Oil Pump Replacement - 75/90 & 115 Four Stroke
Contents
1. outboard to their selling dealer or any Mercury Mariner authorized dealer for an oil pump replacement Parts Interchangeability Use only 85857913 for replacement of any 75 90 and 115 four stroke oil pump Dealer Parts Inventory USA customers Return any unused 858579 85857911 or 85857912 oil pumps in your inventory using the Mercury Precision Parts UNDER 30 DAYS RETURNS PROGRAM You may use the form on the back of any parts and accessories packing list Please note on the form that the return is part of Service Information Bulletin 2001 19 All returns must be sent freight prepaid to Mercury Marine Attn Return Goods Service Information Bulletin 2001 19 W6250 22A Pioneer Road Fond du Lac WI 54935 Non USA customers Return any unused 858579 85857911 or 85857912 oil pump to the appropriate distribution center for credit Follow the normal return parts procedure Please make reference to Service Information Bulletin 2001 19 Inspection Test The replacement oil pump Mercury part number 858579T3 with an improved seal has a green dot on the forward end and a date code of 12L or later ink stamped on the bottom a Green Dot Page 2 of 8 AUGUST 2001 2001 19 Correction OIL PUMP REPLACEMENT 75 90 amp 115 FOUR STROKE a Inked Date Code Date Code 12L and later 1 2 L Year Month Day 2001 February 1 9 amp X Y Z 21 1 9 amp A B C etc Some of the latest 858579T3 oil pum2. MERCURY 6 MARINER Se rvi ce MERCURY information BULLETIN Sport Jet No 2001 19 Circulate to Sales Manager L Accounting v Service Manager v Technician v Parts Manager Oil Pump Replacement 75 90 amp 115 Four Stroke Models Affected MERCURY MARINER 2001 amp 2002 Model Year 75 90 amp 115 Four Stroke S N 01379461 thru 01449224 It is necessary to replace the oil pump on the models listed in this Service Information Bulle tin The oil pump is located on the top of the adaptor plate and removal of the powerhead is required to obtain access Outboards produced after the serial number listed do not re quire replacement of the oil pump The replacement oil pump Mercury part number 858579T3 has a painted green dot on the forward end and a date code ink stamped on the bottom Please refer to the INSPECTION TEST section following for appropriate markings and date code Oil pumps in dealer inven tory identified by Mercury part numbers 858579 858579T1 and 858579T2 should be re turned to Mercury for credit 2001 19 AUGUST 2001 Printed in U S A 2001 Mercury Marine Page 1 of 8 OIL PUMP REPLACEMENT 75 90 amp 115 FOUR STROKE Owner Notification A letter will be sent to registered owners of an affected outboard The letter will reference Service Information Bulletin 2001 19 and will advise the owner to return the
3. d 1003 LSNONV 6L 1007 MERCURY WARRANTY CLAIM DEALER CODE PRODUCT DATE FAILED CHECK ONE ONLY X OUTBOARD DEALER NAME DATE REPORTED STERNDRIVE DATE REPAIRED CITY STATE ZIP DEALER ADDRESS INBOARD MODEL SERIAL NUMBER CITY STATE ZIP JET DATE OF SALE ORDER NUMBER LABOR RATE DESCRIPTION OF FAILUR Fg ate ese Oil Pump Replacement QUICKSILVER P amp A ATTACH RECEIPT OTHER SPECIFY Service Bulletin 2001 19 418 00 Oil Pump S B Adj DATE TO BE CONSIDERED FOR APPROVAL LABOR PERFORMED PER FLAT RATE MANUAL DESCRIPTION HOURS 2 0 i i i i j i i i i REPAIR PARTS IDENTIFICATION PART DESCRIPTION PART NUMBER 858579T3 Oil Pump 27 858732 1 Powerhead Gasket SUBLET LABOR RECEIPT ATTACHED FREIGHT AF OVER s10 00 Pe 0 00 ATTENTION I HEREBY AUTHORIZE THE ABOVE REPAIR WORK TO BE DONE AND GRANT YOU AND OR YOUR EMPLOYEES PERMISSION TO OPERATE THE UNIT AS NECESSARY FOR TESTING AND OR INSPECTION CUSTOMER AUTHORIZATION ANOULS UNOdH SLL 06 S2Z LNAINSDV1d4u dINNd 110
4. ercurymarine com Dear Mercury Marine Customer Our records indicate that you are the owner of a Mercury Mariner 4 Stroke Outboard We know you have a choice when powering your boat and we appreciate you choosing the Mercury 4 Stroke Outboard We want to ensure that you are pleased and satisfied with your purchase We would like to inform you that it is necessary to replace the oil pump due to the possibility of the oil seal dislodging from the housing WHAT YOU SHOULD DO Please contact your authorized Mercury Outboard dealer preferably the one who sold you the outboard and make arrangements for replacement of the oil pump Your dealer will refer to Mercury Service Bulletin 2001 19 for instructions You will need to deliver your outboard to the dealer and present this letter the reverse side is a claim form your dealer needs to send to us for reimbursement NOTE If your boat is in storage you may want to wait until you remove it from storage to have this service performed WHAT MERCURY WILL DO Mercury Marine will reimburse the authorized dealer for the replacement of the oil pump in your outboard in line with the service bulletin Mercury sincerely apologizes for any inconvenience this situation has caused you or your fam ily We are taken this action however to ensure that your boating experience will be trouble free and enjoyable Sincerely Mercury Technical Service Department 2001 19 AUGUST 2001 Page 7 of 8 810 8 abe
5. he serial number label The outboard has a light blue mark or dot on the cylinder head 1 exhaust tube located above the top ignition coil a Light Blue Mark on 1 Exhaust Tube Dealer Mark the cylinder head 1 exhaust tube with a white dot to identify replacement of the oil pump Page 4 of 8 AUGUST 2001 2001 19 Warranty OIL PUMP REPLACEMENT 75 90 amp 115 FOUR STROKE Mercury Marine will credit the dealer for the cost of parts and labor for one year from the issuance of this advisory or bulletin Please note the month and year located at the lower left corner of the front page of this document Complete warranty claim listing Outboard serial number Qty 1 85857913 Oil Pump Qty 1 27 858732 1 Powerhead Gasket Qty 2 25 858581 O Ring Two and eight tenths 2 8 hours labor Warranty Flat Rate Code Two 2 0 hours SB20 2 0 Eight tenths 8 hour SB08 0 8 Part Failure Code 418 Failure Mode 00 US amp Canada Return oil pump with claim International Hold parts for inspection disposal by a Marine Power International technical representative 2001 19 AUGUST 2001 Page 5 of 8 OIL PUMP REPLACEMENT 75 90 amp 115 FOUR STROKE Page 6 of 8 AUGUST 2001 2001 19 OIL PUMP REPLACEMENT 75 90 amp 115 FOUR STROKE MERCURY Mercury Marine Marine Products and Services W6250 Pioneer Road P O Box 1939 Fond du Lac WI 54936 1939 USA Phone 920 929 5000 www m
6. ps may be installed on outboards within the serial num ber range Before replacement inspect for the green dot on the front of the oil pump housing It may be a bit difficult but the front of the oil pump can be observed with a light from the front port side of the outboard between the shift bracket and the bottom of the air silencer If the green dot is visible replacement is not necessary It is necessary to remove the powerhead to obtain access to the oil pump The gasket below the powerhead and the two O rings should be replaced along with the oil pump The rubber seal between the top of the oil pump and the bottom of the powerhead may be reused Refer to the appropriate service manual for proper torque sequence and toque specifications for the oil pump and power head a Seal Reuse b O Ring It is not necessary to remove the lower unit to replace the oil pump However if the lower unit is removed use limited force when inserting the lower unit drive shaft into the oil pump The lower seal is exposed and a violent contact by the drive shaft may damage the seal 2001 19 AUGUST 2001 Page 3 of 8 OIL PUMP REPLACEMENT 75 90 amp 115 FOUR STROKE Parts Required Qty 1 85857913 Oil Pump Qty 1 27 858732 1 Powerhead Gasket Qty 2 25 858581 O Ring Repair Identification Factory Outboards within the serial number range that were reworked at the factory are marked The shipping carton has a dark blue dot on the outside on t
Download Pdf Manuals
Related Search