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Tritex II Installation & User Manual

1. 19 Extended Temperature 5 21 Linear Actuator Ordering Guide 22 Rotary Motor and Gearmotor Ordering Guide esses 23 Mechanical Installation 24 Mounting and Operating 2 2 000000000000000 24 PIC QUO d tt t ie poe neta d 24 og 24 Contig alon S usse os LE D least Sales 25 T2M Series Linear Actuator Anti rotation Option eese 25 T2M X 090 Actuator Mounting 00 000005000000000 nnne 26 TTIOJACIUSIOF ie se rta 27 2 090 and H2G090 Motor Gearmotor Dimensions esses 28 R2M115 and R2G115 Motor Gearmotor Dimensions esses 29 Options and Rod End Attachment Dimensions 4 30 Outdoor and Wash Down 5 27 000 00006000000000000 32 Manual Drive Operating lt 6 00 00000000000000000 33 Electrical InStallallO i siii dicia doas ie da aca 35 WTO OUCH OM E 35 tex ONO UAH ONS 24i
2. 33 33 846 33 33 846 25 00 635 Full Load Amps AC 7 Available Stroke Lengths in mm 3 75 6 150 10 254 12 300 18 450 14 6 35 rs Approximate Weight Ib kg 3 stroke 1 stack Added weight per Added weight per Added weight for inch of stroke motor stack brake Specifications Size 115 Linear Actuators T2M X115 T2M X115 LINEAR ACTUATOR PERFORMANCE SPECIFICATIONS Maximum _ B8 IP54 Std IP65 Optional T2M 2 Stack 238 15 Stall Force lbf 2354 10470 3685 16391 A 1177 5235 1843 8198 2380 10586 rvs 2500 635 Available Stroke Lengths in mm T 34 15 5 Approximate Weight Ib kg 6 In 1 M Tritex II Manual 16 PN 39892 REV O Mu Stall Force lbf N 0 2 6 150 10 254 12 300 18 450 2 1 8 4 4 2 Added weight per Added weight per Added weight for inch of stroke motor stack brake 11 25 2014 Curtiss Wright 952 500 6200 Specifications Size 90 Motors and Gearmotors 2 090 R2M090 ROTARY MOTOR TORQUE AND SPEED RATINGS For output torque of RTG gearmotors multiply by ratio and efficiency Please note maximum allowable output torques in the Gearmotor Mechanical Ratings table below Stator 25 238 40 2Stack238 30 3 Stack 338 20 RPM 240 400 2000 R2G090 R2G090 GEARMOTOR MECHANICAL RATINGS Output Torque
3. 51 Actuator Brake ODIOM 52 es reddam reb on eels 53 Analog REP 54 4 20MA I O IA4 Option 55 ABZ Encoder OUMU cette Ehe cta Rte tbe 57 ET 58 Standard Modbus 58 Seeks Sete d EM MM M 59 PO OColmuni alloriS scie iod i it r 60 61 Ethernet Options EIP or TCP or ProfiNET 62 AF Option Absolute 63 Maintenance Procedures for Re Greasing esses 64 Maintenance Procedure for Roller Screw 64 e 64 UBF Cation Malhtelhari6e os eoe ees ura Deve Ate Cose pow iin God 65 Grease SNC Wall eH 65 PICASSCIMOIY DTI TEM 66 Maintenance Procedures for Complete 67 glo Rint eee 67 Eubricatlon Maintenance 68 Grease Renewal 68 69 PC tm 71 CCS
4. gt Tritex Il Series Actuators EtherNet IP conformance tested LISTED 240V AC LINEAR amp ROTARY ACTUATOR 90mm amp 115mm FRAME SIZE INSTALLATION amp SERVICE MANUAL Information furnished by Curtiss Wright Exlar Actuation Group is believed to be accurate and reliable However no responsibility is assumed by Curtiss Wright for its use Curtiss Wright reserves the right to change the design and operation of the equipment described herein and any associated motion products that may appear in this document Information in this document pertaining to equipment not furnished by Curtiss Wright should be confirmed by that equipment manufacturer Curtiss Wright assumes no responsibility for changes to information by other manufacturers or errors in that information or the description of that information Information in this document is subject to change without notice Tritex II Manual 1 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 Warranty and Limitation of Liability Products are warranted for two years from date of manufacture as determined by the serial number on the product label Labels are generated and applied to the product at the time of shipment The first and second digits are the year and the third and fourth digits represent the manufacturing week Product repairs are warranted for 90 days from the date of the repair The date of repair is recorded within Exlar s database tracked by individual
5. 0 002 revolution with analog hall feedback Environmental Ambient Temperature charts below show ratings for 25 C Maximum Operating temperature range 20 to 65 C oee de rating chart for temperatures above 25 C For operation below 20 C contact Exlar Applications Engineering Actuator Selections This manual applies to 90mm and 115mm frame sizes only Tritex actuators are available in linear rotary and rotary with integrated planetary gearing in both 90mm and 115mm frame sizes All include embedded drive and motion controller Linear Rotary y Linar Std Capacity High Capacity Gearmotor T2M 090 T2X 090 R2M 090 R2G 090 T2M 115 T2X 115 R2M 115 R2G 115 Tritex II Manual 15 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Specifications Size 90 Linear Actuators T2M X090 T2M X Linear Actuator Performance Specifications T2M X090 LINEAR ACTUATOR PERFORMANCE SPECIFICATIONS Backlash in mm 008 20 Lead Accuracy in ft mm 300 mm 001 025 Maximum Radial Load lo N RPM 230 VAC 4000 4000 3000 Stall Force Ibf 1205 5360 1587 7059 NA Max Speed in sec mm sec 6 67 169 6 67 169 NA Stall Force Ibf 603 2682 794 3532 1047 4657 Max Speed in sec mm sec 13 33 338 13 33 338 10 00 254 Stall Force Ibf 241 1072 317 1410 419 1864 Speed
6. Linear Force Ibf Motor Torque in Ibf 2x efficiency Roller Screw Lead in All of the above relationships require proper anti rotation of the T2M Series actuator rod Mounting Configurations The standard configurations available are Rear Clevis Side Mount Side Trunion and Front Flange See Model Mask and ordering guide in the General opecifications section Mounting dimensional drawings in the following pages T2M Series Linear Actuator Anti rotation Option The unique design of the T2M Series linear actuators allows the extending rod to rotate This simplifies the setup of the actuator by allowing the user to rotate the rod and thread it in and out of the actuator for mechanical attachment or system testing This feature also requires that the rod be kept from rotating when used in its dedicated application to insure proper linear motion In most applications such as those where the load is coupled to linear bearings or some other support device the load cannot rotate providing anti rotation for the extending rod of the actuator For applications in which the load is free to rotate Exlar offers the anti rotation systems shown in drawings following the mounting dimension drawings The drawings show the rod and bushing on only one side of the actuator For long stroke actuators the rod and bushing are require on both sides of the actuator Tritex II Manual 25 11 25 2014 PN 39892 Curtiss Wright REV O 952 500
7. Loop Supply Voltage Maximum Impedance 20 mA Minimum Impedance 2 20 mA 12V 200 Ohms 200 Ohms 15V 350 Ohms 200 Ohms 24 V 800 Ohms 200 Ohms 30 V 1100 Ohms 200 Ohms External Controller Loop Supply IA4 4 20 Input Option 4 20 mA UNE Supply 1 4 20 mA Output 77 aE 4 20 mA Output Connection 4 20 mA Output Specifications Specification Output Current Range 0 20 5 mA Load Range 200 to 1100 Ohms see table above Output resolution 12 bits Update rate Tritex II Manual 56 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 ABZ Option Encoder Output The ABZ encoder output option is only available wnen encoder feedback option is also selected With these options the encoder signals used by the Tritex for motor position feedback the A B and Index channels are also provided for external connection via an 8 pin M12 connector These outputs are not isolated pin 8 is connected to O volts or logic common of the Tritex logic supply which is referenced to PE There must not potential difference between this signal and the Ov signal of the encoder receiver it is driving The ABZ Option is not available in combination with 4 20mA IA4 or CAN Open or Absolute Feedback AF A 4 Tritex II Manual 57 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Communications All models of Tritex 11 include an RS485 Modbus RTU connection Optional connect
8. EID LE IDA ID 36 MOUNA T n UA ey 37 38 NIFT oaa 38 oe Man 38 INDUC OWE ATING RU ped Rp 38 AC Supplies NOT Requiring Transformers 39 AC Supplies Requiring 41 Single Phase Isolation Transformer connections 42 Wire Size Branch Circuit Protection and Overcurrent Protection 43 Power Terminal VIII S citus Ic S Ute o IT ono ud Mid 43 Power Connector VV IMIG ies ar ar aoo e Esc edu i uU M 44 Over Tembetature Frote HOD Rma EIU ipa DIE ete alee 45 Brake Shunt Resistor Considerations 0 00000 001000000000 45 Control Logic Power sieut euet inn ttc eua Et eee eee 46 OUPO CONNECHONS 47 VO FOWE SUDON des durada EE 49 Tritex Manual 4 PN 39892 REV 11 25 2014 Curtiss Wright 952 500 6200 Digital NOUNS seat cio sas eon orae ciate Deane ds Depa eae Shane sed Dana tae Dhan CERA DRE ORME 50 Digital UIDES saniert
9. Note See Cable section for T21OC cable details Tritex II Manual 48 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Power Supply In order to use Digital Outputs an external 24Vdc nominal power supply connected with positive side to one of the Field I O terminals and negative side to one of the Field I O Common terminals on the Terminal Board Typically terminals J2 1 and J2 2 are used for this purpose For connector option refer to the preceding table for pin usage The negative side of this power supply should be tied to PE near the power supply As with the Control Logic Supply a fuse is necessary unless power supply self limits at 3A or less The fuse should be rated 2A or less depending on load and placed in the positive side Digital Inputs are typically powered from the same supply externally through the contact or sourcing output providing the signal but the only requirement is that the supplies for Digital Outputs and all Digital Inputs have the negative sides connected The same supply may be used for control logic power by installing jumper wires from J2 9 to power terminal C and from J2 10 to power terminal C The same power supply can also provide power for the optional holding brake option RB by installing a jumper wire from J2 11 to J2 12 This jumper is factory installed with connector option if a holding brake is also present A 2A fuse is necessary if the supply is used for Control Logic or a bra
10. G Standard Straight Threaded Port with Internal terminals M20 x 1 5 B Embedded leads 3 std J Embedded leads w I plug 3 std X Custom Connectivity F Mounting Front amp Rear Flange Rear Clevis D Double Side Mount E Extended Tie Rod Tritex II Manual PN 39892 REV O Front Flange G Metric Rear Clevis J Metric Side Mount K Metric Double Side Mount M Metric Extended Tie Rod Q Metric Side Trunnion R Rear Flange S Side Mount T Side Trunnion Special G Rod End A Male Metric Thread Female Metric Thread F Female US Standard Thread L Female Metric Thread 5512 Male US Standard Thread Male Metric Thread 5512 V Female US Standard Thread 5512 W Male US Standard Thread 5512 X Special please specify HH Feedback Type HD Analog Hall Device IE Incremental Encoder 8192 count resolution AF Absolute Feedback Motor Stator All 8 Pole T2M X075 Stator Specifications 138 40 1 Stack 230 VAC 4000 rpm 238 30 2 Stack 230 VAC 3000 rpm 338 20 3 Stack 230 VAC 2000 T2M X090 Stator Specifications 138 40 1 Stack 230 VAC 4000 rpm 238 40 2 Stack 230 VAC 4000 rpm 238 30 2 Stack 230 VAC 3000 rpm T2M X115 Stator Specifications 138 30 1 Stack 230 VAC 3000 rpm 238 20 2 Stack 230 VAC 2000 rpm 238 15 2 Stack 230 VAC 1500 rpm N A with 0 1 lead T2M XBBB CCDD EFG HH III ll JJJ
11. Nm Two torque ratings for the R2G gearmotors are given in the table above The left hand columns give the maximum peak allowable output torque for the indicated ratios of each size gearmotor This is not the rated output torque of the motor multiplied by the ratio of the reducer It is possible to select a configuration of the motor selection and gear ratio such that the rated motor torque multiplied by the gear ratio exceeds these ratings It is the responsibility of the user to ensure that the settings of the system do not allow these values to be exceeded The right hand columns give the output torque at the indicated speed which will result in 10 000 hour life L10 The setup of the system will determine the actual output torque and speed R2G115 BACKLASH AND EFFICIENCY Single Reduction Double Reduction R2M115 AND R2G115 R2M R2G115 RADIAL LOAD AND BEARING LIFE RM 53 29 50 10 Ibf N 939 4177 745 3314 549 2442 435 1935 346 1539 Side load ratings shown above are for 10 000 hour bearing life at 25 mm from motor face at given rpm Tritex II Manual 19 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 R2M115 AND R2G115 INERTIA R2M115 Motor Armature Inertia 5 Ib in sec kg cm 0 00344 3 89 0 00623 7 04 R2G115 Gearmotor Armature Inertia Ib in sec kg cm 0 00538 6 08 0 00816 9 22 inertia below to gearmotor armature inertia for total inertia for gearmotors R2G115 GEARING
12. the type with soft rubber glands are preferred IP 68 The firmer rubber can cause the cable to compress over time compromising the seal between the gland and the cable Cable strain reliefs should also be considered to assure tension bending radius or flexing of the cable over time does not compromise the seal Careful consideration and testing is required when these glands are used in outdoor applications 5 f the connector option is used verify the connector plugs are properly sealed and have the desired IP rating During installation be sure to screw the plug all the way to the receptacle for proper sealing 6 If possible position conduit fittings or loop cable flexible conduit so 5 water does not drain towards the conduit fitting o 9 When the wire termination cover is re installed verify the O ring gasket is in place and the surfaces of the O ring as well as the cover are free from debris so a good seal can be achieved If the O ring is missing replace it with PN 46896 7 When re installing the termination cover tighten all 4 screws evenly to be sure the cover seats flat Tighten the screws to assure the cover is securely held against the O ring gasket Caution over tightening can strip the threads in the enclosure If any screws are missing replace them with Exlar PN 64746 M3x0 5 x 8mm stainless Tritex Manual 32 11 25 2014 PN 39892 Curtiss Wright REV O 952 500
13. 0 38 T21OC XX EXLAR P N 52 eee NEN 2 TE s PRU RR 1 DATE CODE oe ere eee IM pM m A C a rN a ee c rJ C C a 25 4 1 00 SEE NOTE 4 e 554 aw etes UNE Vaf rr uf rl p p MP 71 11 25 2014 Curtiss Wright 952 500 6200 T21PC xxx Power Cable FEMALE END VIEW 6 1 SHIELD AND GROUND 4 GND CONNECTED TO HOUSING BROWN BLUE N C ORANGE WHITE GREEN YELLOW qn n i r 105 3 4 14 REF 831 5 1 24 1 227 9 1 10 SPECIFICATIONS CONTACT CARRIER MATERIAL COLOR MOLDED HEAD MATERIAL COLOR CONTACT MATERIAL PLATING COUPLING MATERIAL PLATING RATED VOLTAGE V AD v DLITER CABLE JACKET COLOR BLACE RATED CURRENT CONOUCTOF INSULATION HUMBER OF CONDUCTORS AWG x14 A 18 AM aL UM POLYESTER FOL T 4 ba 105 ta 221 MEETS IEC IP67 SHIELD TEMPERATURE RANGE PROTECTION CSS 100mem Grm DR 4 CAUTION TZPC XXX D RIBE EXLAR FIH WTE APPLIED LLXXXXX Daie Codo TTICO xxx Communications Cable Tritex II Manual PN 39892 REV O T2 11 25 2014 Curtiss Wright 952 500 6200 Returning a Product for Repair PROCEDURE Please discuss any problem with a Tritex actuator with Exlar Technical Supp
14. KKK XX XX 22 JJJ Voltage 230 115 230 VAC single phase KKK Option Board only 1 selection allowed 510 Standard Interconnect 1 4 4 20 mA Analog VO COP CANOpen w M12 connector CON CANOpen without 1210 510 plus Ethernet IP w M12 connector EIN SIO plus Ethernet IP without M12 connector PIO SIO plus Profinet IO w M12 connector PIN SIO plus Profinet IO without M12 connector TCP SIO plus Modbus TCP w M12 connector TON SIO plus Modbus TCP without M12 connector X XX Travel and Housing Options Multiples Possible Travel Options AR External Anti rotate PF Preloaded Follower L1 2 3 External Limit Switches HW Manual Drive Handwheel with Interlock Switch T2X only SD Manual Drive Side Hex RB Rear Brake PB Protective Bellows N A with extended tie rod mounting option SR Splined Main Rod 2 XT Special Travel Options Housing Options P5 IP65 Sealed Housing T2M only HC Type Ill Hard Coat Anodized FG White Epoxy Coating XH Special Housing Option XL Special Lubrication XM Special Motor Option HHHH Part No Designator for Specials Optional 5 digit assigned PN to designate unique mode numbers NOTES 1 Chrome plated carbon steel Threads not chrome plated 2 Consult when ordering splined stainless steel main rod 3 The dynamic load rating of zero backlash preloaded screws is 6396 o
15. REFLECTED INERTIA Gear Sages a 049 0 000111 0 125 40 1 50 1 100 1 00000911 R2M090 MOTOR AND R2G090 GEARMOTOR WEIGHTS R2M115 Without R2G115 with Gears 1 Stage Gearing 2 Stage Gearing Brake 55 159 5 054 11 25 2014 Curtiss Wright 952 500 6200 Tritex II Manual 20 PN 39892 REV O Extended Temperature De ratings Of Available Stall Torque vs Ambient Temperature Stall Torque 120 100 aD 20 15 10 5 0 5 10 15 20 25 30 35 4D 45 5D B5 B5 Temp Deg C comms Wimme Use this chart to determine continuous rms rated torque values at elevated temperatures Peak torque ratings are not affected Tritex II Manual 2l 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Linear Actuator Ordering Guide Tritex T2M X Linear Actuator Ordering Information T2M X Actuator Type T2M Tritex Il Linear Actuator standard mechanical capacity T2X Tritex Il Linear Actuator high mechanical capacity BBB Actuator Frame Size 075 75mm 090 90 mm 115 115 mm CC Stroke Length 03 3 inch 76 mm N A T2M X115 04 4 inch 102 mm T2M X115 only 06 6 inch 150 mm 10 10 inch 254 mm 12 12 inch 305 mm 14 14 inch 356 mm T2M X075 18 18 inch 457 mm DD Lead linear travel per screw revolution 01 0 1 inch 2 54 mm 02 0 2 inch 5 08 mm 05 0 5 inch 12 7 mm 08 0 75 inch 19 05 mm T2M X115 only gt E Connections
16. The conditions of acceptability required by UL are e Drive input maximum continuous operating ratings Input Voltage all models 240 Vac 1 50 60 Hz Drive Model Drive Description Input Continuous Current Arms R2MO090 or R2G090 90mm rotary motor 6 3 R2M115 or R2G115 115mm rotary motor 8 3 T2M090 or T2X090 90mm linear actuator 6 3 T2M115 or T2X115 115mm linear actuator 8 3 Above full load ratings are at a maximum surrounding air temperature of 25 C e Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 240 Volts maximum e Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes e Drives shall be protected by Class CC or Class RK1 fuses or inverse time circuit breakers rated at least 250V and not more than 250 of drive rated input e Use copper conductors only for all power wiring e Use 14 AWG wire with insulation rated for 105 deg C at input power and PE terminals e Wires at input power and PE terminals shall be solid at the point of connection When stranded wire is used the ends must be tinned with solder or crimped with ferrules to prevent stray strands Do not strip wire more than 0 25 inch 6 3 mm at input power terminals e The Type 4 enclosure rating requires that the motor face plate is attach
17. at Motor Speed for 10 000 Hour Life Max Allowable Output Torque 1000 RPM 1500 RPM 2000 RPM Set by User Model Lbf in Nm Lbfin Nm Lbf in Nm Lbf in Nm R2G090 004 4 1 2078 234 8 600 67 8 552 624 504 569 R2G090 020 20 1 2078 234 8 980 110 7 900 101 7 820 926 Two torque ratings for the R2G gearmotors are given in the table above The left hand columns give the maximum peak allowable output torque for the indicated ratios of each size gearmotor This is not the rated output torque of the motor multiplied by the ratio of the reducer It is possible to select a configuration of the motor selection and gear ratio such that the rated motor torque multiplied by the gear ratio exceeds these ratings It is the responsibility of the user to ensure that the settings of the system do not allow these values to be exceeded The right hand columns give the output torque at the indicated speed which will result in 10 000 hour life L10 The setup of the system will determine the actual output torque and speed R2G090 BACKLASH AND EFFICENCY Single Reduction Double Reduction Backlash at 1 Rated Torque R2M090 AND R2G090 R2M090 AND R2G090 RADIAL LOAD AND BEARING LIFE RPM 750 110 250 50 1 1000 Lbf N 389 1730 309 1375 227 1010 180 801 143 636 Side load ratings shown above are for 10 000 hour bearing life at 25mm from motor face at given rp
18. grounded for safety reasons Do not use buck boost type transformers Power Distribution Panel L1 L2 When Line to Neutral voltage is greater than 140 Vac an isolation step down transformer is required so gt 140Vac line to line is 240Vac or less A line to neutral connection is allowable Grounded WYE power distribution with gt 140 Vac Line to Neutral L1 L2 When a WYE power distribution does not have the neutral grounded an isolation transformer with a grounded secondary is required L3 Ungrounded WYE power distribution Tritex IT Manual 41 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Power Distribution Panel L3 L2 L1 Earth Ground When a Delta power distribution does not have a grounded reference an isolation transformer with a grounded secondary is required Ungrounded Delta power distribution Single Phase Isolation Transformer connections From power distribution gt A X Fuse From power MI distribution mE Ete gt To Actuator Terminals PE L1 PE Tritex IT Manual 4 PN 39892 REV O To Actuator Terminals 11 25 2014 Curtiss Wright 952 500 6200 Wire Size Branch Circuit Protection and Overcurrent Protection Drives must be protected by non semiconductor fuses or inverse time circuit breakers only sized a maximum of 250 of the drives FLA and 250 Volts minimum The table below lists approved fus
19. not be fused or interrupted Failure to follow proper PE wiring can cause death or serious injury This equipment has high earth leakage current and requires a redundant PE connection to comply with EU Low Voltage Directive There are three PE terminals on the actuator two on the main terminal block under the wiring access cover and a grounding screw on the rear Always use the PE terminal next to the L1 terminal on the main terminal block Either remaining terminal may be used for a redundant PE connection where needed For actuators with connectors the rear grounding screw can be used as a second PE connection RF emissions may be best limited by using the rear grounding screw as a second PE connection Incoming AC Euse Supply Fuse Single Point PE Connection Located in End User Enclosure 2 Power Cable Two Conductors for PE Connection External PE Conductor Connection 10 screw Control Logic Power PE Supply 24 V Grounding Schematic If cable is used EMC type cable glands must be used Connect both ends of the cable braided shield to the enclosure Customer enclosure External PE Conductor Connection Grounding Diagram Tritex II Manual 37 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 CAUTION A Shieldin In order to meet the European EMC Directive for an installation and to provide immunity from r
20. product serial number Exlar warrants its product s to the original purchaser and in the case of original equipment manufacturers to their original customer to be free from defects in material and workmanship and to be made only in accordance with Exlar s standard published catalog specifications for the product s as published at the time of purchase Warranty or performance to any other specifications is not covered by this warranty unless otherwise agreed to in writing by Exlar and documented as part of any and all contracts including but not limited to purchase orders sales orders order confirmations purchase contracts and purchase agreements In no event shall Exlar be liable or have any responsibility under such warranty if the product s has been improperly stored installed used or maintained or if Buyer has permitted any unauthorized modifications adjustments and or repairs to such product s Seller s obligation hereunder is limited solely to repairing or replacing at its opinion at the factory any product s or parts thereof which prove to Seller s satisfaction to be defective as a result of defective materials or workmanship and within the period of time in accordance with the Seller s stated product warranty see Terms and Conditions above provided however that written notice of claimed defects shall have been given to Exlar within thirty 80 days from the date of any such defect is first discovered The product s claim
21. than DISABLE the user must disable the drive as soon as possible if any of these conditions occur Failure to act on these conditions can cause permanent damage to the drive or motor actuator Such damage will not be covered under warranty Brake Shunt Resistor Considerations Many applications require a brake or braking or shunt resistor to dissipate energy regenerated from decelerating an inertial load lowering a vertical load or relaxing a return spring There is little energy storage in internal capacitors and Tritex Il AC does not return energy to the AC line With gear motors and linear actuators inertial energy is often not a significant factor Vertical loads and return springs must always be considered a source of regenerated energy A high bus fault will occur if an application requires a braking resistor but does not have one installed Terminals R1 and R2 on the power terminal block are provided for connection of an external Brake Shunt resistor only Each drive must have an independent resistor connected to only one drive No other connections are allowed at the R1 and R2 terminals Refer to the warnings in the Power Terminal Wiring and Power Connector Wiring sub sections in this document pertaining to these connections Protection Against Overloaded Brake Resistor Required It is essential that the external braking resistor be protected against overload caused by a failure of the brake control The protection can simply o
22. the owner of the product Exlar will return ship all warranty repairs or replacements via UPS Ground at no cost to the customer For international customers Exlar will return ship warranty repairs or replacements via UPS Expedited Service and cover the associated shipping costs Any VAT or local country taxes are the responsibility of the owner of the product The foregoing warranty is in lieu of all other warranties except as Title whether expressed or implied including without limitation any warranty of merchantability or of fitness for any particular purpose other than as expressly set forth and to the extent specified herein and is in lieu of all other obligations or liabilities on the part of Exlar Seller s maximum liability with respect to these terms and conditions and any resulting sale arising from any cause whatsoever including without limitation breach of contract or negligence shall not exceed the price specified herein of the product s giving rise to the claim and in no event shall Exlar be liable under this warranty otherwise for special incidental or consequential damages whether similar or dissimilar of any nature arising or resulting from the purchase installation removal repair operation use or breakdown of the product s or any other cause whatsoever including negligence The foregoing warranty shall also apply to products or parts which have been repaired or replaced pursuant to such warranty and within
23. the period of time in accordance with Seller s stated warranty NO PERSON INCLUDING ANY AGENT OR REPRESENTATIVE OF EXLAR IS AUTHORIZED TO MAKE ANY REPRESENTATION OR WARRANTY ON BEHALF OF EXLAR CONCERNING ANY PRODUCTS MANUFACTURED BY EXLAR EXCEPT TO REFER PURCHASERS TO THIS WARRANTY Tritex Manual 3 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Table of Contents Salety CONSIdera NONS 6 Warmnos and o aulloriS i 6 Underwriters Laboratories 1 8 UL Cerica Or Compan E 10 CE Declaration of 0 01 000000000050 11 CSA Cel 13 General SPECIE CATONS sssr 14 OC ON E dee UON NUN NON ONU 14 Drive Specification for all Tritex 240 Volt Models 15 Actuator Selections This manual applies to 90mm and 115mm frame sizes 15 Specifications Size GO Linear 7 40 0000 000000000000005 16 Specifications Size 115 Linear 6 2 4 020 0 00000 00000000000000 16 Specifications Size 90 Motors and 17 Specifications Size 115 Motors and Gearmolors
24. without M12 AAA Frame Si 30 2 Stack 05 Terminals 1 2 NPT 308 20 3 Sack 220 AC 2000 Dm connector 090 90 mm inlorcontec sie Eder Standard R2M G090 Stator tions XX Special Options multiples possible 115 115 mm rre 238 40 2 Stack 230 VAC 4000 rpm HW Manual Drive Handwheel with mbedded m Interlock Switch E Lo 4E Ec EM om f X Custom Connectivity R2M G115 Stator Specifications XH Special Housing Options 004 44 E Coating Options 138 30 1 ceni ewe 3000 XM Special Motor Options 005 5 1 G Exlar Standard 238 20 2 Stack 230 VAC 2000 rpm Special Lubrication 010 10 1 P X 238 15 2 Stack 230 1500rpm Part Designator for Specials Double Reduction Ratios on 75mm Ill Voltage eee 016 161 020 20 1 Brake Option 230 115 230 VAC Single Phase 2 1 S No Brake Standard JJJ Option Board MER 50 100 Electric Brake 24 VDC 510 Standard 1 0 Interconnect 1 Requires customer supplied Ethemet Pe GG Feedback Type COP CANopen aoa E R Smooth Round HD Analog Hall Device CON CANOpen without M12 connector 2 ant coors X Special Shaft SIO plus Ethernet IP w M12 connector s aera bm specify XL in the actuator model mask Absolute Feedba EIN SIO plus Ethernet IP without M12 and define Mobilgrease 28 in order notes connector Other
25. 0 609 3 Note Add 2 33 inches to dimensions and if ordering a brake Tritex II Manual 27 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 R2M090 and R2G090 Motor Gearmotor Dimensions R2M090 Dimensions 2380 238 mma I Without Brake Option Dim 2 Stack Stator 3 Sach Stator A 10 25 258 3 11 25 285 8 option ullizes adapter trom 20 1 5 00 1 2 NPT thread Dia 1 516 24mm length 24 18mm R2G090 Dimensions 2354 2350 Emmis a650 22 rime 1 2 1492 8 1485 _ Qaa BC 101 rS 14 63 371 8 EHE rrr 15 94 404 9 opion utilizes adapter from M20x1 5 to 1 2 tread 1 5716 24mm length 3 47 12mm Tritex IT Manual 28 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 R2M115 and R2G115 Motor Gearmotor Dimensions R2M115 Dimensions Power ami LO 24mmih 4X 34 an BC 8 5 Without Brake Option With Brake Option mass pm A gsr zO7 11 87 3015 11 60 204 6 13 80 345 4 M option wilizes adapter from 20 1 5 NPT thread 1 576 24mm length 54 72mm R2G115 Dimensions 3557 3523 43322 D ay ae imma 110777798 157 i i 5 1 87 ll 150 50 20 7 56 4 f 1 380 35 1 2603 1 2595 32mm 06 4X g 34 on BC Wi
26. 2014 Curtiss Wright 952 500 6200 CAUTION A Digital Outputs The Tritex 90mm and 115mm have 4 optically isolated digital outputs These outputs are sourcing only they provide a positive voltage when on Each output can be assigned to any of the internal output functions See Software Manual Outputs are individually short circuit protect at 500mA and thermally protected against overload These outputs can absorb the energy in an inductive kick at turn off up to 0 5 Joule so an external freewheeling diode would be needed only in rare cases Do not overload outputs Outputs are rated at 100mA continuous An overloaded output will cycle off and on to protect itself which will send an incorrect signal to other system components Field I O Connection I O Supply 24 V PLC Input External wiring of outputs for connection to PLC Output 1 4 Field I O Field Comm Output Circuit internal Digital Output Specifications Description Specification Operating voltage range 0 to 30 VDC On state maximum continuous current 100 mA 0 100 Amps On state voltage drop 100 mA 1 V typical Short circuit protection 0 5 Amps Overload protection Internal thermal limit Inductive Energy Handling 0 5 Joule Tritex II Manual 51 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 CAUTION Actuator Brake Option The actuators may be ordered with a holding brake option Thi
27. 6200 T2M X 090 Actuator Mounting Dimensions T2M X090 Double Side Mount or Extended Tie Rod Mount E E am eimn iur IL 64 13 BC a 105 3 82445 Single Bide Mount On This Sides AT 25 1 2 50 31 8 63 5 T2M X090 Front Rear or Front and Rear Flange Mount N option utilizes adapter from 20 1 5 12 177 MPT thread Dia 1 56 24mm ength 3 4 16mm mm 8 mm Winchimm 12 mm 18 inch mm siroke siroke stroke siroke 11 54 283 1 1 28 53 873 8 8 01 203 4 1 5 13 Tritex IT Manual 26 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 T2M X 115 Actuator Dimensions T2M X115 Double Side Mount or Extended Tie Rod Mount r idem 1 65 0 FA 41 3 acidi NT opdon utilizes adapter from 20 1 5 to 1 2 NPT thread Dia 1 5 16 24mm length 3447 18mm M aplian adapter T2M X115 Front Rear or Front and Rear Flange Mount irom Manac 5 ip 12 E thread Dia 1 5 06 24mm ength 3 4 19mm a 250 42 Powered WO option utilizes adapter from 20 1 5 fo 1 2 NPT thread Dla 1 5 16 24mm length 344 18mm mer 6 inch mm 10 inch mm 12 inch mm inch mm ue stroke stroke stroke 8 15 79 401 1 1031 261 8 1431 363 5 586 7 1000 2540 7 17 00 456 9 23 0
28. 6200 WARNING CAUTION Manual Drive Operating Instructions Isolate all sources of energy to prevent safety hazard due to unexpected motion System design and operating procedures must ensure that the drive will have no unintended motion that can create a hazard to personnel when operating the drive manually This includes electrical energy turning the motor as well as energy stored ina vertical load or spring There are two manual drive options available on the Tritex Hand Wheel HW and Side Drive SD The hand wheel option includes an internal switch that is closed when the hand wheel drive is fully disengaged and opens when an attempt is made to engage the hand wheel drive This switch is in series with the actuator overtemperature sensor to form a combined run permissive signal When manual drive is engaged an Actuator Overtemperature fault occurs The fault action for this fault will disable the drive This function is not safety rated so is not usually sufficient to ensure safety Power to the drive must be isolated before manually operation The Side Drive does not include and interlock switch so power must be removed before use Important information to avoid damage to the manual drive If manually driving with a brake engaged or high force is necessary please consult Exlar Application Engineering power tool is used to operate the manual side drive the speed should be limited to 600 RPM impact driver s
29. 67 E 0375 0887022 e mo Rod Clevis D E r D 0780 905mm 125 esem 0750 1905mm 125 7 0500 r27mmy 0625 1680 mm 1943 mm 1208 212mm Par 0500 127mm 015 91mm es 1 000 150 8 1mm 32m 35 Tritex II Manual 3l 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Outdoor and Wash Down Installations Tritex ratings The T2M 090 115 with the P5 option and the T2X 90 115 R2M G 090 115 have been tested to IP 65 The electronic enclosure as tested by UL as a Type 4 enclosure rating if NPT connection ports are used Tritex actuators are not intended for applications where the actuator could possibly be submerged 1 Avoid rod shaft up installations if possible if not possible make external provisions to keep rod shaft exposure to water to a minimum When new the seals are effective to IP 65 or better However over time depending on the amount of side load they can wear and eventually allow moisture to ingress Contact Exlar application engineering for special options 2 With the NPT connection option use thread sealant or Teflon tape on the connector conduit threads 3 If straight metric conduit connection is used verify the connector fitting IP rating and verify the connector O ring is in place 4 f cord grip type cable glands are used
30. Manual 47 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Wiring for I option M16 I O connector In addition to the prewired power connector covered in the power wiring section Option provides a prewired 19 pin M16 connector at the rear of the actuator for quick field connection of I O signals If the unit has the holding brake option installed a jumper wire is installed on the Terminal Board from J2 pin 11 to J2 pin 12 to power the brake from the I O power supply Units except those with Option 4 for isolated 4 20mA signals have standard analog signals assigned to pins N and as shown in the table On units with Option 4 the 4 20mA signals are wired to pins K L N and O as shown in the table and the standard analog signals are not wired out though they exist at the Terminal Board The following table shows the function insulation color for internal wiring between the Terminal Board and connector in the wiring compartment the connector pin assignment in both halves of the connector and the T2IOC cable insulation colors Internal Cable Wire Color Wire Color PINPUT2 X j GrayPinh 1 B Whit Red INPUT4 Whit Green 71 D J White Blak 1 Gren 71 Beige Field Power 24 V F also Brake Power Field Common m ouput Orange _ _ Orange 4 White P White Brown OUTPUT3 White Orange Light Red
31. Spem dd Control Logic Supply optional Ia emm 24 V DC 10 96 Input 2 rut 13 0 Inpt3 E Input4 22 omms Analog Output 40 S vst Cr Analog Input Inpute pepe eC Tritex Il Basic Block Diagram Tritex IT Manual 14 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Drive Specification for all Tritex 240 Volt Models Drive Specifications Input Voltage Bus 100 to 240 Volts ac nominal 10 and Logic Control Logic 24 V dc 10 Class 2 or isolating source protected by 4A 0 5 A dc max load 24 V dc 10 Class 2 or isolating source protected by a 4A maximum fuse UL Type 4 and IP 66 Digital Inputs 8 opto isolated 12 to 30 V dc for ON state 0 to 1V dc for OFF state common return at I O Power Supply terminal Programmable functions Digital Outputs 4 opto isolated 100 mA continuous short circuit protected powered from I O Power Supply with 1V maximum drop from supply voltage programmable functions Analog Input 0 10 Volts or 10 Volts differential input 12 bit resolution programmable as position velocity or torque command Analog Output 0 10 Volts at up to 20 mA 12 bit resolution programmable function Serial Interface Optically isolated RS 485 Modbus RTU protocol 38 4kbaud max Sinusoidal 10kHz PWM Position 0 001 revolution with analog hall feedback Resolution
32. Tritex actuators to a Modbus Master Host Modbus Master Tritex 1 Tritex 2 Tritex n 32 max PC HMI PLC etc 485 485 Ref Important considerations e Always use 3 conductors RS485 RS485 and Reference e twisted pair for 485 485 is preferred RS485 is a multi drop network as opposed to a therefore keep the drop stub to each actuator as short as possible When using the 8 mm connector use a connector such as the Exlar PN TT458SP e termination resistor is not usually required Tritex II Manual 59 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 PC Communications When using the Expert software for set up and diagnostics an RS485 converter will be required to interface between one of the PC communication ports and the RS 485 This can be either a USB to 485 converter such as the B amp B Electronics USOTL4 or an RS 232 to RS485 converter such as the 485OT9L See Accessories section CAUTION Itis important that the RS485 REF is connected to the circuit common of the converters 485 output Failure to connect could cause damage to the drive the converter or the PC port 485 Drain connected or internally to PE 232 to 485 i RS485 GND Converter RS485 RS485 REF USB to B amp B Electronics USOTL4 or similar Typical RS 485 connection to external converter 2 Drain connected Converter internally to PE 485A GND B amp B Elec
33. actuator 8 3 e Installation Requirements Hazardous Location Class I Division 2 Group A B C D installations 2 rigid conduit with NPT connections and use UL approved copper only wires 14 AWG 300 Vac minimum rating and 105 C minimum rating shall be used For other non hazardous locations Use the above connection method or Cable with connector assemblies or Cables with cable glands are permitted For additional information on cable installations or part numbers contact Exlar Corporation If acustomer requires an additional 24 Vdc power supply to provide power then it must be a recognized or listed Class 2 Power Supply e Branch circuit protection must be provided Reference the electrical installation section for fuse and circuit breaker options Note branch circuit protection must be located outside of the hazardous location environment The full load ratings are at 25C ambient temperature These conditions of acceptability only apply to units with a CSA mark the product label Tritex II Manual 13 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 General Specifications Tritex Il Overview Tritex Il is Exlar s advanced family of integrated drives This manual applies to 90mm and 115mm frame sizes with 240VAC input power All of the required power components and motion processor are contained in the actuator housing BUS AC Power 100V AC to 240V AC BUS
34. adio frequency rf interference and to minimize rf emissions the power and I O wiring or cables must be shielded Metallic conduit solid or flexible can serve as a shield Shields must be connected to the enclosure at the entry exit point This is most easily accomplished with EMC type cable glands Tape or heat shrink applied to cable end When the I connector option and Exlar cables are used this function is included in the cable connector construction at the actuator end Avoid Loose Conductive Material Always apply tape or heat shrink to the end of the shield to prevent strands of the braided shield from breaking off and shorting internal electronics or compromising spacing NPT Connections When the connector option N is selected the Power and I O wiring access holes machined for gt inch NPT fittings Teflon tape or the equivalent must be used to seal the NPT thread connections to maintain UL Type 4 enclosure ratings Due to the enclosure rating requirement the only wiring and connection method approved for UL Listed Tritex products is conduit with NPT fittings Therefore only models with NPT fittings carry the UL logo AC Input Power Tritex Il actuators require 100 Vac to 240 Vac nominal single phase 50 60 Hz to operate An additional 24 Vdc power supply is required for I O and holding brake if used The following sections contain important information on ratings acceptable power sources and connecti
35. alog I O and communications network options All include 24V nominal digital inputs and digital outputs and RS 485 communications Connections are through one of several versions of I O Terminal Board accessible under the wiring compartment cover This section describes digital and analog I O connections as well as connections for an optional holding brake Terminal Board Connections for Digital and Standard Analog I O These connections are the same on all I O and Comm options J1 J2 Terminal Terminal Field I O 24 Field comm iN1 4 IN2 amp 4 145 4 IN5 IN7 Analog In PE Shield Analog Out 5 L9 Analog Out 8 jours 6 42 amp D D D iz D D n amp a 22 Wire size 24 16 0 2 1 5 Terminal Board Connections for IA4 Option 4 20 mA Isolated Analog J6 is in two parts as shown and is present only with the 4 J6 Ji 72 option for 4 20 The 4 option is not available with advanced communications options ProfiNet Ethernet IP Ethernet TCP or CANOpen J6 Terminal Label 4 20 mA Input 4 20 mA Input 4 20 mA Output O 4 20mA Output nnnnnnnnnnnn 1119133 gt CPPS ao Wire size 24 16ga 0 2 1 5mm Tritex II
36. ase Renewal The angular contact thrust bearings located in the front of the actuator the roller screw cylinder and the roller screw assembly are the components that require grease They require a coating of grease They do not need to be packed with grease Excess grease requires more torque from the motor when returned to operation and does not improve the lubrication of the unit Tritex II Manual 65 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 1 Use a brush to work approximately 0 5 in of grease for every 3 inches of stroke length into the roller screw cylinder Be sure to cover all of the threaded areas of the cylinder 2 Use a brush to work grease in to the roller screw assembly Be sure to cover all the threaded surfaces of the screw assembly This can be accomplished by applying grease to a few places on the roller screw assembly and rotating the components repeatedly in both directions to work the grease into the assembly Reassembly 1 Rethread the roller screw into the internally threaded cylinder ITC It is a multiple start screw and this is not always easy DO NOT FORCE THE ROLLER SCREW INTO THE CYLINDER It is best to have the actuator vertical with the open end of the roller screw cylinder facing up Position the roller screw above the cylinder so that it is aligned axially with the ITC Slowly turn the roller screw 1 4 to 1 2 a turn counterclockwise with it in contact with the ITC This will help to align t
37. e Ethernet Option provides an Ethernet rated M12 connector for connection to the Network at the rear of the actuator An IP 67 4 pole M12 D coded connector is used this type of connector must only be used with 2 pair cables When the Ethernet connection is via an Ethernet switch or hub a straight though cable set must be used If there is single node connection direct from the Ethernet PC PLC to the Tritex then a crossover cable must be used See Expert ooftware section for setup of Tritex Ethernet parameters Cord sets Pin Signal Name NEN 11 Transmit TX 2 Transmit TX 3 Receive RX a Receive RX M12 4 D M12 4 D Coded Coded M12 D coded straight through cord set Conversion from M12 D coded to 8 way modular straight through cord set Shielded or Unshielded Cables The Tritex can be used with either shielded or un shielded Ethernet cables However shielded cable may be required to meet EMC emissions requirements on some systems For more details on the installation of an Industrial Ethernet network download the EtherNet IP Media Planning and Installation Manual found in the EtherNetIlP library at www ODVA org Tritex II Manual 62 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 AF Option Absolute Feedback The Tritex absolute feedback consists of the combination of the standard hall feedback and a low power battery backed counter The counter will track the motor s po
38. e fault current in the event of a fault This equipment has high earth leakage current You must comply with local safety regulations with respect to minimum size and special installation requirements on the protective earth conductor for high leakage current equipment The instructions for ground connections shown in this manual must be followed Compatibility with Residual Current operated Protection Device RCD This product can cause a DC current in the protective earthing conductor Where a residual current operated protective RCD or monitoring RCM device is used for protection in case of direct or indirect contact only an RCD or RCM of Type B is allowed on the supply side of this product Hot Surface Risk of Burn Exposed surfaces of the actuator may exceed 70 degrees C under normal operation and can take a long time to cool resulting in a risk of burns when touched Tritex II Manual 7 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Underwriters Laboratories Listed IND CONT EQ UL File E325731 LISTED Certain models of Tritex Linear and Rotary Actuators are marked UL Listed after passing a rigorous set of design and testing criteria developed by Underwriters Laboratories UL508C This label indicates that UL certifies this product to be safe when installed according to the installation instructions and used in accordance with the product specifications and the following conditions of acceptability
39. ed to a similarly rated panel enclosure 2inch NPT connection with conduit is required to maintain 4 enclosure rating Teflon tape or equivalent must be used to seal the NPT conduit to the housing Tritex II Manual 8 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 f used the 24 Vdc Control Logic power supply and or the I O power supply must be a recognized or listed Class 2 Power Supply Alternatively any recognized or listed 24 Vdc power supply may be used when protected by a fuse rated no more than 4A Additional Information Related to UL Motor Over temperature Sensing is not provided by the Drive Though Tritex AC has a high temperature limit switch built into the motor its overall function has not been approved by UL for motor over temperature protection and is therefore not used as the basis for motor overload protection Electronic Overload Protection Solid state overload protection is provided in each model at no more than 110 of rated output torque force This overload protection is based on maximum continuous current capacity It will allow up to 200 of rated output to be delivered for the amount of time determined by the following chart Torque Force Output vs Time 60 50 40 0 0 LL o v 150 Rated Output Tritex II Manual 9 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 UL Certificate of Compliance Certifica
40. ed to be defective must be returned to Exlar transportation prepaid by Buyer with written specification of the claimed defect Evidence acceptable to Exlar must be furnished that the claimed defects were not caused by misuse abuse or neglect by anyone other than Exlar Components such as seals wipers bearings brakes bushings gears splines and roller screw parts are considered wear parts and must be inspected and serviced on a regular basis Any damage caused by failure to properly lubricate Exlar products and or to replace wear parts at appropriate times is not covered by this warranty Any damage due to excessive loading is not covered by this warranty Electronic component damage due to improper connection to power sources or connection to a power source at an incorrect voltage is not covered by this warranty Electronic component damage caused by operating beyond limits established by factory set parameters in Tritex Il product is not covered by this warranty The use of products or components under load such that they reach the end of their expected life is a normal characteristic of the application of mechanical products Reaching the end of a product s expected life does not indicate any defect in material or workmanship and is not covered by this warranty Tritex IT Manual 2 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Costs for shipment of units returned to the factory for warranty repairs are the responsibility of
41. en the nuts simultaneously by partially tightening each in an opposing corner pattern until each is torqued to the rated value as follows Tritex 90 90 Ibf in 7 5 10 16 N m Tritex 115 240 Ibf in 20 Ibf ft 27 12 N m 5 If your actuator has an external anti rotate mechanism slide the rod or rods of the anti rotate mechanism through the front flange and into the guide bushing or bushings mounted to the rear of the flange Position the extending rod so that the wrench flats are parallel to the long side of the flange Slide the cross member assembly of the anti rotate mechanism over the end of the rod and onto the wrench flats Tighten the two screws that clamp the assembly to the actuator rod Tritex II Manual 70 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 Accessories Cables T21OC xxx I O Cable FEMALE VIEW WHITE YELLOW WHITE REG WHITE GREEN WHITE BLACK RED BLACK RED GREEN RED BLUE GRANGE PAIR BLUE ORANGE WHITE BROWN WHITE ORANGE I HITE BLLIE BLACK 66 0 2 60 SHIELD ATTACHED TO COUPLING NLIT Tritex II Manual PN 39892 REV O PUR TELLOW THERMOPLASTIC PUR BLACK BRASE MICKEL 3 0 A PC BLAG Pu ANG 2022 AWG DRAIN SHED gt ALUNINUN FDIL SHIELD T C BRAD amt TD MEETS IPG METERS SEE NOTE 1 9 6
42. es are in conformity with the relevant EU Directives listed below EU EMC Directive 2004 108 EU Low Voltage Directive 2006 95 EC using the relevant section of the following EU standards and other normative documents EMC IEC EN 61800 3 2004 Adjustable Speed Electrical Power Drive Systems Part 3 EMC Requirements and Specific Test Methods Safety IEC EN 61800 5 1 2007 Adjustable Speed Electrical Power Drive Systems Part 5 1 Safety Requirements Year of CE Marking 2010 Manufacturer Signature p 4 Name John Wiegers Position Director of Electrical Engineering Date of Issue 02 July 2012 12 11 25 2014 Curtiss Wright 952 500 6200 CSA Certified Product SP C US 163694 The Tritex Il Linear and Rotary Actuators are marked as shown after passing a rigorous set of design and testing criteria developed by CSA International C22 2 No 139 This label indicates that CSA certifies this product to be safe when installed according to the installation guidelines and used with the scope of the product specifications The conditions of acceptability required by CSA are e Drive input maximum continuous operating ratings Input Voltage all models 240 Vac 1 50 60 Hz Drive Model Drive Description Input Continuous Current Arms 2 090 or R2G090 90mm rotary motor 6 3 R2M115 or R2G115 115mm rotary motor 8 3 T2M090 or T2X090 90mm linear actuator 6 3 T2M115 or T2X115 115mm linear
43. es or circuit breaker and the manufacture Actuator Required Fuse or Circuit Breaker Size Wire Fuse Class Littelfuse Cooper Mersen Schneider Sizes for Circuit Breaker Bussman Ferraz Electric L1 L2 and Input Shawmut WARNING WARNING CAUTION PE Protection Fast Acting 15A 600Vac Class CC CCMR 015 LP CC 15 ATDR15 15A 600Vac Class RK1 KTN R 15 Fast Acting 15A 250Vac Class RK1 LPN RK Time Delay 15SP 15A 250Vac B Power Terminal Wiring Circuit Breaker 15A 240Vac Refer to the diagram below for connections to the main power terminal block 2 Poles Check All Connections before Applying Power Connecting AC Power to any terminals other than L1 and L2 will severely damage the actuator and such damage is not covered by warranty Connecting a 24 Vdc source to L1 L2 R1 or R2 in error can result in a shock hazard or damage at connected equipment R1 and R2 may connect only to a braking resistor Dangerous Voltages Present After Main Power Removed Connecting AC Power to any terminals other than L1 and L2 will severely damage the actuator and such damage is not covered by warranty Connecting a 24 Vdc source to L1 L2 R1 or R2 in error can result in a shock hazard or damage at connected equipment R1 and R2 may connect only to a braking resistor Use Correct Wires and Terminations for Power Wiring in UL Installations Braking resistor connections R1 and R2 remain at danger
44. ew assembly Be sure to cover all the threaded surfaces of the screw assembly This can be accomplished by applying grease to a few places on the roller screw assembly and rotating the components repeatedly in both directions to work the grease into the assembly 3 Force grease into the front of the thrust bearing assembly Make a concerted effort to insure that the grease is well worked in Grease must reach the bearing just behind the bearing that is visible as well Use the following amounts of grease for each size roller screw and bearing Tritex 60 0 5 in Tritex 75 amp 90 0 75 in Tritex 115 1 0 in Reassembly 1 Rethread the roller screw into the internally threaded cylinder ITC It is a multiple start screw and this is not always easy DO NOT FORCE THE ROLLER SCREW INTO THE CYLINDER It is best to have the actuator vertical with the open end of the roller screw cylinder facing up Position the roller screw above the cylinder so that it is aligned axially with the ITC Slowly turn the roller screw 1 4 to 1 2 a turn counterclockwise with it in contact with the ITC This will help to align the threads on the roller screw with the threads in the ITC Rotate the roller screw clockwise and it should begin to thread into the cylinder If it does not turn freely remove it and begin again When threading the screw into the cylinder it Will roll freely into the actuator When it reaches the portion of the cylinder that contains the mot
45. f the dynamic load rating of the std non preloaded screws The calculated travel life of a preloaded screw will be 2596 of the calculated travel life of the same size and lead of a non preloaded screw 4 This housing option may indicate the need for special material main rods or mounting 5 0 75 lead not available above 12 stroke 6 To achieve 40 operating temperature specify XL in the actuator model mask and define Mobilgrease 28 in order notes Other special lubricants are also available T Limit switch option requires AR option 8 This option is not sealed and is not suitable for any environment in which contaminants come in contact with actuator and may enter the actuator 9 N A with 0 1 lead 10 Requires customer supplied Ethernet cable through 1 0 port for Class 1 Div 2 compliance only 11 25 2014 Curtiss Wright 952 500 6200 Rotary Motor and Gearmotor Ordering Guide Tritex AC R2M Motor or R2G Gearmotor Ordering Information R2M G Motor Type R2M Tritex Il AC Rotary Motor R2G Tritex Rotary Gearmotor D Connections G Standard Straight Threaded Port with Internal Terminals M20 x 1 5 N NPT Threaded Port with Internal HHH HH Motor Stators R2M G075 Stator Specifications 138 40 1 Stack 230 VAC 4000 rpm R2M GAAA BBB CDEF GG HHH HH III JJJ XX XX PIN SIO plus Profinet 10 without M12 connector TCP 510 plus Modbus TCP w M12 connector TCN SIO plus Modbus TCP
46. g Note See Cable section for cable details Actuator view Tritex Manual 44 11 25 2014 PN 39892 Curtiss Wright REV 952 500 6200 CAUTION WARNING Over Temperature Protection UL approved motor over temperature sensing is not provided by the drive The motor contains a UL recognized temperature sensor embedded in the stator windings which opens when the stator temperature reaches 130 C This sensor is permanently connected to the Tritex drive and will generate an Actuator Overtemperature fault The drive also provides motor over temperature protection by limiting the continuous current to the motor The continuous current limits are set at the factory and cannot be adjusted These limits are set to keep the stator below 130 C while in a stall condition at 25 C Deg ambient Additional over temperature protection is provided by a sensor in the drive electronics which generates a fault when the board reaches 100 C The factory default setting for action when reaching overtemperature and continuous overcurrent limits is to immediately disable the drive providing drive motor actuator or customer tooling protection The user may override this protection to allow the actuator to move to a safe position before disabling or take similar immediate controlled action See the Expert Software Manual Fault Enables section Do not continue normal operation after reaching temperature or current limits If the fault action is other
47. g bolts or fasteners 2 If your unit does not have an external anti rotate assembly skip this step Loosen the two machine screws that clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator AN The end cap houses the Tritex drive and control Extreme care should be taken when removing the tie rod nuts or tie rods so as not to twist or pull on the drive section of the actuator Do not disconnect the wiring between the drive and the actuator 3 Remove the screws holding the seal gland to the face plate With the screws removed pull the seal gland off Pry spots are located on each side of the gland to aid in removal 4 When the seal gland is removed the open end of the roller screw internally threaded cylinder ITC is visible The roller screw can be removed by turning it counter clockwise and threading it out of the cylinder It may be necessary to keep the roller screw cylinder from turning to remove the screw Tritex II Manual 64 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Lubrication Maintenance Grease lubricated units will require periodic inspection and renewal of the roller screw grease The table below shows the recommended grease renewal period RMS rotational Recommended Grease Renewal Period hours speed RPM CASE TEMP 65 149 CASE TEMP 80 176 F 10 000 5 000 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Gre
48. ge and into the guide bushing or bushings mounted to the rear of the flange Position the extending rod so that the wrench flats are parallel to the long side of the flange Slide the cross member assembly of the anti rotate mechanism over the end of the rod and onto the wrench flats Tighten the two screws that clamp the assembly to the actuator rod Tritex II Manual 66 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Maintenance Procedures for Complete Re Greasing Disassembly Refer to the exploded view on the following page 1 Remove the actuator assembly from the machine by disconnecting the cables main rod coupling and actuator mounting bolts or fasteners 2 If your unit does not have an external anti rotate assembly skip this step Loosen the two machine screws that clamp the anti rotate cross member to the actuator output rod Slide the anti rotate mechanism forward and off the actuator 3 Remove the rear tie rod nuts from the back of the actuator AN The end cap houses the Tritex drive and control Extreme care should be taken when removing the tie rod nuts or tie rods so as not to twist or pull on the drive section of the actuator Do not disconnect the wiring between the drive and the actuator 4 If your actuator does not have a front flange skip this step Slide the front flange forward and off the actuator The tie rods will remain attached to the front flange 5 When the face plate is removed the
49. he threads on the roller screw with the threads in the ITC Rotate the roller screw clockwise and it should begin to thread into the cylinder If it does not turn freely remove it and begin again When threading the screw into the cylinder it Will roll freely into the actuator When it reaches the portion of the cylinder that contains the motor magnets the roller screw will be more difficult to turn because of the magnetic field of the magnets THIS IS NORMAL Continue to thread the roller screw into the cylinder When it reaches the bottom it will become difficult to turn and the motor and bearings will begin to rotate with it The roller screw is now fully inserted into the cylinder 2 Place a small amount of seal lubricant on the inside surface of the seal bushing assembly 3 Carefully slide the bushing seal assembly over the actuator rod end The seal is a tight fit on the rod end Take care not to damage the seal on the threads of the extending rod Standard T2M Series rods have a chamfer to provide a lead in for replacement of the seal and bushing The mounting screws should have a low or medium strength thread locker added such as Loctite 222MS The mounting screws torque values are as follows Tritex 60 amp 80 10 in Ibs 0 83 Ibf ft 1 13 N m Tritex 90 amp 115 27 in lbs 2 25 Ibf ft 3 05 N m 4 If your actuator has an external anti rotate mechanism slide the rod or rods of the anti rotate mechanism through the front flan
50. hould never be used to operate the manual side drive e Determine end of stroke of actuator or system and do not apply force past it Refer to Table 1 for maximum torque specifications Tritex II Manual 33 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 Side Drive Instructions 1 Isolate all sources of energy from the drive 2 Press down on the hex until you feel you have bottomed out the manual drive Constant downward force is required to maintain engagement during operation 3 Give the hex a slight turn while observing if you are moving the rod or not It is possible that during engagement the gear teeth have not completely engaged this will prevent the gears from meshing If the rod is not moving continue to press down while turning the manual drive slowly until it pushes farther down When this happens you have proper gear engagement 4 After gear engagement is achieved the manual drive can be operated The maximum torque input for the manual drive should not exceed the values shown in Table 1 5 When the manual drive movement is completed cease the downward force and the manual drive will disengage Table 1 Maximum operating conditions Model Maximum Torque in lbs Nm T2M X 090 30 3 4 T2M X 115 40 5 6 Release to disengage Push in to engage ri in to engage Tritex II Manual 34 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Electrical Installation Introduction All
51. ions with several fieldbus standards are available as advanced communications options These include Ethernet IP EIP option Ethernet TCP IP TCP option Profinet PIO option and CAN Open Only one advanced communications option is available in a single Tritex Il and they re not available in combination with 4 20mA 1 4 Standard Modbus RTU Communications Serial communication to the actuator is provided through the 8mm Communication connector on the front of the actuator or via terminal connection on J3 under the cover The serial interface is two wire option isolated RS 485 network The actuator supports the Modbus RTU protocol for access to all drive parameters see Modbus Parameter Reference The Default baud rate is 19 2k The default Modbus address is 1 8mm communications connector 8mm communications connector Front view TIL IN2 amp amp 4 amp INS 4 n 1858 ING 74 8mm Pin Wire color for 4854 000 Brow 485 Blue 485COM 4 Black Shed 2 Dran 5 642 ouT2 5 amp 3 DJ 7 a Tritex II Manual 58 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 5v isolated Receive Data High speed ADM3072E _Receive Transmit isolation Transmit Data 1000 Internal RS 485 Circuit Connecting multiple
52. ke For UL applications the I O power supply must be a UL recognized or listed Class 2 power supply and shall be marked Class 2 next to the voltage rating of the device For applications to meet the CE Low Voltage Directive an approved 24V supply must be used and the negative side must be grounded to PE 24 DC Regulated Field AC Input Field I O Power Supply Connection Field GND Supply Connection Tritex II Manual 49 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 Digital Inputs The Tritex II 90mm and 115mm have 8 digital inputs They have a common negative side but are optically isolated from other circuits within the Tritex to allow the I O Supply to be grounded Digital Inputs are sourcing only they require a positive voltage to turn on Each input can be assigned to any of the internal input functions See Software Manual Field VO Power Supply Contact or Sourcing PLC output Field Com Connection 24V Input wiring external 3 5kQ Transient sup Input Circuit internal Digital Input Specifications Specification On state voltage range 10 30 VDC Off state voltage range 0 5 VDC On state current 10 V min 2 6 mA 24 v nominal 6 6 mA 30 V maximum 8 3 mA Nominal Impedance 24V 3 6 state current max 1 0 mA 2 meee Tritex II Manual 50 PN 39892 REV O 11 25
53. lace and install a new assembly Order Exlar PN 42712 The AC input terminals are located in close proximity for safety remove AC power before replacing battery Important If the battery is removed with both AC and Logic power also removed leave all power off and do not reconnect the battery for 4 minutes Once all power is removed from the battery backed logic it must be allowed enough time to completely bleed down before restarting Once power is re applied the home position must be reestablished Travel limitations The counter has a range of 4096 motor revolutions therefore the actuator must operate within this range and if the actuator is moved beyond this limit a home position must be reestablished Speed limitations When power is off and the counter is under battery backup the maximum rpm the counter can track is 2100 rpm Tritex II Manual 63 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 AN Maintenance Procedures for Re Greasing Maintenance Procedure for Roller Screw Re Greasing If your actuator has a preloaded roller screw do not remove it from the cylinder Preloaded screws require special tooling and procedures for proper disassembly and reassembly Contact Exlar to arrange for maintenance of a preloaded screw actuator Disassembly Refer to the exploded view on the following page 1 Remove the actuator assembly from the machine by disconnecting the cables main rod coupling and actuator mountin
54. m Tritex II Manual 17 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 R2M090 AND R2G090 INERTIA 2 090 Motor Armature Inertia 5 Ib in sec kg cm 0 00097 1 09 0 00140 1 58 R2G090 Gearmotor Armature Inertia Ib in sec kg cm 0 00157 1 77 0 00200 2 26 gearing inertia below to gearmotor armature inertia for total inertia for gearmotors R2G090 GEARING REFLECTED INERTIA Single Reduction Double Reduction GearStages Ibfin sect GearStages Ibfin sect 0 000154 0 174 0 000115 0 130 0 000100 0 113 20 1 25 1 0 0000756 0 0854 0 0000265 0 0300 40 1 50 1 100 1 0 0000203 0 0230 R2M090 MOTOR AND R2G090 GEARMOTOR WEIGHTS ea Gears 1 Stage Gearing 2 Stage Gearing Brake Tritex II Manual 18 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Specifications Size 115 Motors and Gearmotors R2M115 R2M115 ROTARY MOTOR TORQUE AND SPEED RATINGS For output torque of RTG gearmotors multiply by ratio and efficiency Please note maximum allowable output torques in the Gearmotor Mechanical Ratings table below Stator 1Stack138 30 2 Stack 238 20 2 Stack 238 15 240 300 200 1500 R2G115 R2G115 GEARMOTOR MECHANICAL RATINGS EL ee Output Torque at Motor Speed for 10 000 Hour Life Max Allowable Output Torque 1000 RPM 2000 RPM 3000 RPM Set by User Model Ratio Lbf in Nm Lbf in Nm Lbf in Nm Lbfin
55. n be configured to operate using a 0 10 signal or using a 10 signal See Software Manual for configuration and scaling of the analog input Tritex Single Point I I i I Panel I Ground Internal I 100 Ohms Ea I Ground on Power Connector Single Point Panel Ground Analog input wiring from voltage or current control external controller Analog In must be connected to a ground reference point or isolated source Analog in is low impedance to internal ground reference and PE in the Tritex and must be connected to a ground PE referenced point or an isolated source to prevent damage to the analog input circuit or connected equipment CAUTION A Range Sel 0 10V 10V Internal Analog Input Circuit Analog Input Specifications OV 10V or 10 0V selected in software Input resolution 12 bits over selected range Voltage Input Range Tritex II Manual 53 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Analog Output A 0 10 analog output is provided The function of this output is programmable It can be used for position velocity or current monitoring The intent of this output is to provide a monitor type value not a control value meaning the performance is not intended for the user to close a high speed position loop around this signal The Analog Output is a non isolated circuit Analog out is low impedance to internal ground refere
56. nce and PE in the Tritex and must be connected to a ground PE referenced input or a differential or isolated input circuit at the external controller to prevent damage to Tritex circuits or connected equipment CAUTION Internal 100 Ohms B I I I I Analog Out Transient i 0 10 Suppressor l 20 Vss 1 Analog Q I I Single Point Panel GND Ground 5 Ground on Power Single Point Connector Panel Ground Analog Output Connection Analog Voltage Output Specifications Voltage Output Range 0 10 V dc Load Range 20 mA max short circuit protected Output resolution 12 bits Tritex II Manual 54 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 4 20mA I O IA4 Option Board The IA4 option board provides one 4 20 mA isolated analog input and one 4 20 mA isolated analog output these I O circuits loop powered and are isolated from each other as well as all other actuator circuits This input and output are in addition to the standard Tritex I O provided on the SIO option board see above The 4 Option is available in combination with advanced communications options or ABZ Option 4 20 mA Input The 4 20mA input is a 2 wire loop powered circuit Power must be supplied by the output signal source A small amount of power from the 4 20 ma signal is used to provide power for the A D and isolator circuits This allows the inpu
57. of the required power components motion processor and I O and communications ports are contained in the actuator or motor housing The following diagram shows the electrical connections schematically 24V VO Spy Tritex II Manual PN 39892 REV O LE A nanc Output 4 F Input imputa Ge 58 m 54 InputS B8 77 7 58 a V Input 8i sec 35 Fieldbus Option Ethernet IP Modbus TCP Profinet PE AC Power 100 VAC to 240 VAC For Braking Resistor Alternate Control Supply 24 VDC 10 Analog Input Analog Output 4 20mA Analog Input Option Isolated 4 20mA Analog Output Option 11 25 2014 Curtiss Wright 952 500 6200 Tritex Confiqurations The models T2M T2X R2M amp R2G include the drive and motion controller integrated into the rear of the actuator Various power and I O connections are available Cable glands for customer wiring M23 connectors embedded cable embedded cables with M23 connectors and 72 NPT ports as well as custom versions Power amp I O Cable Entry RS 485 Connector nmi T2M 090 Tritex II Manual 36 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 WARNING A Grounding Fixed Protective Earth PE connections are required for human safety as well as proper operation PE connections must
58. om receipt of approval by fax or email for repair where parts are available Tritex II Manual 73 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200
59. on into complete equipment or a system If installed incorrectly the actuator may present a safety hazard The actuator uses high voltages and currents carries a high level of stored electrical energy and is used to control equipment which can cause injury Close attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this manual carefully None of the functions or features of the Tritex actuator may be used to ensure safety of personnel i e they must not be used for safety related functions For example the actuators enable disable brake stop start and forward reverse functions are not sufficient for use in safety critical applications without additional independent channels of protection Careful consideration must be given to the functions of the actuator which might result in a hazard either through their intended behavior or through incorrect operation due to a fault In any application where a malfunction of the actuator or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk for example a failsafe brake in case of loss of actuator braking powe
60. ons situations requiring isolation transformers overcurrent protection fusing and details of wiring to power terminal blocks or connectors oee diagrams below for connections to 3 phase and single phase power sources The AC supply must be earthed with PE connected to the earthed point at the source In terminology used in the EU Tritex 11 must be connected a Type TN system and must not be used on a Type TT or IT system without an isolation transformer so that the secondary can be earthed Input Power Ratings The following table shows rated input voltage and current The maximum voltage applied to the Tritex terminals must not exceed 264 Vac phase to phase or phase to PE ground Tritex II Manual 38 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Operation on less than rated voltage results in proportionally reduced maximum speed Refer to Torque Speed diagrams in catalog for additional information Actuator Input Voltage Input Current at Inrush Size Volts ac rated output power Current Amps rms TI iras 115mm AC Supplies NOT Requiring Transformers If the distribution transformer is configured as shown in the figures below the AC power supply can be connected directly to the actuator terminals without an isolation transformer Power Distribution Panel L1 0 _ L2 Ze Line to Line x Typical 208 Vac To Fusing and actuator terminals lt gt L3 PE Earth Ground N Neutral ma
61. or magnets the roller screw will be more difficult to turn because of the magnetic field of the magnets THIS IS NORMAL Continue to thread the roller screw into the cylinder When it reaches the bottom it will become difficult to turn and the motor and bearings will begin to rotate with it The roller screw is now fully inserted into the cylinder 2 Place a small amount of seal lubricant on the inside surface of the seal bushing assembly 3 Carefully slide the face plate and bushing seal assembly over the actuator rod end while guiding the tie rods through the holes in the rear end cap of the actuator The seal is a tight fit on the rod end Take care not to damage the seal on the threads of the extending rod Standard Tritex rods have a chamfer to provide a lead in for replacement of the seal and bushing Be sure that the faceplate seats completely and squarely on the front of the actuator The inner surface of the faceplate provides the pre loading for the bearings and it is important that it is properly seated Units With a Front Flange Replace the faceplate as described above Remount front flange by sliding tie rods through the holes in the faceplate and through the holes in the rear end cap Pilot the flange on the pilot diameter located on the front of the faceplate Tritex II Manual 69 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 4 Replace the rear tie rod washers and nuts and tighten to the proper torque Tight
62. ort prior to requesting an RGA number to see if it is possible to resolve the issue without returning the actuator If it is determined that an RGA number is required please do so by contacting the Returned Goods Administrator Phone 952 500 6200 or email CHA returns Q2curtisswright com e International Repairs Closely follow instructions provided by the Exlar Returned Goods Administrator Failure to comply with issued instructions may result in delays for repair and return Exlar requires a purchase order at the time of RGA 0 on warranty returns or for the standard evaluation charge per unit on all non warranty units for the evaluation fee Following the evaluation you will receive a quote from Exlar on the charges that will apply If the actuator repair is approved the evaluation fee will be waived and we will request an amended PO for the actual repair value STANDARD REPAIR LEADTIME Two weeks for written evaluation and proposal for repairs from Exlar Two weeks from receipt of approval by fax or email for repair where parts are available An evaluation charge per unit applies if customer chooses not to repair after evaluation or if evaluation finds no need for repairs EXPEDITED REPAIR LEADTIME An expedite charge per unit can be quoted If desired please request this when the RGA is set up or by the time the unit arrives at Exlar This provides one week for written evaluation from Exlar This provides one week fr
63. ous voltage after disconnection of AC Power Power must be Off for a minimum of 6 minutes before touching these terminals Tritex II Manual 43 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 The terminals are lever actuated spring terminals that retain high and constant contact force on any wire through thermal cycling and do not require measured torque to avoid over tightening or under tightening To operate use a small flat bladed screwdriver in the indentation in the lever Press straight down with only enough force to open the clamp insert the wire and release the force on the lever Check that the wire is in position with insulation partly into the lead in window but not into the clamp area Optional Braking Input PE Cover Resistor 100 240 Removed Vac 24 Vdc Control Logic supply O Internal Power Terminal Block Connections Power Connector Wiring Refer to the following table for standard pre wired power connector part of Option p Dangerous Voltages Present On Connector Pins 4 and 5 Pins 4 and 5 connect to terminals R1 and R2 for use with a braking resistor and have dangerous voltages present under normal operation and for up to 6 minutes after main power is disconnected Conductors attached to these pins must be terminated at the user end of the cable to avoid shorting even when a braking resistor is not used WARNING Power Wiring for I option M23 power connector 2 Couplin
64. pen the circuit such as a fuse or overtemperature switch or be wired to a contactor that isolates input power to the actuator on an over temperature condition at the resistor A thermal switch built into the resistor assembly is best Fuses are difficult to size properly The resistor used must be rated for dynamic braking applications for 240 Vac drives meaning it is capable of peak working voltage of at least 400V and can absorb high Tritex II Manual 45 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 energy within a short period The minimum resistance is 40 Ohms Recommended range is 40 to 50 Ohms A higher ohms value has no advantage and may not be able to keep up with peak regenerative power resulting in a high bus fault It is best to consider the energy in a regenerative event and the time between these events when sizing a braking resistor for energy and power An example may provide the clearest presentation A 100kg vertical load is lowered 0 2m in a move repeated every 10 seconds Since 100kg exerts 980 Newtons the move results in 196 Nt m or Joules of energy Assuming roughly 90 conversion efficiency the regenerative event results in 180 Joules delivered to the braking resistor Since this happens every 10 seconds the average power to the resistor is only 18 W Though most resistors are not directly rated for energy short term overload ratings can be used though these ratings usually are for isolated events where the
65. r Tritex II Manual 6 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 WARNING Never attempt to connect or disconnect the actuator with power applied Dangerous voltages are present Damage to equipment and injury to personnel can result Refer to the following warnings on supply isolation and stored energy discharge time for more information Supply isolation The AC supply or high voltage DC supply must be removed from the actuator using an approved isolation device or disconnect before any maintenance is performed except adjustments to the settings or parameters as specified in the manual Risk of Electric Shock Allow 3 minutes for Discharge Time The actuator contains capacitors that remain charged to a potentially lethal voltage for up to 3 minutes after the supply has been removed Do not touch power wiring or terminals until this discharge time has expired If connected by plug and socket A special hazard may exist where the actuator is incorporated into a system connected to the AC supply by a plug and socket The pins of the plug are not generally isolated from the charge stored in the bus capacitor so must be considered electrically hot until the discharge time has expired It is the responsibility of the user to avoid any possibility of electric shock from the pins when they are accessible Grounding High Leakage Current The drive must be grounded by a conductor sufficient to carry all possibl
66. resistor can fully cool before another event Using half the energy rating with repetitive events is generally appropriate A resistor rated 100 W with an overload rating of 2 times continuous for 5 seconds which is 1000 Joules would be able to handle repetitive 500 Joule events so would be adequate for the application External overload protection to protect against resistor overheating Braking resistor 40 ohms minimum Braking Resistor Connections Control Logic Power Supply An optional 24 Vdc power supply may be connected to the Control Logic Power terminals C and C on the power terminal block It is typically used to allow the Tritex II controller to remain powered while main AC power required for sustained motion is removed This maintains position information position feedback is still powered and active so re homing is not required and keeps communications active to networked system components A fuse is necessary unless power supply self limits at 3A or less Control Logic Power Supply Wiring and Fusing Vots Amp 1 2 Amp 24V dc 10 if power supply is not limited 18 AWG 0 8 mm 2 at 3A or less 24 DC Regulated 2 le AC Input Power Supply Actuator Power Connector Control Logic Power Supply Connections Tritex II Manual 46 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Input Output Connections Tritex Il units covered in this manual have different an
67. ries linear actuators are shipped from the factory fully greased and ready for installation Exlar recommends using Mobilith SHC 220 a high performance extreme pressure grease The unique physical properties of the synthetic base oil provide outstanding protection against wear rust corrosion and high or low temperature degradation Mobilith SHC allows for very low starting and running torque values Its operating range is 40 degrees C to 177 degrees C 40 degrees F to 350 degrees F Note If the actuator with which you are working has a preloaded follower PF option do not remove the nut or screw Contact Exlar and arrange to have maintenance and or re lubrication performed on the actuator by an authorized Exlar repair facility General Operation The Tritex Series of actuators and motors function in the same manner as a brushless servomotor The servo amplifier is used to rotate the motor at controlled speed and torque and for controlled numbers of revolutions and move Tritex IT Manual 24 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 times This rotary motion is translated into linear motion by the internal planetary roller screw mechanism of the T2M T2X Series linear actuator The rotary motion of the motor and the linear motion of the actuator correspond to the following relationships Linear Distance Traveled in Motor Revolutions Roller Screw Lead Linear Speed in sec Motor RPM 60 Roller Screw Lead
68. s brake is a Parking Brake and will wear out rapidly if used as a Stopping Brake It should only be allowed to apply during motion when other control is not possible such as a drive fault condition The brake engages when power is removed from the brake The Tritex has internal brake control logic so the recommended installation is to simply connect a constant 24 Vdc 10 power source for the brake circuit Typically a single supply is used for brake power and I O power Note that the voltage tolerance for the brake is tighter than for I O power If a separate supply is used it must have overcurrent protection with the same ratings as with the I O supply Do not apply or drag the brake when motor actuator is moving oystem design must avoid routine application of the brake when in motion Only limited motion under infrequent conditions is acceptable Brake control voltage lower or higher than 24V 10 may cause the brake to drag which causes wear and heat It is not possible to apply power directly to the brake to disengage it If the brake is to be released when main power is removed control logic power must be applied and the Brake Override function used Brake and Control Logic power may all use a single power supply If the actuator has a Manual Drive option it is acceptable and may be necessary to move the actuator manually without releasing the brake If customer supplied interlocks remove power to the Brake 24V
69. sition as long the battery voltage is present Battery life information The battery can provide power to counter for about 1 5 years of power off time so for an application that has power applied 50 of the time the expected battery life would be approximately 3 years more than 50 power on time longer life less power on time shorter life With power off movement of the motor causes extra battery power consumption and will shorten battery life for applications that produce frequent or continuous motor movement with power off use of the 24 V control logic back should be considered see the Control Logic Power Supply section above Constant high or low temperatures can also shorten battery life Low battery voltage When the battery voltage get below 2 Volts a battery fault will be generated This fault is typically set to a warning status on the Fault Enable tab of the System Set page The warning status can then be assigned to one of the outputs or to one of the actuator led indicators The battery voltage can be displayed on the Diagnostic page while on line with the actuator When battery voltage gets too low to maintain the count value the Homed Status will be off on the subsequent power up requiring the actuator to be re homed WARNING Replacing the battery The battery is located under the removable cover on the top of the actuator For replacement unplug the 2 pin connector and unsnap the plastic band holding the battery in p
70. special lubricants are also available PIO SIO plus Profinet IO w M12 connector Tritex Manual 23 11 25 2014 PN 39892 Curtiss Wright REV 952 500 6200 Mechanical Installation Mounting and Operating Considerations Every effort should be made to minimize misalignment of the output shaft in all actuators linear and rotary and especially misalignment that results in side loading on linear actuators Any misalignment will decrease the life of the components within the actuator or create problems with external components or adversely affect performance Excessive side load on the output rod of the actuator will dramatically reduce the life of the actuator and should be avoided completely Side load can be caused from misalignment or loading that is not in line with the actuator output rod stroke length and centering must be carefully considered to avoid hitting physical travel limits in linear actuators including over travel in fast motion profiles Homing to end of travel may be done at very slow speed and limited force but homing manually or to a limit switch or maintaining continuous Logic Power or using the absolute position feedback option to avoid frequent homing should be considered Do not exceed the physical travel limits of T2M Series Actuators Doing so will result in an internal end crash that will physically damage the roller screw and the internal components of the actuator Lubrication The T2M and T2X Se
71. t to float with the transmitter or loop power supply without inference from the other Tritex Il grounds commons Minimum current is 3mA to produce a valid input Liftoff is 7V at 21mA The diagrams below show that connection is the same whether the current loop is controlled on the high side or low side Tritex 1 4 Option External Controller or Transmitter 4 20 Output 24 4 20ma Input A D Converter uone os 1 24 V com 4 20ma Input Connection to High Side Controller Tritex 1 4 External Option Controller 4 20 Output 24 A D Converter 1 4 20ma Input 1 4 20ma Input 24 4 20 mA Input specifications Connection to Low Side Controller Input Range mA to 21 mA Loss of Signal condition 3 0 ma Input Impedance 325 Ohms at 20 mA Loop Lift Off 7V max 21mA Input Resolution 15 bits over 4 20mA range Update Rate 0 5 msec Tritex II Manual 55 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 4 20 mA Output The 4 20 mA output is a 2 wire loop powered circuit It requires an external loop supply of 12 to 30 Volts DC to power the isolated circuits The Tritex circuit requires 8 Volts to operate therefore the maximum loop impedance the output can drive is dependent on the loop supply voltage
72. te of Compliance Numer 20111220 E325731 Page 106 1 Report Reference E325731 2010 December 01 Issue Date 2011 December 29 Underwriters Lahoratories Issued to EXLAR CORP 18400 W 77TH ST CHANHASSEN MN 55317 USA Ius ts fo certify that Power Conversion Equipment representative samples of Tritex AC Power Linear Actuators Model T2M or T2X followed by 090 or 115 followed by 01 through 24 or XX followed by XX followed by N followed by X followed by X followed by HD IE AF or XX followed by 1 2 3 or X followed by 1 or 3 followed by 6 8 or X followed by 01 through 99 followed by 230 may be followed by SIO LA4 EIP TCP ABZ PIO CNO may be followed by may be followed by 00000 through 99999 X Any Alphanumeric characters Tritex AC Power Rotary Actuators Model RIM or R2G followed by 090 or 115 followed by XXX followed by X followed by N followed by X followed by B or 5 followed by HD IE AF or XX followed by 1 2 3 or X followed by 1 or 3 followed by 6 8 or X followed by 01 through 99 followed by 230 may be followed by SIO LA4 TCP ABZ PIO CNO XF OR XXX may be followed by Multiple Options XX may be followed by 00000 though 99999 X Any Alphanumeric characters Have been investigated by Underwriters Laboratories accordance with the Standard s indicated on this Certificate Standard s for Safet
73. terminal the brake will engage even while the drive is enabled and commanding motion The interlocks should also disable not just stop the drive to prevent the drive from pushing against the brake The negative side of the brake is connected to Field common The Brake 24V can be connected directly to Field I O 24V A jumper is pre wired on units with connectors for this purpose Power may be applied to the Brake 24V terminal from a separate supply or through customer interlocks Internal brake control logic operates as follows Starting from the disabled state with brake engaged when the drive enables the brake releases after a release delay to allow time for the motor current to become active and hold the load Starting from the enabled state with the brake released when the drive is disabled the drive will immediately apply full current toward zero velocity bringing the motor to a an abrupt stop and engage the brake then after an engage delay the drive will be disabled See the Assignment section of the Software Manual for more information on brake related status and command signals Customer interlocks optional Brake 0 Q Brake Control Logic Field wate Brake connections Tritex Manual 52 11 25 2014 PN 39892 Curtiss Wright REV 952 500 6200 Analog Input An analog input is provided for use as a position velocity or current command The input ca
74. thout Brake Option With Brake Option Stack ola Sfator hack 1 Stage Geamead earead H option utilizes adapter from 20 1 5 to 1 27 NPT thread Dia 1 516 Z amp mrm length 354 19mm Tritex II Manual 20 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Options and Rod End Attachment Dimensions Anti Rotate Option T2M X090 T2M X115 0 75 19 1 1 13 28 7 2 32 58 9 3 06 77 7 0 70 17 8 1 00 25 4 2 82 71 6 3 63 92 2 0 38 9 7 0 50 12 7 1 70 43 2 1 97 50 0 0 63 16 0 0 75 19 1 pc D 132 335 1 65 41 9 NE NM Female Thread B B Male M Male A Female Female B 1 250 0 787 0 281 0 725 1 000 1 2 20 M16x1 5 1 2 20 M16x1 5 1 500 1 000 0 381 0 875 1 000 3 4 16 M16x1 5 5 8 18 M16x1 5 Clevis Pin m 2 090 CP050 2 28 1 94 0 17 0 50 0 095 57 9 mm 49 28 mm 4 32 mm 112 7 mm 241 T2M X115 CP075 3 09 2 72 0 19 0 75 0 14 78 5 mm 69 1 mm 4 82 mm 19 1 mm 3 56 mm Tritex II Manual 30 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Spherical Rod Eye 252m D 1 312 33 3 mm 1 75 44 5 mm E 0800 lt 085069 087023 0875022 ST 100054 x m 0 080 027 075 905m 9750006 11190
75. thrust bearing and the open end of the roller screw internally threaded cylinder ITC are visible The roller screw can be removed by turning it counter clockwise and threading it out of the cylinder It may be necessary to keep the roller screw cylinder from turning to remove the screw Tritex IT Manual 67 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 Lubrication Maintenance Grease lubricated units will require periodic inspection and renewal of the bearing and roller screw grease The table below shows the recommended grease renewal period RMS rotational Recommended Grease Renewal Period hours speed RPM CASE TEMP 65 C 149 CASE TEMP 80 C 176 10 000 5 000 8 500 4 250 1000 6 000 3 000 1500 3 500 1 750 Grease Renewal The angular contact thrust bearings located in the front of the actuator the roller screw cylinder and the roller screw assembly are the components that require grease They require a coating of grease They do not need to be packed with grease Excess grease requires more torque from the motor when returned to operation and does not improve the lubrication of the unit Tritex II Manual 68 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 1 Use a brush to work approximately 0 5 in of grease for every 3 inches of stroke length into the roller screw cylinder Be sure to cover all of the threaded areas of the cylinder 2 Use a brush to work grease in to the roller scr
76. tronics TTCOM xxx USOTL4 Exlar Cable Connection to B amp B USOTL4 using TTCOM cable 11 25 2014 Curtiss Wright 952 500 6200 Tritex II Manual 60 PN 39892 REV O CANopen The CANopen circuit is optically isolated from the drive main power as well as other IO power There are two methods of connecting to the Tritex with the CANopen option If the COP option from model mask is chosen a single five pin 12 mm connector Turck FS 57 1 will be presented to the user for connection or T ing If the CON is chosen no connectors are provided user wiring can be passed through the cable gland or NPT port and inserted into connectors on the termination board see below 120 Q resistor is installed from the factory in CONN 1 pins 5 amp 6 asa termination resistor and can be removed for daisy chaining or changed to another value If desired NOTE Follow wiring of SIO board for IO and RS485 communications CONN 1 Terminal Function CAN H CANL _ CANH 4 CANL 5 08 b 7 OUT gt titip OUTIS gt OUT4 47 46440 g Extar 52744 800 0007396R01 1200 3 neweteseds tin PAL Ed CON Option Signal Color CONN M12 1 Pin Pin Male TEN Shield AE 2 COP Option Tritex II Manual 61 11 25 2014 PN 39892 Curtiss Wright REV 952 500 6200 Ethernet Options EIP or TCP or ProfiNET Th
77. uired for CE are e Drive input maximum continuous operating ratings Input Voltage all models 240 Vac 1 50 60 Hz Current Arms e Field installation power connection wires Use 14 AWG or 2 5 2 300 Vac minimum rating and 105 C minimum rating copper wires e Power wires connected to input terminal connections are to be solid at the point of connection when stranded wire is used the ends must be tinned with solder or crimped with ferrules to prevent stay strands Do not strip wire more than 0 25 inch 6 3 mm for input terminals externally connected ground wire must be used Single rear screw connection screw Must be earthed grounded for safety minimum wire size 2 5bmm Adequate strain relief and mechanical protection must be provided for this wire Note this does not replace and is used in addition to the 2 5mm grounding conductor that is connected to the input power terminals lf used the 24 Vdc Control Logic power supply and or the I O power supply must be a CE marked 24V supply and negative side must be connected to PE e This product is suitable for use on a circuit capable of delivering 5 000 rms symmetrical amperes 240 volts maximum when protected with by a Class RK1 or Class CC fuse or Inverse Time Circuit Breaker rated at 15 Arms e The full load ratings are at a maximum surrounding air temperature of 25 C see de rating chart for higher ambient temperatures cables must be shielded
78. with the outer shield bonded to the case e When using cable glands use glands that connect the braided shield of the cable directly to enclosure e When using connectors ensure that the outer shield of the cable is in full contact with the connector housing Connector housings must conductive Make ground connections as short as possible for low impedance Keep cable runs as short as possible Power and signal cables must be separated and far as possible and only crossing them at right angles as described in the Cable routing section of this manual e P rating Model T2M actuators IP 54 rated unless they include the IP65 option Models T2X R2M and R2G are IP 65 rated maintain IP ratings the RS485 cable or cap must be installed All other cable connections must be connected or sealed Tritex II Manual 11 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Declaration of Conformity The undersigned representing the the authorized representative Manufacturer established within the community Exlar Corporation Exlar GmbH 18400 West 77 Street Frankfurter Str 107 Tritex II Manual PN 39892 REV O Chanhassen MN 55317 USA 65479 Raunheim Germany declares that the Exlar Brand Products T2M T2X R2M and R2G Powered Linear and Rotary Actuators Complete Model Listing Below Model identification 12M090 T2M115 T2X090 T2X115 2 090 R2M115 R2G090 26115 to which this declaration relat
79. x 71 P 72 Returning a Product for Repair 73 Tritex II Manual 5 PN 39892 REV 11 25 2014 Curtiss Wright 952 500 6200 WARNING CAUTION WARNING WARNING Safety Considerations Warnings and Cautions As with any electro mechanical device safety must be considered during the installation and operation of your Tritex Series actuator Throughout this manual you will see paragraphs marked with CAUTION and WARNING signs as shown below WARNING indicates the information following is essential to avoiding a safety hazard CAUTION indicates the information following is necessary for avoiding a risk of damage to the product or other equipment General Failure to follow safe installation guidelines can cause death or serious injury The voltages used in the product can cause severe electric shock and or burns and could be lethal Extreme care is necessary at all times when working with or adjacent to the product The installation must comply with all relevant safety legislation in the country of use The forces created by actuator could be lethal or cause severe injury if proper protection is not provided to keep personnel away from moving components System Design and safety for personnel The actuator is intended as a component for professional incorporati
80. y ANSI UL 508C Power Conversion Equipment Additional Information See UL On line Certification Directory at WWW UL for additional information Only those product bearing UL Listing Mark should be considered as beme covered by UL s Listing and Follow Up Service The UL Listing Mark generally includes the following elements the symbol UL circle with the word LISTED control mmber may be alphanumeric assigned by UL and the product category name product identifier 25 indicated the appropriate UL Directory Look for the UL Listing Mark on the product William Carney Director North American Certification Programs abocsion La information and 4ocumentation involving UL Mark services provided os behalf of Unierw riers Laborstorios UL authorinod licemet of UL For questio pinse contact kal UL Customer Service Representative amp Dis oss aa ae fi de Tritex II Manual 10 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 CE Declaration of Conformity C The Tritex Linear and Rotary Actuators are marked with the Conformit Europ enne Mark CE Mark after passing a rigorous set of design and testing criteria This label indicates the product meets applicable electrical safety and electromagnetic immunity and emissions EMC standards when installed according to the installation instructions The conditions of acceptability req
81. y be used for 120 Vac operation do not fuse Grounded WYE power connection 120 208 Power Distribution Panel L1 L2 Do not connect Line to Line if voltage is greater than 240 V Line to Line Typical 380 Vac L Use Line to Neutral To Actuator and N Typical 220 Vac fusing do not fuse the Neutral line PE Grounded WYE power connection 220 380Y Tritex II Manual 39 11 25 2014 PN 39892 Curtiss Wright REV O 952 500 6200 Power Distribution Panel L3 L2 Line to Line Typical 240 Vac L1 Do not fuse N Earth Ground PE To Fusing and actuator terminals Using L1 amp L2 or L1 amp L3 requires only one fuse on L2 or L3 When balancing loads L2 amp L3 may be used requiring 2 fuses Three Phase Grounded Delta power connection 240 Vac Power Distribution Panel Line to Line Typical 240 Vac Earth Ground 3 L2 L1 PE To fusing and actuator terminals It is best to use L1 and L2 though L1 L3 and L2 L3 are acceptable Only use N for 120 Vac operation with L1 or L2 Do not fuse N Three Phase Delta with mid phase GND power connection 240 Vac Tritex II Manual 40 PN 39892 REV O 11 25 2014 Curtiss Wright 952 500 6200 AC Supplies Requiring Transformers If the power distribution connection is configured as shown in the figures below an isolation transformer must be installed between the power distribution and the actuator The isolation transformers secondary must be

Tritex II Installation & User Manual

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Tritex II Installation &amp; User Manual

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Tritex II Installation & User Manual