Fairport - H65 - Hydraulic Block Splitter
Contents
1. are still under warranty before returning them to FCE see above for warranty periods M H654 doc 7 Issue 3229 Sep 01 Return the goods to FCE with an order number for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be given for the repair and the conditions under the section headed REPAIRS AND ESTIMATES will apply In the customer s interest goods must be accompanied by documentation detailing the nature of the fault or its symptoms Phrases such as Faulty are unacceptable and will result in delays and possible charges to defray costs incurred in identifying the fault In the case of hydraulic breakers and power packs both the breaker and the pack should be returned REPAIRS AND ESTIMATES When returning a machine or an assembly for repair always include an Advice Note quoting model and serial number of the machine An official order must also be forwarded to FCE giving detailed instructions No repair work can be carried out unless covered by an official order An estimate will be submitted before proceeding with any repair To partly cover the cost in dismantling cleaning and inspection a small charge will be made this however will be waived upon receipt of your official instructions to proceed with the repair In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine Estimates must be treated2. OPERATOR S SPARE PARTS amp SERVICE MANUAL SLAB SPLITTER MODEL H65 4 FAIRPORT CONSTRUCTION EQUIPMENT LTD Unit 32 Blagden Street The Bell Centre Sheffield Newton Road 52 5QS Manor Royal England Crawle Tel 44 0 114 276 7921 West ER Fax 44 0 114 272 0965 RH10 9FZ Email sales fairport uk com Tell 44 0 1293 534742 Website www fairport uk com Fax 44 0 1293 529056 M H654 doc Issue 3229 Sep 01 DESCRIPTION The model H654 slab cutter is designed to cut materials such as paving slabs paving blocks and building blocks etc with parallel faces The maximum depth of slab that may be cut is 235mm the minimum is 45mm and the maximum width is 640 The machine is fitted with triangular blades that give each blade three cutting edges This model differs from our previous machine in that the frame is now stiffer as it is fully welded complete with the lower blade carrier beam SAFETY Ensure cutters are standing on a firm level surface Wear eye protection gloves and safety footwear ween the blades when carrying out any blade vere is no material on the table which will slide off when INUVUI UVY Ull VALULIVIVIT VAI VIT UTV jacking handle CAUTION Avoid warped or green blocks and slabs These will break prematurely and not where required All slabs must have flat parallel faces riven slabs are unsuitable for splitting Check sharpness of blades regularly Do not attempt to cut material of a size outside t
3. as approximate only as it may be found necessary to use additional parts on further examination M H654 doc 8 Issue 3229 Sep 01
4. cylinder tube Assemble the pump cylinder 31 into the base by screwing it clockwise 100Nm Press the pump piston 28 carefully down into the pump cylinder 31 Assemble the pump beam 23 and link 26 into the pump piston 28 and base 17 with pins 25 and secure with split pins Assemble the seal 13 support ring 12 and tank tube 11 onto the base Press the lifting piston 4 carefully down into the cylinder tube 9 Fasten the head nut 2 c w seal 3 by screwing it clockwise 220Nm torque Fill with oil up to the lower edge of the oil filling hole with the jack upright and refit plug 10 Use grade 32 hydraulic oil M H654 doc 3 Issue 3229 Sep 01 Air bleeding of the jack is achieved by pumping up the jack once to the uppermost position without load M H654 doc 4 Issue 3229 Sep 01 PARTS LIST Item PartNo 1 437 8 25 480 8 3 OK H654 3 4 OK H654 4 5 OK H654 5 6 OK H654 6 8 435 8 50 480 8 11A OK H654 11A 11B OK H654 11B 12 OK H654 12 13 OK H654 13 14 OK H654 14 15 W81301 M H654 doc Description M8 hex set screw x 25 M8 Nyloc nut Jack Spring Jack handle Power shoe M8 hex bolt x 50 M8 Nyloc nut Power arm right Power arm left Pin Power fork Pin Circlip 16 17 19 20 21 23 24 25 26 27 W83501 OK H654 17 516 5 50 OK H654 20 435 8 70 480 8 OK H654 23 OK H654 24 OK H654 25 beam lower OK H654 26 Blade Blade beam upper Split pin Wheel M8 hex b
5. em references Dismantling Loosen the plug 10 and allow oil to drain out Fasten the base of the jack 17 in a vice Loosen the head nut 2 by screwing it counter clockwise The tank tube 11 is now loose Pull out the lifting piston 4 from the cylinder tube 9 M H654 doc 2 Issue 3229 Sep 01 Remove split pins 24 and loosen the pins 25 Detach the pump beam 23 and link 26 from the pump piston 28 and base 17 Pull up the pump piston 28 Loosen the pump cylinder 31 by screwing it counter clockwise Loosen the cylinder tube 9 by screwing it counter clockwise Take care not to distort the cylinder tube Screw out the release screw 19 by screwing it counter clockwise Turn the base 17 up side down so that the washer 15 ball 16 and valve seat 34 can be removed The jack is now dismantled The safety valve 36 is set by the manufacturer and must not be tampered with Reassembly Clean all parts carefully Oil all threads pins and seal contact surfaces Fit all seals in their correct positions Fasten the base 17 in a vice Assemble the release screw 19 by screwing clockwise Place the ball 16 into its seat Form the seat by placing a soft mandrel on the ball and giving it a light tap with a hammer Assemble washer 15 filter 20 and valve seat 34 into the base Screw the cylinder tube 9 into the base by screwing it clockwise 550Nm torque Take care not to distort the
6. he range of the cutter Please note that soft material will break without any audible noise and the pieces may not fall apart The impression may be that the material has not broken and there may be the temptation to continue pumping This could cause the top and bottom blades to become buried and may ultimately damage the machine beyond repair Damage caused in this way will invalidate the warranty Special top blades part number W53032 are available for splitting this type of material It is not possible to be specific with regard to the types of materials that are suitable for splitting and that are unsuitable Generally a material that splits quickly easily and cleanly with a sharp crack like noise is suitable a material that splits irregularly and requires a high level of effort is unsuitable Damage caused by continued attempts to split unsuitable material is not covered by warranty M H654 doc 1 Issue 3229 Sep 01 ADJUSTMENTS With the jack 3 fully raised lower the upper blade to its lowest height above the block to be cut When adjusting the blade height always hold the handles of the upper blade beam 17 when removing the pins 12 that support the power forks 13 In order to obtain a clean cut break it is essential that the upper blade 16 is parallel to the surface of the material to be cut To ensure this place the material to be cut across the lower blade operate the jack 3 so that the top blade just contacts the mater
7. ial If the top blade is only in contact at one end of the material slacken the hand screw 27 and continue to operate the jack to create a slight pressure This will automatically adjust the top blade so that it is parallel to the material surface Check that the blade contacts all the way along and then retighten the hand screw OPERATION Check the blade adjustment as above Place the material between the blades so that the cutting action is in the centre of the blades and not towards one end Check the pressure release screw is tight this is the wing screw on the side of the jack 3 Insert the jack handle into the jacking lever and pump the blade down to cut the material The material will usually break with a sharp audible crack but see CAUTION note above Release the blade by loosening the pressure release screw wing screw at the side of the jack Retighten screw when jack has retracted to desired height Clear all debris from around blades after each cut CHANGING CUTTER BLADES If the cutter blades 16 are worn then they will need turning or replacing Use a long bar as a drift and knock each blade out from one end Turn each blade so that an unused edge is at the cutting position and knock back into position If all cutting edges are worn and the blade is to be discarded the new blade may be used as a drift and remain in position after knocking out the worn blade JACK SERVICING INSTRUCTIONS See jack parts list for it
8. olt x 70 M8 Nyloc nut Wheel section Table section Frame c w blade Power transfer fits inside power shoe OK H654 27 W80567 Handle screw Seal kit for H100 jack Issue 3229 Sep 01 JACK PARTS LIST NK 35428 NK 35429 NK 35430 NK 35409 Handle comp Pump beam comp Pump unit Valve seat W80567 Seal kit comprising items 1 3 7 8 10 12 13 15 16 18 19 20 29 Ite Part No Description 2 NK 35448 Head nut 4 NK 35449 Lifting piston comp 9 NK 35450 Cylinder tube 11 NK 35451 Tank tube 17 NK 35452 Base 30 32 33 hydraulics M H654 doc Issue 3229 Sep 01 WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd hereafter referred to as FCE are warranted to be free of defects due to faulty materials or workmanship for a period of 12 months from the date of original despatch from FCE or as specified below Hydraulic hoses and hydraulic couplings 3 months Hydraulic accumulators 6 months Flexible drives 6 months All spare parts used in repairs carried out by FCE or an authorised dealer or repairer 3 months If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of a further 6 months from date of despatch from FCE whichever is earlier Filter elements gauges and oils are specifically excluded from this warranty FCE shall at thei
9. r option repair or replace during normal working hour s goods accepted as faulty free of charge to the user For proprietary items such as engines the original manufacturer s warranty and conditions shall apply CONDITIONS The goods shall be returned at the purchaser s expense to FCE or to a destination FCE may reasonably direct Carriage costs will be refunded if warranty is accepted Warranty claims will not be considered where there is evidence that failure has been caused by carelessness improper use negligence inadequate servicing incorrect engine speeds fair wear and tear or non compliance with instructions issued by the manufacturer To the extent permitted by law the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to any consequential loss loss of profit injury or damage suffered Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE No claim shall be considered if other than genuine parts supplied by FCE have been used Products are only covered by this warranty in the country to where they were supplied by FCE Warranty on products applies only to the original user of the equipment This warranty shall not apply if the serial number or other identifying numbers or marks applied by FCE have been removed defaced or are otherwise illegible CLAIMS PROCEDURE Check that the goods
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