Genie AWP-25S Aerial Work Platform SOP 002
Contents
1. 9 Loading pivotbar 10 Forklift pocket 11 Airline lubricator adjustment knob 12 Air supply for machine 13 Airline lubricator 14 DC models Battery pack with charger 15 Hydraulic power unit 16 Winching tie down point 17 Bubble level 18 Base 19 Sliding T handle 20 AC outlet 21 Platform controls 22 Operator s manual storage container 23 Manual lowering valve under machine 24 Base outrigger socket Genie AWP Super Series Z SS W ren Ay Cp Legend 25 Outrigger with leveling jack 26 Outrigger lock pin 2 7 Platform 28 Platform entry mid rail or gate 29 AC models Power supply for machine DC models Power to platform 30 Ground controls 31 Mast Operators Manual Second Edition Second Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Breather Cap AC amp DC Models Component damage will occur if the machine is operated without a breather cap Check to make sure the breather cap is in p2. 82916 Danger Maximum Manual Force 1 82973 Warning Insert Pin 1 82974 Warning Collision Hazard 1 30 Genie AWP Super Series Part No 82910 Second Edition Second Printing Operator s Manual ee DECALS 28174 82780 82974 82987 Note Platform decals or 28235 or 82781 may be in diffferent locations on optional fiberglass basket 82802 82913 or 82914 82916 82487 Salo 28174 NEJ 52998 or 28235 E aE 35992 a gt or a or 62993 p or 62994 52996
3. Standard Operating Procedure Issued Reviewed Page Carleton Genie AWP 258 NE SOP Oct 26 06 Oct 26 06 1 1 Department of Physical Plant Aerial Work Platform 002 1 Purpose amp Scope The purpose of this procedure is to ensure that all operators can safely and effectively use the Genie AWP 25S Aerial Work Platform 2 Introduction The Genie AWP 25S is an AC powered personnel lift designed to vertically elevate a single operator up to 25 into the air to perform maintenance repair and construction activities Given the potential hazards associated with working at heights all personnel required to use the Genie AWP 25S must first be trained to operate it safely and effectively 3 Training Requirements The training program for the Genie AWP 25S contains the following elements 3 1 Theory The Genie AWP Super Series Operator s Manual is the primary training document for the AWP 25S All operators must read each section of the manual in detail and then review the information with a competent person to ensure understanding 3 2 Practical Training After completing the operator s manual review each operator must receive practical instruction on the safe and effective use of the Genie AWP 25S During this practical instruction all operators must set up and use the Genie AWP 25S as detailed in the operator s manual 4 Documentation The Task Matrix below must be used to ensure that all training eleme
4. 29 Operator s Manual Second Edition Second Printing E DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 82976 Danger Wind Speed 51 cm Outrigger 4 28235 Label Power to Platform 115V 2 82977 Danger Wind Speed 66 cm Outrigger 4 52996 Cosmetic Genie Logo 1 82978 Danger Wind Speed 77 cm Outrigger 4 52998 Cosmetic AWP 15S 2 82979 Danger Wind Speed 91 cm Outrigger 4 52999 Cosmetic AWP 20S 2 82980 Danger Wind Speed 1 02 m Outrigger 4 62992 Cosmetic AWP 25S 2 82981 Danger Wind Speed 1 17 m Outrigger 4 62993 Cosmetic AWP 30S 2 82982 Danger Wind Speed 1 52 m Outrigger 4 62994 Cosmetic AWP 36S 2 82983 Danger Wind Speed 1 91 m Outrigger 4 62995 Cosmetic AWP 40S 2 82984 Danger Wind Speed 2 16 m Outrigger 4 82481 Danger Battery Charger Safety 1 82987 Danger Electrocution Hazard 1 82487 Label Read the Manual 1 82988 Label Read the Manual Tilt back Frame 1 82614 Caution Collision Hazard 1 97522 Label Wheel Load 4 82780 Label Interlock Display 1 97523 Label Outrigger Load 82781 Label Interlock Display 1 82802 Label Function Enable 1 82913 Danger Max Capacity 159 kg 1 82914 Danger Max Capacity 136 kg 1 82915 Label Manual Lowering Valve 1
5. 55 11 41 665 754 Genie Holland Phone 31 10 220 7911 Fax 31 10 220 6642
6. Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Minimum Safe Voltage Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 1 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 4 Genie AWP Super Series Allow for platform movement electrical line sway or Sag and movement due to strong or gusty winds Do not use the machine as a ground for welding Do not operate an AC powered machine or a DC battery charger unless using a 3 wire grounded extension cord connected to a grounded AC circuit Do not alter or disable 3 wire grounded plugs Collision Hazards Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping the platform guard rail Do not lower the platform unless the area below is clear of personnel and obstructions Use common sense and planning to control the movement of the machine on or near inclines Stay clear of descending platform Part No 82910 Second Edition Second Printing Operator s Manual Se SAFETY RULES Improper Use Hazard Do not leave the machine unattended unless the key is removed to secure from u
7. The tilt back frame is not available on narrow base machines or rough terrain base machines Part No 82910 Genie AWP Super Series 25 Operators Manual Second Edition Second Printing OPERATINGINSTRUCTIONS Lowering the Tilt back Assembly 1 Be sure the area behind the machine and under the tilt back frame is clear of personnel and obstructions N Fully lower the platform oo Remove the outriggers from the base and place them in the storage sockets The tilt back frame is spring l A c loaded and will A a immediately fall outward when the z retaining pin is Sa removed adi Be Maintain a firm MA k grasp on the tilt back frame and Za NJ 9 remove the L x retaining pin 4 Lower the tilt back frame and guide the tilt back strut into the strut socket 5 Insert the retaining pin into the strut socket 26 Genie AWP Super Series Tilting Back the Machine 1 Slide out the T handle until the lock pin snaps into place Lift the machine with the T handle to mid tilt position casters on the tilt back frame are in contact with the floor and the machine is supported by the extended tilt back strut Use the appropriate number of people and proper lifting techniques 3 Continue lifting until the telescoping tilt back strut is completely compressed 4 Return the sliding T handle to the stowed position Part No 82910 Second Edition Second Printing Oper
8. airline Insert the key and turn to platform control Pull out the red Emergency Stop button at the ground controls and twist to release the red Emergency Stop at the platform controls Be sure the power light is on or the air pressure gauge reads 80 110 psi 5 5 7 8 bar Install the outriggers and adjust to level the machine and raise the base casters slightly off the ground Be sure all four interlock display lights at the ground controls are on and all four outriggers are in firm contact with the ground Use the bubble level to make sure the machine is level Note If adjustment is necessary check the bubble level and interlock display again to make sure the machine is level and all four interlock display lights are on Genie AWP Super Series 19 Operators Manual Second Edition Second Printing OPERATINGINSTRUCTIONS Emergency Stop Push in the red Emergency Stop button at the platform controls or at the ground controls to stop the up function Platform Raise and Lower 1 Pull out the red Emergency Stop button to the on position at the ground controls Twist to release the red Emergency Stop button at the platform controls 2 Pushin the control activate button and rotate the up down switch in the desired direction of travel Manual Lowering 1 Activate the manual lowering valve located at the bottom of the hydraulic cylinder 20 Genie AWP Super Series Auxiliary P
9. contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform the function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturers specifications After repairs are completed the operator must perform a pre operation inspection and function tests before putting the machine into service Part No 82910 Genie AWP Super Series 15 Operators Manual SJ FUNCTION TESTS Function Tests Setup 1 Position the machine on a firm surface directly below the desired work area Connect to the appropriate power source DC models Connect the battery pack AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm 3 wire grounded extension cord no longer than 50 feet 13 m Air models Connect the air line Insert the key and turn to platform control Pull out the red Emergenc
10. 2 98 4 in 22 9 in CE Indoor 40 6 27 9 cm 53 3 31 1 cm 49 5 24 7cm 55 8 22 8 cm Corner access wall access 311 2 20 in 30 171 2 in 383 4 21 in 51 261 2 in CE Outdoor 80 50 8 cm 76 2 44 4 cm 98 4 53 3 cm 1 3m 67 3 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 34 Genie AWP Super Series Part No 82910 Second Edition Second Printing Operators Manual Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m Height platform maximum AWP 15S 15 ft 4 in 4 7m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6m AWP 30S 29 ft 6 in 9 0m Lift capacity AWP 15S 20S 25S amp 350 Ibs 30S models except Canada 159 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V AC model 110V or 220V Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec Ambient Operating 20 F to 135 F Temperature 29 C to 57 C Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted SPECIFICATIONS Rough Terrain Base Specifications Machine weight DC AC models AWP 15S 715 625 lbs 324 283 kg AWP 20S 750 660 lbs 340 299 kg AWP 25S 784 694 Ibs 356 315kg AWP 30S 819 729 lbs 371 330 kg Height st
11. 4 Notice Lower Stop Bracket Before 1 27865 Label Bubble Level 1 27867 Label Swivel Lock 1 2 868 Danger Relief Valve 1 2 872 Danger Tip over Hazard Outriggers 1 27873 Notice Maintain Firm Grasp 1 27874 Label Insert Retaining Pin 1 28174 Label Power to Platform 230V 2 28235 Label Power to Platform 115V 2 28372 Caution Quick Disconnect 1 31070 Danger Tip over Hazard Moving 1 31071 Warning Failure to Read 1 31245 Warning Collision Hazard 1 37141 Notice Manual Lowering Instructions 1 37142 Notice Operating Instructions 1 37143 Notice Max Capacity 300 Ibs 136 kg 1 37144 Notice Max Capacity 350 Ibs 159 kg 1 28 Part No 37145 38122 38142 41266 41268 92996 92998 92999 62992 62993 62994 62995 72086 12843 82366 82780 82781 82802 82907 82975 82986 97519 97522 97523 Description Quantity Label Manual Lowering Valve 1 Label Manual Storage Container 1 Label Circuit Breaker AC models 1 Label Interlock Display Air Models 1 Label Interlock Display Air Models 1 Cosmetic Genie Logo Cosmetic AWP 15S Cosmetic AWP 20S Cosmetic AWP 25S Cosmetic AWP 30S Cosmetic AWP 36S Cosmetic AWP 40S Label Lifting Eye Danger General Safety Label Chevron Rykon Label Interlock Display Label Interlock Display Label Function Enable Danger Battery Charger Safety 1 Danger Collision Hazard Danger Electrocution Hazard 1 Notice Side Force AN
12. N e 15 Workplace Inspection ss aau ea aaa aaa aaaazanaannai 18 Operating Instructions sssaaaaaa aaa aaaaaassaazaannci 19 Battery Charging Instructions 2 2211112222 21 Transport Instructions ueaaae aa aaa aa aaaaazaaaannai 22 Tilt back Operation Instructions 22222 111111 25 DEC e cgnrccu rene ni aint E W a R 28 SpecilCaAUO A OAI 32 Contact us Copyright 1996 by Genie Industries First Edition Eighth Printing October 2001 Internet http www genielift com 7 m e mail techoub genieind com Second Edition Second Printing April 2004 Genie and AWP are registered trademarks of Genie Industries in the U S A and many other countries Super Series is a trademark of Genie Industries This machine complies with ANSI SIA 92 3 1990 g Printed on recycled paper Printed in U S A Genie AWP Super Series Part No 82910 Second Edition Second Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 I
13. NSI Corner access wall access CSA Corner access wall access CE Indoor Corner access wall access CE Outdoor Outrigger footprint x w ANSI Outrigger footprint I x w CSA Outrigger footprint x w CE Indoor Outrigger footprint I x w CE Outdoor Corner access wall access ANSI Corner access wall access CSA Corner access wall access CE Indoor Corner access wall access CE Outdoor AWP 15S 603 4 x 523 4 in 15x1 3m 603 4 x 523 4 in 15x1 3m 603 4 x 523 4 in 15x1 3m 691 4 x 611 4 in 1 8x 1 6m 153 4 8 in 39 7 20 3 cm 153 4 8 in 39 7 20 3 cm 153 4 8 in 39 7 20 3 cm 211 2 121 4in 54 6 30 8 cm AWP 30S 691 4 x 611 4 in 1 8x1 6m 971 2 x 891 2 in 2 5X2 3m 751 2 x 671 2 in 1 9x1 7m 1171 4 x 1091 2 in 3 0x2 8m 181 2 43 4 in 46 6 11 9 cm 37 183 4 in 94 1 47 8 cm 221 4 8 in 56 5 20 3 cm 503 4 283 4 in 1 3 m 73 cm AWP 20S 603 4 x 523 4 in 1 5 x1 3m 691 4 x 611 4 in 1 8 x1 6m 603 4 x 523 4 in 1 5 x1 3m 831 4 x 751 4 in 2 1 x1 9m 141 2 51 2 in 36 9 7 4 cm 201 4 93 4 in 51 2 24 5 cm 141 2 51 2 in 36 9 7 4 cm 30 1639 4 in 76 42 4 cm AWP 36S 831 4 x 751 4 in 2 1x1 9m 1171 4 x 1091 4 in 3 0x 2 8m 831 4 x 751 4 in 2 1x19m 139 x 131 in 3 5x3 38m 281 2 141 4 in 72 7 36 2 cm 52 311 4 in 1 3 m 79 3 cm 281 2 141 4 in 72 7 36 2 cm 52 311 4 in 1 3 m 79 3 cm Co
14. Rykon Premium MV equivalent Check the Tire Pressure RT Base Models It is essential to maintain proper pressure in all air filled tires Improperly inflated tires can affect machine handling 1 Check each tire with an air pressure gauge Add air as needed The proper air pressure is stamped on the tire Part No 82910 MAINTENANCE Check the Air Line Lubricator Oil Level Air Models Maintaining the proper oil level in the lubricator canister is essential to safe operation and good machine performance Failure to keep the lubricator canister at the proper oil level could result in unsafe operating conditions and possible component damage 1 Be sure the platform is fully lowered 2 Inspect the lubricator canister for the proper oil level Result The oil level must be within 1 2 inch 12 7 mm from the top of the lubricator canister 3 To add oil remove the oil lubricator canister from the lubricator base and fill with oil Install the canister back onto the lubricator base Oil Specifications Oil Type 10W automotive engine oil Genie AWP Super Series 13 Operators Manual Second Edition Second Printing MAINTENANCE Check the Oil Lubricator Canister Drip Rate Air Models Maintaining the proper oil drip rate into the lubricator canister is essential to safe operation and good machine performance Failure to maintain the proper drip rate could result in machine component damage 1 While rais
15. SI Label Wheel Load Label Outrigger Load Genie AWP Super Series Part No 82910 Second Edition Second Printing Operator s Manual ee DECALS 21857 28174 82780 31245 82366 Note Platform 31071 or 28235 or 82781 82986 28372 decals may be 37141 or 41266 in diffferent 38122 or 41268 locationson 82802 optional fiberglass 37144 or 37143 basket 97519 2 867 72843 INI 37142 SS SSETINO 28174 2 865 or 28235 a ee a LILII 52998 mik I or 52996 or 62993 9 or 62994 or 62995 97523 27830 27863 82975 m 97523 97529 Models with Tilt back Frame Models without Tilt back Frame 72086 38142 Pe 72086 82907 21 872 31070 38142 27868 27840 31070 27841 2 864 AT 27868 2 842 Serial aH ____ 2 864 Plate OMI Serial Plate om _Q om o A 97523 37145 27863 97523 97523 37145 27863 97523 Part No 82910 Genie AWP Super Series
16. Series 17 Operator s Manual Second Edition Second Printing Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations Do Not Operate Unless You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the work place inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operatingthe machine 18 Genie AWP Super Series drop offs or holes bumps floor obstructions or debris slopes that exceed the machine s leveling capability unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions Part No 82910 Second Edition Second Printing Operat
17. al force or side load to the machine by raising or lowering a fixed or overhanging load Do not push off or pull toward any object outside the platform Maximum allowable side force 45 Ibs 200 N Ra ea Do not use the machine on a moving or mobile surface or vehicle Part No 82910 Second Edition Second Printing Se Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Occupants equipment and materials shall not exceed the maximum platform capacity Maximum capacity all models except Canada AWP 15S 350 Ibs 159 kg AWP 20S 350 Ibs 159 kg AWP 25S 350 Ibs 159 kg AWP 30S 350 Ibs 159 kg AWP 36S 350 Ibs 159 kg AWP 40S 300 Ibs 136 kg Maximum capacity models sold in Canada only AWP 15S 300 Ibs 136 kg AWP 20S 300 Ibs 136 kg AWP 25S 300 Ibs 136 kg AWP 30S 300 Ibs 136 kg AWP 36S 300 Ibs 136 kg AWP 40S 300 Ibs 136 kg Maximum occupancy 1 person Part No 82910 Operators Manual SAFETY RULES Do not operate the machine near drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to stability with items of different weight or specification Use only Genie authorized replacement parts Do not pus
18. at it points away from the machine 24 Genie AWP Super Series Part No 82910 Second Edition Second Printing Operator s Manual OPERATINGINSTRUCTIONS Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors including but not limited to i the physical condition strength and Tilt back Operation Instructions disabilities or prior injuries of the people na OO involved Observe and obey the vertical and horizontal distances the M The retaining pin must be inserted to prevent the machine has to be moved spring loaded tilt back frame from dropping the number of times the machine will be MI Do not tilt the machine back unless the area is loaded or unloaded clear of personnel and obstructions the stance posture and grip used by the people involved M Do not stand behind or under the tilt back frame when raising or lowering it the lifting techniques used the site conditions and weather in which the activity is being performed i e slippery icy raining l The appropriate number of people and proper lifting Tilt back Frame techniques must be used to prevent physical injury The Genie AWP Super Series has a tilt back frame which allows the machine to roll through a standard doorway The tilt back frame is standard equipment on standard base AWP 36S and 40S models and optional on standard base AWP 15S 20S 25S and 30S models
19. ators Manual Returning the Machine to Standing Position 1 Be sure the area below the machine base and T handle is clear of personnel and obstructions 2 Slide out the T handle untl the lock pin snaps into place 3 Carefully pull down the T handle until the machine rests at mid tilt position 4 Lowerthe machine with the T handle until the base casters are in contact with the ground Use the appropriate number of people and proper lifting techniques 5 Return the sliding T handle to the stowed position OPERATING INSTRUCTIONS Stowing the Tilt back Assembly Remove the retaining pin Firmly grasp the tilt back frame and remove the tilt back strut from the strut socket Lift the tilt oack frame hold in an upright position against the spring and secure with the retaining pin Part No 82910 Genie AWP Super Series 2 Operators Manual Second Edition Second Printing Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity 27838 Warning Tilt back Hazards Instructions 1 27839 Label Sliding T handle 1 27840 Label Retaining Pin 1 27841 Label Stop Bracket 1 27842 Label Loading Pivot 1 27843 Label Tilt back Strut 1 27844 Label Strut Socket 1 27857 Caution Pipe Plug 1 27863 Warning Collision Hazard 3 2786
20. battery condition is essential to good machine performance and safe operation Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Contact with AWARNING hot or live circuits could result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Perform this test after fully charging the battery 1 Put on protective clothing and eye wear 2 Remove the battery vent caps 3 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 4 Install the vent caps Part No 82910 Second Edition Second Printing Operators Manual Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the platform is fully lowered 2 Check the sight gauge on the side of the hydraulic reservoir Result The hydraulic oil level should be visible in the middle of the sight gauge Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron
21. cording to the manufacturer s specifications and the requirements listed in the responsibilities manual Part No 82910 Second Edition Second Printing Operators Manual Pre operation Inspection Li Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Li Be sure that all decals are legible and in place See Decals section LI Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section Ly AC 8 DC models Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section LG RT base models Check for proper tire pressure Add air to tires if needed See Maintenance section LJ Air models Check the oil level of the airline lubricator See Maintenance section Ly Air models Check the oil lubricator canister drip rate Adjust as needed See Maintenance section Li Air models Check the air filter regulator canister Drain water as needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications Li Electrical components wiring and electrical cables Li AC amp DC models Hydraulic power unit hoses fittings and cylinder Li Air models Air power unit airlines fittings and cylinder Li Platform entry mid rail or gate PRE OPERATION INSPECTION Sequenc
22. e key 3 Remove the outriggers from the base and place them in the storage sockets 4 DC models Disconnect the battery cable and remove the battery pack 5 Inspect the entire machine for loose or unsecured items 6 Slide the stop bracket to the top lock position a stop bracket b loading pivot All models without tilt back frame a _ stop bracket b loading pivot All models with tilt back frame 7 Hook the loading pivot to the stop bracket Part No 82910 OPERATINGINSTRUCTIONS 8 Position the machine flush against the loading surface Lower and lock the stop bracket to the lowest lock pin position above the loading surface 9 All models with tilt back frame Be sure both stop bracket lock pins are fully locked Be sure both tilt back frame swivel casters are locked 10 Slide out the T handle until the lock pin snaps into place 11 Lift the T handle to tilt the machine onto the loading surface Use the appropriate number of people and proper lifting techniques 12 Carefully push the machine into the transport position 13 Return the sliding T handle to the stowed position 14 Secure the machine base and mast to the transport vehicle See Securing the Machine on the next page 15 Reverse this procedure to unload the machine Genie AWP Super Series 23 Operators Manual Second Edition Second Printing OPERATINGINSTRUCTIONS Securing the Machine Use chains or st
23. h the Genie AWP from the platform side of the machine When moving the machine with a forklift or other transport vehicle the platform should be fully lowered the machine should be turned off and no personnel shall remain in the platform Fall Hazards The guard rail system provides fall protection If occupants of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE equipment and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not exit the platform while raised If a power failure occurs have ground personnel activate the manual lowering valve Keep the platform floor clear of debris Lower the platform entry mid rail or gate before operating Genie AWP Super Series 3 Operators Manual Second Edition Second Printing SAFETY RULES Electrocution Hazards This machine even with an optional fiberglass platform is not electrically insulated and will not provide protection from contact with or proximity to electrical current te A Keep away from the machine if it contacts energized power lines or becomes electrically charged Personnel on the ground or inthe platform must not touch or operate the machine until energized power lines are shut off l
24. ing cables and pulleys Lifting chains and idler wheels Nuts bolts and other fasteners Mast columns and counterweight Breather cap U C U O O Outriggers leveling jacks and footpads Li Adjustable glide pads Check entire machine for Li Dents ordamage _1 Corrosion or oxidation U Cracks in welds or structural components Ll Inspect and clean battery terminals and all battery cable connections M Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Part No 82910 Genie AWP Super Series 11 Operators Manual Second Edition Second Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure 12 Genie AWP Super Series Check the Battery DC Models Proper
25. ing the platform visually inspect the oil lubricator sight gauge Result There should be a maximum of 1 to 2 drops of oil visible in the sight gauge 2 To adjust the drip rate turn the oil flow control valve clockwise to decrease the flow or counterclockwise to increase the flow 3 Repeat this procedure until the proper oil drip rate is achieved Check the Air Filter Regulator Canister Air Models lt is essential to drain the air filter regulator canister of water to ensure good air motor performance and service life A water filled canister could cause the air motor to perform poorly and continued use could cause component damage 1 Check the air filter regulator canister for any water accumulation 2 If water is visible loosen the drain plug at the bottom of the canister and allow the water to drain out 3 Tighten the drain plug 14 Genie AWP Super Series Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Part No 82910 Second Edition Second Printing Operators Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation
26. lace in the hydraulic reservoir AWP 36 amp AWP 40 The first time these machines are set up for use the pipe plug in the hydraulic reservoir should be removed and permanently replaced with a breather cap A breather cap is supplied and can be found in an envelope taped to the mast near the platform controls 10 Genie AWP Super Series Fundamentals lt is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians ac
27. latform Lowering AC amp DC Models 1 Turn the key switch to ground control Pull out the red Emergency Stop button to the on position 2 Activate the auxiliary platform lowering button at the ground controls Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions After Each Use 1 Select a safe storage location firm level surface weather protected clear of obstruction and traffic 2 Chock the wheels to prevent the machine from rolling 3 Remove the key to secure from unauthorized use 4 DC models Recharge the battery Part No 82910 Second Edition Second Printing Operators Manual Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery M Charge the battery in a well ventilated area M Use proper AC input voltage for charging as indicated on the charger M Use only Genie authorized battery and charger Part No 82910 OPERATINGINSTRUCTIONS To Charge Battery 4 2 Open the battery pack lid to access the battery Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill pri
28. may result in property damage Green used to indicate operation or maintenance information Part No 82910 Genie AWP Super Series 7 Operators Manual Second Edition Second Printing Controls Ground Controls AC and DC Models Platform Controls 2 2 Genie AWP Super Series Ground Controls Air Models Vo of i be Genie Interlock Display 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights four 4 Low battery indicator light for auxiliary lowering 5 DC models Low battery indicator light 6 Powerlight 7 Auxiliary platform lowering button 8 Airpressure gauge 9 Control activate button 10 Up Down switch Part No 82910 Second Edition Second Printing Operators Manual 1 Lifting eye 2 AC models Circuit breaker 3 Outrigger storage socket 4 Tilt back frame retaining pin in strut socket Tilt back strut Swivel lock Tilt back frame Loading stop bracket CO NO OT Part No 82910 Gy SS S
29. n 181 2 71 4 in ANSI 40 6 27 9 cm 36 2 21 6 cm 33 15 2 cm 47 18 4 cm Corner access wall access 221 2 143 4 in 241 2 14 in 283 4 15 in 371 2 181 2 in CSA 57 1 37 5 cm 62 2 35 5 cm 73 38 1 cm 95 2 47 cm Corner access wall access 16 11in 21 121 4 in 191 2 98 4 in 22 9 in CE Indoor 40 6 27 9 cm 53 3 31 1 cm 49 5 24 7cm 55 8 22 8 cm Corner access wall access 311 2 20 in 30 171 2 in 383 4 21 in 51 261 2 in CE Outdoor 80 50 8 cm 76 2 44 4 cm 98 4 53 3 cm 1 3m 67 3 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack Part No 82910 Genie AWP Super Series 35 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie G rmany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie Brasil Phone 55 11 41 665 755 Fax
30. nauthorized use Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the Genie AWP Super Series service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Do not use the machine as a ground for welding Part No 82910 Genie AWP Super Series 5 Operators Manual Second Edition Second Printing SAFETY RULES Battery and Charger Safety DC Models Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries m4 gt Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water The battery pack must remain in an upright position Explosion Hazards lt A BALU Do not disconnect charger DC output wires from the Batteries emit explosive gas Keep sparks flames and lighted tobacco away from the battery Charge the battery in a well ventila
31. nspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine M The first time this machine is set up for use a breather cap is installed See Pre operation Inspection section Part No 82910 Genie AWP Super Series 1 Operators Manual Second Edition Second Printing SAFETY RULES Tip over Hazards Do not raise the platform unless the base is level all four outriggers are properly installed and the leveling jacks firmly contact the floor Do not adjust or remove the outriggers while the platform is occupied or raised Do not move the machine while the platform is raised R Do not place ladders or scaffolds in the platform or against any part of this machine Do not place or attach overhanging loads to any part of this machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by the person in the platform 2 Genie AWP Super Series Do not raise the platform unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks Do not cause a horizont
32. nts have been completed As each task is completed and the operator demonstrates comprehension and competency the competent person providing the training will place a check mark in the box beside the task When all tasks have been completed and both the operator and the competent person are satisfied that the operator can now safely and effectively use the Genie AWP 25S then both the operator and competent person will sign and date the matrix in the space provided A copy of this signed and dated operating procedure will then be placed in the operator s training file to provide proof of completion of training GO AGIUU AI OO NR RR __ Name pleaseprint Date gi Name please print Date i O O a j 5 a e d RE Operators Manual with Maintenance Information Part No 82910 AWP Super Series Operator s Manual Second Edition Second Printing A Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page aale AL IC CEE 1 S 0 LICO EZ 8 CO SIG da dE E dA PY OAI 9 Pre operation Inspection essaaeaaaaaaaaaaaazaaac 10 MAINTCNANCE ereunna G A 12 FUNCION TESIS zenada EA EGA
33. or 62995 al 97523 97522 PA 97522 82614 82976 or 82977 or82978 or 82979 or 82980 or 82981 or 82982 or 82983 or 82984 97523 mm 82988 AM Ho Em il 82481 a 82481 JET TE E Bo Ta ZA ht mn ate Serial Plate 2 _9 e i e JL D m ci yey 97523 82915 97523 97523 82915 97523 Part No 82910 Genie AWP Super Series 31 Operators Manual Second Edition Second Printing Specifications Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m AWP 36S 42 ft 5 in 12 9m AWP 40S 46 ft 3 in 14 1 m Height platform maximum AWP 15S 15 ft 4 in 4 7m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6m AWP 30S 29 ft 6 in 9 0m AWP 36S 36 ft 6 in 11 1 m AWP 40S 40 ft 3 in 12 3 m Lift capacity AWP 15S 20S 25S 350 Ibs 30S amp 36S models except Canada 159 kg Lift capacity AWP 40S 300 Ibs models except Canada 136 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V AC model 110V or 220V Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec 20 F to 135 F 29 C to 57 C Ambient operating temperature Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted 509 Ibs Wheel load maximum 231 kg Outrigger load maximum 400 Ib
34. or to the charge cycle Replace the battery vent caps Be sure that the DC output cord is properly connected to the battery Black to negative red to positive Connect the battery charger to a grounded AC circuit The charger will turn off automatically when the battery is fully charged Check the battery acid level when the charge cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 4 5 Install the battery vent caps Charge the battery Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Genie AWP Super Series 21 Operators Manual Second Edition Second Printing OPERATING INSTRUCTIONS Transport Instructions Observe and Obey M Be sure the transport vehicle capacity and loading surfaces are sufficient to support the machine weight See the serial plate for the machine weight Some pick up truck tailgates are no
35. orm dimensions 22 x 18 x 443 4 in 56 cm x 46cm x 1 1 m 26 x 20 x 443 4 in 66 cm x 51 cm x 1 1 m 26 x 22 x 431 2 in Gated ultra narrow platform x w xh Gated narrow platform I x w x h Narrow fiberglass platform AC model 110V or 220V x w xh 66 cm x 56cm x 1 1 m Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec Wheel load maximum 509 Ibs 231 kg Ambient Operating 20 F to 135 F Outrigger load maximum 400 Ibs 181 kg Temperature 29 C to 57 C Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted AWP 15S AWP 20S AWP 25S AWP 30S Outrigger footprint 64 x 481 4 in 64 x 481 4 in 64 x 481 4 in 711 2 x 58 in I x w ANSI 1 6x1 2m 1 6x 1 2m 1 6x 1 2m 1 8x1 5m Outrigger footprint 711 2 x 58 in 741 2 x 651 2 in 831 4 x 74 in 951 4 x 893 4 in x w CSA 1 8x 1 5m 1 9x 1 6m 2 1x1 9m 2 4x2 3 m Outrigger footprint 64 x 481 4 in 711 4 x 58 in 711 4 x 58 in 741 2 x 651 2 in x w CE Indoor 1 6x1 2m 1 8x1 5m 1 8x1 5m 1 9 x 1 6m Outrigger footprint 831 4 x 74 in 831 4 x 74 in 951 4 x 893 4 in 112 x 112 in I xw CE Outdoor 2 1x1 9m 2 1x1 9m 2 4 x 2 2 m 2 8 x 2 8 m Corner access wall access 16 11 in 141 4 81 2 in 13 6 in 181 2 71 4 in ANSI 40 6 27 9 cm 36 2 21 6 cm 33 15 2 cm 47 18 4 cm Corner access wall access 221 2 143 4 in 241 2 14 in 283 4 15 in 371 2 181 2 in CSA 57 1 37 5 cm 62 2 35 5 cm 73 38 1 cm 95 2 47 cm Corner access wall access 16 11in 21 121 4 in 191
36. ors Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous If more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules and instructions in the operators manual That means every new operator should perform a pre operation inspection function tests and a work place inspection before using the machine Part No 82910 Setup 1 Position the machine on a firm surface directly below the desired work area Connect to the appropriate power source DC models Conneci the battery pack AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm 3 wire grounded extension cord no longerthan 50 feet 13 m Air models Connect the
37. owed 79 in 2 0m Width 291 2 in 75 cm Length 58 in 1 5m Platform dimensions length x width x height Standard platform gated or sliding mid rail Gated ultra narrow platform 27 x 26 x 443 4 in 69 cm x 66 cm x 1 1 m 22 x 18 x 443 4 in 56 cm x 46cm x 1 1 m 26 x 20 x 443 4 in 66cm x 51 cm x 1 1 m 29 x 261 2 x 431 2 in 4cmx67cmx1 1m 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m Front entry gated narrow platform 20 x 26 x 443 4 in 51 cm x 66 cm x 1 1 m 30 x 28 x 443 4 in Gated narrow platform Standard fiberglass platform Narrow fiberglass platform Extra large front and side entry Wheel load maximum 509 Ibs 231 kg platform 76cmx71 cmx1 1m Outrigger load maximum 400 lbs 181 kg Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Model AWP 15S AWP 20S AWP 25S AWP 30S Outrigger footprint 64 x 481 4 in 64 x 481 4 in 64 x 481 4 in 711 2 x 58 in x w ANSI 1 6x 1 2m 1 6x 1 2m 1 6x 1 2m 1 8x1 5m Outrigger footprint 711 2 x 58 in 741 2 x 651 2 in 831 4 x 74 in 951 4 x 893 4 in x w CSA 1 8x 1 5m 1 9x 1 6m 2 1x1 9m 2 4x2 2 m Outrigger footprint 64 x 481 4 in 711 4 x 58 in 711 4 x 58 in 741 2 x 651 2 in x w CE Indoor 1 6 x 1 2m 1 8 x 1 5 m 1 8 x 1 5 m 1 9 x 1 6 m Outrigger footprint 831 4 x 74 in 831 4 x 74 in 951 4 x 893 4 in 112 x 112 in I x w CE Outdoor 2 1x1 9m 2 1x1 9m 2 4x2 2 m 2 8 x 2 8 m Corner access wall access 16 11 in 141 4 81 2 in 13 6 i
38. raps of ample load capacity Use a minimum of 2 chains Adjust the rigging to prevent damage to the chains Winching the Machine onto a Flatbed Truck 1 Fully lower the platform 2 Pushin the red Emergency Stop buttons turn the key switch to the off position and remove the key 3 Remove the outriggers from the base and place them in the storage sockets 4 Inspect the entire machine for loose or unsecured items 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truck 7 Secure the machine base to the transport vehicle See Securing the Machine Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column The battery pack must be removed before lifting the machine with a crane Disconnect the battery plug before removing the battery pack Be sure to inspect the machine and remove any loose or unsecured items Always place the lifting hook through the lifting eye so th
39. rner of platform top rail to corner of wall with ability to rotate leveling jack Part No 82910 Genie AWP Super Series Operators Manual SPECIFICATIONS AWP 25S 603 4 x 523 4 in 1 5 x1 3m 831 2 x 751 2 in 2 1 x1 9m 691 4 x 611 4 in 1 8x 1 6 m 89 x 81 in 2 3x2 1m 14 3in 35 1 7 4 cm 283 4 141 4 in 72 6 36 2 cm 191 4 71 4 in 48 6 18 2 cm 321 2 17 in 82 5 43 4 cm AWP 40S 89 x 81 in 2 3x2 0m 1171 4 x 1091 4 in 3 0x 2 8m 89 x 81 in 2 3x2 0m 153 x 145 in 3 9x 3 7 m 311 4 141 2 in 79 4 37 1 cm 503 4 283 4 in 1 3 m 73 cm 311 4 141 2 in 79 4 37 1 cm 503 4 283 4 in 1 3 m 73 cm 33 Operators Manual Second Edition Second Printing SPECIFICATIONS Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0 m AWP 25S 30 ft 9 in 9 4 m AWP 30S 35 ft 6 in 10 8 m Height platform maximum AWP 15S 15 ft 4 in 4 7 m AWP 20S 20 ft 1 in 6 1 m AWP 25S 24 ft 9 in 7 6 m AWP 30S 29 ft 6 in 9 0 m Lift capacity AWP 15S 20S 25S amp 350 Ibs 30S models except Canada 159 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V Narrow Base Specifications Machine weight DC AC models AWP 15S 711 621 Ibs 323 282kg AWP 20S 750 660 Ibs 340 299kg AWP 25S 784 694 Ibs 356 315 kg AWP 30S 819 729 lbs 371 330 kg Height stowed 78 in 2 0 m Width 22 in 55 8 cm Length 491 2 in 1 3m Platf
40. s 181 kg 32 Genie AWP Super Series Standard Base Specifications Machine weight DC AC models AWP 15S 718 628 lbs 326 285 kg AWP 20S 767 677 lbs 348 307 kg AWP 25S 817 727 lbs 371 330 kg AWP 30S 867 777 lbs 393 352 kg AWP 36S 1107 1017 lbs 502 461 kg AWP 40S 1130 1040 lbs 513 472 kg Height stowed AWP 15S 20S 25S 30S 78 in 2 0m AWP 36S 40S 1091 2 in 2 8m Width 29 in 73 6 cm Length AWP 15S 20S 25S 30S 46 in 1 2m AWP 36S 40S 55 in 1 4m Platform dimensions all models length x width x height 27 x 26 x 443 4 in 69 cm x 66cm x 1 1 m 22 x 18 x 443 4 in 56 cm x 46 cm x 1 1 m 26 x 20 x 443 4 in 66 cm x 51 cmx 1 1m 29 x 261 2 x 431 2 in 4cmx67cmx1 1m 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m 20 x 26 x 443 4 in 51cm x 66 cmx 1 1 m 30 x 28 x 443 4 in 76cmx 71cmx1 1M Standard platform gated or sliding mid rail Gated ultra narrow platform Gated narrow platform Standard fiberglass platform Narrow fiberglass platform Front entry gated narrow platform Extra large front and side entry platform Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 82910 Second Edition Second Printing Se Standard Base Specifications Outrigger footprint x w ANSI Outrigger footprint x w CSA Outrigger footprint I x w CE Indoor Outrigger footprint I x w CE Outdoor Corner access wall access A
41. t strong enough to support the weight of the machine and may require reinforcement M Do not load the machine onto a transport vehicle unless it is parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine is being loaded M The machine must be securely fastened to the transport vehicle Use chains or straps of ample load capacity VI Be sure to lock both swivel casters on the tilt back frame M Do not transport with the machine resting on the tilt back frame 22 Genie AWP Super Series Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved the number of times the machine will be loaded or unloaded the stance posture and grip used by the people involved the lifting techniques used the site conditions and weather in which the activity is being performed i e slippery icy raining The appropriate number of people and proper lifting techniques must be used to prevent physical injury Part No 82910 Second Edition Second Printing Operators Manual Loading for Transport 1 Fully lower the platform 2 Push in the red Emergency Stop buttons turn the key switch to the off position and remove th
42. ted area battery when the charger is on Electrocution Hazards w Lifting Hazard Connect the charger to a grounded AC circuit only Do not expose the battery or charger to water or rain Before each use inspect fordamage Replace damagedcomponents beforeoperating The battery pack weighs 90 Ibs 40 8 kg Use the appropriate number of people and proper lifting techniques when lifting the battery pack Genie AWP Super Series Part No 82910 Second Edition Second Printing Operator s Manual MKK MMA E SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnelto potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the ADANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING Orange used to indicate the presence of a potentially A hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a A potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert CAUTION symbol used to indicate the presence of a potentially hazardous situation which if not avoided
43. the up down switch in the direction of intended travel Result The up down function should not operate Test Outrigger Interlock 15 Twist to release the red Emergency Stop button at the platform controls Result The up down functions should operate 16 Unscrew one leveling jack until the corresponding interlock display light turns off Result The up down function should not operate 17 Return the leveling jack to the previous setting and check the bubble level 18 Repeat this procedure for each outrigger Test Auxiliary Platform Lowering AC amp DC Models 19 Raise the platform slightly 20 Disconnect the power source from the machine 21 Turn the key switch to ground control 22 Push in the auxiliary platform lowering button at the ground controls Result The platform should lower FUNCTION TESTS 23 Connect the power source to the machine 24 Turn the key switch to platform control 25 Raise the platform slightly 26 Disconnect the power source from the machine 2 Push in the control activate button and rotate the up down switch in the down direction Result The platform should lower 28 Connect the power source to the machine Test Manual Lowering 29 Raise the platform slightly 30 Activate the manual lowering valve located at the bottom of the hydraulic cylinder Result The platform should lower Part No 82910 Genie AWP Super
44. y Stop button to the on position at the ground controls Twist to release the red Emergency Stop button at the platform controls Result AC amp DC models The power light should come on Air models The air pressure gauge should read 80 110 psi 5 5 7 8 bar Select an outrigger and slide it into a base socket until the outrigger lock pin snaps into place Adjust the outrigger to level the machine and raise the base casters slightly off the ground Level the machine using only the outriggers Check the interlock display lights at the ground 3 controls Confirm that the corresponding light is on YA o Second Edition Second Printing 8 Repeatthis procedure for each of the remaining outriggers 9 Use the bubble level and adjust the leveling jacks until the machine base is level Test Emergency Stop 10 Push in the red Emergency Stop button at the ground controls to the off position 11 Push in the control activate button and rotate the up down switch in the direction of intended travel Result The up down function should not operate Genie AWP Super Series Part No 82910 Second Edition Second Printing Operators Manual 12 Push in the red Emergency Stop button at the platform controls to the off position 13 Pull out the red Emergency Stop button at the ground controls to the on position 14 Push in the control activate button and rotate
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