RGLT-100 instruction
Contents
1. BELT DRIVES LTD PART RGLT 100 RING GEAR LOCK TOOL INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS TOOL For use on all BDL open belt drive kits Once the belt drive pulleys and belt have been properly aligned and installed you will need to torque down the engine sprocket shaft nut bolt and the rear clutch hub nut The correct torque specifications for these nuts bolt will be located in you OEM service manual You MUST apply a red thread locker to the threads of both the transmission mainshaft and the engine sprocket shaft or bolt threads before you install the nuts bolt With the motorcycle fully secured and the full weight of the motorcycle on the work surface put the transmission into neutral Choose the appropriate side of the RGLT 100 for your kit one side is for open belt drives up to 2006 the reverse side smaller side is for open belt drive kits from 2007 to present NZS be tay Se N G AADS Fa RGLT 10 p O PICTURED ABOVE IS 2007 UP y Fe Se ro miS we fe o y ie Bote hy ee Paes 3 STEP 1 Install and align the RGLT 100 into the hole in the motorplate where the starter pinion gear is to be installed and in between the cogs of the ring gear see Figure 1 Tool will stay in place if installed correctly SEE PICTURE 1 PICTURE 1 PICTURE 2 STEP 2 With your torque wrench set to the proper torque setting for your year and model bike you may now torque the front belt drive pulley to the engine sp2. rocket shaft SEE PICTURE 2 STEP 3 At this point install your clutch lock tool such as CLT 100 into the basket by aligning the internal and external teeth dogs of the clutch hub and basket with the clutch lock up tool you may do this by slowly rotating the clutch hub until the lock tool slips into place SEE PICTURE 3 PICTURE 3 PICTURE 4 STEP 4 Set torque wrench to the proper setting for the LEFTHAND THREAD clutch hub nut as per your factory service manual for your year and model bike torque the mainshaft nut SEE PICTURE 4 Remove the ring gear lock tool remove the clutch lock tool install the clutch plates and pressure plate and continue on with installation or reassembly of your Belt Drive kit
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