SERVICE MANUAL - Eurolube Equipment
Contents
1. SERVICE MANUAL Eid Model A11740 10 amp 11741 10 EUROLUBE General Thank you for choosing a high quality pump developed and manufactured by Eurolube Equipment AB Sweden Pump models 11740 10 amp 11741 10 are designed to move Coolants amp anti freeze The pump s 2 bung adapter allows installation directly onto original containers or bulk tanks The stub pumps accepts a variety of different lenght and types of extension and or suction tubes Please refer to the sales Catalogue for details on accessories etc or our website www eurolube com A pump s ability to deliver fluid is based on the pressure bar psi and quantity of air supplied to the air motor and the amount of material discharge back pressure to be overcome within the system WARNING Do NOT pump chemicals who is not compatible to chosed pump or other explosive fluids An explosion can result in the pumps when aluminium and zink parts come in contacts with certain solvents Never point a control valve at any portion of your body or another person Accidential discharge of pressure and or material can result in injury Read these instruction carefully before installation operation or service DO NOT EXCEED MAX AIR PRESSURE Allm nt Tack f r att ni valde en kvalitetspump utvecklad och tillverkad av Eurolube Equipment AB 11740 10 och 11741 10 r konstruerade f r pumpning av oljeemulsioner och glykol blandningar I varje pump ing r 2 fatadapter f r inst2. Ship weight lev vikt Description Ben mning Packing kit packningssats Air valve cpl ventilmekanism kpl Central bar cpl centralst ng kpl Air cyl cpl luftcylinder kpl Piston kit cpl kolv kpl Foot valve cpl bottenventil kpl Pump tube cpl pumpr r kpl Piston rod cpl kolvst ng kpl Air filter kit luftfiltersats Bung adapter fatadapter SERVICE MANUAL Model A11740 10 amp A11741 10 A11740 10 Ti 10bar 150psi 3 bar 45psi 40L 10 6gpm A11741 10 1 1 10bar 150psi 3 bar 45psi 40L 10 6gpm 1 4 BSP 3 4 BSP 935mm 50MmMm 1240mm 5 5kg 12 11b SPARE PARTS RESERVDELAR No nr 1518662 1518643 1518663 1518645 SS 1117507 dadai 1518160 1518128 1117065 Item no pos nr 34367 e S 0AA 2 3 SAD ORO OMS 1 3 e 19 Saa 9 10 16 17 18 2 Water air pr 10 bar 150 psi free flow vatten lufttryck 10 bar fritt fl de opyright by Eurolube Equipment AB Eurolube Equipment AB Box 36 SE 711 21 Lindesberg Sweden Phone 46 581 83665 Fax 46 581 40975 email eurolube eurolube com website www eurolube com 1 4 BSP 3 4 BSP 1 BSP 205mm g50mm 510mm 3 6kg 7 91b No nr 1518662 1518643 1518663 1518645 1518159 1117456 B 1518161 1518128 1117065 Item no pos nr 9 44 249 1 0 9 10 l 1 2 3 9 4 249 0 1 0 9 1019 1 3 9 18 19 amp 19 9 10 16 17 18 12 1418664 04 04 Jan E
3. 4 Try to use paraffin to clean pump parts If water based cleaners are used wipe parts clean amp dry immediately to avoid corrosion Deklaration om verenst mmelse Vi deklarerar h rmed att samtliga pumpar som beskrivs i denna manual r tillverkade i verensst mmelse med EEC direktivet 89 392 1418664 04 04 Eurolube Equipment AB Box 36 SE 711 21 Lindesberg Sweden Phone 46 581 83665 Fax 46 581 40975 email eurolube eurolube com website www eurolube com
4. UROLUBE SERVICE MANUAL a ari q lt N gt 2 i lt L o a En a lt N b SEm qm lt O Air motor luftmotor A11740 10 amp A11741 10 gr A Pump tube pumpr r A11741 10 35 Pump tube pumpr r A11740 10 SNFA N ZZE U NA A NIUE Ai A 1418664 04 04 Eurolube Equipment AB Box 36 SE 711 21 Lindesberg Sweden Phone 46 581 83665 Fax 46 581 40975 email eurolube eurolube com website www eurolube com Copyright by Eurolube Equipment AB EUROLUBE Produkts kerhetsanvisningar Denna serie 1 1 pumpar r konstruerade f r pumpning av oljeemusioner och glykol blandningar Kontrollera att alla anslutna komponenter r avsedda f r systemets arbetstryck 3 Anv nd ej h gre lufttryck n n dv ndigt f r att uppn god systemfunktion 4 F re systemet tas i drift b r alla r rledningar provtryckas med min 1 3 x systemets arbetstryck 5 F re arbete p pump eller system p b rjas skall trycklufttillf rseln kopplas bort och v tskeledningen tryckavlastas Kontrollera regelbundet alla komponenter med avseende p skador eller l ckage St ng av eller koppla alltid bort tryckluften till pumpen ver natten och vid drift uppeh ll Det kan intr ffa slangbrott l ckage p systemet och d kan en st rre volym v tska l cka ut och t ex hamna i avloppet NO d 6 Allm nt V tskepumpen best r
5. allation direkt i standard fat eller tankar Korta pumpmodeller r avsedda f r anslutning av olika typer av f rl ng ningsr r anslutningslangar f r tankar mm F r detaljerad information h nvisar vi till v r kompletta produktkatalog eller v r hemsida www eurolube com En pumps f rm ga att leverera v tska baseras p lufttryck bar och luftfl de l min till luftmotor samt mottryck som uppst r mellan pump och utloppsventil OBS Pumpa EJ kemikalier som inte r kompatibla med vald pump eller explosiva v tskor Pumpen inneh ller aluminium och zink som kan orsaka explosion i vissa kemikalier Rikta aldrig utloppsmunstycke mot n gon kroppsdel eller n gon annan person V tska kan l tt tr nga in igenom hud och f rorsaka skador L s dessa intruktioner innan pumpen installeras anv nds eller vid service VERSKRID EJ MAX ARBETSTRYCK Visit our website bes k v r hemsida www eurolube com Copyright by Eurolube Equipment AB 1418664 04 04 Eurolube Equipment AB Box 36 SE 711 21 Lindesberg Sweden Phone 46 581 83665 Fax 46 581 40975 email eurolube eurolube com website www eurolube com EUROLUBE DATA PUMP MODEL Pump ratio tryckf rh llande Max air pr max lufttryck Min air pr min lufttryck Del min kapacitet min Air inlet luftansl Pump outlet pump utlopp Pump inlet pump inlopp Pump tube L L ngd pumpr r Pump tube dia Pumpr rsdiam Total lenght totall ngd
6. av tv sammanbyggda huvuddelar En luftdriven dubbelverkande kolvmotor och en dubbelverkande v tskedel V tskan sugs in i pumpr ret genom bottenventilen vid upp tg ende r relse p kolven V tska trycks ut b de vid upp t g ende och ned tg ende r relse F rh llandet mellan luftkolvens area och pumpkolvens area anger tryckf rh llandet Om tryckf rh llandet r 3 1 r det teoretiska v tsketrycket n r pumpen stannat lika med 3ggr lufttrycket Returluften bl ses ut och d mpas via en ljudd mpare Installation Drift F r b sta resultat rekommenderar vi att filter regulator anv nds p luftanslutningen Ta bort skyddsemballage och skyddspluggar fr n pumpen Montera fatadapter i d rf r avsett h l Ex vis i fatets eller v ggf stets 2 g nga Montera pumpen i fatadaptern i nskad riktning och niv Montera utloppsledningen Montera luftanslutningen Starta pumpen genom att ka lufttrycket sakta och l t pumpen bygga upp v tsketryck Kontrollera att inga l ckor finns p luft och v tskeledningen Det f r inte f rekomma n got l ckage p sugsidan F r att erh lla maximalt vakuum m ste alla anslutningar vara helt t ta 8 ka lufttrycket till l mpligt arbetstryck oaoa AR a N AA N Varning Det maximala till tna lufttrycket r 10bar verskrid inte denna gr ns Service Innan n gon service tg rd vidtages p pumpen skall luftanslutningen st ngas och v tsketrycket reduceras h
7. elt Underh ll 1 Vid allt arbete p utrustningen skall tryckluften alltid st ngas av D refter skall v tske ledningen avlastas fr n allt tryck 2 T m och g r rent luftfilter fr n kondenserat vatten och smuts Kontrollera att det inte finns n gon form av l ckage i anslutningar kopplingar eller slangledningar Kontrollera ven slangledningar med avseende p slitage och eventuella skador 4 H ll alltid utrustningen ren fr n smuts och fr mmande f rem l Allt smuts och liknande som kommer ned i fatet kommer att pumpas ut i r rledningssystemet 5 Vid byte av fat r det viktigt att det inte fastnar f roreningar p pumpr ret F roreningarna f ljer med ner i fatet och f rorenar oljan 6 Ha ett uppsamlingsk rl till hands vid avlastning eller bortkoppling av r rledning CO Service 1 F r din personliga s kerhet skall luftmotorn vara fr nkopplad fr n tryckluftn tet under allt servicearbete Vid provk rning skall stor f rsiktighet iakttas Vid servicearbete p pumpen r det noga med att f rhindra uppkomst av repor och skador p t tningar och glidytor Skydda delarna fr n stoft och f roreningar Var noga med att h lla verktyg och arbetsb nk rena Var mycket f rsiktig vid montering och demontering av manschetter och O ringar Vid minsta tecken p f rslitning eller skada i samband med is rtagning resp termontering skall de bytas 3 Reng r och fetta in alla t tnings och glidytor med teflon
8. fett eller motsvarande Alla 0 ringar och t tningar skall sm rjas in f re termontering 4 Anv nd varnolen eller liknande v tska vid reng rning av pumpdelar Om vattenbaserad v tska anv nds m ste delarna torkas omedelbart f r att f rhindra att korrosion uppkommer NO Declaration of conformity We hereby declare that the models of our pumps in this manual are manufactured in conformity to the 89 392 EEC rule opyright by Eurolube Eguipment AB SERVICE MANUAL Model A11740 10 amp A11741 10 Product safety instructions 1 This 1 1 pump serie are designed to move Coolants amp anti freeze 2 Check that all components used are suitable for the operating pressure of the system 3 Do not use higher pressure than reguired for the satisfactory functioning of the system 4 Before a system is put into operation it is recommended that the system be pressurized to 1 3 times max working pressure 5 Before work is undertaken on the pump the compressed air should be disconnected from the pump and the whole system should then be depressurized 6 Check all components thorughly for damage and leakage 7 Ensure that the compressed air is disconnected from the pump and the system is depressurized when system is not in use i e overnight or during longer shut down periods as there is always a risk of hoses bursting or pipework leaking etc General The pump is made up of two main parts A compressed air operated two way pi
9. ling disconnected And the fluid outled must be depressurized completely Maintenance 1 Before any service work is carried out the compressed air must be turned off to the pump or the air coupling disconnected And the fluid outlet must be depressurized completely 2 Clean the air filter remove all pollutants including condensed water 3 Check system for any air or fluid leaks 4 Always keep the equipment clean and remove foreign objects ensure no pollutants enter the barrel as these will be pumped into the system 5 When changing the barrel make sure the pump remains clean Do not put on to floor otherwise the oil will become polluted 6 When depressurizing the system or removing the outlet hose from the pump ensure there is a container available to drain the excess oil into Service 1 For your personal safety ensure the air is disconnected from the pump and the fluid discharge is depressurized before any service is carried out Be cautious when repressurizing the system after any service work is carried out 2 During service procedures it is important to avoid any scratching or any other damage to gasket or bearings surfaces Keep tools and benches clean Be extremely cautious when assembling or dismantling V packings and O rings Exchange all worn or damaged parts no matter how slightly damaged they seem 3 Clean and grease all gasket bearing surfaces including O rings and gaskets with teflon grease when reassembling pump
10. ston air motor and a double acting liquid pump The liquid is sucked into the pump tube via the bottom valve When the piston moves upwards liquid is forced out of the fluid outlet The fluid is forced out of the pump when the piston is moving in both directions The relationship between the air piston and the pump piston determins the ratio of the pump If the pump ratio is 3 1 the theoretical fluid pressure will be 3 times to the air pressure when the pump stalls out The air is exhausted from the pump via a sound attenuator Installation Operation 1 To achieve long pump life we recommend that filter regulator to be installed prior to the air inlet of the pump 2 Remove the protective packaging from the pump and also the protective plugs 3 Fit the 2 pump adaptor firmly on to the barrel wall bracket or tank connection 4 Mount the pump into the pump adaptor and lock into position 5 Fit and secure the outlet hose 6 Fit and secure the air inlet hose slowly increase the air pressure letting the pump slowly build up fluid pressure 7 Ensure there are no leaks either on the air inlet or at the fluid outlet To obtain maximum vacuum all connections should be sealed and tight 3 Slowly increase the air pressure to optimum working pressure Warning The maximum permitted air pressure is 10bar do not exceed this limit Service Before any servicework is carried out the compressed air must be turned off to the pump or the air coup
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