Tuaca Manual - Sentry BevCon
Contents
1. Installation and Service Manual 16630 Koala Rd Adelanto California 92301 EC i 800 854 1177 INTERNATIONAL CARBONIC INC IMPORTANT This manual is guide for installing operating servicing and maintaining this equipment Refer to Table of Contents for page location of detailed information to answer questions that arise during installation operating service and maintenance or installation of this equipment TABLE OF CONTENTS PAGE PREFACE dabas qupd dai esque t 1 CHAPTER 1 GENERAL DESCRIP TION wi Mri bak lax 2 SYSTEM DESORIPTIODB 2 DESIGN son stato cant 2 THEORY cci nd xo hanh an ern ha tac 3 EXPLODED VIE Wirt Cima ra sioe sea 4 EXPLODEDVIEW DESGRIPTIGONL cto Reha 5 ELECTRIC SGHEMAT IG sies 7 8 SELECTING LOCATION 8 LOCATION RECOMMENDATIONS 8 a oic ea comercio eas eed 8 TUACA UNIT INSTALLATION INSTRUCTIONS 9 11 CHAPTER III OPERATORS INSTRUGTIONSS cniin nh2. Install Bottle Cap Assembly with Sleeve onto the liquor bottle to be served RESERVE STRAINER Locate Reserve Strainer and place into the Bottle Reserve Assembly Carefully turn liquor bottle over and install into Chill Shot Bottle Reserve Assembly Adjust the Support Assembly to balance the liquor bottle Repeat steps 1 through 7 for each bottle to be served Plug unit into 110 volt outlet to engage the condensing unit and lights Immediately activate PUSH switch until a small amount of Tuaca is dispensed Tuaca will be ready to dispense in approximately 15 minutes SUPPORT ASSEMBLY 11 CHAPTER III TUACA UNIT OPERATORS INSTRUCTIONS This chapter covers operators responsibilities for daily pre operation check adjustments cleaning and sanitizing DAILY PRE OPERATION CHECK Make sure TUACA reservoir is full and ready to dispense Make sure nozzle is clean Make sure electrical power is supplied to unit Make sure unit is clean BUS COOLING UNIT MAINTENANCE NOTE Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through condenser coil and is exhausted out grills on the other side of the unit Restricting air circulation through the cooling unit will decrease its cooling capacity To avoid needless and sometimes costly repairs it is imperative to keep condenser fins clean This may
3. 2 Remove 9 screws securing service panels 3 screws per service panel Remove panels in preparation for service Vacuum or use a soft brush to clean fins of condenser coil Replace panels Plug refrigeration unit power cord in electrical socket 3 4 5 FLUSHING LIQUOR COIL It is recommended to flush the Liquor Coil periodically To accomplish this task shut off the condensing unit at condensing unit on off switch located under the control box on the lower right hand side Flush all liquor out of liquor coil and into a container to be reused After condensing unit has been off for at least one hour fill liquor reservoir with hot water and flush through coil Flush coil until water comes out clear Refill reservoir with saved liquor and flush all water out of liquor coil Unit On Off When all water is flushed out of system Switch turn on condensing unit In approximately 15 minutes cold shots can be dispensed CLEANING AND SANITIZING Your local Health Department rules and general area cleanliness should determine the frequency of which the unit should be sanitized SANITIZING PROCEDURES Your local health department rules and general area cleanliness should determine the frequency at which the unit should be sanitized Note Your Liquor plumbing will not need cleaning as often as the Lime mix section of your unit if at all 13 EQUIPMENT REQUIRED 1 Stainless Steel container product tank or large vol
4. Overall Height 22 Va WIAD da ae 11 EE 147 8 Depth w Switch HOUSING 17 Weights e here rer reer rece 75 LBS Operational itr tent ete Fate ee Mn 69 LBS Refrigerant requirement R 134a 3 18 ounces 90 grams Ambient operating 40 F to 100 F Electrical Requirements The cooling unit requires a 120 VAC single phase 60 Hertz power circuit cer tror e 3 1 Amps Condensing Unit ri reri i td 2 1 Amps Peristaltic Pump 1 Amp REFRIGERATION 1 9 H P capillary air cooled THEORY OF OPERATION The TUACA unit was designed to cool and dispense a chilled serving of alcohol based TUACA After initial connection to an electrical outlet and installing the TUACA bottles into the bottle reservoirs The unit s push switch must be activated until a small portion of TUACA is dispensed approximately 15 minutes from the time the unit is electrically activated the unit will dispense a chilled shot below 32 degrees When the Push Switch is pushed the incoming TUACA is routed to a peristaltic pump and then through a co
5. SHOT REST 66 1 51842 DRAIN PAN 67 1 50743 DRAIN MTG HARDWARE SET VINUuOdI1VO OLNV1S0V A8 A8 AHO udl133HM T9 NYG lt 0 9 1 dd S04 anu HOLIMS H35120H TVNOILVNYALNI e xog 7TOHINOO NI M3H2S VNINH3L HOA OLL LINN 9NISN3QNOO HLOOWS uossaudWoo HOLON NV4 HLOOINS 1 UE qa vduwvi 11OA 0LL YOLOW HOf OI 1 HOLIMS 3H3H HSNd CHAPTER INSTALLATION TUACA This chapter covers unpacking and inspection selecting location installing TUACA unit and electrical requirements UNPACKING AND INSPECTION Upon receiving unit immediately remove TUACA unit from shipping carton and inspect for shipping damage NOTE Remove the TUACA unit from the shipping carton and inspect for shipping damage If shipping damage is found immediately contact Sentry BevCon at 800 661 3003 Do not discard the shipping carton or any shipping materials in the event a freight claim must be filed SELECTING LOCATION IMPORTANT Ambient temperature for cooling unit should not exceed 100 degrees F Operation of cooling unit in ambient above 100 degrees F can and will contribute to early failure of condensing unit and poor quality of finished product LOCATION RECOMMENDATIONS FOR THE TUACA UNIT 1 Position unit
6. be accomplished by one of three methods One method is use of a condenser brush a longhaired soft bristle brush to gently sweep fins of condenser clean Second method is to use a strong vacuum The third method is to use C02 or an air hose to blow out condenser The latter method should only be attempted after normal business hours to avoid dust contamination CLEAN NOZZLE Use a bottlebrush and clean nozzle nightly PERIODIC INSPECTION AND CLEANING Daily 1 Clean TUACA bottles and reservoir area with warm water 2 Clean the beverage dispensing area 3 Clean nozzle and all exposed areas on valve plate 4 Wipe exterior of unit with moist towel Weekly 1 Order TUACA to maintain product inventory 2 Check condenser coil for obstructions or dirt Monthly 1 Clean condenser fins or filter to make sure the refrigeration unit has adequate airflow 2 Check entire system for leaks or damaged components Repair as necessary DO NOT USE ABRASIVE TYPE CLEANERS 12 CLEANING CONDENSER COIL IMPORTANT Air circulation through the condenser coil required to cool the condenser coil compressor is drawn in through grills on cooling unit through condenser coil and exhausted out grills on the other side of unit Restricting air circulation through the cooling unit will decrease its cooling capacity NOTE Cleaning condenser coil should be done during non business hours Unplug refrigeration unit power cord from electrical socket
7. lines are completely filled and allow standing for at least 10 minutes Flush the detergent solution from the bottle reserve with clean water Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent Fill the bottle reserve with a low PH 7 0 chloride solution containing maximum 200 PPM chlorine Make sure that lines are completely filled and allow standing for 30 minutes Refill bottle reserve with clean hot water Draw water until chloride solution is dispensed from unit and liquor reservoir is empty Fill reservoir with TUACA Push switch until TUACA is dispensed Replace wires at control box terminal i e A6 and B6 Wait 15 minutes and then taste the beverage to verify that there is no off taste 14 FREQUENTLY ASKED QUESTION Q A Should the machine be left on all the time Yes your electrical usage will be minimal and the TUACA unit will have less electrical and refrigeration problems Q A PO FO If the machine is left on how much will the electricity bill go up The amount will vary depending on your area but on average the cost will be approximately 75 per day How often should clean the unit As often as necessary refer to previous section PERIODIC INSPECTION AND CLEANING What happens if the TUACA gets low When you reservoirs are low the nozzle will have a noticeable drip wasting your product ls there any periodic mainten
8. LY 4 WITHSLEEVE gt Slip bottle caps into the TUACA bottles 7 Turn TUACA bottle upside down and insert into bottle reserve Adjust support assembly to stablize bottle 8 Plug unit into a 110 volt outlet The refrigeration system will automatically start If refrigeration does not come on go to step 12 9 Activate the PUSH HERE switch until the TUACA is dispensed The level of the TUACA in the bottles will drop as the cooling coils are filled Dispense 6 8 ounces in order to flush unit DO NOT REUSE 10 In approximately 15 minutes the unit will dispense ice cold TUACA shots 11 Your unit is equipped with an on off switch This switch is supplied to shut off the refrigeration during time of flush ing If refrigeration does not initially come on remove front panel and check switch to make sure it is in the on position Note to increase your customers enjoyment cool your shot glasses before se v For Service and or Installation Assistance Please Call Sentry BevCon 800 661 3003 10 BOTTLE CAP ASSEMBLY FLOW PLAN BOTTLE MOUNT Note Chill Shot should be positioned Y prior to the following being performed 1 Remove cap from liquor bottle to be dispensed from Chill Shot Locate Bottle Cap Assembly and Sleeve 750 ml bottle uses small sleeve the 1 75 bottle uses medium large sleeve ON Gee ee 750 1 75 Litre Install Sleeve to Bottle Assembly
9. NT I D TUACA 26 1 1832 F FRAME LOGO FRONT I D TUACA 27 1 1827 SERVICE PANEL REAR 28 1 1828 SERVICE PANEL LEFT 29 1 1829 SERVICE PANEL RIGHT 30 1 1830 FRONT PLATE 31 1 1833 FRAME 32 1 1834 EVAPORATOR COIL ASSEMBLY 33 1 Z0009 CAP TUBE 12 042 34 17 1325 SQUARE GROMMET NUT SYM QTY PART NO DESCRIPTION 35 17 A0014 SCREW 10 X 1 2 PH TH COMBO 55 36 1 Xe INSULATION EVAP 3 IPS X 3 4 WALL 12 37 1 S0509 ACCUMULATOR 38 1 E0664 STRAIN RELIEF 39 1 51722 TUBING NOR 6F 250 8 40 1 1737 CS PERISTALTIC PUMP MODULE CS 41 1 5 1738 MOTOR GEAR ASSY 42 a eere PPM PLASTIC WASHER PPM 43 1 51740 ROLLER ASSY PPM 44 2 51739 HOUSING COVER PPM 45 dea iv SCREW 6 32 X 3 4 PH SS 46 4 A0019 SCREW 8 32 X 3 8 PH SS 47 1 51739 PUMP HOUSING BODY PPM 48 1 51741 5 PPM CONTROL 49 4 51318 CUSHIONED FEET 50 1 50276 TRANSFORMER 51 1 51837 CONTROL BOX 52 1 51309 TERMINAL BOARD 53 1 51840 CONTROL BOX COVER ONLY 54 1 50766 ROCKER SWITCH 55 3 50046 BUSHING 56 1 1838 HOT GAS BY PASS DISCHARGE VALVE ASSY 57 2 AZA0370YXAXA CONDENSING UNIT 1 9TH 58 1 A0046 5 16 18 X 3 4 FLANGE WHIZ LOCK 59 1 AZA0370YXA COMPRESSOR ONLY 1 9TH 60 1 E0141 12 POWER CORD 61 1 1839 HOT GAS BY PASS DISCHARGE VALVE 62 1 1841 SWITCH HOUSING 63 1 1313 SWITCH ASSEMBLY 64 1 0581 NOZZLE TWIST LOCK 65 1 51843
10. ance that must be performed Yes again depending on usage your peristaltic pump tubing will have to be changed How often must this tubing be changed Again depending on the usage approximately every 6 months to a year CHANGING PERISTALTIC PUMP TUBING OV Rom Remove 10 X 1 2 Phillips TH Screw Then slide out S 1027 Assy Remove three 6 32 x 3 4 PH screws Remove 5 1739 cover Remove neoprene tubing by pulling tubing while turn S 1740 roller Replace old neoprene tubing with new Squeeze new tubing with pliers two insert tubing in between first roller and housing wall Force tubing into position at second roller by spinning roller while inserting tubing Reverse procedure to reinstall S 1737 assembly 250 X 427 NEOPRENE TUBING _ 6 32 X 3 4 PH SS SCREW 59 95 1740 ROLLER 15 TROUBLE SHOOTING IMPORTANT Only qualified personnel should service TUACA unit and components WARNING To avoid personal injury and or property damage always disconnect electrical power before starting any repairs If repairs are to be made to the TUACA unit drain TUACA unit before proceeding COOLING UNIT Trouble Probable Cause Remedy Cooling or 1 No electrical power 1 Plug power cord into electrical condensing unit box non 2 Improper voltage amperage 2 Check for proper operational voltage amperage 3 Loss of refrigerant 3 Repair leak and replenish refriger
11. ant 4 Bad overload and relay 4 Replace overload and relay 5 Compressor bad 5 Replace compressor 6 Restriction pinched or crimped 6 Repair straighten or replace line defective line 7 Condenser Dirty 7 Clean condenser unit w vacuum cleaner Condenser fan 1 Electrical cord loose or 1 Tighten connections or replace motor not disconnected from condenser fan cord operating motor or compressor terminals 2 Fan blade obstructed 2 Remove obstruction 3 Inoperative condenser fan motor 3 Replace condenser fan motor Compressor 1 power source 1 Plug power cord to electrical box does not 2 Electrical power to cooling unit 2 Check line voltage operate turned off 3 Low voltage 3 Voltage must be at least 110 at compressor terminals at start 4 Loose disconnected or broken 4 Tighten connection or replace wire broken wiring 5 Inoperative overload protector or 5 Replace defective part start relay 6 lnoperative compressor 6 Replace compressor Note During overload protector shut off condenser fan motor will continue to work Otherwise troubleshooting condenser fan motor problems is the same as Compressor does not operate paragraph in addition to the following Condenser fan motor not operating 1 Electrical cord loose or disconnected from condenser fan motor or compressor terminals Fan blade obstructed Inoperative condenser fan
12. as close as possible to proper electrical source 120V 6OHz 2 Position unit with a minimum of 2 space between bulkhead and cabinet for sufficient space for ventilation Allow enough space between ceiling and unit for vessel removal LOOSE SHIPPED PARTS Item Part No No Name Qty 1 wee ee Installation Service Manual 1 2 1842 Drain pan 1 3 12008CS Bottle Cap w Sleeve 2 4 18013 Strainer 2 ELECTRICAL REQUIREMENTS The TUACA unit must be wire in accordance with N E C or local ordinance TUACA Installation Instructions Remove the TUACA unit from the shipping carton and inspect for shipping damage If shipping damage is found immediately contact Sentry BevCon at 800 661 3003 Do not discard the shipping carton or any shipping materials in the event a freight claim must be filed 12074 Support Assembly 1 The following parts are included DEA Bottie with this Shippment 18013 Strainers 12008 Bottle 2 Find a convenient location to 25 Assembly place the unit 41 WT p 842 Drain Tray an z 51843 Shot Rest 18018 Bottle Cap Sleeve Large 3 DO NOT PLUG UNIT INTO ELECTRICAL OUTLET 4 Remove protective plastic from drip Tray Align mounting holes over the mounting screws on front of the machine Y 18013 RESERVE 5 Install both stainless steel strainers emm STRAINER eu in bottle reserves 12074 SUPPORT ASSEMBLY 12005C BOTTLE RESERVE 12008 BOTTLE CAP ASSEMB
13. motor Tighten connections or replace cord Remove obstruction Replace condenser fan motor 16 TUACA leaking Peristaltic pump tubing has lost a Replace PPM tubing from nozzle its elasticity after actuation No TUACA 1 No electrical power 1 Plug power cord into electrical being box Check line voltage dispensed 2 Pinched or crimped lines 2 Repair defective line 3 Broken liquor switch 3 Replace defective switch 4 Bad transformer 4 Replace defective transformer 5 Disconnected wire 5 Attach disconnected wire 6 Defective PPM assy 6 Replace PPM assy 7 Worn or defective neoprene 7 Replace defective tubing tubing in PPM assy No TUACA 1 TUACA reservoir empty 1 Replenish TUACA supply being PPM Assy defective Replace PPM Assy dispensed 2 Defective neoprene tubing 2 Replace neoprene tubing 3 Defective transformer 3 Replace transformer 4 4 NOTE SECTION Frequently Called Numbers 17
14. oling coil that is positioned next to the refrigeration evaporator coil The temperature of the incoming TUACA is at ambient temperature as it enters the cooling coil As the incoming TUACA passes through the cooling coil the heat is removed from the TUACA and chilled to a temperature acceptable for a quality drink normally a temperature 7 to 16 degrees is reached The TUACA is now directed to a dispensing nozzle where the TUACA is dispensed INTERNATIONAL CARBONIC LE CHILL SHOT TUACA DATE 7 20 05 ADELANTO CALIFORNIA SYM QTY PART DESCRIPTION 1 2 12074 SUPPORT ASSEMBLY BOTTLE RESERVE 2 2 12008 BOTTLE CAP ASSEMBLY 3 2 18013 STRAINER 4 4 0023 SCREW 10 24 X 3 8 TH SS 5 1 12005C BOTTLE RESERVE 6 1 18020 1 4P X 1 4H PLASTIC FITTING 7 1 1836 BOTTLE MTG BRKT 8 16 A0020 8 32 X 3 8 T H S S SCREW 9 1 1825 LID BACK 10 1 1826 LID FRONT 11 1 1862 LED LIGHT BAR COVER 12 1 1851 LED LIGHT BAR 13 2 04 SNAP BUSHING 14 8 1335 TERMINAL SPACER 15 1 1850 LED BRACKET 16 1 1851 LOGO BRACKET 17 2 0060 SCREW 6 32 X 1 4 FLAT HEAD 18 1 1229 9 MERCHANDISER LIGHT BASE BACK 19 1 0952 BALLAST 20 1 50958 21 1 50956 9 LAMP 9 22 1 E0665 STRAIN RELIEF 23 1 50955 STARTER 24 2 50973 LAMP HOLDER 25 1 51832 LOGO FRO
15. rnk ra hh tienen e inti eaa 12 DAILY PRE OPERATION CHECK an 12 COOLING UNIT MAINTENANCE eene 12 12 CLEANING CONDENSER 13 CLEANING AND SANITIZING esee 13 FREQUENTLY ASKED 14 CHANGING PERISTALTIC PUMP TUBING 14 TROUBLE SHOOTING reta tax 15 PREFACE INTERNATIONAL CARBONIC INC has enjoyed over 53 years of manufacturing excellence in the field of carbonation and in the beverage related industry We have been located in the Southern California area since 1952 and have a long and proud history with quality as our standard and innovation as our goal Originally started just after World War in Canfield Ohio as Carbonic Dispensers we enjoyed patents on the first Sodajet type carbonator This method of carbonation instantaneously carbonated the water to 10096 saturation We developed the first patented dispensing valve to dispense bulk beverage with carbonation equal to or in excess of bottled beverages A valve with three flavors and soda was another first We were the first to incorporate the total post mix package i e carbonation refrigeration amp the ability to dispense from one self contained unit We have pioneered many such fir
16. sts and will continue to develop advance systems for the future such as electronic interrogatable portion controls to electronic liquid level controls We hope you enjoy this product that has been produced to give many years of trouble free service We thank you for your purchase and hope we may serve you in the future TUACA CHAPTER GENERAL DESCRIPTION This chapter gives the description theory of operation and design data for the TUACA unit SYSTEM DESCRIPTION The TUACA unit is a complete self contained liquor dispenser which when supplied with TUACA will dispense a delicious chilled TUACA drink The unit consists of a cabinet refrigeration system modular peristaltic pumps and lighted merchandising The cabinet is housed in an attractive black vinyl and then decaled with vibrant TUACA Decals The front plate and drain are formed from attractive grained stainless steel The TUACA unit has been designed to fit in the smallest possible space while dispensing a maximum amount of highly chilled 10z servings of TUACA and lime Essentially the TUACA unit is designed to plug and play For proper function the TUACA unit must have 120 volt electrical supply and proper space around unit to allow the refrigeration to breath during operation The TUACA unit is designed with a unique lift off drain pan that can be emptied at any convenient drain outlet DESIGN DATA TUACA Cabinet Height 171
17. ume container 2 Cleaning Agent 3 Sanitizing Solution 4 Phenolphthalein NOTE One recommended cleaning agent and sanitizing agent is manufactured by MT HOOD CHEMICAL CORP 4444 N W Yeon Avenue Portland Oregon 97210 Trade names are STAR CHLORINATED CLEANER CROWN 12 5 SODIUM HYPOCHLORITE BLEACH Use STAR at 18 oz per 1 gallon of water yields 2 Sodium Hydroxide Solution Use Crown at 2 ounce per 9 gallons of water gives 200 PPM of available chlorine at a minimum contact time of 10 minutes 10 Replace panel and control box cover 12 Turn off TUACA by unplugging unit Remove front panel and then remove control access panel Disconnect wires at A6 and B6 on control terminal board Plug TUACA into 110 volt outlet activate push switch and empty out product from tubing by flushing with warm water Visually inspect valve by removing nozzle and inspecting nozzle and valve cavity Clean nozzle with cleaning agent then sanitizing solution then with potable water valve cavity and if dirty clean with soft bristle brush Clean exteriors of nozzle tubes with a soft clothe and warm water Replace valve nozzle then go to step 3 Fill bottle reserve with a caustic based low sudsing non perfumed and rinsed detergent solution STAR The solution should be prepared in accordance with the manufacturers recommendations but should be at least 2 percent sodium hydroxide Make sure the syrup
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