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4 - Bailey Caravans Ltd

1. amp Do not open when it rains or when there is a strong wind 4 13 6 Care Instructions Please clean the acrylic panes with the Seitz Acrylic Cleaner Stains and light scratches on the acrylic pane can be removed by using the Seitz Acrylic Polish and the Seitz special polishing cloth Only use water and mild soap suds to clean the blinds The guarantee becomes null and void if these instructions are not followed 4 35 4 Caravan Equipment 4 14 COMBINATION CASSETTE WINDOW BLINDS Operating Instructions In contrast to conventional double blinds two different blinds are combined together into just one Pliss and insect protection screen are to a certain extent in circuit in series The pleated material can be drawn down from above in stepless manner to the desired position If however one wants to have just the flyscreen function the pleated material is first drawn right down Then one uses the handle at the top of the pleated material this at the same time is the lower handle of the flyscreen This can also be set in stepless manner to the desired position In this way one can let fresh air come in while keeping insects out at the top and at the same time have good privacy and good protection from insects at the bottom amp The screens are controlled by tension springs Do not let the screens whiplash back into the cassette It is not advisable to keep the blinds closed when travelling for periods of 2 wee
2. eeeee 850W 1300W Weight empty sssssssesessesssneessnereserrrneee 6 7 Kg 4 Caravan Equipment 4 2 THE TRUMA S 3002 EL SPACE HEATER 4 2 1 Gas Operation Switching on amp Turn on gas cylinder a Control knob b Integrated control panel for amp For space heaters with automatic ignition rotate Trumavent fan TEB the control knob to 10 on the dial and depress Piezo ignitor the knob d Flame observation window e Name plate remove casing f Thermostat probe amp Keep the control knob pressed down for a further 10 seconds to allow safety pilot to operate amp Watch through the flame window for another 10 Incase of left handed installation the seconds to make sure that the flame does notgo Parts are arranged on the other side out through air in the supply pipe caused by the valve being closed or changing the cylinder Always wait at least 2 minutes before attempting to re ignite otherwise there is a risk of blowbacks misfiring This also applies if a working heater goes out and has to be re lit amp To ensure even and rapid warm air distribution as well as lower surface temperatures on the heating unit we recommend that you operate the heater with a blown air system 4 2 2 Thermostat Set the required room temperature at the control knob numbers 1 10 For an average room temperature of approx 22 C we recommend setting 3 5 without Trumavent fan and 4 8 with Trumave
3. Excessive back pressure Pump drawing air Noise created by vibration Bore of pipework connections too small Power supply to the pump Pipework connections crushed due to overtightened jubilee clips Water leaking at outlet side of pump Pump internal filter clogged if present SOLUTION Check power supply Attach leads clean connections Replace fuse do not exceed recommended fuse size Check pipework for kinks Check water tank is not empty Check filter is not blocked Remove each valve lever tighten the nut located below the valve lever and replace the lever Check all connections from tank to inlet of pump are secure any air leaks will prevent prime To test for air leaks hold showerhead underwater and operate pump If air bubbles are visible coming from the showerhead an air leak is present Check pipework fittings for leaks and repair Check system drain plugs are closed Check pipework fittings for leaks and repair Check system drain plugs are closed Check water supply level Check and replace filter if clogged Check pipework fittings for leaks and repair Check system drain plugs are closed Check pipework for kinks and filters etc are clear Check shower rose taps for blockages and repair See cause No water getting to the pump Check pump is secured to solid surface Check pump body is clear of hard surfaces Locate away from interfering surfaces Check pipework is securely
4. South Liberty Lane Bristol BS3 2SS 1 5 Introduction 1 4 CARAVAN REGISTRATION AND IDENTIFICATION SCHEME C R I S This caravan has been security marked and recorded under the Caravan Registration and Identification Scheme that is organised by the Caravan Industry Shortly after purchasing this caravan you should receive your Touring Caravan Registration Document It will be sent by post to your home address Your Touring Caravan Registration Document will include a 17 character V I N Vehicle Identification Number shown in the top right hand corner This 17 character V I N will be die stamped into the caravan drawbar and chemically etched on up to a maximum of 10 eye level windows To protect yourself and your touring caravan never leave the Registration Document in the caravan For security reasons keep it in a safe place If you sell the caravan please follow the instructions on the Touring Caravan Registration Document If you do not receive a Touring Caravan Registration Document lose it or any of the details recorded are incorrect please contact CRIS Dolphin House New Street Salisbury Wiltshire SP1 2TB Tel 01722 411430 1 6 Introduction 1 5 SAFETY This handbook contains the information that you will require for safe enjoyment of your tourer All of the information contained herein is important However to draw your attention to specific items we have prefixed them with the following symbols to indicate
5. gas igniter flame failure device 230v heater elements gas thermostat thermostat and temperature control switch Water System water heater gas or electric fresh water tank water pump water gauges taps and shower head Electrical System mains hook up input connector ELCB and interior lighting units excluding bulbs and LED s Cassette Toilet the cassette toilet is covered excluding seals valves and glands Heating System thermostat motor switches control unit gas heater flame failure device and igniter excluding ducting and fittings Windows the functionality of the opening and closing system stays handles and catches and a warranty against the cracking of the acrylic Upholstery zips seams and colour fastness 1 3 3 Warranty Extension An additional three 3 year extension to the standard Manufacturer s Warranty cover making 6 years cover in total is available as a cost option Please ask your supplying Bailey Retailer for more information 1 3 4 Customer Support In the unusual event of something going wrong your first contact should always be your supplying retailer Approved Bailey Retailers enjoy industry leading after sales support service from the manufacturer and they should be able to offer all the help you need to rectify any problems that may exist 1 3 5 Terms and Conditions The Bailey Warranty Cover set out above is offered subject to the following simple terms and conditions Cover 1 During
6. 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 4 2 8 4 3 4 3 1 4 3 2 4 3 3 4 4 4 5 4 5 1 4 6 4 6 1 4 6 2 4 6 3 4 6 4 4 6 5 4 7 4 71 4 7 2 4 8 4 8 1 4 8 2 4 8 3 4 8 4 4 8 5 4 8 6 4 8 7 4 9 4 9 1 4 9 2 Contents Gas safety AdVICE inniinn 3 7 Awning Space LPG Appliance Exhaust 3 7 Gas L AKS 000 eececceeeeeeeeeeteeeeeeessaeesseeenaeeeneees 3 7 Ventilation nce ciceecteeeece caer hee cieeneeene tine eete 3 7 THE ELECTRICAL SYSTEM 230 VOLT 3 9 On arrival at caravan site a se 3 9 On leaving Caravan site eceeeeeeeeeeeees 3 10 Generator S secs cece contac cadie cass cassceraetensiendacesanes 3 10 Overseas CONNECTIONS eeeeeeeeeeteeeeeeeteeees 3 10 Mains UNIt essiri iust ce ceestcenesetneerseee neces 3 11 THE ELECTRICAL SYSTEM 12 VOLT 3 12 12 volt Control Panel cc eeeeeeeeeeeeeeeee 3 13 Auxiliary Battery storage mains inlet 3 13 THE TRUMA ULTRASTORE WATER HEATER scsctsccceas rccentenesteenieceeccneritieseevennceitcncts 4 1 Filling the Truma Ultrastore with water 4 1 Gas operating instructions cceee 4 2 Switching off gas operation 0 0 eee 4 2 Electrical operating instructions 230v 4 3 Draining the water heater neee 4 3 MAINO ANCES morisien 4 3 Important Operating Notes ceeee 4 4 General Safety Notes ceeeeseeeeeeeeeee 4 4 Technical Data iseenese 4 5 THE TRUMA S 3002 EL SPACE HEATER 4 6 Gas O
7. 2450 MHz Outside dimensions W x H x D 465 x 279 x 360mm Cavity dimensions W x H x D 290 x 220 x 306mm Net weight Approx 12 2kg Timer 60 min 00 secs Power levels 5 Levels 4 44 Caravan Equipment 4 4 16 14 Before You Call For Service Refer to the following checklist you may prevent an unnecessary service call e The oven doesn t work 1 2 3 4 Check that the power cord is securely plugged in Check that the door is firmly closed Check that the cooking time is set Check for a blown circuit fuse or tripped main circuit breaker in your house e Sparking in the cavity 1 2 Check utensils Metal containers or dishes with metal trim should not be used Check that metal skewers or foil does not touch the interior walls If there is still a problem contact the service station 4 16 15 Questions and Answers a 2 og 2 9 accidentally ran my microwave oven without any food in it Is it damaged Running the oven empty for a short time will not damage the oven However it is not recommended Can the oven be used with the glass tray or roller guide removed No Both the glass tray and roller guide must always be used in the oven before cooking Can I open the door when the oven is operating The door can be opened anytime during the cooking operation Then microwave energy will be instantly switched off and the time setting will maintain until the door is closed Why do have moisture in my mic
8. 3 3 50 60 mins fruit crumble 5 3 30 40 mins beef 3 3 25 mins per 500g plus 25 mins 7 3 15 mins per 500g plus 20 mins pork 3 3 30 mins per 500g plus 35 mins 7 3 25 mins per 500g plus 25 mins 4 6 4 Cooking Guidelines amp The pan supplied with the appliance is multi functional for use in grill or oven Always remove the handle when in use Best results will be obtained by the shelf positions in this guide It is not necessary to preheat the oven but advisable for a range of dishes The oven is capable of full temperature in 15 20 minutes 4 14 Caravan Equipment 4 Most cookery books give details of the shelf positions and gas mark settings for each recipe If in doubt about a recipe you intend to use study the recipe carefully then find a similar dish in our guide and use our shelf position and gas mark setting recommendation Shelf positions are from the top down When roasting with aluminium foil care must be taken that the foil does not impair circulation or block the oven flue outlet Do s and Don ts Do read the user instructions carefully before using the appliance for the first time Do allow the oven to heat before using for the first time in order to expel any smells before the introduction of food Do clean the appliance regularly Do remove spills as soon as they occur Do always use oven gloves when removing food shelves and trays from the oven Do check that controls are in the off position when finished Do Not
9. Charger scecssrccdceiccsnsdseeoatnenscomareems 1 0 amps Microwave sse 10 amps Water heater sssnseseseeessereeesrrrresee 5 7 amps Air conditioning 4 amps Blown convection air heating 8 7 amps 3 4 THE ELECTRICAL SYSTEM 12 VOLT PITCH SUPPLY OUTLET VIEW OF VIEW OF VIEW OF VIEW OF TO E ee SOCKET TUBES PINS TERMINALS BLACK j A Lye NEUTRAL neutra T Live BROWN 3LUE NEUTRAL LIVE Yo Ca amp NEUTRAL fhe EARTH EARTH Re GREEN amp YELLOW GREEN amp YELLOW FLEXIBLE WIRING FIXED WIRING VB UNE BROWN PZ ive RED X HMMM Eura eLue MMMM Eure Back FLEXIBLE 3 CORE CABLE 2 5mm2 W7A EARTH GREEN amp YELLOW ZZ EARTH GREEN a YELLOW P 7 ee VIEW OF VIEW OF VIEW OF VIEW OF TERMINALS SOCKET TUBES PINS WN TERMINALS oe LIVE NEUTRAL BLUE N BRO NevTAAL TNE T aa en NEUTRAL BROWN Co QO ie EARTH LIVE EARTH EARTH EARTH GREEN amp YELLOW GREEN amp YELLOW CABLE COUPLER Your caravan is fitted with a 12 volt charger as standard This converts the 230 volt AC supply into 12 volt DC This enables the 12 volt equipment in the caravan to function and charges the caravan leisure battery A fully charged caravan leisure battery should read 13 8 volts on the voltmeter mounted in the control panel The charger is capable of charging leisure batteries and will not overcharge The 12 volt system is designed to operate with a leisure battery in circuit and should not be turne
10. Equipment 4 4 1 THE TRUMA ULTRASTORE WATER HEATER Operating Instructions 4 1 1 Filling the Truma Ultrastore with water amp Check that the safety drain valve in the cold water intake is closed The yellow lever should be in the horizontal position position e amp Open the hot tap in bathroom or kitchen with pre selecting mixing taps or single lever fittings set to hot amp Switch on power for water pump main switch or pump switch Leave the tap open to let air escape while the water heater is filling The heater is filled when water flows out of the tap in a continuous stream Residues of frozen water can prevent filling if there is a frost The water heater can be defrosted by switching on the heater on gas only for a short period max 2 mins Frozen pipes can be defrosted by heating the room amp Do not operate the Water Heater on 230V without it being full of water LIGHTS AWNING Q O O Q MASTER 4 Caravan Equipment 4 1 2 Gas operating instructions h amp Never operate the water heater without water in it amp Remove exterior cowl cover amp Open gas cylinder and open quick acting valve in the gas supply line amp Select required water temperature at rotary knob a infinitely variable from approx 30 to 70 by rotating the inner ring b amp Switch on water heater by rotating the outer ring on the control panel to 50 degrees centigrade or 70 degrees centigrade amp
11. Features 14 Waste Holding Tank Multi Level Indicator The lower lamp indicates that the Waste Holding Tank is almost empty the middle lamp indicates that it is more than half full when the upper lamp lights up the tank needs emptying as it can only take 2 3 further uses amp The Waste Holding Tank Level Indicator will flash when the holding tank is not present In this case the toilet will not flush 15 Waste Pump Out System When activating the control panel this feature automatically lights up When the Waste Holding Tank Level Indicator illuminates press the Waste Pump Out button to pump out the waste from the holding tank into the vehicle s waste tank The button will flash while the waste is being pumped and will stop automatically after approximately 5 minutes when all waste has been transferred If the vehicle s waste tank is full the Waste Pump Out light will flash rapidly and no pump out will be possible until the central tank is emptied Check the level of the vehicle s waste tank on the vehicle s central console After the Waste Holding Tank has been emptied there will be approximately 1 5 litres of waste left in the tank This is normal Add 2 litres of water and a correct dosage of Thetford toilet fluids to the Waste Holding Tank amp Itis vital that the correct amount of toilet fluid is added to ensure the proper breakdown of the waste in the holding tank Only use the system when the tank is full Using the sys
12. It is recommended at this point to sterilise your water container and flush the system through with a sterilising fluid amp Renew old filter after flushing system through It is also recommended that the water system is checked during annual service A amp Frost damage cannot be claimed under warranty 3 1 8 Shower tray The shower tray cannot be expected to drain fully some residual water may remain which will require mopping up 3 1 9 Waste Grey Water System The waste water often referred to as grey water from the caravan s sinks and shower tray are routed to two outlets just behind the offside wheel When setting up your caravan short pieces of waste pipe hose should be fitted to the wastewater outlets to direct the water into a suitable container These are both available from your caravan retailer amp Ensure that the exit ends of the waste water pipes that direct the waste water into the holding container cannot be submerged by the waste water in the holding container at any time Upon arrival at the caravan site advice should always be sought from the site manager as to where waste Grey water is to be disposed of 3 4 Caravan Service Systems 3 3 2 THE GAS SYSTEM All gas appliances fitted to your Bailey caravan are suitable for operation on both Butane and Propane without the need for adjustment 3 2 1 General information Gas Cylinders Bottled Liquid Petroleum Gas LPG
13. Oven cavity Door seal The door seal surfaces prevent microwaves escaping from the oven cavity Glass cooking tray Made of special heat resistant glass The tray can be easily removed for cleaning Make sure it is correctly positioned indentation before operating Place food in a suitable container dish on the tray Roller guide Supports the glass cooking tray Coupler This fits over the shaft in the centre of the oven s cavity floor This is to remain in the oven for all cooking 4 39 4 Caravan Equipment FEATURES continued 1 Display Cooking time power level indicators and present time are displayed 2 Auto cook Used to cook using a programme or to reheat Defrost Used to defrost foods by weight or time Power Used to set power level Clock Used to set clock Dial knob Used to set the time and weight Start Easy cook Used to start the oven operation and also increase the reheat time by 30 seconds Stop Clear Used to stop the oven operation or to erase all entries 4 16 2 Operational Procedure This section includes useful information about oven operation 1 Connect the mains lead to an electrical outlet 2 After placing the food in a suitable container open the oven door and put it on the glass tray The glass tray and roller guide must always be in place during cooking 3 Shut the door Make sure that it is firmly closed 4 The oven light is on only when the microwav
14. allow children near the cooker when in use Turn pan handles away from the front so that they cannot be caught accidentally Do Not allow fats or oils to build up in the oven trays or base Do Not use abrasive cleaners or powders that will scratch the surfaces of the hotplate and oven Do Not allow the lower door to crash onto the floor Lower it by hand Do Not under any circumstances use the oven as a space heater amp Ensure that the ceramic ball mixer tap arm is clear from the sink or oven glass lid before raising it Failure to do so could accidentally switch on the tap when lifting the glass lid 4 6 5 Maintenance amp Servicing This appliance needs little maintenance other than cleaning All parts should be cleaned using warm soapy water Do not use abrasive cleaners steel wool or cleansing powders When cleaning the burner ring it is essential to ensure that the holes do not become blocked The control knobs are a push fit and can be removed for cleaning They are interchangeable without affecting the sense of operation amp All servicing must be carried out by an approved competent person After every service the appliance must be checked for gas soundness 4 15 4 Caravan Equipment 4 7 THE FIRE SENTRY SMOKE ALARM The Smoke Alarm is operational once the battery is connected When products of combustion are sensed the unit sounds a loud pulsating alarm until the air is cleared 4 7 1 False Alarms Hush Control Un
15. and packing that may be in the grill including any plastic coating that may be protecting the grill cavity surfaces Clean the interior before using it for the first time use soap water and rinse carefully To light Open door push in the control knob and turn to full rate Hold a lighted match or taper to the burner and push the control knob in and hold The burner should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repeat procedure holding control knob for slightly longer For models fitted with Spark Ignition the procedure is similar except that the burner can be ignited by depressing the ignition button which is located on the fascia Ignition must be carried out with the door open and if the burner has not lit within 15 seconds the control knob should be released and the grill left for at least 1 minute before a further attempt to ignite the burner amp Note the grill must only be used with the door open 6 10 11 On first use of the grill it should be heated for about 20 minutes to eliminate any residual factory lubricants that might impart unpleasant smells to the food being cooked A non toxic smoke may occur when using for the first time so open any windows and turn on mechanical ventilators to help remove the smoke Although the grill does heat up quickly it is recommended that a few minutes preheat be allowed Flame Failure Device FFD the grill burner is f
16. between the friction pad and tow ball b Dry operation of the drawshaft inside the overrun device c A detachable towball which has too much play in the locking mechanism 4 12 15 Remedial Action a Clean the tow ball and friction pads by lightly rubbing the surface 100 120 grit emery paper b Lubricate the drawshaft sleeve via the grease nipples In addition push the gaiter forward and grease DIN 51 825 KTA 3k the exposed part of the shaft Fig 7 c Visit a specialist workshop to have the ball holding area checked for damage and the locking mechanism for function If necessary change the towball 4 12 16 Storing To reduce the possibility of contamination of component parts of the AKS 3004 the stabilising handle should be closed 4 12 17 Towing ball The automobile towing ball should measure 50mm maximum and 49mm minimum diameter DIN 74058 If the ball is below 49mm diameter it should be replaced immediately 4 12 18 Overrunning device The device housing is packed with grease on assembly but will require periodic maintenance to ensure smooth operation of the braking system i Regrease the shaft bearings via the grease nipples provided at 3000 mile intervals and before storage ii Ensure correct functioning of all pivot pins and levers and oil regularly iii Ensure correct functioning of handbrake ratchet and oil regularly 4 31 4 Caravan Equipment 4 12 19 Jockey wheel Lubricate wheel and scr
17. can cause air buffeting so extra care must be taken when passing or being passed Give as much space as is possible between your caravan and the high sided vehicle 2 3 6 Mirrors The Law requires the driver of the towing vehicle to have an adequate view to the rear 2 8 Caravan amp Tow Vehicle 2 If there is no rear view through the caravan windows it may be necessary to have additional exterior towing mirrors fitted to provide a view along both sides of the caravan In some countries these additional mirrors are a legal requirement Any rear view mirror must not project more than 200mm outside the width of the caravan when being towed the width of the towing vehicle when driven solo Any additional rear view mirror fitted shall be of an approved European type and cover the field of view as stipulated by the regulations 2 3 7 Passengers A amp Passengers are forbidden to ride in a caravan at any time 2 3 8 Snaking This is a term used to denote an unstable car and caravan combination where the caravan weaves from side to side often causing a similar swaying movement in the car itself Possible causes are i Insufficient tyre pressures on either caravan or tow vehicle ii Tow vehicle too light or otherwise unsuitable iii Incorrect loading or weight distribution iv Excessive speed especially downhill v Side winds vi Overtaking vii Being overtaken by a high sided vehicle viii Erratic driving
18. felt ie friction pads are in contact with the ball but not yet under pressure 4 If the arrow on the arm Fig 5 Item 4 is before or on the marked area Fig 5 Item 2 the friction pads are still as new See A 5 The arrow on the arm should lie between the marked area on the soft dock See B 6 If the arrow on the plate reaches or passes the marked area on the soft dock then the friction pads need replacing See C amp Itis not necessary to adjust the friction pads 4 12 13 Manoeuvring operation For easier manoeuvring on campsites etc pull the stabiliser lever to the up position Please do not use the stabiliser lever as an manoeuvring handle Please use the handles on the Caravan or fit the AL KO manoeuvring handle to your jockey wheel available separately 1 During opening or closing the AKS must only be operated by one person 2 Press stabiliser lever 4 30 Caravan Equipment 4 down by hand force only DO NOT use your foot or an extension bar this will damage the components Fig 6 3 When opening or closing the stabiliser lever please ensure your hand does not touch the coupling handle you may accidentally trap your fingers Fig 6 4 12 14 Noises whilst driving As a rule the friction pads of the AKS 3004 do not make a noise during driving Any clicking creaking or squeaking noises that do arise may be due to the following a Foreign bodies or dirt
19. front bulkhead of the caravan between the gas bottles The gas regulator has a working pressure of 30mbar and is suitable for both propane and butane liquefied petroleum gas There are dedicated hoses available for different types of gas bottle They are also available for camping gas and other mainland Europe LPG Suppliers Please contact your Retailer who will have a stock of these hoses 3 2 3 Changing Gas Cylinders Ensure that the cylinder is empty then amp Turn off the tap located by the gas regulator amp Turn off cylinder valve and all gas appliances amp Remove the gas hose regulator from the cylinder amp Release retaining strap amp Remove cylinder from gas locker and stand on ground amp Fit plastic protecting cap to cylinder With the full cylinder amp Before placing cylinder in the cradle ensure that the tray is clean and free from any debris Cleaning should be carried out only with warm soapy water amp Place cylinder in cradle in gas locker amp Remove plastic protector from cylinder 3 6 Caravan Service Systems 3 amp Connect the gas hose amp Connect retaining strap amp Turn on cylinder valve and then systematically relight appliances as required 3 2 4 Gas safety advice LPG is not poisonous There is a danger if all air and oxygen were excluded Ventilation holes must be kept clear at all times and must not be obstructed The manufacturers have given LPG a smel
20. frost If they must be kept inside make sure they are well away from heat 3 2 7 Ventilation All ventilation complies with EN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes depleted of oxygen which leads to the formation of the highly poisonous gas carbon monoxide Carbon Monoxide is odourless colourless and tasteless and will rapidly cause unconsciousness and death with little or no warning prior to collapse There is no danger when adequate ventilation is provided A amp Under no circumstances should the caravan s ventilation be blocked or obstructed in any way High level ventilation is via the roof lights The low level ventilation is via the vents in the floor at the front of the caravan living area directly behind the front bulkhead With multiberth layouts the rear 3 7 sleeping compartments have their own low level ventilation Please consult your caravan retailer for its location The mesh screens fitted should be kept free of obstructions by dust leaves insects etc Inspect regularly and use a brush and soapy water as necessary It may be necessary to remove the weather shield located on the underside of the floor of the caravan to gain access for cleaning All roof mounted flue installations should be inspected once a year throughout their length for corrosion Flues should be replaced if any sign of perforation is found
21. labour and materials 12 The Warranty Cover does not include a repair or replacement of parts components seams or panels which are not part of the original construction of the Orion caravan or which have been tampered with or undergone unauthorised modifications or which have been repaired otherwise than by an Authorised Service Centre Introduction 1 b parts or components other than those specifically listed in the Bodyshell Integrity Guarantee and Manufacturer s Warranty descriptions set out above c general maintenance or components failing due to fair wear and tear or normal deterioration d repairs necessitated by lack of routine or regular maintenance Particular attention is drawn to the Owner s Manual and Service Handbook supplied with the caravan and any maintenance instructions or notices published from time to time by Bailey relating to the proper care and maintenance of vehicles or e structural degradation or other damage caused by water ingress through non permanently sealed seams or joints such as without limitation around windows hatches doors and rooflights beyond the initial 24 months of the Manufacturer s Warranty 13 No liability will be accepted for a damage caused by neglect or abuse corrosion intrusion of foreign or deleterious substances lack of servicing over heating freezing or the continued use of the vehicle after a fault has become evident b any loss or damage cau
22. load at the coupling head The maximum nose weight for a caravan will be limited by either the towing vehicle tow hitch limits or the maximum load to which the caravan hitch is specified amp The towing vehicle and towing hitch handbooks manufacturers must be consulted for their specification prior to towing amp The maximum static nose weight for all Bailey caravans is 100Kg This should never be exceeded regardless of whether the towing vehicle s upper limit is greater It is recommended that the nose weight should be varied to find the optimum for towing dependent upon the actual laden weight of the caravan Experience has shown that the nose weight should be approximately 7 of the actual laden weight i e between 50 and 100 kg 2 1 2 Caravan amp Tow Vehicle 2 2 1 Measurement of nose weight Nose weight may be measured using a proprietary brand of nose weight indicator Such equipment is obtainable from your Bailey Dealer Another simple method is to use bathroom scales and a suitable piece of strong timber as a platform to rest the tow hitch on The timber can be placed vertically between the caravan tow hitch and the bathroom scales The timber should be of such length that when the caravan tow hitch is lowered onto it using the jockey wheel the caravan floor is horizontal The weight can then be measured When taking the measurement the jockey wheel should be raised and the corner steadies lowered until they are jus
23. supported Check for kinks in pipework Check pipework is not blocked Check battery is not discharged Replace damaged connections Check pipework fittings for leaks and repair Check system drain plugs are closed Remove fitting connected to pump inlet using point nosed pliers remove cylindrical filter mesh from inside pump inlet Clean and refit filter and plumbing Caravan Service Systems 3 3 1 3 Routine Maintenance amp Ensure the hose adapter O ring and the socket in the housing are kept free from dirt amp Use only silicone or water based lubricant to inlet nipple O rings on socket for lubrication amp Drain system thoroughly during the winter months see separate winterisation instructions amp Service inlet socket annually use Whale s AK8834 service kit containing all serviceable parts amp Replace the WF3000 water filter annually 3 1 4 Cleaning Containers and the System amp Cleaning instructions for both water containers and the water system are detailed in general maintenance section of the handbook 3 1 5 Aquasource Direct Mains Water Connection This is not included as standard equipment but is available from your nearest Bailey retailer amp The Aquasource fits simply and securely to your Whale socket system amp Comes with 7 5m of foodgrade layflat hose which is compact for storage A further 7 5m extension hose is available as an optional extra to extend the hose a
24. tank back into place easily This may cause serious damage If blockage occurs always check if the blade handle is in the correct closed position 7 For toilets with own Flush Water Tank Open the water filling door and fill the flush water tank with the correct dosage of Aqua Rinse This Thetford toilet fluid keeps the flush water fresh and improves the flushing Next fill up the flush water tank with clean water approximately 8 litres using a ferry can or hose Your toilet is now ready to use 4 9 3 Using the toilet standard 8 Turn the bowl to the desired position with the lid closed and using both hands 9 To activate the control panel press the flush button once The control panel display will stay activated for approximately 5 minutes Run some water into the bowl by pressing the flush button again briefly 10 The toilet may be used with the blade open or closed To open the blade slide the blade handle under the toilet bowl sideways After use open the blade if still closed and flush the toilet by pressing the flush button for several seconds if necessary re activate the control panel Close the blade after use amp If your toilet has its own flush water tank please make sure that you do not travel with a flush water tank that is too full Do not travel with water in the toilet bowl Failure to adhere to this notice may result in water damage to your caravan or motor home 4 22 Caravan Equipment 4 4 9 4 Empty
25. that the regulator is faulty and it is essential to have it checked amp Cleaning with switched off appliance It is recommended that at least once a year before the heating season starts you remove any dust that has collected on the heat exchanger and base plate amp Children should be kept away from this product when it is in operation the front can get very hot Alternatively a fireguard should be used 4 2 4 General Safety Notes _ If the gas system is leaking or there is a smell of gas Extinguish all naked flames Do not smoke Switch off appliances Shut off the gas cylinders Open the windows Do not actuate any electrical switches Have the entire system checked by an expert amp The operating pressure for the gas supply is 30 mbr or 28 mbr butane 37 mbr propane and must correspond to the operating pressure of the appliance 4 7 4 Caravan Equipment amp Do not operate appliance when refuelling the vehicle and when in the garage amp Always connect the pressure regulator to the gas cylinder with great care Inspect the regulator connection hoses regularly for signs of weakness Caravanning gas cylinders must always be upright 4 2 5 Technical data Type of Gas Liquid gas propane butane Gas Consumption ceeeee 30 280 g h Product Ident No CE 0085AP0325 4 2 6 230V Operation Switching on amp Before switching on ensure that the Cae fu
26. the Fire Brigade in the UK dial 999 Turn off gas container valve if safe to do so 5 2 4 Smoke Alarms amp Your caravan is fitted with a smoke alarm The operation of the alarm should be tested after the vehicle has been in storage before each trip and at least once per week during use 5 2 5 Ventilation All ventilation complies with EN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes depleted of oxygen which leads to the formation of the highly poisonous gas carbon monoxide Carbon Monoxide is odourless colourless and tasteless and will rapidly cause unconsciousness and death with little or no warning prior to collapse There is no danger when adequate ventilation is provided High level ventilation is via the roof lights The mesh screens fitted should be kept free of obstructions by dust leaves insects etc Inspect regularly and use a brush and soapy water as necessary amp Under no circumstances should the caravan ventilation be covered blocked or tampered with in any way 5 5 9 General 5 2 6 Petrol Diesel Fumes The fitting of a tail pipe deflector to your exhaust will reduce the possibility of fumes entering your caravan through the front fixed ventilation points However an extension fitted to an exhaust tail pipe will be illegal if it projects excessively beyond the vehicle body or bumper 5 2 7 Original Equi
27. the drawbar in the area of the bellows 2 Grease the bearing bush through the grease nipples on the housing and the cartridge Ps o ASTI 3 Grease the pivot bolt of the overrun lever and handbrake levers through the grease nipple 4 Grease the joint of the brade rod and fitting 5 Oil the joints of the spring cylinder in the handbrake lever Lubricant type Multi purpose grease to DIN 51825 KTA 3K4 4 13 HEKI 2 ROOFLIGHT Operating Instructions amp Before commencing any journey always ensure that the Heki 2 rooflight is fully closed and both handles are securely fastened 4 13 1 To open in the tilted position a Press the knob in the toggle catches on either side of the glass and turn through approx 90 deg b Grasp the metal bar in the middle snap it out of its holder swivel down and press the glass dome upwards Glass dome is held by the two gas springs after approx 150mm c Swivel the metal bar towards the glass down and snap into its holder To close the glass dome proceed with steps a c in reverse order 4 13 2 To open in the intermediate position a Open the toggle catches on either side of the glass b Grasp the metal bar in the middle snap it out of its holder swivel down and press the glass dome outwards Glass dome is opened automatically after approx 150 mm by the two gas springs c Open both fasteners and swivel the metal strap toward the intermediate
28. time and to cool it Power from the battery of your vehicle is suitable only for maintaining the temperature of the refrigerator and its contents once it has been refrigerated When powered by a vehicle battery the refrigerator works without temperature control i e constant operation amp Mains voltage 230 V set the power selector switch A to lt amp Set the temperature by means of the thermostat rotary switch B Position 5 is the coldest temperature setting 4 17 4 Caravan Equipment Open the valve of the gas bottle and the gas taps Set the gas control button to the maximum position Set the energy source selector switch A to ignite the gas flame 4 8 4 Power with gas 1 Open the valve of the gas bottle and the gas taps 2 Set the thermostat button B to the maximum position 3 Set the energy source selector switch A to A 4 Press the gas control button rotary switch B and keep it depressed 5 Depress the piezo ignition button so that it clicks This produces a spark to ignite the gas burner Do this continually until the flame meter turns green and then release the gas control button 6 Ifthe flame goes out wait for 2 minutes then repeat step 5 again 7 Set the desired refrigeration level by means of the gas control button rotary switch C Position 5 is the coldest setting 4 8 5 Switching off the refrigerator 1 Set the energy source selector switch A to 2 The refrigerator is now comp
29. to immediately run the heater at maximum output and to ensure adequate room ventilation amp Underfloor combustion air intakes must be kept clear of dirt and slush amp In winter before switching on the heater clear all snow from the roof cowl amp If the heater is repeatedly blown out in very windy parking spots or when using in winter we recommend the SKV cowl extension kit Art No 30690 00 which can be screwed onto the cowlshaft when required and which must be taken off again before driving the vehicle amp Inspect the exhaust duct and all connections at regular intervals and always whenever there is a blowback misfire It is essential that the exhaust duct is installed so that it slopes upwards over its whole length and is securely fixed with several clamps Never place any object on the exhaust duct since this could result in damage The exhaust duct connection to both the heater and the cowl must be firm and well sealed Do not operate heaters with incorrectly fitted or damaged exhaust ducts amp Never allow the warm air outlet on the heater to be obstructed in any way For instance never hang washing on or in front of the heater to dry Misusing your heater in this way could cause serious damage from overheating Do not place flammable objects near the heater Please follow these guidelines in the interest of your own safety amp If the burner makes an unusual noise or if the flame lifts off while burning it is likely
30. windows and roof lights as possible to allow air to move through the vehicle Try to do this as often as possible at least once a week but keep windows and roof lights closed on wet days as damp air may increase indoor humidity Humidity levels can also be controlled by reducing the level of activity that generates moisture in the air e g taking showers cooking and washing dishes amp It is recommended that you use protective covers to prevent damage to the furniture surfaces from high temperatures amp The use of some detergents or chemical cleaners on your furniture may damage the finish amp Do not leave furniture surfaces wet with beads of standing water 5 1 6 Mattresses Mattresses are made from fire retardant fabric and are C M H R foam filled Cotton print cushion covers are removable for dry cleaning only Zips along back edge It is recommended that mattresses be stored on edge during winter 5 1 7 Care of your upholstery In the manufacturing of the fabrics used on the soft furnishings of your caravan a silicone coating is applied to help resist dirt and liquids However if a liquid is spilt the following actions are required amp Remove as much excess as possible with a dry clean cloth amp Sponge the affected area with warm soapy water taking care not to soak the material amp Leave to dry in normal conditions 5 2 General 5 These actions will not affect the FR treatment of the fabric Heavy so
31. 00 grammes Follow the steps below for easy defrosting 1 Press Defrost button The DEF indicator and 0 appear and the g indicator starts blinking 2 Turn the dial knob to adjust the defrosting weight The display will show what you selected 3 Press Start button When you press Start button the g indicator disappears and the DEF indicator starts blinking to show the oven is in the DEFROST mode The display counts down the time to show you how much defrosting time is left in the DEFROST mode The oven beeps during the defrosting cycle to signal that the food needs to be turned or rearranged When the defrosting time ends you will hear 3 beeps 4 16 6 Time Defrosting When TIME DEFROST is selected the automatic cycle divides the defrosting time into periods of alternating defrost and stand times by cycling on and off 1 Press Defrost button The DEF indicator and 0 appear and the g indicator starts blinking 2 Press Defrost button once more The g indicator disappears and 0 is displayed 3 Turn the dial knob to adjust the defrosting time The display will show what you selected 4 Press Start button amp Your oven can be programmed for 60 minutes 00 seconds 60 00 When you press Start button the DEF indicator starts blinking to show the oven is in DEFROST mode The display counts down the time to show you how much defrosting time is left in the DEFROST mode The oven beeps during the defrosting cycle to signa
32. 2 z a gt lt a lt v o a O ws iy x Owner s Details Model Vehicle Identification Number V I N Owner s Name Address Tel No Key Nos All Doors Retailer s Name Address Tel No MY2012 Bailey Olympus Series II There s no better value in caravanning Access to over 200 Club Sites many for members only Around 2 500 small rural sites the ultimate escape Advance Booking Service for Club Sites Free monthly Club Magazine packed with news and reviews Exclusive access to The Club s Caravan and Motorhome Insurance FREE expert information and technical advice Overseas Travel Service over 200 inspected European Sites Access to Overseas Holiday Insurance and special deals on Caravan Europe guides You can save your Members save 7 a night annual subscription in Joinonlinetoday ink www caravanclub co uk Euan or call on 0800 328 6635 esmo CLUB Owner s Details ccssccssecssseesseeseseesseeesseeeseeeeseeeeeees 1 1 1 INTRODUCTION ccsecseeeeeeeseeeeeeeeeeeeeeeeeees 1 1 1 2 WARRANTY seieses serisi ceeds tececitreeesteccsiestctectess 1 2 1 3 OLYMPUS CARAVAN WARRANTY COVER 1 2 1 3 1 6 Year Body Shell Integrity Guarantee 1 2 1 3 2 3 Year Manufacturers Warranty 0 eee 1 2 1 3 3 Warranty Extension sssri 1 3 1 3 4 Customer Support 0 ee ee eeeeeeeeeee
33. 20 4 16 4 Controls Setting the Clock When the oven is first plugged in the display will flash 0 and a tone will sound If the AC power ever turns off the display shows 0 when the power comes back on 1 Press Clock button This is a 12 hour clock system 2 Press Clock button once more This is a 24 hour clock system 3 Turn the dial knob to adjust hour 4 Press Clock button 5 Turn the dial knob to adjust minute 6 Press Clock button amp This oven has multple clock systems If you want 12 hour clock system omit this step If you selected 12 hour system the display will show the hours from 1 to 12 If you selected 24 hour system the display will show the hours from 0 to 23 The adjusted hour starts blinking The minute stops blinking and 00 starts blinking The display will show the minutes from 0 to 59 The adjusted minute starts blinking amp When you press Clock button the minute stops blinking and the colon starts blinking If you selected 12 hour clock system this digital clock allows you to set from 1 00 to 12 59 If you selected 24 hour clock system this digital clock allows you to set from 0 00 to 23 59 4 41 4 Caravan Equipment 4 16 5 Weight Defrosting Weight Defrost lets you easily defrost food by eliminating guesswork in determining defrosting time The minimum weight for Weight Defrost is 200 gram and the maximum weight is 3 0
34. 7 years old A from the date of manufacture be replaced but preferably replaced at 4 years old The tyres may have deteriorated by this time regardless of tread depth The cleaning of tyres should only be carried out using soap and water Petrol diesel paraffin and other solvents are not suitable If the caravan is not used for long periods of time winter months it is recommended that the wheels tyres are removed and stored at normal inflation pressure in a cool dry place protected from direct sunlight sources of heat ozone concentrations and fuel oil contamination They can be covered with a natural material e g Hessian for protection but not plastic materials This will reduce the deterioration of the tyres and reduce cracking and flat spots caused by continuous loading and external conditions If it is not practical to remove the wheels it is recommended to routinely rotate the wheels to reduce the potential of cracking flat spots etc 2 10 Caravan amp Tow Vehicle 2 amp Check with your insurance company that you are still covered when wheels are A removed 2 3 13 Tyre pressures Caravan tyres should be at the pressure recommended in the Service Handbook pages 8 10 The towing vehicle tyres must be at the pressures recommended for towing or heavy loading Towing stability may otherwise be affected Check all pressures only when tyres are cold amp Always check your caravan and tow vehicle tyre pressures when cold
35. AULT Reduced flow from both hot and CONG TADS iss cc cescats dies AE 5 10 5 4 6 FAULT Reduced flow from either taps 5 10 5 4 7 FAULT Water Heater pressure relief valve venting water eeeeeeesteeesneeereneees 5 10 5 4 8 FAULT Water heater difficult to drain 5 11 5 5 ROOM HEATER FAULT FINDING 5 12 5 5 1 FAULT Heater will not light ee 5 12 5 5 2 FAULT Heater lights eee 5 12 5 5 3 FAULT Blown Air sssr eeceeeeeeeeeeneeeeteeeees 5 12 5 6 BRAKE FAULT FINDING CHART AL KO 5 13 5 6 1 FAULT Braking is one sided 5 13 5 6 2 FAULT The trailer brakes during mild Cecelerations ccccccesceeeeeeeeseeeeeeteeeeee 5 13 5 6 3 5 6 4 5 6 5 5 6 6 5 6 7 5 6 8 5 7 5 7 1 FAULT The trailer brakes snatch when prakna aa ia 5 13 FAULT Brake judder e ee eeeeeeeeeeeeees 5 13 FAULT Trailer brakes lock up when TEVENS Gs 2vicscvcev dere iste Meerut E 5 13 FAULT Trailer brakes inoperative 5 14 FAULT Hot brakes ceeseceeseeeeecees 5 14 FAULT Handbrake will not hold trailer on Slopen an enh eats 5 14 REFRIGERATOR FAULT FINDING 5 14 Contents Congratulations on the purchase of a fine touring caravan To ensure you enjoy your caravanning to the full may we commend the following books from Haynes Publishing They have been written by John Wickersham whose caravanning articles appear e
36. AUTIONS amp Your attention is drawn to the notice affixed in the caravan advising on fire prevention ventilation and what to do in case of fire Ensure that the occupants are familiar with escape routes in case of a fire 5 2 1 Children amp Do not leave children alone in the caravan in any circumstances When in the caravan ensure that children are supervised at all times Keep potentially dangerous items out of reach as at home e g matches medicines etc 5 2 2 Fire Extinguishers Provide one dry powder fire extinguisher of an approved type or complying with ISO 7165 of at least 1 kg capacity by the main exit door and a fire blanket next to the cooker Familiarise yourself with the instructions on your fire extinguisher and the local fire precaution arrangements A fat pan fire should not have an extinguisher aimed at it but be smothered with a fire blanket It is advisable not to cook with a fat pan or deep fryer in the enclosed space of a caravan Extinguishers containing vaporising liquids should not be used by a person inside the caravan or from outside whilst other persons are in the caravan Dry powder extinguishers will deal with fat or electrical fires and water type extinguishers should not be used for this type of fire 5 2 3 In Case of Fire i Get everyone out of the caravan as quickly as possible using whichever exit is quickest including windows Do not stop to collect any personal items ii Raise the alarm Call
37. Ensure that the replacement is of an approved type Check that the external roof seal is seating correctly and the locknut is fully tightened 3 Caravan Service Systems amp Do not make any additional openings in the floor Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type in your caravan as it is a fire and asphyxiation hazard Appliances such as cookers with naked flames should never be used for room heating No appliance shall be used inside when being connected to the external BBQ socket amp It is recommended that any elevating roofs be raised when the leisure accommodation vehicle is used for habitation purposes 3 8 3 Caravan Service Systems 3 3 THE ELECTRICAL SYSTEM 230 VOLT As in the home care must be exercised when handling mains electricity Your attention is drawn to the following notice as laid down by the Institute of Electrical Engineers Instructions for electricity supply low voltage 230 v 3 3 1 On arrival at caravan site A 4 Before connecting the caravan installation to the main supply Check that the mains supply is suitable for your installation and appliances i e whether itis a c or d c and whether it is at the correct voltage frequency and polarity Check that your installations will be properly earthed Never accept a supply from a socket outlet or plug having only two pins or from a lighting outlet Che
38. If there is air in the gas supply line it may take up to a minute to purge the system of air If the gas fails to ignite on first attempt switch off the appliance wait two minutes and try again Truma islor m re aa A a RedLED Failure b Water heater On 50 C or 70 C c Water heater Off 4 1 3 Switching off gas operation Rotate the outer ring anti clockwise to the off position Fit the exterior Cowl cover Drain the water from the system Close quick acting valve in the gas supply line if the appliance is not to be used for an extended period of time and close i the gas cylinder OVEN FRIDGE WATER HEATER Ky E C HOB SPACE HEATER Nad 4 2 Caravan Equipment 4 4 1 4 Electrical operating instructions 230v Ensure that the water heater is full then switch the isolation switch on Usually mounted on the bunk face adjacent to the gas control switch WATER HEATER amp The water temperature cannot be i selected temperature is automatically limited to 70 C For a faster heating up the appliance can be simultaneously operated with gas and electrical power 4 1 5 Draining the water heater amp Turn off the power supply to the water heater amp Disconnect power for water pump main switch or pump switch amp Open hot water taps in bathroom and kitchen amp Open the yellow drain valve located near the water heater to vertical po
39. a warning caution or note respectively Warnings A are items that if ignored can cause the user s physical harm Cautions are items that if ignored can result in the caravan becoming damaged Notes AA gt are reminders that should be understood To ensure all the occupants of your caravan enjoy a safe and relaxed environment please observe the following Ensure all occupants are aware of their escape routes in the event of a fire Always keep escape routes and exit points clear from obstruction and debris Provide one dry powder fire extinguisher of an approved type or complying with ISO 7165 of at least 1kg capacity by the main door and a fire blanket next to the cooker Familiarise yourself on your fire extinguisher and the local fire precaution arrangements Ensure the caravan is serviced and maintained in accordance with this manual and the appliance manufacturer s recommendations Also that any replacement parts for an appliance conform to the appliance manufacturer s specifications and should be fitted by them or an authorised agent Your tourer is a compact living environment and appliances should be treated in the same way as those in the home to prevent any accidental burning scalding keep young children away from hot surfaces Your tourer is supplied with a EN1645 approved caravan step Always take care when entering or exiting your tourer ensuring that the step is securely located and safe before
40. aa ies aia aaa 3 5 Gas Leaks iisssccccdececavsacexsabebatarevbesecasvigevaactieae 3 7 TYPOS Of OAS E E E A 3 5 VennlatG Na 3 7 M Maintenance general cccceceeeeeeeeteeeeees 5 1 Microwave Oven ssssssssssessisessssrresrrrssrrnssrresss 4 39 R Refrigerators N12 MOE oaroidisga ionidan 4 17 FROGISUAUOM sei 1 6 R ad IgRUNG sissncscedessvescete covvactvecctvececteesceten sees 2 10 Designed amp Printed by Preset Graphics Ref 212590LYM 2MY 2012 Tel 01332 549278 6 1 Bailey Caravans South Liberty Lane Bristol BS3 2SS www bailey caravans co uk
41. ainer should be inverted whilst stored overnight if possible 8 The container must be filled with mains water only and mains water only should be used for the above cleaning procedure 9 On no account should garden hoses be used to fill water tanks 5 1 14 For Systems 1 Drain down the system Open all taps and valves to allow air in enabling the system to drain quickly 2 Remove any water filters fitted and replace with a short length of hose or empty filter cartridge this will ensure the filter is not affected by the disinfectant sterilant solution 3 Fill the system by using the pump with a disinfectant sterilant solution Check that the solution at full strength appears at all taps showers Allow to stand for the recommended period of time 4 Drain the system down completely 5 Thoroughly clean the outside of all taps connections with a cloth soaked in the disinfectant sterilant 6 Flush the system through with clean drinking water until no traces of disinfectant sterilant can be detected at any tap 7 Replace the filter Suitable sterilising chemicals are available from your caravan dealer accessory shop chemists or home brew shops It is not however recommended to use bleach or sodium metabisulphite This guidance has been prepared with the kind co operation and assistance of The Environmental Health Department of The Borough Council of King s Lynn and West Norfolk 5 4 General 5 5 2 FIRE AND SAFETY PREC
42. al that all coaxial plugs in the system are fitted correctly Please check each individual plug ensuring it is wired correctly Secondly please ensure only quality plugs have been used Coaxial Cable Sharp bends kinks and hot surfaces can easily damage coaxial cable and should be avoided An inspection of the cable routing is recommended to ensure all is correct Coaxial cable if placed in close proximity to electrical cables transformers or other pieces of electrical equipment may pick up electrical interference causing picture quality to deteriorate especially in poor reception areas Excess cable should be removed and NOT coiled as this may cause picture distortion Gain Control Switch This switch should be set to the normal NML position for general use The Low setting may be used when situated close to TV transmitters where strong signals may be affecting the quality of the picture Red LED Light Should the red LED on the Power Pack not light first try unplugging the cable connected to the Antenna Dome from the ANT IN socket If the LED then illuminates the fault lies with either the coaxial plug or the coaxial cable please refer to these areas described earlier If the LED is still not lit contact our office for further assistance Short Hook up Test This test isolates parts of your system leaving only the TV and the Status antenna linked directly together Firstly unplug the coaxial plugs from the TV FM so
43. allowing the trailer to come to a halt away from the towing vehicle Construction A thin steel cable coated in red plastic and fitted with a means of attachment for connection to the towing vehicle Operation In the event of the main coupling of the trailer separating from the towing vehicle the cable should be able to pull tight without any hindrance engaging the trailer s brakes A amp The breakaway cable should never become taut during normal use Correct procedure for use amp Regularly check the cable and clip for damage If in doubt contact your trailer or towbar supplier or your service agent amp Make sure the cable runs as straight as possible and goes through a cable guide underneath the trailer coupling amp Determine whether or not the towbar has a designated attachment point i e a part specifically designated by its manufacturer for a breakaway cable Figa Where a designated attachment point is provided on the towbar ee Pass the cable through the attachment point and clip it back on itself Fig a 2 3 2 Caravan amp Tow Vehicle Where no designated attachment point has been provided on the towbar Fixed ball Loop the cable around the neck of the towball If you fit the cable like this use a single loop only See Figs b and c Detachable ball You must seek guidance on procedure from the towbar manufacturer or supplier Other means of attachment In some instan
44. and prior to any journey Also check tyre condition for blisters ruptures or cuts exposing the casing and any damage to the wheel violent impact kerb damage before after any journey Inclusive of spare If in doubt it is advisable to have it examined by a tyre specialist as soon as possible Incorrect tyre pressures can seriously effect towed vehicle performance and the longevity of the tyre Consult your tow vehicle manufacture for the correct tow vehicle tyre pressures for towing 2 3 14 Wheels Caravan wheel bolts must always only be tightened to the appropriate setting by tightening each opposite fixing in succession to the correct torque Always use a calibrated torque wrench Do not use a corner steady brace power or electric wrench It is as dangerous to overtighten wheel bolts as it is to not tighten them sufficiently amp The torque settings should be checked A after the first 50 km 30 miles see page 4 33 For alloy wheels the wheel bolts should be tightened to a torque of 760m Newton Metres 118 lb ft for s ee whee s the wheel bolts should be tightened to a torque of 720Nm 88 lb ft The condition of wheels should be checked regularly particularly for distortion of flanges and the wheel dish Wheels damaged or distorted or having the wheel bolt seating cracked or deformed must not be repaired If a wheel or tyre has to be changed it should be of the same type of construction and size as originally fit
45. antee from the initial date of purchase This cover extends to any structural degradation to the bodyshell that arises as a result of water ingress through any permanently sealed seams or joints with the exception of exclusions stated in the terms and conditions Warranty Extension An additional four 4 year extension to the standard Bodyshell Integrity Guarantee warranty cover making 10 years cover in total is available as a cost option Please ask your supplying Bailey Retailer for more information 1 3 2 3 Year Manufacturers Warranty For a period of twenty four 24 months from the initial date of purchase Bailey of Bristol offer a comprehensive warranty on all parts and components as well as full coverage for any manufacturing faults forming part of the original specification of the vehicle The manufacturer s warranty then extends to an additional twelve 12 months on the following items Chassis all chassis members including corner steadies Suspension axle suspension and braking system excluding any damage to or faults in brake drums and shoes that are caused through misuse of the braking system or from normal wear and tear Running Gear road wheels excluding tyres Towing Mechanism all mechanical components fitted to vehicle excluding electrics 1 2 Introduction 1 Cooker the cooker unit including burners grill oven hot plate flame failure device and igniter Refrigerator door seal condenser gas control valve
46. at any heavy items are low down near the floor and mainly over the axle s The remainder should be distributed to give a suitable noseweight at the towing coupling see illustration It should be noted that with certain layouts or models it may be necessary to load heavy items such as awnings in the middle of the floor to achieve an acceptable and safe nose weight It may not be possible to achieve the desired nose weight with all items stored out of sight in lockers and bed boxes bunks 2 4 Caravan amp Tow Vehicle 2 amp Always load the caravan in such a way that maximises towing safety Incorrect caravan loading and or overloading of the towing vehicles rear suspension will also result in poor towing stability The weight should be distributed so that each side Fi l aes sa B of the caravan carries approximately the same Sa LIGHT MEDIUM HEAVY load ITEMS ITEMS ITEMS amp Please take care that you have INCORREC allowed for the weight of all items you a intend to load into the caravan 2 2 7 Noseweight It is recommended that the noseweight should be varied to find the optimum for towing dependent upon the actual laden weight of the caravan Experience has shown that the noseweight should be approximately 7 of the actual laden weight i e between 50 and 100kg However this may be limited by the towing vehicle or caravan manufacturer s limit noseweight Check with the car and caravan handbook
47. at procedure holding control knob for slightly longer For models fitted with Spark Ignition the procedure is similar except that the burner can be ignited by depressing the ignition button which is located on the fascia Ignition must be carried out with the door open and if the burner has not lit within 15 seconds the control knob should be released and the oven left for at least 1 minute before a further attempt to ignite the burner Place the oven shelf in the required position and close the door Set the control knob to approximately gas mark 5 and heat the oven for about 30 minutes to eliminate any residual factory lubricants that might impart unpleasant smells to the meals being cooked Although the oven does heat up quickly it is recommended a 10 minute preheat be allowed The oven should reach full temperature in about 15 20 minutes To turn off turn the control knob until the dot on the control knob is aligned with the dot on the control panel Flame Failure Device FFD the oven burner is fitted with a flame sensing probe which will automatically cut off the gas supply in the event of the flame going out Oven shelf the oven shelf is designed to allow good circulation at the rear of the oven and is fitted with a raised bar to prevent trays or dishes making contact with the back of the oven Additional shelves are available through our local caravan retailer 4 13 4 Caravan Equipment 4 6 3 Temp
48. ater than tap flow rate capacity 5 10 Cure Refer to water supply note Refer to water supply note 5 4 8 FAULT Water heater difficult to drain Cause Cure Hot taps not open preventing air entering Open taps hot system to let water out Air bleed pipe kinked or blocked Unkink or unblock pipe General 5 5 5 5 5 5 1 Symptoms Spark visible No spark General ROOM HEATER FAULT FINDING FAULT Heater will not light Cause No gas Bottle temperature too low Regulator malfunction Overgassed Refer to lighting instructions Piezo failure HT lead shorting to earth or broken 5 5 2 FAULT Heater lights Symptoms Goes out when knob s released Goes out after a ume Goes out when door s slammed Cause Knob released too soon or not fully depressed Thermocouple or valve failure Bottle temperature too low Chimney intake or flue partly blocked Flue disconnected or damaged 5 5 3 FAULT Blown Air Symptoms Not working Running slowly Blowing on one leg of system only Cause Supply fuse blown Hair or dust in fan wheel Check balance of blown air system and close open to balance system Pipe disconnected Fan paddle not positioned Cure Check bottle and taps See gas supply notes See gas supply notes Turn off Wait 3 mins Seek service attention Check and insulate or repair Cure Refer to lighting instructions Seek ser
49. bed in the Regulations for Electrical Installations published by the Institute of Electrical Engineers 3 3 3 Generators amp Switch off all appliances the miniature circuit breakers and the residual current device Start the generator and allow to run for a few minutes to stabilise amp Connect the caravan to the generator amp Switch on 16 amp miniature circuit breaker amp Switch on the residual current device amp Switch on the fridge 230 volt phase or plug in a 230v light to one of the 13amp sockets This is to provide a load on the generator and help remove any spikes in the supply which can damage the charger unit amp Switch on the 10amp miniature circuit breaker and any other appliances you require amp It is always advisable to have at least one other mains appliance switched on with the charger unit to minimise the chance of damage to it amp Do not connect the 12 volt output of the generator to the battery terminals The AC ripple must not exceed 10 3 3 4 Overseas connections A amp Connection to a mains voltage supply overseas requires particular attention Care must be taken when connecting supplies abroad since the supplies can be of reverse polarity The significance of reverse polarity is that when equipment is switched off it may not be electrically isolated The only certain way of making equipment safe is to unplug it 3 10 Caravan Service Systems 3 A means of checking th
50. book has been designed to enable you to derive the maximum benefits and enjoyment from your caravan its information will be of benefit to both experienced and new caravanners alike It should be used in conjunction with the Caravan Service Manual and Quick Start Guide supplied in the Caravan Information Pack Supplementary user guides for certain components featured in this manual can also be found in the Brochure amp Handbook section of the company web site www ba ley caravans Co UK All enquiries regarding your caravan must be addressed in the first instance to the dealer from whom the caravan was first purchased Your caravan is designed to give many years of use regular maintenance is however necessary to ensure trouble free service Your Bailey Retailer is equipped to offer service facilities repair work and any spare parts you may require Always consult your Bailey Retailer before additional equipment is fitted to ensure appropriate fixing support is available A In any correspondence the caravan V I N should always be quoted this can be found on the offside chassis member and is etched into all major windows Manufactured by BAILEY CARAVANS LIMITED South Liberty Lane Bristol BS3 2SS England helpline bailey caravans co uk 1 1 Introduction 1 2 WARRANTY Any claims under warranty must be made through the Retailer from whom the caravan was purchased It is with the retailer that the purchaser s Contract of Sal
51. carriageways or 60 mph on dual carriageways and motorways 2 3 2 Pulling away Allow more engine speed to produce the power to move the additional weight of the caravan Let the clutch out smoothly Avoid wear and tear on the clutch and transmission by taking extra care Change gears smoothly Try not to jerk the clutch 2 3 3 Caravan handling Allow for the caravan being slightly wider than the car Allow additional distance from the kerb with caravan wheels so that they are not oumped When passing other vehicles allow more than the normal clearance for driving solo Overtaking and stopping distances are increased when you are towing Always indicate in plenty of time before carrying out any manoeuvre Allow longer to accelerate up speed prior to overtaking Allow for the vehicle being twice its normal length Do not suddenly swing out Carry out all manoeuvres as smoothly as possible Use nearside wing mirror to check caravan has cleared when overtaking 2 3 4 Reversing Proficiency at reversing can only be achieved with practice and should be first attempted in a large open area Consider taking a suitable training course 2 3 5 Motorway driving Caravans may not be towed in the outside lane of a three or four lane motorway Reg 12 2 of the Motorway Traffic England and Wales Regulations 1982 Reduce speed in high winds cross winds downhill or in poor visibility High sided vehicles such as lorries or coaches
52. ces it may be possible to attach the cable assembly Either a to a permanent part of the towbar structure as long as this meets the approval of the towbar manufacturer supplier Or b to an accessory sold for the specific purpose of breakaway cable attachment When the breakaway cable is attached check to ensure a that the cable cannot snag in use on the trailer coupling head jockey wheel or any accessory e g a stabiliser bumper shield cycle carrier etc b that there is sufficient slack in the cable to allow the towing vehicle and trailer to articulate fully without the cable ever becoming taut and applying the brakes amp For peace of mind you might wish to check the state of the cable by positioning the trailer and towing vehicle at extreme angles before setting off c that it is not so slack that it can drag on the ground If left loose the cable may scrape along the ground and be weakened so that it subsequently fails to do its job The cable may also be caught on an obstacle when in motion thus engaging the trailer brakes prematurely Having followed this advice should you feel that a satisfactory coupling arrangement cannot be achieved consult your trailer or towbar supplier or service agent A Itis a legal requirement that the secondary break away cable is used when towing 2 2 6 Loading and distribution of weight in the caravan and car Equipment and personal effects should be loaded in the caravan so th
53. ck that any residual current device earth leakage circuit breaker in the mains supply to the caravan has been tested within the last month After connection to site supply test again Make sure that the switch at the site supply point is off Make sure that the caravan RCD unit is switched off Remove any cover from the electricity inlet provided on the caravan and insert the connector of the supply flexible cable Remove any cover from the socket outlet provided at the site supply point and connect the plug at the other end of the supply flexible cable to this Switch on the main switch at the site supply point Switch on the caravan RCD unit In case of doubt consult the site owner or his agent 3 9 3 Caravan Service Systems 3 3 2 On leaving caravan site amp first switch off the site supply amp switch off the caravan RCD unit amp then disconnect the pitch lead In case of difficulty consult an approved electrical installation contractor who may be the local electricity board It is dangerous to attempt modifications and additions yourself A amp Lampholder plugs bayonet cap adapters should not in any circumstances be used amp replace the cover of the socket outlet at the site supply point It is dangerous to leave the supply socket or supply flexible cable live Every 12 months the caravan electrical installation should be inspected and tested and a report on its condition obtained as prescri
54. ckets of the Power Pack which will be connected to a TV outlet socket With your TV fly lead connect your TV direct to the Power Pack plugging into one of the TV FM sockets Ensure the antenna dome is plugged directly into the ANT IN socket of the Power Pack and switch on Tune in your TV for the strongest signal If the picture quality is improved the fault lies with the wiring of the system between the Power Pack and the TV outlet socket Antenna Dome Coaxial Cable Check the routing of the coaxial cable from the Antenna Dome to the Power Pack Check to ensure there are no kinks or trapped cable or if there are loops of surplus cable which could be affecting performance amp Iltis the responsibility of the caravan owner to make sure that the directional aerial is fully retracted before the caravan is moved Any damage as a result of neglect i e not retracting the aerial caused by crash damage vandalism or incorrect operation will NOT be covered by the manufacturers warranty 4 38 4 Caravan Equipment 4 16 DAEWOO MICROWAVE OVEN 4 16 1 Precautions to avoid possible exposure to excessive microwave energy amp Do not attempt to operate this oven with the door open since open door operation can result in harmful exposure to microwave energy It is important not to remove or tamper with the safety interlocks Do not place any object between the oven front face and the door or allow soil or cleaner resid
55. cylinder and thereby create an energy store which will automatically engage the brakes further should the caravan move If difficulty is experienced in this operation try easing the caravan backwards with one hand while engaging the handbrake fully with the other This manoeuvre should not be attempted on a rearwards facing slope In this case wheel chocks should be used combined with the handbrake xvii Finally if alloy road wheels have been removed re tighten using a calibrated Torque Wrench to 160 Nm 118 lb ft for steel wheels the wheel bolts shouold be tightened to 120Nm 88 lb ft on all M12 wheel bolts in sequence i e North South East West not clock or anticlockwise Remember to overtighten is just as dangerous as to under tighten as this can distort the wheel rims Avoid the use of power wrenches amp The torque settings should be rechecked after 50km 30 miles Wheel bolts should never be lubricated 4 33 4 Caravan Equipment is required when reversing Therefore surface conditions that would result in a lack of traction should be avoided Example Peas shingle loose gravel i amp Care should be taken when traversing ramps or other obstacles in order to prevent damage A amp In order to operate the Al Ko braking system correctly adequate traction of caravan wheels to the caravan under gear When approaching such obstacles reduce towing speed appropriately 4 12 23 Chassis Lubrication Points 1 Grease
56. d Balance Bar 238576002 xii Remove the slack in the brake rod by adjusting the long ball nut rear of the balance bar ensuring the overrun lever makes contact with the end of the towing shaft Over adjustment to the long ball nut Fig 10 could induce movement of the inner brake cable reducing the effective clearance of the brake shoes If the over run lever will not make contact it is possible the two lock nuts forward of the spring cylinder are incorrectly adjusted Loosen the nuts and adjust the brake rod as above Figs 8 amp 10 xiii Adjust the two locking nuts forward of the spring cylinder fig 10 on some chassis a single Nyloc nut is used to give 1mm of clearance on the spring cylinder This cylinder the energy store for the handbrake operation must be able to rotate only not slide on the brake rod See Fig 10 If the overrun assembly is fitted with a gas strut handbrake then no spring cylinder is fitted therefore ignore this paragraph xiv Correct adjustment of the linkage is checked by operating the handbrake lever so that when the second or third tooth is engaged a slight braking force is felt on the road wheels xv Over adjustment of either the wheel brakes or linkage will result in difficult reversing causing the wheels to lock up xvi When parking the handbrake lever must always be engaged into the fully upright position 90 This is to compress the spring within the spring
57. d on without one connected The 12 volt supply to the caravan services can be isolated via the 12 volt on off switch on the control panel Caravan Service Systems 3 3 4 1 12 volt Control Panel The system is fitted with an automatic relay to select the power source When the car is connected via lead the car power will be used When the car is not connected the battery and or the power supply will be used to power the caravan The control panel is fitted with a master 12 volt switch this enables you to isolate the 12 volt supply in the caravan The control panel controls the operation of various 12V equipment amp Indicated charge level of the caravan battery a good battery should indicate 13 8 volts amp Water pumping light is only activated when the pump is running amp All models have light isolation and awning switches fitted into the control panel amp The appearance of the control panel OLYMPUS may vary but the functions are the CONTROL PANEL same The 12 volt electrical system fuses are located in the caravan bed box It has 14 fuses each having identification to their particular use If a fuse is to be replaced it must be with one of the same rating as that removed 3 4 2 Auxiliary Battery storage mains inlet The battery and 230V mains inlet are located in a special locker mounted in the side of the caravan The door frame has a cable recess allowing the door to be locked when the mains cable is conn
58. e Regulations 1986 2 2 3 Towing vehicle s rear suspension It is important that the towing vehicle s rear suspension is not deflected excessively by the noseweight on the tow ball If it is excessive the steering and stability will be affected and at night the headlight beam is likely to dazzle other drivers which is illegal 2 2 Caravan amp Tow Vehicle 2 The greater the towing vehicle s tail overhang the distance between the rear axle and the tow ball the greater the effect the noseweight will have on the towing vehicle s rear suspension After trying out the caravan it may be found that stiffening of the rear suspension is necessary but note that this may give the towing vehicle a firmer ride when not towing There are a number of suspension aids available and advice should be sought on which to use and how to fit It is important to ensure that the caravan is towed either level or slightly nose down If it is not then the car s towbar may be at the wrong height Always consult your tow vehicle manufacturer for advice on towing and the loads that the vehicle is capable of towing 2 2 4 Recommended tow ball height The recommended tow ball height for Bailey Caravans is 415 35mm i e between 380mm and 450mm 2 2 5 Secondary braking cable Break away device Purpose To apply atrailer s brakes if it becomes separated from its towing vehicle Having done this the cable assembly is designed to part
59. e ideal giving the correct protective coating During this curing period the surface should be protected to avoid possible wet storage stain in the form of a soft light coloured porous oxidation layer If the chassis members are in contact with any salt deposits from roads this should immediately be washed off with a high pressure washer Salt attracts moisture allowing the surfaces to remain wet this prevents curing and also allows formation of wet storage stain amp Itis recommended that the chassis be washed off using a pressure washer on an annual basis particularly after winter usage to avoid undesirable build up of salt and dirt deposits The galvanised chassis should not be painted or subjected to any other protective treatment Should the galvanising become superficially damaged exposing the steel core this should be cleaned and treated with a cold galvanising spray obtainable from vehicle accessory outlets Damage to chassis members through impact etc must not be straightened or welded Damaged chassis members must be replaced 4 12 2 Drilling or welding of parts or accessories A amp This chassis is designed and built to precise tolerances and must not be drilled or welded o 4 12 3 Independent suspension The ALKO rubber suspension is designed and developed to suit all types of road conditions and is maintenance free Three rubber elements are contained within a hexagonal axle tube These provide suspension and have inh
60. e exists and consequently Bailey Caravans cannot enter into any discussions with the purchaser Bailey retailers sell our products of their own choice and not as agents They are therefore unable to bind Bailey Caravans Ltd or make any representation or undertaking whatsoever on behalf of Bailey Caravans Ltd All Bailey products are classified as portable All work under warranty requires that the caravan be delivered to and collected from the Bailey retailer home market caravans those purchased and stored on the mainland our policy of continued improvements and change in market and supply conditions mean that we reserve the right to alter specifications without further notice Some materials used in the production of our caravans can result in variations to the figures quoted in respect of measurements and weights A Whilst every effort is made within this Handbook to accurately reflect and describe our Copyright 2011 Bailey Caravans Limited 1 3 OLYMPUS CARAVAN WARRANTY COVER Total customer satisfaction is top priority at Bailey and the quality ethos extends to the after sales service and market leading manufacturer s warranty package that comes with every new Bailey Orion caravan In this way we not only ensure long term peace of mind but also enhance the re sale value of your investment 1 3 1 6 Year Body Shell Integrity Guarantee The Bailey Alu Tech Olympus caravan is covered by a six 6 year Bodyshell Integrity Guar
61. e leader board until bed is fully extended ili Arrange seat cushions to suit 5 3 3 Side Dinette Bed Fig 2 i Remove table from support leg ii Place the table top between seats on ledge iii Arrange seat cushions as appropriate amp When children especially those under A 3 years of age use any bunk bed care must be taken against the risk of them falling out 5 3 4 Drop Down Table Bed Drop down table bed make up i Position the table centrally between the front bunks ii Lower the handle on the table lowering mechanism and swing the table top down into Fig 2 its lower position iii The table is fully lowered when it clicks into position Always check that it is secure iv Place the back rest cushions on top of the table surface to make up the bed v To return the table to its normal raised position lift the handle on the mechanism amp Be careful when raising and lowering the table as the springs in the unit are powerful This should always be carried out by an adult 5 8 5 General 5 4 WATER SYSTEM FAULT FINDING 5 4 1 FAULT Water not flowing from any tap when operated but pump runs Cause Water source empty Pump wired in reverse Pump not primed Pipe inlet or outlet pipe disconnected Pump pipes restricted by kinking Blockage in pump inlet or outlet pipe Blocked in line filter or pump filter Air leak in suction line to pump 5 4 2 FAULT Pump do
62. e leakage or malfunction The lip seal is a part of the toilet that is subject to wear Depending upon the extent and manner of use the seals will become less effective and will need replacing periodically 4 9 8 Winter operation You can use your Thetford Cassette Toilet as normal in cold weather as long as the toilet is situated in a heated location If there is a risk of freezing we advise that the toilet is drained by following the instructions under Storage For environmental reasons the use of antifreeze such as that used in car radiators is not recommended 4 24 Caravan Equipment 4 4 9 9 Storage It is important that you follow the instructions below if you do not expect to use your Thetford toilet for a long winter period Activate the Control Panel by pressing the flush button Open the blade and press the flush button until water stops flowing into the bowl Close the blade Open the access door on the outside of your caravan or camper and empty the Waste Holding Tank at an authorized waste dump Follow the instructions for cleaning and maintenance To allow the Waste Holding Tank to dry do not place the cap back on the emptying spout of the tank If the toilet has its own flush water tank place a sufficiently large bowl under the drain tube to catch the remaining water from the flush water tank and remove the drain plug When no more water exits put the drain plug on the drain tube put it back in its original posi
63. e oven is operating on The oven door can be opened at any time during operation by touching the door release button on the control panel The oven will automatically shut off Each time a button is touched a BEEP will sound to acknowledge the touch The oven automatically cooks on full power unless set to a lower power level The display will show 0 when the oven is plugged in eo Time clock returns to the present time when the cooking time ends 10 When the Stop Clear button is touched during the oven operation the oven stops cooking and all information retained To erase all information except the present timee touch the Stop Clear button once more If the oven door is opened during the oven operation all information is retained 11 If the Start button is touched and the oven does not operate check the area between the door and door seal for obstructions and make sure the door is closed securely The oven will not start cooking until the door is completely closed or the programme has been reset h Make sure the oven is properly installed and plugged into the electrical outlet 4 40 Caravan Equipment 4 4 16 3 Wattage Output Chart The power level is set by pressing the power button The chart shows the display the power level and the percentage of power Touch Power button Power level Display Approximate Percentage of Power once P HI 100 twice P 80 80 3 times P 60 60 4 times P 40 40 5 times P 20
64. e polarity of the mains supply when overseas is useful There are available several proprietary makes of equipment for the purpose e g Martindale tester unit If it can be achieved it is preferable to connect live to live and neutral to neutral to maintain full electrical protection Check all caravan equipment is set up to accept the site supply before actually switching on 3 3 5 Mains unit The mains unit replaces the conventional fusebox Similar but larger units are often fitted in newer houses The unit gives overload and earth leakage protection for the 230v electrical supply in your caravan For normal operation all switches on the unit need to be in the ON position The switches on the left of the unit are known as M C B s miniature circuit breakers These take the place of the conventional fuse but are more convenient In the event of a fault the M C B trips i e automatically moves to the OFF position After elimination of the fault the M C B can be re set by switching to the ON position Against the spring pressure in an upwards direction If an earth fault develops or a person was to touch a live piece of equipment the leakage of current to earth should immediately operate the RCD residual current device and trip the main switch to the OFF position This switch is only re settable after elimination of the fault To re set operate the switch as for M C B s Every time you connect to a sit
65. e supply the RCD should be checked by operating the test button marked T The unit should immediately switch to the OFF position If the unit does not switch off then a qualified electrician should be consulted If the unit does switch off the test is complete and the switch can be reset restoring the supply back to normal amp Having too many appliances switched on at the same time will trip the MCB This is a 3 safety measure amp It is essential that connections are made exactly as shown If terminal markings are not in accordance with the diagram they must be ignored If in doubt consult a qualified electrician amp Always disconnect the electrical connector between the towing vehicle and the caravan before connecting a 230v supply to the caravan and before charging the caravan battery by any other means It is possible that all of the 230v mains electrical equipment may not be able to be operated simultaneously A typical UK caravan park mains hook up point provides a maximum output of 16 amps and on some continental sites the available output may be as low as 5 amps If your loading exceeds the site supply it may trip the parks circuit breaker Please check the available mains output with your site operator The following items need to be added together if used simultaneously 3 Caravan Service Systems 230V Mains equipment typical consumption figures PIOQOG tievsiesten a 0 5 amps Colour TV sities tutte 2 5 amps
66. e that the sparewheel and tyre is secure before towing 2 3 16 Changing a Wheel i Always ensure that the tow vehicle and caravan are in a safe position before attempting to change the caravan s wheel We recommend leaving the caravan hitched to the tow vehicle when changing the caravan s wheel The tow vehicle should be left in gear or P Park for an automatic with the handbrake on both the car and caravan fully applied ii Lower the corner steadies as a safety measure to stabilise the caravan Chock the un punctured wheel on the opposite side of the caravan to prevent any movement iii Slacken off the wheel bolts by no more than one quarter of a turn on the wheel that requires changing Do not fully undo them iv Place the jack plate under the axle tube as near as possible to the main longitudinal member Where AL KO Jack Brackets are fitted only use either an AL KO Side Lift or Scissor Jack v Jack up the caravan until the wheel for removal is just off the ground vi Remove the wheel nuts and remove the wheel vii Fit the spare wheel then reverse the above procedure Ensure that the wheel bolts are all fitted and tightened in the correct sequence to the right torque see page 2 11 for tightening sequence and torque setting viii Remember to tighten all bolts to the correct torque and re check after 50kms 30 miles Under no circumstances should the corner steadies be used as a jack they are only a means of stabi
67. ected This locker will accommodate a battery up to 110 amperes hours capacity amp The battery must be placed in the tray provided in the battery storage compartment and AN must be used at all times A battery of not less than 40 50 amperes hours capacity is recommended crocodile clips should never be used to connect the battery terminals should be shrouded Always switch off all appliances and lamps before disconnecting the auxiliary battery The battery should be secured to prevent movement when towing Metal objects should not be stored in the battery box Where a 12V extension is used between the towcar and caravan this should not exceed 5 metres in length minimum cable size 2 5mm to minimise voltage drop DIY modifications additions to the wiring systems are not recommended always consult your Dealer who will be pleased to carry out such work Do not continuously charge the battery when caravan is not in use 3 13 3 Caravan Service Systems amp Switch off all appliances before disconnecting battery Negative connections should always be disconnected first and reconnected last G Car type battery chargers are not suitable for charging a leisure battery and may damage A amp When not using Olympus models always ensure that the fridge control knob is turned to the off position Failure to do this will result in a flat battery due to 12V power drain from the fridge circuit relays 3 14 Caravan
68. eeeeeeeeaees 4 18 Switching off the refrigerator 4 18 Securing products for driving 4 18 Door locking mechanism sesse 4 19 THETFORD CASSETTE C 260 TOILET 4 20 ITOCUGHOM MERE a TAE 4 20 Preparing for use standard s 4 22 Contents Using the toilet standard 0 0 0 eee 4 22 EMPING aeriana a iaaa eenean 4 23 Emptying with Optional Features 4 23 Cleaning and Maintenance ceeeee 4 23 Waste Holding Tank riiin 4 24 Winter operation eeeeeeeeeeeeeeenteeeeeeees 4 24 SION AG e E E serach see ET T 4 25 AL KO SECURE WHEEL LOCK Cost OPON scisccieececeedeccetesccveeecceeescereedessets 4 26 AL KO ATC TRAILER CONTROL SYSTEM rereh cas ccee ashe cakes dec edass eraa p rasaan 4 27 System requirements eeeeeeeeeeeeeeeeeees 4 27 Operating iNStrUCtiONS isesiisisiirsisscsoiss 4 27 THE ALKO CARAVAN CHASSIS 00 4 28 Chassis membefSericiineiiins isins 4 28 Drilling or welding of parts or accessories 4 28 Independent SUSPENSION eerste 4 28 Coupling head 0 0 eeeeeeceeeeeeeeteteeeeeeeeeneeee 4 28 Secondary braking Breakaway cable 4 29 RJMCOU DING Meee E ds yertehdescusedseds 4 29 Brake drum hub assembly seeen 4 29 Operating instructions ceeeeeeeeeeee 4 29 Coupling nsec itis aE R S 4 29 Stabiliser Unit 2 0 eee eeceeeeeeeeeeeeeeeeeeneeeee 4 30 MIMCOUPIING sesionin 4 30 Checking the efficiency of the left right MIGHON pads eusina 4 30 Manoeuvri
69. eeeeees 2 10 2 3 12 Tyre Wear and Damage ccce 2 10 2 3 13 Tyl PrOSSUIOS opne 2 11 2 3 14 Wheels seicciccid dion ceheieiiadi deinen 2 11 2 3 15 Spare Wheels s dscenints evened ais 2 12 2 3 16 Changing a Wheel ceeeeeeeeeeteeeteeenees 2 12 ZSA UNACO en cteccndec atentsenenctes sccnsenevteseaeme 2 13 2 3 18 Levelling the Caravan eeeeeeeeseeeeeees 2 13 2 3 19 Towing Brackets ronse 2 13 2 3 20 Driving licences 00 eee eeeeeeeeneeeeeeneetenees 2 14 3 1 THE WATER SYSTEM ccccseesseteeseeeeeeeeeee 3 1 3 1 1 Priming the System using the External Water Container eccceceeeeeeeeeeeeeeneeeeeeeeees 3 1 3 1 2 Troubleshooting eeeeeeeeeeeeeeeeeneeeeneeees 3 2 3 1 3 Routine Maintenance ec eeeeeeeereeeeees 3 3 3 1 4 Cleaning Containers and the System 3 3 3 1 5 Aquasource Direct Mains Water Connection 3 3 3 1 6 Draining and Winterisation of the Water OY Sle Manorina an a a Seite 3 3 3 1 7 Setting up the Water System eee 3 4 S18 Shower tray aniatra eeii 3 4 3 1 9 Waste Grey Water System eee 3 4 3 2 THE GAS SYSTEM ii ccscccstceteeccsctcssccesctssczscces 3 5 3 2 1 General information e eee eeeeeeeeeeeeeeeeee 3 5 3 2 2 TYyP S Of gaf sisii 3 5 3 2 3 Changing Gas Cylinders 0 0 eeeeeeeeeeee 3 6 3 2 4 3 2 5 3 2 6 3 2 7 3 3 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 4 3 4 1 3 4 2 4 1 4 1 1 4 1 2 4 1 3 4 1 4 4 1 5 4 1 6 4 1 7 4 1 8 4 1 9 4 2 4 2 1 4 2
70. eeeeereeees 1 3 1 3 5 Terms and Conditions ceeeeeeeeeeereeeees 1 3 1 4 CARAVAN REGISTRATION AND IDENTIFICATION SCHEME C R I S 1 6 1 5 SAFETY sssesceocectcectecesteveettreinninunnciins 1 7 2 1 INTRODUCTION ccccsecseeeeeseeneeeeeeeeeeeeesenenes 2 1 2 2 CARAVAN AND TOWING VEHICLE TERMS estscicicssceeccceectecnsnectesssacecceceacesassesstensate 2 1 2 2 1 Measurement of nose weight cee 2 2 2 2 2 The caravan to towing vehicle weight ratio 2 2 2 2 3 Towing vehicle s rear suspension 2 2 2 2 4 Recommended tow ball height 2 3 2 2 5 Secondary braking cable Break away COVICG EEA LE EE 2 3 2 2 6 Loading and distribution of weight in the caravan ANC Carinci ieri aa 2 4 22 Noseweight esi cindcea dia winwnien mien 2 5 228 AICIING UD sirsiran 2 5 2 2 9 Hitching the caravan to the tow vehicle 2 6 2 3 TOWING oases csceisecccccissecccceccsaes cecteccuecectesatnesece 2 8 2 9 Speed MIS uarn 2 8 2 3 2 PUn AWAY ceseesesctee cetectel terse ate 2 8 2 3 3 Caravan handling e eeeeeeeeeeeeeeeeeeeeeeeeeee 2 8 2 94 FROVOLSING E T 2 8 2 3 5 Motorway QrVINg sisien 2 8 23 0 M MOTS visiccceeiscisnd aeveacdetedentceusveecawvenenuedccevessenes 2 8 23 1 PaSSCNQGIS enangni 2 9 2987 2 SMOKING eee cess aerate anea 2 9 2 9 9 StabiliSrs aen ueue poiana 2 9 2 3 10 Road lighting ica eceerecctedereseye eben adeeceesee 2 10 2 3 11 Types of tyres fitted eee eeeee
71. erature Control The temperature control in the oven is controlled by a thermostatic gas tap and is variable over the range 130 C to 240 C Approximate temperatures for the settings on the control knob are shown in the table below The temperatures indicated refer to the centre of the oven and at any particular setting the oven will be hotter at the top and cooler towards the base The variation between top and centre and centre to bottom is approximately equivalent to one gas mark Good use can be made of the temperature variation in that several dishes requiring different temperatures may be cooked at the same time In this way maximum benefit can be obtained from the gas used to heat the oven Care should be taken not to overload the oven adequate spacing being used to allow free circulation for heat GAS TEMPERATURE MARK 6000 6100 1 4 1 2 265 275 F 130 135 C very cool meringues 1 285 140 cool stewed fruit 2 300 150 cool rich fruit cake 3 330 165 warm baked custards 4 355 180 moderate victoria sandwich 5 385 195 fairly hot whisked sponges 6 410 210 hot shortcrust pastry 7 430 220 hot bread scones 8 445 230 very hot puff pastry 9 465 240 very hot quick browning DISH GAS MARK SHELF POSITION COOKING TIME scones 7 2 8 15 mins small cakes 5 2 15 25 mins victoria sandwich 4 2 20 30 mins puff 8 2 15 30 mins flaky 7 2 15 30 mins shortcrust 6 2 15 55 mins shortbread fingers 3 2 25 30 mins rice pudding 2 3 100 120 mins baked custard
72. erent damping characteristics Only the hubs and wheel brakes require attention see axle booklet Part No 580458 4 12 4 Coupling head The ball couplings are entirely automatic in operation and designed for one hand operation to suit the 50mm international ball recommended by the British Standards Institution National Caravan Council and the Society of Motor Manufacturers and Traders 4 28 Caravan Equipment 4 4 12 5 Secondary braking Breakaway cable Please refer to details in Section 2 2 5 page 2 3 4 12 6 Uncoupling Having lowered the jockey wheel to the ground operate the handle as previously described Lift the coupling clear of the towing ball either manually or by operating the telescopic jockey wheel 4 12 7 Brake drum hub assembly The Euro Axle fitted to your Bailey caravan comes complete with maintenance free wheel bearings greased and serviced for life Adjustment is not required during the design life of the sealed bearing 100 000 km amp __ If replacement of the brake drum or shoes is required this must be carried out by authorised AL KO Service Centres Specialist tools and equipment are required The rear hexagonal bolt covered by a black plastic cover must NEVER be touched 4 12 8 Operating instructions Coupling handle Fig 1 Item 1 Stabiliser Lever Fig 1 Item 2 The Stabiliser lever Fig 2 Item 2 must be in the uppermost position open 4 12 9 Coupling 1 Pull the coupling handle F
73. es not run Cause Pump or tap incorrectly wired Pump fuse blown Battery disconnected Pump seized or overheated If a pressure pump is being used pressure sensing switch may have failed If a switched tap is being used the switch have failed Cure Check water level and re fill if necessary Check wiring refer to pump manufacturers instructions Refer to pump manufacturers instructions Check connections Check pipe runs Check starting inside freshwater tank Replace filter Check for bubbles amp secure with a clip Cure Refer to pump tap manufacturers instructions Check wiring connections and then replace with fuse of correct rating Check connections Refer to pump manufacturers servicing instructions Refer to tap manufacturers servicing instructions Refer to pump manufacturers servicing may instructions 5 4 3 FAULT Water flows from cold tap but has reduced flow from hot Cause Feed pipe to water heater incorrectly connected to the heater outlet Blockage in hot pipeline Heater inlet or outlet pipes kinked preventing flow Hot tap not connected Hot tap failed or blocked Heater non return valve jammed Cure Refer to installation instructions Disconnect pipes and inspect Check and re route if necessary Ensure that hose is Carver recommended type Refer to installation instructions Disconnect and inspect Seek service attention 5 9 5 General 5 4 4 FAULT Wa
74. espond to the operating pressure of the appliance see name plate amp Do not operate the water heater when refuelling the vehicle and when in the garage During the initial operation of a brand new appliance or after it has not been used for some time a certain amount of fumes and a slight smell may be noticed for a short time Remedial action here is to immediately run the heater at maximum output and to ensure adequate room ventilation amp If the burner makes an unusual noise or if the flame lifts off it is likely that the regulator is faulty and it is essential to have it checked 4 4 4 1 9 Technical Data Water contents 2 cccicieicevnisscsciescessiears 10 litres Water pressure eee up to max 2 8 bar Type of gas Liquid Gas propane or butane Operating Pressure ccccceeeeeeeenees 30mbar or 28mbar butane 37mbar propane Rated thermal output eee 1500W Gas CONSUMPTION eee eeeeeeees 120g h Heating time up to Approx eee 70 C Gas operation cceeeee approx 34 mins Electric operation 2 0 approx 45 mins 4 Caravan Equipment Gas and electrical operation approx 25 mins Power consumption sacicis ccseinteisscceearaees 12V OMONE os csetaeeers oct sess shace eects cease ua bacecateacs 0 17A Keating Up pment ernment eee ee 0 08A Standy ieren aaa 0 04 A Power Consumption ceeeeseeeeeeeees 230V Heating Up 8 7A
75. ew thread periodically with grease 4 12 20 Brake linkage All moving parts should be lubricated periodically to ensure their satisfactory operation 4 12 21 Corner steadies The screw and pivot pins should be lubricated periodically to ensure their satisfactory operation 4 12 22 Braking system adjustment At 500 miles then every 3 000 miles or 1 year i Ensure the towing shaft with coupling heads is pulled fully forward fig 8 Handbrake Axle side Rotation lever plate direction forwards Rubber sprung axle ii Release the handbrake to the fully off position If the handbrake will not go down 5 Oo lea on the whole way because of the fairing or any i EE LIKE N onns other obstruction then the fairing must be T TN cut away and or the obstruction removed to ee E E Ge achieve this desired position It will not be fee E eS ae possible to set up the braking system properly when the handbrake is not in the Fig 8 fully off position fig 8 Starwheel adjustment access iii Jack up one side of the caravan see Jack Operation Instructions iv Remove the inner plastic bung from the backplate to expose the starwheel adjuster access figs 8 amp 9 v Always rotating the road wheel in the forward direction never backwards adjust the starwheel with a suitable screwdriver in the direction of the arrow embossed on the backplate until there is resistance in the wheel rotation fig 9 v
76. f the window unit prefereably on a warm day until the condensation disperses and then replace the bungs 5 1 5 General 5 1 3 Window Catches and Stays Turn catch arm to the vertical position to open A night vent position is available by depressing the locking knob and locating the catch into the outer catchplate slot The windows are held open by an adjuster knob tightening off the knob in a clockwise direction will hold the window open in the desired position Always ensure knob is unscrewed before closing the window Failure to do so may cause damage to the window stay arm amp Always ensure that windows are fully closed during wet weather and not on night vent setting 5 1 4 Interior walls The interior walls have a GRP PVC lining which should not require cleaning too often A wipe over with a damp cloth and a very mild detergent is all that is needed to keep it immaculate 5 1 5 Furniture Moisture in air can cause damage to furniture as the wood expands or contracts with an increase or decrease in the relative humidity A relative humidity of between 40 60 is tolerable If values are maintained outside this range for a sustained period damage to the furniture may occur amp To prevent damage assure the relative humidity of air is not too high for a long period by either ventilating the caravan or by using either a dehumidifiers or water absorbent crystals To ventilate your caravan on dry days open as many
77. firm contact with the ground amp Under no circumstances should the ae corner steadies be used as a jack as they are only a means of stabilising the caravan Levelling pads or boards should be used under the steadies where the ground is soft or uneven amp _Inextreme cases where it is necessary to raise a wheel off the ground for levelling purposes further adequate support should be applied under the wheel so that the corner steadies do not take any undue strain 2 3 19 Towing brackets All tow cars registered since 1 August 1998 must be fitted with a European type approved towing bracket by law It is recommended that other cars not affected by this law use only towing brackets designed and tested to British Standard BS AU 114b or ISO 3853 2 13 2 Caravan amp Tow Vehicle 2 3 20 Driving licences A driver passing a test after 1 January 1997 is restricted to a car caravan combination not exceeding 3500kg maximum laden weight and where the maximum loaded weight of the caravan does not exceed the unladen weight of the car New drivers outside these rules will need to take an additional driving test Existing drivers who passed a test before 1 January 1997 are not affected 2 14 Caravan Service Systems 3 3 1 THE WATER SYSTEM 3 1 1 Water Supply All models are supplied with a 12 volt submersible pump controlled by a pressure switch The water inlet is located in the off side exterior wall protected by a li
78. ft up lid 3 1 2 The Submersible Pump Operation Ultraflow Compact Raise the lid clean both the water socket and the plug of the pump assembly amp Plug the pump connector into the socket Turn the top security clip anti clockwise and the bottom security clip clockwise to lock the plug into place amp Place the pump into the water container ensuring that it is fully submerged before operating the system A dust cover is available to stop contaminates falling into the water container amp To remove the pump assembly from the Crystal Compact Housing release the security clips and pull the hose adaptor by using the finger grips provided amp To remove the pump assembly raise the lid to clear the plug shoulder from the lid recess hold the pump at the plug whilst retracting it from the socket Do not remove by pulling the hose or electric cable 3 1 3 Caravan Service Systems 3 1 2 Troubleshooting FAULT CAUSE Pump doesn t run No power to pump Fuse has blown Blockage in pipework Pump runs but no water appears No water getting to pump Water leaking at outlet side of pump Pump runs but will not Water leaking at outlet switch off side of pump No water Pump cycles on and off Water leaking at outlet periodically when all the side of pump taps are closed Normal with partially opened tap Pump cycles on and off excessively when tap s are open Noisy operation Low flow 3 2
79. g eceeeeeeeeeeeeeeeeeeeeeeteeeeees 5 7 Thetford Cassette C 260 ieee 4 20 c TOWING srecna E aie 2 8 a E A N E T 2 10 Caravan Chassis cccccceesseeeeeereeeeseeeeenees 4 28 y Braking adjustment cece eeeeeeeeeeeeeeeeees 4 32 MAMOCUVFING scssi rns n EER 4 30 Ventilation oesi aR E 3 7 Operating instructions s es 4 29 Ventilation Maintenance eeeeeeeeeeeenenens 5 5 Cooking Appliances s 4 11 w GUICELINGS iiinn aans 4 14 Linear HOD s ssssssssnsssesnesnsrssinnnnrsrernenrenennnnes 4 11 Warranty sssssisssseeisisinsisirarsisiinnisinrernrsnnnrsrnnnen 1 2 Microwave OVen sss sssssississrisrirnsrnseneenisnnes 4 39 Water Heater ses cscstcenaiwicashainariheeienianrensaaeres 4 1 Midi Oven amp Grill seisetesniserann etree at natant 4 12 Water System Aesiatdecnistacctvescseatsviedndenddseaseabctioscand 3 1 E Wheel Lock insnoeien 4 26 Wheel S acciccta ccesedicncthacctieeiueiestheeeestesterakiaccesns 2 11 Electrical Equipment ceeeeeeeeeeeeeteeeeeteeteees 3 9 Electrical System 12 volt aeee 3 12 Electrical System 230 volt s es 3 9 F Fan Heater amp Ventilation n 4 9 Fault Finding AI KO Brake siessen 5 13 5 14 Re frig Grater seiniin ui aa a 5 14 ROOM Heater cccceseccccceeeeeecceeeeeeeeeeeeeees 5 12 Walter System sseecesessavccccbseiecese aiaiai 5 9 Fire amp Safety sssini arna i iniiis 5 5 EXtINQUuISNOIS s iccivieteveed Kani NaN 5 5 VONtIATION skenu R 5 5 G Gas Syste Miiisaaa
80. he production of heat and moisture in the room in which it is installed Ensure that the kitchen is well ventilated keep natural ventilation holes open or install a mechanical ventilation device mechanical extractor hood Prolonged intensive use of the appliance may call for additional ventilation for example opening a window or more effective ventilation for example increasing the level of mechanical ventilation where present 4 5 THE LINEAR HOB 4 5 1 Hotplate Burners A amp Glass lids may shatter when heated Turn off all burners before shutting the lid amp The glass lid has a tendency to snap shut towards the lowered position Make sure all fingers are removed from appliance when closing lid Each burner is controlled individually and is monitored by a flame supervision device In the FULL RATE LOW RATE event of the burner flames being accidentally 2 2 extinguished turn off the burner control and do not attempt to re ignite the burner for at least one minute The respective knob positions are shown To light the burner press in and turn the knob anti clockwise to the full rate position and apply a light to the burner or if fitted press the ignition button located on the oven control fascia It is necessary to hold the knob depressed during ignition and for approximately fifteen seconds after the burner has lit to allow the probe to reach temperature Should the flame go out when the knob is released the procedure should be
81. he water heater on gas F 4 T amp Only use original Truma Ultrastore parts FIT ILID f amp If just the cold water system is being used without water heating the header tank becomes more vulnerable to frost damage Accordingly the contents should be drained by operating the safety drain valve This also applies when the caravan is in storage amp Ifthe water heater is inadvertently operated empty the caravan will trip out To reset turn off 10 and 16 amp trips turn off RCD consumer unit then fill with water and turn 5 amp trip back on amp The excess temperature thermostat will cut in on the heater on 230V if there is a fault It will also reset if disconnected from the mains However this may not happen if there is no water in the tank 4 1 8 General Safety Notes amp Inthe event of leaks in the gas systems or if there is a smell of gas Extinguish all naked flames Do not smoke Switch off the appliance and the gas cylinder Open the windows Do not operate any electrical switches Have the entire system checked by an expert amp Repair jobs are only to be carried out by an expert amp The following would invalidate the guarantee a Any alteration to the appliance including cowl b The use of non Truma spare parts accessories c Non observance of the operating instructions amp The operating pressure for the gas supply is 30mbar or for 28mbar butane 37 mbar propane and must corr
82. hort while Remedial action here is to immediately run the heater at maximum output and to ensure adequate room ventilation 4 8 4 Caravan Equipment amp Any alteration to the appliance including exhaust duct and cowl or the use of spare parts i and accessories which are important to the function of the heater and which are not original Truma parts as well as the non observance of the installation and operating instructions will lead to the cancelling of the guarantee and exclusion of liability claims 4 2 8 Technical Data Power supply xicceeieetieceeresicens 230v or 50Hz Power consumption at power setting a E E 500 W 2 2 A E E C E 1000 W 4 5 A E 2000 W 8 5 A 4 3 TRUMA 12V FAN OPERATION WaN cerae a approx 6kg Fan operating instructions for warm air distribution and ventilation 4 3 1 Trumavent TEB with automatic speed control 12V a Manual control e g for ventilation b Off or automatic operation heating with heaters Trumatic S 3002 K and S 5002 K c Automatic operation heating The output steadily adjusts to the respective heat emission of the heater The maximum output can be limited at the control knob as required The regulating between this value and slow running is carried out automatically 4 3 2 Technical Data Power Supply ssssesssseesssserneerenenssrerrsserrne 12v Power consumption 00e 0 3 to 1 0A Air flow rate a a Up to 180 000 litres h 4 3 3 Warm air di
83. i Slacken off the starwheel adjuster until the road wheel turns freely in the forward direction fig 9 vii Check the adjustment at the end of the brake cable where it is secured to the abutment bracket welded to the centre of the axle When the inner cable is pulled out it should extend between 5 and 8 mm fig 8 On tandem axles a double abutment is fitted to the front axle only viii Repeat for other wheel or wheels ix On tandem axles the brake cables from the rear axle should pass over this axle and cross over each other before being connected to the abutment on the front axle x Ensure the balance bar compensation is being pulled evenly This bar double on tandem axles should always be paralleled with the axle tube when pulled figs 8 amp 10 Adjust M8 lock and ball nuts if necessary to achieve correct parallel position fig 10 4 32 Caravan Equipment 4 xi Check the brake rod support bracket fixed to aruna EET E Spring Cylinder the floor is supporting 700109 01294 2075020601 For 605 905 1615 X the brake rod evenly The brake rod must always run straight never bent or curved under any fittings On overrun Fork tandem axles using the double balance bar a eae brake rod support tube Welded to Axle Tube Part No 228827 must always be fitted on the 0 O 0 end of the brake rod l passing through the centre aperture on the 2 M10 BALL NUT 2088890006 abutment 3 BRAKE ROD Brake Ro
84. ically recognises critical swinging motions and applies the caravan brakes accordingly to regain control of the car and caravan amp AL KO ATC is a passive safety product and activates the braking system on the caravan in unsafe driving conditions The driver has a responsibility under law to ensure that the elements of towing safety are met including driving within the legal speed limit consideration of road weather and other traffic conditions correct loading and coupling of the caravan ATC is designed to fit only on AL KO Chassis and is not suitable for non AL KO Chassis ATC only functions for caravans with a rigid towbar The electrical connection between the towing vehicle and caravan must be in good working order 4 11 1 System requirements ATC draws power from the towing vehicle towbar and requires connection to either 13 pin connection ATC can be connected via the 13 pin plug and requires power on pins 9 permanent supply and 13 earth Please ensure that your vehicle towbar is correctly connected to ensure correct ATC operation This can be checked with the use of a multimeter 4 11 2 Operating instructions After coupling the caravan correctly to the towing vehicle connect the 13 pin plug to the towbar Upon connection ATC will carry out an initial self test and the LED light on the front fairing will light up RED During the self test the sound of the push rod moving inside ATC can be heard When the self test is com
85. ig 3 ltem 1 up in the direction of arrow The coupling mechanism has an open position ie as long as the AKS 3004 is not placed on the ball the handle will remain open Put the opened coupling onto the clean towball The handle must now make an audible click and return to the flat position amp The coupling is correctly engaged when the green edge of the safety indicator button is visible Fig 4 Item 3 amp Always ensure that the jockey wheel is fully raised and secure before commencing any journey 4 29 4 Caravan Equipment 4 12 10 Stabiliser Unit 2 To operate the Stabiliser once coupled to the towball simple press the stabiliser lever down as far as it will go Fig 4 ltem 2 4 12 11 Uncoupling 1 Pull the stabiliser lever handle up as far as it will go open the coupling handle and lift the AKS 3004 from the towball With larger nose loads coupling and uncoupling can be made easier by using the jockey wheel to assist lifting amp The friction pads are pressed against the towball and hence generate a stabilising damping force These pads are therefore subject to wear over time however they will have a long service life circa 30 000 Miles provided they are well maintained and kept free of grease dirt 4 12 12 Checking the efficiency of the left right friction pads 1 Couple up AKS 3004 2 Open Stabiliser lever Fig 5 Item1 3 Close Stabiliser lever until resistance is
86. iling will require professional cleaning 5 1 8 Curtains All fabrics will fade to some degree if exposed to direct sunlight particularly natural fibres such as cotton etc amp Curtains should not be left closed during daytime otherwise some fading will be experienced g Dry cleaning only recommended A amp No Ethylene based cleaning material must be used 5 1 9 Hinges and Catches Lightly oil occasionally Carpets Vacuum periodically to remove grit and to ensure long life 5 1 10 Free Standing Table amp Maximum load on the table is 50kg i amp Do notat any time sit or stand on the table 5 1 11 Shower Vanity Units Care instructions Exposure of this product to cleaning products or material containing concentrated perfumes body oils linseed oil gritty or abrasive substances solvents white spirit antifreeze etc may result in permanent damage to the material Cleaning should be carried out immediately after use using warm soapy water and a soft cloth Stubborn stains may be removed using diluted lemon juice Thetford bathroom cleaner is suitable for cleaning the shower and vanity unit plastic items sinks shower trays thetford toilets etc amp Domestic cleaning products are not to be used to clean the shower vanity unit plastic items amp Some mouth washes can cause plastic items to crack and for this reason should not be used 5 1 12 Guidance on Cleaning Portable Water Tanks and the Wate
87. ing The Waste Holding Tank has a capacity of 18 litres and requires emptying when the red light LED on the toilet control display lights up when the Waste Holding Tank only has capacity for approximately 2 more litres which is no more than two to three further uses Make sure that the blade is closed Open the access door located outside the vehicle pull the safety catch upwards and remove the Waste Holding Tank 11 Place the Waste Holding Tank in an upright position Pull Out Handle at the top Wheels at the bottom Slide the handle sideways to the front of the tank until it snaps out of its locked position 12 Pull the handle up and wheel the Waste Holding Tank to an authorized waste disposal point 13 Push the handle back into its locked position Turn the emptying spout upwards and remove the cap from the spout Hold the Waste Holding Tank in such a way that during emptying you can operate the vent plunger with your thumb To empty the tank without splashing depress the vent plunger while emptying the tank After emptying rinse the tank and blade thoroughly with water amp Do not seriously shake the tank or use high pressure water cleaners This may cause damage to the tank s interior amp The vent plunger should only be depressed once the emptying spout is pointing downwards Prepare the toilet for re use if required Slide the Waste Holding Tank into the toilet and close the access door 4 9 5 Emptying with Optional
88. is the most convenient portable source of fuel for your caravan Cylinders are available in the following sizes Calor Gas 3 9kg 4 5kg 6kg amp 7kg BP Gaslight 5kg amp 10kg All sizes will fit into your gas box amp Never allow modifications of the electrical or Liquid Petroleum Gas systems and appliances except by qualified persons amp Never use portable cooking or heating equipment other than electric heaters that are not direct radiant type as it is a fire and asphyxiation hazard 3 2 2 Types of gas amp Butane Butane is supplied in the UK in Green or Blue bottles Continental bottles usually have a male left hand thread similar to but not identical with UK Butane Butane is suitable for use at temperatures down to 2 C but will not work below that temperature amp Propane Propane is supplied in red or partly red bottles that have a female left hand threaded connector Scandinavian countries use the same connector Germany or Austria supply Propane with a male connection Propane will work at temperatures as low as 40 C and is therefore suitable for all winter caravanning Make sure that heating cooking appliances and gas cylinders are switched off before you move the caravan All gas appliances in your tourer can have their gas supply individually isolated by turning off the relevant tap The tap is either located on the centrally positioned gas manifold or directly beside the appliance Regularly check f
89. isible at all times When reversing aim the tow ball of the car directly at the caravan towing hitch When the car s tow ball is as close to the caravan s towing hitch as possible fully apply the car s handbrake turn off the engine and leave the car in first gear Park or P Position for Automatics 2 6 Caravan amp Tow Vehicle 2 The final positioning should be carried out by manoeuvring the caravan by hand Carefully release the caravan handbrake Manoeuvre the caravan by hand to position the caravan s tow hitch directly over the car s tow ball amp Always manoeuvre the caravan by pushing pulling on the grab handles only Not the body panels When the caravan is in the correct position fully apply the handbrake Raise the handle on the caravan tow hitch until it clicks and remains at an angle Rotate the jockey wheel handle clockwise to lower the caravan hitch onto the car s tow ball When the tow hitch clicks and the handle drops to the horizontal position it is engaged The hitch head is fitted with a visual indicator on the front radius to show whether or not it is properly connected to the tow ball A green band will show immediately below the red indicator button on the hitch head when a proper connection has been made Connect secondary braking cable as per the instructions in the previous section Test that the hitch is now fully engaged by slightly raising caravan hitch from car tow ball by winding the j
90. its with the hush feature have the capability of temporarily disabling the alarm circuit for approximately 7 minutes This feature is to be used only when a known alarm condition such as smoke from cooking activates the smoke alarm The smoke alarm is deactivated by pushing the Alarm Hush button on the Smoke Alarm cover The alarm will silence immediately and chirp every 30 40 seconds for approximately 7 minutes to indicate the alarm is in the temporary hush condition The smoke alarm will automatically re activate after approximately 7 minutes and sound the alarm if particles of combustion are still present The hush feature may be used repeatedly until the air has cleared Dense Smoke will override HUSH control feature and sound continuous alarm amp Before using the alarm HUSH feature identify the source of smoke and be certain that safe conditions exist 4 7 2 Testing Test by pushing test button on cover and holding button down for 2 seconds minimum This will sound alarm if all electronic circuitry horn and battery are working If no alarm sounds the unit has a defective battery or other failure You can also test alarm by blowing smoke into it Test alarm weekly to assure proper operation Erratic noise or low sound from alarm may indicate a defective alarm Return it for service Test smoke alarm operation after caravan has been in storage before each trip and at least once per week during u
91. itted with a flame sensing probe which will automatically cut off the gas supply in the event of the flame going out In the event of the burner flames being accidentally extinguished turn off the burner control and do not attempt to re ignite the burner for at least one minute It is normal for the flames on this burner to develop yellow tips as it heats up particularly on Butane Variation in cooking can be achieved by using the control knob to regulate the heat setting In addition the grill pan trivet can be reversed or removed to give a greater choice of grilling height Always use the highest trivet position for fast toasting To turn off turn the control knob until the line on the control knob is aligned with the dot on the control panel Always make sure the control knob is in the off position when you have finished grilling Caravan Equipment 4 4 6 2 Oven 1 Ensure the gas cylinder is connected and turned on In the event of a gas smell turn off at gas cylinder and contact supplier Remove all accessories and packing that may be in the oven and clean the interior before using it for the first time Use warm soapy water and rinse carefully To light Open door push in the control knob and turn to gas mark 9 Hold a lighted match or taper to the burner and push the control knob in and hold The burner should ignite and the control knob should be held in for 10 15 seconds before release If the burner goes out repe
92. ix Mixing radial and cross ply tyres x Nose of caravan is towing too high xi Insufficient noseweight For best stability aim at an 85 ratio of weights see page 2 2 2 3 9 Stabilisers A stabiliser should never be used to try to improve a caravan towing vehicle combination that has poor stability as instability may appear at higher speed However a good stabiliser can make an acceptable caravan towing vehicle combination more comfortable and easier to handle amp Holes should not be drilled in either the coupling head or A Frame members without prior consultation with the chassis manufacturers If you do find your outfit snaking try to keep the steering wheel in a central position as far as possible slow down gently and avoid braking if possible 2 9 2 Caravan amp Tow Vehicle 2 3 10 Road lighting All caravans are fitted with a single 13 pin lead Where the connector for the car does not match that of the caravan an adaptor or replacement cable will be required Please ask your supplying retailer for more information amp Condensation can i occur in the LED grab handle lights but will dissipate with no loss of performance or damage to lights 2 3 11 Types of tyres fitted KEY The tyres fitted by Bailey Caravans 1 Left hand direction indicator Left hand rear position and light marker lights and rear are suitable for towing at sustained Rear fog light registration plate illumi
93. ks or more 4 14 1 Tensioning The blind spring may be tensioned using a small screwdriver Pull off the corner pieces and turn the tension screw 1 or 2 times in a clockwise direction Repeat if necessary but do not over tighten amp Blinds may periodically require retentioning It should be noted that this will be carried out as a service item and is not covered under warranty 4 36 Caravan Equipment 4 4 15 STATUS 530 DIRECTIONAL TELEVISION amp FM RADIO ANTENNA Frequency Range UHF 470 860 MHz VHF 40 230 MHz FM 88 108 MHz Antenna Forward Gain 7db Amplifier Gain 18 db Gain Adjustment 15 db 2 N Gain Control Switch i ain Control Switc Power Switch Flatness 1 52 db ATA y Noise Figure 3 db cE tes 2 os Output Impedence 75 ohms oy Co A J Output 98 dbuv DOS lt Power Supply 12 24V DC Aerial TV Radio Power Power Consumption 35 ma Socket Socket Socket TV lead 2 metres 4 15 1 Travelling Do not travel With the Antenna raised With the Antenna set for vertical signals With the Telescopics extended When travelling adjust the antenna so that it points to the rear of the vehicle to reduce the possibility of damage when travelling The RED SPOT on the bottom of the mast indicates the front of the Antenna 4 15 2 Operating the System Firstly determine the approximate location of the nearest transmitter and whether the signals are horizontally or vertically polarised For assistance ask your site opera
94. l in order to identify leaks 3 2 5 Awning Space LPG Appliance Exhaust There is no danger of pollution within an enclosed awning space from the exhaust of an LPG burning refrigerator that vents into it 3 2 6 Gas Leaks If a smell of gas becomes apparent the supply should be turned off at the cylinder immediately Extinguish naked lights including cigarettes and pipes Do not operate electrical switches Open all doors and windows to disperse any gas escape Butane Propane gas is heavier than air any escaping gas will therefore collect at a low level The strong unpleasant smell of gas will enable the general area of the leak to be detected Check that the gas is not escaping from an unlit appliance Never check for leaks with a naked flame leak investigation should be carried out using a leak detector spray or soapy solution Do not operate any electrical apparatus whatsoever especially light switches If the leak is not obvious the caravan should be evacuated and a competent service engineer consulted Avoid naked lights when connecting or changing a cylinder Ensure the gas valve is turned off Regularly inspect the flexible gas hoses for deterioration and renew as necessary with approved type all hoses should be replaced before the expiry date marked on the hose or after a maximum of five years Remember the gas is heavier than air and therefore sinks to the lowest point Keep gas bottle containers outside and protected against
95. l that the food needs to be turned or rearranged When the defrosting time ends you will hear 3 beeps 4 16 7 Cooking in One Stage 1 Press Power button select the desired power level The M W indicator appears and the display will show what you selected If step 1 is omitted the oven will cook at full power 2 Turn the dial knob to adjust the cooking time The display will show what you selected You oven can be programmed for 60 min 00 sec 60 00 3 Press Start button When you press Start pad the M W indicator starts blinking to show the oven is cooking The display counts down the time to show how much cooking time is left When the cooking time ends you will hear 3 beeps amp Using lower power levels increases the cooking time which is recommended for foods such as cheese milk and slow cooking of meats 4 42 Caravan Equipment 4 4 16 8 Cooking in Two Stages All recipes require frozen foods to be defrosted fully before cooking This oven can be programmed to automatically defrost foods before cooking 1 Press Defrost button The DEF indicator and 0 appear and the g indicator starts blinking 2 Turn the dial knob to adjust the defrosting weight The display will show what you selected 3 Press Power button Select the desired power level x3 The M W indicator appears and the display will show what you selected This example shows power level 6 4 Turn the dial knob to adjust the cooking time The disp
96. lay will show what you selected 5 Press Start button When you press Start button the DEF and M W indicators come on to confirm the power levels selected The DEF indicator starts blinking to show you that the oven is in DEFROST mode The display counts down the time remaining in DEFROST mode When the oven beeps turn over break apart and or redistribute the food At the end of DEFROST mode the oven will beep and start M W cook The DEF indicator disappears and the M W indicator starts blinking The display counts down the time remaining in M W mode When M W cook ends you will hear 3 beeps 4 16 9 Easy Cooking EASY COOK allows you to reheat for 30 seconds at 100 full power by simply pressing the Easy Cook button 1 Press Easy Cook button When you press Easy Cooko button 30 appears After 1 5 seconds the oven starts reheating When the cooking time ends you will hear 3 beeps 4 16 10 Auto Cook AUTO COOK allows you to cook or reheat many of your favourite foods by repeatedly touching Auto cook button 1 Press Auto cook button When you press Auto Cook button once AC 1 is display By repeatedly pressing this button you can select one of the four menu programmes as shown in the chart below 2 Turn the DIAL KNOB to adjust the desired quantity This display will show what you selected Food Press Autocook Display Directions button Dinner Plate once AC 1 350g 450g Put foods on the microwave plate and cove
97. letely switched off 3 Use the door locking mechanism to lock the open door This prevents unpleasant odours and mould in the refrigerator amp If you are not going to use the refrigerator for a prolonged period close the valve of the gas bottle and the gas taps 4 8 6 Securing products for driving One of the racks in your refrigerator has a system for securing products during driving The system consists of a simple click and slide plastic strip To secure products on the rack while driving push the plastic strip as tightly as you can against the products on the rack In the storage space on the inside of the refrigerator door there is the unique Thetford flexible bottle slide The slide prevents bottles from sliding around during driving Push the slide against the products in the door or place the products between the bottle slide 4 18 Caravan Equipment 4 4 8 7 Door locking mechanism The refrigerator door has an automatic locking mechanism The door locks automatically when you press it shut firmly The lock releases unnoticed when you open the refrigerator with your hand This automatic locking mechanism also keeps the refrigerator door shut during driving For some models an additional security device is fitted below the refrigerator By pushing the locking bar over the closed refrigerator door you can make doubly sure that the door does not come open during your journey If you are not going to use the refrigerat
98. lexible gas hose joints and connections for tightness Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers The regulator is a governing device which adapts the bottle pressure to one that suits the equipment in the caravan 3 5 3 Caravan Service Systems Some industrial LPG appliances operate at high pressure and require a high pressure regulator This often has an adjusting handle on it Never use such a regulator on a caravan Propane and Butane gas regulators are not interchangeable amp Always ensure that the gas system is inspected maintained every 12 months amp In the event of a fire ensure all occupants evacuate the caravan via the nearest escape route amp If it is safe to do so turn off the yellow isolating valve located in the gas box directly below the regulator amp If you suspect a gas leak then immediately turn off the supply of gas at the yellow isolation tap located below the regulator in the gas box Then turn off the gas valve on the gas bottles When this has been completed the system must be inspected by a competent person amp Never use gas bottles located outside the caravan gas box Do not use any gas extension hoses amp Gas barbecue always use gas appliances that are suitable for use at 30mbar Your caravan is fitted with a regulator as standard equipment This is located in the caravan gas box mounted on the
99. lising the caravan Caravan amp Tow Vehicle 2 2 3 17 Unhitching Do not pitch in a position in which your outfit will obstruct other people Try to choose an area that is dry reasonably level and preferably with a hard base If you have no alternative but to pitch on a slope ensure that for when you leave you are facing down the slope It is good practice to chock the wheels of the caravan when parked on a slope even though the caravan brakes are applied Fully apply the caravan handbrake Unclamp and lower the jockey wheel to the ground Re clamp it in this position Operate the button on the hitch head and move the handle forward to release the mechanism Operate the jockey wheel handle until the coupling head is clear of the towing ball before the caravan is lifted manually This prevents the noseweight being transmitted through the button amp Serious damage will occur unless the button is depressed first and the handle lifted forward Re clamp jockey wheel if necessary Disconnect the secondary braking cable Disconnect the 13 pin plug and return it to its holder Replace towball cover Park your vehicle alongside the caravan on the offside 2 3 18 Levelling the caravan Levelling must be carried out in both directions in order for the refrigerator and other equipment to function correctly The positioning of the jockey wheel can be used to help level the caravan Lower the corner steadies until they are in
100. lity will exist with regard to any warranty claims not authorised in this way 8 Bailey reserve the right to examine the vehicle before any repairs commence or any replacement part is fitted Registration amp Use 9 The Warranty Registration Form must have been sent to Bailey within six 6 weeks of the original purchase date It is the responsibility of the Bailey Retailer to forward this information to Bailey This is part of the terms of trading that that the Bailey Retailer has with Bailey 10 The Orion caravan shall a only be used for its ordinary and intended purpose and shall not be subjected to any treatment or conditions which could reasonably be foreseen to cause or result in damage to the vehicle or excessive wear and tear b only be towed by a private car or private 4 x 4 vehicle and c not be put out to hire reward or any other commercial use nor used in any race competitions or rallies whether timed official or otherwise Exclusions amp Liability 1 4 11 Bailey s liability under this warranty shall be limited to supplying the reasonable costs of labour and materials required for the repair or replacement of faulty parts or components Bailey shall be entitled to charge for any repair work which is necessitated by virtue of any loss or damage caused by your negligence or default or incurred as a result of any modifications you have made to the vehicle This warranty does not cover repair costs other than
101. mage to the inside of the front panel 12 Battery strap is connected and the battery is secure 13 All external doors flaps and ventilation ducts are closed and secure with their relevant covers in place handles are securely fastened All gas appliances and the gas bottles must be turned off whilst towing It is recommended that a minimum of 2 people work together when hitching up the caravan to the tow vehicle amp Before commencing any journey always ensure that the Heki rooflight is closed and both A amp amp 2 2 9 Hitching the caravan to the tow vehicle Ensure that the caravan is in a suitable position and secure with the handbrake fully on Fully raise all four corner steadies Shut and lock the caravan exterior Gauge the height of the car s tow ball then raise or lower the height of the caravan s towing hitch to ensure that it is high enough to pass over it cleanly and not hit the tow ball Rotating the caravans jockey wheel handle can do this Clockwise to lower Anti clockwise to raise The assistant should position themselves by the front near side of the caravan so that they can extend an arm horizontally to indicate the position of the caravan s towing hitch Remove car s tow ball cover and keep it in a secure place in the car Slowly reverse the towing vehicle towards the caravan amp When reversing the towing vehicle towards the caravan always ensure that any pedestrians and your assistant are v
102. mp The system is pressure controlled to protect your caravan from sustaining damage to your water system plumbing connections should be checked at the beginning of every season for frost damage or loose connections amp When using an Aquasource system do not sleep or leave the vehicle unattended without turning off the water source 3 1 6 Draining and Winterisation of the Water System Caravans may be in use all year round but when not in use even for short periods this procedure should be followed One night of freezing temperatures is all that is required for expensive permanent damage to water system components amp Open all taps shower controls and shower rose on off controls lift ceramic ball mixer tap levers in central position to allow both the hot and cold water to drain amp For Aquasmart system open valves and run pump to drain system amp Remove shower heads a To remove shower heads unscrew by hand then shake out and store in a dry place amp The submersible filter should be shaken out and stored in a dry place amp Open drain plug on water heater amp It is essential that the lever of ceramic ball mixer taps is fully raised and in the central position Failure to do this will not allow both the hot and cold water system to fully drain and will result in frost damage 3 3 3 Caravan Service Systems 3 1 7 Setting up the Water System amp Refit old filters a Check all plumbing connections b
103. nation speeds of up to 81 mph 130 kph to Common return for core Nos device 1 2 and 4 to 8 8 Reversing light allow for use in countries which permit Right hand direction indicator 9 Continuous power supply this speed light 10 Power supply controlled by Right hand rear position and ignition switch Radial and cross ply tyres should marker lights and rear 11 reum for core No 10 H registration plate illumination 12 Coding for coupled trailer never be mixed It is dangerous and e 13 Retum doreore Neo can cause snaking Fit only tyres that 6 Stop lights are of the identical specification on each side 13 pin connector 2 3 12 Tyre Wear and Damage 5 The legal requirements for tread depth 1 6mm on motor vehicles apply also to caravans In order to equalise wear it is suggested that wheels be balanced and changed around from time to time When caravans are not in use for extended periods wheels and tyres should be removed and stored in dry conditions and away from the outside elements Alternatively caravans should be jacked up to relieve the load from the tyres It is dangerous to neglect tyre damage Should you detect a blister rupture or cut exposing the casing or if it has suffered a violent impact for example against a kerb such that there is a risk of internal damage it is advisable to have it examined by a tyre specialist as soon as possible amp The caravan industry recommends that for safety reasons tyres more than
104. nd increase the life span of a mobile toilet We advise a thorough cleaning of the Waste Holding Tank once each season Next to using Thetford s Cassette Tank Cleaner the powerful cleaning agent for the periodical cleaning of the Waste Holding Tank of your toilet we suggest the following Remove the removable mechanism from the Waste Holding Tank by turning it anti clockwise and rinse it under a tap Remove the cover plate from the Automatic Pressure Release Vent by prising it up using a small screwdriver Use one hand to push the Automatic Pressure Release Vent open while holding the float of the Automatic Pressure Release Vent on the inside of the tank with the other hand Push the float upwards turn it 180 degrees and remove it from below Remove the rubber seal underneath the float Rinse the float and rubber seal under a tap Replace the rubber seal and float for the Automatic Pressure Release Vent using the same method in reverse The rubber seals in the toilet the lip seal the mechanism seal the automatic pressure release vent seal and the cap seal should be regularly cleaned with water and treated with Thetford High Grade Seal Lubricant This will ensure that the seals remain flexible and in good condition If the toilet is not to be used for any length of time it is important to treat the seals with Thetford High Grade Seal Lubricant after cleaning Never use Vaseline or any vegetable oil except olive oil These may caus
105. nd wipe out with meths 5 6 5 FAULT Trailer brakes lock up when reversing Cause Brakes overadjusted Reverse lever not functioning Ground surface too soft or slippery Cure Re adjust as described Check action and rectify Cover immediate area with matting or similar firmer product 5 13 9 General 5 6 6 FAULT Trailer brakes inoperative Cause Cure Brakes underadjusted Check action and rectify Lining contamination Replace brake shoe assemblies Seized cables Free off or replace Linings worn out Replace brake shoe assemblies 5 6 7 FAULT Hot brakes Cause Cure Brakes overadjusted Re adjust as described Pull off spring broken Replace spring Seized cables Free off or replace 5 6 8 FAULT Handbrake will not hold trailer on slope Cause Cure Incorrect adjustment at spring cylinder Re adjust as described 5 7 REFRIGERATOR FAULT FINDING 5 7 1 FAULT No 230V fridge operation Cause Cure 230V socket that the fridge is plugged Usually located either under the oven or in the into not connected or switched on front bunk Check plug is located correctly and turn on the switch 5 14 Index 6 A S Antenna eTe EN E E E E E E 1 7 Status 530 snura 4 37 Smoke Alarmas asaina asia 4 16 B SPace Heater sicccesseeeaceveasedes iena eaaa 4 6 f s T Blinds WINdOW c0cseeseseeeeeeeececeeeeeeeeeenenens 4 36 Braking System seeeseeeeeeeeeeeeerresrresereses 4 27 Toilet Bunks assemblin
106. ng operation seeen 4 30 Noises whilst driving eeseeeeeeeeeeeeeeeeeee 4 31 Remedial Action cessscessecersseeeesesers 4 31 SONNO apre Heel 4 31 TOWING pall reie esiosas 4 31 Overrunning device ceeeeeeteeeeeeeeteeeeeetens 4 31 Jockey wheel cceseceetseeeeeeseeneseeeneeesees 4 32 Brake linkage Grci 4 32 Corner steadies eeeceseeeeeeeeeeeeeeeeeeeeeee 4 32 Braking system adjustment 0000 4 32 Chassis Lubrication Points eeeeeeee 4 34 HEKI 2 ROOFLIGHT ccssecsseceeseeseeneeees 4 34 To open in the tilted position ee 4 34 To open in the intermediate position 4 34 To open in the ventilation position 4 34 Closing the DIINdS 0 00 eee ee eeeeeeeeeeeeeeeeeeeee 4 35 Opening the blinds insiriscia 4 35 Care INStrUCtiONS ceeeeeeeereeeteetteeeeeeeee 4 35 COMBINATION CASSETTE WINDOW BLINDS sisitcsiciecensitecsscccsceccaccssacctenscsateesaczecens 4 36 TONSIONING ianen ies 4 36 STATUS 530 DIRECTIONAL TELEVISION amp FM RADIO ANTENNA csecceseteseereeees 4 37 Travelling ccis ccisviscssacestivaccahassdgetaapcasapedeusascess 4 37 Operating the System ceeeeeeeeeeeeees 4 37 VHF Television Reception Overseas Only 4 37 Fault Findings c cnkeatarndiadan 4 38 DAEWOO MICROWAVE OVEN 000 4 39 Precautions to avoid possible exposure to EXCESSIVE microwave energy eesse 4 39 Operational Procedure cceeee
107. ning Portable Water Tanks and the Water System and in Touring Caravans viscose tiesia 5 3 5 1 13 For Containers ccccccccecseeeeeeseeeeeseeeeeneeees 5 4 SALTA FOP SYSICMS sescesss tac evtenesietAseosseetem cates n 5 4 5 2 FIRE AND SAFETY PRECAUTIONS 5 5 Copy imme 01 9 0 lt iepa ana rE aA 5 5 5 2 2 Fire Extinguishers c ccesecceeeeeeeeeeeees 5 5 5 2 3 In Case of Fire wisscscdvcicien dimen iene 5 5 5 2 4 Smoke Alarms cccceeeeeeseceeeeneeeeseeeeeeseees 5 5 525 Ventilator cissie ee 5 5 5 2 6 Petrol Diesel Fumes ec eeeeeeeeeeeeeeees 5 6 5 2 7 Original Equipment Appliances 5 6 5 2 8 Portable Appliances ee eeeeeeeeeeeneeees 5 6 5 2 9 IMOGITIGALIONS sssri 5 6 5 3 ASSEMBLING THE BUNKG c ceeeeeeees 5 7 Del LUP BUNK siirre cecacsarpeatiaceechttaeenneietens 5 8 5 3 2 Slatted Bed Fig 1 eseesseeeseeseeteererees 5 8 5 3 3 Side Dinette Bed Fig 2 eeeeeeeeeeeeeetees 5 8 5 3 4 Drop Down Table Bed ceceeeeeeeeeeeeeees 5 8 5 4 WATER SYSTEM FAULT FINDING 5 9 5 4 1 FAULT Water not flowing from any tap when operated but pump runs eee 5 9 5 4 2 FAULT Pump does not run ees 5 9 5 4 3 FAULT Water flows from cold tap but has reduced flow from hot eeeeeeeseeeeseeeeeeeees 5 9 5 4 4 FAULT Water flows from hot tap but has reduced flow from cold 0 00 eeeeeeeeeeeneeeees 5 10 5 10 5 4 5 F
108. nt fan Switching Off Set control knob to 0 If turning off for a longer period of time close the valve of the gas cylinder 4 2 3 Important operating notes amp If the gas supply line is filled with air it may take up to a minute before the gas becomes available for combustion During this time hold the control knob pressed down and continuously operate the piezo ignitor until the flame ignites amp You will have to find out the exact thermostat setting yourself depending on how much heat you need The thermostat probe is underneath the heater Please note that the thermostat will be adversely affected by cold draughts from refrigerator vents gaps below doors etc or bya deep piled carpet Always make sure to avoid problems of this kind otherwise satisfactory temperature control cannot be guaranteed amp Repairs are only to be carried out by a competent service engineer 4 6 Caravan Equipment 4 amp Any alteration to the appliance including exhaust duct and cowl or the use of spare parts and accessories which are important to the function of the heater and which are not original Truma parts as well as the non observance of the installation and operating instructions will lead to the cancelling of the guarantee and exclusion of liability claims amp During the initial operation of a brand new appliance a certain amount of fumes and a slight smell may be noticed for a short while Remedial action here is
109. ockey wheel handle anti clockwise The hitch should not release from the car tow ball Only raise the rear of the car enough to check the hitch is fully engaged Turn jockey wheel winding handle to lower caravan When the wheel is fully retracted release the clamp and raise the jockey wheel to its travel position Once the jockey wheel is at its travel position and the wheel is located in the recess in the hitch cover tighten clamp again All caravans are fitted with a single 13 pin lead Where the connector for the car does not match that of the caravan an adaptor or replacement cable will be required Please ask your supplying retailer for more information Connect the lead to the receiving socket on the car ensuring there is enough loose cable for cornering but not too much so that it can drag on the ground Check all car and caravan road lights are working and the operation of the brake lights Pick up any levelling pads or levelling boards Check round the caravan for anything left behind Fully release the caravan s handbrake Carry out a second check that the hitch is secure and the secondary braking cable is connected Adjust all of the car s driving mirrors from driving seat to ensure good rear wards visibility Single 13 pin connection 2 7 2 Caravan amp Tow Vehicle 2 3 TOWING 2 3 1 Speed limits Where a lower limit is not in force caravans may be towed at up to a maximum of 50 mph on single
110. or consult your retailer The upper limit for the caravan coupling head is 100kg 2 2 8 Hitching up Before hitching up always check the following 1 All wheel bolts are tightened to the correct torque For alloy wheels the wheel bolts should be tightened to a torque of 160Nm Newton Metres 118 lb ft for steel wheels the wheel bolts should be tightened to a torque of 120Nm 88 lb ft 2 Inspect all wheels and tyres for signs of deterioration or damage 3 Tyre pressures are correct according to the service handbook remember to check the spare as well 4 Ensure all loose articles are stowed securely amp Do not store heavy items in roof lockers Televisions and other heavy items must always be secured at floor level when towing 2 5 2 Caravan amp Tow Vehicle 5 All lockers and cupboard doors are closed and secured All bunks are secure All rooflights extractor fans and sunroofs are closed and secured 8 Tables are securely stored in their transit positions 9 Fridge is on 12v operation and door lock is set if required 10 All windows are fully closed and latched Never tow with windows on night setting Leave all curtains and blinds open to aid rear visibility 11 Gas cylinders are correctly positioned secured and turned off the gas box is shut and locked amp Ensure no loose items are stored in the gas box and it is not overstuffed with equipment as this may cause impact da
111. or for a prolonged period of time you can use the special hook of the door locking mechanism to prevent odours Turn the hook a quarter of one rotation to position it at right angles to the refrigerator In this position the hook prevents the door from closing 4 Caravan Equipment 4 9 THETFORD CASSETTE C 260 TOILET 4 9 1 Introduction The Thetford Cassette Toilet is a high quality product The toilet forms an integral part of your caravan or camper bathroom thanks to its functional design which combines modern styling and ease of use The C 260 Cassette Toilet is manufactured from high quality synthetic materials which makes it a durable user and maintenance friendly toilet The toilet is made up of two parts a permanently fixed part and a Waste Holding Tank that is accessible from the outside The removable Waste Holding Tank is located under the toilet bowl and can be removed via a door on the outside of the caravan or camper The Thetford Cassette Toilet is the solution to the sanitary problem in your caravan or camper PARTS a Removable Seat and Lid o Swivelling Toilet Bowl Blade Handle a Oo Flush Button e Waste Holding Tank Level Indicator f Water Filling Door only if toilet has own flush water tank g Rotating Emptying Spout h Automatic Pressure Release Vent i Sliding Cover j Removable Mechanism k Vent Plunger l Pull out Handle m Wheels n Blade Openener o Access Door to Was
112. order Mass of the caravan equipped to the manufacturer s standard specification and certain items of essential habitation equipment User payload The difference between the maximum technically permissible laden mass and the mass in running order User Payload includes Personal effects Those items which a user can choose to carry in a caravan and certain items of habitation equipment which are not included in the Mass in Running Order or Optional Equipment amp Personal effects will include the wheel lock jack and television if supplied as standard with the caravan QOotional equipment Items made available by the manufacturer over and above the standard specification for the caravan The masses relevant to your model of caravan can be found in the service handbook amp Please take care to ensure that you have allowed for the masses of all items you intend to i carry in the caravan E g optional equipment essential habitation equipment and personal effects such as clothing food bicycles sailboard sports equipment etc The actual laden mass of the caravan as towed should thus not exceed the maximum technically permissible laden mass The actual laden mass can be measured on a public weighbridge N B Beware weighbridges although regularly checked can give varying inaccurate results Nose Weight That part of the weight of the caravan supported by the rear of the towing vehicle This is sometimes defined as the static
113. pe fatioNi sisisi pans ipeea 4 6 Therm stat ssn 4 6 Important operating notes 2 0 00 eee 4 6 General Safety Notes cceeeeseeeeeeeees 4 7 Technical data esececesseceesseceeeseeeneseeeeeees 4 8 230V Operation eeeeeeeeeeeteeeeeeeeeteeeteeeeeees 4 8 Operating notes eeeeeeeteeeteeeseeteteeeteeeeaees 4 8 Technical Datae scscateececcisstnescctevestcnnasceieesete 4 9 TRUMA 12V FAN OPERATION c2s0ee 4 9 Trumavent TEB with automatic speed CONTON TZN zaiena 4 9 Technical Datac ic cccpeetdsecesecc nce eaestacateseen ce 4 9 Warm air distriDUtion 0 eee eeeeeeeneeeeee 4 9 THE COUNTRY LEISURE COOKING APPLIANCES iic22ccoseces cesses saapi isa 4 11 THE LINEAR HOB ceccseeeeeeeeseeenseeeeeeenee 4 11 Hotplate Burners cceseceeseeeeeesereeeesees 4 11 THE MIDI OVEN amp GRILL et eeeeeeeeeeeeees 4 12 TA E a E E TAE T 4 12 OVEM A ea tes See Ea ee esse 4 13 Temperature Control eceeceeeeeeeeeeeeees 4 14 Cooking Guidelines 0 0 ceeeeeeeeeeeeeeeeeee 4 14 Maintenance amp Servicing s es 4 15 THE FIRE SENTRY SMOKE ALARM 4 16 False Alarms Hush Control eeeee 4 16 TOSUIAG e E ent sade 4 16 THETFORD REFRIGERATOR MODEL ING ARITA EA 4 17 Switching on the refrigerator eeseeeeeeeee 4 17 Igniting and starting your refrigerator 4 17 Electrical Operation ec eeeeeeeeeeeeeeneeeeeeees 4 17 Power With Q S 0 0 eeeeeeseeeeeeeeeeenee
114. plete the LED will turn GREEN or flashing GREEN to signal that ATC is active If the LED does not change to green then ATC is not functioning correctly check the vehicle is loaded appropriately the nose weight and tyre pressures are correct amp Prior to commencing any journey ensure that the caravan lighting is fully operational and and confirm that the caravan is coupled to the car correctly 4 27 4 Caravan Equipment 4 12 THE ALKO CARAVAN CHASSIS 4 12 1 Chassis members The recommended tow vehicle coupling height is 415 35mm from the ground to the centre of the ball Manufactured from high quality steel the chassis has extra deep sections to provide strength at points of maximum stress Large elongated holes are punched in the longitudinal and towbar A frame members to reduce weight to a minimum Each hole incorporates a return flange to maintain the required strength and provide rigidity in the extra deep sections The chassis frame is of a bolted construction which should the need arise allows replacement of individual parts The chassis is Hot Dipped Galvanised This is regarded as one of the best forms of corrosion protection It does however require minimal maintenance in certain circumstances When new the chassis is of a bright and shining appearance As the galvanising cures during the initial 2 to 3 month period this will gradually change to a medium to dark grey colour This grey finish is th
115. pment Appliances See sections devoted to individual appliances amp Replacement parts for any appliance shall conform to the appliance manufacturer s specification and should be fitted by them or an authorised agent 5 2 8 Portable Appliances amp Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard 5 2 9 Modifications Never allow modification of electrical or LPG systems and appliances except by qualified persons 5 6 General 5 3 ASSEMBLING THE BUNKS sA L 5 7 5 General 5 3 1 Lift up Bunk i Remove cushions and draw the curtains and close the blind if fitted ii iii Holding bunk in both hands pull it inwards whilst lifting upwards iv The bunk mechanism will automatically lock in the up position v Release retaining straps on the underside of bunk base The second half of the bunk base can now be unfolded towards the caravan wall vi Turn the turnbuckle catches located on the metal bunk legs to ensure that the bunk cannot be folded by pushing up from below vii The safety rails and ladder can now be slotted into position viii Check the security of the bunk and replace the cushions before allowing a person to use the bunk 5 3 2 Slatted Bed Fig 1 i Grasp the leader board ii Walk backwards holding th
116. position and pull the glass dome down until the metal strap is stopped by the fasteners d Safeguard the metal strap with both fasteners To close Heki 2 proceed with steps a d in reverse order 4 13 3 To open in the ventilation position a Open the toggle catches on either side of the glass 4 34 Caravan Equipment 4 b Using both hands on the two toggle catches press the glass dome up about 2 cm and fasten the toggle catches in the corresponding setting To close Heki 2 proceed with steps a b in reverse order 4 13 4 Closing the blinds a To close the blinds take hold of the end rod without rocker in the recessed grip and engage in the opposite end rod with rocker amp In extremely bright sunshine the black out blind must only be closed two thirds and the AN pane must be set in the continuous airing position b Select the required position black out flyscreen by moving both joined end rods together 4 13 5 Opening the blinds a Move blind end rod with rocker right to the outside b Hold the recessed grip with one hand with the other hand press the rocker and move the blind back do not let it recoil amp Do not stand on the acrylic glass dome amp Close Heki 2 completely before moving off amp Do not leave your vehicle when Heki 2 is open Please consult your local dealer if you have any problems or defects amp amp Remove any snow ice or dirt before opening the roof
117. r System and in Touring Caravans The water systems and in particular storage tanks in caravans are susceptible to contamination by bacteria if care is not taken with their use and cleaning The symptoms caused by bacterial contamination are not purely limited to gastro intestinal diseases but may also manifest themselves as ear nose throat eye or skin infections It is therefore important that you carry out the following procedure prior to using the caravan each time even if you boil or filter all water you use for drinking 5 3 5 General 5 1 13 For Containers 1 All water remaining in the container should be disposed of so that the container is empty If the container is an onboard tank it should be removed if possible 2 The outside of the container should be thoroughly cleansed and washed down to remove any dirt dust or other contaminant Water at a suitably hot temperature containing an appropriate detergent is recommended for this purpose 3 Water should be put in the container swirled around then emptied out 4 The container should then be totally filled with water containing an appropriate disinfectant sterilant solution and allowed to stand for the recommended contact time e g Milton for 15 minutes 5 The solution should be emptied from the container 6 The opening of the container should be cleaned thoroughly with an appropriate pre prepared wipe impregnated with a disinfectant sterilant 7 The cont
118. r with vented plastic wrap Soup twice AC 2 350g 450g Pour soup in microwave bowl or mug Stir before serving Beverage three times 1 Cup 200ml Pour beverage in microwave mug and place it on 2 a pa x2 turntable Do not cover 3 Cups 200ml x3 Stir before serving Fresh four times 200g 400g Wash and put in casserole Add no water if vegetable vegetables have just been washed Cover tender vegetables with lid and stir after cooking 3 Press Start button When you press Start button the display changed into cooking time and the oven starts cooking When the cooking time ends you will hear 3 beeps 4 43 4 Caravan Equipment 4 16 11 Child Safety Lock SAFETY LOCK prevents unwanted oven operation such as by small children To set press and hold Stop Clear button for 3 seconds Lock indicator appears and a beep sound To cancel press and hold Stop Clear button for 3 seconds Lock indicator disappears and a beep sounds 4 16 12 To Stop The Oven While The Oven Is Operating 1 Press Stop Clear button e You can restart the oven by pressing Start button e Press Stop Clear button once more to erase all instructions e You must enter in new instructions 2 Open the door e You can restart the oven by closing the door and pressing Start button amp Oven stops operating when door is opened 4 16 13 Microwave Specifications Power supply 230V AC 50Hz Single Phase with Earthing Power consumption 1200W Output Power 800W Frequency
119. repeated holding the knob depressed for slightly longer For simmering turn the knob further anti clockwise to the low rate position To turn the burner off rotate knob fully clockwise until the line on the knob lines up with the dot on the control panel The burners on this appliance have fixed aeration and no adjustment is required Depending on the gas being used the burners should flame as follows Propane The flames should burn quietly with a blue green colour with no sign of yellow tips Butane Normally on initial lighting a small amount of yellow tipping will occur and then slightly increases as the burner heats up Care should be taken not to overload the appliance as reduced performance may result When using small pans the flames should not spread beyond the base of the pan as this will reduce the efficiency of the burner 4 Caravan Equipment 4 6 THE MIDI OVEN amp GRILL 4 6 1 Grill amp The heater deflector below the fascia should be pulled out prior to grill operation A Accessible parts may be hot when the grill is used Young children should be kept away amp Whilst the grill is operating never adjust the deflector without using hand protection amp Only use the grill with the door open and always remove the handle from the pan when in use Ensure gas cylinder supply is connected and turned on In the event of a gas smell turn off at gas cylinder mains and contact supplier Remove all accessories
120. rowave oven after cooking The moisture on the side of your microwave oven is normal It is caused by steam from cooking food hitting the cool oven surface Does microwave energy pass through the viewing screen in the door No The metal screen bounces back the energy to the oven cavity The holes are made to allow light to pass through They do not let microwave energy pass through amp Do not attempt to service the oven yourself 4 45 General 5 5 1 GENERAL MAINTENANCE 5 1 1 Exterior The exterior of your caravan is very durable and easy to clean owing to its high gloss properties To maintain a showroom finish one needs only to wash the caravan regularly with a car shampoo rinse with cold water and chamois leather off Do not forget to clean the roof A good quality non metallic and non coloured car wax that does not contain white spirit may be applied which will make washing easier amp Under no circumstances use any abrasive agents methylated spirit white spirit other solvents or washing up liquid to the exterior of your caravan amp No touch up painting should be carried out prior to consulting with a Bailey Service Centre for approved methods All items stored in the gas bottle storage locker must be secured to prevent impact damage to the inside of the front body panel when the caravan is being towed amp Do not allow any chemicals toilet or otherwise to spill or leak onto the gas box floor Before placing i
121. s Introduction 4 The Orion caravan must undergo a full annual service and inspection including a moisture survey carried out subject to paragraph 5 below by an Authorised Service Centre The final annual service in the warranty period must be carried out before the end of that warranty period but all other annual services may be carried out within six 6 weeks either side of each anniversary of the original purchase date The original VAT invoices must be retained as proof that these annual inspections have been carried out 5 During the first three 3 years of the Warranty Cover all annual inspections and repairs must be carried out either by Bailey itself or an approved Bailey Service Centre or Agent Thereafter due to the technical nature of an Alu Tech constructed caravan annual inspections and repairs may be carried out by any workshop or repair centre approved by the National Caravan Council that has attended Alu Tech training courses at the Bailey factory 6 Where an annual inspection identifies that repairs to the vehicle are necessary the Orion caravan must be made available for repair within six 6 weeks of the date of inspection for the purpose of carrying out the repair work 7 No repairs including the fitting of any replacement unit may be undertaken or commenced under the terms of the Warranty Cover unless prior written authorisation is obtained from Bailey via an authorised Bailey Retailer or Service Centre No liabi
122. se 4 16 Caravan Equipment 4 4 8 THETFORD REFRIGERATOR MODEL N112 4 8 1 Switching on the refrigerator amp Clean the inside of the refrigerator before you switch it on amp Let the refrigerator cool for at least eight hours before you place food in it for the first time amp The freezer compartment should be cold one hour after switching on the refrigerator A Energy source selector switch C Flame meter B Thermostat D Piezo Ignition 4 8 2 Igniting and starting your refrigerator amp The refrigerator can be powered by the mains 230V direct current 12V or liquid gas Select the energy source that you want by means of the energy source selector switch A The switch has four settings direct current DC _ gas A mains supply lt switched off amp The thermostat controls the refrigerator temperature on gas and 230V Turn the knob fully clockwise for maximum setting amp The flame meter shows whether the flame is burning The flame is burning when the meter comes into the green area 4 8 3 Electrical operation The refrigerator can be powered by electricity in two ways 12 V DC Set the energy source selector switch A to set the thermostatic control to the required setting the refrigerator will now be powered by the 12v circuit of the tow vehicle amp Always use the gas connection or mains voltage to start up the refrigerator for the first
123. se protection for the power supply of the camp site is sufficient for the pe ea selected power setting b see technical data amp The pitch lead for the caravan mustbe a on oFF Power fully unwound prior to use settings b Thermostat settings amp Rotate the outer ring a to the required power setting 500 1000 or 2000 watts amp Set inner rotary control knob b to the desired room temperature If the heater is operated simultaneously with electricity and gas the electric unit will switch itself off before overheating occurs as a result of the more powerful gas burner amp Please note that the 230V heating should be viewed as a supplementary system only The grade II insulation accreditation was achieved using gas powered heating amp When using the 230V system in conjunction with the 12V fan we recommend a setting of no more than 2 on the rotary dial Switching off 1 Rotate the outer ring a to O position 4 2 7 Operating notes amp Repairs may only be carried out by an expert amp The heater s hot air outlet should under no circumstances be blocked Never hang clothes or similar in front or on top of the heater to dry This could cause serious damage to the heater as a result of overheating amp Do not place inflammable materials near the heater amp During the initial operation of a brand new appliance a certain amount of fumes and a slight smell may be noticed for a s
124. sed by parts not covered by this Warranty Cover including soft furnishings or trim c any accidental or fire damage or any losses incurred by accident or fire or d transport costs to and from point of repair 14 Bailey will only be liable for costs which are incurred as a direct consequence of the event defect or fault leading to the claim being made under this warranty No liability will be accepted for any other loss or damage such as loss of income or revenue or loss of business or profits costs expenses or other claims for compensation howsoever arising which was not reasonably foreseeable by both parties when the caravan was originally purchased Bailey will not be liable for any loss or damage suffered by third parties nor for bodily injury not caused by our negligence 15 Nothing in this warranty shall limit in any way our liability for death or personal injury caused by our negligence for fraud or fraudulent misrepresentation or for any matter for which it would be illegal for us to exclude or attempt to exclude our liability 16 The purchaser has statutory rights in addition to this warranty and this warranty does not affect those statutory rights 17 This warranty shall be governed by and construed in accordance with the laws of England and the parties irrevocably submit to the non exclusive jurisdiction of the courts of England The name and address of the warranty and guarantee provider is Bailey Caravans Limited
125. seeeere 4 40 Wattage Output Chatt ccccceeseeeeees 4 41 GontrolS sannir eaaa 4 41 Weight Defrosting ceeeeeeneeeeeeneeeeenees 4 42 Time Defrosting ccceeeeeeseceeeeseeeeeseeees 4 42 Cooking in One Stage eeeeeeeeeteeeereees 4 42 Cooking in Two Stages eecceeeeeeeteeeeeeeees 4 43 416 9 Easy Cooking nanninannan 4 43 4 16 10 Auto COOK ccccccececeeeeneeeeeeeeesseeeeeeeeeeesees 4 43 4 16 11 Child Safety Lock ieee eeeeeeeeeeeeeeeeeeeees 4 44 4 16 12 To Stop The Oven While The Oven Is Operating rices sea e atin 4 44 4 16 13 Microwave Specifications 0 0 eee 4 44 4 16 14 Before You Call For Service ceeee 4 45 4 16 15 Questions and ANSWEIS cccceeeeereeeees 4 45 5 1 GENERAL MAINTENANCE c cssseeeeees 5 1 OVA EXEO siensia etae iena ereis 5 1 5 1 2 Acrylhe WindOWS inanin 5 1 5 1 3 Window Catches and Stays e eee 5 2 5 1 4 Interior walls eee eeeeceeeeeeeeeeeeeeeeeeeeeeeeeeenees 5 2 5V5 FUPMITU Gc csad socks ceaccdndcicad sidgcaetegablacecdesennacetee 5 2 5 1 6 MattreSS s aiavcicctevesitiedistestisee idee despeeecveds 5 2 5 1 7 Care of your upholstery 0 00 eeeeeeeeeeeeeeeeeeee 5 2 5 1 8 Curtain S eses oona pae anaa 5 3 5 1 9 Hinges and Catches eseseeeeeeeeeeeeeeeeeeereen 5 3 5 1 10 Free Standing Table eeeeeeeeeeeseeeeeeens 5 3 5 1 11 Shower Vanity Units 2 0 eeeeeteeeee 5 3 5 1 12 Guidance on Clea
126. sition f amp The water heater is now drained directly to the outside via the safety drain valve Check that the water contents have been completely e Lever position Closed drained 10 litres f Lever position Drain 4 1 6 Maintenance Use wine vinegar for de scaling the water heater this being introduced into the appliance via the water supply Allow the product to react and then thoroughly flush out the appliance with plenty of fresh water To sterilise the water we recommend Certsil Argento Other products particularly those containing chlorine are unsuitable This should be carried out annually The water tank in the Truma Ultrastore is of high quality food grade stainless steel The special equipment available below water hose connections and the safety drain valve fulfil the EC guideline for quality in plastic parts 90 396 EEC amp In order to prevent the formation of micro organisms we recommend heating up the tank at regular intervals to 70 C and not using the water for drinking 4 3 4 Caravan Equipment 4 1 7 Important Operating Notes amp If the cowl is positioned close to an opening hatch window keep this closed during operation See warning plate Always mount the cowl cover if the heater is not being used Nonobservation of this point can lead to the function of the appliance being impaired through water dirt or insects amp Always remove the cowl cover prior to operating t
127. stribution The warm air system is designed individually for each type of vehicle on a modular basis The quantity of air can be individually adjusted at the air flap Fig 1 d for warm air distribution In centre position 50 of the warm air is distributed to each outlet Use the fan duct with a diameter of 72mm if the fan ducts are of different lengths or on sides with a Adjust desired output at the control knob with fan duct UR dia 65mm Air flow rate vo eee Up to 205 000 litres h with fan duct VR dia 72mm 4 Caravan Equipment greater heat requirement This means that the air output can be used to the full on this side By adjusting the air flap Fig 1 d the quantity of air can be increased individually This means that the air output on the other side is reduced severely soiled Cleaning with switched off appliance We recommend removing dust which has collected on the heat exchanger and base plate of the heater and on the impeller wheel of the Trumavent fan once every 12 months Clean the impeller wheel carefully using a brush or toothbrush amp If the air output drops or the operating noise increases the fan impeller wheel may be amp 4 10 Caravan Equipment 4 4 4 THE COUNTRY LEISURE COOKING APPLIANCES Operating Instructions Ensure the gas cylinder is turned on In the event of a gas smell turn off at the cylinder and contact supplier The use of a gas cooking appliance results in t
128. t clear of the ground Kerb Weight The weight of the towing vehicle as defined by the vehicle manufacturer This is normally With a full tank of fuel With an adequate supply of other liquids incidental to the vehicles propulsion Without drivers or passengers Without any load except loose tools and equipment with which the vehicle is normally provided Without any towing bracket 2 2 2 The caravan to towing vehicle weight ratio This can be determined by calculation and is equal to actual laden mass of caravan _ x 100 kerb weight of towing vehicle As a general guide i Conventional petrol engines with a capacity up to approximately 1600cc petrol or 1800cc diesel should be adequate for towing a caravan weighing around 85 of the kerb weight of the towing vehicle ii Above 1600cc petrol or 1800cc diesel such engines should manage a caravan weighing up to 100 of the kerb weight of the towing vehicle and still give adequate performance The towing vehicle manufacturer s towing limit is in some cases less than the kerb weight Vehicles with automatic transmission may need an oil cooler fitted or the SAE rating of the gearbox fluid increased when towing The advice of the vehicle manufacturer should be sought The law requires that caravans amp their towing vehicles amp the loads they carry must be in such a condition that no danger or nuisance is caused Regulation 100 of the Road Vehicles Construction and Us
129. te Holding Tank 4 20 4 Caravan Equipment 4 9 2 Preparing for use standard 1 Open the access door on the outside of your caravan or camper 2 Remove the Waste Holding Tank by pulling the safety catch which holds the tank in place upwards 3 Pull the Waste Holding Tank outward to the stop Tip it slightly and take the tank fully out 4 Place the tank upright and turn the rotating emptying spout upwards The emptying spout ensures that the tank can be easily and hygienically emptied 5 Remove the cap with the measuring cup inside from the emptying spout and pour the correct dosage of Thetford toilet fluid see product label into the holding tank This avoids unpleasant smells and keeps the inside of the tank clean Next add approximately 2 litres of water enough to ensure that the bottom of the Waste Holding Tank is covered Screw the cap back onto the emptying spout and turn back to its original position amp The Emptying Spout Measuring Cap is supplied in the same packaging as this manual amp Never add toilet fluid directly via the blade or the toilet bowl as this could damage the lip seal of the Waste Holding Tank Always pour the fluids via the emptying spout 6 Slide the Waste Holding Tank back into its original position via the access door Make sure that it is secured with the safety catch Close the access door and lock it Your Thetford toilet is now ready to use amp Never use force if you cannot get the
130. ted amp Only use a spare wheel and tyre recommended by Bailey Caravans which should be of the same specification as those fitted to the caravan amp Always ensure mating surfaces and bolt seating areas are clean and dry Wheel bolts should never be lubricated 2 Caravan amp Tow Vehicle 2 3 15 Spare Wheels Pegasus models are fitted with an ALKO spare wheel carrier together with a wheel and tyre as standard equipment This is located just behind the caravan axle underneath the caravan To remove the spare wheel and tyre first extract the split pin on the end of the securing chain completely remove the large black plastic nut that hold the assembly onto the chassis member Lift the curved ends of the carrier out of the chassis member and lower the carrier to the ground The carrier assembly can then slide out so that the tyre is clear of the chassis member and from there the nut securing the wheel to the carrier frame can be undone and the spare wheel and tyre removed In some instances it may be necessary to raise the caravan using a jack to make it easier to remove the spare wheel from the carrier We strongly recommend that you familiarise yourself with this assembly and its operation amp Alloy wheel bolts used on a steel spare wheel should be torqued to the same settings Always ensure that the spare wheel carrier s black plastic nut is fully tightened and the split pin in place before towing amp Always ensur
131. tem too often on an empty tank can cause damage to the pump which could cause the system to fail 4 9 6 Cleaning and Maintenance The toilet should be cleaned and maintained regularly depending on the amount of use To clean Thetford toilets we advise using water and Thetford Bathroom Cleaner amp Never use bleach vinegar or other powerful household cleaners that contain these substances These may cause permanent damage to the seals and other toilet components 4 23 4 Caravan Equipment Toilet Bowl Squirt Thetford Bathroom Cleaner into the toilet bowl Flush the toilet bowl with water and wipe down the rest of the toilet with a damp cloth Clean seat and lid The seat and lid can easily be removed Lift the seat and lid assembly and pull the round pins inside the assembly outwards from the pin holes After cleaning replace the seat and lid by positioning the round pins in front of the pin holes and push the lid and seat downwards To keep your flush water fresh and to prevent deposits from forming in your toilet bowl add a correct dosage of Aqua Rinse in your flush water tank if present on your toilet Tip For a really shining toilet dry with a soft dry cloth after cleaning 4 9 7 Waste Holding Tank To keep your Waste Holding Tank fresh and clean Thetford has developed a number of different toilet fluids Thetford toilet fluids suppress smells reduce formation of gas promote breakdown of toilet waste a
132. tems in the cradle ensure that the tray is clean and free from any debris Cleaning should only be carried out with warm soapy water The use of high pressure water jets to clean your caravan will invalidate your warranty 5 1 2 Acrylic Windows The windows fitted to your Bailey caravan are manufactured from high quality acrylic using the latest plastic processing methods For cleaning use only generous amounts of water to wash away dust and road grit etc Then use a soft cloth and warm soapy water and gently remove the remaining dirt Avoid abrasive cleaning materials and detergents As with all plastic materials acrylic should not be allowed to come into contact with chemicals such as paint remover fly spray acetone dish washer detergent and car cleaning detergent amp Never polish with a dry cloth i amp During high sun do not close the window blinds completely and open the windows into the ventilation position amp While the caravan is in motion please ensure that the windows are fully closed this information is also detailed on the stickers in the windows o 2 9 2 gt f n 2 amp Dependant on the temperature inside the caravan to that outside condensation may be experienced between the window panes This is a perfectly normal occurrence as the windows are not sealed units To disperse condensation remove the small bungs using a pair of blunt end tweezers in the corners o
133. ter flows from hot tap but has reduced flow from cold Cause Cold water pipe kinked preventing flow Blockage in cold pipe line Cold tap not connected Cold tap failed or blocked If a Carver Crystal water service unit is fitted the cartridge is exhausted Cure Check and re route if necessary Disconnect pipes after 1st Y connector and check up to tap Refer to installation instructions Disconnect and inspect Replace cartridge 5 4 5 FAULT Reduced flow from both hot and cold taps Cause Battery condition low causing pump to run slowly If new taps have been fitted they may be restricting flow Pump needs servicing Partially blocked pump filter or in line filter if fitted Pump outlet pipe kinked restricting flow Water leak Cure Check battery state of charge refer to electrical supply note Disconnect and check that they have at least 6 3mm bore Refer to pump servicing instructions Replace filter Check and re route if necessary Check all water connections 5 4 6 FAULT Reduced flow from either taps Cause Y connector s fitted incorrectly Pipe kinking restricting flow Bore size difference in taps Cure Refer to installation instructions Check and re route if necessary Use taps of equal bore size 5 4 7 FAULT Water Heater pressure relief valve venting water Cause Pressurised water system pump switching pressure too high Switched tap water system pump flow rate is gre
134. the term of the Warranty Cover subject to these terms and conditions Bailey will through an Authorised Service Centre at its option repair or replace all parts and components of the Orion caravan that are included in the Warranty Cover and which suffer a defect in manufacture or workmanship An Authorised Service Centre means either Bailey itself a Bailey Approved Retailer or a Bailey Approved Service Centre Any part which is replaced becomes the property of Bailey Any replacement parts are covered for the unexpired term of the Warranty Cover Term 2 The initial duration of the Bodyshell Integrity Guarantee is six 6 years and the duration of the Manufacturer s Warranty is three 3 years in both cases starting from the original purchase date of the vehicle It is a condition of the warranty that an annual service is performed on the vehicle in accordance with the service plan Failure to comply with this term will invalidate the warranty 3 The unexpired term of the Warranty Cover on your vehicle may only be assigned transferred or novated to subsequent owners with Bailey s consent not to be unreasonably withheld and on payment to Bailey of a transfer fee of 35 Transfer can only be made within the first three months 3 of subsequent ownership and full documentary evidence that the vehicle has been serviced annually must be provided at the time of assignment in accordance with the terms and conditions detailed above 1 3 Repair
135. tion and close the access door If the toilet is connected to the vehicle s water tank please follow your vehicle s instructions for draining the central water system If your toilet is optionally featured with a Waste Pump Out System take out the Waste Holding Tank and completely clean it see Cleaning and Maintenance After cleaning fill it with water put it back and empty it via the waste pump out system Repeat this twice 4 25 4 Caravan Equipment 4 10 AL KO SECURE WHEEL LOCK Cost Option amp Align the wheel so that the receiver can be seen in the centre of the rim opening DO NOT use the rim opening in which the tyre valve is fitted Fig 1 amp Unscrew the plastic cap from the receiver and store in the tool kit box When AL KO Secure is not in use always screw the plastic cap in place Fig 2 amp Insert the locking bolt into the rim specific insert Fig 3 amp Insert the locking bolt socket key Fig 4 Line up the locking bolts and assembly with the receiver fig 5 4 26 amp Tighten the locking bolt socket using the wheel spanner provided fig 6 amp Remove the locking bolt socket key fig 7 amp Insert barrel lock Fig 8 amp Hold the lock fast and lock Fig 9 amp The AL KO Secure is now fitted fig 10 Gy la Caravan Equipment 4 4 11 AL KO ATC TRAILER CONTROL SYSTEM AL KO ATC is an electronic emergency braking system for caravans and trailers It automat
136. tor or check other antennas in the vicinity 1 Loosen the Mast Locking Collar and Wall Bracket and raise the antenna Turn the mast to direct the antenna towards the TV transmitter The RED SPOT on the bottom of the mast indicates the front of the Antenna 2 When receiving vertically polarised signals rotate the Winder anti clockwise to cant the antenna through 90 DO NOT over tighten or use undue force on the winder DO NOT cant for vertically polarised signals with the TELESCOPICS EXTENDED 3 Switch ON the power pack and the red LED will illuminate 4 Check the gain control switch is set to normal NML 5 Tune your television into the strongest signal You may need to adjust the direction of the mast to achieve the best picture quality 6 Secure by tightening the Mast Locking Collar and Wall Bracket 4 15 3 VHF Television Reception Overseas Only 1 Extend the two telescopic antennas 2 Tune your Television into the strongest signal You may need to adjust the direction of the Antenna to achieve the best picture quality 3 For fine tuning of VHF you may also need to adjust the length of the telescopics IMPORTANT VHF TV transmissions are ONLY horizontally polarised 4 37 4 Caravan Equipment 4 15 4 Fault Finding The following are some of the key areas we suggest you check which generally solve the most common problems encountered with the operation of the Status antenna Coaxial Plugs It is critic
137. ue to accumulate on sealing surfaces If the door or door seals are damaged the oven must not be operated until it has been repaired by a competent person 1 door bent 2 hinges and latches broken or loosened 3 door seals and sealing surfaces It is hazardous for any one other than a competent person to carry out any service or repair operation which involves the removal of a cover which gives protection against exposure to microwave energy Liquids or other foods must not be heated in sealed containers since they are liable to explode The appliance is not intended for use by young children or infirm person without supervision Young children should be supervised to ensure that they do not play with the appliance Only allow children to use the oven without supervision when adequate instructions have been given so that the child is able to use the oven in a safe way and understands the hazards of improper use FEATURES 1 Safety interlock system Prevents the oven from operating while the door is opened The oven will only operate with the door fully closed When the door is open the oven turns off and will only start again after the door is closed Door screen Allows viewing of food The screen is transparent to light but prevents microwaves escaping Door latch When the door is closed it will automatically shut off If the door is opened while the oven is operating the magnetron will automatically shut off
138. use Do not use a broken or damaged step The torque setting of the caravan s wheel bolts should be checked after the first 30 miles after collection of the caravan from the retailer Thereafter the wheel bolts should be checked before every journey The torque settings and tightening sequence are detailed on page 2 10 of this handbook Never attempt to lift the tow hitch with your hands when hitching the caravan to the tow vehicle or at any other time Always raise or lower the tow hitch by winding the handle on the jockey wheel Always ensure that the green button located on the leading edge of the coupling head is raised before towing T7 Caravan amp Tow Vehicle 2 2 1 INTRODUCTION Choosing the right car and caravan combination for safe and stable towing is both an art and a science It may seem complicated to the newcomer but a few minutes spent understanding the basic principles common terms and definitions in use will be worthwhile in ensuring your enjoyment of our product 2 2 CARAVAN AND TOWING VEHICLE TERMS Maximum technically permissible laden mass As stated by the vehicle manufacturer This mass takes into account specific operating conditions including factors such as the strength of materials loading capacity of the tyres etc It is the maximum that the caravan can weigh on the road amp Under no circumstances should the maximum technically permissible laden mass of this A caravan be exceeded Mass in running
139. very month in several magazines including the Members Magazine of The Caravan Club oe aR Ceea The Caravanning Handbook From Haynes ere Glove Box series this caravanning handbook Caravanning offers advice on topics like tow cars and towing andbook storing your caravan choosing and using an awning accessories worth considering using your oun oote EDITION caravan s appliances laying up a caravan for the winter and dozens of other subjects The Caravan Handbook by John Wickersham has over 300 pages hundreds of colour photographs and an address list of around 145 manufacturers service providers Price 12 99 The Caravan Manual Now in its 4th edition this full colour manual is the ultimate guide to repairs and maintenance Using the guidance and step by step illustrations many jobs can be carried out by a competent owner On the other hand this book is used by caravanners who want to find out how things work and to learn about tasks carried out by servicing specialists Trevor Watson Director General of The Caravan Club wrote This remarkable book covers just about all you will need to know to get the most from your caravan Price 17 99 These notable books are available from all good bookshops Or you can order direct from Haynes Publishing on 01963 442030 Or visit www haynes co uk Introduction 1 1 1 INTRODUCTION Bailey of Bristol welcome you to the ranks of Bailey Owners This Hand
140. vice attention See gas supply notes Check and clear Turn heater out immediately Seek service attention Cure Replace Electrically isolate and clear with brush Check all pipe connections Check position of paddle to ensure air flows in one direction 5 General 5 6 BRAKE FAULT FINDING CHART AL KO 5 6 1 FAULT Braking is one sided Cause Incorrect adjustment at wheel Brake cable seized Brake lining contaminated with grease Cure Adjust as described Free off cable or replace Replace brake shoe assemblies 5 6 2 FAULT The trailer brakes during mild decelerations Cause Shock absorber in overrun device weak or ineffective Brakes overadjusted Cure Examine and replace if necessary Re adjust as described 5 6 3 FAULT The trailer brakes snatch when braking Cause Brakes overadjusted Brake cable sticking Brakes under adjusted Shock absorber weak or ineffective Drawshaft sticking 5 6 4 FAULT Brake judder Cause Linings contaminated with grease Failure of bond between lining and shoe Distorted cracked drum Drums have rusty patches on braking surface Cure Re adjust as described Examine free off cable or replace Check complete brake transmission system and re adjust if necessary Replace Check over full stroke lubricate if necessary Cure Replace brake shoe assemblies Replace brake shoe assembly Replace Clean up with sandpaper a

4 - Bailey Caravans Ltd

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