply to them Verify that personnel use proper safety and operating procedures Verify that personnel understand and abide by the warnings on the machine and prec
46. with a malfunctioning safety device Request authorized service WARNING 9 Electrocution and Electrical Burn Hazards Electric box doors Operating the machine with any electric box door unlocked can expose high voltage conductors inside the box Do not unlock or open electric box doors WARNING 10 Entangle and Crush Hazards Guards covers and panels Operating the machine with any guard cover or panel removed exposes moving components Do not remove guards covers or panels Hazards Resulting from Damaged Mechanical Devices WARNING 11 Multiple Hazards Operating a damaged machine can kill or injure personnel further damage or destroy the machine damage property and or void the warranty Do not operate a damaged or malfunctioning machine Request authorized service WARNING 12 Explosion Hazards Cylinder A damaged cylinder can rip apart during extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfunction WARNING 13 Explosion Hazards Inner door latches divided cylinder machines A damaged or improperly seated latch can cause the inner door to open during operation damaging the cylinder and shell A damaged cylinder can rip apart during extraction puncturing the shell and discharging metal fragments at high speed Ensure that the
47. with automatic supply tio ava the injector unit to a source of hot water whe v 115516 Connection directiy from the water line to the supply inj r pressure reducing valve Pi er pipe than the pressure reducing valve Hot water ing providing your hot a is dependable and il over and produce steam in the hot water line If such on ais or if hot water is unavailable use cold water for flushing tho in U S A BMP 720108 30 CHAPTER 8 INSTALLATION cont the supply injector These y are adequately protected valve which has been properly the pressure above 28 psi may ause the electric coils jauge and reset to 28 psi as egulator to get out of adiust using an iniector valve to here is no flow of water 8 3 1 There are five solencid va valves can handle a maximu ire against higher pressures by the press set at the factory to deliver 28 psi the flush valves to fai rein to burn out Be sure ation and or handiing i JO NOT exceed pressure o I two or ree times then 5 through the injector TE Under certain peculiar and infrequent combinations of incoming water pressure i upstream piping as the su ipply injector pressure regulator may chatt er en flushi ng supplies into the mac Should this occur check injector je to make sure regulator is set for Es pst where there of flushing water through the unit and res i remove pressu
48. y unqualified personnel Safety Alert Messages Internal Electrical and Mechanical Hazards Document BIUUUS11 The following are instructions about hazards inside the machine and in electrical enclosures WARNING 1 Electrocution and Electrical Burn Hazards Contact with electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not unlock or open electric box doors Do not remove guards covers or panels Do not reach into the machine housing or frame Keep yourself and others off of machine Know the location of the main machine disconnect and use it in an emergency to remove all electric power from the machine PELLERIN MILNOR CORPORATION Pp Bi WARNING 2 Entangle and Crush Hazards Contact with moving components normally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not remove guards covers or panels Do not reach into the machine housing or frame Keep yourself and others off of machine e Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergency to stop machine motion Safety Alert Messages External Mechanical Hazards Document BIUUUS12 The following are instructions about hazards around the front sides rear or top of the machine
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