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Green Dragon Operations and Service Manual

1. 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 30 Section 6 Service Cleaning and Storage e Remove the breech plug and valve assembly and set aside being careful not to damage the valve wires e Remove the o ring and clean the breech plug paying particular attention to the o ring groove e Clean the o ring and examine it for signs of damage It should be soft and pliable Replace if necessary e Spray the bore of the receiver with cleaner and swab it out with a cloth e Clean the port in the side of the receiver where the hopper outlet tube mates 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 31 Section 6 Service Storage IE e Wipe the running surfaces of all the nylon bushings on the needle shuttle barrel actuator and barrel e Replace the breech plug and valve assembly into the receiver ensuring the correct orientation Secure using the four socket head cap screws e Install the barrel into the receiver bearing ensuring that the end with the flats is inside of the receiver e Install the barrel spring onto the barrel e Install the front bearing and front plate into the side plates ensuring that the flange on the bearing is contacting the barrel spring Secure using the four socket head cap screws e Check the barrel alignment by pulling out the barrel and releasing If necessary loosen the
2. 3 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 36 Cc Section 6 Service System Components and Parts Lists Launcher Drawings and Parts Lists continued 18 X 17 X214 20 X240 19 X131 32 204 ns 20 6 121X130 TEN ay 18 DRIVE SHAFT 1 DET4223 SIN 7 IN isi 005109 BUSHING FL BRZ 12x58x14 2 Hae 005088 KEY MACHINE C1018 SQ 18x34 2 C200 000864 SETSCREW 32x 1 4 CUP S5 2 C204 000405 SCREW 440x 578 56 55 2 C206 000418 SCREW 62x98 5C S8_ 4 C200 000428 SCREW 1 4 20x374 8C S8_ 2 C214 000538 SCREW 10 32 1 2 MS FHPR SS 2 240 000868 SETSCREW 882x 1 8 CUP SS lefele elg 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version Cc 37 Cc Section 6 Service System Components and Parts Lists Launcher Drawings and Parts Lists continued ary 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 38 Cc Section 6 Service System Components and Parts Lists Launcher Drawings and Parts Lists continued os NI I Ij pa i 2 A re AND N GJ NB RIN O Ca b A a d 12 rie Dera REGEER ae Dis nero luppenrmawe a DE14203 LOWER FRAME Yo DErazio TRUNNIONBLOCK rai Derazo NEEDLE SHUTTLE ae aa Devasat SHUTREGUIDE 23 bev4292 NEEDLE ASSEMBLY i ri
3. LOCK 3 8 SS CT3012 ND 91F2244 93K6718 93K6719 30M9185 2T1C2 3 48K9415 73225 73245 13258 171396 73405 73417 13421 13422 13433 73480 13742 13167 72660 12662 12682 13891 12482 72494 12383 12396 12438 12442 77105 93996A845 94035A540 42004 10837 70854 70856 129154 37337 3259T32 70910 94165A435 71010 98017A210 9561 1A033 71022 71067 Digikey Newark Newark Newark Newark Flame Newark Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal McMaster Carr McMaster Carr Fastenal Fastenal Fastenal Fastenal Fastenal Fastenal McMaster Carr Fastenal McMaster Carr Fastenal McMaster Carr McMaster Carr Fastenal Fastenal 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 49 C Section 7 Specifications Dispenser Specifications section Specifications Dispenser Specifications Min launch rate Max launch rate Range Hopper capacity Power Supply Operational weight Glycol Volume Dragon Egg Specifications Dragon Egg Weight Box of 1 000 Dragon Eggs Injection to the first combustion smoke Injection to full combustion flame Total useful combustion time Important Note 12 eggs per min 40 eggs per min 75 yds 70m 450 eggs 12 VDC 49 0 Ibs 22 kg
4. SHOT VALVE KO a SHOT TANK Pa BARREL GAUGE 0 160 PSI PRESSURE PRESSURE SWITCH 30 PSI o e REGULATOR 2 125 PSI ADJUSTABLE RELIEF VALVE 150 PSI L TANK REGULATOR 150 PSI Pd HP GAS BOTTLE 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 47 Cc Section 6 Service Parts Cross Reference List Parts Cross Reference List The purpose of this section is to provide a cross reference to alternate parts suppliers for the non proprietary components used in the dispenser The item number in the table corresponds to the item number used in the expanded drawings in this section of the manual Description Item Description S Supplier _ Part Number 41735K11 50265K23 9780T11 CP21B G1698B 06 06 G16T88B 04 04 G0816B 04 02 G0816B 06 04 G1616BC 04 G1616B 06X2 G1600B 06 153004 153420 153072 153334 153048 153446 153449 178410 178411 159666 2418T113 2418T144 9833K21 71395 9657K127 S 1263 9665K53 6338K412 94638A251 96371A202 9692K15 6271K46 6085K310 98870A100 42M0461 04M4765 480 3068 ND 30F000 95B1098 1568A41 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C C 48 Section 6 Service Parts Cross Reference List Parts Cross Reference List continued 146 147 148 149 150 151 152 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214
5. US Peru IL 61354 USA CARUS INFORMATION 815 223 1500 CORPORATION 815 224 6816 FAX www caruscorporation com Web salesmkt caruscorporation com Email EMERGENCY TELEPHONE 800 435 6856 USA 815 223 1500 Other countries 800 424 9300 CHEMTREC USA 703 527 3887 CHEMTREC Other countries Section 2 Hazards Identification GLOBAL HARMONIZED SYSTEM GHS OF CLASSIFICATION OF THE SUBSTANCE Oxidizing solid Category 2 Acute toxicity Category 4 Aquatic toxicity acute Category 1 Aquatic toxicity chronic Category 1 GHS LABEL ELEMENTS INCLUDING PRECAUTIONARY STATEMENTS Signal Word DANGER Label Codes GHS03 GHS07 GHS09 Hazard Statements H272 H302 H400 H410 o H272 May intensify fire oxidizer H302 Harmful if swallowed H410 Very toxic to aquatic life with long lasting effects P210 Keep away from heat sparks open flames hot surfaces No smoking P220 Keep Store away from clothing combustible materials P260 Do not breathe dust P280 Wear protective gloves protective clothing eye protection face protection P370 P378 In case of fire Use water for extinction P501 Dispose of contents container to appropriate places P273 Avoid release to the environment CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH
6. 2 Installation 13 Val Eie RR N OO ER EO OE N N EE Es 13 MOUNTING Options ee Ee ER EE ee RE ee EE EE ee ee Ee ee ee ee ee eek ee ee ee ee ee ee ee ee 13 IS IE a EE E E Ge 14 Electrical System ie EE RR Ee RR EE ER ee RE EE ee Ee ee ee ee Ee ee ee Re Ee ee ee ee ee ee 15 Eie ou aaa N AA N ER 16 Bea ele ET EE OO EE TE OE 17 Section 3 Operations 18 Eiser Dido ODE UONE mo EE ER eo ER AA EE AE EE 18 Section 4 Emergency Procedures 21 Launcher Jane ei ED te ees senate teat ER AA AA AA 21 Clearing a Jam RE EE EE N OE OE EE AANO 21 Section 5 Troubleshooting 23 WON se Ed RE RE EE OE EE 23 lea Ke LA EE EE EE 23 WON Gee EE EE APA Ee eee ee AA 24 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C C biertent Opeidi OU es AR EE EE BE EE EG oo ER SE GE 25 Selo Ra PEN 25 LOSSO ar in eN NAGANA E EE 26 ke alit al ER EE OT ON EE 26 Section 6 Service 28 Cleaning and Storage eie Ee a 28 DANY Gleaning kat HANG NA Ee EE ER ee arai 28 Weekly Cleaning Routine ie EE ER Re ee Ee ee EE Ee ee Ee ee ee Ee ee ee 29 jie 26 EE Ai OO EE EE EE EE ee eee eee ee 32 System Components and Parts Lists ees see EE ee EE a 33 Base DAWG EE EE EE hahaa 33 Base IG LIO Ee ET EE Ee Re E A EG EER IE 34 Launcher Drawings and Parts Lists aaa anan aaa nananana 35 Hopper Drawings and Parts Lists iese ee SE ee RE Ee ee Ee ee RR ee ee Ee ee ee 40 Gas Manifold Drawing
7. The standard power adapter connects the power cord to a user supplied power source Power cord Adapter 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version cC 9 Cc Section 1 Dragon System Overview Principles of Operation Principles of Operation The Green Dragon launcher operates on the principle of a single cycle operation Each time a cycle is initiated both the hopper and launcher complete one cycle and stop When the dispenser is stopped between cycles there are no charged eggs in the dispenser Loading Operation Before the launcher can be operated the outlet tube connecting the hopper and the launcher must be loaded with five eggs This can be accomplished by pressing and releasing the load switch on the main control panel The hopper will operate independently for five cycles to load the outlet tube During this loading process the launcher will not respond to trigger signals If the tube remains loaded from previous use the load operation is not necessary Hopper Operation At the start of the cycle the extractor finger strips the egg from the rotor cavity and adds it to the queue of eggs in the outlet tube Further rotation causes the flexible vanes in the hopper to apply a constant pushing pressure to the eggs in the queue Once the rotor cavity passes by the extractor the selector plate loads another egg from the hopper into the cavity for the next cycle At the end o
8. VIBRATIONISOLATOR 6 Ta Deraos MOUNT ANGLE BASE a vs omano BASERLATE Ce evan SuEBLoG fly 7 omane SubEANGLE ly Te betas pvorgoek jr To omana PNOreN rao beans PNOrNUr r ii berate HANDLE AMOT ja 005085 SPRING COMP 0 625x0 054x276 6 209 000428 SCREW 17420x 3 4 86 55 12 210 000518 SCREW 1024x 38 86 55 S Pair 000514 SCREW 1 4 20 1 2 8C SS_ 2 C222 000891 BOLT 3 8 6x1 HX SS a 000526 U BOLT 1 4 20 x 1 PL 226 005087 NUT JAM 8 416 HX 55 reat 001648 NUT HNL 3 816 PL g 282 001674 NUT WING 1 42055 le 001842 WASHER FLAT 0 51 x 0 88 x 0 06 SS 1 lt AA AA AA ET 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version cC 34 C Section 6 Service System Components and Parts Lists Launcher Drawings and Parts Lists 113410211104109 106 112 ITEM PART NUMBER DESCRIPTION DE14250 BREECH PLUG DE14280 SHOT VALVE 1 102 DE14281 SHOT TANK s ND C106 003646 ELBOW STROO JIENPT BR 2 113 003651 ADAPTER 1 8NPT x 8MM ia 005113 O RING BUNAN p9 mk 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C 35 Cc Section 6 Service System Components and Parts Lists Launcher Drawings and Parts Lists continued NU J l 24Y aY129 KAAS F 3 a lt mmm k F f K 3 H 25 DE14241 BARREL ACTUATOR 1
9. cap screws and adjust the front plate to get the optimum alignment e Check for damaged vanes in the hopper Storage Proper packing of the Green Dragon will ensure that no damage occurs to the dispenser during shipping or long term storage e Ensure that the dispenser is clean and dry e Remove the remote control and place in the hopper e Remove the power cord and place in the tool bag e Remove the gas hose and place in the tool bag e Remove the tank regulator and place in the tool bag e Adjust the elevation of the launcher to its highest angle e Rotate the hopper and launcher assembly to the position shown e Place the dispenser in the crate as shown e Close the end of the crate e Place the tank hoops in the outer pocket e Place the manual in the inner pocket e Place the tool bag on the shelf e Close the lid and latch the crate e Store the crate in a dry location 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 32 Section 6 Service System Components and Parts Lists System Components and Parts Lists Base Drawing x NG cS N 235 136 w p ka KO fi p i Fa EA Ta Al i kt Y 2381222 MK A NO A fr Pa pa t 231 4 SP 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 33 Cc Section 6 Service System Components and Parts Lists Base Parts List Ta Detaos
10. 0 26 US gal 1 0 liter 17 oz 4 8g 12 1 Ibs 5 5 kg 25 seconds 55 F 13 C 35 seconds 55 F 13 C 80 seconds 55 F 13 C Increasing ambient temperatures will decrease the ignition delay time 9 Green Dragon from SEI Industries C 2014 Green Dragon Operations and Service Manual Version c 50 Section 7 Specifications Dragon Egg Specifications Safety Although stable prior to priming with ethylene glycol the material within the sealed Dragon Egg is classified as a hazardous substance and as such must be handled and transported in the correct manner Potassium permanganate KMnO is a strong oxidizer and will react violently with certain chemicals as indicated below In addition potassium permanganate should not be inhaled or otherwise absorbed or come in contact with the skin WARNING There are dangerous compounds that must be isolated from the potassium permanganate in Dragon Eggs during shipping and storage These compounds include Antimony Aluminium Carbide Arsenic Ethylene Glycol Glycerol Hydrogen Trisulphide Hydrogen Peroxide Phosphorous Sulphur Sulphuric Acid Titanium A full MSDS sheet for the chemical is included in the appendix Dragon Egg Shipping Box Certifications e The complete package has been tested to meet the requirements of ISTA procedure 1A e The complete package has been tested to meet the requirements of UN 4G combination packaging 9 Green Dragon from SEI In
11. 1907 2007 concerning REACH Material Safety Data Sheet Page 8 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 12 Ecological Information BIOACCULUMATIVE POTENTIAL In non reducing and non acidic environments MnO is insoluble and has a very low bioaccumulative potential OTHER ADVERSE EFFECTS Harmful to aquatic organisms Section 13 Disposal Considerations WASTE DISPOSAL Offer surplus and non recyclable product or solutions to a licensed disposal company Disposal of all materials shall be in full and strict compliance with all federal state and local regulations This material and its container must be disposed of as hazardous waste US EPA guidelines for the classification determination are listed in 40 CFR Parts 261 3 When it becomes a waste potassium permanganate is considered a D001 hazardous ignitable waste For disposal of potassium permanganate solutions follow procedures in Section 6 and deactivate the permanganate to insoluble manganese dioxide Dispose of it in a permitted landfill Contact Carus Corporation for additional recommendations Packaging materials must be triple rinsed to remove all residues prior to re cycling or disposal as a non hazardous waste RCRA P Series None listed RCRA U Series None listed Section 14 Transport Information USA Land DOT and ID Number UN 1490 Canada TDG Proper Shipping Name Potassium permanganate Hazard Class Oxidizer Packin
12. 215 216 217 218 219 220 221 222 223 224 225 226 22 228 229 230 231 232 233 234 235 236 23 238 POTENTIOMETER 5K OHM 1 2 W KNOB ABS 0 85 DIA 1 4 SHAFT LED 12VDC 700MCD GRN LED 12VDC 7OOMCD RED RELAY SPDT 12VDC 40A BREAKER CIRCUIT 3A FUSE 1 4 x 1 1 4 0 8A 250V SETSCREW 8 32 x 1 4 CUP SS SETSCREW 10 32 x 1 4 CUP SS SCREW 1 4 20 x 3 8 SET CUP SS SCREW 8 32 x 1 4 LSC SS SCREW 4 40 x 5 8 SC SS SCREW 6 32 x 7 8 SC SS SCREW 8 32 x 3 8 SC SS SCREW 8 32 x 1 2 SC SS SCREW 10 24 x 2 1 4 SC SS SCREW 1 4 20 x 3 4 SC SS SCREW 10 24 x 3 8 BC SS SCREW 1 4 20 x 1 2 BC SS SCREW 10 24 x 1 4 MS FHPH SS SCREW 10 24 x 1 2 MS FHPH SS SCREW 10 32 x 1 2 MS FHPH SS SCREW 8 32 x 3 8 FSC SS SCREW 4 40 X 3 8 MS PNPH SS SCREW 4 40 x 1 MS PNPH SS SCREW 6 32 x 1 4 MS PNPH SS SCREW 8 32 X 3 8 MS PNPH SS SCREW 10 24 X 3 8 MS PNPH SS SCREW 10 24 x 3 4 MS PNPH SS BOLT 3 8 16 x 1 HX SS BOLT 1 4 x 7 16 x 10 32 SH HX SS BOLT 1 4 x 3 4 x 10 32 SH HX SS U BOLT 1 4 20 x 1 PL NUT JAM 3 4 16 HX SS NUT NYL 4 40 HX SS NUT NYL 8 32 HX SS NUT JAM NYL 10 24 HX SS NUT FLNG NYL 1 4 20 PL NUT CHNL 3 8 16 PL NUT WING 1 4 20 SS INSERT THREAD 1 4 20 x 3 8 24 WASHER FLAT 0 20 x 0 50 x 0 06 SS WASHER FLAT 0 51 x 0 88 x 0 06 SS WASHER FLAT 0 56 x 1 25 x 0 06 PVC WASHER FLAT 0 56 x 1 38 x 0 11 SS WASHER
13. COMPONENT DESCRIPTION Base Assembly Attaches the dispenser to the operator s platform Stores the unprimed eggs Provides an egg to the launcher when required Projects the charged egg away from the dispenser Gas System Provides controlled amount of gas to expel eggs Glycol System Stores the glycol d d Provides a fixed quantity of glycol to the injection needle Provides warning indications Loads outlet tube with eggs Controls the launching speed Arms the trigger switch Remote Control Initiates the launching sequence Changes the operational mode PowerCord PowerCord Connects the controller to a 12VDC power source Main Control Panel Launcher Power cord Remote control Power adapter 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C 2 Section 1 Dragon System Overview Green Dragon Dispenser Base Assembly Elevation handle Slide block Azimuth handle Isolator pa Mount angle e Mounting angles attach to either the side or end channels of the lower frame These angles can be adjusted to any position within the channel e U bolts are used to attach the mounting angles to tubular mount racks of ATV UTV vehicles e The U bolts can be removed and the angles attached directly to the shipping crate or other vehicle structures e Vibration isolators connect the lower frame to the upper frame e The azimuth lock handle controls the a
14. EI Industries 2014 Green Dragon Operations and Service Manual Versionc 12 C Section 2 Installation Installation Section 2 Installation Installation Mounting Options The launcher is designed to mount to a variety of vehicle platforms The most important factor to consider when mounting the launcher is the arc of fire The launcher has a 180 arc of fire that must face away from the operator Typical mounting arrangements are as follows e Truck mounted to the top of the shipping crate facing to the rear e ATV mounted to the rear utility rack facing to the rear e UTV mounted to the front utility rack facing forwards 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 13 Section 2 Installation Installation Gas System If CO gas bottle is used as a propellant the bottle must be mounted in a vertical position to prevent liquid entering the launcher and causing damage Mounting brackets are provided to attach a standard 201b beverage style bottle to the side of the shipping crate 1 Attach the primary regulator to the gas bottle 2 Attach the flexible hose to the primary regulator 3 Connect the flexible hose to the fitting on the manifold CAUTION Carbon Dioxide CO bottles must be used in a vertical position Failure to do so may cause permanent damage to the launcher If using compressed air as a propellant there are no mounting position res
15. GESE S INDUSTRIES SBAGON GREEN DRAGON OPERATIONS amp SERVICE MANUAL 2014 VERSION C GREEN DRAGON OPERATIONS AND SERVICE MANUAL Version C Issue Date NOVEMBER 2014 PLEASE READ BEFORE USING SEI INDUSTRIES LTD 7400 Wilson Avenue Delta B C Canada V4G 1E5 Phone 604 946 3131 Fax 604 940 9566 E Mail seisales sei ind com Website www sei ind com COPYRIGHT 2014 SEI INDUSTRIES LTD ALL RIGHTS RESERVED PRINTED IN CANADA 3 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C C Table of Contents Section 1 Dragon System Overview 1 Bl ele id sels RA N EE EE OE N AA 1 Green Dragon DISPENSED ss SEE Ee AI E ENE RE GR EE saci 2 Slandard E OID ON CVS oase ER EE Re R EE EE n De EE He 2 Base Assembly RE EE OO EE Oe Oe 3 HODE RE N ER EE ER EE 4 Launcher System iii aaa 4 Launcher System continued Hana EE EE aba Ab 5 CDS OV SUC EK EE AA 6 Gas OY SIC ee de Eie AE N N ER NE OE AE EE N ra IV GON ko SEN aa AA EE EE EE 7 G1 eo KSI CI AE CONUMUCO AA GE ER 8 Mam CORTON PANEL aaa AA ANAN NANA AA AA 8 Main Control Panel continued 0 aasa asaan naasa 9 KENO COON aa EE N 9 FOW EO GES De Aka AA be ee 9 Princeples oi ODE ION oi EE RE ee oe ee N Ee E EA 10 Loading Operation ii ER Ee RR ee ee ee ee ee ee ee ee ee ee ee ee ee 10 FAO Cl OCIA ON aa AA Ee ee T AA 10 Launcher Operation ee 10 MODES oi Eer O se ER Ee E AA a 12 Section
16. Manual Version c 52 C Appendix Appendix Q ccc Canada Colors and Chemicals Limited 152 Kennedy Road South Brampton Ontario Canada LEW 3G4 General Inquiry Number 905 459 1232 Material Safety Data Sheet Attached 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 53 CAIROX Potassium Permanganate EC SAFETY DATA SHEET is prepared according to the latest adaptations to CLP BEE Regulations EC No 1272 2008 and EC No 1907 2006 gen 2 o og aa Q ccc Material Safety Data Sheet ccc Productcode 94906 _ Page 1 of 11 POT PERMANGANATE BP GRADE CCC Product Name MSDS CP 103 Revision Date November 2010 Supercedes August 2010 gt Section 1 Identification of the Substance Preparation and of the Company Undertaking SUBSTANCE PREPARATION NAME Potassium permanganate KMnO PRODUCT NAME CAIROX Potassium Permanganate TRADE NAME CAIROX Potassium Permanganate SYNONYMS Permanganic acid potassium salt Chameleon mineral Condy s crystal Permanganate of potash USES OF SUBSTANCE Potassium Permanganate is an oxidant recommended for applications that require a strong oxidant COMPANY NAME COMPANY ADDRESS C Secundino Roces 3 Planta 1 Europe Oficina 14 CARUS EUROPE 33428 Cayes Llanera Asturias Spain INFORMATION 34 985 785 513 EMERGENCY TELEPHONE 4 34 985 785 513 COMPANY NAME COMPANY ADDRESS 315 Fifth Street
17. Material Safety Data Sheet Page 2 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 2 Hazards Identification contd EU CLASSIFICATION HAZARD SYMBOLS O Xn N RISK PHRASES 8 22 50 53 HUMAN AND ENVIRONMENTAL HAZARDS Contact with combustible material may cause fire Harmful if swallowed Very toxic to aquatic organisms may cause long term adverse effects in the aquatic environment This substance is hazardous in the European Union according to the latest adaptations to Regulations EC No 1272 2008 and EC No 1907 2006 OTHER HAZARDS EYE CONTACT Potassium Permanganate is damaging to eye tissue on contact It may cause burns that result in damage to the eye SKIN CONTACT Momentary contact of solution at room temperature may be irritating to the skin leaving brown stains Prolonged contact is damaging to the skin Concentrated solutions at elevated temperature and crystals are damaging to the skin INHALATION Acute inhalation toxicity data are not available However airborne concentrations of potassium permanganate in the form of dust or mist may cause damage to the respiratory tract INGESTION Potassium Permanganate if swallowed may cause burns to mucous membranes of the mouth throat esophagus and stomach HAZARDOUS MATERIALS IDENTIFICATION SYSTEM HMIS RATINGS Health 1 Slight Flammability O None Reactivity 0 None Personnel Protective Equipment goggles face shiel
18. RMED switch is in the SAFE position the dispenser will not respond to trigger signals e Set the SAFE ARMED switch to the ARMED position 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version cC 24 C Section 5 Troubleshooting Intermittent Operation Intermittent Operation Dispenser shuts down randomly and then restarts Power Supply Voltage A low power supply voltage will cause the dispenser to shut down and restart e Check that the power supply voltage does not drop below 12VDC during operation Faulty Electrical Connection e Check that the power supply is properly connected to the power adapter e Check that the power adapter is properly connected to the power cord e Check that the power cord is properly connected to the receptacle on the control panel Egg Jamming When dispenser is cycled eggs do not get loaded into the barrel properly Outlet Tube Position Incorrect location of the outlet tube will change the position of the eggs in the tube and cause sphere jamming e Check that the outlet tube is fully seated into the hopper e Check that the outlet tube is fully seated in the counterbore in the receiver Dirty Outlet Tube A dirty outlet tube can cause the eggs to drag in the outlet tube leading to a jam e Remove the outlet tube and clean 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Versi
19. and Parts List aaa 44 Control Panel Drawing and Parts List a ee aaa ee ee RE ee ee ee 45 Simplified Electrical Schematic ie ee EE ee EE ee Ee ee Ee Ee ee ee ee ee ee ee 46 Simplified Pneumatic Schematic iii ee aaa 47 Parts Cross Reference List ee ee ee RE ee RE EE ee ee EE ee ee ee Re ee ee EE Ee ee ee ee ee ee ee 48 Parts Cross Reference List continued ii ER RR ee ee 49 Section 7 Specifications 50 Dispenser SPECIICATIONS issie Ses ss ee De ee n n eb Di SE EE GR EE ER 50 Dragon Edd PECCAN IIS ee RE Ee EE DE ee EE Ee 50 OO aaa EE OE N EE EE EE OE N 51 Dragon Egg Shipping Box Certifications ie ee Ee ee EE ee Ee ee ee 51 Section 8 Warranty 52 Appendix 53 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C C Section 1 Dragon System Overview Dragon Eggs Section 1 Dragon System Overview The use of controlled prescribed or back burning technigues provide an effective tool in the ongoing commitment to forest and wildland management Delayed chemical ignition devices DCIDs have a lengthy proven track record of providing a means of initiating these burns in an efficient safe and controllable manner This manual details the operation and field maintenance of the Green Dragon from SEI Industries Ltd Dragon Eggs Dragon Eggs are small 26 mm diameter two colour orange white ignition eggs made of high i
20. anel Power Supply e Check that the power supply is 12VDC e Check that the power adapter has been attached with the correct polarity e White Positive e Black Ground Won t Load Load switch is pushed but hopper does not operate PLC Startup When the dispenser first powers on the internal PLC takes several seconds before it can respond to any inputs e Wait five seconds then push load switch again 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 23 C Section 5 Troubleshooting Won t Cycle Already Loaded The load operation can only be completed once each power cycle e Check that the dispenser has not been loaded e Pull out the circuit breaker e Push in the circuit breaker and wait five seconds e Press the load switch Won t Cycle Trigger switch is pulled but dispenser does not respond PLC Startup When the dispenser first powers on the internal PLC takes several seconds before it can respond to any inputs e Wait for five seconds then pull trigger Load Cycle During the load cycle the dispenser will not respond to trigger signals e Wait for loading to complete then pull trigger Low Gas Pressure If the gas pressure is below 30 psi the dispenser will not cycle and the LOW PRESSURE indicator will illuminate e Adjust the regulator to increase the pressure above 30 psi e Check gas supply Safety On If the SAFE A
21. ary industrial quick connects PP regulator e The safety valve protects the gas system from Over pressure _ CO bottle e The adjustable gas pressure regulator allows X by user the operator to control the range of the projectile Pushing down the outer ring locks the regulator setting e The pressure gauge displays the regulated gas pressure e The low pressure switch measures the regulated gas pressure Safety valve Regulator Gauge Pressure switch 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 6 Section 1 Dragon System Overview Green Dragon Dispenser Gas System continued Shot tank e The shot tank stores the gas charge to be used each time the launcher is cycled e The shot tank is connected to the breech of the launcher by a solenoid control valve Operation of the valve is controlled at the main control panel Glycol System e The glycol bottle stores the glycol e A self closing disconnect fitting is located on the bottom of the bottle This allows the glycol supply tube to be removed from the bottle and the bottle to be removed from the dispenser for easier filling and draining 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version O 7 Section 1 Dragon System Overview Green Dragon Dispenser Glycol System continued Outlet check valve Inlet check valve e The glyco
22. ate 7722 64 7 Number 1936 hazard class 3 severe hazard to waters CLP CLASSIFICATION This product is hazardous according to the Regulation EC No 1272 2008 on Classification Labeling and Packaging of Substances and Mixtures CLP Oxidizing solid Category 2 Acute toxicity Category 4 Hazardous to the Aquatic Environment Hazard Category 1 Hazardous to the Aquatic Environment Hazard Category 1 CLP HAZARD SYMBOLS o CLP HAZARD STATEMENTS H272 May intensify fire ox1dizer H302 Harmful if swallowed H410 Very toxic to aquatic life with long lasting effects P210 Keep away from heat sparks open flames hot surfaces No smoking P220 Keep Store away from clothing combustible materials P260 Do not breathe dust P280 Wear protective gloves protective clothing eye protection face protection P370 P378 In case of fire Use water for extinction P501 Dispose of contents container to appropriate places P2713 Avoid release to the environment COMPONENT ANALYSIS INVENTORY COMPONENT CAS US CA EU AU PH JP_ KR CN NZ Potassium 7722 64 7 TSCA DSL EIN Yes Yes Yes Yes Yes Yes permanganate This product has also been classified in accordance with the hazard criteria of the Controlled Products Regulation CPR Canada and the MSDS contains all of the information required by the CPR CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliamen
23. ater Water will turn pink to purple when in contact with potassium permanganate Dike to contain Do not use dry chemicals CO Halon or foams because they are not effective SPECIAL FIREFIGHTING PROCEDURES If material is involved in fire flood with water Cool all affected containers with large quantities of water Apply water from as far a distance as possible Wear self contained breathing apparatus and full protective clothing CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 4 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 5 Fire Fighting Measures contd UNUSUAL FIRE AND EXPLOSION Powerful oxidizing material May decompose spontaneously if exposed to heat 135 C 275 F May be explosive in contact with certain other chemicals Section 10 May react violently with finely divided and readily oxidizable substances Increases burning rate of combustible material THERMAL DECOMPOSITION PRODUCTS Combustion oxides of potassium oxides of manganese Fire may product irritating poisonous and or corrosive fumes Section 6 Accidental Release Measures OCCUPATIONAL SPILL RELEASE Avoid contact with combustible materials Do not touch spilled material Move containers away from
24. atible media Disposal of all materials shall be in full and strict compliance with all federal state and local regulations pertaining to permanganates To clean contaminated floors flush with abundant quantities of water into sewer if permitted by federal state and local regulations If not collect water and treat as described above Section 7 Handling and Storage WORK HYGIENIC PRACTICES Wash hands thoroughly with soap and water after handling potasstum permanganate Do not eat drink or smoke when working with potassium permanganate Wear proper protective equipment Remove clothing if it becomes contaminated VENTILATION REQUIREMENTS Provide sufficient mechanical and or local exhaust to maintain exposure below the TLV TWA CONDITIONS FOR SAFE STORAGE Store in accordance with NFPA 430 requirements for the Storage of Class II oxidizing materials Protect containers from physical damage Store in a cool dry area in closed containers Segregate from acids peroxides formaldehyde and all combustible organic or easily oxidizable materials including antifreeze and hydraulic fluid CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 5 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Sectio
25. attention immediately if irritation is severe or persistent INHALATION Remove person from contaminated area to fresh air If breathing has stopped resuscitate and administer oxygen if readily available Seek medical attention immediately INGESTION Never give anything by mouth to an unconscious or convulsing person If person is conscious give large quantities of water Seek medical attention immediately NOTE TO PHYSICIANS For inhalation consider oxygen Avoid gastric lavage or emesis Decomposition products are alkaline Insoluble decomposition product formed is brown colored manganese dioxide Section 5 Fire Fighting Measures NFPA HAZARD SIGNS Health Hazard 1 Materials that under emergency conditions can cause significant irritation Materials that on the skin could cause irritation Flammability Hazard Materials that will not burn under typical fire conditions including intrinsically noncombustible materials such as concrete stone and sand Instability Hazard 0 Materials that in themselves are normally stable even under fire conditions Special Hazard OX Oxidizer National Fire Protection Association 704 USA FIRST RESPONDERS Wear protective gloves boots goggles and respirator In case of fire wear positive pressure breathing apparatus Approach incident with caution FLASHPOINT None FLAMMABLE OR EXPLOSIVE LIMITS Lower Nonflammable Upper Nonflammable EXTINGUISHING MEDIA Use large quantities of w
26. ct that has been accidentally damaged abraded altered punctured abused misused or used for a purpose which has not been approved by the company h This warranty does not apply to any accessories used with the product that are not supplied by the company and any warranty on such accessories must be requested from the manufacturer or dealer of the accessories 1 In the event the original purchaser does not give notice of a warranty claim within two 2 years of the original purchase of the product it is understood that the purchaser has waived the claim for warranty and the purchaser and or any subsequent purchaser must accept the condition of the product as it may be without warranty j Any technical information supplied by the company regarding the product is not a condition of warranty but rather is information provided by the company to the best of its knowledge k There are no implied warranties nor is there any warranty that can be assumed from any representation of any person except the company itself Exclusions This warranty is void if the product is not installed used and or maintained in accordance with the operations manual supplied by SEI m All Dragon Fire Ignition systems are designed and manufactured with substantial safety margins It is the responsibility of the user to ensure that the equipment is maintained to a safe standard 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service
27. d apron respirator and proper gloves Section 3 Composition Information on Ingredients CAS Component EC Percent Symbols 7722 64 7 Potassium permanganate gt 97 5 Xn NO 8 22 50 53 231 760 3 Component Related Regulatory Information This product may be regulated have exposure limits or other information identified as the following Permanganates inorganic n o s Manganese compounds inorganic Substance Registration Number s This material is produced in amounts gt 1 tonne annum and is therefore subject to REACH registration 01 2119480139 34 0000 CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 3 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 4 First Aid Measures EYES Immediately flush eyes with large amounts of water for at least 15 minutes holding lids apart to ensure flushing of the entire surface Do not attempt to neutralize chemically Seek medical attention immediately Note to physician Decomposition products are alkaline Insoluble decomposition product formed is brown colored manganese dioxide SKIN Immediately wash contaminated areas with water Remove contaminated clothing and footwear Wash clothing and decontaminate footwear before reuse Seek medical
28. dustries 2014 Green Dragon Operations and Service Manual Version c 51 C Section 8 Warranty Section 8 Warranty SEI Industries Ltd the Company agrees to grant a warranty for a period of two 2 years from the date of purchase of Dragon Fire Ignition systems on the following conditions a The company s sole obligation under this warranty is limited to repairing or replacing at the company s sole discretion any product proved to be defective b The company s products are not guaranteed for any specific length of time or measure of service but are warranted only to be free from defects in workmanship and material for a period of two 2 years to the original purchaser c To the extent allowable under applicable law the company s liability for consequential and incidental damages is expressly disclaimed The company s liability in all events is limited to and shall not exceed the purchase price paid d This warranty is guaranteed to the original purchaser of Dragon Fire Ignition systems and does not extend to a subsequent purchaser or assignee e The company must receive notification in writing of any claims of warranty from the original purchaser which must give details of the claimed defect in the product 1 Where the original purchaser is claiming under warranty the product must be returned to the company for inspection with all transportation and duty charges prepaid g The warranty does not extend to any produ
29. e 003643 ELBOW STROO VeNPT xa vas 005104 BUSHING ST NY 14x vax 116 2 201 000525 SETSCREW 1032x 1 4 CUP S8 208 0052388 SCREW 6 02x1418C s8 1 206 000418 SCREW 832x378 50 55 12 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 39 Cc Section 6 Service System Components and Parts Lists Hopper Drawings and Parts Lists 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 40 Cc Section 6 Service System Components and Parts Lists Hopper Drawings and Parts Lists continued ITEM PART NUMBER DESCRIPTION DE14530 ROTOR ig oes VANE FLEXBLE a 50 penssa vane RED Je 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 41 C Section 6 Service System Components and Parts Lists Hopper Drawings and Parts Lists continued Ad N co r Fa ing j f PAIN he ool 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 42 C Section 6 Service System Components and Parts Lists Hopper Drawings and Parts Lists continued ao penso noppen sase 1 ag Der4sz0 MOTORPIATE pi aa petasai HOPPERMOTOR as Deraszz wicROswiTcHBLOGK ao DEras29 HOPPER LIMIT SwiTcH Car DEtasaa MOTORGOOFNG es pensa extractor Sid oo DEr4202 HOPPER ADAPTER DD ato
30. er 6 Select the operational mode using the switch on the remote control MAN e pull and release the trigger to shoot single eggs e pull and hold the trigger to shoot continuously e pull and release the trigger to start shooting AUTO l l e pull and release the trigger to stop shooting 7 If in AUTO mode select the launch speed to get the desired ground spacing 8 Adjust the pressure regulator to give the desired range Pull up on the locking ring of the pressure regulator before attempting to rotate 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 19 Section 3 Operations Green Dragon Operations 9 Set the safety switch to the ARMED position 10 Pull the trigger to initiate operation CAUTION The projectiles from the launcher are moving at a high speed and can cause personal injury CAUTION Whenever leaving the dispenser unattended ensure the safety switch is in the SAFE position 11 Add more eggs as required CAUTION Do not allow the hopper to run out of eggs If this occurs the vanes cannot push the primed egg into the launcher and a fire will result 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 20 Section 4 Emergency Procedures Launcher Jams Section 4 Emergency Procedures Launcher Jams Important Note If a jam occurs in the launcher feed mechanism it can lead to a
31. f exposure respiratory disorder cough INGESTION Harmful if swallowed The estimated lethal human dose is 10 g Ingestion may cause nausea vomiting sore throat stomach ache and eventually lead to a perforation of the intestine Liver and kidney injuries may occur CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 7 of 11 Supercedes August 2010 MSDS CP 103 Revision Date November 2010 Section 11 Toxicological Information contd SKIN CONTACT The product may be absorbed into the body through the skin Major effects of exposure severe irritation damage to the skin and brown staining of skin EYE CONTACT Contact with eye is damaging to eye tissues It may cause severe burns that result in damage to the eye ACUTE TOXICITY LC 50 inhalation No data available LD 50 dermal No data available LD 50 oral rat 780 mg kg male 14 days 525 mg kg female 14 days Harmful if swallowed ALD 10g Ingestion may cause nausea vomiting sore throat stomach ache and eventually lead to a perforation of the intestine Liver and kidney injuries may occur CHRONIC TOXICITY No known cases of chronic poisoning due to permanganates have been reported Prolonged exposure usually over many years to heavy concentration
32. f its cycle the hopper reaches its limit switch and stops rotating Launcher Operation On the first phase of the cycle the injection needle shuttle is forced downwards by the drive cams This causes the injection needle to pierce the last egg in the queue During the final portion of the phase the injection shuttle Needle pushes down on the piston of the glycol pump extended causing it to inject glycol into the egg through the needle Pump compressed 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 10 Section 1 Dragon System Overview Principles of Operation During the second phase of the cycle the drive cams allow the injection shuttle springs to push the injection shuttle upwards and retract the needle from the egg The glycol pump returns to its neutral position and recharges with glycol for the next cycle Needle retracted Pump extended During the third phase of the cycle the cams push on the barrel actuator causing the barrel to extend from the receiver At the end of the stroke the barrel is fully extended and the side port in the receiver is open Pressure from the flexible vanes in the hopper pushes the charged Barrel egg into the receiver extended Port open During the final phase of the cycle the barrel spring forces the barrel to retract to its closed position closing over the charged egg in the receiver When the barrel is fully ret
33. fire in the dispenser If this occurs extinguish the fire using the supplied water bottle Clearing a Jam To facilitate cleaning or clearing a jam the launcher can be separated from the hopper The process is as follows 1 Set the ARMED SAFE switch to the SAFE position 2 Turn the slide block knob counter clockwise 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 21 Section 4 Emergency Procedures Launcher Jams 3 Slide the launcher and slide angle away from the hopper 4 Remove the hopper outlet tube 5 Clean as required 6 On reassembly note that there is a slot in the hopper outlet tube which ensures proper alignment with the hopper 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 22 Section 5 Troubleshooting Won t Power On Section 5 Troubleshooting These remedial actions are limited to those which can be performed in the field by an operator with limited tools Won t Power On Dispenser will not power on and the POWER indicator is not illuminated Circuit Breaker e Check that the circuit breaker is pushed in Faulty Electrical Connection e Check that the power supply is properly connected to the power adapter e Check that the power adapter is properly connected to the power cord e Check that the power cord is properly connected to the receptacle on the control p
34. g Group II Division Sd Product packaging containing 2100 Ibs ID Number UN 1490 Proper Shipping Name Potassium permanganate RQ Hazard Class Oxidizer Packing Group II Division 5 Additional Info If this product is spilled or leaked into the environment the CERCLA 40 CFR 302 4 reportable quantity is 100 lbs and requires National Response Center notification within United States of America European Labeling in ID Number UN 1490 accordance Road Rail ADR RID Class Jad Transport ADR RID Description of Goods Potassium permanganate Packing Group II Hazard Identification No 50 European Labeling in ID Number UN 1490 accordance with EC Proper Shipping Name Potassium permanganate directive Water IMDG Hazard Class Oxidizer Packing Group II Division 5 1 Marine Pollutant No European Labeling in ID Number UN 1490 accordance with EC Proper Shipping Name Potassium permanganate directive ACO IATA Hazard Class Oxidizer Packing Group II Division 5 1 CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 9 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 15 Regulatory Information EUROPEAN AND INTERNATIONAL REGULATIONS GERMANY WATER CLASSIFICATION Potassium permangan
35. gon Operations and Service Manual Version C 4 Section 1 Dragon System Overview Green Dragon Dispenser Launcher System continued Shuttle needle Injection Y NG pa J y amp N A Return springs e The drive motor shaft and drive cams control the motion of the injection shuttle and barrel e The injection needle shuttle reciprocates to inject and retract the needle from the egg e The return springs work in opposition to the cams to return the injection shuttle to its upper position e The barrel actuator is driven by the cams and causes the barrel to extend e The barrel spring works in opposition to the barrel actuator to cause the barrel to retract e The limit switch is activated by the upper cam and sends a signal to the controller when the launch cycle is complete Barrel Actuator Limit switch 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version CO 5 Section 1 Dragon System Overview Green Dragon Dispenser Gas System The Green Dragon will operate with a variety of non flammable propellant gasses including but not limited to CO and compressed air CAUTION The propellant gas must be supplied at a pressure of 150 psi or less The Green Dragon dispenser is supplied with a 150 psi regulator designed to attach to CO bottles with CGA 320 fittings e The primary regulator is connected to the gas system using flexible hose and standard Prim
36. h sulfuric acid or peroxides or readily oxidizable substances OXIDIZING PROPERTIES Strong oxidizer VAPOR PRESSURE Not applicable RELATIVE DENSITY AT 20 C 27 SOLUBILITY WATER SOLUBILITY 6 by weight at 20 C and 20 by weight at 65 Cc PARTITION COEFFICEINT n OCTONAL WATER VISCOSITY Not applicable VAPOUR DENSITY Not applicable EVAPORATION RATE Not applicable MELTING POINT Starts to decompose with evolution of oxygen O2 at temperatures above 150 C Once initiated the decomposition is exothermic and self sustaining MOLECULAR WEIGHT 158 034 Section 10 Stability and Reactivity STABILITY Under normal conditions the material is stable CONDITIONS TO AVOID Contact with incompatible materials or heat 150 C 302 F could result in violent exothermic chemical reaction MATERIALS TO AVOID Acids peroxides formaldehyde anti freeze hydraulic fluids and all combustible organic or readily oxidizable inorganic materials including metal powders With hydrochloric acid chlorine gas is liberated HAZARDOUS DECOMPOSITION PRODUCTS When involved in a fire potassium permanganate may liberate irritating poisonous and or corrosive fumes Oxides of potassium and manganese may be formed CONDITIONS CONTRIBUTING TO HAZARDOUS POLYMERIZATION Material is not known to polymerize Section 11 Toxicological Information EXPOSURE SYMPTOMS DESCRIPTION INHALATION The product may be absorbed into the body by inhalation Major effects o
37. ies 2014 Green Dragon Operations and Service Manual Version c 26 C Section 5 Troubleshooting Ignition Failure Ambient Temperature The ambient air temperature changes the effect of the reaction Burning when the ambient air temperature is less than 32 F 0 C can cause delayed or poor ignition Injection Needle A plugged or damaged injection needle will prevent glycol from entering the eggs Disconnect the glycol outlet line that connects the outlet check valve to the elbow on the needle shuttle Press the needle shuttle to cycle the glycol pump If glycol comes out of the outlet line then the problem is with the needle Check the needle for blockage and clean as required Glycol Pump System Faulty inlet or outlet check valves on the glycol pump will prevent it from pumping glycol Disconnect the glycol inlet line from the bottom of the glycol reservoir the fitting on the reservoir is self sealing and will not leak Press the needle shuttle to cycle the glycol pump If the glycol comes out of the inlet line the inlet check valve is stuck open and needs cleaning or replacing Re attach the glycol inlet line to the bottom of the glycol reservoir Disconnect the glycol outlet line that connects the outlet check valve to the elbow on the needle shuttle Seal the end of the glycol outlet line with your thumb Press and release the needle shuttle once to cycle the glycol pump Remove your thumb from the glycol out
38. into the side port of the receiver Wipe out as much of the receiver and barrel as is accessible e Wipe the needle shuttle and shuttle guides e Inspect the injection needle to ensure that it is sharp and straight e Wipe up any glycol which has dripped from the breech plug drain port e Wipe out the hopper e Replace the outlet tube e Slide the launcher back to its correct position and lock in place 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version O 28 C Section 6 Service Cleaning and Storage Weekly Cleaning Routine e Disconnect the air line to the shot tank e Disconnect the glycol line to the glycol pump inlet valve e Disconnect the electrical connection to the launcher e Unscrew the elevation lock handle completely and remove the launcher 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 29 C Section 6 Service Cleaning and Storage e Remove the four socket head cap screws which secure the front plate to the side plates of the launcher e Remove the front plate front bearing barrel and barrel spring e Wipe out the inside of the front bearing and receiver bearing with a cloth The bearings are self lubricating and should not be oiled e Spray the inside of the barrel with cleaner and swab out using a cloth e Remove the four socket head cap screws which secure the breech plug to the receiver
39. ires priming 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 16 Section 2 Installation Installation To prime the glycol system 1 Remove the glycol supply tubing from the pump inlet check valve and allow the supply tube to fill with glycol 2 Once the supply tube has filled with glycol replace the tube into the inlet valve 3 Squeeze and release the pump piston repeatedly until glycol flows from the injection needle 4 Wipe up any glycol spills Dragon Eggs Observe safe handling practices for the Dragon Eggs See Section 8 for the MSDS information 1 Fill the hopper with Dragon Eggs 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version O 17 Section 3 Operations Green Dragon Operations section 3 Operations Green Dragon Operations To operate the Green Dragon 1 Press in the circuit breaker The POWER indicator will illuminate The LOW PRESSURE indicator will illuminate 2 Open the valve on the gas bottle or air system as applicable e The LOW PRESSURE indicator should extinguish 3 If the outlet tube is empty press and release the load switch 4 Adjust the azimuth of the launcher 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Versionc 18 Section 3 Operations Green Dragon Operations 5 Adjust the elevation of the launch
40. l pump is a piston type pump operated by the action of the needle shuttle e The inlet check valve controls the flow of glycol into the pump from the glycol bottle e The outlet check valve controls the flow of glycol out of the pump to the injection needle Main Control Panel Low Pressure t a a a Na 4 mad l k p 4 n A Fpa lamitan Pra duce Safe Armed 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 8 Section 1 Dragon System Overview Green Dragon Dispenser Main Control Panel continued e A resetable circuit breaker is located on the end of the main control panel e The power indicator illuminates when the dispenser is connected to external power and the circuit breaker is pushed in e The low pressure indicator illuminates when there is insufficient gas pressure to safely operate the dispenser e The safe armed switch is used to prevent trigger signals from activating the dispenser e The load switch is used to fill the hopper outlet tube with eggs e The speed control varies the cycle speed of launcher when in automatic mode Remote Control i itch i initi Trigger Auto Man The trigger switch is used to initiate an Re operational cycle of the dispenser e The auto manual switch is used to change between automatic and manual modes of operation Power Cord e The power cord connects the main control panel to the power adapter e
41. let and cycle the pump again If glycol comes out of the outlet line the outlet check valve is stuck open and needs cleaning or replacing 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 27 C Section 6 Service Cleaning and Storage Section 6 Service Cleaning and Storage Regular cleaning of the Green Dragon is the most important maintenance function During each operational cycle a small amount of potassium permanganate powder and glycol can leak out of the punctured hole in the sphere and be deposited in the launcher Over the course of thousands of eggs this can build up and cause feeding problems between the hopper and launcher Daily and weekly cleaning routines need to be performed to keep the launcher operating reliably The recommended cleaners are citrus based solvents such as Simple Green all purpose cleaner These cleaners do not contain any oils which can cause dust and debris to accumulate in the moving parts of the launcher All of the bearing surfaces in the launcher are made from self lubricating materials There is no need to lubricate them Daily Cleaning Routine e Loosen the slide locking knob and slide the launcher to the right e Remove the hopper outlet tube e Spray the inside of the outlet tube with cleaner and wipe it as clean as possible This is the most critical part in the dispenser to be kept clean e Pull the barrel outward and spray cleaner
42. mpact polystyrene HIPS plastic filled with three grams of potassium permanganate In this state the eggs are stable provided the shells remain undamaged When injected with ethylene glycol anti freeze an exothermic reaction initiates After a delay of approximately 30 seconds combustion commences with white smoke being expelled from the needle hole followed by sphere ignition Once ignited the plastic shell is consumed as fuel The total combustion time following ignition is about 80 seconds The Green Dragon injects a constant volume of glycol into each Dragon Egg regardless of the launch rate set by the operator As such the auto ignite delay time is influenced primarily by the temperatures of the Dragon Eggs and glycol The indicated delay times are based on air sphere temperatures of 50 70 degrees F 10 20 degrees C Increased temperatures will decrease the delay time By diluting the glycol with water to a 50 50 mix the delay time can be increased 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 1 Cc Section 1 Dragon System Overview Green Dragon Dispenser Green Dragon Dispenser Standard Components The primary function of the Green Dragon is to inject a measured amount of ethylene glycol into Dragon Eggs thereby initiating an exothermic reaction and then propel the primed eggs from the launcher The Green Dragon consists of eight major components
43. n 8 Exposure Controls and Personal Protection COMPONENT EXPOSURE LIMITS Potassium permanganate 7722 64 7 ACGIH 0 2 mg m3 TWA as Mn VENTILATION Provide local exhaust or process enclosure ventilation system Ensure compliance with applicable exposure limits PERSONAL PROTECTIVE EQUIPMENT EYES FACE Face shield goggles or safety glasses with side shields should be worn Provide eyewash in working area GLOVES Rubber or plastic gloves should be worn OTHER PROTECTIVE EQUIPMENT Chemically resistant clothing covering arms and legs and rubber or plastic apron should be worn Caution If clothing becomes contaminated wash off immediately RESPIRATORY PROTECTION In cases where overexposure to dust may occur the use of an approved NIOSH MSHA dust respirator or an air supplied respirator is advised Engineering or administrative controls should be implemented to control dust Measurement Element Manganese Mn 10 mg m3 Any particulate respirator equipped with an N95 R95 or P95 filter including N95 R95 and P95 filtering facepieces except quarter mask respirators The following filters may also be used N99 R99 P99 N100 R100 or P100 Any supplied air respirator 25 mg m3 Any supplied air respirator operated in a continuous flow mode Any powered air purifying respirator with a high efficiency particulate filter 50 mg m3 Any air purifying full facepiece respirator equipped with an N100 R100 or P100 filter An
44. ngle of the baseplate hopper and launcher which rotate through 180 of adjustment e The elevation lock handle controls elevation of the launcher e The slide block allows separation of the launcher from the hopper to facilitate cleaning 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version C 3 Section 1 Dragon System Overview Green Dragon Dispenser Hopper Selector Plate e Stores 450 unprimed eggs e The central cone forces the eggs to move towards the outer edge of the hopper e On each cycle the selector plate picks up one egg from the hopper and allows it to drop into the cavity formed by the rotor fixed vanes and the hopper base e The extractor finger strips the egg in the rotor cavity and forces it into the outlet tube e The outlet tube connects the hopper to the launcher e The flexible vanes push on the queue of eggs in the hopper outlet tube that are waiting to be injected e The bypass port allows eggs to be rejected from the hopper if the outlet queue is full or the dispenser is jammed Launcher System e The receiver block of the launcher is mounted between the upper and lower frame plates e The upper end of the receiver is bored out to receive the reciprocating barrel e The lower end of the receiver is closed by the breech plug e There is a side port in the receiver to receive eggs from the hopper 5 Green Dragon from SEI Industries 2014 Green Dra
45. omestic Substances and the Non Domestic Substances List Canada HIMS Hazardous Materials Information System IARC International Agency for Research on Cancer IATA International Air Transport Association ICAO International Civil Aviation Center IDL Ingredient Disclosure List IMDG International Maritime Dangerous Goods OSHA Occupational Safety and Health Administration NIOSH National Institute for Occupational Safety and Health NTP National Toxicology Program MSHA Mine Safety and Health Administration PEL Permissible Exposure Limit SARA Superfund Amendments and Reauthorization Act TDG Transport Dangerous Goods Canada TSCA Toxic substances control Act TLV TWA Threshold Limit Value Time Weighted Average UN United Nations WHMIS Workplace Hazardous Materials Information System CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 11 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 16 Other Information contd The information contained herein is accurate to the best of our knowledge However data safety standards and government regulations are subject to change and therefore holders and users should satisfy themselves that they are aware of all current data and regulations relevant
46. on c 25 C Section 5 Troubleshooting Loss of Range Loss of Range When dispenser is cycled eggs are not propelled the normal distance for that pressure setting Breech Seal Leakage Gas leaking past the o ring seal in the breech plug will reduce the effective range of the launcher Remove the four socket head cap screws which secure the breech plug to the receiver Remove the breech plug and valve assembly Check breech plug for debris and clean as required Check for damaged or missing o ring and replace as required Check for damage to the breech end of the barrel and clean as required Launcher Limit Switch Adjustment An improperly adjusted limit switch can cause the cycle to stop too soon and the valve will activate before the barrel is fully seated against the o ring Cycle the launcher once Check that there is freedom of movement between the barrel actuator frame and the two barrel rollers This indicates that the barrel is fully seated If required adjust the launcher limit switch away from the cam to allow the cam to advance further before stopping Ignition Failure Eggs are not igniting properly Glycol Composition Using the wrong type of glycol can cause ignition failure Check that glycol is ethylene glycol and not propylene glycol Check that the glycol has not been diluted with water automotive antifreeze is often sold as a 50 50 mix of glycol and water 9 Green Dragon from SEI Industr
47. ooo SoneW 1024x 12 FHPH gs 74 214 000538 TT 10 32 x ie FHPH 35 C217 000477 SCREW 4 40 1 PNPH S8 2 Cere 000481 SCREW 682x174 PNPH SS 1 001657 NUT HX NYL 4 40 SS 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version cC 43 C Section 6 Service System Components and Parts Lists Gas Manifold Drawing and Parts List 140 34 Y104 op J i 1108X1071 1010111 OX 34 103105 ELBOW 8MM 123 140 i 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 44 Cc Section 6 Service System Components and Parts Lists Control Panel Drawing and Parts List f Pap ce N YON ee 7 146147 142143 141 144 Neh EF MP EF A ee is he TEN ary BOOT TOGGLE SWITCH 15 32 GRY 148 149 001302 LED 12VDC 700MCD RED 1 000896 BREAKER CIRCUIT 3A 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 45 Section 6 Service System Components and Parts Lists Simplified Electrical Schematic 12 VDC CAM LIMIT TRIGGER ARM Ga MANUAL CJ Li LOAD VALVE HOPPER LIMIT a oal ss H ad EE efa DRIVE hd HOPPER 9 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 46 C Section 6 Service System Components and Parts Lists Simplified Pneumatic Schematic
48. racted its lower end seals against an O ring in the breech When the cams reach the end of their cycle they trigger the limit switch Barrel retracted The limit switch stops the drive motor and sends a signal to the controller to open the shot valve momentarily The gas charge in the shot Port closed tank enters the breech of the barrel and propels the charged egg from the barrel 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 11 Section 1 Dragon System Overview Principles of Operation Modes of Operation In the manual mode of operation each time the trigger is pulled and released the launcher will complete one cycle and stop Holding down the trigger will cause the dispenser to continue to cycle at the fastest possible speed until the trigger is released When released the dispenser completes the cycle that it has started In the automatic mode of operation the dispenser will cycle continuously without holding down the trigger In this mode the trigger is used as a toggle to both start and stop operation During automatic mode the speed of operation can be controlled with the speed selector which controls the time delay between cycles In either mode of operation if the gas pressure drops below a preset limit the launcher will complete its current cycle and then stop It will not initiate a new cycle until the gas pressure has been restored 9 Green Dragon from S
49. s of manganese oxides in the form of dust and fumes may lead to chronic manganese poisoning chiefly involving the central nervous system CARCINOGENICITY Potassium permanganate has not been classified as a carcinogen by ACGIH NIOSH OSHA NTP or IARC MEDICAL CONDITIONS GENERALLY AGGRAVATED BY EXPOSURE Potassium permanganate will cause further irritation of tissue open wounds burns or mucous membranes Section 12 Ecological Information ECO TOXICITY Very toxic to aquatic organisms COMPONENT ANALYSIS AQUATIC TOXICITY Potassium permanganate 7722 64 7 96Hr LC50 Rainbow trout 1 8 mg L 96Hr LC50 Bluegill sunfish 2 3 mg L 96Hr LC50 Milk fish Chanos Chanos gt 1 4 mg L 96Hr LC50 Carassius auratus 3 3 3 93 mg L static 96Hr LC50 Cyprinus carpio 2 97 3 11 mg L 96Hr LC50 Cyprinus carpio 3 16 3 77 mg L 96Hr LC50 Lepomis macrochirus 2 3 mg L flow through 96Hr LC50 Lepomis macrochirus 1 8 5 6 mg L static 96Hr LC50 Lepomis macrochirus 2 7 mg L static 96Hr LC50 Oncorhynchus mykiss 1 08 1 38 mg L 96Hr LC50 Oncorhynchus mykiss 0 77 1 27 mg L MOBILITY Miscible in water PERSISTENCE AND DEGRADABILITY Permanganate has a low estimated lifetime in the environment being readily converted by oxidizable materials to insoluble MnO CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No
50. spill to a safe area Keep unnecessary people away isolate hazard area and deny entry PERSONAL PRECAUTIONS Ensure adequate ventilation Avoid dust formation Personnel should wear protective clothing suitable for the task Remove all ignition sources and incompatible materials before attempting clean up ENVIRONMENTAL PRECAUTIONS Do not flush into sanitary sewer system or surface water If accidental release into the environment occurs inform the responsible authorities Keep the product away from drains sewers surface and ground water and soil STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED Clean up spills immediately by sweeping or shoveling up the material Do not return spilled material to the original container transfer to a clean metal or plastic drum To clean up potassium permanganate solutions follow either of the following two options Option 1 Dilute to approximately 6 with water and then reduce with sodium thiosulfate a bisulfite or ferrous salt solution The bisulfite or ferrous salt may require some dilute sulfuric acid 10 w w to promote reduction Neutralize with sodium carbonate to neutral pH if acid was used Decant or filter and deposit sludge in approved landfill Where permitted the sludge may be drained into sewer with large quantities of water Option 2 Absorb with inert media like diatomaceous earth or inert floor dry collect into a drum and dispose of properly Does not use saw dust or other incomp
51. t and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 10 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 15 Regulatory Information contd US FEDERAL REGULATIONS FEDERAL STATE amp INTERNATIONAL REGULATIONS PART 1 SARA 302 SARA 313 Ingredient CAS NO RO TPQ List Chemical Category Potassium permanganate 7722 64 7 No No Yes Yes Manganese compounds FEDERAL STATE amp INTERNATIONAL REGULATIONS PART 2 Ingredient CAS NO CERCLA RCRA TSCA 8 d Potassium permanganate 7722 64 7 Yes RQ 100 lbs D001 No Ingredient CAS NO CWC TSCA 12 b CDTA SARA 311 312 Potassium permanganate 7722 64 7 No No 4545 Kg Ingredient CAS NO Acute Chronic Fire Pressure Reactivity Pure Liquid Potassium permanganate 7722 64 7 Yes Yes Yes No No Pure Ingredient CAS NO Australian Hazchem WHMIS IDL Potassium permanganate 7722 64 7 IYE C D2B Yes Section 16 Other Information ADR RID Agreement on Dangerous Goods by Road Regulations Concerning the International Transport of Dangerous Goods by Rail C Ceiling Exposure Limit CAS Chemical Abstract Service CFR Code of Federal Regulations CERCLA Comprehensive Environmental Response Compensation and Liability Act CHEMTREC Chemical Transportation Emergency Center EINECS Inventory of Existing Chemical Substances European DOT Department of Transportation DSL NDSL The D
52. to their particular use of product CARUS CORPORATION DISCLAIMS ALL LIABILITY FOR RELIANCE ON THE COMPLETENESS OR ACCURACY OR THE INFORMATION INCLUDED HEREIN CARUS CORPORATION MAKES NO WARRANTY EITHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTIABILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE OF THE PRODUCT DESCRIBED HEREIN All conditions relating to storage handling and use of the product are beyond the control of Carus Corporation and shall be the sole responsibility of the holder or user of the product This safety data sheet was reviewed according to Annex II of the regulation of the European Parliament and European Council EC No 1907 2006 REACH and 1272 2008 CARUS CORPORATION 315 5 STREET PERU ILLINOIS 61354 USA Chithambarathanu Pillai S O F CARUS EUROPE IS A DIVISION OF CARUS CORPORATION November 2010 de RESPONSIBLE CARE OUR COMMITMENT TO SUSTAINABILITY canes Carus and design is a registered service mark of Carus Corporation CAIROX is a registered trademark of Carus Corporation Copyright 1998 Responsible Care is a registered service mark of the American Chemistry Council
53. trictions 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 14 Section 2 Installation Installation Electrical System The Green Dragon operates on a 12VDC system 1 Attach the power cord to the receptacle on the control enclosure Powercord attached to control enclosure 2 Attach the power adapter to the power cord 3 Attach the power adapter to a 12 VDC power supply 4 Attach the remote control to the receptacle on the control panel Remote control connected 5 Green Dragon from SEI Industries 2014 Green Dragon Operations and Service Manual Version c 15 Section 2 Installation Installation Glycol System Important Note Use only 100 per cent ethylene glycol to ensure proper ignition Do not use 50 50 pre mix or propylene glycol The glycol system uses undiluted ethylene glycol anti freeze To fill and prime the system 1 Disconnect the glycol supply tube from the glycol bottle by pushing up on the blue ring of the disconnect fitting while pulling down on the tubing 2 Remove the bottle from the dispenser and fill with ethylene glycol Replace the bottle and tubing If the launcher has been allowed to run completely out of glycol it may require priming of the glycol pump To check the pump priming 1 Squeeze down on the glycol pump piston 2 Glycol should squirt out of the injection needle 3 Tfit does not the system requ
54. y supplied air respirator with a tight fitting face piece that is operated in a continuous flow mode Any powered air purifying respirator with a tight fitting face piece and a high efficiency particulate filter Any self contained breathing apparatus with a full face piece Any supplied air respirator with a full face piece 500 mg m3 Any supplied air respirator operated in a pressure demand or other positive pressure mode Emergency or planned entry into unknown concentrations or IDLH conditions Any self contained breathing apparatus that has a full face piece and is operated in a pressure demand or other positive pressure mode Escape Any air purifying full face piece respirator equipped with an N100 R100 or P100 filter Any appropriate escape type self contained breathing apparatus CAIROX Potassium Permanganate EC SAFETY DATA SHEET according to Regulation EC Ne 1272 2008 of the European Parliament and of the Council of 16 December 2008 and amending Regulation EC No 1907 2007 concerning REACH Material Safety Data Sheet Page 6 of 11 MSDS CP 103 Revision Date November 2010 Supercedes August 2010 Section 9 Physical and Chemical Properties CONTD APPEARANCE Dark purple solid with metallic luster ODOR Odorless pH OF THE SUBSTANCE Not applicable BOILING POINT BOILING RANGE Not applicable FLASH POINT Not applicable FLAMMABILITY SOLID GAS Not flammable EXPLOSIVE PROPERTIES Explosive in contact wit

Green Dragon Operations and Service Manual

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