STAN Engineering
Contents
1. STAN Engineering aCCura Mix VI control Installation and service manual Summary TOR ROI TON TT 3 YS COM e ccc E TE EEE EEE EE sca sant a EEE E E A E E E E 4 SA Ren O eee rae E eee ne eee eee 5 FIV le 6 PONTO ae Te 6 MOGI PO TT 6 Signal connection X iaria EE E E E 7 To ch panel NAVIZATION and TUNCIONINE adssceccdvonaiuisedsaenced cosecciesspecuiaened N E NE AR NR 8 CWI e T 8 STS Hae 8 EWE CIC e eena 10 IT 11 1512 soca east atc terpe cine gd ot E E Ue yaar eae strats eee ete E oe gies rn E E cue osyseueet 11 Advanced command Snes cetisteucectsceersercenarce dasa seatisau auntececenenieeanciodsaudeaoteaeas anc since eoboeouneiecueueeonsatusasdeatnertorccteeeedeaine 12 ANID ea CVO ass a ons 9529305 essseaanenuneseeeseeesoacsesjaeseaessaemaacensdeesu 13 I OS aisaseranrertaen aie saeco E E A S 14 Se an 15 cei RTT 15 STAN Engineering Corp Dispensing solutions INTRODUCTION Dear ladies and gentlemen First of all we would like to gratulate you for buying Stan Engineering products allowing you to work with the latest technology To be able to avoid malfunctions some important criteria now follows for commissioning your Stan engineering product and the servicing afterwards Furthermore we see it as our utmost duty to inform you about possible dangers in accordance with the operation of your new pump and controller Therefore please note that this manual needs to be within the near of your service and ot2. Orpo These windows are useful to start the pumps manually and individually the left window allows jog movements and the right will perform a defined number of steps accordingly to the setup and calibration data p S 1 to switch from 1 to 2 and G to switch from 2 to 1 Use 5 switch to monitor window visualization of input and force output Security level 2 Monitor Start Input J Ready Output ivallable E Busy Output E Available Alarm Output E Available lt Available P E Available 3 Available Just press on the output right buttons to activate deactivate outputs and see the status of the input Page 12 ispensing solutions e switch to calibration window Calibration Security level 2 Vol iRex Yol fRev K Factor K Factor From this window is possible to set the K factor for A and B component How must be set those factors The procedure is easy Be sure that the settings configuration is correct see settings chapter Start a dosage of a known quantity from the advanced command page for example 50 cc Weight the amount actually dispensed for example 51 g then convert it in volume through its specific gravity for example 1 so 51 cc At this point just input under the relative component the Factor 51 50 1 02 Page 13 Engineering Corp Dispensing solutions Options Security level 2 Lenguage G Specific gravity 1 00
3. 0 Specific gravity B 1 000 Inactivity Time 0 Ratio Type Volume i E Weight k r b om TT c t c S a From this window the user can change the application language Set the specific gravity of the products Set the inactivity time sec if different from 0 it deactivate the power from the pumps after the expiration of the time the following message will be shown Timeout elapsed Current disabled Press Ok or start a new cycle to restore Once pressed the ok button the current will be restored if a start signal is given the current will be automatically restored Page 14 Engineering Corp Dispensing solutions Settings Security level 3 Greet ES RapportoRid Polarity N an p U N RampOFF This window allow the configuration of the system The possibility are A aCCura01 B aCCura0O1 A aCCura01 B aCCura02 A aCCura02 B aCCura01 A aCCura02 B aCCura02 IMPORTANT do not change the value of the parameters if you don t know very well the system Security A Security level O Old Password P 10 IH t lt Th New Password Oo Oe Confirm Password OK Cancel l From this window the login management and the change of the password is possible The application uses 3 levels Here following the default password for the security levels Level 1 gt Id QC pwd QC Level 2 gt Id TECH pwd TECH Level3 gt Id A pwd A Page 15
4. Security level O Program 01 D Kai Ratio Through this window the user can access to a graphical visualization that shows the speed of both pumps directly proportional to the flow rate so it will be possible to monitor the correct working of the system Use the right bottom switch to came back to the operation window Quality check option Security level 1 Program 0 i Q Click on pa once the ok button will be pressed a sequence of dispenses will start for the quality check This window is to start the operation Will be enough to set the desired amount of trials retentive data and under password Page 10 Engineering Corp Dispensing solutions Menu Security level O This is the general menu where all the configuration and advanced options are available under the right security access level Click on the icon or on the labels to access to the relative windows Alarm Security level 0 16 04 1484 Generic error 16 04 14B Generic error 16 04 14B6 Current error BIS LL This window will appear automatically when an alarm will occur press Cy in order to start any operation and Q to stop Reset alarms Acknowledge alarms Im Clean the list El Historical alarm list Page 11 Dispensing solutions Advanced commands Security level 2 Security level 2 1 2 Advanced commands Advanced commands Quantity 50 rpm Orpo 6 0 cc 30 rpm
5. a 5 6 OUT E 8 8 IMPORTANT NOTICE Please note that the NanoCan and GP Pro EX Software have been adapted to the needs of STAN Engineering aCCura series pumps Some features have been changed in order to perform easy dispensing Therefore you receive a pre set configuration Engineering Corp Dispensing solutions Touch panel navigation and functioning Start window Security level 0 ETEN Engineoring Corp 2k Dispenser During this window showing the system try to establish the connection via CAN Bus with the 2 boards this operation requires normally few seconds then the system automatically switches to the operating window If for some reason the connection will be not possible the skip button will enable and allow the navigation anyway Operating window Security level 0 Program EHP r gil S Ratio Lr 2 s Waiting Time 500 msec Dosage suck back Flow rate 1 CC MIN 3 rpm Quantity 1 00cc 19 This is the main window where the normal operation are allowed Program shows the current program name and ID number by pressing the right side arrow the list of all the stored program will open and give the possibility to load another pre saved dosing program After setting the right values press save to store the data under the selected recipe Page 8 Engineering Corp Dispensing solutions Security level 0 PROGRAMA PROGRAMA PROGRAMAS GRIEG From this windo
6. f the device Page 5 STAN I Engineering Corp j Dispensing solutions Connections Your aCCuraMix VI is composed by 2 Nanotec SMCI36 boards and 1 Pro face LT 4201TM touch panel used for the user interface HMI the devices communicate via CAN Bus net where the panel is the master and the 3 driver are slaves A switching 24Vdc power supply is also inside the aCCuraMix VI Electric connections n 2 Motor connections n 2 Hall sensor connections n 1 Power supply n 1 IN OUT socket used for external IN start stop ready OUT signal run OUT signal alarm OUT signal external OUT signal 24Vdc Motor drives This is an example of the Nanotec PC board integrated in the aCCuraMix VI The Essential features are just an extract of the original Nanotec properties Go to ww nanotec de or www nanotec com for more information For further information please read the SMCI36_Technical Manual pdf and NanoCAN SW Manual Touch panel This is an example of the Proface touch panel integrated in the aCCuraMix VI The Essential features are just an extract of the original Nanotec properties Go to www pro face com for more information For further information please read the LT4243TM MM0O1 ENG PDF pdf Te Page 6 Signal connection X1 The aCCuraMix VI is equipped of an external terminal for external signals exchange 24 Vdc IN1 Filter 0 5 ms 30 0 ms OUT1 7 OUT3 2 3
7. her related personnel during before and after operation of the controller We emphasize the need for reading this manual carefully and would like to point out that important notices relating your security will follow within the next pages of this manual Understanding all notices and the technology related information allow you to operate your latest Stan Engineering product without endangering yourself and others We wish you success and all the best with your newest Stan Engineering product The Stan Engineering team Page 3 Engineering Corp Dispensing solutions Use compliance Before operation please carefully read the following Ay Do not use within EX zones A Do not use in wet or moisture rooms A Temperature 10 C till 40 C 50 F till 104 F A Avoid high frequency transmitters or rooms A Do not spill fluids over it nor put it under water or any kind of fluid 1 Please intensively study this manual before commissioning Do get familiar with the operation manual before each start of the pump or every time when the operator changes 2 Please note that this manual is part of this particular pump even when being moved to another department or company 3 The pump may only be used by healthy people 4 Do only use Stan Engineering spare parts Damages caused by using other parts are not supported by the Stan engineering warranty 5 Should any of this manual not be clear or understandable plea
8. sed do contact your distributor or write us under info stan eng it Do not use with materials that can gas out or react with gas Please do contact your distributor for further information Any improper use will produce the loss of the support of the Stan Engineering warranty Explicit compliance for the pumped material Depending on the application the maximum environmental temperature may not succeed 40 C With the use of aggressive products please do always contact your distributor and product supplier to get approval before operation and or commissioning Make sure that the local legislation has been incorporated all safety relevant demands are being kept Changes done by the user result in loss of warranty All damage claims upon will be ignored All safety relevant technical issues lose the Stan Engineering warranty support A This sign shows a safety relevant message Make sure all operator personnel and safety people take note or have been made aware All rights reserved This manual may not be duplicated without written agreement of the manufacturer Te Page 4 Engineering Corp Dispensing solutions Safety instructions A e Make sure that you have taken care of the rules for accident prevention next to reading this manual e Do not disregard any caution sign they give important notices to prevent accidents or injuries Caution signs are an important part of the safety rules for accident prevention therefore need
9. to be visible at times e Before commissioning please do check all connections and see if they are well tightened pushed in and assembled e Before starting to work with the pump every worker needs to fully understand the application and its demands e Service and repairs may only be performed via trained personnel and the relevant tools e All needed accident prevention apparatus and fixtures must be installed before operation Make sure they are in good condition at all times e Do only service the controller when the motor and power cable have been disconnected e Incase solvents are used it may be needed to wear breathing protection masks Please ask your Safety staff e Do not use in EX zones A This technical manual is intended for designers and developers who lack extensive experience with stepper brushless motor technology but who need to commission the motor This technical manual must be carefully read before installing and commissioning the controller In the interests of its customers and to improve the function of this product This manual was created with due care It is exclusively intended as a technical description of the product and as commissioning instructions The warranty is exclusively for repair or replacement of defective equipment according to our general terms and conditions liability for subsequent damage or errors is excluded Applicable standards and regulations must be complied with during installation o
10. w is possible to manage recipes fa Loads the selected recipe on the working data S Create a copy of the selected recipe CA Edit the name of the recipe iin Delete the selected recipe c Press close to come back Ratio set and shows the desired ratio between A component and B component this ratio can be referred to the volume or weight see the Option page parameters Waiting time this parameter define the time mSecs between the dispensing and the suck back operation if needed Time set and shows the duration of one dispensing and suck back cycle Flow rate set and shows the flow rate of the product during the dosing cycle and the speed to be used for the suck back Quantity set and shows the amount of product to dispense during the dosing cycle and the degrees to perform during the suck back The HMI software allows the user to introduce one of the 3 parameter according to the needs of the application So one of the 3 will be frozen by directly clicking on the labels The frozen data will appear grey the others yellow By changing one Flow rate parameter the frozen will remain the same and the other one will change Quantity accordingly a Dispensing solutions If the flow rate data will be not compatible with the system capability a warning message will advise the user and the trafficlight will become red In this conditio the system will not allow any dispense
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