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STRIKE 800 - Hisun Motors Corp, USA

1. pe P L H N R A gt you should consult your local dealer for maintenance Speed indicator Clock Hour fault code meter RPM indicator Metric mile button TRIP ODO button Right turn indicator light Left turn indicator light Clock Hour fault code reset button Or Br ONANRWN 4 6 Control Functions Speedometer unit functions a speedometer which shows the speed an odometer which shows the total distance covered a trip meter which can be cleared and then show any new distances traveled an RPM indicator which shows the revolutions per minute of the engine a clock an EFI fault code indicator which shows the fault code for problems with the EFI Odometer and trip meter modes On the display panel there are two large buttons one located on the left side and one on the right side Quickly pressing the button on the left side toggles the display from the odometer to the trip meter and then to the hours meter then it starts the cycle over The odometer displays the total distance traveled by the UTV The tripometer records distances for a specific trip and can record distances from 0 through 999 9 miles To reset a trip meter select it by pressing the left button Press left button to switch to small mileage Trip press the right button for a long time to r
2. Fault Code of Electronic Injection System 11 2 P0132 O2S 1 Circuit High Voltage KsDGDM_O2_1_ShortHigh 132 306 P0031 O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh 31 49 P0032 O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow 32 50 P0201 Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_Fault 201 513 P0202 Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_ Fault 202 514 P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow 230 560 P0232 FPR Coil Circuit High Voltage KsDGDM_FPP_CircuitShortHigh 232 562 P0336 CKP Sensor Noisy Signal KsDGDM_CrankNoisySignal 336 822 P0337 CKP Sensor No Signal KsDGDM_CrankNoSignal 337 823 P0351 Cylinder 1 Ignition Coil Malfunction KsDGDM_EST_A Fault 351 849 P0352 Cylinder 2 Ignition Coil Malfunction KsDGDM_EST_B Fault 352 850 P0505 Idle Speed Control Error KsDGDM_lIdleControl 505 1285 P0562 System Voltage Low KsDGDM_SysVoltLow 562 1378 Fault Code of Electronic Injection System 11 3 P0563 System Voltage High KsDGDM_SysVoltHigh 563 1379 P0650 MIL Circuit Malfunction KsDGDM_MIL_Circuit 650 1616 P1693 Tachometer Circuit Low Voltage KsDGDM_TAC_Circuit_Low 1693 5779 P1694 Tachometer Circuit High Voltage KsDGDM_TAC_Circuit_High 1694 5780 P0137 O2S 2 Circuit Low Voltage KsDGDM_O2_2_ShortLow 137 311 P0138 O28 2 Circuit High Voltage KsDGDM_O2_2_ShortHig
3. Model HS800UTV HS800UTV 3 Engine oil Type Recommended engine oil classification Quantity Without oil filter cartridge replacement With oil filter cartridge replacement ac a ace 5 sa a 104 122 F 1 r SAE 20W40 ee SAE 10W30 SAE 5W30 20 10 0 10 20 30 40 50 C API service SG type or higher JASO standard MA CAUTION _ S O In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher 1 90L 1 67Imp qt 2 01 US qt 2 00L 1 76Imp qt 2 11 US qt Specification 10 3 Model HS800UTV HS800UTV 3 Final gear case oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 40L 0 35 Imp qt 0 41 US qt Differential gear case oil Type SAE80 API GL 5 Hypoid gear oil Quantity 0 10L 0 08 Imp qt 0 1 US qt Radiator capacity including all routes 2 50L 2 20 Imp qt 2 64 US qt Air filter Wet element Fuel Type Unleaded gasoline only Fuel tank capacity 30 0L 6 60 Imp gal 7 93 US gal Throttle valve Type quantity D46 1 Spark plug Type DCPR7E Spark plug gap 0 6 0 7 mm 0 023 0 027 in Clutch type Wet centrifugal automatic 10 4 Specifications Transm
4. 1 Headlights 12 Rear shock absorber assembly 2 Front shock absorber assembly 13 Spark arrester 3 Brake fluid reservoir 14 CVT belt case 4 Driver seat 15 Passenger seat belt 5 Battery 16 Right shoulder protection plate 6 Relay assembly 17 Spark plug 7 Left shoulder protection plate 18 Oil filter cartridge 8 Driver seat belt 19 Fuel tank cap 9 Air filter element 20 Passenger seat 10 Cargo bed 21 Coolant reservoir 11 Tail brake lights 22 Radiator cap Description and Vehicle Identification 3 2 23 Steering wheel 24 Light switch 25 Ignition switch 26 On Command four wheel drive and differential lock switches 27 Multi function display gauge 28 Auxiliary DC jack 29 Passenger handrail A WARNING 30 Drive select lever 31 Accelerator pedal j ao To protect drivers and passengers 33 Cab nets arm leg and feet make sure the cab NOTE nets is in function before driving The vehicle you have purchased may differ slightly from those in the figures of this manual 3 3 Description and Vehicle Identification Identification Number Records Record the Vehicle Identification Number and model label information in spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen 1 VEHICLE IDENTIFICATION NUMBER 2 MODEL LABEL INFORMATION O o Vehicle Identification Number The Vehicle I
5. 3 000 gt hours 20 75 150 150 300 wate e Check fuel hose for cracks or damage Fuel Line o o o e Replace if necessary a e Check valve clearance Valves i o o o o e Adjust if necessary e Check condition Spark Plug e Adjust gap and clean o o o o o e Replace if necessary Crankcase Breather e Check breather hose for cracks or damage z S a System e Replace if necessary e Check for leakage Exhaust System e Tighten if necessary o o o e Replace gasket s if necessary Spark Arrester e Clean o o o Sensor e Clean Clean for each 500km 312ml e Check coolant leakage Cooling System e Repair if necessary o o o o o e Replace coolant every 24 months 8 4 Periodic Maintenance and Adjustment General Maintenance and Lubrication Chart INITIAL EVERY Month 1 3 6 6 12 Whichever ITEM ROUTINE E si Km 320 1 200 2 400 2 400 4 800 mi 200 750 1 500 1 500 3 000 gt hours 20 75 150 150 300 Air Filter Elements Engine and Air Intake e Clean Every 20 40 hours Duct e Replace if necessary More often in wet or dusty areas Engine Oil e Replace Warm engine before draining o o o Engine Oil Filter Cartridge e Replace fo Final Gear Oil Differential Gear Oil e Check oil level e Replace Check oil leakage Front Brake e Check operation brake pad wear fluid leakage see NOTE p
6. 1 Tire pressure gauge Tire Wear Limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a Tire wear limit Pre Operation Checks 5 15 6 1 Operation Starting the Engine in Low A WARNING Temperatures POTENTIAL HAZARD Operating vehicle without being POTENTIAL HAZARD familiar with all controls Freezing control cables in cold WHAT CAN HAPPEN weather Loss of control which could cause an WHAT CAN HAPPEN accident or injury You could be unable to control the HOW TO AVOID THE HAZARD vehicle which could lead to an Read the Owner s Manual carefully If accident or collision there is a control or function you do HOW TO AVOID THE HAZARD not understand ask your dealer When riding in cold weather always make sure all control cables work smoothly before you begin riding 1 Check the throttle cable parking cable and the reverse lock out cable and make sure that they are not frozen Operation 6 2 2 Start the engine see P6 2 Starting The Engine CAUTION See the Engine Break In section prior to operating the engine for the first time 1 Turning the key to ON the light in the display will and electronic injection system s fuel pump will start to work wait for 10 second before the following operation 2 Apply the brake 3 Shift the drive select lever into the neutral position NOTE e When the drive select leve
7. 12 3 Hisun Motors Corp U S A Emission Control System Warranty Statement 2 misuse 3 repairs improperly performed or replacements improperly installed unless performed by a HISUN authorized dealer 4 use of improper replacement parts or accessories not conforming to specifications set forth by HISUN which adversely affect performance and or 5 Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments required for required maintenance C Any vehicle equipped with an odometer or hour meter on which the odometer mileage or hour meter reading has been changed so that actual mileage cannot be readily determined Ill Limited Liability A The liability of HISUN under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized HISUN dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the HISUN dealer HISUN shall not be liable for any other expenses loss or damage whether direct incidental consequential or exemplary arising in connection with the sale or use of or inability to use the HISUN brand vehicle for any purpose Some states do not allow the exclusion or limitation of any incidental or consequential damages so the above limitations may not apply to you B No exp
8. Always be alert to changing terrain conditions when operating the vehicle Riding in Brush or Wooded Areas When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit causing an accident or Your Vehicle 7 17 for brush that might enter the vehicle as you pass and strike the driver or passenger Never hold onto the enclosure so your hand is outside the vehicle Hold only onto the handgrip inside the enclosure Encountering Obstacles on the Trail If you cannot go around an obstacle such as a fallen tree trunk or a ditch stop the vehicle where it is safe to do so Set the parking brake and get out to inspecting the area thoroughly Look from both your approach side and the exit side If you believe you can continue safely decide the path that will allow you to get over the obstacle at as close to a right angle as possible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to changes in conditions If there is any question about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path 7 18 Your Vehicle A WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision
9. Vehicle Identification Number Control Functions Main Switch Indicator and Warning Lights Use of EPS system Speedometer Unit Odometer and Trip Meter Modes Fault code indicator Fuel level indicator Owner Manual 3 1 3 3 3 3 4 1 4 1 4 2 4 4 4 5 4 6 4 8 4 9 Switches Accelerator Pedal Brake Pedal Drive Select Lever Fuel Tank Cap Seats Moving Seat Forward and Backward Seat Belt Cargo Bed Front and Rear Shock Adjustment Trailer Hitch Bracket Auxiliary DC Jack Pre Operation Checks Brakes Fuel Gasoline Engine Reduction Gear box Oil 4 10 4 14 4 16 4 16 4 17 4 17 4 19 4 19 4 21 4 23 4 29 4 29 5 1 5 2 5 4 5 6 Coolant Final Gear Oil Differential Gear Oil Adjustment of steering wheel Throttle Pedal Throttle Free Play Throttle Free Play Inspection Throttle Free Play Adjustment Steering Wheel Inspection Seat Belts Fittings and Fasteners Lights Switches Tires How to Measure Tire Pressure Tire Wear Limit Operation Starting the Engine in Low Temperatures Owner Manual 5 6 5 7 5 7 5 8 5 8 5 9 5 9 5 10 5 10 5 10 5 11 5 11 5 11 5 12 5 14 5 15 6 1 6 1 Starting the Engine Warming Up Drive Select Lever Operation and Driving In Reverse Parking Parking on a Slope Reverse Limit Vehicle Break in Period Engine Break In Accessories and Loading Driving Your Vehicle Getting to Know Your Vehicle Learning to Operate Your Vehicle Turn
10. X 1 Fuel injector 2 Inlet bent pipe 3 Intake air temperature sensor pressure sensor 4 Ducting dampers Air damper For the purpose of adjustment of air intake A ZILE NM volume Sean Bera SS Idi dst t Srp mina 1 Idle speed stepper motor 2 Air damper degree sensor 3 Air damper Periodic Maintenance and Adjustment 8 9 Fuel injector Inject the fuel into the cylinder Intake air temperature sensor Inspect engine intake air temperature according to the temperature ECU will automatically adjust the fuel injection volume Air intake pipe pressure sensor For testing the negative pressure of the air intake pipe engine has the different working conditions the 2 parameters opening of air damper and pressure of air intake determine the engine s working condition ECU will adjust the fuel injection volume according to different negative pressure and opening of air damper Adjust the engine fuel injection volume can adjust the output power and output torque Water temperature sensor For testing cooling water temperature according to the temperature difference ECU will automatically revise fuel injection volume to ensure the smooth operation of the engine all the time Ignition signal Ignition signal arising from the magneto to provide the ECU with correct ignition timing signal ECU It is the core of EFI system it used a specially designed micro computer chip as a controller accord
11. Automotive type wax may be applied to all painted and chrome plated surfaces Avoid combination cleaner waxes Many contain abrasives which may scratch the paint or protective finish When finished start the engine and let it idle for several minutes A WARNING POTENTIAL HAZARD Operation with wet washing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an accident HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several times at slow speeds to let friction dry out the linings brakes after Storage Long term storage 60 days or more of your vehicle will require some preventive procedures to guard against deterioration After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel tank with fresh fuel and add the specified amount of Fuel Stabilizer and Conditioner or equivalent product Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 This will help prevent fuel deposits from building up Cleaning and Storage 9 3 Specified amount 1 oz of stabilizer to each gallon of fuel or 7 5 ml of stabilizer to each liter of fuel NOTE Use of fuel stabilizer and conditioner eliminates the need to drain the fuel system Consult a dealer if the fuel system needs to be drained instead 3 Remove the spark plug pour about one tablespoon of SAE 10W30 or 20W40 m
12. Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Use extreme caution when operating over large obstacles such as large rocks or fallen trees Periodic Maintenance and Adjustment 8 1 Periodic Maintenance and Adjustment Periodic inspection adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible Safety is an obligation of the vehicle owner The most important points of vehicle inspection adjustment and lubrication are explained on the following pages The service information included in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the Owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts NOTE If you do not have a torque wrench available during a service operation requiring one take your vehicle to dealer to check the torque settings and adjust them as necessary 8 2 Periodic Maintenance and Adjustment A WARNING POTENTIAL HAZARD A WARNIN POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires HOW TO AVOID THE HAZARD Turn off the en
13. U S A the U S Environmental Protection Agency at 2000 Traverwood Drive Ann Arbor MI 48105 or for California registered off road vehicles only the California Air Resources Board at 9528 Telstar Avenue El Monte CA 91731 Hisun Motors Corp U S A 310 University Drive McKinney TX 75069 Phone 972 446 0760 Fax 972 446 0765 A Owner Manual WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm BSUN STRIKE 800 GRAB SOME SUN OWNER S MANUAL For your nearest HISUN dealer call 1 972 446 0760 or visit hisunmotors com HISUN Motors Corp USA McKinney TX 75069 HISUN 2015 All rights reserved Rev 07021501
14. You can be burned or a fire could start if the bulb touches something flammable 1 Headlight bulb holder HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and Periodic Maintenance and Adjustment 8 47 fingerprints on the headlight bulb using a quick fasteners and bolts cloth moistened with alcohol or thinner 8 Install the bulb holder by pushing it in and turning it clockwise 9 Install the bulb holder cover and the cover at the rear of the headlight CAUTION Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly 9 Close the hood 10 Adjust the headlight beam if necessary 4 Panel A Tail Brake Light Bulb Replacement If a tail brake light bulb burns out replace it as follows 1 Remove panel A if replacing the left tail brake bulb or panel B if replacing the right tail brake bulb by removing the 8 48 Periodic Maintenance and Adjustment 1 Cargo bed 2 Remove the bulb holder together with the bulb by turning it counter clockwise 3 Push the defective bulb in and turn it counter clockwise to remove it from the bulb holder 4 Push a new bulb in and turn it clo
15. and then remove the seat vere is 2 reverse a TO 1 Fuel tank cap 1 Driver seat 2 Passenger seat 4 18 Control Functions A WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is mounted firmly 1 Bolt 4xM6 CAUTION To install the seat Adjust the four bolts M6 simultaneously to ensure the seat can move forward and backward normally Improper installation can result in the seat rails blocked and in the inability of the seat to be adjusted Moving Seat Forward and Backward The seat can be moved forward and backward to fit the height of different drivers Pull up the handle then you can move the seat forward and backward 1 Seat handle Control Functions 4 19 Seat Belt This vehicle is equipped with three point seat belts for both the operator and passenger Always wear the seat belt while riding in the vehicle 1 Seat belt x2 2 Latch plate x2 3 Buckle x2 4 20 Control Functions To wear the seat belt properly do the following 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying Push the latch plate into the buckle until it clicks Pu
16. atlow temperature 2 If the temperature is under 18 C have the vehicle placed in warmer place for start 1 Check the cooling fin of radiator for blockage 2 Check the speed sensor of radiator for damage and 5 Coolant boils Check fan for failure 3 Check if antifreeze can meet the requirement stated in the owner manual Periodic Maintenance and Adjustment 8 57 4 Check the coolant loop is mixed with air Engine can not start 1 Check the battery which if low may cause the motor failure 2 Check the starter motor for damage 3 Check if MEUI is in working order 4 Check if the ignition loop is in working order 5 Check if the spark plug has carbon deposits or is burned 6 Check if the ignition signal is in working order 7 Check if the air cleaner is blocked 8 Check if the oil circuit is blocked 9 Check if the exhaust system is blocked 8 58 Periodic Maintenance and Adjustment A WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided
17. have the vehicle inspected by a dealer Brake Operation Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brake system 5 4 Pre Operation Checks A WARNING POTENTIAL HAZARD Driving with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not operate the vehicle if you find any problem with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected by a dealer Fuel Make sure there is sufficient gasoline in the tank Recommended fuel Unleaded gasoline only Fuel tank capacity 30 0L 6 6lmp gal 7 93US gal CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your engine has been designed to use regular unleaded gasoline with a pump octane number R M 2 of 91 or higher or research octane number of 91 or higher If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost Gasoline The UTV uses an electric fuel injection system and it
18. 5 z a e Check if necessary NOTE e Recommended brake fluid DOT4 e Brake fluid replacement e When disassembling the master cylinder or caliper replace the brake fluid Normally check the brake fluid level and add fluid as required e On the inner parts of the master cylinder and caliper replace the oil seals every two years e Replace the brake hoses every four years or if cracked or damaged 8 6 Periodic Maintenance and Adjustment Sundry Box Cover Engine Cover To Open Close To Open Close Unhook the hood latches and then slowly tilt 1 Remove two seats see page 4 17 the sundry box cover up To close tilt cover 2 Unscrew all the screws on the engine back to closed position and fasten the cover latches 3 Pull the engine cover upward to open it ae Sel Ps ZZ 1 Engine cover 2 Screw M6x12 CAUTION _ o Z O O Y o When installing the engine cover be sure not to pinch the cables or wires Periodic Maintenance and Adjustment 8 7 EFI system An EFI engine is completely different from the engine which uses carburetor it consist of ECU EFl cables sensors actuators and other advanced components As the following pictures 1 Oxygen sensor N Oxygen sensor threaded sleeve wo Exhaust Pipe 1 High voltage wire 2 Ignition signal plug 3 Ignition coil 8 8 Periodic Maintenance and Adjustment 1 Water temperature sensor
19. Always adjust the shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident Trailer Hitch Bracket This vehicle is equipped with a 5 cm 2 in receiver bracket for a standard trailer hitch Trailer towing equipment can be obtained at a dealer eel a IEZ H FT m z AU v 5 1 Trailer hitch bracket Auxiliary DC Jack The auxiliary DC jack is located at the right side of the front panel Control Functions 4 29 The auxiliary DC jack can be used for suitable work lights radios etc The auxiliary DC jack should only be used when the engine is running er 1 Auxiliary DC jack cap 1 Set the light switch to OFF 2 Start the engine See pages 6 1 6 3 3 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 4 When the auxiliary DC jack is not being 4 30 Control Functions used cover it with the cap 1 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12V 120W 10 A CAUTION Do not use accessories requiring more than the above maximum capacity This may overload the circuit and cause the fuse to blow If accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine starti
20. Boots Long Sleeved Shirt or Jacket Long Pants Learning To Operate Your Vehicle You should become familiar with the performance characteristics of the vehicle in a large flat area that is free of obstacles and other vehicles Practice control of the Your Vehicle 7 5 accelerator pedal brakes steering and drive select lever Drive first at slow speed and become comfortable at that speed before gradually increasing your speed Become familiar with the way the vehicle feels in low and high ranges first in two wheel drive 2WD and then in four wheel drive 4WD and four wheel drive with the differential locked Also practice driving in reverse Take the time to learn basic operation before attempting more difficult maneuvers Perform the Pre Operation Checks on pages 5 1 5 15 Set the parking brake shift to neutral and follow the instructions on page 6 1 to start the engine Once it has warmed up you are ready to begin driving your vehicle With the engine idling shift the drive select lever into low or high Then release the parking brake Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and you will start to accelerate Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle When slowing down or stopping take your foot off the accelerator pedal and smoothly press the brake pedal Improper use of the brakes can cause the tires to lose tractio
21. Coolant temperature warning light Emergency indicator Reverse indicator light R Neutral indicator light N High range indicator light H Low range indicator light L Mechanical parking brake indicator light Engine indicator light P Position indicator High beam indicator light Low Range Indicator Light L This indicator light comes on when the drive select lever is in the L position Mechanical Parking Brake Indicator Light lt This indicator light comes on when the mechanical parking brake is applied High Range Indicator Light H This indicator light comes on when the drive select lever is in the H position Neutral Indicator Light N This indicator light comes on when the drive select lever is in the N position Reverse Indicator Light R Control Functions 4 3 This indicator light comes on when the drive select lever is in the R reverse position Coolant Temperature Warning Light When the coolant temperature reaches a specified level this light comes on to warn that the coolant temperature is too hot If the light comes on during operation stop the engine as soon as it is safe to do so and allow the engine to cool down for about 15 minutes CAUTION The engine may overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that the light 4 4
22. Oil Make sure the differential gear oil is at the specified level Add oil as necessary See pages 8 17 8 19 for details Final Gear Oil Make sure the final gear oil is at the specified Recommended oil SAE 80 API GL 5 Hypoid gear oil 5 8 Pre Operation Checks Adjustment of steering wheel You can adjust the height of the steering board according to the drivers height and driving habits 1 Move handlebar to vertical upper direction and hold 2 Adjust the steering board up and down to get it in proper position 3 Loose the handle bar to fix the steering wheel in the position you want 1 Adjust lever 2 Steering column Throttle Pedal Check to see that the accelerator pedal operates correctly It must operate smoothly and fully spring back to the idle position when released Have a dealer repair as necessary for proper operation A WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to serious injury or death if the throttle pedal sticks during operation Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal Immediately contact your dealer for service if throttle problems arise Always check the pedal for free movement and return before starting the engine and occasionally during operation Pre Operation Checks 5 9 Throttle Free play If the throttle pedal has exc
23. Relay assembly 3 Relay 5 Adapter connector 3 7 Adapter connector 1 2 Backup fuse 4 Fuse box 6 Adapter connector 2 8 ECU Specified Fuse Main Fuse Headlight Fuse ECU Fuse Auxiliary DC Jack Fuse Signaling System Fuse 2WD 4WD Fuse Backup Fuse Speedmeter ECU normal open Fuse 30 0A 15 0A 15 0A 10 0A 10 0A 10 0A 5 0A 10 0A 15 0A 5 0A 4 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 5 If the fuse immediately blows again have a service center check the electrical system 6 Install the seat Periodic Maintenance and Adjustment 8 45 Replacing Headlight Bulb If a headlight bulb burns out replace it as follows 1 Lift the hood up See pages 8 6 for hood opening and closing procedures 2 Remove the cover at the rear of the headlight by pulling it off 1 Headlight bulb holder cover 4 Remove the headlight bulb holder by pushing it in and turning it counter clockwise 5 Remove the defective bulb by pulling it out 1s ovarak the Tear ofthe headlight 6 Insert a new headlight bulb into the bulb 3 Remove the headlight bulb holder cover holder by pushing a by pulling it off i 8 46 Periodic Maintenance and Adjustment 1 Do not touch the glass part of the bulb A WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off WHAT CAN HAPPEN
24. and legs inside the vehicle at all times during operation Keep your feet on the floorboard Never hold onto the enclosure Otherwise your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle e Always keep both hands on the steering wheel when driving e Never wrap your thumbs and fingers around the steering wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering wheel A sudden jolt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes e Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when driving the vehicle e Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain Always be especially cautious on these kinds of terrain e Never turn at excessive speed Practice turning at slow speeds before attempting to turn at faster speeds Do not attempt turns on steep inclines Safety Information 2 3 Never operate the vehicle on hills that are too steep for it or for your abilities Go straight up and down hills where possible Maximum slope angle 15 Never operate on hills that are slippery or ones where you
25. exhaust system WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system 8 30 Periodic Maintenance and Adjustment Valve Clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be adjusted regularly This adjustment however should be left to a professional service technician Front Brake Pad Check Each brake pad is provided with wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake system To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disappeared have a dealer replace the brake pads as a set 1 Brake pad wear indicator groove NOTE The wheels need to be removed to check the brake pads See pages 8 39 8 40 for wheel removal and installation procedures Rear brake pad check Each brake pad is provided with wear Periodic Maintenance and Adjustment 8 31 indicator grooves which allow you to check the brake pad wear without having to disassemble the brake system To check
26. if necessary adjust the gap to specification 8 24 Periodic Maintenance and Adjustment a Spark plug gap Spark plug gap 0 6 0 7mm 0 023 0 027 in 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug and tighten it to the specified torque Tightening torque Spark plug 17 5 Nm 1 75 m kgf 12 4 ft lbs NOTE If a torque wrench is not available when you are installing the spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Have the spark plug tightened to the specified torque as soon as possible 4 Install the spark plug cap 5 Lower the cargo bed Periodic Maintenance and Adjustment 8 25 Cleaning the Air Filter Element NOTE There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air filter case H tn SHAT 1 Air filter check hose 1 Remove the seats See pages 4 17 for seat removal and installation procedure 2 Remove the Engine cover See page 8 9 for Engine cover removal and installation procedure 3 Remove the connecting rubber tube between air cleaner and throttle valve and the screws fixing the air cleaner and then remove the air cleaner 1 Holder x6 2 Air filter case cover 4 Remove the air
27. manual Fuel level indicator The fuel level display will indicate the fuel volume When the fuel is getting low the fuel pump symbol will flash Control Functions 4 9 GE AB i aee Ea ale a cant m gt lt P L 1 Fuel level indicator 2 Fuel level warning indicator 4 10 Control Functions Switches 1 Light switch orF OS Q E E mark Type Light Switch OFF OS Set the switch to OS to turn on the low beam and the taillights Set the switch to to turn on the high beam and the taillights Set the switch to OFF to turn off all lights CAUTION Do not use the headlights with the engine turned off for an extended period of time The battery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it On Command Four Wheel Drive and Differential Gear Lock Switches 1 On Command four wheel drive switch 2WD 4 WD 2 Differential gear lock switch UNLOCK 2WD This vehicle is equipped with an On command four wheel drive switch 2WD 4WD and a differential gear lock switch 2WD UNLOCK Control Functions 4 11 Select the appropriate drive according to terrain and the conditions Only rear wh
28. on steering 3 wheel or handholdfslL where equipped Stay Do not put any part of your body outside of the vehicle for any reason completely inside the vehicle Require Proper Use of Your Vehicle Do your part to prevent injuries Drive Responsibly Raa aby or eect a Avoid loss of control and rollovers aoc Se OL Do not let people drive or ride after using alcohol or drugs Selon down ben ering at Do not allow operation on public roads unless designated for ow gown Devore entertiig S off highway vehicle access collisions with cars and trucks can occur e Avoid hard acceleration when turning even Do nor exceed seating capacity 1 passenger from a stop s if e Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Plan for hills rough terrain ruts and other changes in traction and terrain Avoid Rollovers have caused Locate and Read Owner s Manual paved surfaces severe injuries and death Follow All Instruction and Warnings e Avoid side hilling riding across slopes even on flat open areas Reserved for Reference to Other Soures of Safety Information Chongqing Huansong Industries Group Co Ltd certifies that this ROV complies with the American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2011 Standard Safety Information 2 1 AX SAFETY INFORMATION This off highway utility vehicle handles differently from
29. operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Brakes Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle When applied the brake pedal should feel firm Any sponginess would indicate a possible fluid leak or low brake fluid level which must be corrected before riding If you discover any irregularities in brake system operation including excessive pedal travel contact your dealer for proper diagnosis and repairs Front and Rear Brakes Brake Pedal Check for correct brake pedal free play If the brake pedal free play is incorrect have a dealer adjust it Check the operation of the brake pedal It should move smoothly and there should be a firm feeling when the brakes are applied If not have the vehicle inspected by a dealer Brake Fluid Level Check the brake fluid level Add fluid if necessary Recommended brake fluid DOT 4 Brake Fluid Leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Pre Operation Checks 5 3 Apply the brakes firmly for one minute If there is any leakage
30. other vehicles including cars and UTVs SEVERE INJURY OR DEATH can result if you do not follow these instructions Read this manual and all labels carefully and follow the operating procedures described This vehicle is designed to carry the driver and one passenger NEVER CARRY PASSENGERS IN THE CARGO BED Always be sure the driver and passenger are wearing seat belts Never give a ride to a passenger who is too small to reach and hold the handgrip fixed before the seat Always avoid operating the vehicle on any paved surfaces including sidewalks driveways parking lots and streets Never operate this vehicle on any public street road or highway even a dirt or gravel one Never operate this vehicle without wearing an approved motorcycle helmet that fits properly You should also wear eye protection goggles or a face shield gloves over the ankle boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this vehicle Never operate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility operating conditions and your experience 2 2 Safety Information e Never attempt jumps of other stunts e Always inspect your vehicle each time you use it to be sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual e Always keep both hands arms feet
31. pressurized nitrogen gas read and understand the following information before handling the shock absorber assemblies e Do not tamper with or attempt to open the cylinder assemblies e Do not subject the shock absorber assemblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Control Functions 4 25 Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a HSUN dealer for any service The spring preload rebound damping and compression damping forces of the front and rear shock absorber assemblies can be adjusted to suit the operating conditions NOTE Never turn an adjusting mechanism beyond the minimum and maximum settings 4 26 Control Functions Spring preload 1 Loosen the locknut 2 Turn the spring preload adjusting nut in direction to increase the spring preload and thereby harden the suspension and in direction to decrease the spring preload and thereby soften the suspension 1 Locknut 2 Spring preload adjusting nut 3 Special wrench e A special wrench can be obtained at a HSUN dealer to make this adjustment e The spring preload setting is determined by measuring distance A shown in the illustration The shorter distance A is the lo
32. sliding or skidding try to steer in the direction the vehicle is sliding to help you regain control If you must turn on the hill to avoid an obstacle do so slowly and carefully If the vehicle starts to tip gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you want to go 7 12 Your Vehicle Crossing Through Shallow Lou Water If you must cross shallow slow moving water up to the depth of the vehicle s floorboards choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn Never operate through water deeper than 33 cm 13in or fast flowing water Wet brakes may have reduced effectiveness After leaving the water test your brakes If necessary apply the brakes several times to let friction dry out the linings A WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water WHAT CAN HAPPEN Loss of control which could result in an accident including overturn which could increase the risk of drowning HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than 33cm 13in Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply brakes several times to let friction dry out the linings Your Vehicle 7 13 CAUTIO
33. that it is changed to the recommended coolant as soon as possible Cleaning Frequent thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components 1 Before cleaning the vehicle a Block off the end of the exhaust pipe to prevent water entry A plastic bag and strong rubber band may be used b Make sure the spark plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job Cleaning and Storage 9 1 CAUTION Excessive water pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as_ those available in coin operated car washes 4 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush or bottle brush is handy for hard to get at places 5 Rinse the vehicle off immediately with clean water and dry all surfaces with a chamois clean towel or soft absorbent 9 2 Cleaning and Storage cloth Clean the seats with vinyl upholstery cleaner to keep the cover pliable and glossy
34. the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disappeared have a dealer replace the brake pads as a set 1 Brake pad wear indicator groove Checking the Brake Fluid Level Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage The brake fluid reservoir is located under the hood See pages 8 6 for hood opening and closing procedure 8 32 Periodic Maintenance and Adjustment braking performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result a harmful chemical reaction and lead to poor braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock 1 Minimum level mark Brake fluid may deteriorate painted surfaces or plastic parts Always clean Observe these precautions up spilled fluid immediately When checking the fluid level make sure Have a dealer inspect the brake system if t
35. the clearance between the steering gears for too much distance Front wheels shake i i 2 during operation 1 Check the bearings in knuckles for wear or damage 2 Check the main ball pins to find out if they are broken 3 Check the nuts and cotter pins on the front wheels and axles to find out if they are loose or broken 2 FRAY wheels shake 4 Check the splined hubs on the front wheel hubs and spline uring operation shafts of front wheel axles to find out if they are worn or broken 5 Check rubber bushings between the front suspension rocker arms and frame to find out if they are broken 1 alias T angs in rear axle bearing seats to find out if they are broken 3 Pear WAGs Snake 2 Check the sliding bearing connections in the rear during operation differential and rocker arms to find out if they are worn or loose Periodic Maintenance and Adjustment 8 55 Rear wheels shake during operation 3 Check the splined rear wheel hubs and spline shaft of rear wheel axles to find out if they are worn or broken 4 Check the nuts and cotter pins on the rear wheels and axles to find out if they are loose or broken 5 Check rubber bushings between the rear suspension rocker arms and frame to find out if they are broken Wheels jump during operation 1 Check if the rims are bent 2 Check if the rear wheel axles are bent 3 Check if the tires are worn or deformed Shock absorbers beco
36. the coolant temperature in the radiator Axle Boots Check the protective boots for holes or tears 8 22 Periodic Maintenance and Adjustment If any damage is found have them replaced Spark Plug Inspection by a dealer Removal 1 Remove hood See pages 8 6 2 Remove the spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown y im Ce if 7 linn J q al A KE i Caan ll DS D TA a 1 Spark plug cap i 5 Zh yZ y Y 1 Rear axle boot x2 each side Periodic Maintenance and Adjustment 8 23 1 Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine The ideal color of the porcelain insulator around the center electrode is a medium to light tan for a vehicle that is being ridden normally Do not attempt to diagnose such problems yourself Instead take the vehicle to a dealer You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug DCPR7E NGk Installation 1 Measure the electrode gap with a wire thickness gauge and
37. the headlight switch functions well 1 Lights don t work 2 Check if the wires are broken 3 Check if the lamps or bulbs are broken 1 Check if the control switch on dashboard works well 2 Vehicle cannot go into 2 Check if the differential lock control magneto plug in rear 4 wheel drive mode differential gear box is broken or damaged 3 Check if any the wires are broken 3 a differential won t 1 Check if the control switch on dashboard works well 2 Check if the differential lock control magneto plug in rear 3 eae differential won t differential gear box is broken or damaged es 3 Check if any the wires are broken 1 Check if the sensor is broken or unpluged in the rear 4 Speedometer is not kT the speedometer is broken working propery 3 Check if the surface of speed sensor is contaminated with iron dust 1 Check if the key starter is broken 5 Key starter will not work 2 Check if the wire if wire connectors are unplugged properly 3 Check if the ECU in electrical injection system is broken 8 54 Periodic Maintenance and Adjustment Table 4 Check and Solution of Common Problems in Running System S N Problems Solutions 1 Check the screws connecting steering rod to steering stem and knuckle to find out if they are loose or broken 4 Too much movement 2 Check the ball studs on the ends of steering rod to find out if in the steering wheel they are broken 3 Check
38. vehicle on a level surface 2 Place a container under the differential gear case to collect the used oil Remove the differential gear oil filler bolt and differential gear oil drain bolt to drain the oil CAUTION 1 To be sure no foreign material enters the 3 differential gear case 2 Please clean the sensor every 500km 310miles Periodic Maintenance and Adjustment 8 19 1 Differential gear oil drain bolt 4 Install the differential gear oil drain bolt and tighten it to the specified torque Tightening torque Differential gear oil drain bolt 23Nm 2 3 m kgf 16 3 ft lbs 5 Fill the differential gear case with the recommended oil Recommended oil SAE 80 API GL 5 Hypoid gear oil Oil quantity 0 1 L 0 085 Imp qt 0 105 US qt CAUTION Be sure no foreign material enters the differential gear case 6 Install the differential gear oil filler bolt and then tighten it to the specified torque Tightening torque Differential gear oil filler bolt 23Nm 2 3 m kgf 16 3 ft lbs 7 Check for oil leakage If oil leakage is found check for the cause 8 20 Periodic Maintenance and Adjustment Coolant The coolant level should be checked before each ride Checking the Coolant Level 1 2 Place the vehicle on a level surface Open the hood See pages 8 6 for hood opening and closing procedures Check the coolant level in the cool
39. will not be able to see far enough ahead of you Never go over the top of a hill at speed if you cannot see what is on other side Always follow proper procedures for going uphill If you lose control and cannot continue up a hill back down the hill with the engine in reverse gear Use engine braking to help you go slowly If necessary use the brakes gradually to help you go slowly Always check terrain before going down hills Go as slowly as possible Never go down a hill at high speed Always check for obstacles before operating in a new area Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply the brake several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Do not brake abruptly when carrying loads in the cargo bed Always use the size and type of tires specified in this manual Always maintain proper tire pressure as described in this manual Never exceed the stated load capacity Cargo should be as far forward in the bed as possible and distributed evenly from side to side Be sure cargo is secured so that it cannot move around during operation Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer Allow gre
40. 25 Hours Avoid prolonged operation above 3 4 throttle Rev the vehicle freely but do not use full throttle at any time After Break In The vehicle can now be operated normally Brake System Break in Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors CVT Break in Clutches Belt A proper break in of the clutches and drive belt will ensure a longer life and better performance Break in the clutches and belt by operating at slower speeds during the break in period as recommended Pull only light loads Avoid aggressive acceleration and high speed operation during the break in period Accessories and Loading Accessories 6 11 Operation Accessories can affect the handing and control of your vehicle Keep the following in mind when considering an accessory or operating a vehicle which has accessories e Choose only accessories designed for your vehicle Your dealer has a variety of genuine accessories Other accessories may also be available on the market However it is not possible to test all non factory accessories nor have any control over the quality or suitability of them Choose a genuine accessory or are operating could affect your ability to control the vehicle Do not mount an accessory where it could interfere with your ability to control the vehicle Examples include but are not limited to an o
41. 6PR 2 The tires should be set to the recommended pressure e Recommended tire pressure Front 70kpa 0 7 kgf cm 10psi Rear 70kpa 0 7 kgf cm 10psi Check and adjust tire pressures when the tires are cold Tire pressures must be equal on both sides Pre Operation Checks 5 13 3 Tire pressure below the minimum specified could cause the tire to dislodge from the rim under severe riding conditions The following are minimums Front 63kpa 0 64kgf cm 9psi Rear 63kpa 0 64kgf cm 9psi 4 Use no more than the following Pressures when seating the tire beads Front 250kpa 2 5kgf cm 36psi Rear 250kpa 2 5kgf cm 36psi Higher pressures may cause the tire to burst Fast inflation could cause the tire to burst Inflate the tires very slowly and carefully 5 14 Pre Operation Checks How to Measure Tire Pressure Use the tire pressure gauge NOTE The tire pressure gauge is included as standard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect Set pressure with tires cold Set tire pressures to the following specifications Recommended ae r Minimum Maximum pressure 70kpa 63kpa 77kpa Front 0 70kgf cm 0 64kgf cm 0 77kgf cm 10psi 9psi 11psi 70kpa 63kpa 77kpa Rear 0 70kgf cm 0 64kgf cm 0 77kgf cm 10psi 9psi 11psi
42. 8 Periodic Maintenance and Adjustment time air filter element maintenance is performed check the air inlet to the air filter case for obstructions Check the air filter element rubber joint to the throttle valve and manifold fittings securely to avoid the possibility of unfiltered air entering the engine CAUTION Never operate the engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally operation without the air filter element will affect throttle valve jetting with subsequent poor performance and possible engine overheating Cleaning the Spark Arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester 1 Remove the bolts 2 Spark Arrester 2 Remove the tailpipe by pulling it out of the muffler 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark arrester portion of the Periodic Maintenance and Adjustment 8 29 1 4 5 Tailpipe tailpipe and inside of the tailpipe housing 2 Spark arrester Insert the tailpipe into the muffler and align the bolt holes Install the tailpipe by installing the bolts and then tighten the bolts to the specified torque Tightening torque Tailpipe bolt 12 Nm 1 2 m kgf 8 5 ft lbs A WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester Hot
43. Control Functions is out Continuous use while the light is on may cause damage to the engine High beam indicator The light being on means headlight is at high beam mode Position light indicator The light being on means that the position light fixed in the front headlight has been turned on Emergency indicator A The light being on means emergency lamp is on Use of EPS system The speedometer is an important part of UTV The Meter works together with EPS system and monitors the working condition of the EPS system Fault codes will be displayed by fault indicator light and fault indicator of the EPS system so the driver will know any faults of the EPS in time and take actions to take actions keep the UTV working properly When a fault code appears on EPS system fault indicator light will light up At the same time the fault indicator of EPS system will display the fault code for maintenance Turn the main switch of UTV and the EPS system will automatically be activated Control Functions 4 5 Check the speedometer If a fault indicator light of EPS system is not on Speedometer Unit the ECU is ready use O If fault indicator light of EPS system is on 4 88 88 that means EPS system found a fault Ag ry ecu Ba during the ECU self checking process If 828888 8 ihe sa Eaaanti F o a HuP 000 ODO TRIP HOURS mie km a fault light or code shows on the meter
44. Final gear oil drain bolt 4 Install the drain bolt and then tighten it to the specified torque Periodic Maintenance and Adjustment 8 17 Tightening torque Final gear oil drain bolt 20 Nm 2 0 m kgf 14 ft lbs 5 Add the recommended final gear oil up to the brim of the filler hole Recommended oil SAE 80 API GL 4Hypoid gear oil Oil quantity 0 4 L 0 35 Imp qt 0 42 US qt CAUTION Be sure no foreign material enters the final gear case 6 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 16 3 ft lbs 7 Check for oil leakage If oil leakage is found check for the reason Differential Gear Oil Checking the Differential Gear Oil Level 1 Place the vehicle on a level surface 2 Remove the differential gear oil filler bolt and check the oil level It should be up to the brim of the filler hole If the level is low add sufficient oil of the recommended type to raise it to the specified level 8 18 Periodic Maintenance and Adjustment 2 Install the differential gear oil filler bolt and then tighten it to the specified torque Tightening torque Differential gear oil filler bolt 23Nm 2 3 m kgf 16 3 ft lbs 1 Speed sensor 2 Correct oil level 3 Differential gear oil 4 Oil level sensor Changing the Differential Gear Oil 1 Place the
45. N After riding your vehicle in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case the CVT belt cooling duct check hose the drive select lever box check hose and the CVT belt case drain plug Wash the vehicle in fresh water if it has been operated in salt water or muddy conditions Vehicle Immersion CAUTION If your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine If its impossible to take your vehicle to a dealer before starting it follow the steps outlined below 1 Move the vehicle to dry land 2 Check the air box If water is present dry the air box and replace the filter with a new filter Remove the spark plugs Turn the engine over several times 5 Dry the spark plugs and reinstall them or install new plugs 6 Attempt to start the engine If necessary repeat the drying procedure 7 Take the vehicle to your dealer for service as soon as possible whether you succeed in starting it or not 8 If water has been ingested into the CVT PO 7 14 Your Vehicle make sure inspect the hole without water left inside If it is muddy water open the CVT cap and wash the parts before reassemble 9 Check the gearshift release the water inside Wash it if it is necessary CAUTION Make sure all motion parts coated with grease after wash and rea
46. NTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in your Owners Manual for carrying cargo or pulling a trailer The driver and passenger must always wear a seat belt and an approved motorcycle helmet Also wear eye protection and protective clothing including over the ankle boots gloves a long sleeved shirt or jacket and long pants Keep hands and feet inside the vehicle at all times 7 4 Your Vehicle A WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without noting an approved motorcycle helmet increases your Kie chances of a severe head injury or death in the event of an accident Operating without eye protection can Gloves Boots result in an accident and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear Eye Protection Goggles or Face Shield Gloves
47. OTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed This cargo bed is designed to carry cargo only Front and Rear Shock Adjustment Option 1 The spring preload can be adjusted to suit the operating conditions You can reduce preload for a softer ride or increase preload if frequent bottoming occurs CAUTION Frequent or severe bottoming can cause increased wear or damage to the vehicle Adjust the spring preload as follows To increase the spring preload turn the adjusting ring in the direction To decrease the spring preload turn the adjusting ring in the direction Control Functions 4 23 1 Spring preload adjusting ring 2 Position indicator NOTE A special wrench can be obtained at a dealer to make this adjustment 4 24 Control Functions Standard position B A Minimum soft E Maximum hard 1 Special wrench A WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting Front and Rear Shock Adjustment Option 2 These shock absorber assemblies contain highly
48. STRIKE 800 OWNER S MANUAL BSUN GRAB SOME SUN hisunmotors com Owner Manual INTRODUCTION Congratulations on your purchase of the HS800UTV HS800UTV 3 This Owner s Operator s manual will provide you information regarding safe operation operational instructions maintenance and care Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation If you have any questions regarding the operation or maintenance of your UTV please consult the dealer IMPORTANT SAFETY MESSAGE READ THIS MANUAL TOGETHER WITH TIPS FOR THE UTV RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION THIS UTV AND ANY OTHER UTV OVER 90cc SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE Owner Manual IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to A WARNING the machine operator bystander or a person inspecting or repairing the machine A CA
49. To Know Your Vehicle This off highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle Before you begin to use your vehicle be sure you have read this Owners Manual completely and understand all of the controls Pay particular attention to the safety information on pages 2 1 2 5 Please also read all caution and warning labels on your vehicle This vehicle is designed for the operator and one passenger The driver and passenger must always wear a seat belt Never carry passenger in the cargo bed A WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely 7 2 Your Vehicle A WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed The cargo bed is designed to carry cargo only VA Ee NN gt VAAS The total weight of operator passenger accessories cargo trailer tongue weight and the vehicle itself must not exceed 2033 Ibs 922Kg Your Vehicle 7 3 A WARNING POTE
50. UTION indicates special precautions that must be taken to avoid damage CAUTION to the machine NOTE A NOTE provides key information to make procedures easier or clearer Owner Manual IMPORTANT NOTICE Turning speed must be smaller than 30km h This UTV is designed and manufactured for OFF ROAD use only It is illegal and unsafe to operate this UTV on any public street road or highway This UTV complies with all applicable OFF ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this UTV When the temperature is below 4 F 20 C park the UTV in the place where the temperature is higher than 4 F 20 C After the UTV has warmed up the UTV can be started Please see page 6 3 on the warming up process Follow the proper parking procedures when the temperature is higher than 100 F 38 C turn off the engine make sure the radiator fan is on for 3 minutes before turning off the power switch Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors To start the UTV the first time hold the ignition key on at 5 second intervals Allow the starter to rest 15 seconds between each start attempt Location of the Warning and Specification Labels Safety Information Description and Vehicle Identification Identification Number Records Model Label
51. ace Completely recharge the battery before reinstallation 2 Always make sure the connections are correct when putting the battery back in the vehicle 1 Positive battery lead 2 Negative battery lead CAUTION A special battery charger constant voltage ampere or constant voltage is required for recharging a sealed type battery Using a conventional battery charger may shorten the battery life Fuse Replacement The main fuse and the fuse box are located under the seat See pages 4 17 for remove seat If a fuse is blown turn off the ignition switch and install a new fuse of the specified amperage If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the seat then unplug the relay assembly and open the relay cover Periodic Maintenance and Adjustment 8 43 A WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified rating Never use a material in place of the proper fuse 1 Screw M3 X3 2 Relay cover CAUTION 3 Remove the blown fuse and then install a new fuse of the specified amperage To prevent accidental short circuiting turn off the ignition switch when checking or replacing a fuse 8 44 Periodic Maintenance and Adjustment 1
52. acement Troubleshooting Check and Solution to Common Problems in the Vehicle Cleaning and Storage Cleaning Storage 10 Specifications Owner Manual 8 50 9 1 9 1 9 3 10 1 Fault code of Electronic Injection System USA EPA Emissions Limited Warranty 11 1 12 1 Location of the Warning and Safety Labels 1 1 V5 lt E g lt a aT hl Z 1 2 Location of the Warning and Safety Labels Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your dealer Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death e Cold tire pressure Front 10psi 70kPa Rear 10psi 70kPa Never carry passengers in cargo bed e Maximum weight capacity 2033lbs 922kg Location of the Warning and Safety Labels Severe INJURY or DEATH can result if you ignore the following guidelines e Maximum load in cargo bed is3501b 159kg e Never carry passengers in cargo bed Passengers can be thrown off causing serious injury or death Cargo can affect handling and stability Read Owner s Manual before loading or towing e When operating with cargo or towing a trailer always reduce speed allo
53. age 8 6 e Correct if necessary Replace pads if worn to the limit Rear Brake e Check operation brake pad wear fluid leakage see NOTE page 8 6 e Correct if necessary Replace pads if worn to the limit Accelerator Pedal e Check operation and free play CVT Belt e Check operation e Check for wear cracks or damage Wheels e Check balance damage run out e Replace if necessary Wheel Bearings e Check bearing assemblies for looseness damage e Repair if damaged Front and Rear Suspension e Check operation and for leakage e Check toe in Adjust if necessary Periodic Maintenance and Adjustment 8 5 INITIAL EVERY Month 1 3 6 6 12 Whichever ITEM ROUTINE EE a Km 320 1 200 2 400 2 400 4 800 mi 200 750 1 500 1 500 3 000 gt hours 20 75 150 150 300 e Check operation and for looseness Replace if Steering System damaged o o o o o e Check toe in Adjust if necessary Rear Upper ane ower e Lubricate with lithium based grease o o o Knuckle Pivots Drive Shaft Universal Joint e Lubricate with lithium based grease o o o Engine Mount e Check for cracks or damage a 5 g e Check bolt tightness e Check operation Front and Rear Axle Boots o o e Replace if damaged Anti Roll Bar Bushings e Check for cracks or damage o o o Fittings and Fasteners e Check all chassis fittings and fasteners z 5
54. ance and Adjustment Check and solution to Common Problems in Vehicle Here you can see some tables on the common problems which may come up when you are driving a UTV which will help to solve these problems To repair a UTV requires technical skills if you cannot fix it yourself please contact your dealer Table1 Check and Solution of Common Problems in Appearance parts and impact fittings S N Problems Solutions 1 Inspect the covers to determine if they present a danger 1 Covers are cracked or 2 Contact your dealer for genuine replacement broken parts 3 Re apply any warning labels to the new coverings 1 Check the rear and front gear box and differential to Vehicle s bottom assess any damaged or if there is any oil leakage 2 protection plate is 2 Check the bottom of engine for damaged or if there is any damaged oil leakage 3 Replace the bottom protection plate Periodic Maintenance and Adjustment 8 51 Table 2 Check and Solution of Common Problems in Brake System S N Problems Solutions Brake system is locked up 1 Check if the parking brake is activated 2 Check if the brake discs are damaged 3 Check if the calipers or hydraulic cylinders are stuck or if the mounting brackets of calipers are damaged Brake performance deteriorates 1 Check if the brake discs are worn 2 Check if the brake pads in calipers are over w
55. ant reservoir when the engine is cold as the coolant level varies with engine temperature NOTE The coolant should be between the minimum and maximum level marks 1 2 4 Coolant reservoir cap Maximum level mark 3 Minimum level mark If the coolant is at or below the minimum level mark remove the reservoir cap add coolant to the maximum level mark install the reservoir cap and then close the hood Periodic Maintenance and Adjustment 8 21 Coolant reservoir capacity up to the maximum level mark 0 627L 0 555Imp qt 0 663US qt CAUTION Mix anti freeze with distilled water only However if distilled water is not available soft water may be used for refilling Changing the Coolant The coolant must be changed by a dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended antifreeze High quality ethylene glycol antifreeze containing corrosion inhibitors for Aluminum engines Antifreeze and water mixing ratio 1 1 Total amount 1 32L 1 16 Imp qt 1 40 US qt Coolant reservoir capacity up to the maximum level mark 0 627 L 0 55 Imp qt 0 65 US qt NOTE e Adding water instead of coolant lowers the antifreeze content of the coolant If water is used instead of coolant have a dealer check the antifreeze content of the coolant as soon as possible e The radiator fan is automatically switched on or off according to
56. ated pollutant Where a warrantable condition exists HISUN will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the part will be repaired or replaced by HISUN This is your EMISSION CONTROL SYSTEM WARRANTY NOTICE Use of any HISUN brand vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HISUN OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance listed in your owner s manual HISUN recommends that you retain all receipts covering maintenance on your vehicle but HISUN cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance You are responsible for presenting your vehicle to the HISUN dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Hisun Motors Corp U S A Emission Control System Warranty Statement 12 2 As the vehicle owner you should be aware that HISUN may deny your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifications If you use your vehicle in any type of competitive event this warranty is immediately and completely void If you have any questions regarding your warranty rights a
57. ater distance for braking 2 4 Safety Information A WARNING POTENTIAL HAZARD Improper handling of gasoline WHAT CAN HAPPEN Gasoline can catch fire and you could be burned HOW TO AVOID THE HAZARD Always turn off the engine when refueling Do not refuel right after the engine has been running and is still very hot Do not spill gasoline on the engine or exhaust pipe or muffler when refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot light of water heaters and clothes dryers When transporting the vehicle in another vehicle be sure it is kept in an upright position Otherwise fuel may leak out of the fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes Safety Information 2 5 A WARNING POTENTIAL HAZARD Starting or running the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation 3 1 Description and Vehicle Identification DOODO ov
58. ation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first three hours of use e Use of any engine oil not mentioned in this manual will cause severe damage to the engine Engine Break In There is never a more important period in the life of your vehicle than the period between zero and 25 hours For this reason we ask that you carefully read the following material Because the engine is brand new you must not put an excessive load on it for the first several hours of running During the first 25 hours the various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throttle operation or any condition which might result in excessive engine heating must be avoided However momentary 2 3 seconds maximum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period Operation 6 10 consult a dealer 0 10 Hours Avoid continuous operation above half throttle Allow a cooling off period of five to ten minutes after every hour of operation Vary the speed of the vehicle from time to time Do not operate it at one set throttle position 10
59. attempt to turn the vehicle around With your foot on the brake look behind you and plan your descent Shift the drive select lever in reverse so you can use the engine brake if necessary to slow your descent Release the brake and begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary Going Downhill Check the terrain carefully before going down a hill When possible choose a path that lets you drive your vehicle straight downhill Avoid sharp angles that could allow the vehicle to pitch or roll over Carefully choose your path and drive no faster than you will be able to react to obstacles that may appear Your Vehicle 7 11 A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Always check the terrain carefully before you start down any hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible Before starting down hill make sure the vehicle is in low range 4WD On most slopes this will let you use engine braking to help you go downhill slowly Go as slowly as possible If you start going too fast gently apply the brakes Avoid sudden application of the brakes which could cause the vehicle to start sliding If you are
60. bject that limits your ability to turn the steering wheel or one that limits your view Use extra caution when driving a vehicle with accessories The vehicle may handle differently than it does without accessories one that is equivalent in design and quality Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you Loading Carrying cargo or towing a trailer can change the stability and handling of a vehicle You must use common sense and good judgment when carrying cargo or towing a Operation 6 12 trailer Keep the following points in mind e Never exceed the weight limits shown An overloaded vehicle can be unstable MAXIMUM LOADING LIMIT Vehicle loading limit total weight of cargo operator passengers and accessories and tongue weight 882 Ib 400 Kg e Cargo bed 350 Ib 159Kg e Trailer hitch Pulling load total weight of trailer and cargo 1212 Ibf 550Kgf Tongue weight vertical weight on trailer hitch point 110 Ibf 50Kgf e Choose a trailer hitch drawbar designed for use with a 5 cm 2in receiver See page 4 29 for more information e Do not exceed the maximum tongue weight You can measure tongue weight with a bathroom scale Put the tongue of the loaded trailer on the scale with the tongue at hitch height Adjust the load in the trailer if necessary to reduce the weight on hitch If you are carrying cargo and towi
61. ckwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 2 PanelB 1 Tail brake light bulb holder Periodic Maintenance and Adjustment 8 49 6 Install the panel by installing the quick fasteners and bolts and then tighten the bolts to the specified torque Tightening torque Panel bolt 6 5N m 0 65 m kgf 4 7 ft lbs Troubleshooting Although vehicles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a dealer The skilled technicians at a dealership have the tools experience and know how to properly service your vehicle Imitation parts may look like original parts but they are often inferior Consequently they have a shorter service life and can lead to expensive A WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system Make sure there are on open flames or sparks in the area including pilot lights from water heaters of furnaces 8 50 Periodic Mainten
62. dentification Number is stamped into the frame 1 Vehicle identification number NOTE The vehicle identification number is used to identify your vehicle CONTROL FUNCTIONS Control Functions 4 1 Functions of the respective switch positions are as follows ON All electrical circuits are supplied with power and the headlights and taillights illuminate when the light switch is on OFF All electrical circuits are switched off The key can be removed in this position START The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 4 2 Control Functions CAUTION Do not operate the electric starter continuously for more than 5 seconds or starter damage could occur Wait at least 5 seconds between each operation of the electric starter to let it cool Do not turn the key to the START position with the engine running or damage to the electric starter can result See starting instructions prior to starting the engine See pages 6 1 6 3 for details Indicator and Warning Lights OO BR ON ODO TRP HOURS mie kn a Fi gt lt P L H N R A gt POTOCI Four wheel locked showing light Fault indicator light of EPS system differential gear lock indicator
63. eels have differential lock mechanism Two wheel drive Power is supplied to the rear wheels only With the rear wheels differential gear locked the two rear wheels turn at the same speed regardless of traction Four wheel drive Power is supplied to the rear and front wheels With the rear wheels differential gear locked the two rear wheels turn at the same speed regardless of traction Two wheel drive with differential gear Power is supplied to the rear wheels only With the differential gear of rear wheels 4 12 Control Functions unlocked the two rear wheels can turn at different speed A WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa while the vehicle is moving WHAT CAN HAPPEN The vehicle handles differently in 4WD than in 2WD and in 2WD Differential UNLOCK in some circumstances Changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa while moving may cause the vehicle to unexpectedly handle differently This could distract the operator and increase the risk of losing control and an accident HOW TO AVOID THE HAZARD Always stop the vehicle before changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa On Command Four Wheel Drive Switch 2WD 4WD 1 Select lever 2 On Command four wheel drive switch 2WD 4WD To change from 2WD to 4WD stop the vehicle be sure the se
64. el nuts to the specified torque Wheel nut torque Front 70Nm 7 0 m kgf 49 7 ft lbs Rear 70Nm 7 0 m kgf 49 7 ft lbs Battery This vehicle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or add distilled water in the battery If the battery seems to have discharged consult a dealer CAUTION Do not try to remove the sealing caps of the battery cells You may damage the battery Periodic Maintenance and Adjustment 8 41 A WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully WHAT CAN HAPPEN You could be poisoned You could be severely burned by the sulfuric acid in battery electrolyte Batteries produce explosive gases HOW TO AVOID THE HAZARD Avoid contact with skin eyes or clothing Always shield eyes when working near batteries Keep out of reach of children Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames cigarettes or other sources of ignition Ventilate when charging or using in a closed space 8 42 Periodic Maintenance and Adjustment Battery Maintenance 1 When the vehicle is not used for a month or longer remove the battery and store it in a cool dark pl
65. enger reads and understands all safety labels e watch for branches or other hazards that could enter vehicle LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS IF OWNER S MANUAL IS MISSING CONTACT YOUR DEALER FORA REPLACEMENT ALWAYS USE AN APPROVED HELMET AND PROTECTIVE NEVER USE ON PUBLIC ROADS GEAR FOR OPERATOR AND PASSENGER NEVER USE we WITH DRUGS OR ALCOHOL S Location of the Warning and Safety Labels 1 5 Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death NEVER operate this vehicle if you are under age 16 or without a valid driver s license Select gear L on rough terrain and sloped terrian lt CHONGQING HUANSONG INDUSTRIES GROUP CO LTD This structure meets ROPS requirements for Change the oil when the earth moving machinery under ISO 3471 temperature drops to 15 below zero 1 6 Location of the Warning and Safety Labels 2 Improper Use of Off Highway Vehicles Can Cause Severe Injury or Death A Be Sure Riders Pay Attention and Plan Ahead If you think or feel the vehicle may tip or roll reduce your risk to injury Be Prepared e Fasten seat belts e Wear an approved helmet and protective gear e Each rider must be able to sit with back against seat Keep a firm grip on the steering wheel or handholds and brace yourself feet flat on floor and foot rests and hands
66. eset The tripometer can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to judge the fuel consumption To change the display from miles per hour to kilometers per hour press the right side button on the display This will also change the displayed mileage from miles to kilometers Clock time adjustment Press the left button and hold for three seconds and the clock goes into the hour set mode 1 Press the right button to set the hour 2 Press the left button again and the clock goes into the minute set mode 3 Press the right button to set the minutes 4 Press the left button again and the clock will exit the set mode Four wheel drive indicator th Control Functions 4 7 There are two 4WD indicators on the display The left 4WD indicator has a blinking circle on the front axle when the grey and panel yellow 4WD selector buttons are pressed in AWD activated This position also indicates that the 4WD is NOT locked wheels on the left and right sides to rotate at indicating the function has been This allows the different speeds to accommodate turning Differential gear lock indicator The right 4WD symbol will show an X over the center of the front axle when the lever is moved to the right and the yellow differential gear lock button is set to out position which means the differential is not operational and is l
67. essive play due to cable stretch or mis adjustment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle pedal has no free play the throttle may be hard to control and the idle speed may be erratic Check the throttle pedal free play Adjust the free play if necessary Throttle Free play Inspection 1 2 3 Lift the parking brake to the top to park the vehicle Apply the brakes Start the engine Allow it to warm up thoroughly Measure the distance the throttle pedal moves before the engine begins to pick up speed Free play should 1 16 to 1 8 inches 1 5 3mm 5 10 Pre Operation Checks Throttle Free play Adjustment 1 Remove both seats Remove the middle cover of the engine see PAGE 8 6 2 Loosen the nut on the throttle cable on the valve Spin the throttle cable inside outside to increase the throttle pedal s moving distance to 1 5 3 mm 1 Accelerator Cable column nut 3 Thighten the nut 4 Replace the center cover and seat to their position Steering Wheel Inspection Check the steering wheel for specified free play and smooth operation 1 Position the vehicle on level ground 2 Lightly turn the steering wheel left and right 3 There should be 0 8 1 0 20 25 mm of free play If there is excessive free play or strange noises or the steering feels rough or catchy have the steering system in
68. filter element 5 Remove the sponge material from its 8 26 Periodic Maintenance and Adjustment frame 1 Air filter frame 2 Sponge material 3 Element retaining plate 6 Wash the sponge material gently but thoroughly in solvent A WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material WHAT CAN HAPPEN T cine element Low flash point solvents or gasoline can catch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the sponge material 7 Squeeze the excess solvent out of the sponge material and let it dry Periodic Maintenance and Adjustment 8 27 CAUTION Do not twist the sponge material when squeezing it 8 Inspect the sponge material and replace it if damaged 9 Thoroughly apply foam air filter oil or other quality liquid foam air filter oil not spray type to the sponge material NOTE The sponge material should be wet but not dripping 10 Pull the sponge material over its frame 11 Install the air filter element 12 Install the air filter case cover and be sure the crankcase breather hose is connected 1 Crankcase breather hose 13 Install the engine cover 14 Install the seats NOTE The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas Each 8 2
69. ge 17Nm 1 7m kgf 12 ft lbs 1 2 Torque bolt 6 Install the engine oil drain bolt and then tighten it to the specified torque Oil filler cartridge Tightening torque Engine oil drain bolt 24Nm 2 4m kgf 17 ft lbs 7 Add the specified amount of recommended engine oil and then install the engine oil filler cap and tighten it Recommended engine oil See page 10 2 Oil quantity Without oil filter cartridge replacement 1 05L 1 67 Imp qt 2 01 US qt With oil filter cartridge replacement 2 0 L 1 76 Imp qt 2 11 US qt CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils 8 14 Periodic Maintenance and Adjustment labeled ENERGY CONSERVING II or 3 Add sufficient engine oil higher 4 Screw up oil inlet bolt Make sure that no foreign material enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 10 Turn the engine off wait at least ten minutes and then check the oil level and 1 Oil inlet bolt correct it if necessary 11 Install the console A Tightening twist Oil inlet bolt 24N m 2 4m kgf 17 ft lbs Oil out
70. gine when performing maintenance unless otherwise specified Have a dealer perform service if you are not familiar with vehicle service Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine or equivalent components designed for use on this vehicle and should be installed and used according to instructions If you have questions consult an authorized vehicle dealer Periodic Maintenance and Adjustment 8 3 Periodic Maintenance Chart for the Emission Control System e For vehicles not equipped with an odometer or hour meter follow the month maintenance intervals e For vehicles equipped with an odometer or an hour meter follow the km mi or hours maintenance intervals However keep in mind that if the vehicle isn t used for a long period of time the month maintenance intervals should be followed e Items marked with an asterisk should be performed by dealer as they require special tools data and technical skills INITIAL EVERY Whichever Month 1 3 6 6 12 ITEM ROUTINE c first Km 320 1 200 2 400 2 400 4 800 omes its mi 200 750 1 500 1 500
71. h 138 312 P0038 O2S Heater 2 Circuit High Voltage KsDGDM_O2_HeaterShortHigh 38 56 P0037 O2S Heater 2 Circuit Low Voltage KsDGDM_O2_HeaterShortLow 37 55 P0500 VSS No Signal KsDGDM_VSS_NoSignal 500 1280 P0850 Park Neutral Switch Error KsDGDM_ParkNeutralSwitch 850 2128 P0445 CCP short to high KsDGDM_CCP_CircuitShortHigh 445 1093 P0444 CCP short to low open KsDGDM_CCP_CircuitShortLow 444 1092 P0171 BLM Max Adapt Kohler Special KsFDIAG_BLM_MaxAdapt 171 369 P0172 BLM Min Adapt Kohler Special KsFDIAG_BLM_MinAdapt 172 370 P0174 PE System Lean Kohler Special KsFDIAG_PESystLean 174 372 Hisun Motors Corp U S A Emission Control System Warranty Statement 12 1 YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp U S A hereinafter HISUN is pleased to explain the emission control system warranty on your Off Road ATV or UTV vehicle New off road motor vehicles must be designed built and equipped to meet California s anti smog standards HISUN must warrant the emission control system on your vehicle for 5 000 km or at least 30 months whichever comes first provided that there has been no abuse neglect or improper maintenance of your vehicle This off road vehicle was designed to meet the emission standards for 10 000 km or five years whichever comes first Your emission control system warranty covers components whose failure would increase an engine s emissions of any regul
72. he top of the brake fluid reservoir is the brake fluid level goes down level Use only the recommended quality brake Brake Fluid Replacement fluid Otherwise the rubber seals may Complete fluid replacement should be done deteriorate causing leakage and poor only by trained service personnel Have a Periodic Maintenance and Adjustment 8 33 dealer replace the following components during periodic maintenance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years Checking the Brake Pedal Have a dealer check the brakes at the intervals specified in the periodic maintenance and lubrication chart There should be no free play in the brake pedal 1 Brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a dealer check the brake system if necessary 8 34 Periodic Maintenance and Adjustment A WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the brake pedal position is correct Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components requires professional knowledge T
73. hese procedures should be performed by a dealer Brake Light Switch Adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows 1 Open the hood See pages 8 6 for hood opening and closing procedure 2 Turn the adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction Periodic Maintenance and Adjustment 8 35 ale SS Foo Brake light switch ORS 2 Adjusting nut P Cable Inspection and Lubrication A WARNING POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace damaged cables Lubricate the inner cables and the cable ends Ifthe cables do not operate smoothly 8 36 Periodic Maintenance and Adjustment ask a dealer to replace them Recommended lubricant Engine oil see page 10 2 Brake Pedal and Accelerator Pedal Lubrication L
74. ight LED Reverse indicator light LED Coolant temperature warning light LED Parking brake indicator light LED Diff lock indicator LED On Command differential gear lock indicator light LED High range indicator light LED Low range indicator light LED Specified fuses Main fuse 40 0A Speedometer ECU normally energized fuse 5 0A Stop lamp Turn lamp fuse 10 0A Gear switch fuse gt EPS fuse 10 0A Rear bridge differential fuse 10 0A Fuel pump fuse 15 0A Reverse gear fuse 15 0A Auxiliary DC jack fuse 15 0A ECU gt Speedometer unit fuse 15 0A Headlight fuse 15 0A Fault Code of Electronic Injection System 11 1 Fault Code of Electronic Injection System DTC DTC Description Related Calibration HEX DEC Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow 107 263 P0108 MAP Circuit High Voltage KsDGDM_MAP_ShortHigh 108 264 P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow 112 274 P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh 113 275 Coolant Oil Temperature Sensor Circuit P0117 KsDGDM_CoolantShortLow 117 279 Low Voltage Coolant Oil Temperature Sensor Circuit P0118 KsDGDM_CoolantShortHigh 118 280 High Voltage or Open P0122 TPS Circuit Low Voltage or Open KsDGDM_TPS_ShortLow 122 290 P0123 TPS Circuit High Voltage KsDGDM_TPS_ShortHigh 123 291 P0131 O2S 1 Circuit Low Voltage KsDGDM_O2_1_ShortLow 131 305
75. ing to the information from sensors has been calculated to ensure accurate control in different conditions from the nozzle of the fuel injection volume To achieve fuel efficient low emissions performance of the EFI engine EFI System inspection If the EFI system has failure the meter will display the appropriate failure code you can 8 10 Periodic Maintenance and Adjustment also use the special EFI system failure diagnostic apparatus for inspection diagnostic apparatus can provide a more detailed faliure information Diagnostic apparatus equipped with its own user manual plug A amp B into each other 2 EFI cables 1 Diagnostic apparatus cable Engine Oil and Oil Filter Cartridge The engine oil level should be checked before each operation In addition the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart To Check Engine Oil Level 1 Place the vehicle on a level surface 2 Remove the console 3 Check the engine oil level on a cold engine NOTE If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil settles for an accurate reading 4 Remove the engine oil filler cap and wipe off the dipstick with a clean rag 5 Insert the dipstick in the oil filler hole without screwing it in and then remove it again to chec
76. ing your Vehicle Braking Going Uphill Going Downhill Crossing Through Shallow Water 6 2 6 4 6 6 6 7 6 8 6 8 6 9 6 10 7 1 7 1 7 4 7 6 7 8 7 8 7 10 7 12 Owner Manual Rear Axle Differential Lock Riding Over Rough Terrain Riding in Brush or Wooded Areas Encountering Obstacles on the Trail Periodic Maintenance and Adjustment Periodic Maintenance Chart for the Emission Control System General Maintenance and Lubrication Chart Sundry Box Cover Engine Cover EFI System EFI System Inspection Engine Oil and Oil Filter Cartridge To Change the Engine Oil Final Gear Oil Changing the Final Gear Oil 7 15 7 15 7 16 7 17 8 1 8 3 8 4 8 6 8 6 8 7 8 9 8 10 8 11 8 15 8 16 Differential Gear Oil Coolant Axle Boots Spark Plug Inspection Inspection Installation Cleaning the Air Filter Elements Cleaning the Spark Arrester Valve Clearance Front Brake Pad Check Rear Brake Pad Check Checking the Brake Fluid Level Brake Fluid Replacement Checking the Brake Pedal Brake Light Switch Adjustment Cable Inspection and Lubrication Brake Pedal and Accelerator Pedal Lubrication 8 17 8 20 8 21 8 22 8 23 8 23 8 25 8 28 8 30 8 30 8 30 8 31 8 32 8 33 8 34 8 35 8 36 Rear Knuckle Upper and Lower Pivot Lubrication Steering Shaft Lubrication Wheel Removal Wheel Installation Battery Battery Maintenance Fuse Replacement Replacing Headlight Bulb Tail orake Light Bulb Repl
77. ission type Model HS800UTV HS800UTV 3 Transmission Primary reduction system CVT belt Secondary reduction system Shaft drive CVT reduction ratio 0 68 2 7 CVT belt automatic Caster angle Operation Right hand operation Reverse gear 5 45 Sub transmission ratio Low 1 172 High 2 150 Chassis Frame type Steel tube frame 5 0 Rear Trail 26 0mm 1 02 in Tire Type Tubeless Size Front 25x8 12 to 26 x 8 12 25x 10 12 to 26 x 10 12 Specification 10 5 Model HS800UTV HS800UTV 3 Brakes System Front and rear unified Type Front Dual disc brake Rear Dual disc brake Operation Foot operation Suspension Front Rear suspension Double wishbone Shock absorber Front shock absorber Rear shock absorber Coil spring oil damper for HS800UTV Coil spring oil or airbag damping for HS800UTV 3 Coil spring oil damper for HS800UTV Coil spring oil or airbag damping for HS800UTV 3 Wheel travel Front wheel travel Rear wheel travel 130mm 5 12 in 150mm 5 91in Electrical Ignition system Generator system Battery type Battery capacity ECU AC magneto U1L 11 or GSU1 9 12V32 0Ah or 12V30 0Ah 10 6 Specifications Model HS800UTV HS800UTV 3 Bulb voltage wattage x quantity Headlight 12V35 0W 35 0W x 2 Tail brake light Front Rear turning light 12V5 0W 21 0W x 2 12V10 0W 10 0W x 2 License light 12V3 0W Indicator lights Neutral indicator l
78. k the oil level NOTE The engine oil should be between the minimum and maximum level marks Periodic Maintenance and Adjustment 8 11 1 6 Maximum level mark 2 Minimum level mark 3 Dipstick 4 Engine oil filler cap If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level Insert the dipstick into the oil filler hole and then tighten the oil filler cap Install the console To Change the Engine Oil With or Without Oil Filter Cartridge Replacement 1 Remove the console Place an oil pan under the engine to collect the used oil and then remove the engine oil filler cap 2 Remove the engine oil drain bolt to drain the oil from the crankcase 1 Engine oil drain bolt NOTE Skip steps 4 6 if the oil filter cartridge is not 8 12 Periodic Maintenance and Adjustment being replaced 3 Remove the oil filter cartridge with an oil filter wrench 1 Oil filter cartridge NOTE An oil filter wrench is available at a nearby dealer 4 Apply a light coat of engine oil to the O ring of the new oil filter cartridge NOTE Make sure the O ring is seated properly 1 O ring 5 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench Periodic Maintenance and Adjustment 8 13 Tightening torque Oil filter cartrid
79. lant reservoir when the engine is cold The coolant level will vary with engine temperature The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level mark If coolant is not available add distilled water Change the coolant every two years See pages 8 20 8 21 for details CAUTION s S SsS Hard water or salt water is harmful to the engine You may use soft water if you cannot get distilled water Coolant reservoir capacity up to the maximum level mark 0 627L 0 555Imp qt 0 663US qt A WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap Pre Operation Checks 5 7 level Add oil as necessary See pages 8 15 8 16 for details Recommended oil SAE 80 API GL 4 Hypoid gear oil If desired An SAE 80W90 hypoid gear oil may be used for all conditions NOTE GL 4 is a quality and additive rating GL 5 or GL 6 rated hypoid gear oils may also be used Differential Gear
80. lect lever is set to position and then set the switch to AWD When the vehicle is in 4WD the 4WD indicator will come on in the multi function display Control Functions 4 13 To change from 4WD to 2WD stop the vehicle and then set the switch to 2WD The 4WD indicator will go out in the multi function display Gear Lock On Command __ Differential Switch 2WD UNLOCK 1 On Command differential lock switch 2WD UNLOCk 2 Select lever 4 14 Control Functions To unlock the differential gear in 2WD Stop the vehicle make sure the On Command four wheel drive switch is set to 2WD move the select lever to position 6 and then set the switch to UNLOCK the differential gear is unlocked the differential gear lock indicator light will go out At this time with rear differential lock on the rear bridge unlocked the rear differential starts to work POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD LOCK WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked so it takes more effort to turn the vehicle The amount of effort required is greater the faster you go You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling HOW TO AVOID THE HAZARD Always ride at a slow speed when the vehicle is in 4WD LOCK and allow extra time and distance for maneuvers Accelerato
81. let bolt 24N m 2 4m kgf 17 ft lbs To change the Reduction Gear Box Oil 1 Remove oil inlet bolt 2 Remove oil outlet bolt drain the oil of gear box and screw up oil outlet bolt Periodic Maintenance and Adjustment 8 15 Final Gear Oil Checking the Final Gear Oil Level 1 Place the vehicle on a level surface 2 Remove the oil filler bolt and then check the oil level in the final gear case ry i ie 1 Oil outlet bolt Recommended engine oil See page 10 2 Oil quantity 1 Oil filler bolt 2 Final gear oil Without oil filter cartridge replacement 3 Correcto evel 1 05L 1 67 Imp qt 2 01 US qt NOTE With oil filter cartridge replacement 2 0 L 1 76 Imp qt 2 11 US qt The oil level should be at the brim of the filler hole 8 16 Periodic Maintenance and Adjustment 3 If the oil is below the brim of the filler hole Changing the Final Gear Oil add sufficient oil of the recommended 1 Place the vehicle on a level surface type to raise it to the correct level 2 Place a container under the final gear case to collect the used oil 3 Remove the oil filler bolt and the drain bolt to drain the oil CAUTION _ _ O OO ooo o o Be sure no foreign material enters the final gear case 4 Install the oil filler bolt and then tighten it to the specified torque Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 16 3 ft lbs 1
82. line apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the vehicle at all on hills that are so steep you could not walk up them easily Bring the ene to a stop by applying the brakes Stop the engine With the parking hand bar applied set the parking brake Puta big rock or wedge shaped pieces of wood in the downhill direction of the wheel to ensure that the vehicle will not slide accidentally Operation 6 8 1 Parking hand bar NOTE Like many other vehicles the parking brake acts on the rear wheels For the parking brake to operate all four wheels shift to 4WD before stopping the engine Reverse Limit There is no speed limitation in forward For safety reasons the speed is limited in reverse and in front diff lock mode The engine is limited to lower RPM s by the ECU when in Reverse or diff lock mode Vehicle Break in Period The break in period for your new UTV vehicle is the first 25 hours of operation or the time it takes to use the first three tanks full of gasoline No single action on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perform the following 6 9 Operation procedures carefully CAUTION e Excessive heat build up during the first three hours of oper
83. ll up on the latch plate to make sure it is secure 1 Buckle 2 Latch plate 3 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract To release the buckle firmly press the release button 1 Buckle 2 Release button A WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely Control Functions 4 21 Cargo Bed 1 Cargo bed Maximum load limit 350Ib 159kg 4 22 Control Functions A WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed Cargo should be properly distributed and securely attached Reduce speed when carrying cargo Allow greater distance for braking A WARNING P
84. ly the accelerate pedal lightly Never press down the accelerate pedal suddenly Back slowly Apply the brakes lightly for stopping Avoid making sharp turns Before shifting into reverse gear always check for obstacles or people behind the vehicle When its safe to proceed back slowly Cab Nets and Shoulder Protection Plate Your vehicle is equipped with cab nets and shoulder protection plates on both sides of the vehicle Cab nets and shoulder protection plates must be used by both operator and passenger at all times Promptly replace 7 8 Your Vehicle worn or damaged cab nets with new available from your authorized dealer allow component identification Always use the cab nets and shoulder protection plates 1 Cab Nets 2 Shoulder Protection Plate Braking Braking ability is affected by the type of terrain In most cases gradually application of the brakes is more effective than abrupt braking particularly on loose surfaces like gravel Always allow for greater braking distance on rough loose or slippery surfaces Going Uphill Do not attempt to climb hills until you have mastered basic maneuvers on flat ground Use proper driving techniques to avoid overturns on hills and slopes Drive straight up hills and avoid crossing the side of a hill which increases your chance of rollover Practice first on gentle slopes before attempting steeper hills Always check the terrain carefully before a
85. me soft or bottom out during operation 1 Check if vehicle is overloaded 2 Check if the springs are two soft or worn out 3 Check if the shock absorbers have lost their damping force or have become damaged Front axles or differential makes _ noise during operation 1 Check if the spline shaft of the drive shaft is broken or damaged 2 Check if the spline shafts on the left amp right front axles are broken 3 Check if the gears in rear gear box and differential are over worn 4 Check the dust covers of the universal joints in right amp left drive shafts have become damaged 8 56 Periodic Maintenance and Adjustment Table5 Check and Solution of Common Problems in Engine System S N Problems Solutions 1 Check the battery voltage 1 Idle speed is not stable 2 Check the rectifier output voltage 3 Check MEUI for failure 1 Check both cylinders are working properly 2 Power performance is 2 Check gasoline nozzle in EFI system for blockage falling 3 Check and clean core of air cleaner 4 Check muffler blockage and clean spark arrestor 1 Check air cleaner and admission line for leakage 3 Popping in engine r Tie conection joint of exhaust pipe with engine 3 Check the grade of gasoline to see if it s too low 1 Check if the battery voltage is too low because the 4 Engine is difficult to start temperature is too low
86. n reducing control and increasing the possibility of an accident CAUTION Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed Damage to the engine or drive train may occur 7 6 Your Vehicle Turning Your Vehicle The vehicle is easier to steer in two wheel drive 2WD than four wheel drive 4WD Steering takes the most effort in 4WD with the differential locked It is possible for the vehicle to roll over or go out of control if you attempt sharp high speed turns You should also be careful making sharp turns on rough terrain Do not attempt to turn around or make abrupt maneuvers on slope Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering wheel A sudden jolt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person Always follow proper operating procedures Follow these precautions when operating in Your Vehicle 7 7 reverse 1 Always check for obstacles or people behind the vehicle App
87. nd responsibilities you should contact Hisun Motors Corp U S A 1434 Patton Place Ste 106 Carrollton TX 75007 972 446 0760 U S Environmental Protection Agency at 2000 Traverwood Drive Ann Arbor MI 48105 or for California registered off road vehicles only the California Air Resources Board at 9528 Telstar Avenue El Monte CA 91731 YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp U S A warrants that each HISUN brand off road vehicle A is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and B is free from defects in material and workmanship which cause such vehicle to fail to conform to applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized HISUN dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of HISUN Il Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement as a result of 1 accident
88. ng a trailer include the tongue weight in the maximum vehicle load limit e Load cargo in the cargo bed as close to the center of the vehicle as possible and tie it down using the cargo hooks equipped on the cargo bed Tie down cargo securely in the trailer Make sure cargo in the trailer cannot move around A shifting load can cause an accident 6 13 Operation e Avoid hills and rough terrain e Make sure the load does not interfere with controls or your ability to see where you are going Drive more slowly than would without a load The more weight you carry the slower you should go Although conditions vary it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer Allow more braking distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Choose terrain carefully Added weight affects the stability and handling of the vehicle A WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle hand ling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Your Vehicle 7 1 DRIVING YOUR VEHICLE Getting
89. ng may become difficult Do not use an automotive cigarette lighter or other accessories with a plug that gets hot because the jack can be damaged gt _ Before using this vehicle check the following points Pre Operation Checks 5 1 ITEM ROUTINE PAGE Check operation free play fluid level and fluid leakage Brakes Fill with DOT 4 brake fluid if necessary Sooo BOOT eel Parking brake Check for proper operation condition and free play 6 6 6 7 Check fuel level Fuel e Fill with fuel if necessary a4 Check oil level Engine Gear boy oll Fill with oil if necessary ne Check coolant level Goolant reservoir Fill with coolant if necessary PO PA ee Final gear oil Differential gear oil Check for leakage 5 7 Accelerator pedal Check for proper accelerator pedal operation 5 8 5 10 Seat belts Check for proper operation and belt wear 5 10 Steering Check for proper operation 5 10 Fittings and fasteners Check all fittings and fasteners 5 11 Lights and switches Check for proper operation 5 11 Wheels and tires Check tire pressure wear and damage 5 2 5 15 8 39 840 Axle boots Check for damage 8 21 8 22 Instrument Check for complete and right display 4 2 4 8 Light Indicator Check for light indicator operation 4 2 4 8 5 2 Pre Operation Checks A WARNING POTENTIAL HAZARD Failure to inspect the vehicle before
90. ngine life always warm up the engine before driving Never accelerate hard with a cold engine To see whether or not the engine is warm check if it responds to the throttle normally 1 Release the brakes and press the accelerator pedal gradually 2 If the rotation rate of the engine accelerates with pedal steadily the warming up procedure has been ready and the vehicle can been ridden Otherwise go on with the third step 3 Continue warming up the engine until it Operation 6 4 idles smoothly CAUTION See the Engine break in section prior to operating the engine for the first time Drive Select Lever Operation And Driving In Reverse CAUTION Before shifting you must stop the UTV and return the accelerate pedal to the closed position otherwise the transmission may be damaged Shifting Neutral to High and High to Low 1 Bring the UTV to a complete stop and return the accelerate pedal to the closed position 2 Apply the brakes then shift by moving the drive select lever along the shift guide NOTE Make sure that the drive select lever is completely shifted into position R Reverse 1 Drive select lever Shifting Neutral to Reverse 6 5 Operation NOTE The drive select lever cannot be shifted into or from reverse without applying the brake L Low 1 Bring the UTV to a complete stop and H High return the accelerate pedal to the closed N Neutra position RPVs 2 A
91. ocked When riding an UTV on muddy and 4 8 Control Functions slippery roads or when climbing a steep hill make sure the 4WD lock indicator is on When riding on a flat road at a comparatively high speed adjust the settings to 2WD UNLOCK and there are no symbols in either of the 4WD indicators Riding an UTV while the differential is functioning and is NOT locked may improve the stability and safety of the UTV operation CAUTION When the selector is set to 4WD the right 4WD symbol front axle will have an X in the middle When riding on good surfaces you should unlock the differential and press in the yellow and the gray buttons to the 2WD unlocked position There should be no symbols showing in either the left or right AWD indicators CAUTION If the display indicators flash or the speedometer does not show the speed while the UTV is in motion Ask a dealer to check the speed sensor and circuits Fault code indicator When the EFI encounters faults the ECU will send the fault code to the instrument display and it will flash on the clock If there is more than one fault code they will be shown in rolling sequence When fault codes are present in order to see the time press the clock button the time will be shown Then after five seconds the fault code returns again Only after the fault is fixed will the time show automatically The description for the fault codes are shown in Chapter 11 of this
92. orn or contaminated by materials which can reduce friction 3 Check if there is any leakage in brake system s oil lines or junctions 4 Check if the plunger in brake master cylinder is damaged 5 Check if there is any air in the oil lines and drain the air with special equipment 6 Check if the brake fluid in master cylinders in the front and rear is still above the lowest level Front or rear brake system makes unusual noises 1 Check if the brake discs are damaged 2 Check if the calipers or hydraulic cylinders are stuck or if the mounting brackets of calipers are damaged 8 52 Periodic Maintenance and Adjustment 1 Check if there is an equal amount of force being applied by the left and right brake calipers on the front and rear brakes 2 Check if the brake force of front brakes has deteriorated which might cause the rear wheels to lock up before the Vehicle pulls to the left or front wheels 4 right when braking at 3 Check if the compression settings of the shock absorbers high speeds in front left amp right suspension are within specified limit 4 Check if the rubber sleeves connecting front suspension rocker arms and frame are damaged Periodic Maintenance and Adjustment 8 53 Table 3 Check and Solution of Common Problems in Electrical System S N Problems Solutions 1 Check if
93. otor oil in the spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 4 Lubricate all control cables 5 Block up the frame to raise all wheels off the ground 9 4 Cleaning and Storage Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering If storing in a humid or salty atmosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers Remove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an excessively warm or cold place less than 0 C 32 F or more than 30 C 86 F NOTE Make any necessary repairs before storing the vehicle Specification 10 1 Model HS800UTV HS800UTV 3 Dimensions Overall length 2700mm 106 3 in Overall width 1360mm 53 5 in for HS800UTV Overall width 1520mm 59 8 in for HS800UTV 3 Overall height 1840mm 72 4 in Seat height 425mm 16 7 in Wheelbase 1940mm 76 4 in Ground clearance Minimum turning radius 260 mm 10 2 in 5000 mm 196 9 in Basic weight With oil and full fuel tank 546 0 kg 1205Ib Engine Engine type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Lubrication system 4 stroke Water cooled V type twin cylinder 800 cm 91mmx61 5mm 10 0 1 Electric starter Wet sump 10 2 Specifications
94. pply the brake pedal 3 Shift from neutral to reverse and vice versa by moving the drive select lever along the shift guide 1 Drive select lever NOTE When in reverse the reverse indicator light should be on If the light does not come on ask a dealer to inspect the electrical circuit Due to the synchronizing mechanism in Operation 6 6 the engine the light may not come on until the UTV starts moving 4 Check behind for people or obstacles and then release the brake pedal 5 Press down the accelerate pedal gradually and continue to watch to the rear while backing up A WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed go slowly Parking When parking stop the engine and shift the drive select lever into the neutral position Push the brake pedal down and pull the parking brake to top position to park the vehicle 1 is Parking hand bar 6 7 Operation Parking on a Slope A WARNING POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The vehicle could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an inc
95. r Pedal Press the accelerator pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the accelerator pedal returns normally before staring the engine Control Functions 4 15 A WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal WHAT CAN HAPPEN The accelerator pedal could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the engine If it does not work smoothly check for the cause Correct the problem before operating the vehicle Consult a dealer if you can t find or solve the problem yourself 1 Accelerator pedal Before starting the engine check the accelerator pedal to be sure it is operating smoothly Make sure the accelerator pedal fully returns to the idle position as soon as it is released 4 16 Control Functions Brake Pedal Drive Select Lever Press the brake pedal to slow or stop the The drive select lever is used to shift the vehicle vehicle into low high neutral and reverse positions Refer to pages 6 4 6 5 for the drive select lever operation 1 Brake pedal 1 Drive select lever Control Functions 4 17 Fuel Tank Cap Remove the fuel tank cap by turning it counter clockwise Seats To remove a seat Remove bolts M6 with socket wrench
96. r is in the neutral position N the neutral indicator turn on light should come on If the neutral indicator light does not come on ask a dealer to inspect the electric circuit e The engine can be started in any gear if the brake is applied However it is recommended to shift into neutral N before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to START NOTE If the engine fails to start release the key and then try starting again Wait a few seconds before the next attempt Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 5 seconds on each attempt 6 3 Operation 5 Continue warming up the engine until it idles smoothly before riding A WARNING POTENTIAL HAZARD Engine idle speed exceeds the regulated speed WHAT CAN HAPPEN Will make it difficult to select gear and lose control finally causing serious injury or even death HOW TO AVOID THE HAZARD Because of electronic injection system the idle speed will be speed up when the voltage of battery is low Place the gear on position N and press the throttle pedal to make the engine run at 2500RPM to charge the battery for 5 10 minutes when the voltage of battery is over 12V the idle speed will be normal If the idle speed is still high please contact your dealer Warming Up To get maximum e
97. ress emission control system warranty is given by HISUN except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mechanability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Hisun Motors Corp U S A Emission Control System Warranty Statement 12 4 C No dealer is authorized to modify this Limited Emission Control System Warranty issued by HISUN IV LEGAL RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state V This warranty is in addition to the limited vehicle warranty Vi ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs by the owner However HISUN is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins when the vehicle is placed into service If you have any questions regarding your warranty rights and responsibilities you should contact Hisun Motors Corp
98. s emissions completely meet the requirements of relevant rule of the United States and Europe But mixed fuel is forbidden to use on the UTV because its injection quantity is different from gasoline The mixed fuel will cause engine to work abnormally and exhaust to be deteriorated Pre Operation Checks 5 5 A WARNING POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely 5 6 Pre Operation Checks Engine Reduction Gear box Oil Make sure the engine reduction gear box oil is at the specified level Add oil as necessary CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material enters the crankcase Recommended engine reduction gear box oil type and quantity See page 10 2 Coolant Check the coolant level in the coo
99. spected by an authorized dealer Seat Belts Make sure that both seat belts are not frayed or damaged The seat belt must move smoothly when pulled out and retract on its own when released The latch plate should click securely into the buckle and release when the release button is pushed firmly Wash off any dirt or mud which could affect operation Have a dealer repair as necessary for proper operation Fittings and Fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to a dealer or refer to the Service Manual for correct tightening torque Lights Check the headlights and tail brake lights to make sure they are in working condition Repair as necessary for proper operation Switches Pre Operation Checks 5 11 Check the operation of all switches Have a dealer repair as necessary for proper operation 5 12 Pre Operation Checks Tires A WARNING POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD 1 The tires listed below have been approved by Manufacturer for this model Other tire combinations are not recommended Type Size Front 25x8 12 to 26 x 8 12 6PR Rear 25 10 12 to 26 x 10 12
100. ssemble ei eee F Your Vehicle 7 15 1 Drive select lever box check hose 1 CVT Gear Box inspection hole Rear Axle Differential Lock When driving on rugged or muddy roads locking the differential case in the rear axle gearbox will give you the best traction In this case the two rear wheels will be driven at the same rate It may not be useful to lock the differential case after you ve lost traction because the skid process has destroyed the soil structure Even if you lock the differential the rear wheels may continue to slip and will not drive the vehicle ahead CAUTION The differential case in front axle gearbox uses friction structure and doesn t have lock mechanism so driver don t need to lock up the differential case Riding Over Rough Terrain Operating over rough terrain should be done with caution Look for obstacles that could cause damage to the vehicle or could lead to a rollover accident Avoid jumping the vehicle as injury loss of control and damage 7 16 Your Vehicle to the vehicle could occur A WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain
101. ttempting any hill Use common sense and remember that some hills are too steep for you to climb Your Vehicle 7 9 Maximum slope angle 15 with full loading 300kg A WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can over turn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate your vehicle on hills too 15 Maximum steep for it or your abilities Never operate vehicles on hills steeper than Choose carefully which hills you attempt to 15 climb Avoid hills with slippery surfaces or Do not drive across the face of a hill ones where you will not be able to see far Go straight up the hill enough ahead of you Practice on smaller hills before attempting large hills 7 10 Your Vehicle Before climbing the hill first be sure you are operating in low range 4WD or if necessary with 4WD To climb a hill you need traction momentum and steady throttle Travel fast enough to keep your momentum going but not so fast that you cannot react to changes in the terrain as you climb Slow down when you reach the crest of the hill if you cannot clearly see what is on the other side There could be another person an obstacle or a sharp drop off If you start to lose traction or momentum when climbing and you decide you will be unable to continue use the brakes to come to a stop Do not
102. ubricate the pivoting parts Recommended lubricant Lithium based grease all purpose grease Rear Knuckle Upper and Lower Pivot Lubrication Lubricate the knuckle upper and lower pivots with a grease gun Periodic Maintenance and Adjustment 8 37 Recommended lubricant Lithium based grease all purpose grease cg wo wg Kier 3 Zy tan mt C See x 1 1 I J ae A I 3 Upper universal joint steering transmission shaft Recommended lubricant Lithium based grease Steering Shaft Lubrication Lubricate the pivot points 8 38 Periodic Maintenance and Adjustment Lower universal joint steering transmission Front balance rod shaft Y NS D aK Y Ee SES o a B eS mice EA SS Periodic Maintenance and Adjustment 8 39 Wheel Removal Loosen the wheel nuts NOTE Elevate the vehicle and place a suitable e The arrow mark lt on the tire must point stand under the frame toward the rotating direction of the wheel e Tapered nuts are used for both the front and rear wheels Install the nut with its tapered side towards the wheel Remove the nuts from the wheel Remove the wheel 1 Nuts x4 1 Arrow mark Wheel Installation 1 Install the wheel and the nuts 8 40 Periodic Maintenance and Adjustment 1 Tapered nut 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the whe
103. w more room to stop and avoid hills and rough terrain e Be sure cargo is secured since a loose load can change vehicle handling Keep weight in the cargo bed centered and as low and far forward as possible Top heavy loads increase the risk of rollover 1 3 e To avoid transmission damage shift only when vehicle is stationary and at idle eWhen vehicle is stopped place brake lever in the parking APPLY BRAKE TO START 1 4 Location of the Warning and Safety Labels Improper Operation Can Cause This Vehicle to Overturn and Lead to Serious Injury or Death This vehicle handles differently than cars trucks or other off road vehicles In order to avoid overturns e avoid sharp turns e never turn while applying heavy throttle e turn speed less than 30km h e never make abrupt steering maneuvers e operate at speeds appropriate for your skills the conditions and the terrain e DO NOT do power slides donuts jumps or other driving stunts Improper vehicle use can result in SEVERE INJURY or DEATH NEVER Operate with more than one passenger on hills steeper than 15 degrees on public roads e on paved surfaces pavement may seriously affect handling and control ALWAYS e keep hands and feet inside vehicle e reduce speed and use extra caution when carrying a passenger e operate slowly in reverse avoid sharp turns or sudden braking e make sure pass
104. wer the spring preload the longer distance Ais the higher the spring preload With each complete turn of the adjusting nut 1 Distance A Control Functions 4 27 damping and in direction F to decrease the Spring travel setting Front Minimum soft 332mm 13 07 in Maximum hard 442mm 17 40in Spring travel setting Rear Minimum soft 402mm 15 83in Maximum hard 502mm 19 76 in 3 Tighten the locknut NOTE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque Rebound damping force Turn the rebound damping force adjusting screw in direction S to increase the rebound damping force and thereby harden the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw 4 28 Control Functions Compression damping force Turn the compression damping force adjusting screw use 3 0 allen wrench in direction to increase the compression damping force and thereby harden the damping and in direction to decrease the compression damping force and thereby soften the damping 1 Compression damping force adjusting screw A WARNING e Suspension components become hot during operation Never touch the compression damping force adjusting screw the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled e

STRIKE 800 - Hisun Motors Corp, USA

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