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S5x-04 STEPPER SERVICE MANUAl

1. FIGURE B 4 Once the nut from the tension eye bolt has been loosened the generator belt can be walked off the generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D FIGURE C FIGURE D 49 CHAPTER 9 PART REPLACEMENT GUIDE 9 17 DRIVE AXLE SET REPLACEMENT CONTINUED 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figure F FIGURE E FIGURE F 8 Disconnect the 2 pedal belt springs from the around the drive axle set Figure G 9 Remove the 2 screws on each side holding the drive axle set to the frame Figure H FIGURE G FIGURE H 10 This will allow you to remove the drive axle set and drive bett 11 Reverse Steps 1 10 to install a new drive axle set NOTE Tighten the drive belt to 145 16 and the generator belt to 85 165 12 Test the stepper for function as outlined in Section 9 22 50 CHAPTER 9 PART REPLACEMENT GUIDE 9 18 PEDAL REPLACEMENT 1 Remove the shrouas as outlined in Section 9 11 2 Remove the 4 screws under the pedal frame going up into the plastic Figures A 8 B a ka a FIGURE B FIGURE 4 Reverse Steps 1 3 to install a new pedal 51 CHAPTER 9 PART REPLACEMENT GUIDE 9 19 PEDAL BELT REPLACEMENT 1
2. 8 8 TROUBLESHOOTING ERROR 02B4 ERROR CODE 02B4 1 SYMPTOM 02 4 Resistance type error 2 SOLUTION 1 Check if the machine is matched with the correct resistance system resistor or ECB Figure A 2 Check if the console is matched with the correct frame 3 Replace the LCB 4 Replace the console Resistor use on HUREASx frame ECB use on 5 5 frame and 84 ECB system 5 FIGURE A FIGURE B CHAPTER 8 TROUBLESHOOTING 8 9 TROUBLESHOOTING ERROR 02 ERROR CODE 02AB 1 SYMPTOM 02 Machine type error 2 SOLUTION 1 Check if the console machine type is matched with the correct frame 25 26 CHAPTER 8 TROUBLESHOOTING 8 10 TROUBLESHOOTING ERROR 01AC ERROR CODE 01AC 1 SYMPTOM 01AC ECB over current 2 SOLUTION 1 Check the resistance coming out of the resistor Figure A If the resistance value is under 10 ohms replace the ECB the resistance value is over 10 ohms replace the LCB FIGURE A CHAPTER 8 TROUBLESHOOTING 8 11 TROUBLESHOOTING NO RESISTANCE ISSUE NO RESISTANCE TROUBLESHOOTING 1 SYMPTOM No resistance 2 SOLUTION 1 Check the ECB load wire connection between the ECB and LCB Figure A 2 Check if there is a resistance value from the ECB Figure If there s resistance value from the ECB replace the ECB If there is a resistance value from the ECB replace the LCB FIGURE A FIGURE B 27
3. FEFEFE a 4 he fF 894 FIGURE FIGURE 0 4 Remove the wire in the console that goes the UCB to the board on the console back Figure E 5 Install the new Y cable sent with the TV bracket kit to replace the wire removed in Step 4 Figure F 5 FIGURE E 63 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 6 Run the white end from the Y cable through the headphone jack hole in the console plastic and plug it into the headphone jack sent with the TV bracket set Figure G 7 Mount the headphone jack into the console plastic using the 2 screws removed in Step 3 Figure H FIGURE G FIGURE H NOTE Steps 8 13 should only be done if installing a MYE TV the PCTV does not use the entertainment overlay 8 Remove the existing heart rate overlay from the lower portion of the console Figure 9 Clean the console area with alcohol to remove any left over adhesive from the console plastic Figure J k gt F a FIGURE FIGURE J 10 Peel off the protective film from the back of the entertainment keypad overlay Figure 11 Push the ribbon cable end through the hole in the console plastic Figure L FIGURE K FIGURE L 64 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 12 Press the entertainment keypad
4. If it is not lit check voltage on the console cable Measure voltage across pins 1 and of the cable it should show around 12V Replace the console cable if this reading is off c If LED2 on the control board is lit but there is still no power to the console replace the console TIT pan FIGURE A FIGUR 29 30 CHAPTER 8 TROUBLESHOOTING 8 14 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctiy 2 The keypad is damaged 3 The UCB is damaged SOLUTION 1 Perform a keypad test in Service Mode a Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display b Use the UP and DOWN LEVEL keys to scroll to Service Mode 2 and press ENTER Test affected keypad If the keypad works the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Even if the keypad ribbon cable appears to be connected correctly unplug and re seat the cable 3 Replace the affected keypad 4 Replace the console FIGURE A FIGURE B CHAPTER 9 PART REPLACEMENT GUIDE 9 1 CONSOLE REPLACEMENT 1 Rem
5. and the other on the console ground wire An ohm reading of less than 1 should be received Ifitis higher replace the HR board 4 If all the troubleshooting listed above has been performed and the unit still has HR issues replace the HR board a If the HR board does not resolve the issue replace the console FIGURE C FIGURE CHAPTER 8 TROUBLESHOOTING 8 13 TROUBLESHOOTING NO POWER TO THE CONSOLE POWER SWITCH IS ON BUT THE CONSOLE HAS NO DISPLAY POSSIBLE CAUSES 1 The unit is not getting power from the outlet 2 The LCB is not getting power from the power receptacle 3 amp 4 The LCB LEDs are lit but there is no power to the console SOLUTION 1 Verify power at the outlet If the outlet is not outputting 120VAC check the fitness room power 2 Remove the front disk and check to see if LED9 is lit on the LCB Figure A a If it is not lit verify power at the outlet if the outlet is not outputting 120V power check the fitness room power b If LED9 is still not lit check the incoming AC power to the LCB If the incoming power is not correct replace the power cord Replace the LCB if all power components are and there are AC volts to the LCB 3 8 4 Remove the front disk and check to see if LED9 is lit on the LCB a If LED9 is check the connection of the console cable b If the console cable is connected properly LED2 on the control board should be lit Figure
6. 220 Age 8 target heart rate zone user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the stepper Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start stepping and press the HEART RATE key 2 Select Age by using the UP or DOWN arrow keys and press ENTER 3 Select Percentage of HR by using the UP or DOWN arrow keys and press ENTER 4 Select Time by using the UP or DOWN arrow keys and press ENTER 5 Select Weight by using the UP or DOWN arrow keys and press ENTER 6 The display will read 3 2 1 Begin and then the program will start AJ als Per Minute 1 55 5 n gt LIT e ___ in 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 6 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT Constant Watts is a unique program that allows you to vary your cadence or RPM and the stepper s resistance level will adjust accordingly to your selected goal The quicker you step the less resistance for the goal selected 1 Start stepping and press the CONSTANT WATTS key 2 Selec
7. 37 TABLE OF CONTENTS 9 7 Upper Stationary Handlebar 9 8 Lower Stationary Handlebar Replacement 9 9 Rear Stabilizer Cover 9 10 Rear Stabilizer Replacement 9 11 Shrouds Replacement s 9 12 Lower Control Board 9 13 Generator Belt 9 14 Generator Replacement s 9 15 Center Axle Set 9 16 Drive Belt Replacement a 9 17 Drive Axle Set Replacement i 9 18 Pedal 2 2 lt 2 2 kata sew tn deal ai ayauya ma me ta 9 19 Pedal Belt aw ko taken fk owa kado e pe ked kk seli 9 20 Pedal Arm Replacement vi 9 21 Battery a wale n kk kaa 9 22 Testing Stepper iss ei ep ked kw de in CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 55 Stepper Specifications u 56 10 2 Fasteners and Assembly 0 57 10 3 Assembly IMStFUCHONS ei t note a n k 58 10 4 Leveling the
8. Remove the shrouas as outlined in Section 9 11 2 Loosen the 6 screws holding the generator to the frame Figure A 3 Loosen the nut from the tension eye bolt Figure B k FIGURE A FIGURE B 4 Once the nut from the tension eye bolt has been loosened the generator belt can be walked off the generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D FIGURE G FIGURE D 47 CHAPTER 9 PART REPLACEMENT GUIDE 9 16 DRIVE BELT REPLACEMENT CONTINUED 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the drive belt from around it Figures F FIGURE F 8 Disconnect the 2 pedal belt springs from the around the drive axle set Figure G 9 Remove the 2 screws on each side holding the drive axle set to the frame Figure H FIGURE G FIGURE H 10 This will allow you to remove the drive axle set and drive bett 11 Reverse Steps 1 10 to install a new drive belt NOTE Tighten the new drive belt to 145 16 12 Test the stepper for function as outlined in Section 9 22 48 CHAPTER 9 PART REPLACEMENT GUIDE 9 17 DRIVE AXLE SET REPLACEMENT 1 Remove the shrouds as outlined in Section 9 11 2 Loosen the 6 screws holding the generator to the frame Figure A 3 Loosen the nut from the tension eye bolt Figure B
9. development of your cardiovascular system and measure your fitness level based on your average heart rate during specific test stages When the 5 minute test is completed the display provides a fitness score 1 Start stepping and press the FITNESS TEST key 2 Select Age by using the UP or DOWN arrow keys and press ENTER 3 Select Gender by using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 6 Once the workout is complete the display will read the results of the Fitness Test MEN S OUTPUT TABLE FOR FITNESS TEST AGE EXCELLENT GOOD ABOVE AVERAGE BELOW POOR VERY AVERAGE AVERAGE POOR 18 25 79 89 90 99 100 105 106 116 117 128 26 35 81 89 90 99 100 107 108 117 118 128 WOMEN S OUTPUT TABLE FOR FITNESS TEST AGE EXCELLENT GOOD ABOVE AVERAGE BELOW POOR VERY AVERAGE AVERAGE GOOD 18 25 85 98 99 108 109 117 118 126 127 140 26 35 88 99 100 111 112 119 120 126 127 138 10 4 5 WORKOUT SETUP STEPS TARGET HEART RATE TARGET HEART RATE The Matrix stepper comes with standard digital contact heart rate sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the stepper will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation
10. 28 CHAPTER 8 TROUBLESHOOTING 8 12 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The grips are not hooked up correctly 2 The HR grip wiring is damaged 3 The console or HR board is not properly grounded 4 The console HR board or wiring between are bad SOLUTION 1 Perform a DC Voltage test on the HR grips a With one prong of a multi meter on each of the plates on one side of the HR grip set Figure A a voltage reading of between 5 and 2 0 should be seen If the reading is correct the issue is not with the grips or grip wiring b If the reading is not correct remove the screws holding the halves of the grip together and check the connection of the wiring to the grips Figure B 2 Remove the console from the unit and verify continuity of the HR grip wiring With a multi meter set for onms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropriate plate match red with red and white with white a ohm reading of less than 1 should be received If it is higher replace the grip wiring 3 Perform a continuity check on the console See Service Bulletin Continuity Test on Matrix Steppers a Once the console continuity is confirmed perform a continuity check on the HR board ground wire With a multi meter set for onms place one prong on the HR board ground wire Figure D
11. Do not remove the side covers Service should only be done by an authorized service technician Close supervision is necessary when used near children invalids or disabled people When the stepper is in use young children and pets should be kept at least 3 meters 10 feet away Assemble and the stepper on a solid level surface Never face backward while using the stepper Use the stationary handlebars when mounting or dismounting the stepper Do not wear clothing that might catch on any moving parts of this stepper CAUTION If you experience chest pains nausea dizziness or shortness of breath stop exercising immediately and con sult your physician before continuing CAUTION Any changes or modifications to this equipment could void the product warranty CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 3 ELECTRICAL REQUIREMENTS ELECTRICAL REQUIREMENTS The Matrix S5x 04 Stepper can be operated without power however the machine must boot the software with each new user This can mean a delay of up to 35 seconds while the machine s operating system prepares for a workout It s similar to turning your cell phone on for the first time of the day These units can also be AC powered This will power the console at all times and requires no minimum RPM for operation powered product lowers the starting resistance and is easier to use for beginners These units can be daisy chained together up t
12. FIGURE AA 27 Put the TV into place on the TV bracket being sure to tuck the tabs of the plate installed during Step 20 into the console plastic Figure BB 28 Mount the TV to the TV bracket using 4 screws sent with the TV Figure CC FIGURE BB gi FIGURE CC 29 Put the back cover onto the TV and secure with 4 screws Figure DD 30 Install the console back onto the unit making sure to connect the coax cable and net wire 31 Plug a network wire if using a PCTV not using wireless power wire PCTV only and or a coax cable to the port on the front of the unit Figure EE 32 Enter into Engineering Mode and set the Audio Source setting for TV or PCTV as needed 33 Program the TV as shown in the TV owner s manual Fet RIT DR FIGURE DD FIGURE EE 67 68 CHAPTER 11 SOFTWARE UPGRADE GUIDE 11 1 SOFTWARE UPGRADE PROCEDURE 1 Create a file on the USB flash drive which will be used The folders should be MATRIX FW UCB create a folder called MATRIX then a folder in MATRIX called FW then a folder in FW called UCB Or you can put USB flash drive into the console and press ENTER 9 0 0 1 ENTER on the keypad and the USB will create the folders Figure A 2 Copy the software files into the UCB folder the USB flash drive the access should read MATRIX FW UCB Figure 3 Insert the USB flash drive into the USB port on the console Figure C 4 With the display is in standard o
13. Remove the shrouds as outlined in Section 9 11 2 Disconnect the pedal belt beneath the pedal frame by removing the 2 screws on the pedal re tension bracket Figure A 3 This will allow you to remove the belt from the pedal frame Figure B FIGURE A FIGURE B 4 Disconnect the pedal belt spring from the drive axle set and remove the pedal belt Figure C FIGURE C 5 Reverse Steps 1 4 to install a new pedal belt NOTE When reinstalling a new pedal belt it is easier to attach the belt beneath the pedal frame then attach the pedal belt spring to the drive axle set 6 Test stepper for function as outlined in Section 9 22 52 CHAPTER 9 PART REPLACEMENT GUIDE 9 20 PEDAL ARM REPLACEMENT 1 Remove the shrouas as outlined in Section 9 11 2 Remove the pedal as outlined in Section 9 18 3 Disconnect the pedal belt beneath the pedal frame by removing the 2 screws on the pedal re tension bracket Figure A 4 This will allow you to remove the belt from the pedal frame Figure B FIGURE A FIGURE B 5 Remove the snap ring holding the pedal arm to the frame Figure C 6 Remove the pedal arm Figure D 1 at A C SAT W FIGURE FIGURE 0 7 Reverse Steps 1 6 to install a new pedal arm 8 Test the stepper for function as outlined in Section 9 22 53 54 CHAPTER 9 PART REPLACEMENT GUIDE 9 21 BATTERY REPLACEMENT 1 Remove the shrouds as outlined in S
14. Stepper 10 5 TV Bracket Installation 63 CHAPTER 11 SOFTWARE UPGRADE GUIDE 11 1 Software Upgrade 68 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towaras the floor CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION CONTINUED UNIVERSAL CONSOLE SERIAL NUMBER LOCATION SN PLACEMENT 2 1 BEFORE GETTING STARTED The Matrix S5x 04 Stepper is intended for commercial use To ensure your safety and protect the equipment read all instructions before operating the stepper CHOOSING A SITE The site should be well lit and well ventilated Locate the Matrix 55 04 Stepper on structurally solid and flat surface The Stepper should have a clearance of 24 on the back side from the wall or other equipment This zone is to allow easy access to the Stepper gives the user an easy exit path from the machine If the site has a heavy plush carpet to protect the carpeting and machinery you should place a rigid plastic base under the unit Please do not place the Matrix S5x 04 Stepper in an area of high humidity such as the vicinity of a steam room indoor pool or sauna Exposure to intensive water vapor or chlorine could adversely affect the electronics as
15. is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all Matrix equipment requires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 2 Phillips head screwdriver Adjustable wrench Teflon based spray lubricant such as Super Lube or other Matrix approved products Vacuum cleane
16. overlay into the cut out in the console plastic Figure M 13 Plug the ribbon cable into the pins on the UCB Figure Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB FIGURE M 14 Mount the TV bracket to the console using 4 socket head screws sent with the TV bracket kit Figure O 15 MYE TV Plug the 4 pin black connector side of the power wire into the UCB in the port marked TV Power for EP Figure P PCTV Plug the 4 pin black connector to the power wire coming up the console mast from the base of the unit FIGURE O FIGURE P 16 Plug the side of the controller wire labeled To Console into the CSafe board mounted on the console back Figure Q The MYE TV should be plugged into the TV port the PCTV should be plugged into the PCTV port If installing a PCTV also change switch SW1 to the top location 17 Route the net cable through the console This wire is not plugged into the UCB but should be routed through the console to hide the wire The 8 pin black connector on the net wire should stick out the bottom of the console along with the HR wiring Figure R 18 Connect one end of the coax cable to the board on the back cover using the adaptor sent with the TV kit Figure S mMer FIGURE Q FIGURE R FIGURE 5 65 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 18 There sho
17. the keypad overlay wire connector and ribbon cable Figure C and the HR plate wiring and remove the old HR grip 4 Reverse Steps 1 3 to install new HR grips The white wire should be on the back side HR plate the red wire on the front Figure D FIGURE C FIGURE D 5 Test stepper for function as outlined in Section 9 22 33 34 CHAPTER 9 PART REPLACEMENT GUIDE 9 4 CUP HOLDER REPLACEMENT 1 Remove the 2 screws holding the cup holder to the console mast Figure A FIGURE A 2 Remove the cup holder Figure FIGURE B 3 Reverse Steps 1 2 to install a new cup holder CHAPTER 9 PART REPLACEMENT GUIDE 9 5 OVERLAY 8 KEYPAD REPLACEMENT NOTE The instructions below are for console overlays keypads replacement but the procedure is the same regardless of where the overlay keypad is 1 off power disconnect the from the machine 2 Remove the console as outlined in Section 9 1 3 Remove the back cover of the console Figure A 4 Unplug and remove the faulty overlay Figure B FIGURE A FIGURE B 5 Clean the console area with alcohol to remove any left over adhesive Figure C 6 Remove the protective film over the display window of the overlay Figure D FIGURE C FIGURE D 35 CHAPTER 9 PART REPLACEMENT GUIDE 9 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED 7 Peel part of the protective film from the back of the overlay Figu
18. well as other parts of the machine 2 610 mm CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment read all instructions before operating the Matrix S5x 04 Stepper To ensure proper use of the Stepper make sure that all users read this manual Remind the users that before undertaking any fitness program they should obtain complete physical examinations from their physicians at any time while exercising the user experiences dizziness pain or shortness of breath nausea or feels faint he or she must stop immediately This stepper is only to be used for its intended purpose described in this manual Do not use attachments that have not been recommended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do not use this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising
19. ATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY 61 62 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 4 LEVELING THE STEPPER STABILIZING THE MATRIX STEPPER After positioning the stepper in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your stepper needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the stepper is stable Lock the adjustment by tightening the nut against the rear foot support CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS The Matrix Stepper is capable of having a MYE Entertainment or Web Ready PCTV television installed using an integrated bracket Follow the instructions below to install the TV and TV bracket and the instructions located in the TV owner s manual to program the TV 1 Remove the console from the unit as outlined in Section 9 1 2 Remove the 6 screws holding the console front to the back and split the console Figures A 8 B FIGURE A FIGURE B 3 Remove the 2 screws holding on the blank headphone jack plastic to the console and remove the plastic Figures C 8 D n a t
20. EMENT COMPATIBLE YES IPOD COMPATIBLE YES CHARGING ONLY NIKE IPOD COMPATIBLE NO PERSONAL FAN YES VIRTUAL ACTIVE COMPATIBLE NO TECH SPECS OVERALL DIMENSIONS 45 X 31 X 70 5 LXWXH 114 3 CM X 78 7 CM X 172 7 MAXIMUM USER WEIGHT 400 LBS 182 KG WEIGHT 258 LBS 117 2 KG SHIPPING WEIGHT 274 LBS 124 5 KG CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 FASTENERS AND ASSEMBLY TOOLS QUANTITY PART SKETCH DESCRIPTION PACKAGE COLOR 1 Z52 ALLEN WRENCH PURPLE 1 253 6 MM ALLEN WRENCH PURPLE 1 250 2 PHILLIPS PURPLE SCREWDRIVER ee 201 SOCKET HEAD SCREW YELLOW 9 8 161 17 702 LOCK WASHER YELLOW GREEN BLACK BUTTON HEAD SCREW M8 X 16L 2 BUTTON HEAD SCREW Ww Gss M8 X 40L BUTTON HEAD SCREW w M5 X 15L 2 Z10 s BUTTON HEAD SCREW GREEN me 2 711 SOCKET HEAD SCREW YELLOW Om 57 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 22 STEP 1 STEP 2 58 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 59 60 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 4 CHAPTER 10 STEPPER SPECIFIC
21. MATRIX S5X 04 STEPPER SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Before Getting Started 22 Read and Save These Instructions 2 3 Electrical 1 51511 141 1010 CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 Recommended Cleaning 5 32 Check for Damaged 5 3 3 Care and Maintenance Instructions 6 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 Console Description jen kb ka od 7 4 2 Workout Setup Steps Manual 8 4 3 Workout Setup Steps Level Based 8 4 4 Workout Setup Steps Fitness Test 9 4 5 Workout Setup Steps Target Heart Rate 10 4 6 Workout Setup Steps Constant 10 CHAPTER 5 MANAGER MODE 5 1 Manager e pa ka 11 CHAPTER 6 ENGINEERING MODE 6 1 Engineering an aan 12 CHAPTER 7 SERVICE MODE 7 1 Servic Modei nana dad 13 CHAPTER 8
22. R 3 PREVENTATIVE MAINTENANCE 3 1 RECOMMENDED CLEANING TIPS In order to maximize life span and minimize down time all Matrix Fitness Equipment requires regularly scheduled cleaning YOU WILL NEED Mild dish soap and water mixture in a spray bottle 10 1 water to soap ratio Lint free 10096 cotton cleaning cloths or Micro fiber cleaning cloths Vacuum Shop Vac with extendable hose and soft brush attachment Corrosion Block available from Matrix part ZMS4001374 DAILY 1 Wipe down the unit after each use with a mild dish soap and water mixture NOTE Spray the soap water mixture onto the cloth NEVER spray directly onto the equipment We recommend that you do NOT allow customers to use spray bottles to clean the equipment If the cleaner is sprayed directly on the equipment or over spray is present it may cause your equipment to rust and or cause damage to con sole overlays WEEKLY 1 With a clean dry 100 lint free cloth and water soap mixture wipe down the entire frame so it is free of dust dirt and sweat 2 With a clean dry 100 lint free cloth and water soap mixture wipe down the entire console area including the hand grips and hand rails MONTHLY 1 Vacuum under and around the Stepper If you need to move it unplug the unit first 2 Vacuum debris out of the foot pedals 3 Apply Corrosion Block to the metal part of the iPod cable 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that
23. R 8 TROUBLESHOOTING 8 5 TROUBLESHOOTING ERROR 04A0 ERROR CODE 04A0 1 SYMPTOM O4A0 UCB communication disconnected 2 SOLUTION 1 Check the console cable for damage and also check the connection between the UCB and LCB Figure A amp 2 damage is found replace the console cable 3 Ifno damage is found and the console cable connections are good replace the console FIGURE A FIGURE B 21 22 CHAPTER 8 TROUBLESHOOTING 8 6 TROUBLESHOOTING ERROR 04 0 ERROR CODE 04 0 1 SYMPTOM 04B0 LCB communication disconnected 2 SOLUTION 1 Check the console cable for damage and also check the connection between the UCB and LCB Figure A amp B 2 If any damage is found replace the console cable 3 If no damage is found and the console cable connections are good replace the console FIGURE A FIGURE B CHAPTER 8 TROUBLESHOOTING 8 7 TROUBLESHOOTING ERROR 0248 ERROR CODE 0248 1 SYMPTOM 0248 disconnection or fail When it is power on LCB battery voltage is less than 6 voltage 2 SOLUTION 1 Check the battery wire connection between the battery and LCB Figure A 2 Check the voltage output of the battery If it is less than 6V Figure replace the battery 3 If the battery voltage is over 6V or if the battery does not resolve the issue replace the LCB FIGURE A FIGURE B 23 24 CHAPTER 8 TROUBLESHOOTING
24. TROUBLESHOOTING 8 1 Electrical Diagrami ele takse tis Ca 14 8 2 Error Codes on 1 6 Console 18 8 3 LCB LED Indicators 8 4 LEB Wiring GONNECHONS a ki won aid on 8 5 Troubleshooting Error 8 6 Troubleshooting Error 04 0 8 7 Troubleshooting Error 0248 u oak 8 8 Troubleshooting Error 0284 ene sista la aaa 8 9 Troubleshooting Error 2 8 10 Troubleshooting Error 8 11 Troubleshooting 8 12 Troubleshooting Heart Rate Issues 8 13 Troubleshooting No Power to the 29 8 14 Troubleshooting Keypad 1 2 22242 1 0 30 CHAPTER 9 PART REPLACEMENT GUIDE 9 1 Console Al n kou e 31 9 2 Heart Rate Handlebar Replacement 32 9 3 Heart Rate Grip Replacement 33 9 4 Cup Holder Replacement 9 5 Console Keypad Overlay 35 9 6 Console Mast Removal ccccciseceavetidecdecbivet u
25. d shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout COOL DOWN Puts the stepper into Cool Down mode FAN Allows for fan speed selection fan has 3 operating speeds TOGGLE DISPLAY Allows the user to select what information is displayed on the console LANGUAGE Select language CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL GO Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing GO will not prompt user for age weight or level settings 1 Start stepping and press the GO key to begin your workout 2 The display will read 3 2 1 Begin and then the program will start MANUAL Manual allows the user to input more information while defining their own workout Calorie expenditure will be more accurate when inputting information in Manual than by pressing GO 1 Start stepping and press the MANUAL key 2 Select Level by using the UP or DOWN arrow keys and press ENTER 3 Select Time by using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 4 3 WORKOUT SETUP STEPS LEVEL BASED RANDOM There 20 workout profiles in the Random Mode The profile will change each time the RANDOM key is pressed 1 Start step
26. ection 9 11 2 Disconnect the 2 wires going to the battery Figure A FIGURE A 3 Remove the 2 wing nuts holding the battery to the frame Figure B and remove the battery FIGURE B 4 Reverse Steps 1 3 to install a new battery 5 Test the stepper for function as outlined in Section 9 22 CHAPTER 9 PART REPLACEMENT GUIDE 9 22 TESTING THE STEPPER ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO TEST THE MACHINE 1 Check that the console is set for stepper a b Press the UP or DOWN LEVEL keys until Engineering Mode appears on the display c Use the UP or DOWN LEVEL keys to scroll to Machine Type d e f Press and hold both LEVEL keys until Manager Mode appears on the display Press ENTER on Machine Type and make sure it is set for S5x If Machine Type is not set for S5x change to S5x using the UP or DOWN LEVEL key and press ENTER to save Press and hold the STOP key for 3 5 seconds to return to normal function 2 Without hitting start or entering any program modes step on the pedals and hold the handlebars while stepping to simulate exercising While moving listen for odd noises or squeaks 3 After stopping movement press the GO button and begin stepping 4 Grasp the hand grips to check for proper heart rate response 5 Press the level up and down buttons on the console and hand grips to make sure r
27. er parameters to a USB device except serial number accumulated distance and time Import Parameter 2 Imports the engineer parameters to a USB device Automatically detects the available IP address and displays it 13 CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS HURES5X C ELECTRICAL BLOCK DIAGRAM se a kaa 6 88 83 96 88 8 6 68 4 KUNI SEE a 55 14 TROUBLESHOOTING CHAPTER 8 8 1 ELECTRICAL DIAGRAM CONTINUED S5X F ELECTRICAL BLOCK DIAGRAM key Control Boar u 594 EMB L K 5 CONTACT INTG UCB m 4 F TE pouou 35 Lead ac AC IN 109 AC Power Pushbutton Switch Set Switch PIP 13 pat 55 15 CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS CONTINUED PULSE SENSOR WIRE 109 A io 022 W Pith SUL Lin amp 4 Mak CHAPTER 8 TROUBLESHOOTING 8 1 ELECTRICAL DIAGRAMS CONTINUED DIGITAL COMMUNICATION WIRE 2464 LANGKAP LF ECB WIRE 17 18 CHAPTER 8 TROUBLESHOOTING 8 2 ERROR CODES ON THE CONSOLE CODE CLASS DESCRIPTION SOLUTION Ox0441 When the UCB implements Check the machine type in command the LCB is not Engine
28. ering Mode Check the receiving this command console cable connections at the UCB and LCB 0 02 Machine type error Set the correct machine type in Engineering Mode Ox02B3 Resistance type error Set the correct machine type in Engineering Mode Ox04A0 Digital Communication Failure Check the console cable LCB has no return message for connections at the UCB and the UCB for 3 seconds LCB Replace the UCB or LCB as needed Ox0201 A Low voltage on the battery Charge the battery by running or voltage under 11 2V by plugging in the AC adapter 0 0247 LCB failed memory write error Replace the LCB feedback ADC error 0x0248 Battery failure or disconnection Check the wire connections at Voltage under 8V or over 15V the battery Replace the battery CLASS C ERRORS WILL DISPLAY ON THE CONSOLE CLASS A OR B ERRORS WILL ONLY DISPLAY IN SERVICE MODE 5 CHAPTER 8 TROUBLESHOOTING 8 3 LCB LED INDICATORS LED6 LCB STATUS BLINKING OK LED7 RESISTANCE REGULATE STATUS BRIGHT NORMAL LED8 UCB LCB COMMUNICATION STATUS BLINKING OK LED1 AC PLUG IN STATUS BRIGHT AC LED2 DC 5V STATUS BRIGHT OK LED3 AC PLUG IN STATUS BRIGHT AC LED4 DC 12V STATUS BRIGHT OK LED5 RPM LED9 UCB POWER SUPPLY STATUS BRIGHT POWER ON LED10 RESISTANCE PWM STATUS BRIGHT RESISTANCE ON 19 20 CHAPTER 8 TROUBLESHOOTING 8 4 LCB WIRING CONNECTIONS Resistance m CHAPTE
29. esistance is fully functional 6 If everything functions properly stop stepping or press STOP and the unit will reset to normal operation within 30 seconds 55 56 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 STEPPER SPECIFICATIONS MODEL TYPE S5X STEPPER FRAME PART S 3XI5XITX 03 F CONSOLE PART S 5x 04 C STEP LENGTH 12 2 31 0 CM CONTACT amp TELEMETRIC SEN YES SORS ULTRA NON SLIP PEDALS YES QFACTOR 3 3 18 4 HANDLEBAR DESIGN ERGONOMICALLY DESIGNED HANDRAILS AND HORN THUMB SWITCH CONTROLS YES TECHNOLOGY HYBRID GENERATOR POWER REQUIREMENTS SELF POWERED POWERED 100 125 V 60 HZ OR 216 250 V 50 HZ MINIMUM WATTS N A DISPLAY TYPE DOT MATRIX LED DISPLAY FEEDBACK TIME ELAPSED TIME REMAINING TOTAL PROGRAM TIME CLOCK DISTANCE KILOMETERS OR MILES CALORIES SPEED LEVEL RPM HEART RATE METS WATTS STATIC PROFILE DISPLAY USER DEFINED MULTI LANGUAGE DISPLAY YES ENGLISH GERMAN FRENCH ITALIAN SPANISH DUTCH PORTUGUESE JAPANESE SWEDISH FINNISH RESISTANCE LEVELS 25 WORKOUTS MANUAL ROLLING HILLS INTERVAL TRAINING FAT BURN RANDOM FITNESS TEST HEART RATE CONSTANT WATTS CSAFE FITLINXX READY YES NETPULSE READY YES FIT TOUCH TECHNOLOGY NO ON THE FLY PROGRAM CHANGE YES INTEGRATED VISTA CLEAR DIGITAL NO READY TELEVISION FITCONNEXION READY YES WIFI YES ASSET MANAG
30. harge Jack a completion of charge the battery light turns from red into green Ay see illustration If LOW BATTERY still appears on the display with DC Z4V 1A a fully charged battery the battery could be extinct Please check with an authorized service technician for replacing the battery CAUTION Battery Charge Light V Power Jack Antenna Cable TV Outlet 12 54 The battery stored inside the unit contains materials hazardous to the environment Proper disposal of the battery is required by law GROUNDING INSTRUCTIONS The Matrix Stepper must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The Stepper is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances If the user does not follow these grounding instructions the user could void the Matrix limited warranty DANGER Improper connection of the equipment grounding conductor can result in the risk of electric shock Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by an electrician CHAPTE
31. o 3 units per dedicated 15 amp circuit using a Matrix daisy chain cord adapter sold separately NOTE add on TV using bracket is added to the unit it must be plugged in or the TV will not operate correctly If the Stepper will be plugged in follow the requirements below For your safety and the performance of your Matrix product the ground on your circuits must be non looped Please refer to NEC article 210 21 and 210 23 Any alterations to the standard Matrix power cords will void all warranties If plugged in your stepper is provided with a power cord with a plug listed below and requires the listed outlet The 55 04 Stepper saves its battery charge by moving into a shutdown mode whenever STEP FASTER appears on the display If the user does not maintain a step rate above 35 steps per minute then a 30 second shutdown process begins When the battery voltage is low LOW BATTERY appears on the display if the unit is moving into the shutdown mode The following situation is the time to recharge the battery one has used the unit for an extended period of time the battery may need recharging The unit continues to function with a low battery however user and program information is lost once the user stops If the battery must be recharged use the optional power adapter charging unit The charger should be connected to the Stepper for a minimum of eight hours to ensure thorough charge After Battery C
32. ove the 4 screws holding the console to the frame Figure A FIGURE A 2 Disconnect the console cable and HR connections from the defective console and remove the console Figure B FIGURE B 3 Reinstall the wire connections to the new console 4 Carefully push the wires into the console mast until they are clear of the console mast connection and attach the console to the mast using the 4 screws removed in Step 1 5 Test the stepper for function as outlined in Section 9 22 31 32 CHAPTER 9 PART REPLACEMENT GUIDE 9 2 HEART RATE HANDLEBAR REPLACEMENT 1 Remove the console as outlined in Section 9 1 2 Remove the 3 screws holding on the heart rate handlebar to the console mast being careful to support the handlebar Figure A FIGURE A 3 Carefully pull the wires from the console mast until the connectors are free and remove the defective handlebar Figure B FIGURE B 4 Reverse Steps 1 3 to install a new handlebar 5 Test the stepper for function as outlined in Section 9 22 CHAPTER 9 PART REPLACEMENT GUIDE 9 3 HEART RATE GRIPS REPLACEMENT 1 Using a short Phillips screwdriver to remove the 3 screws holding the HR grip together Figure A NOTE If you do not have a short screwdriver you may need to remove the console to give access to the HR grip screws 2 Once the 3 screws are removed the HR grip can be split into 2 pieces Figure B FIGURE A E 5 FIGURE B 3 Disconnect
33. peration mode press ENTER 9 0 0 1 ENTER on the keypad Press the LEVEL UP or DOWN keys to choose the correct software if there are more than one version on the USB flash drive Once the correct software is found press ENTER and the upgrade procedure will start 5 If the console beeps and display shows 04A0 Figure D please remove the USB drive turn off 8 turn on the machine again and the display will go back to standard operation O DAMATRIZIFWUCE ETE APEPRE ita FS Qr O HED KAMATRIOFWWCB SILA Fitness ASx EPG11 5001 bin Fitness Chw CS19 5001 bin Fitness 5x CS18 5001 bin FIGURE A FIGURE B Error FIGURE FIGURE NOTES 69 70 MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 REV 01 KO
34. ping and press the RANDOM key 2 Select Level by using the UP or DOWN arrow keys and press ENTER 3 Select Time by using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start ROLLING HILLS INTERVAL TRAINING The Rolling Hills and Interval Training programs are level based programs that automatically adjust the resistance level to simulate real terrain 1 Start stepping and press the ROLLING HILLS or INTERVAL TRAINING key 2 Select Level by using the UP or DOWN arrow keys and press ENTER 3 Select Time by using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes 1 Start stepping and press the FAT BURN key 2 Select Level by using the UP or DOWN arrow keys and press ENTER 3 Select Time by using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 4 WORKOUT SETUP STEPS FITNESS TEST FITNESS TEST Fitness Test program is to monitor the
35. r with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service WEEKLY MAINTENANCE ITEMS 1 Check the pedals and belts for damage 2 Check the unit for a low battery charge recharge if needed 3 Check the unit for stability adjust leveling feet if necessary see Section 10 4 MONTHLY MAINTENANCE ITEMS 1 Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit QUARTERLY MAINTENANCE ITEMS 1 Remove the front shrouds and remove the 3 belt pulleys from each side Clean and lubricate the pulleys Teflon based lubricant Then re assemble the unit 2 Remove the front shrouds and check the belts for damage alignment and proper tension CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPTION MATRIX WORKOUT KEYS Simple program view and selection buttons GO One touch Start ENTER To confirm each program setting UP DOWN LEVEL Easy information and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout an
36. rame 7 Test the stepper for function as outlined in Section 9 22 37 CHAPTER 9 PART REPLACEMENT GUIDE 9 7 UPPER STATIONARY HANDLEBAR REPLACEMENT 1 Remove the 2 screws holding the upper stationary handlebar junction to the console mast and lean it away from the console mast Figure A 2 Pull the defective upper stationary handlebar out of the upper stationary handlebar junction Figure B FIGURE A FIGURE B 3 Remove the 2 screws holding the bottom of the defective upper stationary handlebar to the lower stationary handlebar Figure C 4 This will allow you to remove the upper stationary handlebar Figure D FIGURE C FIGURE D 5 Reverse Steps 1 4 to install a new upper stationary handlebar NOTE Be sure to tighten the upper handlebar junction screws so that the handlebars are even 38 CHAPTER 9 PART REPLACEMENT GUIDE 9 8 LOWER STATIONARY HANDLEBAR REPLACEMENT 1 Remove the upper stationary handlebar on the side with a defective lower stationary handlebar as outlined in Section 9 7 2 Remove the 2 screws holding the lower stationary handlebar to the rear stabilizer Figure A FIGURE A 3 This will allow you to remove the lower stationary handlebar from the unit Figure B FIGURE B 4 Reverse Steps 1 3 to install a new lower stationary handlebar 39 CHAPTER 9 PART REPLACEMENT GUIDE 9 9 REAR STABILIZER COVER REPLACEMENT FIGURE A 2 Pull the rear stabilizer cover
37. rd 3 Pin Connector from the Generator 8 Pin Connector from the Console 2 Pin Connector from the Battery 2 Pin Connector from the Filter 2 Pin Connector from the AC power source FIGURE B 5 Test the stepper for function as outlined in Section 9 22 43 CHAPTER 9 PART REPLACEMENT GUIDE 9 13 GENERATOR BELT REPLACEMENT 1 Remove both shrouds as outlined in Section 9 11 2 Loosen the 6 screws holding the generator to the frame Figure A 3 Loosen the eye bolt nut that applies tension to the generator belt Figure B and slide the generator towards the back of the unit to release the generator belt tension FIGURE B FIGURE A 4 Walk the belt off of the generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D vo FIGURE FIGURE D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure 7 This will allow you to drop the center axle out of the frame and to remove the generator belt Figure FIGURE E FIGURE F 8 Reverse Steps 1 7 to install a new generator belt NOTE Tighten the replacement generator belt to 85 Ibs 9 Test the stepper for function as outlined in Section 9 22 44 CHAPTER 9 PART REPLACEMENT GUIDE 9 14 GENERATOR REPLACEMENT 1 Remove the shrouas as outlined in Section 9 11 2 Remove the 6
38. re E 8 Push the overlay ribbon cable through the hole in the console and plug it in Figure F FIGURE E FIGURE 9 Match the overlay to the cutout on the console Figure 10 Press down the corners of the overlay to keep it in place then remove the protective film Figure H amp l 11 Once the overlay is in the correct position press down on the overlay with a cloth to adhere it to the console plastic Figure J FIGURE G FIGURE H FIGURE FIGURE 12 Use the same procedure to replace any additional faulty overlays NOTE Overlays can not be reused 13 Test the stepper for function as outlined in Section 9 20 36 CHAPTER 9 PART REPLACEMENT GUIDE 9 6 CONSOLE MAST REMOVAL 1 Remove the console as outlined in Section 9 1 2 Remove the HR handlebars as outlined in Section 9 2 3 Remove the 2 screws holding the stationary handlebar junction to the console mast and pull the handlebars away from the console mast Figure A FIGURE A 4 Lift up the rubber boot at the bottom of the console mast Figure and remove the 4 screws holding the console mast to the frame Figure k FIGURE FIGURE C 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps 1 5 to install a new console mast NOTE When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 screws into the f
39. s Yes Shows only class error codes Serial Number N A N A Serial Number input is available for both the Console and Frame Use the number keys and UP DOWN LEVEL keys to enter Engineering Mode Due to the limited LED characters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V is the version If the version is A just leave this blank Second Layer YY MM nnnnn YY is the year 11 12 MM is the month e g 08 09 10 nnnnn is the actual serial number Use the UP DOWN LEVEL keys to navigate the layers and the number keys to input the serial number The product name is dependent on the Machine Type setting For example the console is CS18 with version A and the manufactured date is 2011 08 with 98765 The frame is CS11 with ver B and the manufactured date is 2011 06 with 12345 Their serial numbers are Console SN CS18 1st layer 110898765 2nd layer Frame SN CS11B 1st layer 110612345 2nd layer Club ID This sets the club ID for clubs using Asset Management Adjust Resistance 10 10 Use up down key to set offset resistance ErP Mode Sleep Off or On 1 30 If there is no use of the machine over a period of time the console Time Minutes LEDs will turn off go into ErP mode Audio Source Off Off TV PC TV Manual setting that sets which outside TV will have audio through Remote TV the console audio Volume Control TV PCTV 1 32 Controls the default TV vol
40. screws holding the generator to the frame Figure A 3 Remove the nut from the tension eye bolt Figure B IT FIGURE A FIGURE B 4 Once the nut from the tension eye bolt has been removed the generator belt can be walked off the generator pulley Figure C 5 Disconnect the generator wire harness Figure D and remove the generator FIGURE C FIGURE D 6 Reverse Steps 1 5 to install a new generator NOTE Be sure to re tension the generator belt to 85 Ibs 7 Test stepper for function as outlined in Section 9 22 45 CHAPTER 9 PART REPLACEMENT GUIDE 9 15 CENTER AXLE REPLACEMENT 1 Remove the shrouds as outlined in Section 9 11 2 Loosen the 6 screws holding the generator to the frame Figure A 3 Loosen the nut from the tension eye bolt Figure B FIGURE A E FIGURE B 4 Once the nut from the tension eye bolt has been removed the generator belt can be walked off the generator pulley Figure C 5 Loosen the 2 eye bolts holding the center axle to the frame Figure D FIGURE C FIGURE D 6 Lift up on the center axle and walk the belt off of the drive pulley Figure E 7 This will allow you to drop the center axle out of the frame and to remove the generator belt and center axle Figures F FIGURE E FIGURE 8 Test stepper for function as outlined in Section 9 22 46 CHAPTER 9 PART REPLACEMENT GUIDE 9 16 DRIVE BELT REPLACEMENT 1
41. t Watts by using the UP or DOWN arrow keys and press ENTER 3 Select Time by using the UP or DOWN arrow keys and press ENTER 4 Select Weight by using the UP or DOWN arrow keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 220 Age MHR Maximum Heart Ratel High 85 Moderate 65 85 Low 8 655 CHAPTER 5 MANAGER MODE 5 1 USING MANAGER MODE The Manager s Custom Mode allows the club owner to customize the stepper for the club 1 To enter Manager Mode press and hold down the UP and DOWN LEVEL keys Continue to hold down these two keys until the display reads Manager Mode and hit ENTER Figure A 2 scroll through the list of options in Manager Mode use the and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the value of the setting use the UP and DOWN LEVEL keys 5 To confirm and save the value of the setting press the ENTER key 6 To exit the setting without saving press the BACK key 7 Press and hold the STOP key for 3 5 seconds to return to normal operation 5 2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM DESCRIPTION Maximum Time 10 min Sets the total run time of any program Default Time 30 min 10 min Maximum Workout time when GO is pressed or when no time is selected Time during program se
42. t up Setting Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up Default Age 30 10 100 Starting age when GO is pressed or when no age is selected during program set up Default User Weight 150 Ibs 80 165 36 400 165 Weight used for program calorie expenditure calculations 75 kg 181 kg N A Accumulated Distance 99 999 Total distance for all programs Miles Accumulated Time N A 999 999 Total time for all programs displayed in hours hours Current version of console software N Software Version Timer Mode Determines whether the timer counts up or down Speed Distance Mode Displays distance in miles or kilometers N A Up Out of Order No Locks the machine when out of order Gender Male Female Determines the gender of the user when not selected during program set up Language English English English Sets the language for the console Select between English Spanish German French Italian and Dutch Sound Mode On Turns the chime on off when a button is pressed 11 12 CHAPTER 6 ENGINEERING MODE 6 1 USING ENGINEERING MODE To enter Engineering Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager Mode appears on the middle LED display Press the LEVEL UP or DOWN key to scroll to Engineering Mode Press ENTER to go into Engineering Mode CODE DEFAULT OPTIONS DESCRIPTION Disable Errors No Yes or No Shows A C class error code
43. uld now be 4 wires sticking out the top of the console TV power wire net wire coax cable and controller wire Figure T 19 Re attach the console back to the front using the bottom 6 screws removed in Step 2 NOTE Be sure to route the wiring so that it is not pinched by the bracket or plastic when installing the top 2 screws Figure U The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket 20 Mount the console back onto the unit making sure to make all the necessary wire connections including the coax cabl 1 FIGURE FIGURE U 21 Mount the plastic front plate to the TV Figure V 22 Plug the coax cable into the back of the TV Figure W FIGURE V FIGURE W 23 Plug the power wire into the back of the TV Figure X 24 Plug the controller wire into the back of the TV Figure Y FIGURE 66 CHAPTER 10 STEPPER SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 TV BRACKET INSTALLATION INSTRUCTIONS CONTINUED 25 If installing PCTV plug the net wire into the back of the TV Figure Z NOTE The net wire is not used if installing a MYE TV and should be hidden by the plastic covers 26 If the PCTV will be using a wireless signal plug the dongle into the back of the TV and mount the USB flash drive to the console plastic using double sided foam tape Figure AA FIGURE Z
44. ume for entertainment wired through the Output 13 C Safe T a Input Default DF 15 Range 1 15 IX b Max Default DF 32 Range 1 32 pus c Output Default DF 13 Range 1 Max REMOTE TV Remote TV support a b item TV and PCTV only support item Input 15 AM System RF Radio WIFI RF Radio To select AM output device by WIFI or RF Radio CHAPTER 7 SERVICE MODE 7 1 USING SERVICE MODE To enter Service Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager Mode appears on the middle LED display Press the LEVEL UP or DOWN key to scroll to Service Mode Press ENTER to go into Service Mode CODE DEFAULT OPTIONS DESCRIPTION or 1 Service 3 Distance Time Distance Mile O 99999 Kilometer 0 160898 Time 0 999999 Service 7 Export and Import Parameter Press the ENTER key repeatedly to check each set of LEDs on the display sequentially Press any key and the display should show the corresponding message Manually sets the Accumulated Distance and Time Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Shows the last 10 errors Press and LEVEL UP and DOWN for 3 seconds to clear the errors Press the LEVEL keys to move cursor the number keys to set date time and the ENTER key to save Export Parameter Export all parameters to a USB device Import Parameter 1 Imports the engine
45. upward and off the unit Figure B FIGURE B 3 Reverse Steps 1 2 to install a new rear stabilizer cover 40 CHAPTER 9 PART REPLACEMENT GUIDE 9 10 REAR STABILIZER REPLACEMENT 1 Remove the upper stationary handlebars as outlined in Section 9 7 2 Remove the lower stationary handlebars as outlined in Section 9 8 3 Remove the rear stabilizer cover as outlined in Section 9 9 4 Remove the 4 screws holding the rear stabilizer to the frame and remove the stabilizer Figure A FIGURE A 5 Reverse Steps 1 4 to install a new rear stabilizer NOTE When installing a new stabilizer the leveling feet may need to be transferred from the old stabilizer to the new one Figure B FIGURE B 41 42 CHAPTER 9 PART REPLACEMENT GUIDE 9 11 SHROUD REMOVAL 1 Remove the 10 screws holding the right side shroud to the frame Figure A 2 Remove the 10 screws holding the left side shroud to the frame Figure B k FIGURE A 3 Figure C shows the stepper with both shrouds removed FIGURE B CHAPTER 9 PART REPLACEMENT GUIDE 9 12 LOWER CONTROL BOARD REPLACEMENT 1 Remove the right side shroud as outlined in Section 9 11 2 Disconnect the 5 wire connections to the lower board Figure A 3 Remove the 2 screws holding the lower board to the frame and remove the lower board FIGURE 4 Reverse Steps 1 3 to install a new lower board Figure B shows the connections at the boa

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