DX70 Diaphragm Pump
Contents
1. 30 cycles min 6 9 bar 100psi 23 2L min 0 82 SCFM min Recommended air quality ISO 8573 1 Class 7 Water 20 C 7bar 940ppm 3324 Ot Oimg ms Non Lubricated Noise Level 10 cycles min amp 7 bar 100 psi 68 dB LAeq Earth connection resistance lt Weight 2 2 Kg 4 9 Ibs Temperature range 0 40 C 32 104 F 77 3200 R1 2 4 16 BIrIKS EN Installation 173mm 2 125mm 4 903in ZG ALA MEM i un TE a Fasi LIN gt n Z ww PI DE LJ Tr d 4 i H mii L EN m JE 2 362in SECTION Z Z 77 3200 R1 2 5 16 BINK Prior To Use Re torgue end cap nuts to 8 Nm prior to use Check periodically during use This product should be flushed with a suitable compatible solvent prior to use Mount the pump securely and position the pump at a convenient height to allow for maintenance Attach flexible hoses to all connections Connect a regulated air supply to the air connection Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure Fluid Regulator Air Pilot Set the air regulator pressure to give the desired fluid flow The pump inlet pressure should nominally be 1 bar 15 PSI higher Pump Earthing The pump must be earthed at all times A resistance 10 when measuring with an ohm met2. Service Manual DX70 Diaphragm Pump HITIKE 1 16 3200 R1 2 Product Description Diaphragm Pumps DX70 Bare pump and packages This Product is designed for use with Solvent and Water based Materials Suitable for use in hazardous area Zone 142 Protection Level II 2 G X IIB T4 NB 0891 Manufacturer Binks Ringwood Road Bournemouth BH11 9LH UK EU Declaration of Conformity C Ex We Binks declare that the above product conforms with the Provisions of Machinery Directive 2006 42 EC ATEX Directive 94 9 EC by complying with the following statutory documents and harmonized standards EN ISO 12100 Safety of Machinery General Principles for Design EN ISO 4413 Hydraulic Fluid Power General Rules and safety requirements EN ISO 4414 Pneumatic Fluid Power General Rules and safety requirements EN 12621 Machinery for the supply and circulation of coating materials under pressure Safety requirements EN1127 1 Explosive atmospheres Explosion prevention Basic concepts EN 13463 1 Non electrical equipment for use in potentially explosive atmospheres Basic methods and requirements EN 13463 5 Non electrical equipment for use in potentially explosive atmospheres Protection by constructional safety Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment into which this product is installed has been re assessed as required in accord
3. 1 800 992 4657 Toll Free Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 DEVILGISS Ransburg BGK Binks Mexico www finishingbrands com mx sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 Binks is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributer contact one k of our international sales and customer support locations below Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Finishing Mae finishingbrands eu 3200 R1 2 16 16 HITIKE
4. alll other electrically conductive objects in the dispensing area Improper grounding or sparks can cause a hazardous condition and result in fire explosion or elecrtic shock and other serious injury NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval PINCH POINT HAZARD Moving parts can crush and cut Pinch points are any areas where ther are moving parts CA PROP PROP 65 WARNING WARNING This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm O Ul amp IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT 77 3200 R1 2 3 16 BIMK 5 EN Specification 1 1 7 Bar 100 PSI 7 Bar 100 PSI 0 07 Litres 0 018 US Gall Output 60 cycles min 4 2 Litres min 1 1 US Gall min Maximum Recommended Continuous Cycle Rate cycles min Maximum Recommended Intermittent Cycle Rate cycles min Fluid inlet connection 3 8 Universal BSPP NPSM Male or Female Fluid outlet connection 3 8 Universal BSPP NPSM Male or Female C Air inlet connection 1 4 Universal BSPP NPSM Female o Fluid regulator pilot connection Amm G 5 32 Maximum dry wet Lift 6 6m 21 8 feet Air volume cycle 6 9 Bar 100psi 0 77L 0 027 SCFM Air flow 10 cycles min 6 9 bar 100psi 7 7L min 0 27 SCFM min Air flow
5. ance with essential health and safety requirements of the above standards directives and statutory instruments and also installed in accordance with any applicable local codes of practice 5 D Smith General Manager 1 4 13 77 3200 R1 2 2 16 BIrIKS In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as EN follows A WARNING A CAUTION Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in severe personal injury death or substantial minor personal injury product or property property damage damage Important installation operation or maintenance information WARNING Read the following warnings before using this equipment READ THE MANUAL Before operating finishing equipmrnt read and AUTOMATIC EQUIPMENT Automatic understand all safety operation and maintenance information equipment may start suddenly without provided in the operation manual warning WEAR SAFETY GLASSES Failure to wear safety glasses with side Shields could result in serious eye injury or blindness ERE nee OU ina DS injured by venting liquids or gased that are released under pressure or flying debris DE ENERGIZE DE PRESSURISE DISCONNECT ANS LOCK OUT ALL POWER SOURCES DURING MAINTENANCE Failure to de energize disconnect and lock out all power supplies before performing eguipment maintenance could cause serious injur
6. er at the earth point Earth connection Binks Part No 0114 011798 77 3200 R1 2 6 16 BIMK t Paint section materials of construction ump body Conductive acetal nd cap Conductive acetal nlet amp outlet connectors Stainless steel TFE KM PE Stainless steel nd cap plugs Stainless steel 77 3200 R1 2 7 16 Spare parts Item J Description Check valve seal kit x4 Check valve kit x4 Diaphragm kit x2 Shaft amp seal kit End cap seal kit x2 Caps 8 screwsx2 End cap nuts x10 77 3200 R1 2 8 16 BIMK t 77 3200 R1 2 9 16 BINK S Spare Parts Item PartNo Description Inlet outlet amp plug connector seal kit DXK 9 14 DXK 14 Regulator cap amp screws 18 Cover seal amp screws DXK 18 Cover seal amp screws 9 DXK 19 Female inlet outlet thread seal x4 7 DX 27 Blanking gasketx4 28 DXK 28 29 0114011708 X jGrowdingcabe4m t parts for non fluid regulator model 77 3200 R1 2 10 16 BIMNMK 5 Spare parts BITIKS 11 16 3200 R1 2 EN Maintenance Key Maintenance symbols Order for dis assembly reverse for assembly A Grease AGMD 010 Fig 1 refer to figure 13MM Spanner or socket size 9Nm Torque required 13mm i Fig 2 09 a INA i greto EM e g 1 46 g O 4mm 2 5 22lb
7. f in 77 3200 R1 2 12 16 BITIKS EN Maintenance Figure 1 if AX MS SS gt S lt K SS Figure 2 Note 1 Note 1 Shaft fitting tool included in spares kit DXK 4 This must be used when re fitting centre shaft 77 3200 R1 2 13 16 5 Maintenance schedule Typical period Recommended operation Check for fluid or air leaks Monthly Inspect Pump for Correct operation Check for any excessive mechanical noise Check for excessive fluid pressure pulsation Perform a pump stop test to ensure correct operation by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow If pump does not 6 Months stop inspect ball check valves replace as required Check fluid regulator adjusts fluid pressure correctly Replace if faulty Replace Diaphragms Replace fluid regulator seat and diaphragm 12 Months Replace centre shaft and seals Replace Check valves Inspect and replace if required Air Valve module Fault finding Symptom Possible Cause a Air getting into the suction Pump will not hose manifold Prime b Check valve ball seal damaged a Check hose connections b Inspect clean replace balls seats a Check air and fluid supply ball valves and supply hoses b Replace valve module a No Air or Fluid supply Pump will not run b Air valve worn or defective a Check seals and hose connect
8. ions a Air getting into fluid line air supply Check air supply restricted b Remove clean and inspect seat ball Pump runs but has b Fluid check valves damaged and ball cage Replace if suspect or excessive pulsation c Worn centre shaft seals worn d Worn air valve c Replace shaft and seals d Replace air valve module 77 3200 R1 2 14 16 BIMK Bare pump selection DX70 Fluid regulator Air regulators For use with R Regulator Noregulator UN No regulator 1 1 Regulator DX70N 22 2 Regulators DX70N 3 3 Regulators DX70R Inlet type Outlet type M male M Male F Female F Female Air regulators DXA AC1 1 Regulator Pump DXA AC2 2 Regulators Pump Spraygun DXA AC3 3 Regulators Pump Spraygun Fluid regulator 77 3200 R1 2 15 16 BIMK 5 WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify eguipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands 2013 Finishing Brands All rights reserved USA Canada www binks com info finishingbrands com Toll Free Tel
9. y or death KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY NOISE LEVELS The A weighted sound level of pumping and spray equipment may exceed 85 dB A depending on equipment settings Actual noise levels are available on request It is recommended that ear protection is worn at all times while equipment is in use PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its condition OPERATOR TRANING All personnel must be trained before operating finishing equipment EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury PACEMAKER WARNING You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers HIGH PRESSURE CONSIDERATION High pressure can cause serious injury Relieve all pressure before servicing Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and
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