04-019 - Tegger
Contents
1. HONDA Service Bulletin 04 019 Applies To 2002 04 Odyssey ALL March 23 2004 2003 Pilot ALL 2004 Pilot From VIN 2HKYF1 4H500001 thru 2HKYF1 4H541020 Clunk From the Rear Brakes SYMPTOM REPAIR PROCEDURE The rear brake calipers clunk when you first apply the 1 Remove and discard the rear brake pad shims brakes after changing the direction of the vehicle three per caliper For Pilots refer to the 2003 04 Pilot Service Manual page 19 18 For Odysseys refer to the 1999 04 Odyssey Service Manual PROBABLE CAUSE page 19 25 The outer shims on the rear brake pads do not allow NOTE Brake pad replacement and disc the pads to slide easily when you press the brake resurfacing is not needed to get rid of the clunk pedal This causes the outer pad to hit hard during a change of direction resulting in a clunk 2 Apply a thin coat of M 77 assembly paste to the new brake pad shims in these areas e The back of inner shim A and outer shim D CORRECTIVE ACTION e Both sides of inner shim B and outer shim C Replace the rear brake pad shims NOTE Brake pad replacement and disc resurfacing is not needed to get rid of the clunk PARTS INFORMATION Rear Brake Pad Shim Set P N 06435 S3V A01 H C 7660848 o a Te JA a SDRE t REQUIRED MATERIALS D Lo le M 77 Assembly Paste P N 08798 9010 H C 4503793 INNER BRAKE PAD SHIM A WARRANTY CLAIM INFORMATION pt INNER BRAKE In warranty The normal warranty appl2. ies OUTER BRAKE PAP SHIM B Operation Number 411150 PAD SHIM C Flat Rate Time 0 7 hour oa pa Failed Part P N 06435 S3V A00 OTIS eel H C 6406086 i 3 Install the new brake pad shims four per side on PEIEE OOE K each rear caliper For Pilots refer to the 2003 04 Symptom Code 04213 Pilot Service Manual page 19 19 For Odysseys Template ID 04 019A refer to the 1999 04 Odyssey Service Manual age 19 26 Out of warranty Any repair performed after warranty ra expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office You must request consideration and get a decision before starting work 2004 American Honda Motor Co Inc All Rights Reserved ATB 26825 0403 1of1 Skill Level CUSTOMER INFORMATION The information in this bulletin is intended for use only by skilled technicians who have the proper tools equipment R and training to correctly and safely maintain your vehicle These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your vehicle or that your vehicle has the condition described To determine whether this information applies contact an REPAIR authorized Honda automobile dealer
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