the CX5/GX5 Service Manual
Contents
1. 2 56092. IMPORTANT SAFEGUARDS READ AND FOLLOW ALL SAFETY INSTRUCTIONS Do not let power supply cords touch hot surfaces Do not use outdoors Do not mount near gas or electrical heaters Use caution when servicing batteries Battery acid can cause burns to skin and eyes If acid is spilled on skin or in eyes flush acid with fresh water and contact a physician immediately Mount unit in locations and at heights where it will not be subjected to tampering by unauthorized personnel These models are not designed for operation of remote lamps Use of any accessory equipment not recommended by the manufacturer may cause an unsafe condition CAUTION Halogen cycle lamps are used in this equipment To avoid shattering do not operate lamp in excess of rated voltage protect lamp against abra sion and scratches and against liquids when lamp is operating Dispose of lamp with care Halogen lamps operate at high temperature Do not store or place flammable materials near lamp Do not use this equipment for other than intended use SAVE THESE INSTRUCTIONS Page Two INSTALLATION FOR DAYMAKER MODEL GX 5 Unpack and check for concealed damage A Report concealed damage to carrier and file claim B Call Customer Service 1 800 826 9041 for immediate replacement of parts or a complete unit Remove front cover A Lay unit on back and remove cover retaining screws located at bottom of unit B Remove cover by pulling down and up C IMPO
3. RTANT Connect both red and black battery leads to PC board or unit will not work upon power outage When wires are connected lamps will light and stay on until 2 3 minutes after AC power is applied D Check to see that all connections are secure E Install front cover by reversing Step 2 A Mount unit approximately 8 feet high to reduce inadvertent disconnection by unauthorized personnel A Aim lampheads in desired direction lampheads provided with horizontal and vertical adjustments Final adjustment may be required after testing unit in darkness B Plug into unswitched 120V 60Hz Circuit Knockouts are provided for wiring direct Circuit breaker should be locked on or marked DO NOT TURN OFF C Inapproximately 3 minutes lamps will go out D See Wiring Schematic if connecting to 277V power supply i e changing 120V lead to 277V is required Page Three INSTALLATION FOR TWIN BEAM MODEL CX 5 1 Unpack and check for concealed damage A Report concealed damage to carrier and file claim B Call Customer Service 1 800 826 9041 for immediate replacement of part or complete unit 2 Remove cover from Electrical Box A Remove retaining screws located on side of cover and lift cover off B IMPORTANT Connect both red and black battery leads to PC board or unit will not work upon power outage When wires are connected lamps will light and stay on until 2 3 minute after AC power is appli
4. ed C Check to see that all connections are secure D Reinstall cover 3 Drop Ceiling Installation A Select location where lamps can be aimed in desired direction B Remove standard 24 X 48 ceiling panel cut to 42 X 24 dimension discard drop off piece C Lay unit in ceiling channels Slide to one end aim lampheads in desired direction Holes provided are for connection to channels D Plug into unswitched 120 Volt 60 Hz Circuit Knock outs are provided for wiring direct if desired E In approximately 3 minutes lamps will go out F See Wiring Schematic if connecting to 277V power supply and wire accordingly G Install the 42 X 24 ceiling panel see 3 B Page Four OPERATION The red indicator LED near the test button indicates that the battery is being charged The green LED indicates that the unit is receiving power Once battery is charged continuous red and green indicate dead battery or malfunction and service is required Continuous red and green is normal up to 24 hours after extended power failure Pressing the test button will simulate a power outage After checking indicators as above press test button to check the entire emergency circuitry If the lamps light up it is operating Once fully charged the battery will automatically re charge in 24 hours Our charging circuitry maintains optimum battery voltage levels to provide superior battery life This unit is UL listed and wil
5. in workmanship or material within five years from date of shipment by Gilbert excluding bat teries fuses and Daymaker Twin Beam Drop lamps Batter ies are covered under a separate 5 year pro rated warranty The correction of such defects by repair or replacement shall constitute fulfillment of all Gilbert s obligations with respect to the equipment sold hereunder The liability of Gilbert under this warranty for any loss or damage to the equipment or to persons or property allegedly caused by the equipment whether based on contract strict liability negligence or warranty shall not in any case exceed cost of cor recting defects in the equipment as herein provided and upon the expiration of the Warranty Period all such liability shall terminate Gilbert shall not be liable for special indirect incidental or consequential damages of any kind GILBERT DAYMAKER MODEL GX 5 AND TWIN BEAM DROP MODEL CX 5 OWNERS INSTALLATION MANUAL IMPORTANT This unit contains a battery it must be installed Within 90 Days Batteries must be stored in a cool location under 80 degrees F IMPORTANT Both red and black lead wires must be connected to battery during installation or unit will not work upon power outage PRESS TEST BUTTON TO CHECK UPON COMPLETION OF INSTALLATION SAVE THESE INSTRUCTIONS GILBERT INDUSTRIES INC 5611 KRUEGER DRIVE JONESBORO ARKANSAS 72401 TOLL FREE SERVICE 800 826 9041 FAX 870 93
6. l operate in the emergency mode in excess of 1 1 2hours MAINTENANCE Gilbert units are designed to operate maintenance free for years however you should still check them ona regular basis at least as frequently as required by local codes After all life and liability are at stake To check unit Check LEDs first for proper functioning as described above then Press test button Lamps should come on NOTICE THIS UNIT HAS A DELAYED OFF TIMER TO ALLOW RESTART OF SLOW STARTING EX ISTING LIGHTING WHEN FIRST PLUGGED IN OR TEST BUTTON IS PUSHED THE LIGHTS WILL COME ON AND STAY ON FOR 2 3 MINUTES Page Five WIRING SCHEMATIC TRANSFORMER TO LAMPS PC BOARD CHARGE LIGHTS WHITE COM l BLACK 120V 10V BATTERY ORANGE 277V GREEN GROUND TEST SWITCH This unit is equipped with 6v 6watt HALOGEN SEALED BEAM lamps which should be replace immediately if cracked or broken REPLACEMENT PARTS LIST A H7556 Halogen Seal Beam 6v 6w Gilbert 8010 Manufactured by General Electric B B B Sealed Lead Acid Battery BP5 6 6v 5 Amp Hour manufactured by B B Battery Gilbert 8007 C Call Customer Service 1 800 826 9041 for any other parts or service LIMITED 5 YEAR WARRANTY Gilbert Industries Inc will replace or repair Gilbert s choice any part of the equipment delivered hereunder which under normal and proper use proves to be defective
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