File - Champion Sidecars
Contents
1. 6 Install the Champion stem with bottom clamp into neck 7 While holding the stem install the supplied top bearing and dust seal 8 Install the adjustment nut and torque to 30 ft lbs using the Polaris steering stem socket tool Loosen the adjustment nut and retighten to the same torque Turn steering stem left and right lock to lock a few times to fully seat the bearings Retighten the adjustment nut to the same torque of 30 ft lbs 9 Install the Champion top clamp Install stem nut finger tight Note to be tightened later in the installation 10 Install the Champion fork extensions with o rings onto both fork legs and torque to 40 ft lbs 11 Temporarily install the fork legs into the bottom and top clamp with the top surface of the fork extensions flush with top surface of the top fork clamp as per the illustration on the cover of this installation instruction set Tighten the stem nut to 72 ft lbs 12 Make sure the steering stem moves smoothly without play or binding by turning right to left multiple times 13 Install the fork legs properly and finish front end assembly according to the Indian Service Manual Reuse the OEM pinch bolts Note The top fork clamp pinch bolts should be torqued to 18 ft lbs The bottom fork clamp pinch bolts should be torqued to 18 ft lbs EZ Steer Maintenance The bearings in your EZ Steer kit are normal wear items not subject to replacement under Champion s one year Limited Warranty fo2. Champion Trikes EZ Steer Installation Guide For Indian 2014 2015 Motorcycles Chieftain and Roadmaster Revision 1 Note Above CAD picture is for illustrative purposes only to show detail of EZ Steer Champion Motorcycle Accessories International Inc Dba Champion Sidecars 11841 Monarch Street CA 92841 800 875 0949 714 847 0949 Fax 714 847 1539 www championtrikes com EZ Steer for Indian Chieftain and Roadmaster Parts Illustration ITEM DESCRIPTION ITEM NO TOP CLAMP EZ STEER INDIAN BOTTOM CLAMP EZ STEER INDIAN THREADED BAR M8x1 25 EZ STEER INDIAN SEAL BEARING TOP SMALL GL8 GL5 DR 3 S 4 6 ORING 3mm 38mm ID EZ IN0 005 7 _BEARING SWING ARM HON TAPERED BE E00 002 8 SEAL BEARING BOTTOM EZ5 BE E00 016 9 BEARING BOTTOM EZ5 BE 00 015 10 STEM EZ STEER INDIAN EZ IN0 009 11 RING RETAINING EZ STEER INDIAN EZ INO 010 12 Spacer EZ Steer Fairing Indian Chieftain Roadmaster EZ INO 01 1 NO 1 2 3 4 5 7 10 11 12 installation Guide rr EZ Steer Instructions WARNING The Champion EZ Steer Kit is designed to be used only with a sidecar or trike application Installation of the Champion EZ Steer system is similar to the installation of the OEM triple clamp of your Indian motorcycle We recommend that you use an OEM service manual and follow the prescribed disassembly installation and torque specifications
3. r the product Failure to follow your motorcycle manufacturer s recommendations for periodic OEM triple tree maintenance will accelerate the wear on these bearings installation Guide erry
4. unless otherwise stated below Disassembly NOTE The Champion EZ Steer Kit is designed to reuse some OEM hardware During disassembly it is a good idea to label and set aside all hardware so it can be easily put back together NOTE MARK ALL MATING PLUGS BEFORE DISCONNECTING THE WIRING Male and Female connectors are the same in many instances therefore it is possible to plug the wrong Male to the wrong Female PLEASE mark all mating connectors before disconnecting Mandatory Parts Tools Needed e Steering Head Adjustment Socket Polaris Part PV 43508 EZ Steer Installation Instructions 1 Use the Parts Checklist included with your kit to verify the contents of the box 2 Remove the OEM Top Clamp and Bottom Clamp with steering stem as per the Indian Service Manual 3 Remove steering lock from OE Top clamp and install to Champion Top Clamp and reuse the 8mm OEM bolts Do not torque bolts it will be done later in the installation 4 Replace both the top and bottom steering bearing races with the new supplied races Remove both top and bottom race by utilizing a long flat head screw driver and hit the race out 5 Completely pack the new top bearing with the supplied grease Check the bottom bearing to ensure sufficient grease It is the installer s responsibility to ensure sufficient grease is installed in the bearings installation Guide er Indian 2014 2015 ce Chieftain Roadmaster Ariy EZ Steer Installation Guide
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