Maintenance Manual
Contents
1. 45 7 Hydraulic Fittings Check Rollover Protection Structure 45 8 Fasteners irrita KLONDIKE Drill Head Housing SEIMICE ity tee eee fb ae es 45 9 KLONDIKE Roller Cone Bit Senice seul iena 45 11 EN11307 F98 Table of Contents 4 00 2 BE AWARE OF SAFETY INFORMATION This is the safety alert symbol This symbol placed on your machine or in the manual is used to alert you to the potential for bodily injury or death EN OM 0179 AP92 UNDERSTAND SIGNAL WORDS A signal word DANGER WARNING or CAUTION is used with the safety alert symbol Safety signs with signal word DANGER WARNING or CAUTION are located near specific hazards DANGER Imminent hazards which if not avoided will result in serious personal injury or death WARNING Potential hazards or unsafe practices which if not avoided could result in serious personal injury or death CAUTION Potential hazards or unsafe practices which if not avoided could result in minor personal injury or product or property damage EN OM 0180 AP92 READ MANUAL Do not service the machine unless the instructions in this manual have been carefully read and understood Failure to follow the safety instructions within this manual could result in serious injury or death EN08033 G96 D40x40 Navtec Navigator Maintenance Messages N L 0044 AP92 N L 0045 AP92 4 DANGER A CAUTION N L 0016 AP922. Safety Messages 01 1 D40x40 Navtec Navigator Maintenance FOLLOW INSTRUCTIONS N L 0016 AP92 N L 0046 AP92 6 Carefully read and understand all safety messages in this manual and on your machine safety decals Safety decals located on your machine contain important information that will help you operate your equipment safely Keep safety decals in good condition Replace missing or damaged safety decals Allow only responsible properly instructed individuals to operate the machine Carefully supervise inexperienced operators EN OM 0181 AP92 PERSONAL PROTECTIVE N L 0286 MR93 EQUIPMENT Wear required personal protective equipment Wear close fitting clothing and confine long hair Avoid wearing jewelry such as rings wrist watches necklaces or bracelets Always wear e Ahard hat e Safety glasses e Work Shoes EN08035 G96 Safety Messages 01 2 DO NOT MODIFY MACHINE Make no modifications to your equipment unless specifically recommended or requested by Vermeer Manufacturing Company EN08034 G96 DRIVE SAFELY Drive the machine on and off the trailer squarely to avoid driving off the side of the trailer Always be seated with the seat belt securely fastened and the seat rotated to face forward when moving the machine EN10102 197 01 3 D40x40 Navtec Navigator Maintenance Safety Messages D40x40 Navtec Navigator Maintenance AVOID ENTANGLEMENT STAY N L
3. D40x40 Navtec Navigator Maintenance ADJUST THRUST DRIVE CHAIN NH05442 F96 TENSION Keep the chains adjusted so the belleville washers 1 are flat To adjust tension Lower drill rack to the ground and follow shutdown procedure Loosen jam nut 2 7 Turn nut 3 until washers are flat the tighten jam nut EN09216 D97 REPLACE THRUST DRIVE CHAINS NL02235 A97 NOTE Chain pitch is 1 inch 25 mm Align the left A with the center of a chain pin When the right A is aligned with the center of a Wear scale 1 p n 224632 001 is available to pin replace the chain Refer to the Service check chain wear Manual or contact your dealer EN09217 D97 Maintenance As Required D40x40 Navtec Navigator Maintenance REPLACE VISE JAW GRIP NH07465 197 Extend cylinder just far enough to access pin 1 then shut off engine Remove pin 1 and jaw grip 2 Install new grip and pin 1 EN09218 D97 Maintenance As Required 45 7 D40x40 Navtec Navigator Maintenance CHECK ROLLOVER PROTECTION STRUCTURE WARNING The rollover protection A structure ROPS is intended to protect the tractor operator in the event of a rotlover In order for you to be protected by the ROPS you must wear the seat belts Follow the instructions below relating to ROPS safety precautions 1 Do not remove the ROPS 2 Do not modify the ROPS in any manner Unauthorized mo
4. nl fl each track frame a EN06471 H95 Maintenance 10 Service Hours or Daily 10 3 D40x40 Navtec Navigator Maintenance POWER VISE AND ROLLERS ATI GREASE f 1 Slide 2 Rollers Two shots two fittings one each side TOODO ra a ew Heo six fittings EN10129 197 Maintenance 10 Service Hours or Daily 10 4 D40x40 Navtec Navigator Maintenance NAVTEC MAINTAIN SENSORS AND dea PULSE RINGS e Use a rag to clean dirt and metal particles Check for a 0 030 0 060 inch 0 75 1 5 mm from pulse rings 1 Do not scar the rings gap between sensors 2 and pulse rings 1 NOTE A full turn of the sensor equals approximately 0 060 inch 1 5 mm travel EN09203 D97 Maintenance 10 Service Hours or Daily 10 5 D40x40 Navtec Navigator Maintenance Maintenance 50 Service Hours or Weeki GREASE RACK FRAME END NH06693 D97 BEARING no di i gt h lg 1 One shot of grease One grease fitting on front chain roller EN06472 H95 GREASE FRONT CYLINDER NH06694 097 NOTE Line up rollers with holes 1 One shot of grease One fitting per roller EN OM 2366 SE93 Maintenance 50 Service Hours or Weekly 15 1 D40x40 Navtec Navigator Maintenance MAINTAIN DRILL THRUST DRIVE CHAINS AND GUIDE PLATE Clean mud and dirt from chains 1 with water or steam IMPORTANT If machine is washed with a high pressure washer keep nozzle away from sealed
5. 25 2 Maintenance 500 Service Hours 30 1 Cummins Engine Maintenance 30 1 Change In Line Fuel Filter 30 1 Check Battery Electrolyte Level and Terminals 30 2 Change Hydraulic Fluid Tank Filter 30 4 Change Hydraulic Fluid Filters 30 5 Drilling Fluid Pump Crankcase Initial Oil Change 30 6 Maintenance 1000 Service Hours 35 1 Cummins Engine Maintenance 35 1 Change Drilling Fluid Pump Gearbox Oil 35 1 Change Hydraulic Fluid 35 2 Change Planetary Gearbox Oil 35 7 Maintenance 2000 Service Hours or MOONY secadas bah KR ipa 40 1 Drain and Clean Cooling System 40 1 continued on next page Table of Contents 00 1 D40x40 Navtec Navigator Maintenance Page Maintenance As Required 45 1 Troubleshooting Check Engine System 45 1 Power System Air Cleaner Element Replace 45 1 Electrical System Replace Battery 45 2 Hydraulic System Check Seat Belts 45 4 Drilling Fluid System Replace Lower Rollers 45 4 Adjust Track Tension 45 5 Service Specifications Adjust Thrust Drive Chain Tension 45 6 Replace Thrust Drive Chains 45 6 Recommended Torque Values Replace Vise Jaw Grip
6. Defective starter solenoid Emergency stop switch ON Ground drive lever is out of neutral No fuel Wrong fuel Leak in fluid line Dirt or water in fuel system Air in fuel system Fuel filter is dirty Wrong weight engine oil Restricted air filter Low cranking speed weak battery or poor connections Fuel shutdown solenoid failed Reset engine high temperature shut down system Cummins Engine Option 50 1 SOLUTION Check condition of battery and replace if defective See your Vermeer dealer See your Vermeer dealer Pull switch button out Return lever to neutral Add fuel Use correct fuel Check fuel line and connection Remove fuel clean tank and replace fuel filter Remove air from fuel system Replace fuel filter Use correct oil Clean or replace air filter Check condition of battery and replace if defective Clean terminals and cables Replace solenoid See your Vermeer dealer continued on next page Troubleshooting D40x40 Navtec Navigator Maintenance POWER SYSTEM CONT PROBLEM CAUSE SOLUTION Lack of engine power Wrong fuel Use correct fuel Dirt or water in fuel system Remove fuel clean tank and replace fuel filter Air in fuel system Remove air from fuel system ee Fuel filter is dirty o Replace fuel filter Wrong weight engine oil Use correct oil Restricted air filter Clean or replace air filter Low engine compr
7. 43 liters EN10132 197 Recheck radiator after engine has cooled overnight Fill as necessary Continue to check each time machine is run and cooled off until radiator remains full EN OM 2489 SE93 Maintenance 2000 Service Hours or Yearly 40 2 gt CHECK ENGINE SYSTEM An Engine Operation manual is supplied with each machine Refer to the manual for service requirements EN OM 0162 AP92 AIR CLEANER ELEMENT REPLACE When the air cleaner restriction indicator 1 shows the colored band usually red the air cleaner element must be replaced NOTE Replace the element Do not attempt to clean and return a used element to service To replace the element 1 Unclamp and remove the back cover of the air cleaner assembly 2 Remove the dirty element 2 NOTE Refer to the engine manual that is supplied with the machine to determine the make and number of the correct replacement filter 3 Check the replacement air cleaner element for damage 4 Install the replacement air cleaner element 5 Install the end of the air cleaner assembly ensure all fasteners and or clamps are tight EN11309 F98 45 1 Maintenance As Reo D40x40 Navtec Navigator Maintenance uired NH08375 F98 NH08381 F98 Maintenance As Required D40x40 Navtec Navigator Maintenance REPLACE BATTERY The machine has a 12 volt electrical system Replacement battery must meet standard battery
8. A 35 6 CHANGE PLANETARY GEARBOX OIL Make sure drain plug is on the bottom when draining oil Refer to Fuel and Lubricants Section for oil requirements Fill to check plug level 1 Drain plug 2 Check plug 3 Fill plug EN OM 2750 0C93 Maintenance 1000 Service Hours 35 7 D40x40 Navtec Navigator Maintenance Maintenance 2000 Service Hours or Year DRAIN AND CLEAN COOLING SYSTEM WARNING Do not remove radiator cap A from a hot engine Wait until the temperature has cooled before removing the pressure cap Failure to do so can result in personal injury from heated coolant spray or steam Remove the filler cap siowly to relieve coolant system pressure Drain the old coolant from the system Fill radiator with clean water Check for signs of rust and add a cooling system cleaner to the water if necessary Run the engine long enough to be sure thermostat has opened allowing the engine and radiator to receive fresh water Allow the system to cool then drain the water EN OM 5609 MR95 Add a 50 50 mixture of low silicate Ethylene Glycol antifreeze and clean water to the radiator Do not fill completely Run the engine until mixture has circulated in the system EN OM 2759 0C93 Maintenance 2000 Service Hours or Yearly 40 1 D40x40 Navtec Navigator Maintenance e Add 45 ounces 1 3 liters of Fleetguard DCA4 Finish filling radiator System capacity is 45 quarts
9. and Controls section immediately if you notice any bending or cracking EN0O7058 A96 CHECK HYDRAULIC SYSTEM N L 0057 AP92 M WARNING Fluid escaping under pressure can be almost invisible and can have enough force to penetrate the skin When searching for suspected leaks use a piece of wood or cardboard rather than your hands If injured seek medical attention immediately to prevent serious infection or reaction Check hydraulic system for leaks kinked hoses and hoses or other parts that rub against each other EN OM 2419 SE93 Maintenance 100 Service Hours f 20 2 D40x40 Navtec Navigator Maintenance Clean hydraulic fluid is very important for longer life and good operation of the hydraulic components Take care not to spill dirt or other contaminants into the reservoir when checking or adding hydraulic fluid Filter all hydraulic fluid through a 10 micron filter before adding it to the reservoir EN OM 0589 OC92 NOTE Low battery voltage will be indicated by a loss of hydraulic power at the boring unit A solenoid valve shuts off the hydraulic functions if the voltage is too low for the strike alert system to operate EN OM 3278 MR94 CHECK CONTROL LEVERS T Check control levers for freedom of movement Check that levers spring return to neutral EN06478 H95 CHANGE HYDRAULIC FLUID FILTER The hydraulic fluid filter element on a new machine needs to be changed after the first 100 servi
10. bearings Clean with diesel fuel or WD 40 to flush out moisture and fine particles Coat the chains 1 and guide plate 2 with drill rod lubricant Check chain tension refer to Maintenance As Required section NOTE If the chains are not kept clean and lubricated they may have to be removed and soaked in solvent or replaced EN08735 A97 GREASE REAR CHAIN ROLLER 1 Oneshotofgrease EN OM 2365 SE93 Maintenance 50 Service Hours or Weekly 15 2 NH08377 F98 NHO6697 D97 GREASE CHAIN TENSION PIVOT 1 One shot of grease EN06473 H95 GREASE RACK FRAME PIVOT 1 One shot of grease EN06474 H95 GREASE RACK FRAME ANGLE CYLINDER 1 One shot of grease One grease fitting on each end of cylinder Two cylinders EN06475 H95 15 3 D40x40 Navtec Navigator Maintenance NH06698 D97 f all Cai NH06699 D97 NH04185 H95 Maintenance 50 Service Hours or Weekly D40x40 Navtec Navigator Maintenance OIL CONTROL LEVERS LINKAGE 7 NH06700 097 1 Place a light coating of oil on linkage attachment points EN OM 1509 MR93 GREASE ROD LOADER 1 Rod Loader Pivot Two shots of grease One grease fitting on each end 2 Rod Loader Flippers One shot of grease One grease fitting on each flipper EN09205 197 Maintenance 50 Service Hours or Weekly CHECK PLANETARY GEARBOX OIL Make sure drain plug is on the bottom when checking oil level Maint
11. most applications ISO 100 Oil 10 C to 50 C 14 F to 122 F Vermeer HyPower 100 Shell Tellus T 100 Mobil DTE 18M Drydene 4226 Exxon Univis N 100 Chevron AW MV 100 Amoco Rykon 100 Maintain Check Plug Level Drive Gearbox Gear oil must meet specifications API GL 5 or MIL L 2105C For temperatures of 10 F to 100 F 23 C to 38 C use SAE 80W 90 gear lube For temperatures of 10 F to 120 F 12 C to 49 C use SAE 85W 140 gear lube continued on next page Fuel and Lubricants 05 1 D40x40 Navtec Navigator Maintenance Lubricant Capacity Specification Notes Grease General Lubricating Oil as needed Drilling Fluid Pump Crankcase 8 qt 7 6 liters Drill Rod Thread Compound as needed EN11308 F98 Fuel and Lubricants EP Grease Vermeer LF Ultra Shell Alvania EP2 or equivalent To minimize condensation in bearings grease machine after it is shut down for the day Fittings and grease applicator nozzle must be clean before applying grease Replace ail missing fittings SAE 30 Vermeer Xtra Gold or equivalent SAE 40 Vermeer Xtra Gold ISO VG 150 or equivalent Plusco Thread Compound 224771 001 or equivalent must meet requirements of API Bulletin 7A1 tentative Compound must contain a zinc base of 40 60 by weight to withstand high pressures and remain in the threads 05 2 CUMMINS ENGINE MAINTENANCE e Check Engine Cooling System Chec
12. soap solution and lukewarm water Do not use bleach dye solvents or other chemicals which may weaken the belts EN09215 D97 REPLACE LOWER ROLLERS The lower track rollers are filled with oil The oil does not need to be checked or replaced If the oil leaks out of the rollers the entire roller assembly must be replaced EN OM 0866 NO92 Maintenance As Required 45 4 D40x40 Navtec Navigator Maintenance ADJUST TRACK TENSION N L 0154 NO92 Track tension is set with a grease cylinder which 3 4 compresses a spring against the idler roller The tracks must be clean when checking track tension The proper tension is 3 4 2 cm of slack when measured as shown EN OM 0864 NO92 To increase track tension N H 1436 0C93 N L 0449 0C93 e Remove access cover 1 from the track frame Attach a grease gun to the ball check 2 and add grease to the grease cylinder until the track is properly tensioned install the access cover To decrease track tension e Remove access cover 1 from the track frame WARNING The track tensioning system is under high pressure and may cause personal injury if not released according to the instructions given below Loosen cartridge 3 about one half turn Allow grease to come out until track tension is correct Tighten cartridge Remove expelled grease from the track frame Install access cover EN OM 2627 0C93 a Maintenance As Required 45 5
13. specifications Battery Specifications BCI Group Size 31 31P IBS Type 31P PHD Cold Cranking Amps 30 sec O F 18 C 800 Reserve Capacity Minutes of 25 amp output at 80 F 27 C 360 Dimensions Length 13 in 33 cm Width 7 25 in 18 cm Height 8 75 in 22 cm EN06490 H95 Maintenance As Required 45 2 Remove the negative cables 1 first Then remove the positive cables 2 Remove hold down bracket 3 Lift batteries out of compartment The use of a battery lifting strap is recommended Apply a light coating of petroleum jelly around the base of each terminal on the replacement batteries EN06491 H95 45 3 D40x40 Navtec Navigator Maintenance NH04347 195 Install batteries with the cell caps toward the front of the machine Install hold down bracket 3 Install the positive cables 2 first Then instali the negative cables 1 and tighten Install the plastic caps over the positive cable clamps Maintenance As Required D40x40 Navtec Navigator Maintenance CHECK SEAT BELTS WARNING Seat belts are to be worn at A all times whenever driving the machine including when loading and unloading from a trailer These seat belts must be properly maintained as explained below e Immediately replace any belts that have been cut weakened or become inoperable If in doubt replace the part e If it is necessary to clean the belts use a mild
14. 0402 SE93 AWAY ROTATING DRILL ROD AND CUTTING TOOL CAN CAUSE DEATH OR SERIOUS INJURY Stay away from rotating drill rod and cutting tool Do not wear loose clothing that could catch on rotating equipment Boring and thrust control levers must self center to neutral and stop rod motion EN OM 2963 DE93 AVOID MOVING PARTS N L 0072 JL92 Keep hands feet and clothing away from power driven parts Properly install shields after performing maintenance ye EN08732 A97 Safety Messages 01 4 D40x40 Navtec Navigator Maintenance THROWN WRENCH NL02066 L96 Serious injury if struck by pipe wrench on drill rod if rotation is started Do not use pipe wrench on drill rod The wrench could strike a worker or bystander if drill rod rotation is started Inspect vise clamp jaws for wear before every bore Worn jaws will not grip rod Replace jaws if worn or damaged EN06394 H95 OPERATOR PRESENCE SYSTEM The machine is equipped with an operator presence system The rod thrust and rotation drive will not function if the operator is not seated at the controls This system is intended for your safety and must be maintained in good functional condition EN07385 B96 Safety Messages 01 5 D40x40 Navtec Navigator Maintenance ROLLOVER POSSIBLE Rollover may cause serious crushing injury or death Take precautions to prevent rollover Avoid slopes where rollover could occur Avoid operatin
15. 1 AP92 Safety Messages 01 11 D40x40 Navtec Navigator Maintenance Shutdown Procedure STOPPING THE MACHINE When stopping the machine use the following For your safety and the safety of others use the shutdown procedure shutdown procedure before servicing cleaning unclogging or inspecting the machine e Shut off the drilling fluid pump A variation of the above procedure may be used e Reduce engine speed to idle if instructed within this manual or if an emergency requires it e Shut the engine off and remove the key EN06433 H95 Shutdown Procedure D40x40 Navtec Navigator Maintenance Fuel and Lubricants D Lubricant Capacity Specification Notes 60 gal 227 liters Refer to Engine Operation Manual for fuel requirements 11 5 qt 10 9 liters with filter 10 qt 9 5 liters without filter Refer to Engine Operation Manual for oil requirements Check the engine oil level with the machine on a level surface Hydraulic Fluid 60 gal 227 liters ISO 68 Oil 20 C to 40 C 4 F to 104 F NOTE Do not spill dirt or other contaminants into the reservoir Filter all fluid through a 10 micron filter before adding Vermeer HyPower 68 Shell Tellus T 68 Mobil DTE 16M Drydene 4225 Exxon Univis N 68 Chevron AW MV 68 Amoco Rykon 68 NOTE Use of any other hydraulic oil without written factory approval will jeopardize warranty NOTE ISO 68 oils are recommended and should be used for
16. 40x40 Navtec Navigator Maintenance HYDRAULIC SYSTEM PROBLEM No hydraulic power Slow hydraulic power Noisy Hydraulic Pump Troubleshooting CAUSE No hydraulic fluid Battery voltage is too low to shift the solenoid The voltage dropout relay is bad Damaged or worn hydraulic pump Relief valve damaged _ Low hydraulic fluid level Plugged hydraulic filter Plugged hydraulic strainer Worn pump Improper pressure relief setting Hydraulic fluid cold Cold Hydraulic Fluid 50 4 SOLUTION Fill with fluid Check battery alternator and charging circuit Replace dropout relay See your Vermeer dealer See your Vermeer dealer Add hydraulic fluid Replace filter Clean strainer See your Vermeer dealer See your Vermeer dealer Let machine warm up and operate hydraulic system Warm up machine at reduced engine speed _ continued on next page HYDRAULIC SYSTEM CONT PROBLEM Hydraulic power loss Oil foams EN OM 2498 SE93 CAUSE Low hydraulic fluid level Plugged hydraulic filter Plugged hydraulic strainer Wrong viscosity of hydraulic oil Worn pump or motor Improper pressure relief setting Poor engine performance DSR relay fails Low hydraulic fluid level Water in hydraulic fluid Air leak between tank and pump 50 5 D40x40 Navtec Navigator Maintenance SOLUTION Add hydraulic fluid Replace filter Clean stra
17. 8 11 NC 5 8 18 NF 3 4 10 NC 3 4 16 NF 7 8 9 NC 7 8 14 NF 1 8 NC 1 14 NF EN OM 0388 JL92 FT LBS 7 5 10 GRA 14 17 5 10 370 470 GRADE B GRADE C GRADE F DE 5 GRADE 8 GRADE 5 FLANGE NEWTON FT LBS NEWTON FT LBS NEWTON FT LBS METERS METERS METERS l 11 14 10 14 14 19 12 16 12 17 GRADE 8 8 9 68 88 67 87 91 118 56 5 78 5 77 106 67 106 91 118 95 120 129 163 72 102 98 138 105 145 10 12 lore 101 128 95 120 129 163 79 111 107 150 5 113 157 129 163 125 157 5 169 5 214 100 137 136 186 130 178 339 434 295 382 5 400 519 SR al GRADE G N L 0106 JL92 a FLANGE NEWTON METERS 16 21 5 16 23 27 36 27 35 41 56 42 57 61 84 69 96 J 98 138 91 144 142 197 153 213 176 241 203 285 278 386 5 291 5 427 Recommended Torque Value 60 6
18. D40x40 Navtec Navigator MMJN98 1 SERIAL NO 101 ORDER NO 105400 P94 D40x40 Navtec Navigator Maintenance Introduction WARNING Before performing any maintenance on the machine use the Shutdown Procedure section unless instructed drfferently This manual contains maintenance instructions for the machine The instructions illustrations and specifications in this manual are based on the latest information available at time of publication Your machine may have product improvements and options not yet contained in this manual Maintenance intervals are based on normal operating conditions When operating under severe conditions the maintenance intervals should be shortened To provide a better view certain photographs or illustrations in this section may show an assembly with the safety shield removed Never operate the machine in this condition Keep all shields in place f shield removal becomes necessary replace the shield before operating the machine EN08040 G96 Service Service instructions are contained in a separate service manual Service manuals can be obtained by contacting your Vermeer dealer If you are considening servicing the machine without the assistance of a Vermeer dealer remember this is a complex machine which often involves complex service procedures EN OM 0215 AP92 Do not attempt any maintenance which you do not fully understand or that you cann
19. Make sure the threads and sealing surfaces are free of burrs nicks scratches or any foreign material Lubricate the o ring with a light coat of oil Adjustable o ring fittings Hold fitting tighten nut Non adjustable o ring fittings Tighten fitting a wea 7onnec0 110m _ Pe aes oane onn ris ree 106 160 07 208 EN OM 0384 JL92 Recommended Torque Value 60 2 D40x40 Navtec Navigator Maintenance JIC Fittings N L 0102 JL92 EN L 0103 JL92 Make sure the threads and sealing surfaces are free of burrs nicks scratches or any foreign material Tighten the fitting finger tight Then tighten the fitting an additional number of flats as the chart indicates One flat equals 1 6 of a turn Overtightening the fitting may deform or break the female side of the fitting restricting oil flow or causing a leak Flats from Finger Tight Loose Fittings 3 4 1 4 6 3 8 aoe E TE EN OM 0385 JL92 Recommended Torque Value 60 3 D40x40 Navtec Navigator Maintenance FASTENERS N L 0404 JL92 For SAE Grade 2 Grade 5 amp Grade 8 Cap Screws amp Bolts NOTE Torque values specified in text take precedence over values shown below These values do not apply when used with lock nuts BOLT SIZE O 9 GRADE 2 GRADE 5 GRADE 8 FT LBS NEWTON FT LBS NEWTON FT LBS NEWTON METERS METERS METERS a e mn s ide sneno o ee sie zane 10 oos ae ee Se la asa
20. N09212 D97 CHANGE DRILLING FLUID PUMP CRANKCASE OIL 1 Drain Plug 2 Dipstick Fill port Fill to full mark on dipstick refer to Fuel and Lubricants section If the oil appears milky contact your dealer Water is seeping past the plunger rod seals EN09213 D97 Refer to Engine Operation manual supplied with machine for instructions 35 1 NH08379 F98 Maintenance 1000 Service Hours D40x40 Navtec Navigator Maintenance CHANGE HYDRAULIC FLUID Change hydraulic fluid and inspect strainer at 1000 hours NOTE If the fluid smells burned contains air bubbles or appears contaminated consult Vermeer dealer immediately IMPORTANT Hydrostatic systems require absolutely clean fluid Any dirt water sand or other contaminants allowed into hydraulic lines or fittings could cause complete failure of a pump or motor EN OM 5506 FE95 Run engine until it reaches operating NLO1096 H95 temperature to warm hydraulic fluid before draining Follow shutdown procedure Remove fill cap 1 EN OM 2726 0C93 Maintenance 1000 Service Hours 35 2 Remove the drain plug from the bottom of the hydraulic reservoir and allow fluid to drain Clean and inspect drain plug Install drain plug EN OM 2727 0C93 Service Hydraulic Filters e Replace the charge pressure filters and hydraulic reservoir return filters Refer to Change Charge Pressure amp Hydraulic Fluid Filters Maintenance As Requi
21. ack Idler Roller 10 3 Power Vise and Rollers Grease 10 4 Navtec Maintain Sensor and Pulse Rings 10 5 Maintenance 50 Service Hours or Weekly lolita cee ee Pe 15 1 Grease Rack Frame End Bearing 15 1 Grease Front Cylinder Rollers 15 1 Maintain Drill Thrust Drive Chain amp Guide Plate 15 2 Grease Rear Chain Roller 15 2 Grease Chain Tension Pivot 15 3 Grease Rack Frame Pivot 15 3 Grease Rack Frame Angle Cylinder 15 3 Oil Control Levers Linkage 15 4 Grease Rod Loader 15 4 Check Planetary Gearbox Oil 15 5 Check Drilling Fluid Pump Crankcase Oil Level piro Cay ea di 15 5 Page Maintenance 100 Service Hours 20 1 Clean Radiator and Oil Cooler Cummins Engine 20 1 Check Drilling Fluid System 20 1 Check Overall Machine 20 2 Check Hydraulic System 20 2 Check Control Levers 20 3 Change Hydraulic Fluid Filter 20 3 Check the Ground Drive System 20 4 Initial Planetary Gearbox Oil Change 20 5 Check the Battery Voltage 20 5 Check Operator Presence System 20 6 Check Neutral Start Interlock 20 7 Maintenance 250 Service Hours 25 1 Cummins Engine Maintenance 25 1 Add Cooling System Additive 25 1 Grease Rear Outriggers 25 2 Initial Hydraulic Fluid Filters Change
22. ain check plug level Refer to Fuel and Lubricants Section 1 Drain plug 2 Check Plug 3 Fill Plug EN OM 2713 0C93 CHECK DRILLING FLUID PUMP CRANKCASE OIL LEVEL Fill to full mark on dipstick 1 refer to Fuel and Lubricants section EN09206 D97 D40x40 Navtec Navigator Maintenance NH08378 F98 Maintenance 50 Service Hours or Weekly D40x40 Navtec Navigator Maintenance Maintenance 100 Service Hours CLEAN RADIATOR AND OIL COOLER CUMMINS ENGINE Clean fins with water or air pressure Partially blocked fins will increase engine coolant and or hydraulic oil operating temperature EN OM 2468 SE93 CHECK DRILLING FLUID SYSTEM Check drilling fluid system for leaks kinked or collapsed hoses and hoses or other parts that rub against each other EN OM 2423 SE93 Maintenance 100 Service Hours 20 1 D40x40 Navtec Navigator Maintenance CHECK OVERALL MACHINE f Shields and Guards Check that all shields and Hardware Check the machine for loose worn guards are installed and are fastened securely to or missing parts and hardware Tighten any the machine Replace or repair any shields or loose parts and replace any worn or missing guards that are damaged or have missing parts parts refer to Parts Manual for replacement parts Decals Check the machine for any worn or missing safety and operating decals Refer to Frame check frame and contact dealer Safety Decals section
23. asure the height above housing 3 Lowersliders 21 32 17mm measure the height above housing 6 Drive shaft 3 575 91mm 7 Jawclutch teeth worn or rounded 8 Wearring scored galled or damaged Also known as thrust face 9 Bushings 3 740 95mm measure both ends 10 Thrust washer 0 125 8mm 11 Upper sub After a long bore the thrust washer could be worn entirely away scored galled or damaged EN10134 197 Maintenance As Required 45 10 NH07000 G97 NH07001 G97 NH07002 G97 NH07003 G97 KLONDIKE ROLLER CONE BIT SERVICE Cutter Seals Inspect To check slowly rotate each cutter 1 If little or no resistance is felt the head must be rebuilt Cutter Bearings Grease Remove plugs 2 and install grease zerks Grease with approximately two shots of grease until slight resistance is felt Be careful not to over grease and blow out the seals Remove zerks and install plugs Mud Nozzles Inspect Check nozzies 3 three sides for excessive wear and or damage replace as necessary EN10135 197 D40x40 Navtec Navigator Maintenance 45 11 NH07466 197 Maintenance As Required POWER SYSTEM PROBLEM Engine Won t Turn Over Engine hard to start or will not start D40x40 Navtec Navigator Maintenance Troubleshootinc Weak battery Defective ignition switch
24. ce hours of operation and every 500 service hours thereafter To change filter element refer to Change Hydraulic Fluid Filter Maintenance 500 Service Hours section for proper procedure EN OM 0139 AP92 Maintenance 100 Service Hours 20 3 D40x40 Navtec Navigator Maintenance CHECK THE GROUND DRIVE SYSTEM Track Wear Plates 1 Check for sufficient thickness Replace if any part of wear plate is missing or if thickness is less than 1 4 inch 6 mm EN OM 2632 0C93 Track Pads and Bolt Tension Check for loose or damaged track pads Replace damaged pads Tighten any loose bolts Refer to Recommended Torque Values section EN OM 2633 OC93 Track Chain Tension Refer to Adjusting Track Tension in Maintenance As Required Section EN OM 2634 0C93 Maintenance 100 Service Hours 20 4 D40x40 Navtec Navigator Maintenance CHANGE PLANETARY GEARBOX OIL Change planetary gearbox oil after first 100 hours then at normal 1000 hour service intervals Refer to Maintenance 1000 Service Hours EN OM 2719 0C93 CHECK THE BATTERY VOLTAGE The strike alert and hydraulic systems will not function with a low battery voltage Low battery voltage will be indicated by a loss of hydraulic power at the boring unit Low battery voltage can interfere with the proper functioning of the electrical strike alert system If low voltage is suspected follow the normal shutdown procedure and determin
25. difications such as welding drilling cutting or adding attachments could weaken the structure and reduce your protection 3 Ifthe ROPS has been damaged or subjected to a rollover the ROPS must be replaced Do not attempt any repairs 4 The roll bars have been certified to a maximum gross machine weight as stated on the ROPS label iocated on the ROPS Under no circumstances may the total gross weight of the machine exceed the weight specified on the ROPS label 5 Ifthe ROPS must be replaced be sure to use original parts ordered from Vermeer Manufacturing Company EN OM 0371 JL92 Maintenance As Required 45 8 D40x40 Navtec Navigator Maintenance KLONDIKE DRILL HEAD HOUSING 07000 G97 NHO7001 697 SERVICE Check Seals Ensure seals 5 contact subs 1 and 4 and are not torn or damaged Disassemble Housing 1 Engage the jaw clutch by pushing lower sub 4 into housing Hold housing 2 and turn upper sub 1 counterclockwise either sub may unthread from the shaft Slide drive shaft 6 out of the housing To ensure proper lubrication check that the two mud holes are not plugged EN10133 197 Maintenance As Required D40x40 Navtec Navigator Maintenance Replace Wear Items NOTE Excessive wear can lead to equipment damage or loss of control during a bore Replace the following items if worn beyond specification e Upper sliders not shown 3 16 6mm me
26. e the cause EN OM 3106 DE93 Maintenance 100 Service Hours 20 5 D40x40 Navtec Navigator Maintenance CHECK OPERATOR PRESENCE a Nomen SYSTEM After starting the machine check that Operator Presence System operates correctly The drill or tracks must not move when the Drill Transport lever is stroked if the operator is not seated Test Operator Presence System Start the machine and push rotation control 1 forward to rotate the boring rod Remove operator weight from seat The rod rotation must stop Repeat the test for rod thrust and for each track drive Contact Vermeer dealer if system does not work correctly EN06479 H95 Maintenance 100 Service Hours 20 6 CHECK NEUTRAL START INTERLOCK Neutral start interlock system must operate correctly for safety Check that the engine will not start unless the track control levers are in neutral Contact Vermeer dealer if engine will start when a track control is out of neutral EN06428 197 D40x40 Navtec Navigator Maintenance 20 7 Maintenance 100 Service Hours D40x40 Navtec Navigator Maintenance Maintenance 250 Service Hours CUMMINS ENGINE MAINTENANCE e Change Engine Oil y Refer to Engine Operation Manual supplied with e Change Engine Oil Filter i machine for instructions e Inspect Air Intake System EN09209 D97 ADD COOLING SYSTEM ADDITIVE N L 0177 NO92 from a hot engine Wait until the temperature ha
27. er Closest to Engine 6000 psi 408 bar FUCI WDC ceo tas boa hee ie dhe Thrust Pullback Right Track Pump Cooling medium 2nd from Engine System coolant capacity 26 qt 25 liters ASide 4100 psi 283 bar Maximum engine inclination 30 all directions BSide 3200 psi 221 bar Electrical system 12 volt PFC Pump 8rd from Engine Battery BCI Group Size Low Pressure Standby 400 psi 28 bar e 950 CCA 30 sec 0 F 18 C High Pressure Standby 3000 psi 207 bar e 185 minutes of reserve capacity Reservoir capacity 60 gal 227 liters 25 amp output at 80 F 27 C TRACK DRIVE PLANETARY GEARBOX Oil capacity Check Plug Level EN11310 F98 Service Specifications 55 1 ld D40x40 Navtec Navigator Maintenance Recommended Torque Values HYDRAULIC FITTINGS N L 0099 JL92 Pipe Thread Fittings Make sure the threads are free from nicks burrs dirt etc Tighten the fitting approximately 3 turns past finger tight Using a thread sealant such as Loctite Vibraseal is recommended over pipe dope or teflon tape Teflon tape can plug filters drain orifices etc and can cause hydraulic system failures EN OM 0383 JL92 Recommended Torque Value 60 1 D40x40 Navtec Navigator Maintenance O ring Fittings N L 0100 JL92 EN L 0101 JL92
28. er run the cable 2 engine immediately after filling the battery to Clean terminals and clamps with a stiff wire allow water and electrolyte to mix brush Apply a light coating of petroleum jelly Install the positive cable 2 and red around the base of each terminal cover then the negative cable 1 Remove cell caps 3 fill each cell with distilled water never add acid then replace cell caps EN06482 H95 Maintenance 500 Service Hours 30 3 D40x40 Navtec Navigator Maintenance CHANGE HYDRAULIC FLUID TANK FILTER Replace the hydraulic tank filter The hydraulic fluid filter will need to be changed earlier if the machine is in storage for a long period of time such as through the winter Remove the fill cap 4 to release reservoir pressure Remove cover 1 Do not dislodge o ring 3 in the cover Pull the filter 2 out of the reservoir Clean the magnets on the filter Replace the element and install the filter Install the cover and the fill cap EN06483 H95 Maintenance 500 Service Hours 30 4 NLO1093 H95 CHANGE HYDRAULIC FLUID FILTERS Change hydraulic fluid filters after first 250 service hours at normal 500 service hour intervals whenever hydraulic fluid is changed High Pressure Filter Charge Filters EN07582 C96 The charge filter is a specialized filter Using will fit filters can damage the hydrostatic and hydraulic systems To change filter 1 Tho
29. ession See your Vermeer dealer Engine is too hot See your Vermeer dealer Fuel rack not fully open because fuel See your Vermeer dealer shutdown solenoid improperly adjusted Incorrect valve clearance See your Vermeer dealer EN06492 H95 Troubleshooting M 50 2 ELECTRICAL SYSTEM PROBLEM Low battery output Battery uses too much water Low battery charge EN OM 3103 DE93 CAUSE Low water level Loose alternator belt Defective alternator Corroded or loose battery cabie Defective battery cell Cracked battery case or broken terminal Dirty or wet battery top causing discharge DSR relay fails Cracked battery case Overcharged battery Alternator not charging Loose or corroded battery cables Poor wiring connections in battery charging circuit Defective battery cell Fauity regulator Excessive engine idling Continuous drain on battery dirty battery top or electrical components shorted or grounded 50 3 D40x40 Navtec Navigator Maintenance SOLUTION Add water Tighten belt Replace alternator Clean and tighten battery cables Replace battery Replace battery Ciean battery top Replace relay Replace battery See your Vermeer dealer See your Vermeer dealer Clean and tighten battery cables Check wiring connections Replace battery Replace regulator Reduce engine idle Clean battery top Troubleshooting D
30. filter Install a new filter as shown Slide hose clamps into position Start the engine and check for leaks EN09210 D97 Maintenance 500 Service Hours 30 1 D40x40 Navtec Navigator Maintenance CHECK BATTERY ELECTROLYTE LEVELS AND TERMINALS WARNING Battery contains highly explosive hydrogen gas Battery contains sulfuric acid which can cause severe burns Remember safety rules whenever working with a battery Wear safety glasses or face shield and rubber gloves Use a flashlight to check electrolyte level Work in a well ventilated area Avoid breathing fumes from battery Avoid contact with skin eyes or clothing Keep flame and sparks away and do not smoke Keep out of reach of children Do not short across battery terminals or allow tools to short from battery terminals to frame Do not jump start or charge a battery with frozen electrolyte In case of acid contact EXTERNAL Flush with plenty of water If eyes have been exposed flush with water for 15 minutes and get prompt medical attention INTERNAL Drink large quantities of water or milk follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EN OM 0147 0C93 Maintenance 500 Service Hours 30 2 N L 0021 AP92 D40x40 Navtec Navigator Maintenance To clean terminals and check electrolyte level NHO4346 195 Remove negative cable 1 then positive IMPORTANT In freezing weath
31. g next to large holes ditches steep banks or other terrain that may cause the machine to suddenly tip sideways Operate at speeds and in a manner consistent with terrain and operating conditions Refer to Transporting the Machine section for instructions on loading and unloading from a trailer EN08889 B97 RUNOVER POSSIBLE Serious injury or death possible if run over Start engine and operate only from operator s seat Do not start engine by shorting across starter terminals Machine will move if ground drive is engaged EN OM 0229 JL92 Safety Messages 01 6 D40x40 Navtec Navigator Maintenance RAISED LOAD CAN FALL N L 0074 JL92 Never lift load of drill rods over personnel The load may fall or shift crushing anyone beneath it Si EN OM 2153 SE93 DRILLING FLUID SPRAY WAND Do not spray at electrical areas with the high pressure spray gun The solution may conduct electricity Never use the high pressure spray gun to clean any part of your body or clothes The pressure at the nozzle could penetrate the skin and cause serious injury EN OM 2158 SE93 USE SHUTDOWN PROCEDURE N L 0055 AP92 Before servicing cleaning repairing inspecting lubricating fueling or transporting the machine refer to Shutdown Procedure Section for proper instructions EN06653 195 Safety Messages 01 7 D40x40 Navtec Navigator Maintenance AVOID COOLANT BURNS N L 0177 NO92 Hot f
32. iner Change hydraulic fluid to correct viscosity See your Vermeer dealer See your Vermeer dealer Check engine Replace relay Add hydraulic fluid Change fluid Repair leak Troubleshooting D40x40 Navtec Navigator Maintenance DRILLING FLUID SYSTEM PROBLEM No hydraulic power Slow hydraulic power Noisy hydraulic pump EN OM 2499 SE93 Troubleshooting CAUSE No hydraulic fluid The transport drilling fluid circuit switch is in the transport position Damaged or worn hydraulic pump Relief valve damaged Low hydraulic fluid level Plugged hydraulic filter Plugged hydraulic strainer Worn pump Improper pressure relief setting Hydraulic fluid cold Cold Hydraulic Fluid 50 6 SOLUTION Fill with fluid Move the switch to the mixing circuit position to turn the hydraulic system on See your Vermeer dealer See your Vermeer dealer Add hydraulic fluid Replace filter Clean strainer See your Vermeer dealer See your Vermeer dealer Let machine warm up and operate _ hydraulic system Warm up machine at reduced engine speed D40x40 Navtec Navigator Maintenance Service Specifications Le ENGINE HYDROSTATIC AND HYDRAULIC SYSTEMS cis ana eee eee se Cummins 4BTA 3 9 C Max horsepower 125 93 2 kw 2200 rpm Pump Relief Settings Engine oil capacity 11 5 qt 10 9 liters w filter Rotation Left Track Pump 10 qt 9 5 liters w o filt
33. k Engine Fan and Drive Belt e Drain Fuei Water Separator EN07456 B96 CHECK FLUID LEVELS Check fluid levels daily before operating the machine Also inspect the machine and make any necessary adjustments and repairs before starting the engine e Engine Coolant Level WARNING Do not remove radiator cap from a hot engine Wait until the temperature has cooled before removing the pressure cap Failure to do so can result in personal injury from heated coolant spray or steam Remove the filler cap slowly to relieve coolant system pressure Fill to within 13 mm of the bottom of the fill pipe with a low silicate Ethylene Glycol antifreeze and clean water mixture EN OM 5583 MR95 10 1 Maintenance 10 Service Hours or Dail D40x40 Navtec Navigator Maintenance Refer to Engine Operation manual supplied with machine for instructions NOTE Never add pure antifreeze to a cooling system We recommend using a 50 50 mixture Never use high silicate antifreeze or antifreeze that is higher than 60 40 mixture Crankcase Oil Level With engine level fill to full mark on dipstick Do not overfill Maintenance 10 Service Hours or Daily D40x40 Navtec Navigator Maintenance e Hydraulic Fluid Level NLO1092 H95 Clean hydraulic fluid is very important so do not spill dirt or other contaminants into the reservoir Filter all hydraulic fluid through a 10 micron filter before adding it to the reser
34. luid under pressure can erupt and scald if opened Allow to cool before opening EN OM 0897 NO92 HANDLE FUEL SAFELY N L 0056 AP92 FIRE OR EXPLOSION Fuel and fumes can catch fire or explode and cause burns Shut off engine before fueling NO SMOKING NO FLAME EN OM 0193 AP92 Safety Messages 01 8 D40x40 Navtec Navigator Maintenance AVOID BATTERY BURNS N L 0060 AP92 Battery contains sulfuric acid which can cause severe burns Avoid contact with eyes skin and clothing In case of acid contact External Flush with plenty of water If eyes have been exposed flush with water for 15 minutes and get prompt medical attention Internal Drink large quantities of water or milk follow with milk of magnesia beaten egg or vegetable oil Call a physician immediately EN07166 B96 AVOID BATTERY EXPLOSION N L 0059 AP92 Battery fumes are flammable and can explode Keep all burning materials away from battery Do not smoke Tools and cable clamps can make sparks Shield eyes and face from battery EN OM 0196 AP92 Safety Messages 01 9 D40x40 Navtec Navigator Maintenance RELIEVE SYSTEM HYDRAULIC PRESSURE Relieve all pressure in the hydraulic system before disconnecting the hoses or performing other work on the system When loosening fittings in hoses where residual pressure may exist slowly loosen the fitting until oil begins to leak Wait for leaking to stop before disconnecting
35. me clean metallic particles on screen mesh any evidence of hydraulic system failure any evidence of holes or other damage that would allow unfiltered oil to circulate in hydraulic system EN OM 3448 MR94 WARNING Wear proper clothing including a face shield when using compressed air for blowing solvent coated parts dry Rinse strainer with clean solvent or thinner Using compressed air blow it clean EN OM 3449 MR94 35 5 D40x40 Navtec Navigator Maintenance Maintenance 1000 Service Hours D40x40 Navtec Navigator Maintenance Install Strainer and Fill Tank e Apply paste type thread sealer to strainer and tube fitting threads do not use tape type sealer Screw strainer and fitting back into tank and install hoses Change fluid filters Refer to Change Fluid Filters Maintenance 500 Service Hours Section Fill tank filter fluid through a 10 micron filter when filling EN OM 5508 FE95 Restore System NH08380 F98 Disconnect fuel solenoid 1 Crank engine for 15 seconds Connect solenoid and start engine Idle engine for four minutes while checking for leaks IMPORTANT Do not operate any hydraulic attachment or ground drive controls or raise engine speed above idle for four minutes Follow shutdown procedure Check hydraulic fluid level refer to Fuel and Lubricants section Tighten filter if necessary only enough to stop leak Maintenance 1000 Service Hours
36. n e a w merano s o re 20ne so o s o rasne o s o o ranw s o w nsn ss 76 o o onssn eo o s o w w so w ws ow ms w o ws w iso mw sso sso w zoo 270 s so a r 3 oh _ I Ul N mM 29 5 no n e on gt N oO cn 12 on an ui o la 130 O Ul 2 16 pas DS a g Di 135 185 245 1 1 8 12 NF i 9 265 ol 300 405 D 340 60 680 2 Si 500 560 1250 1180 1600 Continued on the next page Recommended Torque Value 60 4 i j j 4 D40x40 Navtec Navigator Maintenance 1720 2330 1900 2575 2280 3090 1 6NC 3060 4150 1 3 8 12 NF 2620 3550 1 12NF 3460 4690 N L 0105 JL92 Bolt Size Grade 5 8 Grade 10 9 Grade 12 9 NEWTON NEWTON METERS METERS NEWTON METERS NEWTON METERS gi 112 5 108 5 1077 1351 1205 1634 1311 1357 1840 1630 2210 EN OM 0387 JL92 e j Recommended Torque Value D40x40 Navtec Navigator Maintenance For Grade B C F and G Lock Nuts NOTE Torque values specified in text takes precedence over values shown below 2 NUT SIZE 1 4 20 NC 1 4 28 NF 5 16 18 NC 5 16 24 NF 3 8 16 NC 3 8 24 NF 7 16 14 NC 7 16 20 NF Vo 13 NC va 20 NF 9 16 12 NC 9 16 18 NF 9
37. ot do accurately and safely with the tools and equipment available to you If you encounter a problem that you do not understand or cannot solve contact your Vermeer dealer A copy of this manual is supplied with each machine Keep this manual with the machine and available for reference at all times Additional copies are available through your dealer When ordering additional manuals use the reorder number listed on the front cover and the quantity needed Vermeer Manufacturing Company reserves the right to make changes at any time without notice or obligation There are also many components which are not user serviceable Do not attempt any service which you do not fully understand nor any service that you cannot do accurately and safely with proper tools and equipment If you encounter a problem that you do not understand or cannot solve contact your Vermeer dealer Copyright 1998 Vermeer Manufacturing Company 2411 Vermeer Road Pella lowa 50219 0200 EN11132 A98 D40x40 Navtec Navigator Maintenance Table of Contents Page Safety Messages 01 1 Shutdown Procedure 03 1 Fuel and Lubricants 05 1 Maintenance 10 Service Hours or GU oc oe ad Reece BE os es a ie ent 10 1 Cummins Engine Maintenance 10 1 Check Fluid Levels 0 10 1 Check Air Cleaner Restriction Indicator 10 2 Fill Fuel Tank 10 3 Grease Tr
38. red Section Inspect the hydraulic strainers Refer to Inspect Hydraulic Oil Strainers EN OM 2728 0C93 Clean hydraulic fluid is very important for longer life and good operation of the hydraulic components Take care not to spill dirt or other contaminants into the reservoir when checking or adding hydraulic fluid Filter all hydraulic fluid through a 10 micron filter before adding it to the reservoir EN OM 0589 0C92 35 3 D40x40 Navtec Navigator Maintenance Maintenance 1000 Service Hours D40x40 Navtec Navigator Maintenance Fill hydraulic fluid reservoir Refer to Fuel and Lubricants Section Install and tighten fill cap Start engine and operate hydraulic system Check fluid level Fluid level must be within the upper half of the sight gauge EN OM 2729 0C93 Remove Strainer NLO1097 H95 Remove drain plug s 4 Drain tank Remove access cover s 1 Do not dislodge o rings 3 in the cover Remove strainer s 2 by turning counterclockwise EN06489 H95 Maintenance 1000 Service Hours 35 4 Clean and Inspect Strainer Clean strainer with a petroleum base paint thinner or other good cleaning solvent Scrub the Strainer with a soft bristled brush Inspect strainer consult Vermeer dealer for service recommendations if you find any of the following lacquers which may have formed as a result of hot spots in the hydraulic system an extremely dirty strainer that will not co
39. roughly clean area around filter to keep contaminants out of the hydraulic system Use a filter wrench to turn the filter counterclockwise to remove Clean the filter head surface Apply a thin film of oil to gasket of new filter Install filter onto filter head Tighten by hand until snug Tighten with filter wrench 1 10 turn Start engine and allow the engine to idle for one minute before moving the machine Stop the engine Check hydraulic fluid level Check for leaks around filter Tighten filter only enough to stop leak EN 0M 5771 MR95 30 5 Maintenance 500 Service Hours D40x40 Navtec Navigator Maintenance The high pressure filter head has a built in relief which will open and by pass the filter element if the hydraulic fluid is cold or the filter is dirty or clogged The filter head has arrows on the head to indicate direction of oil flow If the filter head needs to be replaced be sure the arrow on the new filter head is positioned the same as the one that was removed EN06485 H95 DRILLING FLUID PUMP CRANKCASE INITIAL OIL CHANGE Change the oil after the first 500 hours of use and every 1000 hours thereafter refer to Maintenance 1000 Service Hours section EN09211 D97 Maintenance 500 Service Hours 30 6 NLO1094 H95 D40x40 Navtec Navigator Maintenance Maintenance 1000 Service Hours CUMMINS ENGINE MAINTENANCE e Check Drive Belt Wear and Tension e Adjust Valves E
40. s cooled before removing the pressure cap Failure to do so can result in personal injury from heated coolant spray or steam Remove the filler cap slowly to relieve coolant system pressure WARNING Do not remove radiator cap EN OM 3706 AP94 Add 11 ounces 333 cc of Fleetguard DCA4 Finish filling radiator System capacity is approximately 45 quarts 43 liters EN10130 197 Maintenance 250 Service Hours 25 1 D40x40 Navtec Navigator Maintenance GREASE REAR OUTRIGGERS NH06706 D97 1 Apply grease to the slides EN06480 H95 CHANGE HYDRAULIC FLUID FILTERS Change hydraulic fluid filters e after first 250 service hours atnormal 500 service hour intervals whenever hydraulic fluid is changed Refer to Change Hydraulic Fluid Filters Maintenance 500 Service Hours Section EN OM 5501 FE95 Maintenance 250 Service Hours 25 2 D40x40 Navtec Navigator Maintenance Maintenance 500 Service Hours CUMMINS ENGINE MAINTENANCE e Check Engine Coolant Concentration Refer to Engine Operation manual supplied with e Change Fuel Filters change sooner if machine for instructions engine loses power EN07466 B96 CHANGE IN LINE FUEL FILTER ____ HO7462 197 WARNING Keep heat flames and A sparks away from fuel Always clean up spilled fuel Clean area around fuel filter 1 Place a bucket under the filter to catch fuel Slide the two hose clamps back Remove the hoses from fuel
41. the fitting Make sure all connections are tight and hoses are in good condition before applying pressure to the system EN08402 L96 Some residual pressure will probably remain in a N L 0176 NO92 the outrigger and rack angle hydraulic circuits due to pressure lock valve cartridges in the cylinders Use extreme caution when removing a cartridge The cartridge will be released with great force if residual pressure remains in the cylinder Do not stand in front of the cartridge when removing it Safety Messages 01 10 D40x40 Navtec Navigator Maintenance AVOID HIGH PRESSURE LEAKS N L 0057 AP92 Relieve all pressure in the system before disconnecting the lines hoses or performing other work Make sure all connections are tight and that hoses and lines are in good condition before applying pressure to the system Any fluid under pressure can penetrate the skin and cause personal injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks never use your bare hand Wear safety glasses for eye protection If any fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type of injury EN OM 0194 AP92 WORK IN VENTILATED AREA N L 0054 AP92 Exhaust fumes can be fatal If operating the machine in an enclosed area remove the exhaust fumes with an exhaust pipe extension to the outside EN OM 019
42. voir Check hydraulic fluid level Keep tank filled to sight gauge level Machine must be level Refer to Fuel and Lubricants Section for fluid requirements Remove fill cap 1 2 Fill to sight gauge 2 level 3 Install the fill cap EN06469 H95 CHECK AIR CLEANER AND NH08375 F98 RESTRICTION INDICATOR Restriction indicator 1 enables you to see when the filter element is dirty Clean or replace the filter element when the red indicator is visible Refer to Maintenance As Required Section Push button to reset The air restriction indicator will not function correctly if the following occurs Element is damaged or not seated properly in inlet housing Air cleaner mounting clamps loose Air cleaner body damaged Will allow unfiltered air to enter the engine Air transfer duct between air cleaner and engine is damaged or clamps loose EN OM 5494 FE95 Maintenance 10 Service Hours or Daily i 10 2 D40x40 Navtec Navigator Maintenance FILL FUEL TANK NH06689 D97 WARNING Never refuel machine while smoking or with engine running Fill fuel tank outdoors Clean up spilled fuel Do not allow any hot or burning material near the machine Fill the fuel tank at the end of each day to prevent condensation Do not fill tank to the very top leave room for expansion 1 Fill Cap EN OM 1722 MY93 GREASE TRACK IDLER ROLLER S NH04177 H95 1 Six shots of grease One fitting per roller on
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