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Operator`s Manual

1. or 97811 or 97883 or 97812 0r97813 133146 _ 52475 72086 Serial SERBA Label C 23235 SUDA or 28174 FE El A y 1 F 82487 114469 or 43658 la or 82666 110002 f lt 114467 Ni RZ 97882 97810 97882 52475 82836 114468 or 97883 or97811 or 97883 133144 52475 or 97813 or97812 or 97813 A TEREX COMPANY 28 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual Do Not Operate Unless MT You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Part No 133102 COMPANY GR 12 GR 15 GR 20 Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s s
2. A TEREX COMPANY 42 GR 12 GR 15 GR 20 Part No 133102 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 575100 Fax 446 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie J apan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
3. 36 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual Observe and Obey E Only routine maintenance items specified in this manual shall be performed by the operator E Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual M Use only Genie approved replacement parts Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appears at the beginning of a maintenance procedure it conveys the meaning below U Indicates that tools will be required to M perform this procedure Indicates that new parts will be required to S perform this procedure Part No 133102 A TEREX COMPANY GR 12 GR 15 GR 20 37 Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper levels is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Note Perform this procedure with the platform in the stowed position 1 Visually inspect the oil level in the hydraulic tank Result The hydraulic oil level should be as marked on the tank
4. Operation From Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the controller Platform Overload 1 Push in the Red Emergency stop button to the off position Flashing OL in the LED diagnostic readout indicates the platform is overloaded and no functions will operate An alarm will sound 2 Remove weight from the platform 3 Pull out the Red Emergency stop button to the on position Battery Level Indicator Full Low Use the LED diagnostic readout to determine the battery level Part No 133102 Fourth Edition e Second Printing Operator s Manual Battery and Charger Instructions Observe and Obey MI Do not use an external charger or booster battery M Charge the battery in a well ventilated area MI Use proper AC input voltage for charging as indicated on the charger MI Use only a Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are connected before charging the batteries 2 Openthe battery compartment The compartment should remain open for the entire charging cycle 3 Rest the cover against the chassis 4 Lowerthe platform until the mast just contacts the battery cover A Crushing hazard Keep hands clear of the battery cover when lowering the platform 5 Turn the key switch to the off position 6 Be sure that the battery cab
5. e under covers or 97898 72188 f 1 82473 CZ RAM 28235 133015 PSK 97815 Az 8 8 40434 Safety Tape 133146 52475 133144 or 97812 or 97813 97899 Note Platform decals 12188 may be in different 72086 locations on optional Serial v AWP and fiberglass Label 2 platform ee orai UOT ey T or 28174 Tb fe or 82835 TF i 82830 114469 LI RAE 114338 44980 72184 or 43658 c 11443424 HE le 114467 Ji ALE TI i ji N N un NM E aka 97882 97810 97882 82836 114
6. enie A TEREX COMPANY Operator s Manual GR 12 GR 15 GR 20 with Maintenance Information Fourth Edition Second Printing Part No 133102 Operator s Manual Fourth Edition e Second Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Introduction iiia E 1 Symbol and Hazard Pictorials Definitions 3 General Safety sisisi eniinn 5 Personal Safety sssi naranai eieae 7 Work Area Safety cooooocconiccconncccccconcccnnncnnnnannnncnanacannnnos 8 Ee ao E eo 14 Controls isiin apn it 15 INSPECTIONS risa tt 18 Operating Instructions oooonncccnnnncccinocccnnonacccinnnnncnnno 29 Transport and Lifting Instructions 11 11 34 Maintenance e e eeeee eee aaa aaa aaa iiinaa 37 Specifications eoeeeaa aaa aaa aaa aaa aaa canaa aaa 39 Contact us Copyright O 2000 by Genie Industries B First Edition Sixth Printing October 2002 a aaa a pelar Second Edition First Printing August 2004 Third Edition Second Printing May 2005 Fourth Edition Second Printing January 2010 Genie is a registered tr
7. 7 Pull out the red Emergency Stop button to the on position Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute The alarm that goes off when the machine is not level sounds at 600 beeps per minute An optional automotive style horn is also available 8 Activate the up function Result The platform should raise 9 Activate the down function Result The platform should lower The descent alarm should sound while the platform is lowering Part No 133102 A TEREX CON GR 12 GR 15 GR 20 21 MPANY Inspections Test Emergency Lowering 10 Activate the up function and raise the platform approximately 60 cm 11 Pull the Emergency lowering knob located at the base of the machine below the mast O Result The platform should lower The descent alarm will not sound 12 Turn the key switch to platform control At the Platform Controls Test Emergency Stop 13 Push in the platform red Emergency Stop button to the off position O Result No functions should operate Test the Horn 14 Pull out the red Emergency Stop button to the on position 15 Push the horn button O Result The horn should sound Test the Function Enable Switch 16 Do not hold the funct
8. Depress the thumb rocker switch in the direction indicated by the yellow triangle on the control panel Result The steer wheels should turn in the direction that the yellow triangle points on the control panel Test Drive and Braking 27 Press and hold the function enable switch 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 29 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Part No 133102 Fourth Edition e Second Printing Operator s Manual Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 30 Press the lift function select button 31 Fully lower the platform 32 Place a 2x4 or similar piece of wood in front of each wheel on one side of the machine 33 Press the drive function select button 34 Drive the machine up onto bo
9. E Floor loading information Turning radius inside 0 cm 5 i Tire load maximum 553 kg Turning radius outside 134 6 cm Tire contact pressure 13 kg cm Ground clearance 6 4 cm 1293 03 kPa Weight 1112kg Occupied floor pressure 1180 kg m2 Machine weights vary with option configurations See 11 57 kPa serial label for specific machine weight Power source 4 Batteries 6V 225AH Controls Proportional Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 133102 A TEREX CON GR 12 GR 15 GR 20 41 MPANY Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors Operator s Manual Fourth Edition e Second Printing gt gt gt gt _____________ RR ZZ ZZ ZJ gt 7 Specifications Platform dimensions all models length x width Standard platform 88 9 x 74 9 cm Standard platform 139 7 x 74 9 cm with extension Stock picker platform 88 9 x 74 9 cm Stock picker platform 142 2 x 74 9 cm including adjustable tray Standard AWP platform 69 x 51 cm Narrow AWP platform 66 x 51 cm Standard fiberglass 74 x 67 cm platform Narrow fiberglass 66 x 56 cm platform Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation
10. GR 15 models with standard platform 1 52475 Label Transport Tie down 3 97833 Label Max Capacity 159 kg GR 20 72086 Label Lifting Eye 1 models with standard platform 1 72184 Cosmetic Genie Runabout 2 97873 Label Max Capacity Work Station Tray 72188 Label Directional Arrows 2 22 kg GR 12 GR 15 82473 Label Compartment Access 1 97882 Label Wheel Load GR 12 4 82481 Label Battery Safety 1 97883 Label Wheel Load GR 15 82487 Label Read the Manual 2 97898 Label Max Capacity Parcel Tray 82495 Label Brake Release Safety amp 68 kg GR 12 GR 15 Operation 1 97899 Label Safety Chock 1 82614 Label Collision Hazard 1 114334 Label Electrocution Hazard Plugs 1 82666 Label Forklift Pocket 2 114338 Label Tip over Hazard Tilt Alarm 1 82830 Label Max Side Force 200 N CE 1 114467 Cosmetic Grey Stripe Left Side 1 82835 Label Max Capacity 159 kg 114468 Cosmetic Grey Stripe Right Side 1 models with AWP and fiberglass platform 1 114469 Ground Control Panel 1 82836 Label Emergency Lowering 1 133015 Label Electrocution Hazard 1 97772 Overlay Platform Controls 1 133144 Label Transport Diagram 2 97810 Cosmetic Genie GR 12 2 133146 Label Tip over Hazard Batteries 1 97811 Cosmetic Genie GR 15 2 133147 Label Tip over Hazard Limit Switch 1 Part No 133102 GR 12 GR 15 GR 20 25 Operator s Manual Fourth Edition e Second Printing Inspections Shading indicates decal is hidden from view
11. Safety amp 114334 Label Electrocution Hazard Plugs 1 Operation 1 114338 Label Tip over Hazara Tilt Alarm 1 82614 Label Collision Hazard 1 114467 Cosmetic Grey Stripe Left Side 1 82666 Label Forklift Pocket 2 114468 Cosmetic Grey Stripe Right Side 1 82830 Label Max Side Force 200 N CE 1 114469 Ground Control Panel 1 82836 Label Emergency Lowering 1 133015 Label Electrocution Hazard 1 97772 Overlay Platform Controls 1 133144 Label Transport Diagram 2 97810 Cosmetic Genie GR 12 2 133146 Label Tip over Hazard Batteries 1 97811 Cosmetic Genie GR 15 2 133147 Label Tip over Hazard Limit Switch 1 97812 Cosmetic Genie GR 20 2 Part No 133102 GR 12 GR 15 GR 20 27 Operator s Manual Fourth Edition e Second Printing Inspections Shading indicates C decal is hidden from p Safety view i e under covers Tape 97834 q or 97835 97871 I or 978 28235 or 28174 97899
12. load capacity Always use the extension deck lock when the machine is transported Use a minimum of 4 chains or straps Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains the key before transporting ie s Part No 133102 GR 12 GR 15 GR 20 35 Operator s Manual Fourth Edition e Second Printing Transport and Lifting Instructions A Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column Make sure the mast is fully lowered Observe and Obey Inspect the machine and remove any loose or unsecured items M Only qualified riggers should rig and lift the machine Always place the lifting hook through the lifting eye so that it points away from the machine M Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight A TEREX COMPANY
13. this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Part No 133102 Fourth Edition Second Printing Operator s Manual GR 12 Height working maximum 5 3m Height platform maximum 3 5m Height stowed maximum 1 57m Height stowed maximum 1 62 m standard platform with work station tray Height stowed maximum 1 62 m stock picker platform with work station tray Height stowed maximum 1 60 m stock picker platform with bike racks Width 74 9 cm Length stowed 1 35 m Length with standard platform 1 85 m optional platform extension extended Length with stock picker platform 1 87 m including adjustable tray Length with stock picker platform 1 91 m including adjustable tray and work station tray Maximum capacity 227 kg standard platform Maximum capacity 159 kg AWP and fiberglass platform Maximum capacity 227 kg stock picker platform Turning radius inside 0 cm Turning radius outside 132 1 cm Ground clearance 6 4 cm Weight 717 kg Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 133102 A TERE
14. weigh 28 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Lockout After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lowerthe platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels 5 Charge the batteries Operator s Manual Fourth Edition e Second Printing Legend Pothole guard 4 2 Non steer tire 3 Emergency lowering valve 4 Transport tie down 5 Forklift pocket 6 Battery charger display 7 Covers 8 Ground controls 9 Hydraulic oil level indicator 1 0 Power to platform battery charger connection for optional inverter 11 Work station tray if equipped 12 Brake release pump knob under covers 13 Mid rail entry bar 14 Adjustable work station tray 15 Platform controls 16 Dual entry gate 17 Lanyard anchorage point 18 Parcel tray if equipped 19 Bike rack if equipped 14 20 Mast 21 GFCI outlet 22 Manual storage container 23 Battery compartment cover 24 Battery cover latch 25 Steer tire 26 Platform extension release pedal 27 Platform extension entry gate A TEREX COMPANY GR 12 GR 15 GR 20 Part N
15. 2 Add oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent Operator s Manual Fourth Edition e Second Printing Maintenance Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries A Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Note Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down bars are in place and secure Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables A TEREX CO 38 GR 12 GR 15 GR 20 MPANY Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on
16. 468 or 97883 or 97811 or 97883 52475 52475 or 97813 or 97812 or 97813 A TEREX COMPANY 26 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition Second Printing Operator s Manual Z A A 22 222 Se Inspections Inspection for Decals with Symbols Stock Picker Platform Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 97813 Label Wheel Load GR 20 4 28235 Label Power to Platform 115V 2 97834 Label Max Capacity 227 kg 40434 Label Lanyard Anchorage 1 GR 12 GR 15 1 43658 Label Power to Charger 230V 1 97835 Label Max Capacity 159 kg GR 20 1 44980 Label Power to Charger 115V 4 97871 Label Max Capacity Bike Rack 20 kg GR 12 GR 15 1 52475 Label Transport Tie down 3 gt 97872 Label Max Capacity Bike Rack 20 kg 72086 Label Lifting Eye 1 GR 20 72184 Cosmetic Genie Runabout 1 97882 Label Wheel Load GR 12 4 72188 Label Directional Arrows 2 97883 Label Wheel Load GR 15 82473 Label Compartment Access 1 97898 Label Max Capacity Parcel Tray 82481 Label Battery Safety 1 68 kg GR 12 GR 15 1 82487 Label Read the Manual 2 97899 Label Safety Chock 1 82495 Label Brake Release
17. 5 GR 20 i l maximum 97871 97872 1 side force CE maximum maximum I N capacity capacity s bike rack bike rack e a Y 4 AWP Platform 82835 maximum capacity 159 kg 82830 maximum side force CE a A TEREX COMPANY 6 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition Second Printing Operator s Manual A AO A A z OLO lt Personal Safety Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the PFPE manufacturer s instructions A TEREX COMPANY Part No 133102 GR 12 GR 15 GR 20 7 Operator s Manual Fourth Edition e Second Printing Work Area Safety A Electrocution Hazards A Tip over Hazards This machine is not Occupants equipment and materials must not electrically insulated and exceed the maximum platform capacity or the will not provide protection maximum capacity of the platform extension from contact with or Weight in trays and in each bike rack is part of the proximity to electrical total platform load current Maximum capacity GR 12 and GR 15 ue Standard platform 227 kg Maintain sa
18. X CON GR 12 GR 15 GR 20 39 MPANY Specifications Power source 4 Batteries 6V 225AH Controls Proportional AC outlet in platform Standard Maximum hydraulic pressure 207 bar functions 25 4 x 7 6 x 2 5 cm Airborne noise emissions lt 70 dB Maximum sound level at normal operating workstations A weighted Tire size Vibration value does not exceed 2 5 m s Maximum slope rating stowed position 30 17 Maximum side slope rating 30 17 Note Slope rating is subject to ground conditions and adequate traction Drive speeds 4 0 km h 12 2 m 10 9 sec Stowed maximum 0 8 km h 12 2 m 55 sec Platform raised maximum Floor loading information Tire load maximum 464 kg 11 07 kg cm 1085 13 kPa 936 kg m2 9 18 kPa Note Floor loading information is approximate and does nat incorporate different option configurations It should be used only with adequate safety factors Tire contact pressure Occupied floor pressure Operator s Manual Fourth Edition e Second Printing Specifications GR 15 Power source 4 Batteries 6V 225AH Height working maximum 6 3 m Controls Proportional Height platform maximum 4 5 m AC outlet in platform Standard Height stowed maximum 1 57 m Maximum hydraulic pressure 207 bar functions Height stowed maximum 1 62 m
19. ademark of Genie Industries in the U S A and many other countries Runabout and GR are trademarks of Genie Industries CE e Printed on recycled paper Printed in U S A Genie A TEREX COMPANY GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual Owners Users and Operators Genie appreciates your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices in a common sense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine If there is anything in this manual that is not clear or which you believe should be added please contact us Internet www genielift com E mail techpub genieind com Part No 133102 A TEREX CON GR 12 GR 15 GR 20 1 MPANY Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless MT You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid haz
20. afety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine 29 Operator s Manual Fourth Edition e Second Printing Operating Instructions Emergency Stop Push in the red Emergency Stop button to the off position at the ground or platform controls to stop all functions Repair any function that operates when either red Emergency Stop button is pushed in Emergency Lowering 1 Pull the Emergency lowering LN ALI Y knob Operation From Ground 1 Turn the key switch to ground control 2 Pull out both ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Move the up down toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Op
21. and tray Maximum capacity including occupant A TEREX COMPANY 4 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual General Safety Safety signs and locations Decals with symbols 133147 82473 133146 Part No 133102 GR 12 GR 15 GR 20 5 Operator s Manual Fourth Edition e Second Printing nn General Safety Safety signs and locations Decals with symbols s s GR 12 8 GR 15V 1 97834 N Standard Platform gt l maximum l I capacity 227 kg I i I I L GR 12 8 GR 15 I I m I I 97832 I I I maximum x i I A I capacity 227 kg AG l I EPA GR 20 bd I I 97835 toot 82830 I NEM maximum I I maximum _ IL m capacity 159kg I I side force CE gt I z 1 GR 20 l ET 97833 Gru All I maximum Cir Z JANI I I I l capacity 159kg c zaa I I t I I I I I I _ a I l l II i l 82830 GR 12 amp GR 1
22. ardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended E You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals E You read understand and obey employer s safety rules and work site regulations M You read understand and obey all applicable governmental regulations E You are properly trained to safely operate the machine Operator s Manual Fourth Edition e Second Printing Introduction Hazard Classification Genie uses symbols color coding and signal words to identify the following messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation ADANGER which if not avoided will result in Red death or serious injury Safety alert symbol used to alert you to potential personal injury hazards Obey all safety Indicates a hazardous situation AWARNING which if not avoided could result Orange in death or serious injury Indicates a hazardous situation ACAUTION which if not avoided could result Yellow in minor or moderate injury Indicates a hazardous situation which if not avoided could result Blue in property damage A TEREX CO 2 GR 12 GR 15 GR 20 MPANY Inten
23. chine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation A TEREX CON 40 GR 12 GR 15 GR 20 MPANY Part No 133102 Fourth Edition Second Printing Operator s Manual Specifications GR 20 AC outlet in platform Standard Height working maximum 7 9 m Maximum hydraulic pressure 207 bar E functions Height platform maximum 6 1m Tire size 25 4 x 7 6 x 2 5 cm Height stowed maximum 1 98 m 7 Airborne noise emissions lt 70 dB Height stowed NAS 1 60 m Maximum sound level at normal operating workstations stock picker platform with bike racks A weighted Width 80 cm Vibration value does not exceed 2 5 m s2 Length stowed 1 35 m Maximum slope rating Length with standard platform 1 86m Stowed position 30 17 optional platform extension extended Maximum side slope rating 30 17 Length with stock picker platform 1 87 m Note Slope rating is subject to ground conditions and including adjustable tray adequate traction Maximum capacity 159 kg Drive speeds standard platform Stowed maximum 4 0 km h Maximum capacity 159 kg 12 2 m 10 9 sec AWP and fiberglass platform E Platform raised maximum 0 8 km h Maximum capacity 159 kg 12 2 m 55 sec stock picker platform
24. ded Use This machine is intended to be used only to lift personnel along with their tools and materials to an aerial work site Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material Part No 133102 Fourth Edition e Second Printing Operator s Manual Symbol and Hazard Pictorials Definitions Ly Read the Read the operator s manual service manual Crush hazard No smoking Collision hazard Use a piece of cardboard or paper to search Collision hazard for leaks 4 F Electrocution Skin injection hazard Explosion hazard Fire hazard Burn hazard hazard Electrocution hazard T ome Tiedown Keep away from Move machine to moving parts level ground Batteries used as counterweights O maintenance Grounded AC OL personnel should CMOS the wheels Release brakes 3 wire only access compartments Only trained Maintain required clearance A TEREX COMPANY Part No 133102 GR 12 GR 15 GR 20 3 Operator s Manual Fourth Edition e Second Printing Symbol and Hazard Pictorials Definitions Replace damaged Lanyard Voltage rating for ires and cords attachment point power to platform Pressure rating for air line to platform 22 kg Maximum capacity including occupant tools
25. e the batteries Do not use the machine as a ground for welding Part No 133102 Fourth Edition e Second Printing Operator s Manual A Battery Safety Batteries contain acid Always wear protective clothing and eye wear when working with batteries Burn Hazards Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and A water 4 Do not expose the batteries or the charger to water or rain during charging Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas 3 The battery tray should remain open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Part No 133102 A TEREX CON GR 12 GR 15 GR 20 13 MPANY Work Area Safety Electrocution Burn Hazards Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating w Avoid electrical shock burns from contact with battery terminals Remove all rings watches and other jewelry Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must
26. ection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 133102 Fourth Edition Second Printing Operator s Manual Pre operation Inspection Ii Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform LI Be sure that all decals are legible and in place See Inspections section U Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Ii Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing pa
27. eds the maximum slope rating the machine must be loaded and unloaded using a winch as described in the brake release operation Brake Release Operation 1 Chock the wheels to XA prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the brake valve 4 Pump the red brake release pump knob After the machine is loaded 1 Chock the wheels to prevent the machine from rolling 2 Pull out the red Emergency Stop buttons on both the ground and platform controls to the on position 3 Press the drive function select button Press and hold the function enable switch on the control handle Move the control handle off center and immediately release it to reset the brakes 4 Push the red Emergency stop buttons on both the ground and platform controls to the off position Towing the GR 12 GR 15 and GR 20 is not recommended If the machine must be towed do not exceed 3 2 km h Part No 133102 Fourth Edition e Second Printing Operator s Manual Transport and Lifting Instructions A Securing to Truck or Trailer for Inspect the entire machine for loose or unsecured f items Transit f i f Use the tie down points on the chassis for Always chock the machine wheels in preparation anchoring down to the transport surface for transport Use chains or straps of ample
28. eration From Platform 1 Turn the key switch to platform control 2 Pull out the ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine A TEREX COM 30 GR 12 GR 15 GR 20 To Position Platform 1 Press the lift function select button 3 3 Move the control handle according to the markings on the control panel 2 Press and hold the function enable switch on the control handle To Steer 1 Press the drive function select button 2 Press and hold the function enable switch on the control handle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Press the drive function select button 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Part No 133102 Fourth Edition e Second Printing Operator s Manual Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flash
29. erfill Operator s Manual Fourth Edition e Second Printing Transport and Lifting Instructions Observe and Obey M Genie Industries provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations other localized regulations and their company policy E Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment M Only qualified aerial lift operators should move the machine on or off the truck E The transport vehicle must be parked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded MT Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight MI The machine must be on a level surface or secured before releasing the brakes A TEREX CO 34 GR 12 GR 15 GR 20 MPANY M Do not drive the machine on a slope that exceeds the uphill downhill or side slope rating See Driving on a Slope in the Operating Instructions section E If the slope of the transport vehicle exce
30. fe distances from electrical power lines Work station tray option 22 kg and apparatus in Parcel tray option 68 kg accordance with applicable governmental regulations Maximum occupants i and the following chart Stock Picker platform 227 kg Adjustable work station tray 68 kg Line Voltage Required Clearance Pacar VAV OPL 68 kg 0 to 50KV 3 05 m Bike rack option each 20 kg BOKV to 200KV 4 60 m Maximum occupants 1 200KV to 350KV 6 10 m AWP and fiberglass platform 159 kg 350KV to 500KV 7 62m Maximum occupants 1 500KV to 750KV 10 67m Maximum capacity GR 20 750KV to 1000KV 13 72 m Standard Platform 159 kg Stock Picker platform 159 kg Allow for platform movement electrical line sway Adjustable work station tray 68 kg or sag and beware of strong or gusty winds Bike rack option each 20 kg Keep away from the machine if it contacts Maximum occupants 1 energized power lines Personnel on the ground or om A A in the platform must not touch or operate the AWP and fiberglass platform 159 kg machine until energized power lines are shut off Maximum occupants 1 Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Genie A TEREX COMPANY 8 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual Do not raise the platform unless the machine is on a firm level surface Do not depend on the tilt alarm as a level g indicator The t
31. ilt alarm sounds inside the battery charger tray only when the machine is on a severe slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform Do not drive over 0 8 km h with the platform raised When raising the platform follow ratings for allowable side force and number of occupants on the next page Part No 133102 A TEREX CON GR 12 GR 15 GR 20 MPANY Work Area Safety Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability fone NS RU a Q Do not use the machine as a crane Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent st
32. ing To Reduce Drive Speed The drive controls can operate in two different drive speed modes When the drive speed button light is on slow drive speed mode is active When the button light is off fast drive speed mode is active Press the drive speed button to select the desired drive speed A Driving ona slope Determine the slope and side slope ratings for the machine and determine the slope grade Maximum slope rating stowed 30 17 Maximum side slope rating stowed 30 17 Note Slope rating is subject to ground conditions and adequate traction Press the drive speed button to the fast drive speed mode Part No 133102 A TEREX COMPANY GR 12 GR 15 GR 20 31 Operating Instructions To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run A rise Y Run 3 6 m Rise 0 3 m 0 3 m 3 6 m 0 083 x 100 8 3 If the slope exceeds the maximum
33. ing or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed A Crushing Hazard Keep hands and limbs out of mast Do not work under the platform or mast without the battery cover raised Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects A TEREX COMPANY GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual A Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position only Maximum slope rating stowed position 30 17 Maximum side slope rating stowed position 30 17 Note Slope rating is subject to ground conditions and adequate traction A Fall Hazards The guard rail system provides fall protection If the occupant of the platform is required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Use approved lanyard attachment point provided Keep the platform floor clear of debris Lower the platform mid rail bar attach the entry chain or close the entry gate before ope
34. ion enable switch on the control handle 17 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow O Result No functions should operate Operator s Manual Fourth Edition e Second Printing Inspections Test the Up Down Functions 18 Press the lift function select button 19 Press and hold the function enable switch on the control handle 20 Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise The pothole guards should deploy 21 Release the control handle Result The platform should stop raising 22 Press and hold the function enable switch Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 23 Press the drive function select switch 24 Press and hold the function enable switch on the control handle A TEREX CO 22 GR 12 GR 15 GR 20 MPANY 25 Depress the thumb rocker switch on top of the control handle in the direction indicated by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangle points on the control panel 26
35. le connections are tight and free of corrosion Part No 133102 A TEREX CON GR 12 GR 15 GR 20 33 MPANY Operating Instructions Maintenance free batteries 7 Connect the battery charger to a grounded AC circuit 8 The charger will indicate when the battery is fully charged Standard Batteries 7 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 8 Replace the battery vent caps 9 Connect the battery charger to a grounded AC circuit 10 The charger will indicate when the battery is fully charged 11 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not ov
36. lows the machine to continue to function If the pothole guards do not deploy an alarm sounds and the machine will not drive 44 Raise the platform Result When the platform is raised 1 2 m from the ground the pothole guards should deploy 45 Press on the pothole guards on one side and then the other Result The pothole guards should not move 46 Lower the platform Result The pothole guards should return to the stowed position 47 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 2 1 m from the ground an alarm should sound and the drive function should not work 48 Lower the platform and remove the 2x4 Operator s Manual Fourth Edition e Second Printing Inspections Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility
37. nd or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine A Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation A TEREX CO 12 GR 12 GR 15 GR 20 MPANY A Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present A Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform A Component Damage Hazards Do not use any battery charger greater than 24V to charg
38. o 133102 Fourth Edition e Second Printing Operator s Manual Controls aoe A E 6 lt O x 00009 9 if o STOP o Ground Control Panel 1 Key switch for platform off ground selection 4 Platform up down toggle switch t Turn the key switch to the platform position and Move the switch up andthe l the platform controls will operate Turn the key platform will raise Move the switch switch to the off position and the machine will down and the platform will lower SSE be off Turn the key switch to the base position and the ground controls will operate 2 7 amp breaker for electric circuits 3 Hour meter Indicates the number of hours the machine has been put into use Part No 133102 A TEREX COMPANY GR 12 GR 15 GR 20 Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine Operator s Manual Fourth Edition e Second Printing Controls Platform Control Panel 1 Thumb rocker switch for steer functions 5 LED diagnostic readout Platform overload Drive speed button indicator Battery charge indicator 6 Lift function select button 2 3 Drive function select button 4 7 Horn button Red Emergency Stop button 8 Proportional control handle and function enable switch for lift and drive func
39. on 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service COMPANY 20 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing Operator s Manual 1 Select a test area that is firm level and free of obstruction 2 Be sure the batteries are connected At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position 4 Turn the key switch to ground control 5 Observe the diagnostic LED readout on the platform controls O Result The LED should look EJ like the picture at right Test Emergency Stop 6 Push in the ground red Emergency Stop button to the off position Result No functions should operate
40. rating Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Part No 133102 COMPANY GR 12 GR 15 GR 20 11 Work Area Safety Do not climb down from the platform when raised Do nat enter or exit the platform unless the machine is in the stowed position Lower the platform mid rail bar or close the platform entry gate before operating A Collision Hazards dy HUT Be aware of the extended platform position when moving the machine Be aware of limited sight distance and blind spots when driving or operating The machine must be on a level surface or secured before releasing the brakes Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Operator s Manual Fourth Edition e Second Printing Work Area Safety Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out a
41. rts and unauthorized modifications 1 Electrical components wiring and electrical cables O Hydraulic power unit tank hoses fittings cylinders and manifolds Battery pack and connections Drive motors Tires and wheels Ground strap Limit switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Platform entry mid rail bar chain or gate Sequencing cables and pulleys Pothole guards Platform extension if equipped COUCLCULCLCLL Work trays and bike racks if equipped Part No 133102 A TEREX CON GR 12 GR 15 GR 20 19 Inspections 1 Brake release components i Battery cover i Mast columns and counterweight m Platform control joystick Check the entire machine for Li Cracks in welds or structural components LI Dents or damage to the machine i Excessive rust corrosion or oxidation 1 Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Note If the platform must be raised to inspect the machine make sure the battery cover is in place See Operating Instructions section Operator s Manual Fourth Edition e Second Printing Inspections Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspecti
42. ructure All personnel must be removed from the platform before attempting to free the platform using the ground controls Operator s Manual Fourth Edition e Second Printing Work Area Safety Do not push off or pull P toward any object outside if i of the platform Maximum Maximum allowable number of Model side force occupants 3 Do not place or attach fixed or overhanging loads to any part of this machine N Do not place ladders or scaffolds in the platform or ceso against any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by the CE 200 N 1 person in the platform Do not alter or disable the limit switches Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 28 kg Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load 10 GR 12 Do not use the machine on a mov
43. slope or side slope rating the machine must be winched or transported up or down the slope See Transport and Lifting section Operator s Manual Operating Instructions Error indicator readout Ifthe LED diagnostic readout EE displays an error code such as LL push in and pull out the red Emergency Stop button to reset the system ECM Fault Codes Code Condition Condition Normal 01 Internal ECM Error 02 ECM Platform Communication Error 03 Undefined Platform Dip Switch Setting 12 Chassis Up Down Toggle Closed At Startup 18 Pothole Guard Failure 42 Platform Left Turn Switch Fault 43 Platform Right Turn Switch Fault 46 Platform Drive Enable Switch Fault 47 Platform Joystick Fault 52 Forward Coil Fault 53 Reverse Coil Fault 54 Up Coil Fault 55 Down Coil Fault 56 Right Coil Fault 57 Left Coil Fault 58 Brake Coil Fault 59 Parallel Series Coil Fault 68 Low Battery Voltage LL Off Level OL Overload Cutout Option For more information please consult the appropriate Genie Service Manual A TEREX CO 32 GR 12 GR 15 GR 20 Fourth Edition e Second Printing To Extend and Retract Platform if equipped 1 Step on the platform extension release pedal 2 Grasp the platform guard rails carefully and push to extend the platform 3 Step on the platform extension release pedal and pull the guard rails to retract the platform
44. sound while the platform is lowering Drive function Press and hold the function enable switch to enable the drive function on the platform control handle Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points GR 12 GR 15 GR 20 17 Operator s Manual Fourth Edition e Second Printing Inspections Do Not Operate Unless MT You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended COMPANY 18 GR 12 GR 15 GR 20 Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation insp
45. standard platform with work station tray Tire size 25 4 x 7 6 x 2 5 cm Height stowed maximum 1 62 m Airborne noise emissions lt 70 dB stock picker platform with work station tray Maximum sound level at normal operating workstations z A weighted Height stowed maximum 1 60 m stock picker platform with bike racks Vibration value does not exceed 2 5 m s2 Width 74 9 cm Maximum slope rating stowed position 30 17 Length stowed 1 35 m Maximum side slope rating 30 17 Length with standard platform 1 85 m optional platform extension extended Note Slope rating is subject to ground conditions and adequate traction Length with stock picker platform 1 87 m including adjustable tray Drive speeds Length with stock picker platform 1 91 m Stowed maximum 4 0 km h including adjustable tray and work station tray 12 2 m 10 9 sec Maximum capacity 227 kg Platform raised maximum 0 8 km h standard platform 12 2 m 55 sec Maximum capacity 159 kg Floor loading information AWP and fiberglass platform g P Tire load maximum 606 kg Maximum capacity 227 kg 3 Tire contact pressure 14 4 kg cm2 tock picker platf stock picker platform 1418 2 kPa Turning radius inside aa Occupied floor pressure 1210 kg m2 Turning radius outside 132 1 cm 11 87 kPa Ground clearance 6 4 cm Note Floor loading information is approximate l and does not incorporate different option configurations Weight 994 kg It should be used only with adequate safety factors Ma
46. th pieces of wood 35 Press the lift function select button 36 Raise the platform Result Before the platform is raised approximately 30 cm the lift function should stop an alarm should sound and the LED readout should display LL 37 Press the drive function select button 38 Press and hold the function enable switch and slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result The drive function should not work in either direction 39 Lower the platform and drive the machine off both pieces of wood Test Limited Drive Speed 40 Press the lift function select button 41 Press and hold the function enable switch on the control handle Raise the platform approximately 60 cm from the ground 42 Press the drive function select button Part No 133102 A TEREX CON GR 12 GR 15 GR 20 23 MPANY Inspections 43 Press and hold the function enable switch on the control handle Slowly move the control handle to the full drive position O Result The maximum achievable drive speed with the platform raised should not exceed 20 cm per second If the drive speed with the platform raised exceeds 20 cm per second immediately tag and remove the machine from service Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate another limit switch which al
47. tions A TEREX COMPANY 16 GR 12 GR 15 GR 20 Part No 133102 Fourth Edition e Second Printing A Platform Control Panel 1 Thumb rocker switch for steer functions Press the thumb rocker switch in either direction to activate the steer function Drive speed button Press this button to activate slow drive function The indicator light will be on when slow drive is selected Drive function select button Press this button to activate the drive function Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine LED Diagnostic read out battery charge indicator and platform overload indicator Lift function select button Press this button to activate the lift 3 function Part No 133102 A TEREX COMPA Operator s Manual Controls Horn Button Push the horn button and the horn will sound Release the horn button and the horn will stop Proportional control handle and function enable switch for lift and drive functions Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm should
48. to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine COMPANY 24 GR 12 GR 15 GR 20 Workplace Inspection Be aware of and avoid the following hazardous situations e drop offs or holes bumps floor obstructions or debris e sloped surfaces e unstable or slippery surfaces e overhead obstructions and high voltage conductors e hazardous locations e inadequate surface support to withstand all load forces imposed by the machine e wind and weather conditions the presence of unauthorized personnel e other possible unsafe conditions Part No 133102 Fourth Edition Second Printing Operator s Manual E Inspections Inspection for Decals with Symbols Standard and AWP Platform Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 97812 Cosmetic Genie GR 20 2 28235 Label Power to Platform 115V 2 97813 Label Wheel Load GR 20 4 40434 Label Lanyard Anchorage 1 97815 Label Lower Mid rail 6 43658 Label Power to Charger 230V 1 97832 Label Max Capacity 227 kg 44980 Label Power to Charger 115V 1 GR 12

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