KIT-SB403 Installation Instructions
Contents
1. rest Tools Needed Wrench 1 2 2 Hex Key 1 4 Motorcycle s service manual Parts List Index Description Screws Hex Socket 5 16 18 x 2 1 4 Screws Hex 5 16 24 x 2 3 4 Screws Hex 5 16 18 x 1 Brackets I S Relocation Mount Saddle Bag Right Mount Saddle Bag Left OoahWN Purchase from a hardware store 3 1 4 Socket Screws to use in place of the 2 1 4 Socket Screws when mounting Cruiseliner Bags with the Harley Davidson detachable back rest 2 lt 4 ORIGINAL NUT NNNNA 7y ORIGINAL NUT STEP 7 VN When using Harley Davidson detachable back rest replace 1 with a 3 1 4 socket Screw purchased through your local hardware store When using Harley Davidson detachable back rest replace 1 with a 3 1 4 socket Screw purchased through your local hardware store2. 400 Fax 708 343 0625 diagnose and solve the problem before remount E Mail info nationalcycle com Mg Out aClee soles http www nationalcycle com INSTALLATION OF SADDLE BAG TO FRAME INSTALLATION INSTRUCTIONS Harley Davidson Sportster 94 current Installation Kit SB403 10 111403 02 99 Rest the stainless steel clips attached to the out side of the bag to the lower section of the frame Engage the quarter turn fastener to the frame Push in and turn clockwise one quarter turn There will be a slight spring pressure against the fastener turn until it stops Grab the side of the bag wiggle it The bag should be firmly set If fastener is loose repeat installation of bag to frame Turn Fastener clockwise one quarter turn lt Rest clip on lower section of frame Saddlebag Care Wash with a mild soap or deter gent and warm water Use a soft cloth To remove tar use naphtha or turpentine AX Painting Lightly sand the surface with 600 grit sandpaper and spray lacquer urethane or other paint Replacement Parts Contact National Cycle Inc T Ta nation al cy ch e R i SELI N ER i Quality Is Reflected In Our Name WARNING SADDLE BAG Not to exceed 11 Ibs 5kg weight per bag Do not exceed 80 mph 129 kph when saddlebags are mounted On some motorcycles additional accessories can ie NATIONAL CYCLE INC reduce a motorcycle s stability and safe operating PO Box 158 speed Never ride a mot
3. INSTALLATION OF SADDLE BAG TO FRAME INSTALLATION INSTRUCTIONS Harley Davidson Sportster 94 current Installation Kit SB403 10 111403 02 99 Rest the stainless steel clips attached to the out side of the bag to the lower section of the frame Engage the quarter turn fastener to the frame Push in and turn clockwise one quarter turn There will be a slight spring pressure against the fastener turn until it stops Grab the side of the bag wiggle it The bag should be firmly set If fastener is loose repeat installation of bag to frame Saddlebag Care Wash with a mild soap or deter gent and warm water Use a soft cloth To remove tar use naphtha or turpentine GN Painting Lightly sand the surface with 600 grit sandpaper and spray lacquer urethane or other paint Replacement Parts Contact National Cycle Inc f national cycle CRUISELINER i Turn Fastener clockwise one quarter turn lt Rest clip on lower section of frame Quality Is Reflected In Our Name WARNING Not to exceed 11 Ibs 5kg weight per bag Do not exceed 80 mph 129 kph when saddlebags are mounted SADDLE BAG On some motorcycles additional accessories can ies NATIONAL CYCLE INC reduce a motorcycle s stability and safe operating PO Box 158 speed Never ride a motorcycle that exhibits any unsafe handling characteristics Remove all Maywood IL 60153 0158 USA accessories and cargo at once Have your dealer 708 343 0
4. orcycle that exhibits any unsafe handling characteristics Remove all Maywood IL 60153 0158 USA accessories and cargo at once Have your dealer 708 343 0400 Fax 708 343 0625 diagnose and solve the problem before remount E Mail info nationalcycle com NG FORE CCC SSUES http www nationalcycle com INSTALLATION OF MOUNTING BRACKETS 1 Remove Seat Assembly 2 Disconnect Turn signal Wires refer to Service Manual 3 Remove mounting bolts for fender strut covers Wrench 1 2 4 Remove Turn signal refer to Service Manual 5 Remove Turn signal mounting bolt replace with 5 16 18 x 1 Hex Bolt 3 use original nut Wrench 1 2 6 Assemble Turn signal to Relocation Bracket 4 using 5 16 24 x 2 3 4 Hex Screws 2 Wrench 1 2 Someone to help hold the Turn signal Relocation Bracket into position will be useful in step 7 7 Assemble Relocation Bracket to Fender Strut outside of OEM Backrest Side Support if used using Saddle Bag Mounting Bracket and supplied screws 5 16 18 x 2 1 4 1 and original equipment locking nuts Wrench 1 2 8 Tighten Mounting Bracket Screws to 30 ft lbs 4 5m kg torque 9 Re route Turn signal Wires under seat Same routing as origi nal and reconnect Verify operation of turnsignals and if neces sary correct before riding 10 Repeat on other side of motorcycle INSTALLATION OF MOUNTING BRACKETS 1 Remove Seat Assembly 2 Disconnect Turn signal Wire
5. s refer to Service Manual 3 Remove mounting bolts for fender strut covers Wrench 1 2 4 Remove Turn signal refer to Service Manual 5 Remove Turn signal mounting bolt replace with 5 16 18 x 1 Hex Bolt 3 use original nut Wrench 1 2 6 Assemble Turn signal to Relocation Bracket 4 using 5 16 24 x 2 3 4 Hex Screws 2 Wrench 1 2 Someone to help hold the Turn signal Relocation Bracket into position will be useful in step 7 7 Assemble Relocation Bracket to Fender Strut outside of OEM Backrest Side Support if used using Saddle Bag Mounting Bracket and supplied screws 5 16 18 x 2 1 4 1 and original equipment locking nuts Wrench 1 2 8 Tighten Mounting Bracket Screws to 30 ft lbs 4 5m kg torque 9 Re route Turn signal Wires under seat Same routing as origi nal and reconnect Verify operation of turnsignals and if neces sary correct before riding 10 Repeat on other side of motorcycle Tools Needed Wrench 1 2 2 Hex Key 1 4 Motorcycle s service manual Parts List Index Description Screws Hex Socket 5 16 18 x 2 1 4 Screws Hex 5 16 24 x 2 3 4 Screws Hex 5 16 18 x 1 Brackets I S Relocation Mount Saddle Bag Right Mount Saddle Bag Left OoahRWN Purchase from a hardware store 3 1 4 Socket Screws to use in place of the 2 1 4 Socket Screws when mounting Cruiseliner Bags with the Harley Davidson detachable back
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