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SPLIT AIR TO WATER HEAT PUMPS

1. 20 mee 21 Refrigerant circuit 22 P C I Oh uyupi 23 Parts of the unit 25 CU UU UU 25 26 CUS aa dh aD Sua 26 S kes 27 27 2 ega s AlCl hetnet 28 SCPALAON ee Nem 28 28 STAINS polla 00 22222 ade 29 MUNIN ON 30 Place of 31 8E DI a 31 32 Outdoor unit foundation 33 VV COMMS mr T 34 Basic diagrams of water ConnectionS _________ 35 Refrigerant pipe connection innam meente 39 40 General dra tita vidus itta tes 40 ASANA On STRUC OMS opua uud bU Ud UN NU D UE DUM d M UM 41 VV J
2. T M3G084 GF 182 0 W 4995 0 m h 27 5 Electric heater Electric heater 3 kW used in all models Fani re nea Tews ra Ee eee 1 lt a e 2 te 427 7 te SE 4744 gt b d 4 Electrical connection Two thermal fuses located in the holes 3 phase power supply 380V 3P 50Hz 6 Liquid separator Liquid separator located on the compressor suction side prevents liquid refrigerant entering into compressor crankcase from suction pipe and formation of liquid shock Liquid separator is suitable for heat pumps for systems with hot vapors defrost It is suitable for the cases when sudden and short time flooding of evaporator by refrigerant can occur Model SHP 05 S22 7 Strainer Main purpose of strainer drier is to keep refrigerant circuit clean without humidity without acidic components and without mechanical dirt In case of circuit pollution corrosion of internal parts can occur or ice forming in the circuit and subsequently compressor fault Strainer has a solid compact design with steel casing with smooth flow without turbulences during refrigerant flow It has a high capability of humidity absorption and excellent absorption of acidic substances Strainer has a high efficiency of filtering mechanical impurities larger than 20 micron Model FBD 084S Temperature range 40 t
3. 21 19 20 20 63 Outdoor unit list of spare parts Position Quantity 1 Lo s o o o __ T 64 SPOL 5 45 612 00 BRNO TEL 420 800 100 285 FAX 420 541 590 124 www nepa cz tepelnacerpadla nepa cz ANPA COMMISSIONING PROTOCOL HANDOVER PROTOCOL After Heat Pump installation please fill in this protocol and send latest within 14 days to the address Nepa spol s r o Purky ova 45 61200 Brno Model and Heat pump serial number Date of handover Customer provider of equipment Surname name Contractor Contact person Street No ZIP code Telephone fax Street No ZIP Telephone fax Email System details and equipment inspection add the value or check the box Location Ventilation type number area m Refrigerant circuit Heating circuit Pipe installation Component installation System flushing Pipe installation Leak check Vacuuming Charged Added kg total kg Pipe insulation Charging Leak check Venting Insulation Component installation recommendation usage of heat system components depends on the system design Filter Expansion tank liters Charging valve Safety valve for cold water bar oafety valve of expansion tank bar
4. heating floor heating 58 60 62 01012 64 65 66 67 68 69 70 71 72 electrometer KM1 KM1 FR SISIS 9 O Q L1 L2 L3 SOFT STARTER 2 T3 A1 A2 9 99 90 3 COM L 000 o d Complete electric wiring diagram 42 Power supply This is the heat pump wiring diagram at the time of delivery e Connect this power supply to the main power supply e Protection 20A type C Power supply terminal board TO POWER SUPPLY 380 415V 3N 5OHz Communication cables Recommendation for indoor and outdoor connections Input connections indoor outdoor unit 4x1 5 mm Communication connections indoor outdoor unit Step motor of expansion valve KV J Y St Y 4 2 0 8 mm2 o Control voltage for the fan and temperature sensors and KV J Y St Y 4 2 0 8 mm2 Recommended cable for indoor unit power supply RG CYKY 5x2 5 solar panel HDO tariff radiator heating floor heating as RV1 RV2 heating floor heating Terminal board for connecting heating system components 43 is not used Terminal board for connecting outdoor unit EQ1 EQ2 SOL POL DHW REF Terminal board for connecting temperature sensors 44 electrometer Commissioning Danger of injury when touching hot cold parts of the
5. 648 209 342 093 055 328 1 EY 36 0 57 0 56 3 3 2 3 3 273 0 49 0 51 245 1 69 0 35 0 36 0 31 122 0 27 0 27 0 23 0 23 1 22 0 29 0 29 1 62 1 81 041 2 203 0 47 2 03 0 53 0 53 2 19 2 22 0 59 2 71 0 2 0 79 0 86 0 74 0 81 0 88 0 95 1 03 1 11 1 18 3 19 1 07 1 15 4 35 1 35 1 53 1 78 1 34 4 56 477 1 79 1 87 1 19 1 87 1 96 1 05 48 5 03 1 96 2 06 0 93 60 Exploded views and Parts list Indoor unit list of spare parts Name Position Quantity Compressor Exchanger economizer Electric expansion valve Check window Electric heater bivalent source Thermostatic expansion valve Water circulation pump Tube heat exchanger 4 way valve Liquid separator Strainer Non return valve Flow meter Display Pressure gauge Pressure gauge Pressure switch Pressure switch Temperature sensor 5 56 57 58 5 Control board Relay Contactor Thermal relay Soft starter Terminal board 61 62 15 om 17 Hr 18
6. Bem Re Refrigerant 80 Max pressue l Pa 49 14 Outdoor unit dimensions w d h Indoor unit dimensions w h d mm 602 638 1035 9 Outdoor unit weight 4 Max noise level indoor unit in 1 m 94 58 51 20 3 1 28 2 0 Max temperature of heating water Electrical protection Liquid Gas 12 22 Refrigerant pipe Pipe max length __ ____ __ accumulation tank indoor unit Pressure drop kPa Packing mm P Indoor unit SHP 140IRC 1 wooden casing on Whole unit w 710 x d 710 x h 1220 owe 165 Indoor unit SHP palette 180IRC Venkov 1 cardboard on palette w 1220 x d 1040 x h 760 jednotka 1 cardboard w 815 x d 815 x h 260 15 SPECIFICATIONS SPECIFICATIONS Ambient temperature A Output water temperature W C _shPaa0 SHP 180 A20 W35 A12 W35 A10 W35 5 A2 W35 7 35 A 15 W35 A12 W45 A7 W45 A245 7 145 Corrected heating capacity kW 8 81 10 43 A 15 W45 Effective electric power input kW 4 09 4 95 Heating COP 2 16 2 11 SPECIFICATIONS Ambient temperature A Output water temperature W C SHP 180 A12 W55 A7W55 2 55 7 55 15 55 A12 W65 7 65 A2 W65 Effective electric power input KW 59 _ 2 25 1 99 Corrected heating capacity kW 11 20 10 94 A 7
7. 1 Ensure the foundation is horizontal and strong enough frost resistant and built in accordance with local requirements and standards of construction technology 2 If you install several units parallel side by side please ensure the minimum distance between two neighbouring units of 200 mm 3 Heat pump must be protected against rain and snow in winter time Distance between the unit and protecting cover must be at least 2 m 4 Outdoor unit must be installed at a distance at least 3 m from public roads Please ensure locally common and by law determined minimum distances are kept to the following objects vegetation canvas walls open fire and heat radiation places where children can play Please keep air input and output of outdoor unit s free of frost Operation of outdoor unit emits a certain level of noise which can become stronger on hard surfaces therefore place of installation must be chosen very carefully These value are dependent on heat pump performance 5 It is necessary to build a draining channel a gravel layer with drainage hose for condensated water blow the unit 6 When choosing the place of installation take into consideration the full load operation of the unit in winter time the outdoor unit can emit a certain level of noise up to 60 dB A of acoustic power which can become more intense on hard surfaces Install in accordance with local requirements and standards 7 Choose such an installa
8. and corrosion Caution Improper agents against frost and corrosion can damage sealings and other parts and cause water leak e Please add suitable agents for protection against frost and corrosion into heating water e Comply with rules for filling Danger of damage as result of magnetite sediments Caution Heating systems with steel pipes with static heating plates or with compensatory tanks with huge amounts of water can have a tendency for forming magnetite sediments Therefore we recommend to use magnetite filter as a protection for the pump which is inside the equipment Install the filter unconditionally directly to the part of return pipe of the heat pump Heating systems equipped mainly with thermostatic or electric controlled valves must have a permanent and sufficient water flow through the heat pump Nominal volume of heating water flow must be guaranteed independently on the heating system Danger of damage by residues in output and return pipe of the heating Caution Residues like rests from welding scaling cannabis cement rust coarse dirt and similar coming from the pipe can accumulate in the heat pump and cause faults e Before heat pump connection wash the heating system carefully in order to remove possible residues Possible impact on function due to the air the heat system Caution Presence of air in the heat system causes faults and reduces the heat performance e Insta
9. scrap iron Waste key Waste name 14 06 01 chlorofluorocarbons Waste marked with are considered to be hazardous waste as declared in Council Directive 91 689 EEC on hazardous waste Dispose as hazardous waste Product disposal must be carried out compliance with Act 185 2001 Coll in the wording of later regulations Waste catalogue Recommendation to the product SECTION 14 Transport information UN number UN 3340 UN proper shipping REFRIGERANT GAS R 407C difluoromethane pentafluoroethane and 1 1 1 2 tetrafluoroethane zeotrope mixture with cca 23 96 difluoromethane and 25 pentafluoroethane Road transport ADR RID Transport hazard class es 2 2 Classification number 2A Hazard Identification Number 20 Kemler Code Packing group Limitations Name description REFRIGERANT GAS 407 UN number 3340 Maritime river transport IMDG Transport hazard class es 2 2 Air transport ICAO IATA DGR Pollution category Ems regulation Name description UN number Transport hazard class es Name description UN number 57 No No Marine Pollutant substance is not considered to be water pollutant F C S V REFRIGERANT GAS R 407C 3340 2 2 REFRIGERANT GAS R 407C 3340 SECTION 15 Regulatory information Related regulations Chemical Safety Assessment Other information summary Act no 356 2003 in the wording of later regulations
10. This refrigerant must never escape into the atmosphere Refrigerant R407C is a fluorinated greenhouse gas with GWP 1653 GWP Global Warming Potential covered by the Kyoto Protocol Refrigerant can be disposed only by qualified persons e Before disposal of the heat pump refrigerant in the system must be completely sucked up into a suitable container in order to have later the possibility to recycle to dispose the refrigerant according to the valid standards and regulations 50 Warranty terms and conditions Manutacturer provides product warranty under terms and conditions which are stated in the Warranty certificate Warranty certificate forms an integral part of product delivery and is valid under the condition that all data are filled in Warranty time is 5 years for indoor and outdoor unit from the date of the heat pump first installation Manutacturer guarantees the delivery of spare parts for 10 years from the first installation of heat pump All warranty repairs will be made by installation company or by the company which is authorized by the manufacturer Service Service and maintenance work can be done only by contracted service company having the appropriate authorization List of authorized companies is included with the product or can be found on a separate sheet in the operational log book or in Warranty certificate The provider has the duty to keep track in the operational log book and provide cooling circuit l
11. 1998 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity Product family standard CSN EN 61000 3 2 ed 3 2006 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current x 16 A per phase CSN EN 61000 3 3 ed 2 2009 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase and not subject to conditional connection CSN EN 61000 6 3 ed 2 2007 Electromagnetic compatibility Part 6 3 Generic standards Emissions Residential commercial and light industry environment The last two digits of the year in which the CE markin ET Siebert 12 SINCLAIR CORPORATION Ltd 1 4 Argyll Street London W1F 7LD In date 25 22013 AA Name position and signature of Or Name position and signature of the authorized representative
12. 34 728 719 709 9 134 130 126 16 5749 5339 519 35 703 694 684 90 130 126 122 45 5483 5339 519 36 679 669 660 9 127 123 119 10 4350 4225 4143 41 572 563 554 96 111 108 104 9 4154 4056 3959 42 553 543 535 9 1 08 105 101 8 3968 38 76 3785 43 54 525 517 98 105 102 0 99 7 3791 370 3620 44 516 508 49 99 103 099 0 6 6 3624 3543 3402 45 499 491 482 100 100 097 0 94 3 3171 3104 3039 48 452 444 436 103 093 090 0 87 0 59 Table temperature resistance for CAREL sensors 50kQ Temperature Typical resistance Min resistance resistance Tolerance Tolerance ee 860 97 636 08 47478 357 88 10 272 18 208 83 161 56 125 97 98 96 78 29 62 37 a 9 O O N 828 44 459 57 347 35 264 93 203 81 158 08 123 56 97 3 77 16 61 61 49 5 39 85 32 27 26 28 21 52 17 72 14 66 12 19 10 18 8 54 752 6 __ 4 41 3 78 3 24 2 8 2 42 2 1 1 83 1 59 1 4 1 22 1 08 0 95 0 84 1130 05 894 68 490 44 368 59 279 59 213 96 165 1 128 41 100 63 79 43 63 13 50 5 40 83 33 2 27 15 22 32 18 45 15 32 12 78 10 72 9 02 7 63 6 48 5 52 4 72 4 05 3 49 3 02 2 62 2 28 1 99 1 74 259
13. Electrical installation Circuit breaker nameplate check Power supply Earthing Hevision made Indoor and outdoor unit communication Provider user got explanations about functions of Heat Pump and its controlling User obtained Warranty certificate hereby declare made Heat Pump settings according to provider user demand declare the Heat Pump was installed correctly according to technical documentation truthfully checked and marked items in the protocol Date Provider user signature Service engineer signature 65 Declaration of Conformity pursuant to Act 22 1997 Coll Section 13 2 as amended and pursuant to Government Regulation 163 2002 Coll Section 13 as amended Manufacturer SINCLAIR Corporation Ltd London W1F 7LD United Kingdom Product identification data Air water heat pump SINCLAIR S THERM SHP 180ERC SHP 180IRC SHP 140ERC SHP 140IRC Product description and identification The SINCLAIR S THERM heat pump specially designed for operation of air water system is a so called split unit consisting of an outdoor and an indoor unit and utilising R 407C refrigerant The outdoor unit is placed on a base frame outdoors and the indoor unit is a stand alone type for indoors The units are connected by el cabling and copper piping The heat pump is used for heating cooling of water Description of method applied for conformity assessment The assessment of the appliance
14. HW domestic hot water DHW or water for swimming pool SPW Cooling mode Based on the settings heat pump can in cooling mode cool down water for two circuits of heating HW domestic hot water DHW or water for swimming pool SPW Evaporator defrosting Due to very low temperature of refrigerant on evaporator input ice is forming gradually during the operation on evaporator fins and this causes decrease of heat exchange between evaporator surface and the air This function of heat pump enables manual start of evaporator defrosting even in the situation when not all conditions for automatic evaporator defrosting were met Service settings of heat pump This function gives the possibility to adjust those parameters of heat pump which a key influence on heat pump operation and the function is protected by a password Adjustments depend on the design of the heating system Adjustment procedures are described in Operation manual In this mode it is possible to adjust the following gt Regulation temperature corrections time constants temperatures equithermal control gt Programming timer setting gt Priorities gt Rate utilization gt Emergency mode Automatic modes Automatic defrosting Protection against freezing Heat pump system is equipped with two functions of protection against freezing Activation of protection against freezing is controlled by compressor controlled protection against freezing for the eq
15. W65 Effective electric power input kW 5 06 5 89 2 01 1 86 Values measured according to the Standard 14511 2 2012 Measurement contains also defrosting cycle Views Indoor unit Outdoor unit 18 Unit description Indoor unit Secondary circuit water In Upper plastic cover Out Primary circuit refrigerant Panel with display Handles for cover removing Covers Outdoor unit gt Fan with motor protected by grill Electric box Evaporator with casing 4 Legs 20 Dimensions Indoor unit SHP 140IRC SHP 180IRC Units mm Outdoor unit SHP 140IRC SHP 180ERC Ea ee eater rl kb 102 Units 21 1063 1102 Refrigerant circuit diagram Heating mode EXV ONE WAY VALVE EVAPORATOR Cu 12x1 OUTDOOR UNIT INDOOR UNIT FOUR WAY VALVE ONE WAY VALVE L COMPRESSOR RECEIVER Cu 22x1 TEX VALVE HEATER 1 22 Basic components SHP 140IRC SHP 180IRC Temperature Water pump p sensor input Tube exchanger N Temperature sensor output x _ S 1l Liquid b zu A separator wd gt 27 Flow meter CT Li Electric bivalent source Check window ka Strainer Compressor 7 T
16. according to the wiring diagram As a protection against danger of electric shock it is necessary to make correct earthing of the unit All connections must be done exactly in conformity with the electric wiring diagram Wrong connection can cause malfunction or unit damage Ensure no wires touch the refrigerant pipe compressor or any moving part of the fan Any unauthorized modifications of internal connections can be rather dangerous Manufacturer refuses the responsibility for any material damage or malfunctions resulting from these modifications Voltage range of 1 phase power supply is 207 253 V voltage range of 3 phase power supply is 342 418 V Voltage of power supply different from these values can damage the unit Prescribed cross sections of power supply wires differ country from country Work in accordance with regulations and standards valid in your region All electrical installation work must be done in conformity with valid standards and regulations In order to avoid heat pump malfunction caused by electromagnetic disturbance it is necessary to follow these recommendations oignal lines between units must not be laid close to the power supply line If units are installed in the area of close electric or electromagnetic disturbance it is recommended to use shielded wires or twisted pair wires as signal lines between the units 41 agram i d iring radiator heating TO POWER SUPPLY 380415V 3N 50Hz
17. are near the heat pump They could damage the heat pump Protect heat pump against rain water and snow to fall from the roof directly to the heat pump Install proper draining of rainwater 7 Removing the frost from the evaporator must not be done with a sharp object otherwise the evaporator could be damaged Frost can be removed using a flow of hot air with a maximum temperature of 50 C or with a mild flow of warm water with a maximum temperature of 50 8 Cleaning of the outdoor unit can be done only with all casing mounted 9 Outdoor unit is protected against splashing water and can be therefore cleaned with a soft stream of water Danger of death by electric shock Danger OT As a result of some electrostatic discharge processes on the fan motor of outdoor unit touching some parts inside the equipment under certain operation conditions may cause electric shock e Take off the cover of outdoor unit electric box only after five minutes after switching off all poles of power supply e Before that time never try to touch the fan e necessary measures to prevent unintentional power supply switch on Summary The heat pump was so designed that it requires a minimal maintenance This maintenance must be done once a year or as a result of inspection e Check and clean strainers in the heating circuit Check the function of expansion valve in the heating circuit By too low pressure in the heating circuit and wa
18. expansion valve agains heat from soldering 6 Put CT and SUT temperature sensors to the mounts small pipes if there is not good contact between mount and sensor put some heat sink compound to the sensor to ensure good contact after that cover sensor and mount with heat isolation tape 7 Connect electric wires 8 Insert ambient temperature sensor to the box box should be on the leg of outdoor unit an should not be on direct sunlight temperature sensor check valve CASTEL OO D x A i EN flow direction for defrost ANN expansion valve EMERSON 2 temperature sensor fuid vapor pipe 30 Place of installation Indoor unit 1 Unit can be installed in the interior on a dry place where it is permanently protected against frost and where the temperature range is from 7 C to 25 C e g veranda cellar service or technical room or on any other place which is clean bright and has a good ventilation 2 Place of installation should have a minimum space volume Vmin according to the standard EN 378 T1 Vmin G c where is a refrigerant charge kg and c is an applicable limit value in kg m for refrigerant R407c the value of c is 0 31kg m Minimum volume for the unit SHP 180IRC is 25 8 3 Unit should not be installed on places exposed to direct sunlight on places close to objects emitting heat or close to exhalations of cooking 4 If t
19. final user is out of reach of our supervision and inspection Subsequent final user takes the responsibility for keeping all laws regulations Distributor s address Rework of Safety Data Sheet according to Regulation EC No 453 2010 in accordance with Regulation EC No 1272 2008 of the European Parliament and of the Council CLP GHS R phrase related to the substance mentioned in Section 3 12 Extremely S phrase related to hazards of the substance mentioned in Section 3 H 220 Extremely flammable gas H 280 Gas under pressure may explode when heated 58 Resistance table of temperature sensors Table temperature resistance for CAREL sensors 10kQ E P 5 46 273 20 26180 25060 5 2245 22 05 2166 60 309 302 295 45 258 10 24750 23720 6 2152 2115 2078 61 299 292 2 86 43 23080 22160 21270 8 1980 1940 1915 63 281 275 269 42 21850 20980 20150 9 19 00 1870 1840 64 2 73 266 260 40 19590 18840 18110 11 1751 1724 1697 66 257 251 245 38 17550 16890 16200 13 1613 1590 1587 68 242 236 230 37 166 20 16010 15410 14 1550 1528 1506 69 235 229 224 26 93 75 9080 879 25 1010 1000 990 80 17 166 162 20 6974 6774 6580 31 811 801 791 86 145 141 137 17 60 30 5866 5705
20. like the water leaking from a swimming pool You can simply confirm it is not the water from swimming pool by testing it with any tester for swimming pool water quality Tested sample must not contain any presence of free 47 Outdoor unit In order to guarantee all functions of S THERM heat pump and unmodified state of approved serial product only original spare parts can be used for maintenance and service work List of original spare parts can be found in appendix a Check if there is no dirt in heat exchanger air refrigerant and clean if necessary b Check if air input and output of the outdoor unit is free of obstacles and if necessary ask the provider to remove coatings and similar obstacles minimal distances As a result of temperature and air humidity changes it is normal that frost or ice is formed on the heat exchanger of the outdoor unit Outdoor unit starts in normal mode the process of defrosting automatically 1 Ensure the service panel is easy accessible 2 Clean the casing with a soft sponge and warm water max 50 C and commercially available cleaning agents for household without sharp particles in form of water solutions up to the concentration of max 2 Do not use any sanitary cleaning agents containing chlorine or ammonia Keep the area around the heat pump clean without any organic waste Remove plants near the heat pump so that there is enough free space available Take away any water sprayers which
21. monitoring via internet network Read before use The following instructions will guide you through the whole documentation Besides this operation manual there are also other manuals to be respected Manutacturer takes no responsibility for any damage caused by not following operation instructions During heat pump installation follow strictly instructions given in all manuals for sub systems and components of heating system These manuals are attached to all parts of heating system and supplementary components Follow also instructions in all operation manuals supplied with components of heating system Please hand over the service manual and all related documentation or necessary tools to the provider of the equipment He will keep these stored in a safe place so that manuals and tools are at hand in case of need Used symbols Prohibition Subject of prohibition is indicated next to the icon Mandatory action Indicated action must be done CAUTION incl WARNING Follow given instructions CE marking CE marking confirms that heat pump complies with basic requirements of the following European Council regulations e Directive 2004 108 EG of the European Council related to Electromagnetic compatibility with limitation class B e Directive 2006 95 EG of the European Council related to Electrical equipment designed for use within certain voltage limits Directive for low voltage Heat pumps comply with the follo
22. sample has been conducted in accordance with Section of Government Regulation163 2002 Coll List of technical regulations and harmonized Czech technical standards applied in the conformity assessment STO 30 00685 12 of 2012 11 05 Act 22 1997 Coll on technical requirements for products and on amendments to certain Acts CSN EN ISO 13857 2008 CSN EN 378 2 A1 2009 CSN EN 378 4 2008 CSN 150 13732 1 2009 CSN 953 A1 2009 CSN 14511 2 2012 CSN EN 14511 3 2012 CSN EN 14511 4 2012 CSN EN ISO 12100 2011 CSN 06 0310 2006 CSN 06 0320 2006 CSN 06 0830 2006 CSN 06 1008 1997 CSN ISO 9614 2 1997 CSN EN 60335 1 ed 2 2003 CSN EN 60335 2 40 ed 2 2004 CSN EN 62233 2008 Government Regulation 163 2002 Coll Government Regulation 272 2011 Coll Act22 1997 Coll as amended Act 185 2001 Coll on waste Act 477 2001 Coll on packaging Act 634 1992 Coll as amended and Act 258 2000 Coll on protection of public health and amendments to some related Acts Data concerning the Authorized Body involved in conformity assessment Strojirensky zkuSebni stav s p Engineering Test Institute Public Enterprise Authorized Body 202 Hudcova 424 56b 621 00 Brno Czech Republic ID No 00001490 which issued Final Report 30 11691 of 2012 11 15 and Certificate B 30 00692 12 of 2012 11 15 Manufacturer s certification The Manufacturer SINCLAIR Corporation Ltd hereby confirms that the characteristics of the products comply with the e
23. unit Danger Heat pump system can be put into operation only after assembling all parts of casing and after completing the heating circuit with all its components necessary for operation Before putting into operation fill in the protocol related to putting into operation Heat pump system can be put into operation only after all points stated in protocol are implemented Putting into operation assumes the knowledge of heat pump operation as described in the Operation manual First operation start Switch on fuse for the power supply of indoor and outdoor unit After switching heat pump on the unit runs a self test and after some 10 seconds there is a welcome message on the operation panel display If real time clock was setup before and heat pump is not in an error state after welcome message display the status of heat pump main parts is displayed in the upper row of the display together with a current time the lower row displays selected temperatures This is so called starting status of standby before any action by the operator K V C OFF 10 52 2 4 TUV 42 5 All setting entries can be changed later Control See also Operation manual S therm Automatic protection functions External sensor check Sensors for unit control are defined during commissioning based on the design of hydraulic connections Heat pump makes a continuous automatic check if the sensors are installed and work properly Protection against lack
24. EC No 1272 2008 of the European Parliament and of the Council CLP GHS Hazard classes and categories Standard phrases about the hazards Classification process Gas under pressure H 280 Based on checked values Standard phrases about the hazards a Physical hazards H 280 Contains gas under pressure may explode if heated Additional remark According to Dangerous Substances Directive 67 548 is not the substance classified as dangerous GHS04 Signal word WARNING Precautionary statements Storage P 410 P403 Protect from sunlight Store in a well ventilated place Additional information about the hazards EU Characteristics related to the environment Substance contains fluorinated greenhouse gases not covered by the Kyoto Protocol Cautions to human health and symptoms Liquid contact could cause frostbites burns In high concentrations may cause asphyxiation Warning Vessel under pressure Specific hazards for humans and environment Gas and its vapors are heavier than air Danger of gas vapors accumulation in cramped space possibly also in hollows and spaces which are located lower then neighboring surroundings e g cellars SECTION 3 Composition information on ingredients Name of 1 component 1 1 1 2 tetrafluorethan R 134a CAS Registry Number 811 97 2 EC Number EINECS 212 377 0 REACH Registry Number 01 2119459374 33 Concentration 50 54 resp 500 540 g in 1 kg of product Name of 2 c
25. JI 2 ia P RENE RR 42 POWO dejo ANNE 43 COMMUNICATION 43 45 First operation 45 Go siio D __ _ _ _ _ _ 45 Automatic protection 4 45 6 46 WAG CLIN 46 Heat system hand over to 46 Service and 47 Sul ee 47 0 Ugo M RE T 47 1 RET 49 COMMON faUliS And ioubleshmoollQ dcos tene 49 Recycling and LI IL ILI 50 Warranty terms and nnne 51 SOI enb el 51 WARNING ae 52 Wandel EN 52 Supplier service and technical ennen en venen eenen venen venen venenvenen 52 optet gu 53 Refrigerant material safety data 2 53 Resistance table of temperature 59 Exploded views and Parts 61 COMMISSI
26. N 7 Handling and storage Precautions for safe handling Basic principles for work Ensure adequate ventilation and local exhaust on the workplace and also in floor area refrigerant R 407C is heavier than air Protect pressure vessels from falling tipping over Open valves slowly in order to minimize output pressure Prohibit penetration of substance from system back into pressure vessel Keep reducing valves free off grease and oil protect against humidity Use the substance only in closed systems Ensure all equipment of the system is connected correctly and tighily When working with the substance always use personal protective equipment described in Section 8 Do not eat drink and smoke on the workplace Measures for protection against fire and explosion Conditions for safe storage Usable materials Precautions for common storage Stability during storing Specific final usage Product is not flammable Store separately from other substances in original and closed packing Warehouse must have a good ventilation inclusive emergency ventilation must be dry with a temperature up to max 50 it must be equipped with first aid kit personal protective equipment and must be protected against access of unauthorized persons Store pressure vessel in upright position Protect from heat Standardized steel carbon steel hardened steel aluminum alloy stainless steel Do not store together with flammable mate
27. ONING PROTOCOL HANDOVER 65 DeclarallOncOl GOMlOnnly OE 66 General information Welcome in the world of air source heat pump Your decision to purchase heat pump will reward you for many years This is your assurance that you have purchased quality heat pump system which is manufactured based on the latest level of knowledge and innovation We are pleased to introduce new powerful high temperature heat pump S THERM series which has been tested based on EHPA and EN 14511 standards and reached excellent results in energy efficiency these results are indicated in submitted protocols Control units of existing air water heat pumps adjust refrigerant quantity through thermostatic or electric expansion valve to set temperature based on temperature and pressure of refrigerant without taking into consideration status of additional nodes of heat pump system Control unit of SINCLAIR S THERM heat pump optimizes the control process of heat pump comprehensively which means that control unit uses several additional data sources gathered in important nodes of the whole system Control process is thus expanded with the data of outdoor temperature compressor temperature refrigerant temperature and pressure position of control valves heating water temperature and flow air flow through evaporator etc This comprehensive way of heat pump controlling can react more quickly and precisely to the changes of physical quantitie
28. Plate exchanger X Pressure sensor f V Electric regulation valve Accessories 5 pcs temperature sensor SHP 140ERC SHP 180ERC Fan with motor and grill Electric box Electric regulation valve 24 Parts of the unit components Parts list raor me _ Com woe Nemo me set _ emmers onmens re lee wu mme a mo ur ers _ A deert nn ews ema meo Noma ess Electric regulation valve step motor Electric expansion valve 25 1 Compressor In order to have more efficient operation EVI scroll compressors are equipped with input for gas injection Higher efficiency can be reached by using cooling circuit Thus can the performance and efficiency of system be increased As a result we get higher compress ratio Heat pump model SHP 180IRC SHP 140IRC Compressor model COPELAND ZW61KSE TFP 542 COPELAND ZH13KVE TFD Power supply V Ph Hz 380 420 3 50 380 420 3 50 Evaporation tempera Gwmdemaiotempwaue G 56 8 Nominal 98 96 2 Heat exchangers a Tube heat exchanger Independent cylindrical high efficient heat exchanger Output liquid 6 Plate solde
29. SERVICE AND INSTALLATION MANUAL e s SPLIT AIR TO WATER HEAT PUMPS SHP 140IRC SHP 140ERC SHP 180IRC SHP 180ERC D SINCLAIR HEAT PUMPS Contents EEN 3 l Te VND ipapa ee bebe 4 Ee 4 Marko eli 4 Safety precautions and 5 staken a Te gE 8 2 NC MONI n gt gt gt gt 8 Produc on 8 PRINCI Fe OLOZ Z s 10 Opera ion M 14 ASIC TUMCUOMS RECETTE 11 CAN annen 11 hole igo got PME IT EET 11 Evaporator defrosting a arar 12 Service settings of heat sese rsen ns 12 Automall LINO GI tomen 12 Heat pump switch 12 mio deese TI TT 13 SPE MCa O usan 14 Dn 15 CAPAGITY SPEGIPFIGATIONS uuu luu 16 lac cm A _____6_ E innen 18 __________ enden 18 18 19 19
30. and on an amendment to certain other acts Act 258 2000 in the wording of later regulations and on amendments to other acts Act no 185 2001 Coll in the wording of later regulations Regulation EC No 1907 2006 of the European Parliament and of the Council REACH Regulation EC No 1272 2008 of the European Parliament and of the Council CLP GHS Regulation EC No 453 2010 Made by substance manufacturer Product contains fluorinated greenhouse gas covered by Kyoto protocol VOC standard product specification content of volatile organic substances SECTION 16 Other information Hecommended usage and limitations Other information Technical information supply Reason for revision gt 99 at temperature of 20 and pressure of 10350 hPa It is necessary to comply with valid national and local laws related to the usage of chemical substances Product can be used in accordance with Regulation EC No 842 2006 related to some fluorinated greenhouse gases All data in Material Safety Data Sheet are valid for pure substance Become acquainted with Usage Guide on etiquette or leaflet supplied with the delivery The information provided in this Safety Data Sheet is correct to the best of our knowledge and belief at the date of its publication The information given is designed only as a guide and is not to be considered a warranty or quality specification Real conditions of product processing at subsequent
31. ating system which have no thermal insulation 2 Prevention of frostbites Supplied heat pump indoor unit is charged with refrigerant R407c This refrigerant contains no chlorine and thus represents no damage for ozone layer of the Earth Refrigerant R407c is not inflammable and forms no risk of explosion But leaking refrigerant can cause frostbites on affected areas e Incase of refrigerant leak do not touch any part of heat pump Do not inhale fumes or gases which come out from leaks Prevent contact refrigerant with skin or intrusion into your eyes When there is a refrigerant contact with a skin or intrusion into eyes search for medical assistance 3 Prevention of injuries The air coming out from the outdoor unit is colder than outdoor temperature By temperatures below 5 C can come to Ice forming in this area This ice represents a danger of slipping e Do not forget possible ice forming under the outdoor unit e Take necessary measures to prevent possible danger to persons near the outdoor unit 4 Prevent electric shock e Before starting work on electrical installations and maintenance disconnect all poles of power supply e Ensure there is no voltage present e Take necessary measures to prevent unintentional power supply switch on 5 Prevent possible damages Improper protection against frost and corrosion can damage sealings and other parts of the heating system and thus cause water leak Add recommended corrosion protect
32. cal regulations The heat pump must have a good earth connection so that you are protected against electric shock in case of possible short circuit inside the equipment This manual contains the complete wiring diagram For safety reasons do not make any non approved heat pump modifications and do not make any repairs by yourself Do not insert any objects into the heat pump when in operation These object can touch and damage the fan or cause some accident mainly in presence of children Never operate heat pump without grill or protective covers because this could cause an accident or abnormal unit operation If water enters inside the equipment contact specialized service immediately Manufacturer Sinclair Corporation Ltd 1 4 Argyll Street London 7LD UK Supplier service and technical support spol s r o Purkynova 45 612 00 Brno Czech Republic WWW nepa cz Toll free info line 420 800 100 285 52 APPENDIX Refrigerant material safety data sheet 407 Safety data sheet reworked according to the of Commission Regulation EU 453 2010 SECTION 1 Identification of the substance mixture Chemical name Synonym 407 Klea 66 9000 Trade name R 407 Usage Refrigeration Emergency telephone number Toxicological information center 420 224 919 293 420 224 915 402 SECTION 2 Hazards identification Classification according to the criteria in Regulation
33. ch 2 Faulty heat exchanger 2 Find the reason and replace the heat exchanger heating or cooling 3 Faulty compressor 3 Use a new compressor capacit 1 Check power supply 2 Replace compressor contactor 3 Make cable connection tight 4 Check compressor temperature 5 Make reset of return water temperature 6 Clean water filter and make venting of water distribution Compressor too 1 Insufficient water flow 1 Clean water filter and make venting of water 2 Low setting of water distribution temperature demand 2 Make reset of water temperature demand 1 Clean water filter and make venting of water distribution 2 Replace flow switch Low temperature of output water 1 Lack of water in the system Low flow protection Faulty flow switch 49 Recycling and disposal Heat pump system and all parts of accessories and transport packing are made mostly from materials which can be recycled and should not be disposed as a domestic waste Danger to environment in case of unqualified disposal Caution Unqualified disposal of refrigerant can cause environment pollution e Please secure the refrigerant is disposed only by qualified specialists Respect all valid national laws and regulations Icon on the product or in the accompanying documentation means that used electric or electronic products must not be disposed together with domestic waste For the correct disposal of the product hand it over to a place for take back wher
34. e done by qualified person so that there i no danger of water leak danger of electric shock or fire as a result of Must be done by a unprofessionally done work professional 4 Ensure there is a good earthing of the unit and power supply otherwise lt there is a risk of electric shock Good earthing necessary D DO NOT INSERT your fingers or other objects into fans and evaporator otherwise it can cause injury PROHIBITION If the unit does not run properly or you can feel a strange smell it is necessary to switch the unit off and disconnect the power supply Switch off power supply Otherwise there is a risk of electric shock or fire If it is necessary to move the unit or to make a new installation ask for help by your supplier by a qualified person Wrong installation can Ask for help cause water leak or a risk of electric shock or fire qualified person Wrong repair can cause water leak or a risk of electric 4 If it is necessary to repair the unit ask for help by your supplier or by a Ask for help shock or fire D It is prohibited to make repairs by yourself because this could cause a risk of electric shock or fire Prohibition 4 The unit MUST NOT be installed near flammable gases If there comes to a gas leak there is a danger of fire Place of installation 4 Ensure the installation place is strong enough otherwise the unit can tilt or fall down Unit safe positioning at Ensure the powe
35. e it is collected free of charge By correct disposal of the product you can help to preserve valuable natural resources and help in preventing potential negative impacts to environment and human health which could be consequence of incorrect disposal of waste Ask for more details from local authorities nearest collection point in Waste Acts of respective country in the Czech Republic in Act no 185 2001 Coll in the wording of later regulations In case of incorrect disposal of this waste a fine can be imposed according to national regulations Packing disposal Ensure the packing material for transport is disposed in accordance with local national regulations Disposal of refrigerant Heat pump S THERM indoor unit uses the refrigerant R 407 Refrigerant must be disposed separated from the heat pump Refrigerant can be recycled or disposed only by qualified persons Danger of injury caused by contact with refrigerant Danger Leaking refrigerant can cause frostbites on affected areas case of refrigerant leak do not touch any part of the heat pump indoor unit not inhale fumes or gases which come out from leaks in the refrigerant circuit e Prevent refrigerant contact with skin or intrusion into your eyes e When there is a refrigerant contact with a skin or intrusion into eyes search for medical assistance Danger of environmental hazard Caution This heat pump contains refrigerant R 407
36. e usage of different refrigerant see more details in Para 5 4 of the EN 378 4 2008 standard Operational log book registration book Operational log book must contain the following data e Date of record Name address Type and quantity of refrigerant in the equipment Date of maintenance work and name and address of company which made the maintenance Survey of refrigerant quantity added into equipment during the last two years before the last inspection Operational log book should contain these records e Type of work on the equipment inspection maintenance repair e Faults and alarms related to the equipment e Quantity type and origin of added refrigerant e Results of leak tests and all periodic test e Change and replacement of equipment components Significantly long periods when the equipment was not in operation Name of the person who made given action Official stamp Equipment must have a nameplate and must have operation instructions and documentation of supplier or installing company Type of refrigeration system Identification number Type of refrigerant and charged quantity Date of inspection Date of commissioning 51 WARNING Before starting heat pump installation ensure the power supply complies with the technical conditions of your heat pump You can find more details on the nameplate on the equipment or in this manual Install recommended electrical protective devices in accordance with lo
37. eakage test sample of registration book provide maintenance and service of the whole equipment by inspection engineer once a year as is compulsory for the air conditioning equipment containing more than 3 kg of F gas in the section 29 paragraph 6 of the Act No 86 2002 Coll on air protection in the wording of later regulations and maintain a record on inspection sample of inspection report find as appendix which should be a part of Operational log book Operational log book must be stored at the provider in the best case in the machine room of the air conditioning equipment It is recommended to keep copies of all sheets of operational log book Refrigerant quantity and service company or service engineer contacts are given in the technical specification of the unit on the nameplate of the manufacturer or on a supplementary sheet Regular maintenance work pre seasonal putting into operation filter replacement coolers disinfection and adding of refrigerant will be done by the service company which made the installation Air conditioning equipment must not be filled with the refrigerant which does not correspond with the data on compressor nameplate nor the manufacturer s technical conditions In case of cooling equipment refrigerant type should correspond with the nominal data on the nameplate Mixing of different types of refrigerant inside the refrigerant circuit is not permitted under any circumstances In case of equipment re build for th
38. ed as utilization which is not in compliance with its determination Manufacturer supplier takes therefore no responsibility for any damage thus incurred The risk is on the side of user oystem consists of two units indoor and outdoor which are connected with a copper refrigerant piping Other components and parts of the heating system are delivered and installed by installation company or other subcontractor and it is necessary to use components according to the purpose and utilization of the system Connection between heat pump and accumulation tank should be as short as possible as simple as possible any with minimal bends In case it is necessary to make a bend it is recommended to make an elbow rather than a bend Size of the connection between heat pump and accumulation tank should be at least DN25 so that sufficient flow of 2 0 2 8 m h can be guaranteed Heat pump is equipped with one auxiliary electric heater which can be used e support heating and hot water supply when there is an insufficient heat supply from heat source For emergency mode when there are faults with permanent heat pump switch off keep emergency protection against frost during these faults Auxiliary electric heater can be used for heating and or hot water supply Qualified specialist can set the heat pump operation in such a way that auxiliary electric heater works in these cases automatically either for heating or for hot water supply with s
39. entative has been appointed United Kingdom Product Air water heat pump SINCLAIR S THERM SHP 180ERC SHP 180IRC SHP 140ERC SHP 140IRC Description SINCLAIR heat pump is designed for operation of air water System It is a so called split unit consisting of an outdoor and an indoor unit and utilising R 407C refrigerant The units are connected by el cabling and copper piping The heat pump is used for heating cooling of water The equipment conforms to all relevant provisions of the following regulations Directive 2006 95 EC of the European Parliament and of the Council Government Regulation 17 2003 Coll Directive 2004 108 EC of the European Parliament and of the Council Government Regulation 616 2006 Coll List of harmonized standards applied in the conformity assessment CSN EN 60335 1 ed 2 2003 Electrical appliances for domestic use and similar purposes Safety Part 1 General requirements CSN EN 60335 2 40 ed 2 2004 Household and similar electrical appliances Safety Part 2 40 Particular requirements for electrical heat pumps air conditioners and dehumidifiers CSN 62233 2008 Measurement methods for electromagnetic fields of household appliances and similar apparatus with regard to human exposure CSN EN 55014 1 ed 3 2007 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission CSN EN 55014 2
40. g is installed 3 way valve for equitherm regulation of water temperature in underfloor heating if underfloor heating is installed ESBE series VRG 131 132 DN size of connection will be specified later 3 way valves for equitherm regulation of water temperature in radiators and in underfloor heating will be controlled exclusively by electronic control of the type ESBE series 671 operation time 240 seconds This configuration can be used also for cooling mode Different types of fan coils can be used as cooling units 37 Danger of damage caused by overpressure in heating circuit Caution Overpressure can be created in heating circuit during operation Standard EN 12828 requires the installation of the following components to the heating system e Filling valve for filling and draining water to from heating system installed in the equipment during manufacturing e Diaphragm expansion tank in return pipe of heating circuit e Safety overpressure valve minimum DN 20 opening pressure 3 bar with pressure gauge safety group in the output from the heating circuit directly behind the heat pump Air pollution separator in return pipe of the heating circuit Danger of injury caused by hot water or vapor Danger Outlet pipe of safety valve serves for vapor and or hot water release by overpressure e Install the outlet pipe to the safety valve output in such a way so that persons are not in danger when vapor and or ho
41. he unit is installed on a free accessible place it is necessary to protect the unit by a suitable securing covers 5 As an installation place is recommended to select a place where unit will not disturb surroundings by its operation noise or by hot air 6 The unit should be installed close to electric power supply 7 Base on the installation place must be strong enough must have a sufficient carrying capabilities and must be resistant against emitting of vibrations and noise 8 Ensure the reasonable layout of piping 9 Leave around the unit space enough for maintenance work inspections and repairs see dimensions below there must not be any obstacle close to the heat exchanger 500mm N 600mm F L 50mm d us a 600mm V 1200mm Minimum space around the unit 31 Outdoor unit Danger of corrosion damage Caution Etching vapors e g methane can cause the corrosion of outdoor unit Do not install the outdoor unit close to stables and liquid manure sinks Danger of injury due to ice formation The air coming out from the outdoor unit is colder than outdoor temperature Therefore ice can be formed by temperatures below 5 This ice represents a danger of slipping Danger of damage or malfunction due to a blown snow Areas of air input and output must be without obstacles in order to guarantee sufficient air circulation
42. hing apparatus Use personal protective equipment protecting the whole body Further information Cool down the containers equipment exposed to heat with water spray Fire or intense heat may cause violent rupture of packages SECTION 6 Accidental release measures Personal precautions Evacuate personnel from place of release and prevent entry of unauthorized persons Keep persons in a safe distance and stay on the near side of wind outside air blow direction Inform the nearest surroundings Personal protective equipment Protective clothing covering the whole body leather gloves respiration equipment Chemical and physical measures Keep pressure vessel outside sources of heat open fire on a good ventilated a cold place 54 Environmental precautions Disposal instructions Supplementary precautions If possible stop product release Prohibit release into the environment drainage surface water and soil Using appropriate method enclose the place of release and prohibit expansion e g floating barrages etc Leaking gas vapor fog spray with water stream Provide sufficient ventilation After spraying with water stream collect created mixture by a suitable sorbent e g sand sawdust universal binder silica Affected place and rests wash with water finally dispose in accordance with local regulations For details to personal protective equipment see Section 8 For details to disposal see Section 13 SECTIO
43. ion substance into the water of heating system 6 Prevent environment damage Heat pump indoor unit contains refrigerant R407c This refrigerant must never escape into the atmosphere Refrigerant R407C is a fluorinated greenhouse gas with GWP 1653 GWP Global Warming Potential covered by the Kyoto Protocol If this refrigerant escapes into the atmosphere its effect is 1653 times stronger than the natural greenhouse gas CO Before disposal of the heat pump refrigerant must be completely drained out through maintenance valves into a suitable container During maintenance work charge new refrigerant only through maintenance valves system is charged with an alternative approved refrigerant different from R407 which is recommended by the manufacturer this will void the warranty and safe operation of the unit cannot be granted e Before disposal of the heat pump refrigerant in the system must be completely sucked up into a Suitable container in order to have later the possibility to recycle or to dispose the refrigerant according to the valid rules and regulations e Please ensure all maintenance work connected with access to the refrigerant circuit is made only by officially certified qualified persons and using corresponding protection tools and equipment Please let the refrigerant in the heat pump system to be recycled or disposed by a qualified person in accordance with valid rules and regulations Heat pump installation must b
44. k using the tank is not a condition for heat pump operation where water tank must have a volume appropriate to the building size Size of accumulated water tank must be determined by a designer based on the thermal loss of the building Effective heating of the building is reached by circulation of this heated water When using underfloor heating the heat pump can reach COP value up to 4 6 at A10 W35 Normal water temperature for underfloor heating is 35 C temperature 40 C to 50 C is used for heating with fan coils heat exchangers with fan temperature 35 C to 65 C is used for radiators or other temperature can be used based on the request of the user If necessary the unit can also work in reverse mode and heat pump can be used for cooling When used for cooling water is cooled down to the temperature of 12 C Compared with oil boiler gas boiler and electric heater represents the heat pump the best solution thanks to its efficiency safety and environment protection This high temperature air water heat pump uses advanced technologies for heating and intelligent control system to produce water warmer than 65 C Heat pump can therefore supply hot water for underfloor heating heat exchanger fan coil or radiator and thus directly replace water boiler Heat pump can be furthermore used for production of high temperature water for sanitary purposes as for example for use in kitchen for showers and so on Any other purpose of using can be consider
45. l 13 wiring diagram 2 and 3 45 Adjustable functions With the help of control panel it is possible to set the following additional functions and to adjust the heating system to the conditions on the installation place or to the demands from the side of provider User interface and heat pump adjustments are divide into three levels e Operator level for the operator e Service level for the service engineer of installation company e Manufacturer level for the service engineer of heat pump manufacturer For more details and procedures of adjustment see Operation manual Vacuum check On the first heat pump operation start make venting of the heating system using venting valves they are not a part of heat pump delivery installed by a specialist If warm water tank is also connected make also venting of this tank e Open all outputs of warm water supply in the system and when warm water flows from all taps system is vented and outputs can be closed Heat system hand over to provider The operator of the equipment must be instructed about the operation and functions of the heat pump and about components of the system Hand over all manuals to the provided and inform that all documents related to the heat pump and remaining components should be kept on a safe place Operation manuals should be stored close to the heat pump Highlight the necessity of regular inspections of the heat system and of the domestic hot water system Da
46. ll venting valves on suitable points of the heat system Ensure the minimal quantity of circulating water is guaranteed minimal 30 of normal water flow Danger of equipment and system damage due the use of water with high content of calcium and magnesium Caution 34 Basic diagrams of water connections Install hydraulic components according to the local requirements analogically to the following examples of hydraulic diagram This example of hydraulic diagram does not contain all closing and safety parts necessary for professional installation Version 1 Heat Pump with a Combined stainless flow water heater for DHW located in buffer tank for water for heating circuit This is the most complex solution system consists of combined multipurpose free flow accumulation tank which serves for heating of domestic hot water DHW and accumulation of hot water for heating and heating system which consists of radiators and underfloor heating Optional part can be heating using solar collector SOLAR SENSOR 27 2 LE ii P d 2 y OPTIONAL ROOF UNIT 2 DHW OUTPUT 4 HEATING UNDERFLOOR SENSOR BUFFER TANK a Simple buffer tank for heat pump for heating water circuit with the volume of 400 500 6001 in PU foam insulation very compact we will deliver The possibility to connect a solar exchanger This buffer tank contains also stainless exchanger for DHW heating Upper 1 3 of the tank pr
47. n Use self contained breathing apparatus always when entering area with stored refrigerant and do not take off until you are sure the air in the area is clean Always use personal protective equipment and respect general rules for work with chemical substances Do not breath gases fumes aerosol Prohibit release of substance into environment drainage surface water and soil Product contains fluorinated greenhouse gas covered by Kyoto protocol Do not eat drink smoke and blow your nose on the workplace Wash your hands before the break and after finishing the work SECTION 9 Physical and chemical properties Appearance Color Odour smell Value of pH Melting point Boiling point Ignition temperature Evaporation rate Flammability Upper lower explosive limits Vapour pressure Vapour density Relative density Solubility ies Partition coefficient n octanol water Auto ignition temperature Decomposition temperature Viscosity Explosive properties Oxidizing properties Other information liquefied gas colorless ether like not applicable 100 C 43 6 C at pressure of 1013 hPa 685 not available non flammable non explosive 10350 hPa at 20 3 99 relative air 1 1 133 g cm at 25 C liquid phase in water less soluble in solvents not available cca 0 97 704 C not available 0 1516 mPa s dynamic at 25 non explosive not oxidizing Gas vapours are heavie
48. ndensation and evaporation pressure 4 Refrigerant evaporates under lower pressure in evaporator it absorbs heat from the air blowing in the evaporator Refrigerant vapours are again sucked by the compressor Operation cycle of EVI branch blue color 1 Compressor sucks refrigerant vapors from exchanger and compresses these to a condensation pressure During this cycle vapors become warm 2 Pressurized refrigerant vapors pass into a condenser where they condensate they transfer the heat into the water circuit Liquid refrigerant flows to the expansion valve T XV of EVI exchanger 3 Expansion valve injects a certain amount of refrigerant into exchanger Due to its construction this valve creates a pressure border between condensation and intermediate pressure 4 In EVI exchanger refrigerant of intermediate pressure evaporates it absorbs heat from refrigerant flowing through the main branch and cools it down Refrigerant vapours are again sucked by the compressor Condenser EVI compressor EVI exchanger Subcooling in H EVI exchanger Cycle of EVI scroll compressor with vapor injection 10 Operation range Compared with systems with standard compressors using EVI scroll compressor of equivalent performance brings the following advantages Increase of performance Thanks to the additional cooling down higher evaporation efficiency is reached and required performance of compressor can be decreased p
49. nger of material damage when deactivating parts for anti freeze protection Caution Inform the provider about the presumptions for the emergency mode and the automatic anti freezing protection Fill in Commissioning protocol see appendix undersign together with the provider user and send to the manufacturer 46 Service and maintenance Checks In order to guarantee safe and reliable operation we strongly recommend to provide a qualified servicing of your heat pump Danger of injury material damage as result of ignored and unqualified inspections and maintenance Danger Inspection and maintenance can be done only by qualified service engineers Provide regularly inspection and maintenance work Inspection procedure The following work must be done during annual inspection Indoor unit Risk of electric shock Danger e Before starting work on electrical installation and starting maintenance work switch off always all power supplies to the indoor and outdoor unit s Check the voltage in not present e Take necessary measures to prevent unintentional power supply switch on 1 When cleaning the heat pump do not use thinner benzene or other aggressive cleaning solutions or powder do not use water warmer than 40 2 Cleaning can be done with a neutral soap or any non aggressive common cleaner for the use in the kitchen If you are not sure ask service engineer to make the
50. nit Please read the manual before you start installation and operation of the unit During the installation of S therm heat pump when connecting water and electric circuits follow exactly instructions given in this manual Switch the unit on only after finishing of installation and after all checks are made Manufacturer of S therm heat pump reserves the right to change specification and product design which are not yet included in this version of manual Product presentation Air water heat pump S therm is designed for cold climate areas and for places with demand of hot water Heat pumps can be used for heating of houses or commercial buildings for cooling and for hot water supply for different purposes Thanks to its design and construction this product has overcome several technical obstacles which is not the case on common products as for example safe operation with high efficiency at outdoor temperature of 20 C or supply of very hot water and similar air source heat pump extracts heat from outdoor air and transfers it into water Heat pump systems consist of separated circuits where heat is transferred from its source to the heating system using liquids or gases As these circuits use different media air refrigerant and heating water circuits are connected through heat exchangers These heat exchangers provide transfer of thermal energy Heat pump is used to heat buildings using accumulating hot water into heat water tan
51. nit is charged with refrigerant during manufacturing after installing pipes between outdoor and indoor unit it is necessary to create vacuum a Take off cup from high pressure valve of the outdoor unit and connect manifold valve to the service valve b Connect vacuum pump to the manifold valve and then open to create vacuum in the heat pump Ensure the absolute pressure is less than 30 Pa and remains for the period of 60 minutes c After finishing vacuuming open check valve and let refrigerant flow into outdoor unit Manifold valve Indoor unit Illustration below shows how to make an insulation of connecting pipe with the material of 15 20 mm thickness In order to make manipulation easier at first make the insulation of separate pipes and only then bind them not so strongly together this insulation prevents forming frost by the effect of cold air 10 Adding refrigerant 115 g per 1 meter of pipe 9 Pipe insulation Liquid pipe 39 Electric components General information Danger of electric shock e Before starting electric installation work disconnect always power supply for all circuits e Check there is no voltage present e Ensure the power supply is protected against unintentional switch on Danger of death by electric shock As a result of some electrostatic discharge processes on the fan motor of outdoor unit touching some parts inside the equipment under certain operati
52. nt for artificial respiration Seek medical advice Eye contact Flush eyes with large amounts of water for several minutes Remove contact lenses if present and easy to do In case there is contact only with one eye protect non injured eye during flushing appropriately Continue rinsing Seek medical advice okin contact In case of skin contact wash immediately with large amounts of warm water and if possible take off contaminated clothing Possible frostbites wash with lukewarm water at least 15 minutes do not take off clothing Apply a sterile bandage and call a physician Ingestion Ingestion is not considered a potential route of exposure Advice for a physician In case of breathing smoke fume during fire with leak of this product or in case of breathing products of decomposition always give at first a dose of corticoid spray e g Ventolair or Pulmicort Ventolair and Pulmicort are registered trademarks SECTION 5 Firefighting measures Suitable extinguishing media Product itself is not flammable choose the one most appropriate for type of surrounding fire Unsuitable extinguishing media otrong water spray Specific hazard of the substance or mixture If involved in a fire the following toxic fumes may be produced by thermal decomposition Forming of explosive mixtures with air Example Carbon oxides CO Hydrogen fluoride HF Carbonyl fluoride opecial protective equipment for firefighters Wear self contained breat
53. o 65 C Connection type and size 1 2 ODF 28 Transportation 1 Heat pump is delivered on a palette in upright position and in 3 cardboards a Indoor unit on palette in wooden casing and packed in a protective foil 6 Evaporator in cardboard c Outdoor unit fan in cardboard on palette 2 It is recommended to transport the indoor unit on a suitable cart 3 Please check the path of transportation and ensure there are no obstacles preventing transport of the unit inclusive packing Do not remove packing before delivery to the final place of installation 4 During the transportation keep the unit in upright position Do not tilt more than 15 otherwise the unit can tilt and fall down 5 If it is necessary to hang the unit please use ropes capable to carry the triple weight of the unit Ensure the unit is correctly fixed and the angle of carrying ropes is more than 60 Caution after lifting do not enter the area under the unit 6 Put some soft protective material between ropes and unit itself so that there is no damage to unit covers 7 Check heat pump and control panel if there is no damage caused during transportation 8 Remove carefully packing and protective material without damaging unit parts Caution insert here soft protective material so that there is no damage to unit Covers Danger of material damage due to unqualified transportation Cauti
54. of heating water Analogue pressure sensor checks the amount of heating water and switches the heat pump off when water pressure on pressure gauge falls below 0 5 bar and switches the heat pump on when water pressure on pressure gauge increases to 0 7 bar Protection against pumps and valve blocking In order to prevent blocking of external pumps as for example the circulation pump or switch over valve for heating tank warming they are protected as follows if the pump or valve are not in operation during the last 24 hours they are successively switched on for 20 seconds every day Protection against too high water temperature in the heating system Danger of material damage due to a too high water temperature underfloor heating Caution Underfloor heating can be damaged by too high temperature of water in the heating Set the temperature of water for underfloor heating to the value which cannot cause any damage to the heated floor Phase check Sequence and presence of all phases right turning field of 400 V power supply are checked during the first operation start and continuously also during the operation If the sequence is not correct or some phase fails there comes to an emergency stop of the heat pump so that the compressor is protected against damage To eliminate this error message by power distribution switch off by provider blocking time the contact of receiving control signal must be connected to the termina
55. omponent Pentafluorethane R 125 CAS Registry Number 354 33 6 EC Number EINECS 206 557 8 Concentration 23 27 96 resp 230 270 g in 1 kg of product Name of 3 component Difluormethane R 32 CAS Registry Number 75 10 5 EC Number EINECS 200 839 4 Concentration 21 25 96 resp 210 250 g in 1 kg of product Classification according to 67 548 EC F R12 53 P of components according to the criteria in Regulation EC No 1272 2008 CLP GHS EC Number Gemeenten Classification according to the Rotel EINECS Component name hm criteria in Regulation EC No Number S 1272 2008 CLP GHS 811972 97 2 213 3770 377 0 213 377 0 1 1 1 2 tetratuorethane R 134a 1 2 1 1 1 24etrafluorethane R 134a R 134a 50 54 Gas under pressure H 280 354 33 6 206 557 8 Pentafluorethane R125 23 27 27 Gas under pressure 280 Gas under pressure H 280 75 10 5 200 839 4 Difluormethane R 32 21 25 Extremely flammable gas category 1 H 220 REMARK According to the criteria in Regulation EC product requires no labeling SECTION 4 First aid measures General measures Take off all contaminated clothing Ensure protection and security of the person providing first aid Seek medical advice immediately Inhalation Immediately move to fresh air and place in recovery position Seek medical advice If breathing is stopped administer artificial respiration with respiration bags Ambu bag or with help of equipme
56. on Regardless the way of transportation indoor unit must never be tilted more than 15 Otherwise faults in refrigerant circuit can occur later during the operation In the worst case this could cause a fault of the whole system During the transportation tilt the indoor unit not more than 15 Danger of injury as a result of big unit weight during lifting Indoor unit is heavier than 150 kg lifting of indoor unit cannot be avoided then this must be done by several persons in order to prevent possible injuries Danger of material damage when using improper of transport Caution Ensure you use transport instrument of sufficient size and capability The weight of heat pump can be found in specifications When transporting on a please respect the following Put the cart under the backside of indoor unit in this case is the layout of weight most favourlable e Fix the indoor unit using a clamping strap e For moving from palette use a ramp e g beam and a stable board 29 Assembling of outdoor unit Outdoor unit is packed in two cardboards Assembling sequence 1 Take evaporator out from the cardboard 2 Fix the feet with screws 3 4 Fix the fan with screws Take out fan and place it on the outdoor unit in correct position Solder expansion valve Emerson and non return valve as indicated on the diagram below isolate the main body of the check valve and
57. on conditions may cause electric shock e Take off the cover of outdoor unit electric box only after five minutes after switching off all poles of power supply e Take off the grill of outdoor unit only after five minutes after switching off all poles of power supply Before that time never try to touch the fan Danger of damage due to unprofessional electrical installation Caution Electrical installation can be done only by a qualified electrical specialist the work related to the installation only in qualified and professional way Danger of short circuit Caution If the insulation of indoor unit wires is stripped in the length of more than 30 mm and wires not correctly fixed in connectors this can cause short circuit on the printed circuit board e For safety reasons strip the insulation in the length of not more than 30 mm and ensure correct connection into terminals and connectors Danger of malfunction due to wrong power supply line Caution Wires of the outdoor temperature sensor and of other temperature sensors transfer only low voltage signals Surrounding interference can get induced into sensor wires and consequently supply wrong information to the heat pump control unit For that reason install low voltage lines e g sensor wires in sufficient distance from power lines If signal lines and power supply lines are laid in parallel for the length of 10 m there must be a minimal dis
58. ovide emergency heating and domestic hot water heating with the help of auxiliary electric heater Danger of freezing as result of auxiliary electric heater fault Attention Ensure the electric heater circulation pump and heat exchanger work properly otherwise heat pump will not work in emergency mode correctly Heat pump switch off If it is necessary to switch the heat pump off you must disconnect power supply completely 12 Product appearance SHP 180IRC Indoor unit appearance SHP 180ERC Outdoor unit appearance Specifications Below given values are only informative Actual specifications can be found on nameplate of the unit Heat pump system can be operated under all rates of electric energy consumption Outdoor unit SHP 140ERC SHP 180ERC SHP 140IRC SHP 180IRC Capacity Power input Current COP KW KW A 14 70 3 28 11 0 4 49 16 79 3 94 11 0 4 26 Heating 20 40 20 40 Cooling 18 40 18 40 DHW domestic hot water 20 40 20 40 A CS A Range of operation temperatures Range of output water temperature Lowe 12 65 12 65 lt 5 5 zL N A A Indoor unit power supply 2 380 3 50 380 3 50 Starting current 5 5 3 3 4 4 Number Power input Electric heater 9 1 0 6 Model ZH13KVE TFD ZW61KSE 542 n A amp _ A 6 89 _ STRATOS PARA 25 1 5 5 PARA 25 1 Model 8 8 Water pump p
59. ovides DHW heating Lower part of the tank provides DHW preheating b 2 pcs of 3 way valve for switching between the upper 1 3 of the tank for DHW heating and between the lower 2 3 of the tank for heating circuit ESBE series VRG 131 132 DN size of connection will be specified later c Electronic control of 3 way valves for tank switching ESBE series 641 operation time 30 seconds Pump Grundfos for water circulation in radiators if heating with radiators is installed 3 valve for equitherm regulation of water temperature in radiators if radiators are installed ESBE series VRG 131 132 DN size of connection will be specified later f Pump Grundfos for water circulation in underfloor heating if underfloor heating is installed 0 3 valve for equitherm regulation of water temperature in underfloor heating if underfloor heating 15 installed ESBE series VRG 131 132 DN size of connection will be specified later HEAT PUMP INDOOR UNIT ub ur IW u 3 way valves for equitherm regulation of water temperature in radiators and in underfloor heating will be controlled exclusively by electronic control of the type ESBE series 671 operation time 240 seconds ATTENTION this configuration cannot be used for cooling mode 35 Version 2 Heat Pump Sinclair water heater System consists of accumulation tank for heating sys
60. prevent too rigid connection do not install wall clamps for pipes of heating system and refrigerant pipes fixing too close to the heat pump Minimum distance from the first clamp to the heat pump should be at least 50 cm As a protection against energy loss and pipe freezing all connecting pipes must be insulated with thermal insulation e Pipes must be clean and without any dirt and obstructions If necessary flash the pipes thoroughly before filling Piping pressure test must be done separately MAKE the test when the heat pump is connected e Close to water input connection it is necessary to install filter type Y It is convenient to connect heat pump through bypass valve so that there is possibility to clean the water pipe Input of heat pump can be closed without any influence on the operation of remaining equipment e For easy inspection during the operation it is convenient to install temperature and pressure gauge to the water input and output not supplied by manufacturer Water flow direction must correspond with the marking on the label close to water input connection Before heat pump connection it is necessary to clean water pipe system Ensure there is no dirt inside For proper operation of water system install an expansion tank Install a drain outlet to the lowest part of pipe and a filling valve to the upper part of pipe Danger of damage when using improper protective agents against frost
61. preventive maintenance 3 Do not pour water on the control panel of the indoor unit clean only with a dry and soft cloth 4 Check regularly water supply and venting so that there is no lack of water in the system In some intervals check also the water filter so that water of good quality is guaranteed Shortage of water or dirt in the water can damage the unit 5 Clean the heat exchanger 6 Check individual parts of the unit and the pressure in the system If some parts are defective replace these and add the refrigerant as needed 7 Check electric supply and electric system check if individual electrical parts have no defects if wire connections are correct If any part does not work correctly or emits some smell replace it in time 8 Activate manually safety modules of the heating circuit Check the pressure in the heating circuit 10 If the heat pump was over flooded do not use it Contact immediately a qualified specialist and let the heat pump be checked and repaired if necessary Condensation can be formed during the heat pump operation This condensation can be drained out through drainage holes on the lower part of the heat pump If the air humidity is high the amount of condensated water can increase Remove any dirt which could block condensate draining Bigger volume of condensation water can be formed even during the unit operation This amount of condensation is not a reason for possible claim Condesated water can look
62. r supply is equipped with a circuit breaker otherwise there is a risk of electric shock or fire Circuit breaker of power supply Please make a regular check once month of the installation place in order to see if there is no tilt or damage to the base which could lead to Place of installation injury of persons or unit damage 4 Switch off power supply when cleaning or providing maintenance of the unit Switch off power supply It is strongly prohibited to replace a fuse by a piece of wire Correct value of fuse must be determined by a qualified specialist It is prohibited to work with flammable gases near the heat pump because this could cause a fire PROHIBITION For your information Pictures and drawings in this manual are for your information only The manufacturer reserves the right to make a change or improvement to the product when necessary without prior notification of the users of this device Quality check upon receiving product Upon the unit delivery please check if there is any damage due to transport If any damage is found on the unit please inform the transport company or the manufacturer in written form immediately Basic information Introduction Thank you for the confidence S therm products and for your decision to choose and buy the heat pump S therm This manuals contains necessary information related to the installation adjustment operation and maintenance of this u
63. r than air SECTION 10 Stability and reactivity Reactivity Chemical stability Hazardous reactions Conditions to avoid Hazardous decomposition products Thermal decomposition Decomposes hazardous gases if close to fire Under normal conditions the product is chemically stable Reaction with alkali metals Reaction with alkaline earth metals Avoid open flames and high temperatures danger of explosion or rupture of packaging as a result of increasing pressure inside the vessel Prohibit access of moisture Carbon oxides Fluorofosgene by contact with open fire or glowing objects Hydrogen fluoride No decomposition when respecting handling conditions SECTION 11 Toxicological information Acute inhalation toxicity Skin corrosion irritation Sensitization Germ cell mutagenicity Carcinogenicity Reproductive toxicity STOT single exposure STOT repeated exposure Known issues LC50 gt 2085 mg l exposure 4 hours rat value for 1 component of refrigerant gas 134a Slight eye irritation no special labeling required rabbit value for 1 component of refrigerant gas 134a No skin irritation by contact danger of frostbites Does not cause respiratory system sensitization laboratory animals Does not cause skin sensitization laboratory animals Tests on mammalian cell cultures did not show mutagenic effects Not classifiable as a human carcinogen even after long expos
64. red heat exchanger Plate soldered heat exchanger serves to obtain higher efficiency Exchanger is used for additional cooling of refrigerant before entering into evaporator This process of cooling down brings also increase of system performance During cooling process some quantity of refrigerant evaporate This evaporated refrigerant is injected into the compressor and provides additional cooling by higher compression ratios similar as when injecting liquid VO Vapor output from heat exchanger VI Vapor input into heat exchanger LI Liquid input into heat exchanger LO Cooled liquid output from heat exchanger 26 3 Circulation pump Wet motor circulation pump with thread or flange connection EC motor and automatic performance adaptation Seal less type circulation pump electronic Type STRATOS Para 25 1 8 Maximum discharge 8 m Max flow 7 5 m h Max operation pressure 6 bar Nominal capacity 100 W Speed 1400 3700 rev min Consumption 8 140 Current at 1 230 V 0 09 1 30 A 4 Fan Motor Air flow ead mil HH S i P __ Stratos 20 25 1 11 5 25 30 1 11 Stratos PARA 25 30 1 8 AN 25 1 7 Stratos PARA 25 30 1 12 4 4 Stratos 15 20 25 1 5 4 NS j N k a 7 AA i OS 1 fe
65. rials Do not store together with food Do not store together with feed When maintaining all conditions for storage and handling is the product stability unlimited Product can be used in accordance with Regulation EC No 842 2006 related to some fluorinated greenhouse gases SECTION 8 Exposure controls personal protection Products components which are necessary to monitor limits of exposure none Engineering measures Personal protective equipment a Respiratory protection b Eyes protection c Hands protection d Skin protection Ensure adequate ventilation and local exhaust on the workplace and also in floor area refrigerant R 407C is heavier than air Self contained breathing apparatus in case of high concentration For the case of emergency use have mask of self contained breathing apparatus always in ready position In case of rescue action or during maintenance work in a warehouse always use self contained breathing apparatus as there is a hazard of suffocation because oxygen can be squeezed out from air by refrigerant Additionally wear a face shield where the possibility of increased hazard exists Wear chemically resistant protective gloves leather gloves possibly also gloves of PVA type Protective clothing safe work shoes 55 Exposure limitation Persons Environment Hygienic measures When working with refrigerant have always breathing mask with proper filter in ready positio
66. roportionally to the evaporator gain increase Higher COP value Operation efficiency of scroll compressor with gas injection is higher than with standard one step compressor of the same performance as performance with cooling down is reached with lower energy consumption vapor obtained in cool down process comes from high pressure section and not from low pressure suction Lower costs Decrease of costs is a result of the fact that smaller compressor than used by standard configuration can be used to reach the same performance Heating at lower outdoor temperature This heat pump works reliably even at the outdoor temperature of 20 C See Operation range graph below High temperature of output water This heat pump is capable to supply hot water with the temperature up to 65 C See Operation range graph below Operation range graph gt 4 en 49 gt O L Outdoor air temperature C Basic functions In order to reach the efficient operation of the heat pump it is necessary to know how to operate and set the heating system and also the behaviour of users Next chapter explains all the functions of the heat pump Setting of all functions of the heat pump is described in Operation manual There are 3 basic modes available for the heating system Heating mode Based on the settings heat pump can in heating mode prepare hot water for two circuits of heating
67. s which have influence on the efficiency of the whole system Next advantage brings the fact that monitoring these important physical quantities gives the control unit the possibility to foresee expected changes and react in advance As a result of this control process becomes smoother without fluctuations and overshooting which is typical for existing less sophisticated or versatile control units Operation of SINCLAIR S THERM heat pump system is thus much more stable High temperature heat pump SINCLAIR 5 and its control unit was designed as a complex system providing efficient management of thermal energy to guarantee balanced and efficient operation of a house inclusive integration of solar cells as a additional source of thermal energy and a possibility for swimming pool heating But the system is of course for its operation dependent on continuous supply of necessary amount of electric energy from distribution network For the case of power supply failure there is the possibility to add a special optional battery operated GSM module which can in the case of power failure send SMS message to given telephone numbers informing about this event in case of fatal failure of the system message defining current status can be sent to the user giving him a chance to take necessary steps for system operation recovery or to take necessary measures Standard equipment includes also LAN module which gives the possibility of remote control and
68. ssentia requirements of Government Regulation 163 2002 Coll as amended and of the technical standards and regulations specified above The products are safe under the conditions of standard use determined by the Manufacturer The Manufacturer has adopted measures to assure conformity of the marketed products with technical documentation and essential requirements The Manufacturer has adopted the necessary measures to ensure that the manufacturing process including final inspections and testing of finished product assures uniformity of production and conformity of the products with the types described in the Certificate and with the applicable essential requirements be BINCLALR ATION Lid Issued in on 25 2 2013 522 M 2n e and p 5 e Manufacturer s authorized and signature Declaration of Conformity Pursuant to Directive 2006 95 EC of the European Parliament and of the Council Government Regulation 17 2003 Coll that lays down technical requirements for low voltage electrical equipment and pursuant to Directive 2004 108 EC of the European Parliament and of the Council Government Regulation 616 2006 Coll that lays down technical requirements for products with regard to their electromagnetic compatibility Manufacturer Authorized representative SINCLAIR Corporation Ltd Fill in the identification data if an authorized London 7LD repres
69. t water is released Install the outlet pipe to the frost free environment and to the place where it is all the time free accessible and in sight 38 Refrigerant pipe connection Installation can be done only by a qualified specialist 1 During refrigerant pipe connection follow dimensions and connections drawings 2 Work in compliance with valid standards and regulations 3 In order to prevent noise transter follow these instructions prevent too rigid connection do not install wall clamps for refrigerant pipe fixing too close to the heat pump Danger of damage as result of leaking Caution 4 Copper pipe connection Try to keep the shortest distance between outdoor and indoor unit and use a minimum number of elbows and bends as each of these components has impact on pressure decrease and thus lower efficiency a Take off covers from gas liquid outputs of the heat pump make a flare end of the connecting pipe and connect to the heat pump b Establish soldered connection of the 12 22 mm pipe between outdoor and indoor unit Attention pipe length between outdoor and indoor unit must be shorter than 8 m and height difference must not be more than 3 m 5 Leak check after finishing installation and pipe connections make a leak check Using high pressure valve fill in nitrogen up to the pressure of 16 bar and leave inside the system for 20 hours Then check the pressure which should not decrease 6 Vacuum u
70. tance between them at least 25 cm 40 Installation instructions Necessary cross sections of wires must be determined according to the values given in specification for maximal rated performance In any case take into consideration real conditions on the installation place Heat pump system must be connected with fixed power supply line Disconnecting device must be installed a close distance of the heat pump indoor unit Make the power supply of the unit with a separate 3 phase power supply line of 400 V with one neutral wire and one earthing wire Power supply line must be protected with fuse of the value given in the specification If local electric energy supplier prescribes to control the heat pump by a blocking signal install corresponding switch prescribed by the electric energy supplier Ensure the maximal length of sensor wires is not more than 10 m If the length of connections is more than 10 m it is necessary to lead power supply line and sensor lines or bus bar lines separately If this is not possible use shielded wires Connect one side of the shielding to the body of heat pump electrical box Free terminal boards of the heat pump must not be used as support terminals for other cables Wiring diagram gives a comprehensive survey of all electrical connections of indoor and outdoor unit Before starting the work on electrical connections check the rated voltage indicated on nameplate is correct and then work exactly
71. tem radiators and underfloor heating optional solar heating can be also connected Domestic hot water DHW can be then heated by a separate heater e g SWH 15 190T or SWH 35 300TL without solar heating or SWH 35 300TSL with the possibility of solar heating connection SINCLAIR RADIATOR BUFFER TANK WATER HEATER SWH 35 300TSL DHW OUTPUT HEATING UNDERFLOOR SENSOR HEAT PUMP INDOOR UNIT DHW INPUT a Simple buffer tank for heat pump for heating water circuit with the volume of 400 500 600L in PU foam insulation very compact we will deliver The possibility to connect a solar exchanger b Small Sinclair heat pump for independent DHW heating either with solar heating or without this c Pump Grundfos for water circulation in radiators if heating with radiators is installed d 3 way valve for equitherm regulation of water temperature in radiators if radiators are installed ESBE series VRG 131 132 DN size of connection will be specified later e Pump Grundfos for water circulation in underfloor heating if underfloor heating is installed f 3 way valve for equitherm regulation of water temperature in underfloor heating if underfloor heating is installed ESBE series VRG 131 132 DN size of connection will be specified later 3 way valves for equitherm regulation of water temperature in radiators and in underfloor heating will be controlled exclusively by electronic control of the type ESBE series 671 opera
72. ter for heating Check if provider removes in winter time regularly the snow from the air input and output side of the outdoor unit Danger of material damage as result of unqualified cleaning Caution 1 After finishing inspection and revision of indoor and outdoor unit put the heat pump again in the operation and check its fault free operation 2 When exchanging some sensor it is necessary to replace it by the same type 48 Troubleshooting Danger of injury and material damage as result of unqualified problem solving and troubleshooting Danger System diagnostics and troubleshooting can be done only by a service engineer Provide these tasks in a professional way In case of heat pump fault which cannot be solved immediately it is necessary to know the message error code which is on the display this message is helpful for the problem analysis and solving Operation manual gives a survey of different types of problems and also instructions for the solution Common faults and troubleshooting Localize exactly the fault and solve with the help of instructions below Problem solution should be done by a qualified service engineer 1 Switch the unit off and check power supply E S 2 Check the power cable and its connection 3 DDIN 3 Find the reason of tripping and replace the fuse or switch the circuit breaker Heat pump cannot be started 1 Lack of wa
73. ter in the system 2 Air in the system 3 Water valves are closed 4 Water filter is dirty and water flow is blocked 1 Lack of refrigerant Low capacity of heat 2 Wrong insulation of water pipe pump compressor 3 Low heat exchange ratio on runs continuously the air exchange side 4 Insufficient water flow 1 Too much refrigerant 2 Low heat exchange ratio on the air exchange side Operation of water pump is noisy and water is not circulating 1 Check water quantity and replenish 2 Make venting of water distribution 3 Open water valves 4 Clean water filter 1 Check there is no refrigerant leak and refill 2 Make a good pipe insulation 3 Clean heat exchanger on the air side 4 Clean water filter High pumping of compressor 1 Remove some refrigerant 2 Clean heat exchanger on the air side 1 Clean water filter and make venting of water 1 Insufficient water flow dS DUON Low pressure in the system 1 Fault in power supply 2 Faulty compressor contactor 3 Loose power cable Compressor is not 4 Tripping of compressor running protection 5 Wrong setting of return water temperature 6 Insufficient water flow 1 Liquid refrigerant does not 1 Wrong evaporation find the reason of wrong come into the compressor evaporation and solve 2 Faulty compressor 2 Use a new compressor 1 Faulty fan relay 1 Replace fan relay Compressor is running but unit 1 Lack of refrigerant 1 Check there is no refrigerant leak and refill cannot rea
74. tion place where all outdoor noise emissions are in accordance with law and local regulations without the necessity to use the function for heat pump noise reduction 8 Install the unit as close as possible to the indoor unit Maximal acceptable pipe length between indoor and outdoor unit is 8 m 9 Place of installation must be protected against strong air blowing 10 There must be space enough left around the unit for maintenance and service work 3000 mm 1000 mm 1000 mm 1030 1200 mm 32 Outdoor unit foundation 1 2 Min 600 Prepare a foundation for outdoor unit installation Build concrete pillars where feet of the outdoor unit will stand Respect all principles for construction work and security Lay a drainage hose for condensate drainage and cover with gravel to the height of about 200 mm Lay copper piping and communication cables in a protective tube into the requested place and positioning Put additional gravel up to the top of the hole and align with terrain Fix feet of outdoor unit to the foundation using suitable screws 1063 Gravel ground height min 600 mm x Drainage 33 Water connection Heat pump 15 determined to be connected to a closed system of central heating In order to guarantee fault free operation central heating installation must be made by authorized specialized persons and in accordance with corresponding standards and rules e In order to
75. tion time 240 seconds This configuration can be used also for cooling mode Different types of fan coils can be used as cooling units 36 Version 3 Heat Pump with two Separate tanks System consists of accumulation tank for heating system without the possibility of connecting to a solar heating connected with DHW tank with or without the possibility of connecting to a solar water heating BUFFER TANK ST 400A RADIATOR ST 500A SENSOR 51 2000 ST 300D INDIRECT WATER HEATER HEAT PUMP INDOOR UNIT DHW INPUT Simple buffer tank for heat pump for heating water circuit with the volume of 400 500 600L in PU foam insulation very compact we will deliver The possibility to connect a solar exchanger Separate DHW tank supplier not known at this moment Tank will have a capacity of 200 and 300 liters with the possibility of solar exchanger 2 pcs of 3 way valve for switching between DHW tank and tank for heating circuit ESBE series VRG 131 132 DN size of connection will be specified later Electronic control of 3 way valves for tank switching ESBE series 641 operation time 30 seconds Pump Grundfos for water circulation in radiators if heating with radiators is installed 3 way valve for equitherm regulation of water temperature in radiators if radiators are installed ESBE series VRG 131 132 DN size of connection will be specified later Pump Grundfos for water circulation in underfloor heating if underfloor heatin
76. uipment for heating circuit and for hot water tank unless heat pump system is permanently switched off as a result of fault If heat pump system is permanently switched off as a result of fault auxiliary backup heater will switch on even it is not used for normal heating mode or hot water supply emergency protection against freezing according to equipment settings protection of heating circuit and or hot water tank Restriction of auxiliary water heating bivalent source Danger of material damage as a result of freezing Attention This function is not activated when the temperature for blocking of electric heater operation is set in heat pump adjustments If the set temperature is lower than temperature for heat system water freezing under 0 there is a danger of system freezing In this case there is neither the possibility of electric heater support nor support of electric heater mode under low temperatures nor emergency mode when heat pump system is permanently switched off as a result of fault nor the function of emergency protection against freezing Snow removing function Snow removing function is activated in winter period at temperatures below 5 or set temperature If fan of the outdoor unit does not run for more than one hour or set time value the fan starts operation for 15 seconds after reaching this time and thus removes snow from its blades Emergency mode This mode gives the possibility to pr
77. upport or is switched on only in emergency mode and emergency protection against frost Heat pump characteristic includes gt y V V V V V V V V V V V Y V V VV V V Pleasant and clean appearance Embedded high efficiency circulation pump for heat circuit EVI scroll compressor Cooling function 5 years warranty for heat pump set indoor and outdoor unit Bivalent source of electric energy LCD display with rotary selector JOG Closed control box Remote controlling and monitoring Safety elements Sensors and probes Slant evaporator with hydrophilic layer Automatic evaporator defrost Refrigerant R407c Integrated start current limiter soft starter 10 years warranty for spare parts supply Intelligent heat pump control Simple operation Connections from top Possibility to establish a wide range of heating systems of operation Operation cycle of main branch black color 1 Compressor sucks refrigerant vapors from evaporator and compresses these to the condensation pressure During this cycle vapors become warm 2 Pressurized refrigerant vapors pass into a condenser where they condensate they transfer the heat into the water circuit Liquid refrigerant is additionally cooled down in EVI exchanger and flows to the expansion valve of evaporator EXV 3 Expansion valve injects a certain amount of refrigerant into evaporator Due to its construction this valve creates a pressure border between co
78. ure No toxicity to reproduction not determined not determined Gas has stifling effect 56 SECTION 12 Ecological information Toxicity Acute toxicity for aquatic organism LC50 fish 450 mg l exposure 96 hours Oncorhynchus mykiss EC50 daphnia 980 mg l exposure 48 hours Daphnia magna EC50 algae not available EC10 bacteria gt 730 mg l exposure 6 hours value for 1 component of refrigerant gas 134a Persistence and degradability Prohibit emission into atmosphere increase Ps Putida ODP not available GWP not available Bioaccumulative potential not available Mobility in soil not available Bioaccumulation of oxygen not available Chemical accumulation of oxygen not available Other adverse effects Use in accordance with Regulation EC No 842 2006 related to some fluorinated greenhouse gases SECTION 13 Disposal considerations Waste treatment methods When used in refrigeration no hazardous waste created Empty pressure vessels should be returned to the supplier for refilling Method of deactivation Secure sufficient ventilation Disposal see Section 6 Method of deactivation of contaminated package Pressure vessels not in compliance with actual legislative requirement can be considered as contaminated metal packages After deactivation of rests of substance in manufacturing base and afterwards washing out with huge quantity of water can be metal packages classified as secondary raw material
79. wing standards 60335 1 ed 2 60335 2 40 ed 2 2004 EN 62233 2008 55014 1 ed 3 2007 EN 55014 2 1998 EN 61000 3 2 ed 3 2006 EN 61000 3 3 ed 2 2009 EN 61000 6 3 ed 2 2007 EN ISO 13857 2008 EN 378 2 1 2009 EN 378 4 2008 EN ISO 13732 1 2009 953 A1 2009 14511 2 2012 EN 14511 3 2012 14511 4 2012 EN ISO 12100 2011 CSN 06 0310 2006 CSN 06 0320 2006 CSN 06 0830 2006 CSN 06 1008 1997 CSN ISO 9614 2 1997 CSN EN 60335 1 ed 2 2003 CSN EN 60335 2 40 ed 2 2004 CSN EN 62233 2008 Declaration of Conformity is in attachment Mark of Quality C This product has CE mark of European Union www szutest cz This product was tested by state accredited laboratory Safety precautions and instructions During the installation of S THERM heat pump respect the following safety precautions and regulations Read carefully this service manual e Execute only activities described in this service manual Qualified persons Product positioning its installation and commissioning can be done only by trained person working in compliance with all actual standards and regulations and in accordance with all instructions in operation and service manual Kind and source of danger Signal word Explanation to the kind and source of danger Measures to avert the danger 1 Prevention of explosion and fire Some parts of heat pump indoor unit can become very hot Do not touch any pipes of he

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