MINIBIKE 2,5 - Blata
Contents
1. CE 3 STARTING THE ENGINE FIG 22 SERRE RE ER ER 4 CARBURETOR 3 ein duke 4 E 5 PERIODIC MAINTENANCE 5 CHAIN SETTING 5 CLUTCH PADS REPLACEMENT ivscissscvissunsessovsanntsseniesavesvsnviuicenssnevenscisienvrerasvdanvesdnliddds 5 ENGINE EXPOSIVE VIEW 6 MINIBIKE EXPLOSIVE VIEW FIG 5 7 PARTS LIST SED i iE 8 9 FRONT AND REAR BRAKES FIG 7 10 ADJUSTING THE BRAKES FIG u uu u 11 FRONT BRAKES PADS REPLACEMENT F IG 7 11 REAR BRAKES PADS REPLACEMENT FIG 7 a 11 DISMANTELING AND MOUNTING THE FRONT WHEEL FIG 5 11 DISMANTELING AND MOUNTING THE REAR WHEEL FIG 5 12 PINON EXCHANGE FIG 12 DISMANTELING AND ASSEMBLY OF AIR FILTER FIG 3 12 NON USE AND STORAGE 13 INTRODUCTION Minibike 2 5 is intended for a drive on closed tracks with even smooth and d2. 3 Manufacturer Address Product Model Derived types EC Declaration Of Conformity Blata s r o Prazska 9 678 01 Blansko Czech Republic Minibike MINIBIKE BLATA MINIBIKE BLATA 2 5 MINIBIKE BLATA 2 6 MINIBIKE BLATA STYLE 60 MINIMOTARD BLATA 2 5 MINIMOTARD BLATA 2 6 The undersigned hereby declares on behalf of BLATA s r o that the above referenced product to which this declaration relates is in conformity with the provisions of Council Directive 98 37 EC of 22 June 1998 on the approximation of the laws of the Member States relating to machinery and its amending directives Council Directive 89 336 EEC of 3 May 1989 on the approximation of the laws of the Member States relating to Electromagnetic Compatibility EMC and its amending directives and that the product has been designed to comply with the relevant sections of the below referenced specifications CSN EN ISO 12100 1 2004 EN ISO 12100 1 2003 CSN EN ISO 12100 2 2004 EN ISO 12100 2 2003 CSN EN 294 1993 EN 294 1992 CSN EN 811 1998 EN 811 1996 CSN EN 953 1998 EN 953 1997 CSN EN 563 1996 including amendment A1 2000 EN 563 1994 CSN EN 1050 2001 EN 1050 1996 CSN EN 55 012 2002 CSN EN ISO 3744 1995 CSN EN ISO 11202 1997 1 5 2006 UAT Pavel Blata Managing Director SAFETY WARNING A Always pay attention to the instructions and safety warnings below This manual contains important safety informa
3. 20 500 mm UNPACKING AND BASIC CONTROLS The Minibike is packed and delivered with folded handlebars and levers mounted on them After unpacking set up the handlebars in such a function position that will suit you best However at maximum handlebars turning the brake levers must not bump into the lining After setting up the handlebars tighten the nuts 1 on handlebars sleeves the brake levers 2 and acceleration handle 3 acc to Fig 1 At tightening don t use an excessive force in order not to damage the parts or threads or to distort the tubes and the like Verify the smooth and perfect movement of operating bowden cables of acceleration and both brakes Fig 1 Basic controls 1 Handlebars nut 2 Brake lever bolts 3 Acceleration handle screws 4 Stop switch 5 Front brake lever 6 Rear brake lever SAFETY Minibike is not allowed to be used on public roads as it doesn t comply with valid Safety Standards It is forbidden to ride even where the traffic of larger vehicles is possible Minibike is intended for a drive on closed tracks with even smooth and dust free surface For your own and other people s safety keep all advices and recommandations how to use your minibike in a correct and thoughtful way serious injuries can result from unsafe operation of this and other vehicles You have to minimize the risk by wearing Safety Equipment e g safety helmet goggles gloves guards of elbow and knees firm footwe
4. E 3 5 Nm at 6 000 rpm CARBURETOR DELL ORTO IGNITION ELECTRONIC Og agi cett MANUAL CEUTCH ii ai eii CENTRIFUGAL FRICTION FRAME WELDED 2 s 222 OF HIGH STRENGTH STEEL TUBES EINING PEN THREE PARTED BRAKES FRONT MECHANICAL DISC BRAKES REAR WHEEL MECHANICAL DISC BRAKES WHEELS FRONT WHEELL OF LIGHT ALLOY 4 51 REAR WHEEL uuu r sais OF LIGHT ALLOY 4 95 TIRES iie pep RE 3 00 4 WITH PATTERN REAR 3 00 4 WITH PATTERN TUBES FRONT REAR 3 00 4 FUEL MIXTURE OF PETROL 91 OR HIGHER OCTANE 2 STROKE SYNTHETIC OIL MIXING RATIO di cR Qao ID ROPA SUN D PK OON 50 1 TANK GAPAGITY 1 LITRE HIGHEST VELOCITY IN ACCORDANCE WITH THE INSTALED RATIO up to 28 mph 45 km h UNLOADED WEIGHT across eet U 37 5 Ib 17 kg CARRYING CAPAGITY auE Epod RES 242 Ib 110 kg BASIC DIMENSIONS LENGHT 36 2 920 20 500 HEIGHT
5. LLO L6 00 2 0 0LL 00 090 011 00 vOL OLL 00 020 018 00 6L0 0LL 0096004 00 870 0LL L0 0LO t L6 00 220 0LL 00 00L 0LL 00 00 00 890 0LL 00 SSO OLL 0060041 0062004 0069004 0020004 00 L0L0LL 007290011 3131dWOO 3NION3 0050005 00 6L0 LL 0200 VLE 0100 bs 00 900 LL D 1000216 Ww 00100 LL 0 900 fll Lo o0 VLL 00200 VLL 0070094 9 913 00 800 VLL 00 S00 VLL 00 020 6 LL 00 800 71 0 800 16 10 10096 109014 00 600 0 6 00 00 096 0040064 00320 1011081 0024004 00 S00 LL 0 600 056 10 200 16 Le L0 00 VLL 00 00 096 0 900 HLL 0 00 0 6 V0 LLO OZ6 00220011 009 00 0 110 026 00 SLO TIL 10 00 16 0000 5 00 9L0 VLL 00 270 213 0 00 16 lt 00 570 51 10 040026 a 1007119 L0 0Z0 916 00 700 096 00 10006 0010076 00906 vO LLO ELS 0080074 00 SC0 6LL L0 S00 916 00 800 fll 0080055 0096064 00 SO LOO SLL 00 9L0 LL 0292021 00 300 6 1 00001 75 00 200 SLL 00 LrO ZI 1012016 d 20900216 90 900 6Ll 00 SLO CLL 00 S00 ZLS 00 SLO SLL 00 LL0 6LL 00700096 10600 616 e 1070007006 y_S AT 7 00 200 202 00 900 202 00100818 00 S00 SLL OO SLO SLL OS OLO LLL 00 00 096 lt N OLLOELS LO LOO LLL 7 00 020 LL 00 85 0 21 00 910 5 00 600 0 6 00 0L0 8LL 00 v00 ZLS 1008016 OO PLO SLL 00 00 096 OOLLO SLL 000 Z0 0SO ZLL OO SLO EL
6. am m m um a A aem um am a um um m um s am um um m m em nm om um om m 920 009 01 512 054 00 512 044 00 112 004 00 920 008 01 914 010 01 312 017 00 LE 940 006 00 i a 512 045 00 A 312 029 00 916 072 02 S zd 112 060 00 512 019 01 332 020 00 a TP EE ES FIG 7 ADJUSTING THE BRAKES Small incremental brake adjustment Free play at the handlebar lever is effected by turning the knurled end on the cable adjustor This will allow the lever to be set at the nominal to inch of free lever movement Basic brake adjusting Screw in the knurled cable adjustor at the brake lever so the cable is in it s most slack starting position At the caliper loosen the nut No 3 and tighten the adjustable bolt No 4 so the wheel cannot turn Back off bolt No 4 about to of a turn and fix it with lock nut No 3 Do not use the cable retainer No 5 for adjusting the brakes FRONT BRAKE PADS REPLACEMENT FIG 7 At first screw in the knurled cable adjustor at the brake lever on the handlebars Unscrew two screws M5 914 003 01 that hold the brake body on fork and shift out the brake backwards Take out from brake body two distance columns and two columns with coil Do not loosen the cable retainer Unscrew screws M6 914 010 01 and separate both halves of brake body and shift the worn out brake plates out Into the part with operating mech
7. 0 003 01 930 009 00 930 010 00 930 011 00 940 001 00 940 006 00 940 008 00 950 003 00 950 005 00 950 007 00 950 008 00 950 010 00 960 003 00 960 004 00 960 006 00 960 007 00 960 108 00 970 001 00 970 002 00 TANK SCREW CAP RUBBER FOR FRAME GAS TUBE HOSE CLAMP STAND WASHER 6 4 x 18 x 1 HOSE CLAMP FOOT REST 2 PCS JOINING ELEMENTS SCREW M 10 x 140 SCREW 5x 25 SCREW M 5 x 16 SCREW M 5 x 16 SCREW 8 x 35 SCREW M 5 x 16 SCREW M 5 x 20 SCREW M 5 x 30 SCREW M 6 x 16 SCREW M 6 x 20 SCREW M 6 x 22 SCREW M 6 x 25 SCREW M 6 x 30 SCREW M 6 x 14 SCREW M4x8 SCREW M 4 x 10 SCREW M 6 x 16 SCREW M 6 x 40 SCREW M 5 x 25 SCREW M 5 x 20 NUTM5 NUTM6 NUT M 5 SELFLOCKING NUT M 6 SELFLOCKING NUT M 8 SELFLOCKING NUT M 10 SELFLOCKING NUT M 8 LEFT WASHER 10 5 WASHER 6 4 WASHER 8 4 WASHER 8 1 4 x 8 ROLLER 6 x 6 RIVET BULBEX 4 2 x 18 8 WITH CAP WOODRUFF KEY 3e7 x 3 7 WOODRUFF KEY 2e7 x 3 7 LOCK 15 LOCK 35 PISTON PIN LOCK RING BEARING 6000 ZR BEARING 6200 ZR BEARING 6202 C3 BEARING 6202 2ZR CONNECTING ROD BEARING PACKUNG RING 12 x 22 x7 PACKUNG RING 15 x 26 x 7 FRONT BRAKE COMPLETE mn n Yar 512 054 00 512 044 00 512 008 10 920 008 01 512 045 00 914 010 01 512 060 00 312 017 00 916 072 02 Ps 512 019 01 512 055 00 WA 332 020 00 REAR BRAKE COMPLETE lum am mum umm m
8. COMPLETE CLUTCH COMPLETE ENGINE COVERING ENGINE SEALING SET FLANGE DIAPHRAGM SEALING 2PCS DIAPHRAGM DIAPHRAGM WASHER SEALING ENGINE BLOCK ENGINE BLOCK DIAPHRAGM COMPLETE SEALING CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER PISTON COMPLETE EXHAUST SEALING PLASTIC CONECT FUEL COCK FUEL COCK EXHAUST COMPLETE EXHAUST SILENCER COMPLETE SILENCER MASS RING JET 52 FLOAT CHAMBER SEALING CARBURETOR SEALING 1 ADJUSTING SCREW THROTTLE VALVE CARBURETOR FILTER NEEDLE VALVE FLOAT CARBURETOR SEALING 2 THROTTLE VALVE SEALING JET SET 510 002 00 510 003 00 510 004 00 510 005 00 510 006 00 510 007 00 510 008 00 510 009 00 510 011 00 510 015 00 510 017 00 510 020 00 111 001 01 112 004 00 112 050 02 112 060 00 132 001 01 202 006 00 202 007 00 312 017 00 312 029 00 312 035 00 312 040 02 312 041 00 332 020 00 512 004 00 512 005 00 512 008 10 512 016 50 512 019 01 512 042 00 512 043 00 512 044 00 512 045 00 512 053 00 512 054 00 512 055 00 512 058 00 512 060 00 113 001 00 113 002 01 113 005 00 113 007 00 113 008 00 113 009 00 113 015 00 113 016 00 113 019 00 113 020 00 513 011 03 513 011 04 513 011 07 STARTER COMPLETE STARTER ROPE HOLDER HOLDER GUIDE BUSH STARTER CASE STARTER SPRING RATCHET WHEEL WASHER 4 5 x 16 x 1 5 WASHER 8 1 x 16 x 1 WASHER 6 1 x 16 x 1 5 PINION FRAME FRAME VARNISHED BRAKES LIFTER RIGHT BRAKE HOLDER BRAKE COMPL
9. ETE FRONT BRAKE DISC 2 5 x 119 BOWDEN CABLE FRONT BRAKE BOWDEN CABLE REAR BRAKE LIFTER LEVER SPRING LEFT WASHER 6 1 x 14 x 3 REAR BRAKE DISC 3 0 x 119 WASHER 10 5 x 18 x 3 NUT HANDLE BAR LEVER RIGHT HANDLE BAR LEVER LEFT LIFTER LEFT TERM CLAMP BOWDEN WASHER DISTANCE SLEEVE BRAKE PIN LIFTER PIN BOWDEN HOLDER FRONT BRAKE CASE 1 PAIR DISC BRAKE PADS 1 PAIR BRAKE COMPLETE REAR BRAKE CASE 1 PAIR SPRING RIGHT WHEELS DISC 4 51 WHEEL COMP 4 95 WITHOUT TIRE TIRE WITH PATTERN 3 00 4 TUBE 3 00 4 AXLE OF WHEEL AXLE OF WHEEL DISTANCE SLEEVE 14 5 mm CHAIN ADJUSTER COMPLETE WHEEL COMP 4 51 WITHOUT TIRE DISC 4 95 DISTANCE SLEEVE 139 3mm DISTANCE SLEEVE 84 5 mm DISTANCE SLEEVE 85 3mm 114 001 01 114 002 30 114 003 01 114 004 00 114 005 00 114 006 30 114 007 00 114 008 00 114 015 00 114 016 00 334 009 00 514 008 00 115 001 05 115 002 00 115 005 00 115 011 00 115 014 00 115 015 00 115 016 00 345 100 00 115 021 01 115 022 01 117 010 54 117 010 55 117 010 56 117 010 57 117 010 58 117 010 59 117 010 60 117 010 61 117 010 62 117 010 63 117 010 64 117 010 65 117 015 00 117 015 01 517 001 28 517 001 30 517 001 32 517 001 34 118 001 00 118 002 00 118 003 00 118 005 00 118 010 00 518 001 00 119 002 00 119 003 00 119 004 00 119 005 00 119 006 00 119 008 00 LINING LINING COMPLETE NON VARNISHED LINING COMPLETE VARNISHED FRONT LINING NON VA
10. L 0084081 00 9L0 LL 00 800 6Z1 10 LL0 OZ6 00 600 L1 00 ZL0 6LL 3MISGINIW 10907008 00 090211 a 00270219 10 200 716 0077007 00 200 YLL 0060061 10 200916 003006 10 00 46 000006 00 90 61 0070061 10 900 916 110 000 00 110 001 00 110 001 01 110 002 00 110 004 00 110 004 01 110 004 02 110 004 03 110 005 00 110 006 00 110 006 01 110 006 02 110 006 03 110 008 00 110 011 00 110 015 00 110 017 00 110 019 00 110 020 00 110 021 00 110 022 00 110 023 00 110 024 00 110 028 00 110 031 00 110 032 00 110 053 00 110 055 00 110 056 00 110 057 00 110 059 00 110 060 00 110 063 00 110 065 00 110 067 00 110 068 00 110 069 00 110 069 01 110 069 02 110 069 03 110 070 00 110 072 00 110 073 00 110 074 00 110 075 00 110 076 00 110 077 00 110 078 00 110 080 52 110 097 00 110 098 00 110 099 00 110 100 00 110 101 00 110 102 00 110 103 00 110 104 00 110 105 00 110 185 00 MINIBIKE 2 5 MINIBIKE 2 5 ENGINE ENGINE COMPLETE ENGINE PROPER CARBURETTER SHA 1412L PISTON COMPLETE A PISTON COMPLETE B PISTON COMPLETE C PISTON COMPLETE D PISTON RING PISTON A PISTON PISTON PISTON WRIST PIN CRANK BALANCED CLUTCH DISC CLUTCH LEVER 2 PCS CLUTCH SCREW COMPLETE CLUTCH SCREW SCREW CLUTCH SPRING SERIE 1 25 2PCS CLUTCH SPRING RACING 1 4 2PCS CLUTCH SPRING RACING 1 6 2PCS CLUTCH DRUM CLUTCH CASE CLUTCH CASE
11. RNISHED SADDLE NON VARNISHED FRONT FENDER NON VARNISHED FRONT LINING VARNISHED SADDLE VARNISHED FRONT FENDER VARNISHED CHAIN COVER CHAIN COVER POLISHED WINDSHIELD RIVET RUBBER WASHER 5 x 5 5 x 23 5 CONTROL FORK LEFT WITH BRAKE HOLDER FORK RIGHT HANDLE BAR TUBE THROTTLE GAS BOWDEN DUST GUARD HAND GRIPS 2 PCS GAS BOWDEN CABLE CAP HOLDER ABOVE COMPLETE HOLDER BELOW COMPLETE TRANSMISSION SPROCKET NO TEETH 54 SPROCKET NO TEETH 55 SPROCKET NO TEETH 56 SPROCKET NO TEETH 57 SPROCKET NO TEETH 58 SPROCKET NO TEETH 59 SPROCKET NO TEETH 60 SERIE SPROCKET NO TEETH 61 SPROCKET NO TEETH 62 SPROCKET NO TEETH 63 SPROCKET NO TEETH 64 SPROCKET NO TEETH 65 CHAIN CLASP CHAIN CLASP CHAIN 128 CHAIN 130 CHAIN 132 SERIE CHAIN 134 EL INSTALLATION SPARK COIL ROTOR COMPLETE SPARK PLUG SPARK PLUG CONNECTOR ZIP TIES 3 6 x 140 KILL SWITCH OTHER PARTS LABEL COMPLETE ONE MODEL DISTANCE SLEEVE 25 8 SADDLE RUBBER COMPLETE CHAIN ROLLER HOLDER ENGINE TANK WITH CAP 119 009 00 119 010 00 119 011 00 119 012 00 119 013 00 119 020 00 119 035 00 129 008 00 329 001 01 911 007 01 912 003 01 912 006 02 912 007 01 913 003 01 914 001 01 914 003 01 914 005 01 914 007 01 914 008 01 914 009 01 914 010 01 914 011 01 914 080 01 915 001 01 915 004 01 916 005 01 916 020 01 916 065 02 916 072 02 920 001 01 920 006 01 920 008 01 920 009 01 920 010 01 920 011 01 920 012 01 93
12. anism slide the brake plate with pin bore and unscrew completely the adjusting screw Force on carefully the brake plate into the opposite piece Before reassembly clean the whole brake Assembly follows in reverse sequence REAR BRAKE PADS REPLACEMENT FIG 7 At first screw in the knurled cable adjustor at the brake lever on the handlebars Unscrew two screws M5 914 003 001 that hold the brake body on brake holder and shift out the rear brake backwards Take out from brake body two distance columns and two columns with coil Do not loosen the cable retainer Unscrew screws M6 914 010 01 and separate both halves of brake body and shift the worn out brake plates out Into the part with operating mechanism slide the brake plate with pin bore and unscrew completely the adjusting screw Force on carefully the brake plate into the opposite piece Before reassembly clean the whole brake Assembly follows in reverse sequence DISMANTLING AND MOUNTING THE FRONT WHEEL FIG 5 Unscrew the front axle nut 920 011 01 and shift out the axle By light pull shift downwards the wheel Take care at releasing the wheel the distance roller and shim fall out At mounting the wheel direct first carefully the front brake and wheel with brake disk so that the brake disc slides in the space between the brake plates Insert the distance roller 513 005 01 between the brake disc and fork then insert partly the wheel axle Insert the distance shim 930 003 01 between the
13. ar BEFORE STARTING Regarding the engine life time it is important the minibike to be well run in as this fact will manifest itself by the power output and life of engine The minibike is considered to be run in after consuming five full fuel tanks by riding For brake in period we use mixture of petrol and 2 stroke synthetic oil in the ratio 30 1 After brake in the petrol octane no 91 or higher and 2 stroke synthetic oil are mixed in ratio 50 1 Mix up throughly the mixture of fuel and oil before pouring it into the tank During brake in don t increase the engine speed to maximum and don t allow the overheating Check the tire inflation which should correspond to the driver s weight The pressure in one wheel has not to exceed 2 5 bar in the front and rear wheel STARTING THE ENGINE To be done only on the starting stand Fig 2 After opening the tank filling hole fill the tank with fuel and close it by screwing in cap Open the petrol supply cock by turning the small lever into position ON Fig 3 Set the choke lever into position C Fig 3 Without turning the accelerating handle pull gently twice the starting wire and by next quick pull start the engine It is not allowed to pull the starting wire up to full winding off After a short engine run put the choke lever back to position A and let the engine run about 1 min Let the Minibike on the larking stand and if need be adjust the no load speed to such a
14. erwise You could be severely injured if your hands or clothing get caught by moving parts Make sure the engine and exhaust are cold before performing any inspection of this machine Riding with a chain in poor condition or improperly adjusted can lead to serious injury Always Inspect Adjust and Maintain the drive chain properly before each ride Failure to inspect and properly maintain the brake increases the risk of having an accident Before each ride check the rear brake cable and the brake efficiency Riding with worn brake pads can reduce the braking performance and cause an accident Check and replace brake pads according to the instructions in this manual Using worn improperly inflated or incorrect tyres will reduce stability and can cause an accident Pb P bP DISPOSAL OF UNUSABLE PRODUCT Unusable product become a waste and it s desposal should be in accordance with the law and any applicable local regulations Don t throw this product to municipal waste MINIBIKE 2 5 SERVICE MANUAL FOR USE AND MAINTENANCE OF MINIBIKE Before starting the operation of your Minibike read thoroughly these directions CONTENTS PAGE INTRODUCTION pu unguenti rt Eg ag s din 2 BASIC TECHNICAL Va US Guy Ron USE Fan 2 UNPACKING AND BASIC CONTROLS FIG 1 u 3 y Tg zr fc EP 3 BEFORE STARTING
15. ights reserved for technical text and design changes of the BLATA Company It is a great honor for us that you have chosen our product We believe that the MINIBIKE will work for you without problems and will bring you much pleasure and fun The producer of the MINIBIKE is BLATA Company Manufacturing Number CZ Signature of the technical control This manual served also as a GUARANTEE LIST Please after receiving the product check the manufacturing number and the date of sale In the case of a claim it is necessary to submit this guarantee list Rights of a purchaser governed by special legislation relating to the purchase of goods are not violated by granting the warranty Date stamp and signature of the dealer The entire construction solution for minibike and used disc brakes are protected by industrial design No part of this publication may be reproduced without an explicit consent of BLATA COMPANY COPYRIGHT BLATA 2006
16. ire or inner tube At the rear wheel unscrew the screw 914 001 01 from both sides remove the brake disc and sprocket wheel and then proceed in the same way as with the front wheel The reassembly to be carried out by following way Put the inner tube in the new tire so that the tire valve points to the right at the front wheel and to the left at the rear whell in travel direction Insert a half disc of tire from the tire valve side and put in the wheel axle Put in the distance tube from inner side Mount the other half disc into the tire and tighten the bolts 914 011 01 and nuts 920 009 01 Pump up the tire maximum to 2 5 bar and mount the wheel by a reverse way DISMANTLING AND ASSEMBLY OF AIR FILTER FIG 3 Dismantling the air filter unscrew 2 and so ease the holder and put down the suction chamber 1 On this way you gain acces to the filter that you can take off by means of screw driver After cleaning and lubricating it with engine oil proceed the assembly on a reverse sequence 12 NON USE AND STORAGE PROCEDURE It is recommended to drain out all fuel from the tank and carburetor Inflate the tires to the working pressure and put the minimotard on the stand During a long storage period unbolt the spark plug and insert a couple of drops of the motor oil into the cylinder Pull the starting rope a couple of times so a film of oil covers and evenly coats the cylinder walls and piston rings Long period is 90 days and longer R
17. olongation ride safety and cost decrease In addition you will be spared many worries time and troubles A Before every ride 1 Check the Cables and efficiency of brakes 2 Check the lubrication and chain tension settings The chain free play should be 5 200in After every ride clean the minibike carefully and keep it clean Do not use aggressive cleaning detergents 3 After 1 hour of use wash the air filter in air drying spirits and lubricate it with special oil for air filters B After every 5 hours of riding 4 Check the tightness of all bolts and nuts Tighten carefully to prevent damage to other parts 5 Wash the air filter in gas and lubricate it with special oil for an air filters to better catch the dust 6 Clean carefully the carburetor float chamber 7 Check the brake pads the thickness of brake lining cannot be less than 1 mm 039 in Review the basic brake adjustment 8 Check the state of the clutch pads the thickness cannot be less than 1 mm 039in C Every time after 10 hours of riding 9 Check the state of the clutch pads the thickness cannot be less than 1 mm 039in CHAIN SETTING When setting up the chain attachment of the rear brake reaction catcher and the rear wheel axle nut 920 011 01 Then tighten uniformly the chain tighteners on both sides of rear wheel by means of nuts 920 009 01 Fig 5 When the chain is set up to reguired sag 0 196 5 mm tighten the nut 920 011 01 of the rea
18. r wheel If there is need to replace the chain check also both chain wheels In case they are worn out they must be replaced by new ones at the same time with the chain REPLACEMENT OF THE CENTRIFUGAL FRICTION CLUTCH PADS After unscrewing two side screws remove the front lining Unscrew the fastening screws and remove the chain cover Release the chain and dismantle it Unscrew four screws keeping the cover with drum of the clutch Release the engine brace on the frame shift it out and remove the whole cover with clutch drum By means of pliers draw off the clutch springs and loosen the pins holding the clutch levers At the new clutch levers put the clutch pins and at assembly proceed in a revers sequence and in the end adjust the chain sag 0 100 616 00 400 01G L0 S00 vL6 1021026 00 800 01S 00 900 0LL 00 010 0 6 00 600 01S 0050004 0020081 1050016 A 0080005 0089005 00 100 0 6 00 F FOOLS 00 S90 0LL 0 700 516 000 00 00 900 096 00 L 00 010 0S6 00 00 8LL 00 800 0 7 00 SI0 0LL 00 Z10 01S 00 S0 0LL 00200 00 900 01S 00 SLO OLS 00 804 096 00 S00 0LS 0070140 056 00 900 096 00 v00 0LS 000200 0059004 00 00 0LS 001200 00 S00 0S6 00 200 0LS 0020044 OO COL OL 00 L10 0LL 00 800 0S6 00 ZOL OLL 0049004 an 00 200 0S6 00 00 0S6 0082004 0089004 00 200 0 6 0016004 00 290 01L ZS 080 0LL 00 960 0LL 00 L 0 0LL 00 6S0 0LL 00 660 0LL L0
19. rate lest coupling should take along the no load speed to such a rate lest coupling should take along the rear wheel For adjustment use the adjustment screw No 4 on the carburetor Fig 3 Fig 2 Fig 3 CARBURETOR 1 Suction chamber 2 Sleeve screw 4 3 Carburetor body 4 Adjusting screw of no load run 5 Float chamber 6 Fuel cock 5 choke lever for ride choke lever for cold starting It is necessary to adhere to the following instructions for flange reassembling always use a new plastic ring 110 078 00 which is inserted into the flange Tighten up the screw with torque 5 Nm Use of bigger torque can cause carburetor damage which is not covered by warranty Use of smaller torque can cause slackeing of the carburetor Check up the screw tightness after every 5 hours of riding RIDE After mounting the Minibike and slow turning the acceleration handle you are starting your ride Before braking turn back the acceleration handle and depress slightly the front brake lever and then the rear brake lever Beware of the wheels not to get them in skid The Minibike engine will be switched off by pusching the red pusch buttom of the stop switch on handlerods After the first half hour ride it is necessary to check the tightening of screws and nuts especially of the engine Check also the brake setting PERIODIC MAINTENANCE The periodic maintenance is the best way how to contribute to the machine life pr
20. tion and instructions which should be read carefully before operating the vehicle For your own safety and the safety of others follow these rules Neither manufacturer nor distributor is responsible for injuries caused by unsafe and improper use of the vehicle A This vehicle is not allowed to be used on public roads Unsafe and careless use of the vehicle can result in serious injuries The driver can A minimize the potential risks by wearing safety equipment The driver must wear a safety helmet goggles gloves elbow pads kneepads and firm footwear Avoid rough surfaces and obstacles Always drive with both hands on the handlebars Always inspect the bike before each ride refer to the article INSPECTION AND MAINTENANCE Failure to inspect and maintain your Quadard properly increases the risk of an accident or damage to the vehicle Fuel and fuel vapour are highly toxic and flamable Always be careful when handling fuel it can burn or poison you stop the engine and turn off the fuel tap keep naked flames and sparks away from your bike donot smoke near your bike refuel only outdoors in well ventilated space clean up any excess fuel immediately keep children and pets away gt Always ride within the limits of vehicle rider and weather conditions to avoid unnecessary accidents and injuries Check ups Shut the engine off when performing maintenance check ups oth
21. ust free surface Both growns up and children can ride on the Minibike Children only under the supervision of a grown up and responsible person If the terms of a track are fulfilled the Minibikes can be used for races Minibike Blata should not be used during winter season and under bad weather conditions Usage under these conditions leads to abnormal mechanical wear and corrosion of most minibike parts especially those directly exposed to climatic influences Beside that riding under these conditions increase the risk of injury or health damage Minibike is equipped with a single cylinder two stroke petrol combustion engine with a front and rear disc brake the rear one being controlled by a lever on the left side of handlebars and the front one by a lever on the right side of handlebars when seeing in the ride direction The fuel quantity controlled by a handle on the right side of handlebars The engine is fitted with an air filter and a exhaust silencer The driving moment transmission from engine to the driven rear wheel is carried out by a chain drive the ratio of which can by changed to a small extend by a sprocket wheel exchange on the rear wheel BASIC TECHNICAL DATA ENGINE TWO STROKE scere epo nnn arredo AIR COOLED CILINDER CAPACITY J u u US nu Papa 39 9 ccm POWER OUTPUT osiccccsiciseststecccctsseasserstacscctsascseatans 2 5 kW at 8 700 rpm TORGUE 42 2 roca
22. wheel and right fork and slide in the wheel axle Screw on and tighten the nut 920 011 01 of wheel axle 11 DISMANTLING AND MOUNTING THE REAR WHEEL FIG 5 Unscrew the rear axle nut 920 011 01 and loosen the nuts 920 009 01 on chain tighteners Shift the wheel forward and remove the chain At pulling out the wheel axle secure the rear wheel two distance rollers fall out The wheel mounting to be carried out in reverse sequence It is necessary to see to the right location of distance rollers Use the shorter roller on the site of chain wheel and the longer one at the brake disc Don t forget to tighten right the chain tighten the wheel axle and check the rear brake function PINION EXCHANGE FIG 6 First dismantle the front lining and chain guard Loosen the nut of rear wheel axle and the nut of chain tightener remove chain Insert carefully a larger screwdriver or steel rod into the hole of clutch drum Fig 6 to avoid a turning over the clutch drum at releasing the pinion Using the pinion wrench P N 319 050 00 FIG 6 release the new pinion to be carried out by reverse way TIRE EXCHANGE FIG 5 First dismantle the wheel from the Minibike At the front wheel unscrew the screws 912 003 01 remove the brake disc 112 025 00 and the distance shims 112 029 00 Unscrew the tire valve and deflate the tire Then unscrew the screws 914 011 01 thus releasing both disc halves 513 001 00 each other Only then you can exchange the t
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