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Invacare ® Storm ³ Invacare ® Storm ³ Euro Invacare ® Storm ³

1. Invacare STORM SERVICE MANUAL Remote control error codes Before assessing the error codes carry out the following test Turn the remote on and off several times Wait approx 5 seconds before switching on The test checks whether the error can be automatically rectified by the electronics and if necessary deactivates the blinking status display at the remote If this is not the case you can locate the fault using the blink codes as follows turn the remote on and off re count the code check which blink code is showing by counting wait for the blink code pause approx 2 3 seconds FLASHCODE MEANING SOLUTION Documentation 1 Module defective e Replace module See chapter Electronics on page 89 2 Accessory error for e Check accessory See chapter example short circuit in a connections check Lighting on page light bulb accessories 73 Lifter raised e Lower the lifter Backrest not in driving Completely position e Put backrest in driving position 3 Fault in right hand motor e Check plug in See chapter Drive Connection connections unit disengage loose defective or motor lever support defective wheels on page 35 chapter Replacing and calibrating a GB drive motor on page 45 4 Fault in left hand motor e Check plug in See chapter Drive Connection connections unit disengage loose defective or motor defective lever support wheels on page 35 chapter Replacin
2. The holes in the inner and outer tubes are spaced differently The many possible combinations of holes provide the ability to finely adjust the retaining bar e Use the screw wrench to loosen the Allen screws 1 and remove e Set the desired knee strap position choose hole pattern combination inner tube outer tube e Replace the screws and tighten Invacare STORM SERVICE MANUAL 22 5 3 2 Adjusting the height of the knee cushions Requirements IU e Crosstip screwdriver N ATTENTION Danger of injury There is danger of injury for the driver in case of incorrect assembly of the knee cushions e The knee pads should not press directly on the knees The upper edge of the knee pads should be positioned just below the upper end of the shin bone e Remove the knee cushion upholstery e Loosen the screws 1 using the crosstip screwdriver and remove e Move the knee cushions to the desired position e Re insert the screws and tighten 155 SERVICE MANUAL Invacare STORM 22 5 3 3 Setting the width of the knee cushions M Requirements e 4mm Allen key e Use the screw wrench to loosen the Allen screws 1 e Setthe desired knee cushion position e Re tighten the screws 22 6 Adjusting the armrests and the joystick box 22 6 1 Adapting the height of the armrests Requirements e 5mm Allen key e Loosen the eight Allen screws 1 on
3. 11 1 3 Repairing replacing tyres or inner tube e Remove the front wheel see page 59 chapt 11 1 1 e Unscrew all Allen screws 1 e Remove the tyre with inner tube from the wheel rim halves e Repair inner tube and replace or insert new Reassembling is done in reverse order Note e If the old inner tube is repaired and re used and has become wet during repair you can make replacement easier by sprinkling the inner tube with a little talcum powder e Insert the wheel rim halves from outside into the tyre e Pump up the tyres a little e Insertthe Allen screw once again and screw the wheel rims together tightly e Check that the tyre is seated correctly once again e Pump the tyre up to the prescribed pressure e Check that the tyre is seated correctly once again e Screw the valve cap back on e Refitthe wheel 11 1 4 Replacing the wheel fork A CAUTION Incorrect reassembly can damage the bearings or cause the steering wheels to fall out e The single row angular ball bearings are not the same on either side For this reason they may only be fitted with the correct side toward the outside visible e Follow the fitting manual correctly e Remove the front wheel e Lever the plastic cap off with a screwdriver e Unscrew hexagon cap nut e Remove washer and spring washer e Remove the front wheel with wheel fork downwards 60 Invacare STORM SERVICE MANUAL IMPORTANT ASSEMBLY
4. Material damage hazard The valve can become blocked by the puncture protection gel and be unusable e During the following work you should always hold the valve up so that the puncture protection gel cannot enter the valve A WARNING Loss of a wheel If the bolts which secure the wheel are not tightened firmly enough or if the threaded holes in the casing are damaged by being tightened too much the wheel can come loose during travel e Always position the nuts manually in their holes when fitting the drive wheels e Never use electrical or pneumatic screwdrivers e Tighten the Allen screws with a torque of 25 e Nordlock washers must be fitted exactly as they were before removal A WARNING Uncontrolled movement The wheelchair will drive erratically if the GB Motors are not calibrated after being replaced e Make sure to calibrate the GB Motors after replacing them Note If motors become defective within their guarantee period they will either be replaced or repaired on Invacare s decision This guarantee does not cover pay for working hours We also accept no liability for physical injuries or unauthorised repairs Invacare s sole obligation and its exclusive remedy during this guarantee is limited to such repair and or replacement measures V Requirements iu e Open ended spanner 6 mm Torque wrench Repair kit for tyre repair or a new inner tube Talcum powder Screw block
5. Pos O1 N N N Qty KR c 2 c 2 2A c c oa Item No Pcs 1420413 SP 1420431 1420412 SP 1420412 1420020 1420019 1419271 1423457 P31108 1423458 SP1423188 1421772 1422837 D36112 Item Description LIGHTING UNIT 24V FRONT FOLDAWAY ASSY LIGHTING UNIT 12V T V FRONT FOLDAWAY ASSY FRONT HEADLIGHT LH 24V ASSY FRONT HEADLIGHT LH 12V ASSY FRONT HEADLIGHT RH 24V ASSY FRONT HEADLIGHT RH 24V ASSY HEADLIGHT HOUSING REFLECTOR GLASS LIGHTBULB 24V 21W YELLOW LIGHTBULB 12V 21W YELLOW BULB 24V 10W BULB 12V 10W SWIVEL MECHANISM LH ASSY HEADLIGHT ATTACHMENT LH STOP LH CHEESE HEAD SELF TAPPING SCREW WITH PHILLIPS 73 SERVICE MANUAL Invacare STORM HEAD 4 8 X 16 10 4 1421762 BOLT M5 X 12 DIN 7500C 11 4 1421782 0003 SWIVEL ROD 12 8 1421785 RING DIN 471 FST 4 13 2 1421790 TENSION SPRING 14 8 1422890 WASHER 5 3 DIN 125 13 1 1 Replacing bulbs e Unscrew the Phillips screw 1 on the rear of the headlight housing e Remove the reflector glass e Remove the reflector e Replace the bulb e Pull the headlight cable 1 below the seat out of the lighting distributor board e Unscrew the Phillips screw 2 from the frame e Remove headlight and replace Reassembling is done in reverse order 74 Invacare STORM SERVICE MANUAL 13 1 3 Replacing headlight e Pull the headlight cable below the seat out o
6. Select a language GB D NL S TECH View or edit System YES 9 DIAG TECH Technician mode Enter code 592 with keys D1 to D3 then select EXIT Enter Password 000 EXIT D1 D2 D3 Technician mode NEXT Master JS Module JOYSTICK CALIBRATION EXIT YES NEXT MAIN MENU YES View or edit GB Power Module NEXT YES GB Controller NEXT Torque XX EXIT NEXT DOWN UP Invacare STORM The program shows the fol 3 ming device You should enter this SERVICE MANUAL lowing EXIT NEXT Calibrate Motors YES GB Controller NEXT Tremor Damping XX EXIT NEXT DOWN UP GB Controller NEXT Speed Progression XX EXIT NEXT DOWN UP GB Controller NEXT Turn Progression XX EXIT NEXT DOWN UP GB Controller YES GB MOTOR CALIBRATION Wheels will move EXIT Drive wheels raised YES YES if drive wheels have been raised Chair wil GB MOTOR CALIBRATION 1 drive Are wheel EXIT ls raised YES YES if drive wheels have been raised EXIT GB MOTOR CALIBRATION BEGIN to start Wheels will drive BEGIN BEGIN if drive wheels have been raised GB MOTOR CALIB in progress Please wait RATION No entry required Wait till end of cal
7. e After fitting new batteries stow the lighting cabling between the two batteries 71 SERVICE MANUAL Invacare STORM 12 1 2 Replacing the fuse strip A A 72 CAUTION Fire hazard A short circuit can cause extremely high currents which can result in spark formation and fire e Always use an original strip fuse with the approved amperage e fthe main fuse has blown first rectify the cause before fitting a new one CAUTION Fire hazard Fitting the incorrect strip fuse causes a fire hazard e Only fix the strip fuses in the sequence shown in the image on the right e Tighten the nuts with 3 3 or 3 5 Nm Until 03 2004 After 03 2004 1 Fuse 1 Fuse 2 Fuse compartment 2 Fuse compartment 3 Washer 3 Nut DIN 6923 4 Nut M5 e Remove battery cover e Raise the lifter see following information e Pull all necessary connecting plugs out of the modules in order to access the fuse holder e Open the fuse strip holder 1 e Loosen the hex nuts and replace the strip fuse 2 Reassembling is done in reverse order Note If the electronics are defective connect an external power source or remove the locking washers and bolts from the seat tilting mechanism and then remove the lifter motor The seat tilting mechanism and lifter can then be manually operated see page 33 chapt 3210 3 Invacare STORM 13 13 1 Lighting Front headlight SERVICE MANUAL
8. GB MOTOR CALIBRATION in progress Please wait No entry required Wait till end of calibration GB MOTOR CALIBRATION Successful EXIT EXIT e Separate the programming device from the wheelchair Calibration is complete Invacare STORM 10 6 Wheel lock SERVICE MANUAL Qty Item No Pcs Item Description 7b 11A 11b 1 BR NA BR NA o2 1422850 1422851 SP1423473 M30973 M30974 L01995 M30047 M30972 M30055 5723905 G00107 1422894 9005 1422895 9005 1421720 0002 M30050 SPF331038 SPF331028 WHEEL LOCK RH ASSY WHEEL LOCK LH ASSY BOWDEN CABLE SET ASSY BOWDEN CABLE SHEATH L 1130 MM BOWDEN CABLE SHEATH L 1470 MM END CAP FOR BOWDEN CABLE INNER END CAP FOR BOWDEN CABLE SHEATH BOWDEN CABLE INNER L 3200 MM CABLE CLAMP BOLT 6 MM BOLT M6 X 12 WASHER 644 X 18 X 1 6 BRAKE BOX HOLDER RH BRAKE BOX HOLDER LH GROOVED SHEET REGULATING BOLT M6 X 24 BRAKE RH PREASSEMBLED BRAKE LH PREASSEMBLED 55 SERVICE MANUAL Invacare STORM 10 6 1 Replacing wheel lock Bowden cable e Dismantle the drive wheel on the side where the brake lever is see page 63 chapt 11 2 1 e Loosen the clamping screw 3 the brake anchor plate e Cut off the Bowden cable inner end cap 4 with oblique pliers e Dismantle the Bowden cable inner and put out of the brake housing remove spring e Unscrew both Phillips screws 1 ou
9. SERVICE MANUAL Invacare STORM 10 3 3 Replacing the gas pressure spring for lifter support The image below shows the position of the gas pressure spring 1 The gas pressure spring is fitted to the bottom piston rod Run the Lifter up if necessary Lever the top SL fuse 1 off using a x screwdriver CE Remove the bolts 2 k E aaa Lever the bottom SL fuse 1 off using a screwdriver Remove the bolts 2 Remove gas pressure spring and replace 34 Invacare STORM SERVICE MANUAL 10 4 Drive unit disengage lever support wheels 10 4 1 Drive unit conventional motors Pos Qty 1 Item No Pcs SP1421805 SP1421804 SP1421803 SP1421802 SP1421809 SP1421808 SP1421807 SP1421806 SP1421813 SP1421812 SP1421811 Item Description DRIVE UNIT 6 KM H RH ASSY WITHOUT BRAKE DRIVE UNIT 6 KM H LH ASSY WITHOUT BRAKE DRIVE UNIT 6 KM H RH ASSY WITH BRAKE DRIVE UNIT 6 KM H LH ASSY WITH BRAKE DRIVE UNIT 10 KM H RH ASSY WITHOUT BRAKE DRIVE UNIT 10 KM H LH ASSY WITHOUT BRAKE DRIVE UNIT 10 KM H RH ASSY WITH BRAKE DRIVE UNIT 10 KM H LH ASSY WITH BRAKE DRIVE UNIT 12 KM H RH ASSY WITHOUT BRAKE DRIVE UNIT 12 KM H LH ASSY WITHOUT BRAKE DRIVE UNIT 12 KM H RH ASSY WITH BRAKE 35 SERVICE MANUAL Invacare STORM SP1421810 DRIVE UNIT 12 KM H
10. e Pull the backrest tube out upwards and replace Reassembling is done in reverse order e Remove backrest tube see page 108 chapt 16 1 1 e Unscrew hex nut 1 e Remove the Allen screw from above e Remove backrest adjustment and replace Reassembling is done in reverse order 108 Invacare STORM SERVICE MANUAL 16 2 Contour backrest manual ON Oa OO N Qty T A A N N N oo Item No Pcs 1422067 1422066 1422112 9005 1419992 9005 1420483 1421696 5729029 D30110 F60107 F00002 D60111 5824259 Item Description BACKREST ADJUSTMENT MANUAL SB 48 ASSY BACKREST ADJUSTMENT MANUAL SB 43 ASSY BACKREST ATTACHMENT 480 MM BACKREST ATTACHMENT 480 MM HANDWHEEL REFLECTOR PERFORATED YELLOW RETAINING RING MACHINE BOLT WITH PHILLIPS HEAD M4 X 16 HEXAGON CAP NUT M6 SELF LOCKING HEXAGON NUT M8 SELF LOCKING COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6 X 16 BOLT 8 X 20 109 SERVICE MANUAL Invacare STORM 10 1 G00103 WASHER 4 3 X 9 X 0 8 11 8 G00107 WASHER 8 4 X 17 X 1 6 12 1 G10103 WASHER 8 4 X 25 X2 13 1 1420488 0002 ARMATURE SHAFT 14 2 1419980 SEAT COVER 15 1 1421713 0003 HANDWHEEL SHAFT 16 1 1420491 CONNECTING TUBE 480 MM 16 1 142049 CONNECTING TUBE 430 MM 17 1 1420476 9005 FITTING ATTACHMENT RH 18 1 1420477 9005 FITTING ATTACHMENT LH 16 2 1 Replacing the fitting attachment e Unscrew Allen screw 1 and nut e Unscre
11. procedure also applies to Lifter Replacing motor for electrical seat tilting replacing a rim 11 3 2 Calibrating GB motors 12 BATTERIES BATTERY CASE 12 1 1 12 1 2 Replacing batteries Replacing the fuse strip 13 LIGHTING 13 2 13 2 1 13 2 2 Front headlight Replacing bulbs Replacing complete headlight Replacing headlight Back lights Replacing bulbs Replacing back light supports or back lights Invacare STORM Invacare STORM 14 REMOTE 14 1 ACS remote REM24 SC 14 1 1 Replacing joystick knob 14 1 2 Replacing the tachometer holder or hand protector 14 1 3 Replacing remote holder height adjustable hinged 14 1 4 Replacing the remote 14 2 Remote holder with many different operation capabilities 14 2 1 Tray can be swivelled for operation 14 2 2 Replacing the tray 14 2 3 ACS operation for attendant switchable 14 2 4 Replacing the ACS operation box for attendant switchable 14 2 5 Replacing the ACS joystick switchable 14 2 6 ACS chin control 14 2 7 Replacing the ACS chin control complete 14 2 8 Replacing the foam rubber ball over the joystick knob 14 3 Troubleshooting the ACS control system 14 3 1 Error codes 14 4 Electronics 14 4 1 ACS Electronics Holder assembly conventional motors 14 4 2 ACS Electronics Holder assembly GB motors 14 4 3 Layout of the equipment rack rear part 14 4 4 Replacing the equipment rack 14 4 5 Replacing electronic components 14 5 Updating the drivi
12. 2173189 99 5 1423201 2174113 99 2174137 99 2174112 2173177 2174134 410094 2173178 12196 2174111 2174110 2174174 2174175 2174135 89 4000665 2174162 2174172 Z173205 9005 SPZ174164 SERVICE MANUAL MACHINE SCREW WITH ALLEN KEY HEAD M8 X 40 NUT M6 SP 14 MOUNTING SET RELEASE LEVER FOR BST ELECTRICAL HV LOCKING ROD PINTLES RELEASE LEVER AD CLASP LEVER SLIDING CYLINDER STRAIGHT PIN RD 8 X 36 DIN 7 TENSION SPRING PRESSURE SPRING LEG SUPPORT SHELL AD LH LEG SUPPORT SHELL AD RH PROTECTOR BOTTOM PROTECTOR TOP MOTOR RECEPTACLE SPACER LINING KNEE CUSHION ADM LH KNEE CUSHION ADM RH FOOTREST UPPER PART ADP CALF PLATE PREASSEMBLED 129 SERVICE MANUAL Invacare STORM 17 6 1 Replacing the footrest hanger interlock lift motor A Brown B Blue 130 Always compare the position numbers with the appropriate drawings Unscrew cylinder head screw 9 Unscrew cylinder head screw 5 Remove right hand footrest hanger shell 14 The locking lever 18 tension spring 21 release lever 17 or lock bar 11 can now be replaced Reassembling is done in reverse order Unscrew cylinder head screws 6 7 and hex bolt 8 Cut off cable binders Pull nut 10 out of the tube profile Pull protector 15 16 out of the tube profile Lift motor 1 can be replaced Ensure that the contacts are correctly located with reassembling Plug the cable into the co
13. 1 J10096 STRAIGHT PIN RD 5 X 32 DIN 7 15 3 J10097 STRAIGHT PIN RD 8 X 40 DIN 7 16 1 2173178 TENSION SPRING 17 3 1 Replacing the interlock Always compare the position numbers with the appropriate drawings e Unscrew cylinder head screw 5 hex nut 2 e Unscrew cylinder head screw 3 and hex nut 1 e Remove footrest hanger shell 8 e Replace the plunger rod 10 release button 11 locking lever 12 or tension spring 16 e Replace footrest hanger shells 7 8 if necessary 17 3 2 Replacing the footrest hanger press cone e Open the footrest hanger shells see page 122 chapt 17 3 1 e Withdraw straight pins 15 e Remove pressure cone 2x 13 e Replace the footrest hanger 9 or cone 13 Reassembling is done in reverse order 122 Invacare STORM SERVICE MANUAL 17 4 Footrest hanger VARI A 80 manually height adjustable with angle adjustment Pos Qty Item No Pcs Item Description 1 SP1422566 FOOTREST HANGER RH MANUAL HEIGHT ADJUSTABLE ASSY 1 SP1422565 FOOTREST HANGER LH MANUAL HEIGHT ADJUSTABLE ASSY 1 L32906 CLAMPING LEVER M6 1 L10024 WING NUT M6 X 16 3 F20111 HEXAGON NUT M5 SELF LOCKING 3 D50050 MACHINE SCREW WITH ALLEN KEY HEAD M5 X 25 1 2173189 99 NUT M6 SP 14 1 1 1 1 1 2174131 89 NUT M6 SW 13 2173194 LEG SUPPORT SHELL RH 2173181 LEG SUPPORT SHELL LH SPZ174163 CALF SUPPORT ASSY 2173203 9005 HANG
14. ELECTRONICS HOLDER 9 8 1422052 GETO WELL NUT M5 10 4 1419337 SCREW IN RIVET 11 1 SP1422053 ACS BUS DISTRIBUTOR ASSY 11 1 2 D36112 CHEESE HEAD SELF TAPPING SCREW WITH PHILLIPS HEAD 4 8 X 16 11 2 P10072 ACS BUS T ADAPTER DISTRIBUTOR 12 6001825 ACS LIGHTING MODULE 24V STD 12 P10080 ACS LIGHTING MODULE 12 T V 12 P10081 ACS CLAM LIGHT MOTOR MODULE COMBINED 13 GSM63003 5 BUS CABLE L 300 MM 1419370 BATTERY CABLE 1419983 BATTERY CABLE T V VERSION 1419390 CLAM WIRING HARNESS ACTUATORS LIGHT 1421728 WIRING HARNESS LIGHT LIFTER LEGREST mes oe SEAT TILT 1 1421729 CLAM WIRING HARNESS LIGHT EL ADJUSTMENT 1 1421730 WIRING HARNESS LIGHT LEG SUPPORTS SEAT TILT 90 SERVICE MANUAL Invacare STORM 14 4 2 ACS Electronics Holder assembly GB motors 91 SERVICE MANUAL Invacare STORM Item Qty Part No Part Designation INFO8 ONLY FOR STORM TRUE TRACK ELECTRONICS HOLDER F STORM TRUE TRACK 1 1434437 CPL 1 1 1430150 ACS POWER MODUL DX GB 100A 2 1 1432561 STRIP FUSE HOLDER M 80 A FUSE 3 1 1415004 CENTRAL LIGHT DISTRIBUTOR MAINBOARD 4 3 P11195 RELAY SWITCH 24V 10 20A 5 2 D30110 CROSS HEAD SCREW M4 X 16 6 5 D10108 COUNTERSUNK CROSS HEAD SCREW 5 X 20 7 2 D30108 CROSS HEAD SCREW M5 X 20 8 2 1426350 BOLT M6x4 DIN923 BLACK GALVANISED 9 3 5723976 COUNTERSUNK SCREW 5 X 12 10 1 1418528 DEVICE SUPPORT 11 2 143
15. HEXAGON NUT M6 SELF LOCKING D50114 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 50 0572 02152 CIRCULAR WASHER SHAPE B BLACK 0572 04449 RH BLACK 0572 04435 FOOTPLATE LH BLACK 1419931 0001 FOOTPLATE TUBE SP1423202 HEEL STRAP CPL 0029 40516 BOLT M6 X 60 F00103 HEXAGON NUT M6 B273011 HEEL BAND gt NO x Xo 4 c3 135 SERVICE MANUAL Invacare STORM 18 1 5 Replacing the footplate e Unscrew the Allen screw 1 e Remove the footplate and circular washers 2 e Replace footplate e When reassembling the footplate ensure that the circular washer is in the right position 2 radius towards inside Reassembling is done in reverse order 136 Invacare STORM SERVICE MANUAL 19 Accessories 19 1 Kerb climber j Je I I am A A M ps Q d G Y c gt P z x 3 E lt UE k n an te 9 YEA Gr o MW DM EN 9 NN A i WY D 4 ur gt P d FT 1 ad P T Pos Qty Item No Pcs Item Description 1 SP1418452 KERB CLIMBER ASSY 1 1 1418451 7021 KERB CLIMBER ATTACHMENT 2 1 N10499 GAS FILLED SPRING 3 1 F20106 HEXAGON NUT M12 SELF LOCKING 4 2 N02201 BUSH BB 1517 DU 5 1 F60106 HEXAGON CAP NUT M6 SELF LOCKING 6 1 F60107 HEXAGON CAP NUT M6 SELF LOCKING 7 1 D50094 MACHINE SCREW WITH ALLEN KEY HEAD
16. O N N N N N NY N N a a Na QO N N N a P gt SP1418531 SP1419256 SP1422932 SP1422933 SP1423181 1418524 0307 1418523 0307 D50117 SP1423182 1417943 1415178 0002 1415175 1418532 1419226 SP1418534 SP1419258 SP1421829 SP1421831 SP1421801 SP1421833 M12016 1415173 1419257 M11968 D50120 1419329 0307 1418522 0307 1419340 P30497 Invacare STORM WHEEL 3 00 6 PNEUMATIC GREY ASSY WHEEL 3 00 6 PNEUMATIC BLACK ASSY WHEEL 3 00 6 PUNCTURE PROOF GREY ASSY WHEEL 3 00 6 PUNCTURE PROOF BLACK ASSY MOUNTING SET WHEEL RIM 6 ASSY RIM RING 6 EXTERNAL RIM RING 6 INTERNAL MACHINE SCREW WITH ALLEN KEY HEAD M6 X 35 BEARING SET WHEEL RIM 6 ASSY DEEP GROOVE BALL BEARING 6004 2SRSR SPACER LINING INNER TUBE 3 00 X 6 90 TR 87 TYRE 3 00 6 GREY TYRE 3 00 6 BLACK WHEEL 3 00 8 PNEUMATIC GREY ASSY WHEEL 3 00 8 PNEUMATIC BLACK ASSY WHEEL 3 00 8 PUNCTURE PROOF GREY ASSY WHEEL 3 00 8 PUNCTURE PROOF BLACK ASSY WHEEL 3 00 8 TRELLEBORG GREY ASSY WHEEL 3 00 8 TRELLEBORG PUNCTURE PROOF GREY ASSY INNER TUBE 3 00 8 WITH VALVE TR 87 90 90 TYRE 3 00 8 GREY TYRE 3 00 8 BLACK TYRE 3 00 8 STOLLE GREY MACHINE SCREW WITH ALLEN KEY HEAD M6 X 40 RIM RING 8 INTERNAL RIM RING 8 EXTERNAL MAGNET RUBBER CIRCULAR MAGNET 6 X 25 Lay the vehicle down on its side on a relatively firm underlay or place wooden blocks under the
17. UNIT GEARLESS MOTORS CPL 2 1 SP1428929 SUPPORT WHEEL 3 1 1430139 KNUCKLE JOINT 4 1 1433561 MOTOR GEARLESS LH 4 1 1433562 MOTOR GEARLESS RH 5 2 N02188 BUSH BB 0806 DU 6 3 F00103 HEX NUT M6 7 1 F00002 NYLOC NUT M8 8 4 D00102 AXLE BOLT M8 X 45 9 1 1430140 0002 PUSH BAR 10 1 1418519 SCREW M12 X 100 DIN 7991 11 2 1432970 BOLT M8x50 DIN912 12 2 1433559 SL LOCK 8MM 13 2 1429355 BUSH 14 2 1421760 SINTERED METAL BUSH 15 5 5829220 NORTH HOLE WASHER 8 MM 16 6 G00107 WASHER 8 4 X 17 X 1 6 17 2 G10103 WASHER 84 X 25 X2 18 1 1418520 0003 NUT M12 19 1 1430138 ANGLE JOINT M6 R 41 SERVICE MANUAL Invacare STORM Item Qty Part No Part Designation 20 2 1429354 BOLT 21 1 1421761 SHAFT 22 1 1428928 SHOCK ABSORBER DV 22 165 23 1 1428930 9005 CRANK RH INFO8 ONLY FOR STORM TRUE TRACK 1 1422840 9005 CRANK LH 1 SP1428930 CRANK RH CPL 23 1 1428930 9005 CRANK RH 21 1 1421761 SHAFT 14 2 1421760 SINTERED METAL BUSH 1 SP1422840 CRANK LH CPL 1 1422840 9005 CRANK LH 21 1 1421761 SHAFT 14 2 1421760 SINTERED METAL BUSH 1 SP1429557 ANTI TIP HOLDER AND WHEEL CPL 1 1 1429557 9005 TIP WHEEL HOLDER 2 1 1428929 ANTI TIPPER 5 2 N02188 BUSH BB 0806 DU 7 1 F00002 NYLOC NUT M8 11 1 1432970 BOLT M8x50 DIN912 12 2 1433559 SL LOCK 8MM 13 2 1429355 BUSH 15 2 5829220 NORTH HOLE WASHER 8 MM 16 2 G00107 WASHER 8 4 X 17 X 1 6 17 2 G10103 WASHER 8 4 X 25 X2 20 2 1429354 BOLT 42 Invacare
18. adjustment the verticalizer is destroyed upon operation due to the change in geometry gt What should be observed when adjusting the seat depth If the seat depth adjustment is too short the forces on the body whilst standing up are too great If the seat depth adjustment is too long the user can collapse whilst standing up Requirements e 4mm Allen key e 6mm Allen key e 13mm open ended spanner The picture on the right shows the position of the seat plate guide screws 1 and the fastening screws of the perforated rails 2 146 Invacare STORM SERVICE MANUAL e Loosen the seat plate guide screw 1 e Loosen the fastening screws of the perforated rails 2 using an Allen key and an open ended spanner and pull out e Adjust the perforated rails to the desired seat depth e Screw the screws back in and tighten using an Allen key and an open ended spanner 147 SERVICE MANUAL 22 3 22 3 1 148 Invacare STORM Legrest Setting the lower leg length of the legrest The adjustment range of the calf length depends on the seat height Depending on the model the calf length has two possible adjustment ranges measured including the seat cushion 36 45 cm 41 50 cm What should be observed when adjusting the lower leg length When adjusting the lower leg length please make sure that the legrests are individually adjusted to cor
19. all mobility aids with a standard drive program ex works Invacare can only give a warranty for safe vehicle driving behaviour especially tipping stability for this standard drive program Invacare STORM 3 Tightening torques SERVICE MANUAL The tightening torques stated in the following list are based on the thread diameter for the nuts and bolts for which no specific values have been determined All values assume dry and de greased threads Thread M4 M5 M6 M8 M10 M12 M14 M16 Tightening torque 3 Nm 6Nm 10Nm 25 49 80 120 Nm 180 Nm in Nm 10 A CAUTION Damage can be caused to the mobility device due to improperly tightened screws nuts or plastic connections e Always tighten screws nuts etc to the stated tightening torque e Only tighten screws or nuts which are not listed here fingertight 17 SERVICE MANUAL Invacare STORM 4 Tool list 18 You will need a standard tool set with at least the following e setof open and ring spanners 6 24 mm e setof Allen keys 1 5 10 mm e torque wrench commercial e socket spanner set e set of screwdrivers 0 5 1 6 mm e oblique pliers e flat nosed pliers e circlip pliers e pointed pliers e cable lug pliers e wooden or plastic hammer e repair kit commercial e pressure indicator e valve removal tool e wheel bearing puller e Multimeter with pr
20. before you remove it Depress the small tappet in the centre of the valve In case of puncture protected tyres A CAUTION Material damage hazard The valve can become blocked by the puncture protection gel and be unusable e During the following work you should always hold the valve up so that the puncture protection gel cannot enter the valve 11 2 2 Replacing wheel rim halves e Remove the drive wheel see above e Unscrew all Allen screws 2 and remove both wheel rim halves from the tyre e Remove wheel rim halves and replace 63 SERVICE MANUAL Invacare STORM 11 2 3 Repairing replacing tyres or inner tube e Remove the drive wheel see above e Unscrew all Allen screws 2 e Remove the tyre with inner tube from the wheel rim halves e Repair inner tube or tyre and replace or insert new Note e If the old inner tube is repaired and re used and has become wet during repair you can make replacement easier by sprinkling the inner tube with a little talcum powder e Insert the wheel rim halves from outside into the tyre e Pump up the tyres a little e Insert the Allen screw once again and screw the wheel rims together tightly e Check that the tyre is seated correctly once again e Pump the tyre up to the prescribed pressure e Refit the wheel 11 2 4 Replacing wheel hubs brake linings e Dismantle drive wheel see page 63 chapt 11 2 1 e Unscrew hex nut 2 and remove w
21. chassis not Storm Euro 10 1 1 Service work to frame chassis 10 2 Frame Chassis Storm Euro 10 2 1 Service work to frame chassis 10 10 10 11 12 13 14 14 14 14 17 18 19 21 23 23 23 25 27 28 28 29 30 31 SERVICE MANUAL 10 3 10 3 1 10 3 2 Replacing the electrical lifter motor 10 3 3 Replacing the gas pressure spring for lifter support 10 4 Drive unit disengage lever support wheels 10 4 1 Drive unit conventional motors 10 4 2 Replacing drive unit pressure spring 10 4 3 Replacing carbon brushes 10 4 4 Disengage lever conventional Motors 10 4 5 Drive unit GB Motors 10 4 6 Disengage lever GB Motors 10 5 Replacing and calibrating a GB drive motor 10 5 1 Replacing the motor 10 5 2 Calibrating GB motors 10 6 Wheel lock 10 6 1 Replacing wheel lock Bowden cable 11 WHEELS 11 1 Steering wheels front wheels 3 00 6 front wheel suspension 11 1 1 Replacing castor wheel front wheel 11 1 2 Replacing wheel rim halves 11 1 3 Repairing replacing tyres or inner tube 11 1 4 Replacing the wheel fork 11 1 5 Replacing deep groove ball bearings 11 2 Drive wheels 3 00 8 conventional motors 11 2 1 Replacing the drive wheels conventional motors 11 2 2 Replacing wheel rim halves 11 2 3 Repairing replacing tyres or inner tube 11 2 4 Replacing wheel hubs brake linings 11 3 Drive wheels 3 00 8 GB motors 11 3 1 Repairing replacing tyres or inner tube GB Motors
22. cushion height Distance between the knee cushions Armrest height Armrest angle Chest belt height Backrest angle Headrest Stand up angle Torques Please note the following torques for all adjustment and maintenance work during which it is necessary to loosen and re tighten screws or nuts Thread diameter M5 M6 M8 M10 M12 M16 Fastening torque Nm 3 4 4 9 5 9 7 8 14 19 25 34 44 61 115 155 Fastening torque mkp 0 35 0 80 0 60 0 80 1 4 1 9 2 6 3 5 4 5 6 2 11 5 16 145 SERVICE MANUAL Invacare STORM 22 2 Adjusting the seat depth To optimally adjust the wheelchair to the user s needs it is advisable to have the seat depth adjusted individually by an authorised Invacare dealer There are perforated rails under the seat for adjusting the seat depth This results in the following seat depths 38 40 42 44 and 46 cm The electric wheelchair is set at the max seat depth of 46 cm when supplied WARNING Danger of crushing Injury hazards to your hands when working underneath the raised seat unit e Ensure that the seat can not be lowered during work e Switch off the electric wheelchair gt CAUTION Possible material damages If the seat depth is not adjusted properly there is danger of the verticalizer being destroyed e The lower and upper perforated rails of the parallelogramm must be adjusted in an analog fashion towards each other In the event of diversity in
23. flat bladed e Prop up the wheelchair by lifting it up on the side that you want to work on and then placing the wooden block underneath the battery box on that side screwdriver to loosen the screws that hold the motor cable connection and disconnect the cable Invacare STORM SERVICE MANUAL 10 5 1 1 Disassembling the tyre and rim on a vehicle with pneumatic tyres A ATTENTION Explosion hazard If the wheelchair is fitted with pneumatic tyres the wheel can explode if the air is not released from the tyre before removing the wheel e Always release the air from the wheel before you remove it Depress the small tappet in the centre of the valve e Unscrew valve cap e Depressurise tyre by pressing in the pin in the valve 1 e Unscrew 5 screws 2 using the 6mm Allen key e Remove the wheel rim half with the inner tube 10 5 1 2 Disassembling the rim and the tyre on a vehicle with puncture proof tyres A WARNING Danger of damage to the motor if the screws are not loosened and removed in the correct sequence e Make sure you loosen and remove the screws in the correct sequence Screws 1 to 5 must be loosened and removed in a particular sequence in relation to each other There is no pre defined numbering for the screws There is for example no screw with the pre defined number 1 For this reason you can start with any screw This will then be number 1 Number 2 is then the s
24. latest version of the user manual in the download area on http www dynamiccontrols com Invacare STORM SERVICE MANUAL 15 Seatunit The seat unit settings can be individually matched to the user These settings should therefore be retained when carrying out service work 15 1 Seat unit Euro The seat unit for the Storm Euro is shown on the exploded drawing for the chassis on page 30 15 2 Standard seat complete Pos Qty Item No Pcs Item Description 1 1422060 5 SINGLE PART ASSY 1 1 1419999 9005 SEAT PLATE 2 2 U21087 HOOKED BELT CUT 38 X 400 MM 3 2 P31298 REFLECTOR YELLOW 1 SP1423205 FIXING KIT SEAT SINGLE PART VERS 4 10 F20109 HEXAGON NUT M6 SELF LOCKING 5 5824273 BOLT M10 X 20 6 5824263 BOLT M6 X 50 7 D60096 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6 X 45 10 9 8 4 D70187 GRUB SCREW WITH ALLEN KEY amp CUP POINT 8 X 10 95 SERVICE MANUAL Invacare STORM 9 1 1421701 9005 SUPPORT BRACKET LH SB 43 10 1 1421700 9005 SUPPORT BRACKET RH SB 43 11 10 600115 WASHER 6 4 X 12 5 X 1 6 12 1 1420460 SEAT CUSHION ST 41 CM 12 1 1420461 SEAT CUSHION ST 46 CM 12 1 1420462 SEAT CUSHION ST 51 CM Note 96 Seat adjustments such as seat angle seat depth backrest angle and distance between armrests should be individually adjusted to suit the user These settings should therefore be retained when carrying out service work Invacare STORM 15 2 1 R
25. 05 BEARING PLATE RH Note Repair work to the lifter is easier to carry out if the complete seat unit has been dismantled beforehand see page 97 chapt 15 2 1 Disassembly reassembly of the spindles from the manual seat tilter or lifter is the same as described in the following chapters 32 Invacare STORM SERVICE MANUAL 10 3 1 Replacing motor for electrical seat tilting e Raise lifter see page 72 chapt 12 1 2 e Remove battery cover see page 71 chapt 12 1 1 e Remove the connecting plugs from the CLAM e Loosen cable connector multi use e Lever off locking washer 1 with screwdriver e Drive out the bolt e Unscrew hexagon cap nut 2 e Remove the Allen screw and spacer 3 e Remove seat tilt motor and replace 10 3 2 Replacing the electrical lifter motor ATTENTION Danger of crushing When the lifter motor is disassembled the gas pressure spring pushes the system upwards This results in injury hazards to your hands e Pay attention to your hands not to be crushed e Raise the lifter if necessary see page 72 chapt 12 1 2 e Loosen the cable holder and withdraw the connecting plugs from the CLAM e Lever off locking washer 1 with screwdriver e Drive out the bolt e Lever off locking washer 2 with screwdriver e Drive out the bolt e Remove the lifter motor downwards to the left and replace Reassembling is done in reverse order 33
26. 2557 GETO WELL NUT M4 12 7 1422052 GETO WELL NUT M5 13 4 1422888 CABLE BINDER 5 0x225 SCHWARZ 14 2 1426351 NYLON MOULDED CRAMP 15 2 G00111 WASHER 5 3 X 10 X 1 16 1 1430145 0003 FIXING FOR POWER MODULE 17 1 1430146 9005 STABILISOR 18 1 1422053 ACS DISTRIBUTOR 19 1 1433734 STRIP FUSE 80A ONLY TRUE TRACK ACS CLAM LIGHTING ACTUATOR MODULE 20 1 P10081 COMBINED 92 Invacare STORM SERVICE MANUAL 14 4 3 Layout of the equipment rack rear part Look fram behbnd l 14 4 4 Replacing the equipment rack e Raise lifter see page 72 chapt 12 1 2 e Remove battery cover see page 71 chapt 12 1 1 e Squeeze the connector plugs together and pull out of modules e Unscrew the plastic adjustment screw 1 from the equipment rack e Unscrew the power module 1 CLAM 2 lighting module 3 relay 4 strip fuse holder 5 lighting distributor strip 6 and ACS BUS distributor 7 from the rear side of the equipment rack see illustration below e Pull out the Geto Well nuts and check replace defective nuts if necessary e Remove equipment rack and replace 14 4 5 Replacing electronic components e Dismantle equipment rack see above e Pull all connecting plugs out of the modules e Unscrew and replace power module 1 CLAM 2 lighting module 3 relay 4 strip fuse holder 5 lighting distributor strip 6 and ACS BUS distributor 7 from the rear side of the equipment rack
27. 5 Footrest hanger ADM with manual height adjustment Pos Qty Item No Pcs Item Description 1 SP1422567 FOOTREST HANGER RH 80 MANUAL HEIGHT ADJUSTABLE ASSY 1 SP1422568 FOOTREST HANGER LH 80 MANUAL HEIGHT ADJUSTABLE ASSY 1 3 F20111 HEXAGON NUT M5 SELF LOCKING 2 2 F00002 HEXAGON NUT 8 SELF LOCKING 3 3 D50050 MACHINE SCREW WITH ALLEN KEY HEAD M5 X 25 4 1 D50047 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 12 5 2 D50051 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 16 6 2 D50052 MACHINE SCREW WITH ALLEN KEY HEAD 8 X 40 7 1 2174139 ADP BLANK 8 3 2173189 99 NUT M6 SP 14 1 SP1423195 MOUNTING SET RELEASE LEVER FOR BST 80 MAN HV 125 SERVICE MANUAL Invacare STORM 9 1 2174113 99 LOCKING 10 1 2174112 IRELEASE LEVER AD 11 1 2173177 CLASP LEVER 12 1 2174134 SLIDING CYLINDER 13 1 J10093 STRAIGHT PIN RD 8 X 30 DIN 7 14 3 J10094 STRAIGHT PIN RD 8 X 36 DIN 7 15 1 2173178 TENSION SPRING 16 1 N12196 PRESSURE SPRING 17 1 Z174135 89 MOTOR RECEPTACLE 18 1 Z174111 LEG SUPPORT SHELL AD LH 19 1 2174110 LEG SUPPORT SHELL AD RH 20 1 2174162 KNEE CUSHION ADM LH 21 1 2174172 CUSHION ADM RH 22 1 SPZ174130 ADM ADJUSTMENT ASSY 23 1 2173207 9005 HANGER RH 80 MANUAL HEIGHT ADJUSTABLE 24 1 SPZ174164 CALF PLATE PREASSEMBLED 126 Invacare STORM SERVICE MANUAL 17 5 1 Replacing the ADM adjustment Always compare the position numbers
28. 532 SEAT PLATE 410 X 520 MM 5 1 5314533 SEAT PLATE 460 X 520 MM 6 1 1421701 9005 SUPPORT BRACKET LH SB 43 7 1 1421700 9005 SUPPORT BRACKET RH SB 43 6 1 1421705 9005 SUPPORT BRACKET LH SB 48 7 1 1421706 9005 SUPPORT BRACKET LH SB 48 1 SP1423206 MOUNTING SET SEAT SPLIT 8 12 F20109 HEXAGON NUT M6 SELF LOCKING 9 5824273 BOLT M10 X 20 10 D60111 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6 X 16 11 5824263 BOLT M6 X 50 12 D60096 98 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6 X Invacare STORM 13 14 15 16 17 17 17 17 17 17 17 17 17 4 1 9 e o D70187 1421699 9005 G00115 1420496 9005 1422071 1422072 5314525 1422530 1422531 1422073 1422074 5314526 1422532 SERVICE MANUAL 45 10 9 GRUB SCREW WITH ALLEN KEY amp CUP POINT 8 X 10 ANGLE BRACE CHECK PIC WASHER 6 4 X 12 5 X 1 6 SUPPORT PLATE SEAT CUSHION CONTOUR SB 43 GREY SEAT CUSHION CONTOUR SB 43 BLACK SEAT CUSHION FLEX GREY 55 X 44 X 7 SEAT CUSHION FLEX SB 43 BLUE SEAT CUSHION SB 43 VIC AIR SEAT CUSHION CONTOUR SB 48 GREY SEAT CUSHION CONTOUR SB 48 BLACK SEAT CUSHION FLEX GREY 55 X 49 X 7 SEAT CUSHION FLEX SB 48 BLUE 99 SERVICE MANUAL Invacare STORM 15 4 Armrests and side panels Pos Qty No Pcs Item Description SP1421692 ARMREST RH ASSY 340 MM SP1421694 ARMREST LH ASSY 340 MM SP1421693 ARMREST RH ASSY 380 MM SP1421695 A
29. AL Invacare STORM 14 1 4 Replacing the remote e If possible use the Wizard Software to save the drive programs e Pull out the BUS cable 1 remote battery drive unit on the remote e Unscrew Machine screws 2 e Remove remote Reassembling is done in reverse order Functional check A functional check must be carried out after any service work on the remote WARNING Danger of injury due to improperly assembling or swapped connection plugs e Do not reverse the connection plug between drive units and power module e Check correct function of the drive units 80 Invacare STORM SERVICE MANUAL 14 2 Remote holder with many different operation capabilities 14 2 1 Tray can be swivelled for operation T i i Pos Qty Item No Pcs Item Description 1 1 SP1422952 TRAY SWINGAWAY FOR REM LH CPL 1 1 SP1422953 SWINGAWAY FOR REM RH CPL 1 1 1 2177017 TRAY WITH CUT OUT LH TRANSPARENT 1 1 1 2177016 TRAY WITH CUT OUT RH TRANSPARENT 1 1 1 1 SPZ177011 TRAY HOLDER ASSY 1 2 1 2177024 00 GUIDE FOR TRAY CENTRE JOYSTICK CHROMED 1 3 1 217270 00 SWIVEL ARM CHROMED 14 1 Z17150A 00 SWIVEL ARM EXTENSION CHROMED 1 5 1 Z17160A 00 TRAY ATTACHMENT CHROMED 1 6 1 L01055 SLIDER E 15 15 1 7 4 G00104 WASHER 13 X 24 X 2 5 1 8 4 217032 LINING RD 19 X 3 5 X 25 1 9 2 F20106 NUT M12 SELF LOCKING 1 10 2 101037 COVER CAP SKS 12 FOR N
30. AS 33 0 247 62 64 66 7 Route de St Roch Fax 33 0 247 42 12 24 F 37230 Fondettes 9 contactfr invacare com France WWW www invacare fr Invacare STORM SERVICE MANUAL T Customer services 44 0 1656 77 62 22 G Invacare Ltd 44 0 1656 77 62 20 Pencoed Technology Park Fax Customer services Pencoed uk invacare com Bridgend CF35 5HZ WWW www invacare co uk United Kingdom CU Invacare Mecc San s r l 39 0445 38 00 59 Via dei Pini 62 Fax 39 0445 38 00 34 I 36016 Thiene VI italia invacare com Italia WWW www invacare it Invacare Ireland Ltd 353 18 10 70 84 Unit 5 Seatown Business Campus Fax 353 18 10 70 85 Seatown Rd Swords ireland invacare com County Dublin WWW www invacare ie Ireland Invacare amp AS Kundeservice 47 0 22 57 95 00 Qrensesvingen 9 Fax Kundeservice 47 0 22 57 95 01 Postboks 6230 9 norway invacare com Etterstad island invacare com N 0603 Oslo WWW www invacare no Norge NL Invacare B V 31 0 318 69 57 57 Celsiusstraat 46 Fax 31 0 318 69 57 58 NL 6716 BZ Ede 0 nederland invacare com Nederland csede invacare com WWW www invacare nl CB Invacare Lda 351 225 10 59 46 7 Rua Estrada Velha 949 T 351 225 10 59 47 P 4465 784 Le a do Balio Fax 351 225 10 57 39 Portugal portugal invacare com WWW www invacare pt SERVICE MANUAL Invacare STORM S te
31. BALL WITH INSERT ASSY BELLOWS FOR ACS JOYSTICK BLACK MACHINE BOLT WITH PHILLIPS HEAD 5 X 22 HEX NUT M2 5 SELF LOCKING MACHINE BOLT WITH PHILLIPS HEAD M6 X 20 HEX NUT M3 85 SERVICE MANUAL Invacare STORM 14 2 7 Replacing the ACS chin control complete e Pullthe BUS cable 2 out of the ACS chin control e Unscrew the Allen screw 1 out of the clamping plate e Remove the complete ACS chin control and replace 14 2 8 Replacing the foam rubber ball over the joystick knob e Pull the rubber ball over the joystick knob off upwards replace Reassembling is done in reverse order 86 Invacare STORM 14 3 Troubleshooting the ACS control system Wheelchair becomes slower or does not run SERVICE MANUAL Check Possible cause Immediate measure Further measure s Status display on remote gone out e Power supply interrupted e Check plug connection at remote e Talk to your dealer e Battery fuse defective e Check battery fuse e Replace battery fuse e Battery fully discharged e Charge battery See battery charger instruction manual e Battery defective e Replace battery e Talk to your dealer Remote status display blinking e Various errors e Check error code e See battery charger instruction manual Red LEDs in battery charger display and status display are blinking drive mode display sh
32. CLAM seat anmgle ssich E 85 87 B5 w BT EB 30 30 nciuateor actuator zT F ti reclinae wiring schematic tilt and recliner F5 142 Invacare STORM SERVICE MANUAL 21 Replacing the verticalizer actuator Requirements e Screwdriver flat width of edge approx 6 mm e Raise the actuator The actuator retaining pins are to be found at 1 and 2 e Remove the battery cover e Cut through the cable tie A e Remove the actuator cable connector from the electronic system e Arrange for a second person to support the verticalizer e Remove the security lock locking device of the upper retaining pin 1 e Remove the retaining pin 143 SERVICE MANUAL Invacare STORM 144 Remove the security lock locking device of the lower retaining pin 2 The actuator retaining pins are to be found at 1 and 2 Pull out the actuator Insert the new actuator Re apply the retaining pins and security lock locking devices Secure the actuator cable using new cable ties Check all functions of the verticalizer Invacare STORM 22 22 1 SERVICE MANUAL Adjusting the wheelchair to the user s seating posture The alignment of the verticalizer and the seat position of the user should be carried out in the following order Seat depth Lower leg length Back height Knee cushion distance to shin Knee
33. ELCRO FASTENING ASSY 1422847 H BELT 115 SERVICE MANUAL Invacare STORM 16 5 Headrest Pos Qty Item No Pcs Item Description SP1422923 HEADREST CONTOUR BLUE ASSY 1422867 HEADREST UPHOLSTERY CONTOUR BLUE SP1422924 HEADREST CONTOUR GREY ASSY 1422866 HEADREST UPHOLSTERY CONTOUR GREY SP1422925 HEADREST CONTOUR BLACK ASSY 1422865 HEADREST UPHOLSTERY CONTOUR BLACK SP1422926 HEADREST FLEX BLUE ASSY 1422544 HEADREST UPHOLSTERY FLEX BLUE SP1423163 HEADREST FLEX GREY ASSY 5253011 04 HEADREST GREY D30197 MACHINE BOLT WITH PHILLIPS HEAD M5 X 12 5255497 HEADREST HOLDER HEADREST HOLDER FOR STD SEATING SYSTEM 1 1422914 JASSY 1 1422547 HEADREST HOLDER FOR CONTOUR FLEX SEATING SYSTEM ASSY 1 E 116 Invacare STORM SERVICE MANUAL 16 5 1 Replacing the headrest shell e Lever the plastic caps 1 off with a screwdriver e Unscrew the Phillips screws beneath this e Remove the headrest shell and replace 16 5 2 Replacing the headrest arms e Remove headrest shell see page 117 chapt 16 5 1 e Loosen the hand screw 1 on the headrest attachment e Pull the headrest arm out and replace 16 5 3 Replacing the headrest attachment e Loosen the hand screw 1 e Pull the headrest out e Lever the plastic caps 2 off with a screwdriver e Unscrew the Phillips screws beneath this e Remove the headrest attachment and replace Reassembling is d
34. ER RH MANUAL HEIGHT ADJUSTABLE gt O ON O QO c N gt 123 SERVICE MANUAL Invacare STORM 1 SP1423194 MOUNTING SET RELEASE LEVER FOR BST MAN HV 11 1 2174132 99 CLAMP CONE 12 1 2173184 99 PLUNGER ROD 13 3 2173206 80 CLAMP BLOCK 14 1 2173183 RELEASE BUTTON 15 1 2173177 CLASP LEVER 16 1 J10096 STRAIGHT PIN RD 5 X 32 DIN 7 17 3 J10097 STRAIGHT PIN RD 8 X 40 DIN 7 18 1 2173178 TENSION SPRING 19 1 2174133 99 BEARING PLATE 17 4 1 Replacing the interlock angle adjustment Always compare the position numbers with the appropriate drawings e Unscrew clamping lever 1 and hex nuts 6 e Unscrew cylinder head screw 4 and hex nut 3 e Remove footrest hanger shell 7 e Replace the plunger rod 12 release button 14 locking lever 15 or tension spring 18 e Replace footrest hanger shells 7 8 if necessary Remove bearing plate 19 e Withdraw straight pins 17 e Pull out clamp cone 11 if necessary knock out carefully e Remove clamping blocks 13 e When reassembling ensure that the clamp blocks 13 and the clamp cone 11 are in the right position e Only screw the clamping lever 1 in so far that the foot support is securely locked in place when the clamping lever is activated and so that it can be set at an angle when the clamping lever is opened Reassembling is done in reverse order 124 Invacare STORM SERVICE MANUAL 17
35. H 1419714 0001 FOOTPLATE TUBE ANGLE ADJUSTABLE LH SP1423202 HEEL STRAP CPL a O N 2 2 MN NN oA B 132 Invacare STORM SERVICE MANUAL 6 1 0029 40516 BOLT M6 X 60 7 2 F00103 HEXAGON NUT M6 8 1 B273011 HEEL BAND 9 1 0572 04449 FOOTPLATE RH BLACK 1 0572 04435 FOOTPLATE LH BLACK 10 1 D50114 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 50 11 1 F20109 HEXAGON NUT M6 SELF LOCKING 18 1 1 Replacing the footplate F e Unscrew the Allen screw 1 e Remove the footplate and heel strap if necessary and replace Reassembling is done in reverse order 133 SERVICE MANUAL Invacare STORM 18 1 2 Angle and depth adjustable footplate Pos Qty Item No Pcs Item Description 1 SP1419344 FOOTPLATE LH ANGLE AND DEPTH ADJUSTABLE ASSY 1 SP1419345 FOOTPLATE RH ANGLE AND DEPTH ADJUSTABLE ASSY 1 1 D90183 CHEESE HEAD SCREW WITH ALLEN KEY HEAD M6 X 45 2 1 1421657 0003 TOOTHED WASHER 3 1 5314672 SOCKET 4 1 5106376 FOOTPLATE ADAPT SPIREA ANGLE ADJ 5 1 1419320 0001 HEXAGONAL INSERT LH 5 1 1419320 0001 HEXAGONAL INSERT RH 18 1 3 Replacing the footplate e Unscrew the Allen screw 1 e Replace footplate Reassembling is done in reverse order 134 Invacare STORM SERVICE MANUAL 18 1 4 Fixed footplate Pos Qty Item No Pcs Item Description SP1421662 FOOTREST LOWER PART RH ASSY SP1421663 FOOTREST LOWER PART LH ASSY F20109
36. INFORMATION The illustrations show the wide border of the running ring outside A and the narrow border on the inside B The bearings always need to be fitted so that the narrow edges are facing each other inside The steering head bolts and nuts must always be pressing against the wide outside edges Otherwise the bearings will be pressed apart by the pressure of the bolt The steering wheels should be able to turn freely after fitting but the bearings should have no play e Firsttighten the bolts to 20 Nm 2 Nm e Loosen the nuts a little e Then retighten to 15 Nm 1 5 Nm e Remove the front wheel see page 59 chapt 11 1 1 e Lever the plastic cap 1 off with a screwdriver e Unscrew hexagon cap nut 2 When reassembling secure the nut using Loctite e g 243 e Remove the washer 3 e Carefully tap the deep groove ball bearing 4 out e Place the spacer bushes 5 between the bearings and press in new deep groove ball bearings using a drill guide Reassembling is done in reverse order 61 SERVICE MANUAL Invacare STORM 11 2 Drive wheels 3 00 8 conventional motors Oo N a N O Pos Qty N N N N N N c3 Q T gt Item No Pcs SP1418534 SP1419258 SP1421829 SP1421831 SP1421801 SP1421833 SP1423184 1418522 0307 1419329 0307 D50120 SP1423185 1419340 P30497 M12016 1415173 1419257 M11968 Item Descripti
37. Invacare Storm Invacare Storm Euro Invacare Storm Vertic SERVICE INSTRUCTIONS INVACARE CE Edition 18 04 12 Yes you SERVICE MANUAL Invacare STORM These instructions contain information about Testing work Repair Instructions This manual is part of the instructions for use Service addresses CA Invacare Austria GmbH 43 6232 5 53 50 Herzog Odilostrasse 101 Fax 43 6232 5 53 54 A 5310 Mondsee info invacare austria com Austria WWW www invacare at Invacare n v T 32 0 50 83 10 10 Autobaan 22 Fax 32 0 50 83 10 11 CL B 8210 Loppem Brugge 0 belgium invacare com Belgium WWW www invacare be CH Invacare AG 41 0 61487 70 80 260 Fax 41 0 61487 70 81 CH 4108 Witterswil switzerland invacare com Switzerland WWW www invacare ch C Invacare Aquatec GmbH 49 0 7562 70 00 7 Alemannenstrafie 10 Fax 49 0 7562 7 00 66 88316 Isny info invacare aquatec com Deutschland WWW www invacare aquatec de DK Invacare A S Kundeservice 45 0 36 90 00 00 Sdr Ringvej 37 Fax Kundeservice 45 0 36 90 00 01 DK 2605 denmark invacare com Danmark WWW www invacare dk CE Invacare SA 34 0 972 49 32 00 E c Areny s n Fax 34 0 972 49 32 20 Pol gon Industrial de Celr contactsp invacare com E 17460 Celr Girona WWW www invacare es ESPA A d Invacare Poirier S
38. LAR BALL BEARING 7202B 2RS 1417949 9006 CHASSIS SILVER PREASSEMBLED 1430109 SPINDLE ASSY 1 46004 80 SPINDLE LH 1 F16003A 89 SPINDLE RH 1 1430110 0004 SPINDLE HOUSING 1 F16006A 0004 KNURLED NUT 2 364012 BUSH RD 18X 3 9 X 22 F20110 HEX NUT M10 SELF LOCKING 1428501 9005 SEAT PLATE EURO WASHER 10 5 X 21 X2 BOLT M10 X 20 BOLT M10 X 50 DIN 912 BOLT M10 X 60 DIN 912 BOLT M10 X 70 DIN 7380 BOLT M10 X 75 DIN 7380 SPACER 10 5 X21X2 SPACER 10 5 X21 X 6 1430137 9005 BULB HOLDER EURO 1428920 9005 SEAT ATTACHMENT 1417955 9005 BATTERY FRAMES PREASSEMBLED EX m N gt N N N N BS A 30 Invacare STORM SERVICE MANUAL 10 2 1 Service work to frame chassis Note e Repair work to the frame chassis is easier to carry out if the complete seat unit has been dismantled beforehand see page 97 chapt 15 2 1 31 SERVICE MANUAL 10 3 Lifter Invacare STORM POS QTY ITEM ITEM DESCRIPTION NO PCS 1 1421764 LIFTER PREASSEMBLED 1 1 1419237 GAS FILLED SPRING 2 1 1418526 MOTORLA30 1L 50 24 001 3 1 1419400 MOTORLA30 1S 150 24 002 4 1 1418527 ASSY 5 4 F20110 HEX NUT M10 SELF LOCKING 6 4 G00117 WASHER 10 5 X 21 X2 7 4 3908508 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M8 16 10 9 8 5 K32395 SELF LOCKING WASHER 10 MM 9 4 1419953 LINING 10 3 1419941 0003 BOLT 11 1 1419942 0003 BOLT 12 1 1419943 0003 BOLT 13 1 1418547 9005 PLATE LH 14 1 1418544 90
39. LH ASSY WITH BRAKE SP1423186 MOUNTING SET DRIVE UNIT ASSY 1418519 IBOLT M12 X 100 DIN 7991 N gt 19 1418520 0003 NUT M12 1 M30985 BRAKE BLOCK SET 90 X 18 ANELLI 1 1421654 0003 COUNTER HOLDER RH 1 1421653 0003 COUNTER HOLDER LH 1 SP1423443 MOUNTING SET WHEEL 3 00 8 3 1 F00108 HEXAGON NUT M12 X 1 5 SELF LOCKING 5 4 D60183 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M8 X 20 PB 11 1 1415177 WITH INVACARE LOGO 15 1 G00104 WASHER 13 X 24 X 2 5 4 2 D08109 HEX BOLT M6 X 10 6 2 1419287 BOLT M8 X 35 PB DIN 912 7 2 1419288 M8 X 65 PB DIN 912 9 1 1415192 LINK BLOCK 10 1 1415171 WHEEL HUB FOR BRAKE 1 1415172 WHEEL HUB STD 14 2 1421760 SINTERED METAL BUSH 16 4 G00110 WASHER 6 4 X 12 5 X 1 6 17 2 1423164 0002 WASHER 19 MM WITH RECESS FOR FEATHER KEY 18 1 N23004 FEATHER KEY A 6 X 6 X 40 20 2 F331060 HEXAGONAL SPACER 21 1 1421761 AXLE 22 1 SP1415066 BRAKE ANCHOR PLATE PREASSEMBLED 22 1 SP1415067 BRAKE ANCHOR PLATE PREASSEMBLED 1 SP1423441 SPRING SET HARD 12 2 1418510 SPRING PLATE 12 4 1418510 SPRING PLATE 13 2 1420010 FITTING AID 13 4 1420010 FITTING AID 23 2 1422834 PRESSURE SPRING HARD 1 SP1423442 SPRING SET SOFT 23 2 1421841 PRESSURE SPRING SOFT 24 1 1421722 DRIVE UNIT 6 KM H RH 24 1 1421721 DRIVE UNIT 6 KM H LH 24 1 1421725 DRIVE UNIT 10 KM H RH 24 1 1421724 DRIVE UNIT 10 KM H LH 24 1 1421727 DRIVE UNIT 12 KM H RH 36 Invacare STORM SERVICE MA
40. M6 X 100 8 1 D50117 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 35 9 1 D50122 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 45 10 4 D60178 HEXAGON BOLT 8 X 12 11 1 11037 CONTACT SHOE 12 1 L01039 CAP COVER F 38 X 20 13 1 G00104 WASHER 13 X 24 X 2 5 14 2 G00115 WASHER 6 4 X 12 5 X 1 6 15 2 G00110 WASHER 6 4 X 12 5 X 1 6 16 4 G00107 WASHER 8 4 X 17 X 1 6 17 1 F310060 SPACER LINING 18 1 F310062 P28 KERB CLIMBER BLACK MATT EN 200 J 137 SERVICE MANUAL Invacare STORM 19 1 1 Replacing the kerb climber e Lever the plastic cap 1 off with a screwdriver e Hold the hex nut 2 below this secure e Unscrew the Allen screw 3 e Remove the kerb climber and replace e Unscrew all four hex bolts 1 e Remove the kerb climber attachment and replace 19 1 3 Replacing the gas pressure springs e Hold the hex nut 1 secure and unscrew the Allen screw 2 e Hold the hex nut 3 secure and unscrew the Allen screw 4 e Remove the gas pressure spring and replace Reassembling is done in reverse order 138 Invacare STORM SERVICE MANUAL 19 2 Cane holder standard Pos Qty Item No Pcs Item Description 1 SP1422844 CANE HOLDER STD ASSY 1 2 1423187 ADHESIVE TAPE 2 2 1423176 SKIFFY NAIL 3 1 1423158 SPEED CLIP 4 1 1420493 BELT 5 2 F60107 HEXAGON CAP NUT M6 SELF LOCKING 6 1 F20111 HEXAGON NUT M5 SELF LOCKING 7 2 F00002 HEXAGON NUT M8 SELF LOCKING 8 1 D50050 MACHINE SCREW
41. NUAL 24 1 1421726 DRIVE UNIT 12 KM H LH 1 2131035 SPARE PART BRAKE KIT RH FOR DRIVE P01061 3 SCHMID 1 2131034 SPARE PART BRAKE KIT LH FOR DRIVE P01062 4 SCHMID 1 P09292 BRAKE COVER FOR DRIVE 02 SCHMID 1 5 1423439 CARBON BRUSH SET SCHMID 2 P09293 CARBON BRUSHES FOR DRIVE 02 SCHMID 1 F351007 5 MOTOR PLUG ASSY 10 4 2 Replacing drive unit pressure spring e Remove taxi strap if necessary by unscrewing all four Screws Remove battery cover see page 71 chapt 12 1 1 e Remove the respective motor plug e Unscrew all plastic adjusting screws and dismantle the complete equipment rack see page 93 chapt 14 4 4 e Dismantle disengage lever see page 39 chapt 10 4 4 Remove batteries see page 71 chapt 12 1 1 Dismantle the respective rear wheel see page 63 chapt 11 2 1 e Dismantle the respective bulb holder see page 77 chapt 13 2 2 e Pass a suitable screw through the diaphragm 1 to pretension the spring M8 x 120 e Unscrew the hex nut 2 and drive out the Allen key e Remove the drive unit with the rocker block 3 downwards and replace if necessary e Slacken the defective pressure spring 4 if necessary and replace 37 SERVICE MANUAL Invacare STORM 10 4 3 Replacing carbon brushes Note e When replacing carbon brushes ensure that the spring located behind the plastic cap does not get lost e Unscrew plastic cap 1 e Lever the
42. REW WITH ALLEN KEY HEAD M8 X 50 4 4 G10103 WASHER 8 4 X 25 X2 5 4 1419233 0003 BUSH CHASSIS WITH LIFTER amp BATTERY CASE ASSY 6 1 1419341 GREEN CHASSIS WITH LIFTER amp BATTERY CASE ASSY 1 1421681 SILVER 6 1 1 1417949 CHASSIS GREEN PREASSEMBLED 1101060 6 1 1 1417949 9006 5515 SILVER PREASSEMBLED 6 2 1 1418527 LIFTING UNIT PREASSEMBLED 6 3 1 1417955 9005 BATTERY FRAMES PREASSEMBLED 7 4 1419254 ANGULAR BALL BEARING 7202B 2RS 8 1 1422049 9005 IFRONT FIXING LH 9 1 1422050 9005 RH 10 4 D60178 HEXAGON BOLT M8 X 12 11 4 G00107 WASHER 8 4 X 17 X 1 6 12 1 1421022 9005 TAXI STRAP 28 Invacare STORM 13 14 15 15 16 16 17 G00117 D00094 1 1419333 1 1421815 1 1419334 1 1421814 2 1421650 9005 D90187 G00115 SERVICE MANUAL WASHER 10 5 X 21 X2 HEX BOLT M10 X 50 BACK LIGHT SUPPORT LH LIGHT SUPPORT LH WITH LUGGAGE CARRIER CUTOUT BACK LIGHT SUPPORT RH LIGHT SUPPORT RH WITH LUGGAGE CARRIER CUTOUT SIDE FIXING CHEESE HEAD SCREW WITH ALLEN KEY HEAD M6 X 20 WASHER 6 4 X 12 5 X 1 6 10 1 1 Service work to frame chassis Note Repair work to the frame chassis is easier to carry out if the complete seat unit has been dismantled beforehand see page 97 chapt 15 2 1 29 SERVICE MANUAL Invacare STORM 10 2 Frame Chassis Storm Euro Art no pcs Art description 1430125 CHASSIS EURO ASSY 1419254 ANGU
43. RMREST LH ASSY 380 MM 1421716 9005 ARMREST RH ASSY 1421717 9005 ARM SUPPORT LH ASSY D171010A ARMREST PADDING RH BLACK D171009A ARMREST PADDING LH BLACK 1421689 STOP LABEL 5 1423221 SIDE PANEL PLATE 340 MM RH ASSY SP1423702 SIDE PANEL PLATE 340 MM LH ASSY SP1423703 SIDE PANEL PLATE 380 MM LH ASSY 5 1423701 SIDE PANEL PLATE 380 MM RH ASSY 1415027 CLAMPING LEVER M6 X 25 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Invacare STORM 10 11 12 13 14 15 16 17 18a 18a 18 b 18b 1 N N 2 2 N A 2 2 MN MN 1422096 9005 SIDE PANEL ADJUSTER RH ASSY 250 340 MM 1422095 9005 SIDE PANEL ADJUSTER LH ASSY 250 340 MM L31001 D10108 DG90101 D60111 2173189 99 1421714 9005 101008 0572 02152 1420471 1422092 0002 1421720 0002 5824352 1422089 9005 1422097 9005 1422115 9005 1422114 9005 SERVICE MANUAL WING NUT M6 X 10 COUNTERSUNK SCREW WITH PHILLIPS HEAD M5 X 20 COUNTERSUNK BOLT M5 X 16 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6 X 16 NUT M6 SP 14 SIDE PANEL MOUNTING SLIDER SL 22 CIRCULAR WASHER SHAPE B BLACK SIDE PANEL PLATE CONNECTORS GROOVED SHEET GRUB SCREW M6 X 6 DIN 916 SIDE PANEL MOUNTING RH SIDE PANEL MOUNTING LH SIDE PANEL MOUNTING LH SHORT FOR SB 380 MM SIDE PANEL MOUNTING RH SHORT FOR SB 380 MM 15 4 1 Replacing armrest padding changing its position Push the height adjustable swingaway remote holder back as far as possible Unsc
44. Reassembling is done in reverse order 93 SERVICE MANUAL Invacare STORM 14 5 W 94 Updating the driving program The driving programs for electric wheelchairs are continually updated and improved by Invacare For this reason you should check whether the version number is still up to date each time a wheelchair comes in for repairs and also during regular inspections If a newer version is available the driving program must be updated The procedure for updating the driving program is described in the user manual of the Wizard software Note The electronic system is supplied with a standard drive program If the driving program has been customised you have to perform this customisation again after installing the new driving program WARNING Every alteration to the drive program can influence vehicle handling and the tipping stability of the wheelchair e Alterations to the drive program must only be carried out by trained Invacare amp dealers e nvacare can only assume a warranty for the safe vehicle handling of the wheelchair in particular tipping stability for unaltered standard drive programs Pre requisites e Dynamic Wizard software e User manual for the Wizard software e For further information on other requirements such as the minimum system configuration of the PC to be used for programming necessary programming cables see the user manual of the Wizard software You find the
45. STORM SERVICE MANUAL 10 4 6 Disengage lever GB Motors gag E 13 CN a Fe ML Ea E 3 TN ay X 9 ri o 12 3 15 16 11 169 i 2 2 E 2 in H j f CN B cw 6 a b a 4 14 8 VAS 18 E d CF tae 5 2 4 M 7 w 19 17 4 gt 1 10 4 Qty Part No Part Designation INFO8 ONLY FOR STORM TRUE TRACK 1 SP1431810 DISENGAGER TRUE TRACK CPL 1 1 1430160 9005 ENGAGING LEVER 2 1 1431813 0003 ROTARY SHAFT 3 1 F20109 NYLOC NUT M6 4 1 1415042 SOCKET HEAD CAP SCREW M5 X 16 5 1 D50132 SOCKET HEAD CAP SCREW M6 X 16 6 4 D60111 COUNTERSUNK SOCKET HEAD SCREW M6 X 16 7 1 5824278 DIN 7380 M6x50 10 9 1 6 CHEESE HEAD SCREW 8 1 1430163 CAP 1 FOR CLUTCH MECHANISM 9 1 1430164 CAP 2 FOR CLUTCH MECHANISM 10 1 1430162 0002 COMPRESSION SPRING 11 2 1430406 BUSHING 12 1 1430147 HANDLE KNOB 13 3 H90993 CLIP 3 0 MM 14 1 G00110 WASHER 6 4 X 12 5 X 1 6 15 2 600115 WASHER 6 4 X 12 5 X 1 6 43 SERVICE MANUAL Invacare STORM Qty Part No Part Designation 16 1 1431805 0002 CLAMP SIDE 1 17 1 1431806 0002 CLAMP SIDE 2 18 2 1430158 0003 BEARING PLATE ROCKER 19 1 1430161 0002 BEARING TUBE Note Adjust the disengage lever after service work and check for correct functioning 44 Invacare STORM SERVICE MANUAL 10 5 Replacing and calibrating a GB drive motor The next two sections describe how to replace a GB mot
46. UT M12 1 11 1 L31001 WING NUT M6 X 10 81 SERVICE MANUAL Invacare STORM 1 12 1 L01008 SLIDER SL 22 1 13 4 D20127 COUNTERSUNK BOLT WITH PHILLIPS HEAD M6 X 20 1 14 4 G00110 WASHER 6 4 X 12 5 X 1 6 1 15 4 F60106 HEXAGON CAP NUT M6 SELF LOCKING 14 2 2 Replacing the tray e Unscrew the Phillips screw 1 out of the tray attachment e Remove tray and replace e After fitting the new tray remove the protective film Reassembling is done in reverse order 82 Invacare STORM SERVICE MANUAL 14 2 3 ACS operation for attendant switchable E za _ Ww uu Pos Qty Item No Pcs Item Description 1 1 6001425 ACS OPERATION FOR ATTENDANT SWITCHABLE 1 1 1 Z183001A BELLOWS FOR ACS JOYSTICK BLACK 1 2 1 P10304 ACS JOYSTICK FOR STD REMOTE 1 3 1 P41105 SOCKET FOR BUS CABLE 1 4 1 GME61927 CLASP FOR ACS BUS PLUG 1 5 1 P40120 DRIVE LEVER KNOB FOR ACS REM ATT SWITCHABLE 83 SERVICE MANUAL Invacare STORM 14 2 4 Replacing the ACS operation box for attendant switchable e Remove the BUS connector plug 1 e Unscrew the hex nuts 2 e Remove operation box and replace view from below 14 2 5 Replacing the ACS joystick switchable e Unscrew the square socket screws 1 e Pull the joystick out and withdraw the connector plug e Remove joystick and replace Reassembling is done in reverse order 14 2 6 ACS chin c
47. WITH ALLEN KEY HEAD M5 X 25 9 1 D00199 HEXAGON BOLT M8 X 40 10 2 D90187 HEAD SCREW WITH ALLEN KEY HEAD M6 X 11 1 5007160 CANE HOLDER SHELL 117 X 61 12 1 G10106 WASHER 5 3 X 15 X 1 6 13 2 1422890 WASHER 5 3 DIN 125 14 4 G00115 WASHER 6 4 X 12 5 X 1 6 139 SERVICE MANUAL Invacare STORM 15 4 G00107 WASHER 8 4 X 17 X 1 6 16 1 1422941 0003 LINING 17 1 1422935 9005 CANE HOLDER PLATE 19 2 1 Replacing the cane holder e Unscrew the Phillips screw 1 e Remove the Velcro band and replace e Unscrew Allen screws 2 Reassembling is done in reverse order 140 e Remove the cane holder or cane holder shell and replace Invacare STORM SERVICE MANUAL 20 Wiring diagrams 20 1 Storm maximum configuration uwa Feet iid gem Pes nem EH m Lr m LAR sirean Ma Vaca ad Hairy zm Bar iem Lim a deum Being kamkan Lepat LH aid ETE PE jn lagern CE Poser ets puram Man hona La w ANI Tiakina Tomea Buh MER actuators zi V lighting system 141 SERVICE MANUAL Invacare STORM 20 2 Detailed diagram of the Storm with electrical seat tilt and backrest angle adjustment only Flex or Kontur Seat recliner
48. X 16 4 D60111 16 17 8 5824259 BOLT M8 X 20 18 1 1420998 MOTOR CAP 19 1 1420490 TUBE 430 MM 19 1 1420491 CONNECTING TUBE 480 MM 20 1 1420477 9005 FITTING ATTACHMENT LH 20 1 G00103 WASHER 4 3 X 9 X 0 8 21 2 G00115 WASHER 6 4 X 12 5 X 1 6 22 4 G00110 WASHER 6 4 X 12 5 X 1 6 23 4 G00107 WASHER 8 4 X 17 X 1 6 25 1 1420487 0002 MOTOR SHAFT 26 1 1420488 0002 ARMATURE SHAFT 1 SP1423215 SEAT FITTINGS ASSY PAIR 27 2 1419980 SEAT COVER 28 1 1421708 9005 FITTING ATTACHMENT RH 16 3 1 Replacing the backrest adjustment motor 1 e Unscrew the motor cap open the tension relief and remove the cable e Unscrew the hex nuts 1 e Pull both flat plugs red out of the motor e Remove the motor from the fitting attachment e Remove motor and replace Reassembling is done in reverse order 112 Invacare STORM SERVICE MANUAL 16 3 2 Replacing the angle sensor e Raise lifter see page 72 chapt 12 1 2 e Unscrew the motor cap open the tension relief and remove the cable e Cut off all cable binders on the angular sensor cable e Pull the connector plug out of the angular sensor underneath the seat e Bend up the metal tab e Pull the angular sensor out upwards e When reassembling the new angular sensor ensure that the notch is located on the left see arrow Reassembling is done in reverse order Test Set the seat tilter to 0 using a spirit level Lean the back
49. amming device displays The programming device You should enter this shows the following DX HHp V1 20 GB Select a language GB D NL S TECH View or edit System YES DIAG TECH Technician mode Enter code 592 with keys D1 to D3 then select EXIT Enter Password 000 EXIT D1 D2 D3 Technician mode NEXT Master JS Module JOYSTICK CALIBRATION EXIT YES NEXT MAIN MENU YES View or edit GB Power Module NEXT YES GB Controller NEXT Torque XX EXIT NEXT DOWN UP GB Controller NEXT Tremor Damping XX EXIT NEXT DOWN UP 53 SERVICE MANUAL 54 The programming device shows the following Invacare STORM You should enter this GB Controller NEXT Speed Progression XX EXIT NEXT DOWN UP GB Controller NEXT Turn Progression XX EXIT NEXT DOWN UP GB Controller YES Calibrate Motors EXIT NEXT YES GB MOTOR CALIBRATION Wheels will move Drive wheels raised EXIT YES YES if drive wheels have been raised GB MOTOR CALIBRATION Chair will drive Are wheels raised EXIT YES YES if drive wheels have been raised GB MOTOR CALIBRATION BEGIN to start Wheels will drive EXIT BEGIN BEGIN if drive wheels have been raised
50. asher e When reassembling tighten the nut to a maximum of 60 Nm and secure it with Loctite e g 243 e Remove the wheel hub 1 and replace Ensure that the feather key is seated correctly e Slacken the torsion spring 3 behind this and remove it e Pulloff the brake linings 4 and replace Reassembling is done in reverse order 64 Invacare STORM SERVICE MANUAL 11 3 Drive wheels 3 00 8 GB motors Item Qty Part No Part Designation INFO8 ONLY FOR STORM TRUE TRACK 1 1433537 REAR WHEEL FOR GEARLESS MOTORS 1 1 M12016 INNER TUBE 3 00 8 WITH VALVE TR 87 90 90 2 1 1415173 COVER 3 00 8 GREY 2 1 1419257 COVER 3 00 8 BLACK 2 1 M11968 TYRE 3 00X8 STOLLE TRELLEBORG GREY 3 5 5723604 SCREW 8 X 25 4 1 1429347 0307 REAR WHEEL OUTER 5 1 1433532 INNER TUBE PROTECTIVE FILM 65 SERVICE MANUAL Invacare STORM 11 3 1 Repairing replacing tyres or inner tube GB Motors procedure also applies to replacing a rim Note Pneumatic tyres have black valve caps Puncture protected tyres have red valve caps In case of pneumatic tyres A ATTENTION Explosion hazard If the wheelchair is fitted with pneumatic tyres the wheel can explode if the air is not released from the tyre before removing the wheel e Always release the air from the wheel before you remove it Depress the small tappet in the centre of the valve In case of puncture protected tyres A CAUTION
51. carbon brushes out with a screwdriver e Replace carbon brushes Reassembling is done in reverse order 38 Invacare STORM SERVICE MANUAL 10 4 4 Disengage lever conventional Motors L 71 E h n L3 mH I iur fa 1 i 1 i Pos Qty Item No Pcs Item Description 1 1420009 DISENGAGING MECHANISM ASSY 1 1 1419957 0003 BRAKE LEVER 2 1 1419958 0003 BRAKE LEVER 2 3 1 1419972 0003 BRAKE LEVER 1 4 1 F00114 HEXAGON NUT M8 5 2 D70106 GRUB BOLT M6 X 6 6 1 1419961 0003 CLUTCH ROD 7 2 G90091 LOCKING WASHER FOR NOMINAL DIAMETER 6 MM 8 1 5816488 BALL SEAT 9 1 5221280 HANDLE 10 2 G10502 WASHER 20 X 7 9 X 1 TENSION CLIP SMALL Only on chairs that were manufactured before 11 1 5006742 March 1st 2011 12 2 1420014 PILOT SCREW 13 1 1419956 BALL JOINT NOTE e Adjust the disengage lever after service work and check for correct functioning 39 SERVICE MANUAL Invacare STORM 10 4 4 1 Replacing the disengage lever e Both motors must be engaged The wheelchair must not be able to be pushed Open the safety lock and lever off the Springfix ball seat 3 e Loosen both fixing screws 1 and 2 of the levers on the motors e Lever both levers off the motors e Loosen the Springfix ball seat lock nut when reassembling and lever off the ball seat safety lock e Push both adjustment levers onto the respective shafts The levers must be parallel to each other thus showing in the sa
52. crew next to it in a clockwise direction 3 is the next and so on e Loosen and remove screws 1 and 3 using the 6mm Allen key e Loosen screws 2 4 and 5 a single turn each one after the other going from screw to screw in a clockwise direction until they have all been completely loosened and removed e Remove the rim half and the puncture proof inlay from the wheel 47 SERVICE MANUAL Invacare STORM 10 5 1 3 Proceed with removing the motor 48 e Remove the battery cover e Loosen the screws that secure the electronics holder 1 present on both sides the picture shows the screw on the left side for orientation purposes with the large flat bladed screwdriver e Remove the plastic pins 1 wiht a flat bladed screwdriver the lugage rack has been removed in this picture for better visibility Invacare STORM e Loosen the screws that hold the battery pole connectors and disconnect them from the battery poles Loosen the battery fixation belt e Pull the batteries out e Release the fixation clip of the declutching rod SERVICE MANUAL 49 SERVICE MANUAL Invacare STORM WARNING Danger of injury and danger of damage to the vehicle Keep in mind the heavy weight of the GB motors during disassembly Loosen and remove the four fixation screws 1 of the motor Remove the motor Remove the folding spring bolt of the declutching rod Attach the declutching
53. d start up of the mobility device check all parts for correct locking Only operate the vehicle with the approved tyre pressures see technical data Check all electrical components for correct function Please note that incorrect polarity can result in damage to the electronics e Always carry out a trial run at the end of your work CAUTION Danger of injury and damage to property if the maximum speed reduction on a wheelchair with a lifter does not function correctly The wheelchair s control unit must reduce the maximum possible speed as soon as the lifter is raised e Test the maximum speed reduction for correct function after any maintenance work or modifications to the wheelchair Note Mark all current settings for the mobility aid seat armrests backrest etc and the associated cable connecting plugs before dismantling This makes reassembly easier All plugs are fitted with mechanical safety devices which prevent release of the connecting plugs during operation To release the connecting plugs the safety devices must be pressed in When reassembling ensure that these safety devices are correctly engaged 15 SERVICE MANUAL Invacare STORM A 16 WARNING Any changes to the drive program can affect the driving characteristics and the tipping stability of the vehicle e Changes to the drive program may only be carried out by trained Invacare specialist dealers e Invacare supplies
54. ection loose defective or motor defective e Check Microswitch defective microswitch Motors disengaged e Engage motors turn the remote on and off 6 x blink Fault brake fault on e Check plug e Talk to your left hand motor connections dealer Connection loose defective or motor defective 7 x blink Battery fully e Pre charge e Talk to your discharged battery dealer 8 x blink Battery voltage too e Switch light on if e Talk to your high necessary dealer 9 or 10 x blink Incorrect data e Talk to your dealer 88 Invacare STORM SERVICE MANUAL 11 x blink Motors overloaded e Turn remote on and off 12 x blink Compatibility Remove incorrect e Talk to your problems between module dealer modules 14 4 Electronics 14 4 1 ACS Electronics Holder assembly conventional motors 79 o Qty ACS ELECTRONICS HOLDER ASSY bh qd N gt c Item No Pcs Item Description 1418529 6001423 P10064 1419369 P12191 1415004 P11195 D08102 D60177 ACS ELECTRONICS DX PMB AS 60A 6 KM H ACS ELECTRONICS DX PM2 80A 10 12 KM H STRIP FUSE ASSY STRIP FUSE 50A LIGHTING PCB CENTRAL DISTRIBUTOR CHANGEOVER RELAY WITH BRACKET 24V 10 20A HEX BOLT M5 X 16 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M5 X 89 SERVICE MANUAL Invacare STORM 16 7 2 D08103 HEX BOLT M5 X 20 8 1 1418528 EQUIPMENT RACK 1 SP1423191 MOUNTING SET ACS
55. elete status display on batteries replace batteries chapt 12 1 1 remote defective completely pre charge discharge battery batteries priae power supply check battery chapt 12 1 2 check voltage at check voltage at batteries chapt 12 1 1 Check plug connections at chapt 14 4 modules Status display assess error code blinking on error code 1 12 EIUS chapt 8 wheelchair 23 SERVICE MANUAL Invacare STORM 24 Wheelchair judders in drive mode replace drive unit Drive unit check carbon defective brushes chapt 10 4 Cannot charge batteries Batteries defective replace battery chapt 12 1 1 Charging device defective replace charging chapt 14 4 Warning horn defective Lighting defective check replace Electrical leg support defective _ check replace chapt 17 6 __ pins in seat frame defective legrest replace contact pins attachment check replace gearbox handwheel handwheel shaft chapt 16 2 armature shaft check replace 4 Electrical backrest adjustment defective cabling remote chapt 16 3 1 motor check limit chapt 16 3 2 Wheelchair runs too slowly Remote defective chapt 14 1 4 Power module defective replace power chapt 14 4 module lower lifter reed Lifter not at bottom 2x blink sensor defective chapt 10 3 magnet missing note Manual backrest adjustment defective switch
56. eplacing the seat SERVICE MANUAL Remove seat and backrest cushions legrests if necessary Raise lifter Pull the BUS cable out of the remote If a wheel lock is fitted remove the side panel Unscrew the hex nuts 1 Remove seat unit and replace Reassembling is done in reverse order 15 2 2 Replacing the seat plate Remove the seat and backrest cushions Raise lifter Pull the BUS cable out of the remote Unscrew the foot rest adapter 1 see page 119 chapt 17 1 1 Unscrew the side panel mounting 2 see page 102 chapt 15 4 4 Unscrew the fitting attachment 3 Unscrew the hex nuts 4 Remove seat plate and replace Reassembling is done in reverse order Note When reassembling the new seat plate you to use the same holes Since the seat plate can be moved by 2 cm which changes the wheelchair centre of gravity you should carry out a centre of gravity test on a sloping surface after refitting 97 SERVICE MANUAL 15 3 Split seat plate Invacare STORM Note Service work for both seat units is identical except for the transverse support Pos 10 14 see page 97 chapt 15 2 1 Pos Qty Item No Pcs Item Description 1 1422064 SEAT SPLIT SB 43 ASSY 1 1422065 SEAT SPLIT SB 48 ASSY 1 1 1420458 9005 SEAT PLATE LH ASSY 2 1 1420457 9005 SEAT PLATE RH ASSY 3 2 U21087 HOOKED BELT CUT 38 X 400 MM 4 2 5816479 DURALOCK SJ 3552 5 1 5314
57. er Loctite e g Loctite 243 66 Invacare STORM SERVICE MANUAL Disassembly Jack up the vehicle place wooden blocks under frame Unscrew valve cap Deflate the tyre by pressing the pin in the valve 1 Unscrew 5 cylinder head screws 2 Remove the wheel rim half Remove the inner tube from the tyre Note If the old inner tube is repaired and re used and has become wet during repair you can make replacement easier by sprinkling the inner tube with a little talcum powder Note Ensure that the tyre is replaced on the same side and in the same travel direction as it was previously mounted 67 SERVICE MANUAL Invacare STORM 11 3 2 Calibrating GB motors A 68 The following sections explain the calibration process with the handheld programming device WARNING Risk of accidents Hazards to workers surroundings and mobility device e Do not leave the mobility device unattended during the following procedure e Make sure that BOTH drive wheels are off the ground before calibrating e Secure the area Requirements e Dynamic DX HHP handheld programming device Calibrating the motors e Support the wheelchair with wooden blocks The drive wheels must not be touching the floor or the work surface e Connect the programming device Programming device displays The programming device You should enter this shows the following DX HHp V1 20 GB
58. es in the casing are damaged by being tightened too much the wheel can come loose during travel e Always position the nuts manually in their holes when fitting the drive wheels e Never use electrical or pneumatic screwdrivers e Tighten the Allen screws with a torque of 25 Nm e The Nordlock washers must be fitted exactly as they were before removal Note If motors become defective within their guarantee period they will either be replaced or repaired on Invacare s decision This guarantee does not cover pay for working hours We also accept no liability for physical injuries or unauthorised repairs Invacare s sole obligation and its exclusive remedy during this guarantee is limited to such repair and or replacement measures 45 SERVICE MANUAL Invacare STORM Wd 46 Requirements Wooden block to prop up the vehicle Allen key 6mm Allen key 4mm Small flat bladed screwdriver Circlip pliers Loctite 243 2x combination wrench 13mm Hammer Chisel Torque wrench One new hexagonal dome headed bolt M8 20mm long 5mm key size Additional parts and tools for working on puncture proof tyres Tyre lubrication soap based 3 screws M8 x 30 mm for preliminary positioning of the rim during assembly Note Pay attention to small pieces and the order in which the components are disassembled Arrange them in an orderly fashion so they can easily be assembled again in the right order e Use the small
59. f necessary e Check function Batteries e Damage to batteries e Replace batteries strip strip fuse contact fuse Clean contacts corrosion e Check contacts e Tighten replace terminals e Charge batteries e Check battery voltage replace Remote Remote e Evaluate blinking code electronics status display blinking e Fixing e Tighten replace e Cable connecting plug e Replace e Joystick function e Replace joystick e Power supply e Replace cable connector plug or console Verticalizer e Check welding seams for e Replace verticalizer mechanism damage mechanism if necessary only available e Check tight fit of the e Tighten screwed fixings on the Storm screwed fixings Vertic e Replace actuator if e Check correct function of necessary the actuator 22 Invacare STORM SERVICE MANUAL 7 Operational faults 71 General If faults occur in drive mode or power supply proceed as follows e First assess the fault causes described in Chapter 7 2 e Check the status display on the remote and assess the error codes in accordance with Chapter 8 e Carry out the necessary testing repairs While doing this please note the references to the appropriate chapter in the manual or to the appropriate documentation 7 2 Fault causes Wheelchair will not start Drive motors engage motors dst dd disengaged Disengaging switch right hand motor replace brakes chapt 10 3 2 defective motor chapt 10 4 1 D
60. f the lighting distributor board e Unscrew the Phillips screw 1 out of the headlight attachment e Remove headlight and replace Reassembling is done in reverse order Check lighting for correct functioning A CAUTION After a new headlight has been fitted it must be adjusted to suit road conditions e Adjust the headlight so that the street is lighted well without dazzling anyone 75 SERVICE MANUAL Invacare STORM 13 2 Back lights Pos Qty Item No Pcs Item Description 1 2 1419935 BACK LIGHT 24V ASSY 6 1 P31191 BULB 24V 5W SOFITTE 7 1 1419271 LIGHTBULB 24V 21W YELLOW 1 2 SP1419935 BACK LIGHT 12V ASSY 6 1 1423459 BULB 12V 5W SOFITTE 7 1 1423457 BULB 12V 21W YELLOW 2 2 1419274 REFLECTOR RED 3 1 1419333 BACK LIGHT SUPPORT LH 3 1 1419334 BACK LIGHT SUPPORT RH 4 3 1419337 SCREW IN RIVET 5 1 1419331 LIGHTING HOUSING CLEAR LH 5 1 1419332 LIGHTING HOUSING CLEAR RH 5 1 1421738 LIGHTING HOUSING SILVER LH 5 1 1421739 LIGHTING HOUSING SILVER RH 76 Invacare STORM SERVICE MANUAL 13 2 1 Replacing bulbs e Raise the lifter if batteries or lifter are defective see page 72 chapt 12 1 2 e Remove battery cover 1 see page 71 chapt 12 1 1 e Unscrew the lamp glass 2 from inside and remove e Unscrew the black light cap and remove e Replace the bulb e Raise the lifter if batteries or lifter are defective see page 72 chapt 12 1 2 e Rem
61. frame so that the castor wheels are not loaded 58 Invacare STORM SERVICE MANUAL 11 1 1 Replacing castor wheel front wheel A WARNING Danger of accident or injury if a wheel falls off during travel due to incorrect reassembly e Secure the wheel bolt nuts during reassembling using products such as Vibratite VC3 or Loctite 243 e Lever off cap 1 with screwdriver e Unscrew nut 2 e Remove washer e Remove wheel 2 3 e When reassembling secure the nut using Loctite e g 243 11 1 2 Replacing wheel rim halves Note Pneumatic tyres have black valve caps Puncture protected tyres have red valve caps In case of pneumatic tyres ATTENTION Explosion hazard If the wheelchair is fitted with pneumatic tyres the wheel can explode if the air is not released from the tyre before removing the wheel e Always release the air from the wheel before you remove it Depress the small tappet in the centre of the valve In case of puncture protected tyres A CAUTION Material damage hazard The valve can become blocked by the puncture protection gel and be unusable e During the following work you should always hold the valve up so that the puncture protection gel cannot enter the valve Remove the front wheel see above Unscrew all Allen screws 1 and remove both wheel rim halves from the tyre Remove wheel rim halves and replace 59 SERVICE MANUAL Invacare STORM
62. g and calibrating a GB drive motor on page 45 25 SERVICE MANUAL Invacare STORM FLASHCODE MEANING SOLUTION Documentation 5 Fault brake fault on right e Check plug in See chapter Drive hand motor Connection connections unit disengage loose defective or motor lever support defective wheels on page 35 and chapter Replacing and calibrating a GB drive motor on page 45 Right motor disengaged e Engage motor GB motors Shut electronics down and then switch on again Both motors disengaged e Engage motors standard motors Shut electronics down and then switch on again 6 Fault brake fault on left e Check plug in See chapter Drive hand motor Connection connections unit disengage loose defective or motor lever support defective wheels on page 35 chapter Replacing and calibrating a GB drive motor on page 45 Left motor disengaged e Engage motor GB motors Shut electronics down and then switch on again 7 Battery dead e Pre charge battery See chapter Batteries battery case on page 70 8 Battery voltage too high Possibly turn on See chapter lighting Batteries battery e Check battery casaron pago 0 charger 9 10 Faulty data transmission e Check modules See chapter between modules Electronics on page 89 11 Motors overloaded e Switch the remote overheated off and back on again wait a short time if necessary 12 Module used has e Remove inco
63. he high weight of some components This applies especially to the removal of drive units batteries and the seat WARNING Injury hazard if the vehicle starts moving unintentionally during repair work e Switch the power supply off ON OFF key e Engage the drive e Before raising the vehicle secure the wheels by blocking them with wedges Invacare STORM SERVICE MANUAL A ATTENTION Fire and burn hazard due to electrical short circuit e The mobility device must be completely switched off before removal of voltage carrying components To do this remove the batteries e Avoid short circuiting the contacts when carrying out measurements on voltage carrying components CAUTION Danger of burns from hot surfaces on the motor e Allow the motors to cool down before commencing work on them ATTENTION Injury hazard and danger of damage to vehicle due to improper or incomplete maintenance work e Use only undamaged tools in good condition e Some moving parts are mounted in sockets with PTFE coating Teflon TM Never grease these sockets Never use normal nuts instead of self locking nuts Always use correctly dimensioned washers and spacers When reassembling always replace any cable ties which were cut during dismantling e After completing your work before renewed start up of the mobility device check all connections for tight fitting e After completing your work before renewe
64. he restraining strap 152 22 5 2 Adjusting the position of the release lever 153 22 5 3 Adjusting the retaining bar and knee cushions 154 22 6 Adjusting the armrests and the joystick box 156 22 6 1 Adapting the height of the armrests 156 22 6 2 Setting the angle of the swing up armrest 157 22 6 3 Setting the resistance of the swing up armrest 157 22 6 4 Adapting the remote to the length of the user s arm 158 22 6 5 Setting the height of the remote 158 22 6 6 Setting the width of the side sections 159 22 7 Adapting the height of the chest belt 160 22 8 Adjusting the backrest 161 22 9 Adjusting the headrest 161 22 9 1 Adjusting the height 161 22 9 2 Setting the position 161 22 10 Adjustment of the stand up angle 162 22 11 Adjusting the table option 164 22 11 1 Swivelling the table upward 164 22 11 2 Adjusting the depth of the table 164 SERVICE MANUAL Invacare STORM 1 1 1 Introduction General information Service and maintenance work must be carried out taking this service manual into account It is imperative that you observe safety information Information about operation or about general maintenance and care work on the mobility aid should be taken from the operating manual You can find information about ordering spare parts in the spare parts catalogue Only use original Invacare spare parts The guarantee will become invalid if other spare parts are used We reserve the right to make any alterations on the grounds
65. ibration EXIT GB MOTOR CALIB Successful RATION EXIT e Separate the programming device from the wheelchair Calibration is complete 69 SERVICE MANUAL Invacare STORM 12 Batteries battery case Pos Qty Item No Pcs Item Description 1 1421846 BATTERY ASSY 1 1 0572 06266 INVACARE LOGO 2 1 F384070 VELCRO BAND CUT 25 X 250 MM 3 1 1419330 BATTERY COVER SILVER 3 1 1421737 BATTERY COVER GREEN 4 2 P50016 BATTERY 12V 70 AH 1 SP1423696 BATTERY CHARGER 24V 8A WITH CONTINENTAL MAINS CABLE ASSY BATTERY CHARGER 24V 8A WITH MAINS CABLE UK SP1423697 JASSY 51981 BATTERY CHARGER 8A WITH XLR PLUG P21079 MAINS CABLE GCB 0401 CONTINENTAL 51981 BATTERY CHARGER 8A WITH XLR PLUG P21079 MAINS CABLE GCB 0403 CONTINENTAL 1421655 STRAP 52996 BATTERY TERMINAL COVER F384057 BATTERY INSERT 1 A ATTENTION Injury hazard and possible material damages if batteries are handled improperly e The installation of new batteries may only be carried out by authorised specialists e Observe the warning information on the batteries e Only use battery versions stated in the specifications 70 Invacare STORM SERVICE MANUAL gt ATTENTION Fire and burns hazard if battery terminal is bypassed e Please take great care to ensure that the battery terminals are never short circuited with tools or
66. ing the safety belt e Refit the parts in reverse order 103 SERVICE MANUAL Invacare STORM 15 6 Chest strap 15 6 1 Replacing the chest strap V Requirements da e 5mm Allen wrench 7 104 Invacare STORM SERVICE MANUAL Uninstalling the chest strap e Loosen and remove the hexagon socket head screws 1 together with the washers e Remove the mounting plate 2 of the additional belt 3 e Remove the chest strap 4 Pay attention to the insert 5 while doing this Installing the chest strap e Place the insert into the chest strap e Position the mounting plate of the additional belt e Install the hexagon socket head screws with the washers These have to go through the holes provided in the components and are screwed into the sliding block 6 e height of the chest strap approximately to the desired height and tighten the Allen screws e Set the exact height of the chest strap later together with the user see Chapter 22 7 15 6 2 Replacing the additional belt q 8 Requirements b 1 lz e 13mm socket wrench Uninstalling the additional belt e Loosen and remove the box nut 5 together with the washer 4 e Remove the attachment bracket 3 of the additional belt Note It is not necessary to remove the nut 2 and the washers 1 These are mounted as spacers so that the belt attachment bracket can rotate freely 105 SERVICE MANUAL I
67. ip for correct function affected Velcro strip may not open by itself Armrests and e Armrest damage and e Tighten screws replace 15 4 side panels fastening padding e Side panel damage and fixing e Tighten screws replace 15 4 side panels Seatunit seat Cushion e Replace covers angle e Check seat angle adjustment adjustment e Replace parts upholstery Backrest unit Damage and seams Replace parts mechanical e Fixings e Tighten screws Backrest unit e check cabling e Replace cable or motor if electrical e Check function necessary Frame chassis Check fixings welded Tighten screws replace battery strap seams and battery strap components Wheel e Check drive wheels for e Adjust replace wheel suspension and tight fit and side play hubs wheels e Check steering wheels for tight fit float side e Replace wheels wheel play and correct torque fork or wheel bearings 15 Nm 1 5 Nm e Check steering wheel e Replace forks e Check tyres e Fitnew 21 SERVICE MANUAL Invacare STORM Drive units e Check functions in drive e Replace motor if disengager and push modes necessary e Check disengager e Tighten screws nuts 10 4 1 adjust or replace if necessary e Check welded seams e Tighten replace interlocking screws footplates Electrical e Check cabling e Replace cable if 17 1 1 footrests e Check contacts necessary e Check functions Lighting e Check cabling e Replace bulbs or cables 13 i
68. is erected to a lesser degree e Downward actuator is shut down later when standing up user is erected to a greater degree e Re tighten the fastening screw e Re position the rubber cover and press carefully into the groove using the screwdriver 163 SERVICE MANUAL Invacare STORM 22 11 Adjusting the table option 22 11 1 Swivelling the table upward A WARNING Danger of crushing Danger of injury to the hands if accidentally folding down the table The table does not lock and is not fixed when it is folded up e Do not leave the table in the folded position Wave off the table only to bottom e Release the quick release fastener 1 e Open the table out to the front e Raise the armrest slightly e Swivel the table top downward and lower in a downward direction together with the armrest 22 11 2 Adjusting the depth of the table Requirements e 5mm Allen key e Use the Allen key to loosen the screws 1 on both sides e Adjust the table to the desired depth e Re tighten the screws 164
69. ise direction until 8 Nm are attained if necessary check this value with a torque wrench This is necessary to pull the rim up flush with the rotor casing in a straight manner not crooked 51 SERVICE MANUAL Invacare STORM e Position two of the original M8 x 25 screws mm at positions 2 and 4 and tighten them by hand max 8 Nm e Remove the temporary M8 x 30 mm screw at Position 5 Re position the original M8 x 25 mm screw and tighten by hand max 8 Nm e Remove the temporary 8 30 mm screw at Position 1 Re position the original M8 x 25 mm screw and tighten by hand max 8 Nm e Remove the temporary 8 30 mm screw at Position 3 Re position the original M8 x 25 mm screw and tighten by hand max 8 Nm e Tighten all screws to 25 Nm 52 Invacare STORM SERVICE MANUAL 10 5 2 Calibrating GB motors A The following sections explain the calibration process with the handheld programming device Injury hazard The wheelchair starts to move in an uncontrolled manner if one or both of the drive wheels is touching the ground during calibration It is absolutely imperative to get BOTH drive wheels off the ground before calibrating not just on one side Requirements e Dynamic DX HHP handheld programming device e Prop up the wheelchair with wooden blocks The drive wheels must not be touching the floor or the work surface e Connect the programming device Progr
70. ly the four on the right side are to be seen in the picture e Adjust the height of the armrests e Re tighten the screws 156 Invacare STORM SERVICE MANUAL 22 6 2 Setting the angle of the swing up armrest Requirements tu e 5mm Allen key e 13mm open ended spanner A CAUTION Damage to the wheelchair may result if the height of armrests is unevenly adjusted e Adjust the armrests only horizontal and parallel to each other Never adjust higher on one side and lower on the other e Use the open ended spanner to loosen the counternut 1 e Adjust the Allen screw 2 until the desired setting angle of the armrest has been achieved e Re tighten the counternut 1 22 6 3 Setting the resistance of the swing up armrest The swing up armrest is prevented from lowering under its own weight by the pre set resistance Requirements e 5mm Allen key e Adjust the Allen screw 1 until the desired resistance of the armrest has been achieved 157 SERVICE MANUAL Invacare STORM 22 6 4 Adapting the remote to the length of the user s arm e Loosen the wing screw 1 e Setthe remote to the desired length by pushing forward or backward e Re tighten the screw 22 6 5 Setting the height of the remote e Loosen the wing screw 1 e Setthe remote to the desired height e Re tighten the screw 158 Invacare STORM SERVICE MANUAL 22 6 6 Setti
71. me direction e Put Loctite on both fixing screws and tight them e Screw on the lever with the handle see illustration above then screw on the left hand lever e Both adjustment levers should lean to the right when viewed in the direction of travel e Turn the ball seat 3 until it is engaged with the ball joint e Press on the ball seat and close the safety lock e Tighten the lock nut 10 4 4 2 Function check for disengage lever e f present pull the latches 2 and keep them pulled Expand lever 1 e Release snap e Raise the lever as far as the stop The wheelchair is now disengaged and can be pushed e Press the lever downwards e Place the release lever below the carbon brushes e Check that the snap is once again fully engaged e The wheelchair is now in drive mode and should not be able to be pushed e If the disengage does not work it must be readjusted see page 40 chapt 10 4 4 1 40 Invacare STORM SERVICE MANUAL 10 4 5 Drive unit GB Motors i at 22 15 Le df rin zat 11 E ma gt 2 18 Fo REDDE 25 y x s v 8 ZZ 1 b 5 1 P o EL 2 ni a 44 d CON Ves jm CE 4 5 O 4 a ra m amp a go 9 W m 13 7 23 amp Yu 17 4 lt 20 18 19 k 2 6 aa J ltem Qty Part No Part Designation INFO8 ONLY FOR STORM TRUE TRACK 1 1433534 DRIVE
72. mechanical mobility device parts e Ensure that the battery terminal caps have been replaced if you are not working on the battery terminals ATTENTION Danger of crushing The batteries are extremely heavy This results in injury hazards to your hands e Bear in mind that the batteries are sometimes very heavy e Please handle the batteries with care WARNING BURN HAZARD Injury hazard due to discharged acid e Always wear acid proof protective gloves when handling batteries e Always wear protective goggles when handling batteries What to do if acid is discharged e Always take clothing which has been soiled by or dipped in acid off immediately e Hinse any areas of your skin which has come into contact with battery acid off immediately with plenty of water If contact with eyes is made e Hinse the affected eye under running water for several minutes You should also consult an eye specialist immediately afterwards 12 1 1 Replacing batteries e Raise the lifter see following information if electronics or lifter motor is defective e Remove battery cover e Pull all connecting plugs out of the modules e Unscrew the equipment rack 1 and remove e Push the battery terminal caps back e Loosen battery terminal clamps with spanner e Open the battery strap e Tilt the rear battery forwards and remove e Push the lighting cabling to one side and remove the insert e Remove the front battery
73. ng program 15 SEAT UNIT 15 1 Seat unit Euro 15 2 Standard seat complete 15 2 1 Replacing the seat 15 2 2 Replacing the seat plate 15 3 Split seat plate 15 4 Armrests and side panels 15 4 1 Replacing armrest padding changing its position 15 4 2 Replacing the side panel 15 4 3 Replacing the side panel plate 15 4 4 Replacing the side panel mounting 15 5 Replacing the safety belt 15 6 Chest strap 15 6 1 Replacing the chest strap 15 6 2 Replacing the additional belt 16 BACKREST ADJUSTMENT 16 1 Standard Euro manual 16 1 1 Replacing the backrest tube 16 1 2 Replace backrest adjustment not for Euro SERVICE MANUAL 103 104 104 105 107 107 108 108 SERVICE MANUAL Invacare STORM 16 2 Contour backrest manual 109 16 2 1 Replacing the fitting attachment 110 16 2 2 Replacing the backrest attachment and connecting tube 110 16 3 Contour backrest electrical 111 16 3 1 Replacing the backrest adjustment motor 112 16 3 2 Replacing the angle sensor 113 16 4 Flex backrest manual 114 16 5 Headrest 116 16 5 1 Replacing the headrest shell 117 16 5 2 Replacing the headrest arms 117 16 5 3 Replacing the headrest attachment 117 17 FOOTRESTS 118 17 1 Footrest support 118 17 1 1 Replacing the footrest adapter electrical manual 119 17 2 Standard 80 Footrest 120 17 3 Footrest hanger VARI F 90 65 121 17 3 1 Replacing the interlock 122 17 3 2 Replacing the footrest hanger press cone 122 17 4 Foot
74. ng the width of the side sections The distance between the side sections can be adjusted by 5 5 cm on both sides 11 cm in total Requirements e Allen key 8 mm Where to find the adjustment screws The picture shows the position of the screws 1 underneath the seat frame hidden in the picture that allow an adjustment to the width of the side sections Doing the adjustment e Loosen the screw 1 e GSetthe side section in the desired position e Re tighten the screw e Check the firm fit of the side section e Repeat the process for the second side section 159 SERVICE MANUAL Invacare STORM 22 7 Adapting the height of the chest belt Requirements n e 5mm Allen key A WARNING Risk of falling if the chest strap is not closed e Make sure that the Velcro strips on the chest strap cover each other completely e Always secure the chest strap with the additional belt with the latch before the chair is raised up e What should be observed when adjusting the height of the chest belt The height of the chest belt depends on the stability of the upper part of the body The lesser the stability the higher the belt adjustment e Loosen the Allen screws 1 e Adjust the height of the belt e Re tighten the screws 160 Invacare STORM SERVICE MANUAL 22 8 Adjusting the backrest The inclination of the electrically adjustable backrest is continuousl
75. nvacare STORM Installing the additional belt e Assemble the parts in reverse order 106 Invacare STORM SERVICE MANUAL 16 Backrest adjustment The backrest settings can be matched to the individual user requirements These settings should therefore be retained when carrying out service work 16 1 Standard Euro manual eu EN Pos Qty No Pcs 1422061 SP 1423208 F20109 F00002 D60111 O N O D08111 1419997 9005 1419994 9005 G00115 G00107 H11036A 99 1420444 lt O ON Oa N N A O a a N Item Description BACKREST STD MOUNTING SET BACKREST STD ASSY HEXAGON NUT M6 SELF LOCKING HEXAGON NUT M8 SELF LOCKING COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6 X 16 HEXAGON BOLT M8 X 35 BACKREST ADJUSTMENT LH BACKREST ADJUSTMENT RH WASHER 6 4 X 12 5 X 1 6 WASHER 8 4 X 17 X 1 6 LINING RD 12 X 1 8 X 23 CLAMP SCREW GRIP 8 ASSY 107 SERVICE MANUAL Invacare STORM 11 1419996 9005 BACKREST TUBE 480 MM STD 11 1420465 9005 BACKREST TUBE 540 MM STD 12 1422062 BACKREST BELT 480 MM 12 1422063 BACKREST BELT 540 MM 1422845 SEAT BELT WITH SNAP FASTENING ASSY 1422869 SEAT BELT WITH VELCRO FASTENING ASSY 1422848 H BELT SELF TAPPING SCREW WITH PHILLIPS HEAD 4 8 X 22 PLASTIC ROSETTE NO a 16 1 1 Replacing the backrest tube e Remove backrest belt e Unscrew the handwheel 1 and hex bolt 2 on both sides
76. o the image directly above SERVICE MANUAL Invacare STORM 2 1 Safety and fitting instructions These safety instructions are intended to prevent accidents at work and it is imperative that they are observed Before any inspection or repair work Read and observe this repair manual and the associated operating manual Observe the minimum requirements for carrying out the work see chapter entitled General information 2 2 Personal safety equipment 9 Safety shoes The mobility device and some of its components are very heavy These parts can result in injuries to the feet if they are allowed to drop e Wear standardised safety shoes during all work Eye protection It is possible that battery acid can be discharged when working on defective batteries or when handling batteries improperly e Always wear eye protection when working on any defective or possibly defective batteries Safety gloves It is possible that battery acid can be discharged when working on defective batteries or when handling batteries improperly e Always wear acid proof safety gloves when working on any defective or possibly defective batteries 2 3 General safety information and information about fitting A A 14 removal WARNING Danger of crushing Various components such as the drive unit batteries seat etc are very heavy This results in injury hazards to your hands e Please note t
77. obes and various cable clips e soldering iron 30 W e front wheel hub puller available from INVACARE Service e circlip pliers for star lock caps commercially available make Tigtemeyer e popriveting tool e stepped mandrel Invacare STORM SERVICE MANUAL 5 Layout of modules and components Under the seat standard motors 1 Drive motor 2 Disengaging mechanism Under the seat GB motors 1 Drive motor behind the drive wheel 2 Disengaging mechanism Under the rear cowling 3 Power module 4 CLAM Combined Light and Actuator Module only available if the wheelchair is equipped with electric adjustment options 5 Distributor circuit board for lighting 19 SERVICE MANUAL 20 Under the raised verticalizer mechanism only available on the Storm3 Vertic 6 Control box of the verticalizer limit stop 7 Actuator of the verticalizer Invacare STORM Invacare STORM SERVICE MANUAL 6 Service plan 1x annually A CAUTION Danger of injury and damage to property if the maximum speed reduction on a wheelchair with a lifter does not function correctly The wheelchair s control unit must reduce the maximum possible speed as soon as the lifter is raised e Testthe maximum speed reduction for correct function after any maintenance work or modifications to the wheelchair Chest belt e Chest belt must be fit e Replace if damaged or if snugly Check Velcro velcro function is str
78. of technical improvements The mobility aid may only be maintained and overhauled by qualified personnel The minimum requirement for service technicians is suitable training such as in the cycle or orthopaedic mechanics fields or sufficiently long term job experience Experience in the use of electrical measuring equipment multimeters is also a requirement Special Invacare training is recommended Alterations to the mobility aid which occur as a result of incorrectly or improperly executed maintenance or overhaul work lead to the exclusion of all liability on the side of INVACARE If you have any problems or questions please contact Invacare Service 1 2 Notes on transport 10 If the mobility aid has to be shipped back to the manufacturer for major repairs you should always use the original packaging for transport Please attach a precise description of the fault Invacare STORM SERVICE MANUAL 1 3 e P P b P Definition and representation of information and safety information in this manual Different types of information and signal words are used throughout this manual HAZARD The signal word HAZARD refers to immediate hazards e The following lines in italics refer to actions which serve to avoid such hazards WARNING The signal word WARNING refers to possibly occurring hazards which can lead to death or serious injuries if they are not avoided e The following lines in italics
79. on WHEEL 3 00 8 PNEUMATIC GREY ASSY WHEEL 3 00 8 PNEUMATIC BLACK ASSY WHEEL 3 00 8 PUNCTURE PROOF GREY ASSY WHEEL 3 00 8 PUNCTURE PROOF BLACK ASSY WHEEL 3 00 8 TRELLEBORG GREY ASSY WHEEL 3 00 8 TRELLEBORG PUNCTURE PROOF GREY ASSY MOUNTING SET WHEEL RIM 8 ASSY RIM RING 8 EXTERNAL RIM RING 8 INTERNAL MACHINE SCREW WITH ALLEN KEY HEAD M6 X 40 MOUNTING SET TACHO DRIVE ASSY MAGNET RUBBER CIRCULAR MAGNET 6 X 25 INNER TUBE 3 00 8 WITH VALVE TR 87 90 90 TYRE 3 00 8 GREY TYRE 3 00 8 BLACK TYRE 3 00 8 STOLLE GREY 62 Invacare STORM SERVICE MANUAL 11 2 1 Replacing the drive wheels conventional motors Lay the vehicle down on its side on a firm surface or place wooden blocks under the frame so that there is no weight on the castor wheels Only use original tyres see spare parts catalogue e Unscrew all Allen screws 1 e Remove the drive wheel from the wheel hub and replace e When reassembling the drive wheel Allen keys tighten them to 30 Nm and secure using Loctite 243 or a similar product Caution do not loosen the central nut Note e Pneumatic tyres have black valve caps Puncture protected tyres have red valve caps In case of pneumatic tyres A ATTENTION Explosion hazard If the wheelchair is fitted with pneumatic tyres the wheel can explode if the air is not released from the tyre before removing the wheel e Always release the air from the wheel
80. on hazard which can be caused by excessive tyre pressure in a pneumatic tyre e Always follow the instructions to avoid injury to the user or damage to the product Wear safety shoes The symbol refers to the requirement for wearing safety shoes e Wear standardised safety shoes during all work Wear eye protection This symbol refers to the requirement for wearing eye protection for example when working with batteries e Wear eye protection when this symbol is shown Wear safety gloves This symbol refers to the requirement for wearing safety gloves for example when working with batteries e Wear safety gloves when this symbol is shown Note This symbol identifies general information which is intended to simplify working with your product and which refers to special functions p b Y Requirements biu e This symbol identifies a list of various tools components and items which you will need in order to carry out certain work Please do not attempt to carry out the work if you do not have the listed tools available The symbol refers to information for the correct disposal of used or damaged batteries x Always dispose used or damaged batteries correctly Invacare STORM SERVICE MANUAL 1 5 Images in this manual The detailed images in this manual are given digits to identify various components Component numbers in text and operational instructions always relate t
81. one in reverse order 117 SERVICE MANUAL Invacare STORM 17 Footrests The service work described in the following chapter relates to both the right hand and left hand footrest hanger The footrest hanger settings can be individually matched to the user These settings should therefore be retained when carrying out service work 17 1 Footrest support Pos Qty Item No Pcs Item Description 1 SP1422825 FOOTREST SUPPORT LH FOR ELECTRICAL LEGRESTS 1 SP1422826 FOOTREST SUPPORT RH FOR ELECTRICAL LEGRESTS 1 SP1417917 FOOTREST SUPPORT LH 1 SP1417918 FOOTREST SUPPORT RH 1 1422057 BOLT M6 X 40 DIN 933 4 2 3908508 COUNTERSUNK SCREW WITH ALLEN KEY HEAD M8 16 10 9 5 1 1419716 ENCLOSURE LH 1 1419717 ENCLOSURE RH Invacare STORM SERVICE MANUAL NN 12 a 2173201 79 FOOTREST ADAPTER H90993 PINE TREE CLIP FOR HOLE DIAMETER 3 0 MM 1417921 0003 INSERT 1417934 0003 SPACER WASHER LEGREST CONTACT WITH CONNECTION CABLE 700 1415097 MM 1417920 0303 LEGREST ATTACHMENT LH 1422056 0303 LEGREST ATTACHMENT RH D90188 SELF TAPPING SCREW WITH CHEESE HEAD 4 2 X 13 17 1 1 Replacing the footrest adapter electrical manual 7M e Remove legrests e Cutall the cable binders off the footrest adapter cable only for electrical footrest adapter e Pull the footrest adapter plug out beneath the seat only for electrical footrest adapter e Unscrew the g
82. ontrol 84 Invacare STORM SERVICE MANUAL Pos 2 1 2 1 2 2 2 3 24 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 2 24 2 25 2 26 2 27 Qty aa N a m N HO Item No Pcs Item Description SP1422801 SP1422802 2183242 2183241 83019 83061 99 83018 99 D50132 P30499 Z183048 D26197 GCN0528 P41108 GME61927 T95099 P41104 P10475 Z183243 Z183244 P10304 F383021 GSM9881 P10279 Z183229 Z183265 Z183001A D40196 F00113 D40197 F00101 ACS CHIN CONTR LH CPL ACS CHIN CONTR RH CPL HOUSING BOTTOM SHELL LH FOR ACS CHIN CONTR FOLDING HOUSING BOTTOM SHELL RH FOR ACS CHIN CONTR FOLDING HOUSING TOP SHELL FOR ACS CHIN CONTR GREY PLATE FOR ACS CHIN CONTR CLAMPING PLATE FOR ACS CHIN CONTR MACHINE SCREW WITH ALLEN KEY HEAD M6 X 16 HORN F YMB 24 DIGISOUND CLAMP FOR HORN SELF TAPPING SCREW WITH PHILLIPS HEAD 2 9 X 25 SOCKET FOR ACS CHARGER SOCKET FOR ACS BUS CABLE FIXING CLASP FOR ACS BUS PLUG O RING 14 3 MM SOCKET FOR PROGRAMMING DEVICE LABEL SET FOR ACS CHIN CONTR SWITCH JOYSTICK FOR ACS CHIN CONTR LH SWITCH JOYSTICK FOR ACS CHIN CONTR RH ACS JOYSTICK FOR STD REMOTE PCB HOLDER FOR ACS CHIN CONTR DISPLAY PCB FOR ACS CHIN CONTR MICROPROCESSOR PCB UCM S SERVO VERSION SPARE PART JOYSTICK KNOB FOAM RUBBER
83. or and then calibrate the new one We recommend reading through the instructions once before beginning work Note First check whether the vehicle is equipped with puncture proof tyres or pneumatic tyres Depending on whether the vehicle is equipped with puncture proof tyres or pneumatic tyres the process of disassembly and re assembly will be different You can recognise puncture proof tyres by the fact that they do not have a valve 10 5 1 Replacing the motor WARNING Danger of crushing The mobility device is very heavy Injury hazard to hands and feet e You should seek help from a second person Injury hazard caused by uncontrolled movement of the mobility device e Switch the power supply off ON OFF key e Engage the drive e Before raising the vehicle secure the wheels by blocking them with wedges ATTENTION Explosion hazard If the wheelchair is fitted with pneumatic tyres the wheel can explode if the air is not released from the tyre before removing the wheel e Always release the air from the wheel before you remove it Depress the small tappet in the centre of the valve WARNING Uncontrolled movement The wheelchair will drive erratically if the GB Motors are not calibrated after being replaced e Make sure to calibrate the GB Motors after replacing them WARNING Loss of a wheel If the bolts which secure the wheel are not tightened firmly enough or if the threaded hol
84. ove taxi strap 1 if necessary by unscrewing all four Screws e Remove battery cover see page 71 chapt 12 1 1 e Pull the back light cable below the seat out of the lighting distributor board e Unscrew the equipment rack see page 93 chapt 14 4 4 e Unscrew the back light support 2 e Replace complete back light supports or back lights Reassembling is done in reverse order Check lighting for correct functioning 77 Invacare STORM SERVICE MANUAL 14 Remote 14 4 ACS remote REM24 SC Pos OO N gt Qty 2 Item No Pcs SP1422877 SP1422878 SP1423434 D10124 D70188 1421793 0303 1421795 1421796 Item Description REMOTE HOLDER RH FOLDING amp HV ASSY REM 24 SC REMOTE HOLDER LH FOLDING amp HV ASSY REM 24 SC MOUNTING SET REMOTE HOLDER HV amp FOLDING COUNTERSUNK SCREW WITH PHILLIPS HEAD M4 X 10 GRUB SCREW WITH ALLEN KEY amp POINT M6 X 8 ADAPTER FOR ACS REMOTE HOLDER SWINGAWAY ACS REMOTE HOLDER SWINGAWAY RH ACS REMOTE HOLDER SWINGAWAY LH 78 Invacare STORM SERVICE MANUAL 14 1 1 Replacing joystick knob e Pull the joystick knob off upwards and replace e Unscrew cheese head screws 1 e Remove tachometer holder or hand protector and replace e Loosen wing nut 1 on remote e Pull the remote out upwards e Loosen wing nut 2 on remote holder e Pull the remote holder out downwards 79 SERVICE MANU
85. ows horizontal bar Check Possible cause Immediate measure Further measure s e Battery discharged or defective e Charge or replace battery e See battery charger instruction manual 87 SERVICE MANUAL 14 3 4 Error codes Invacare STORM The ACS electronic system is capable of carrying out a self test and of rectifying some errors automatically In this case the status display will stop blinking To do this switch the remote on and off several times Wait approx 5 seconds each time before switching the remote on again If the error is not corrected by this process localise the error using the blink codes listed below Joystick box status display blink codes transmission between modules Blink code Meaning Immediate measure Further measure s 1 x blink Module defective e Talk to your dealer 2 x blink Accessory error e g Check accessory Talk to your bulb short circuit part connections dealer e Check accessory parts Lifter raised e Lower lifter completely 3 x blink Fault in right hand e Check plug e Talk to your motor Connection connections dealer loose defective 4 x blink Fault in left hand e Check plug e Talk to your motor Connection connections dealer loose defective or motor defective 5 x blink Fault brake fault on e Check plug e Talk to your right hand motor connections dealer Conn
86. rectly fit the length of the user s legs The thighs must be resting on the seat cushion Requirements e 5mm Allen key Loosen the screws 1 using the Allen key e Set the foot plate to the desired height e Re tighten the screws Invacare STORM SERVICE MANUAL 22 4 Changing the height of the backrest By cutting off a segment of the backrest sling underneath the backrest cushion the height of the backrest can be permanently shortened once by 5 cm Requirements iu e Allen key 3 mm e Scissors e Remove seat cushion e Remove backrest cushion e To change the height of the backrest first the covers A on the ends of the backrest support tubes need to be loosened 149 SERVICE MANUAL Invacare STORM e Loosen and remove the screws 1 that hold the covers using the 3 mm Allen key e Turn each cover so that the gap 1 is pointing towards the front positioned directly over the end of the fixation rod of the backrest sling e Pull the backrest sling up through the opening e Using the scissors cut the last segment of the backrest sling off as shown in the illustration 150 Invacare STORM SERVICE MANUAL e Push the backrest sling and if necessary the fixation rod back down into the backrest frame e Re position the screws 1 in the covers on the ends of the backrest frame tubes and tighten with the Allen key 151 SERVICE MANUAL In
87. refer to actions which serve to avoid such hazards ATTENTION The signal word ATTENTION refers to possibly occurring hazards which can lead to minor injuries and or material damage if they are not avoided e The following lines in italics refer to actions which serve to avoid such hazards CAUTION The signal word CAUTION refers to hazards which could lead to material damage if they are not avoided e The following lines in italics refer to actions which serve to avoid such hazards Note The signal word Note is used to denote general information which simplifies the handling of your product and refers to special functions 11 SERVICE MANUAL Invacare STORM 1 4 Hazard symbols and symbols used Different types of hazard symbols and symbols are used throughout this manual A General hazards This symbol warns you of general hazards e Always follow the instructions to avoid injury to the user or damage to the product BURN HAZARD This symbol warns you of the danger of chemical burns for example due to the discharge of battery acids e Always follow the instructions to avoid injury to the user or damage to the product DANGER OF CRUSHING This symbol warns you of crushing hazards due to inattentive working with heavy components e Always follow the instructions to avoid injury to the user or damage to the product EXPLOSION HAZARD This symbol warns you of an explosi
88. rest back until the angular sensor stops automatically at 45 please check using protractor 113 SERVICE MANUAL Invacare STORM 16 4 Flex backrest manual Note Service work is identical that required for the contour backrest apart from a few components see page 109 chapt 16 2 T rj E zm B 3 hale aW lt Qty No Pcs 1 SP1422126 1 SP1422124 1 SP1422125 4 5824372 4 1421702 4 5253525 1421704 1 1422108 1 1422107 1 1422106 1 SP1423220 2 1421698 0003 4 1 1 0 0 O N 1 5253088 5253057 5253058 N 114 BACKREST FLEX SB 39 WITHOUT UPHOLSTERY ASSY BACKREST FLEX SB 43 WITHOUT UPHOLSTERY ASSY BACKREST FLEX SB 48 WITHOUT UPHOLSTERY ASSY GRUB SCREW DIN 916 M10 X 12 SPACER BACKREST RAIL SUPPORT BOLT 5 X 45 DIN 7505 BACKREST PLATE SB 39 BACKREST PLATE SB 43 BACKREST PLATE SB 48 GUIDE BUSH ASSY PAIR GUIDE BUSH FIXING BLOCK PUSH BAR SB 39 PUSH BAR SB 43 48 Invacare STORM SERVICE MANUAL 10 10 10 10 10 11 12 13 5252204 BACKREST BAR 1422537 BACKREST CUSHION SB 43 VIC AIR 5252507 04 BACKREST CUSHION VINYL GREY SB 44 1422535 BACKREST CUSHION SB 43 BLUE 5252508 04 BACKREST CUSHION VINYL GREY SB 49 1422536 BACKREST CUSHION SB 48 BLUE 1422846 BELT WITH SNAP FASTENING ASSY 1422870 SEAT BELT WITH V
89. rest hanger VARI A 80 manually height adjustable with angle adjustment123 17 4 1 Replacing the interlock angle adjustment 124 17 5 Footrest hanger ADM with manual height adjustment 125 17 5 1 Replacing the ADM adjustment 127 17 6 Footrest hanger ADE with electrical height adjustment 128 17 6 1 Replacing the footrest hanger interlock lift motor 130 17 7 Replacing the calf support 131 18 FOOTREST LOWER PART 132 18 1 Angle adjustable footrests 132 18 1 1 Replacing the footplate 133 18 1 2 Angle and depth adjustable footplate 134 18 1 3 Replacing the footplate 134 18 1 4 Fixed footplate 135 18 1 5 Replacing the footplate 136 19 ACCESSORIES 137 19 1 Kerb climber 137 19 1 1 Replacing the kerb climber 138 19 1 2 Replacing the kerb climber assy 138 19 1 3 Replacing the gas pressure springs 138 19 2 Cane holder standard 139 19 2 1 Replacing the cane holder 140 Invacare STORM SERVICE MANUAL 20 WIRING DIAGRAMS 141 20 1 Storm maximum configuration 141 20 2 Detailed diagram of the Storm with electrical seat tilt and backrest angle adjustment only Flex or Kontur Seat 142 21 THE VERTICALIZER ACTUATOR 143 22 ADJUSTING THE WHEELCHAIR TO THE USER S SEATING POSTURE145 22 1 Torques 145 22 2 Adjusting the seat depth 146 22 3 Legrest 148 22 3 1 Setting the lower leg length of the legrest 148 22 4 Changing the height of the backrest 149 22 5 Restraining straps for the legs 152 22 5 1 Opening and closing t
90. rew the front screw Swivel the holder plate approx 45 outwards Remove the height adjustable swingaway remote holder Move to hold a plate inwards and to the rear then fix first with the back screw Swivel the holder plate approx 45 outwards Insert the height adjustable swingaway remote holder Align the holder plate over the fixing hole Insert the front screw 101 SERVICE MANUAL Invacare STORM 15 4 2 Replacing the side panel e loosen clamping lever 1 e Pull the side panel out upwards and replace e Unscrew the Phillips screw 1 e Remove side panel plate and replace Reassembling is done in reverse order e Remove side panel see page 102 chapt 15 4 2 e Loosen Allen screw 1 e Withdraw side panel mounting and replace Reassembling is done in reverse order 102 Invacare STORM SERVICE MANUAL 15 5 Replacing the safety belt Requirements dai e 10mm socket spanner e 4mm Allen key Dismantling the safety belt e Remove the plastic cap 5 e Loosen the bolt 3 and the associated nut in the figure this is covered with a 4 mm Allen key and a 10 mm socket spanner e Remove the nut incl the washer e Remove the screw incl the safety belt the washer 2 and the washer arranged behind Note e Another nut is fixed between the two washers 2 and 4 as a spacer so that the belt mounting can rotate freely e Replace the safety belt 1 Refitt
91. rf rs ljare Invacare AB Kundtjanst Fax Kundtjanst 46 0 8 761 70 90 46 0 8 761 81 08 FIN Fagerstagatan 9 sweden invacare com S 163 91 Spanga finland invacare com Sverige WWW www invacare se Tillverkare MOLNDAL Invacare Deutschland GmbH T 46 0 31 86 36 00 KleiststraRe 49 Fax 46 0 31 86 36 06 D 32457 Porta Westfalica ginvacare invacare com Deutschland LANDSKRONA T 46 0 418 2 85 40 Fax 46 0 418 1 80 89 linvacare invacare com OSKARSHAMN T 46 0 491 1 01 40 Fax 46 0 491 1 01 80 oinvacare invacare com Eastern European Distributor a 49 0 5731 75 45 40 te cet Fax 49 0 5731 75 45 41 i d edo invacare com D 32457 Porta Westfalica WWW MARIA Deutschland Invacare STORM SERVICE MANUAL Contents 1 INTRODUCTION 1 1 General information 1 2 Notes on transport 1 3 Definition and representation of information and safety information in this manual 1 4 Hazard symbols and symbols used 1 5 Images in this manual 2 SAFETY AND FITTING INSTRUCTIONS 2 1 Before any inspection or repair work 2 2 Personal safety equipment 2 3 General safety information and information about fitting removal 3 TIGHTENING TORQUES 4 TOOL LIST 5 LAYOUT MODULES AND COMPONENTS 6 SERVICE PLAN 1X ANNUALLY 7 OPERATIONAL FAULTS 7 1 General 7 2 Fault causes 8 REMOTE CONTROL ERROR CODES 9 MODULE COMPOSITION VARIATIONS 10 FRAME CHASSIS 10 1 Frame
92. rod to the new motor The drive unit is re assembled in the reverse order Tighten the wheel screws to 25 Nm 10 5 1 4 Reassembling the rim and the tyre on a vehicle with pneumatic tyres 50 Re position the inner tube in the tyre Re fit the rim half Position the screws and tighten them a little Fill the inner tube with a little air Tighten the screws that hold the rim Check to make sure the tyre is fitted snugly to the rim Pump up the tyre to 3 Bar air pressure Check again to make sure the tyre fits rim correctly Screw on the valve cap Invacare STORM SERVICE MANUAL 10 5 1 5 Reassembling the and the tyre on a vehicle with puncture proof tyres To reassemble a tyre with gt puncture proof core you will need to coat the inner and outer edges of the tyre 1 and 3 and the inner surface of the puncture proof inlay 2 with tyre lubrication Push the tyre with the puncture proof inlay onto the motor rotor casing Position the rim half in the tyre The holes for the screws in the rim half and the ones in the rotor casing need to be aligned with each other It can be helpful to align the notch in the rim half and the one in the rotor casing where the valve would usually be using them as a positioning guide Insert the three M8 x 30mm Screws at positions 1 3 and 5 and tighten them by hand Tighten screws 1 3 and 5 one turn one after the other going from screw to screw in a clockw
93. rrect See chapter compatibility problems module Electronics on page 89 26 Invacare STORM SERVICE MANUAL 9 Module composition variations The Storm can be supplied the following options from start of production e Batteries 12 70 Ah e Brake chapt 10 6 e Drive wheels steering wheels chapt 11 1 11 2 3 00 8 drive wheels pneumatic puncture proof 3 00 6 castor wheels pneumatic puncture proof e Lighting chapt 13 e Remote and accessories chapt 14 ACS REM24 SC ACS operation for attendant switchable ACS tray control centre joystick swingaway chin control G80 remote holder height adjustable swingaway e Backrest elements chapt 16 backrest adjustment manual backrest adjustment electrical e Headrest chapt 16 5 e Legrests footrests chapt 17 18 vari 90 65 VARI F footrest hanger manually height adjustable VARI A footrest hanger with manual height adjustment ADM footrest hanger with electrical height adjustment ADE fixed footplates angle adjustable footplates angle and depth adjustable footplates footplate e Kerb climber chapt 19 1 e Cane holder chapt 19 2 27 SERVICE MANUAL Invacare STORM 10 Frame Chassis 10 1 Frame chassis not Storm Euro POS QTY ITEM NOJPCS ITEM DESCRIPTION 1 4 1418533 ANTI TIP WHEEL KAMA 80 X 30 2 4 F00002 HEXAGON NUT M8 SELF LOCKING 3 4 D50170 MACHINE SC
94. rresponding recesses see diagram left Push protector 15 16 into the tube profile Fit leg support Fix cable with cable binder Check leg support for correct functioning If the travel direction is incorrect the legrest contact 1 in the footrest adapter can be turned through 180 Reassembling is done in reverse order Invacare STORM SERVICE MANUAL 17 7 Replacing the calf support Note Information about calf support replacement applies to all footrest variations e Unscrew the Phillips screws 4 e Remove the calf support 9 and replace Reassembling is done in reverse order 131 SERVICE MANUAL Invacare STORM 18 Footrest lower part The footrest lower part disassembly reassembly described in the following chapter applies equally to the right hand and left hand footrest lower parts The footrest lower part settings can be individually matched to the user These settings should therefore be retained when carrying out service work 18 1 Angle adjustable footrests Pos Qty No Pcs Item Description SP1421664 FOOTREST LOWER PART ANGLE ADJ RH CPL SP1421665 FOOTREST LOWER PART ANGLE ADJ LH CPL SP1423203 FOOTPLATE TUBE ANGLE ADJUSTABLE RH ASSY SP1423204 FOOTPLATE TUBE ANGLE ADJUSTABLE LH ASSY D50049 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 20 G10105 WASHER 6 4 DIN 9021 F00103 HEXAGON NUT M6 2174147 79 FOOTPLATE RECEPTACLE 1419715 0001 FOOTPLATE TUBE ANGLE ADJUSTABLE R
95. rub screw 1 e Withdraw footrest adapter and replace Reassembling is done in reverse order 119 SERVICE MANUAL Invacare STORM 17 2 Standard 80 Footrest Item Qty 1 1 1 1 1 1 1 2 1 2 1 2 1 1 2 2 1 120 Art no Pcs Description 1430117 1430115 B273002 B273009 1430116 B273003 B273010 LEGRESTS STORM 3 EURO ASSY PAIR LEGRESTS STORM 3 EURO RH ASSY FOOTREST UPPER PART STD 80 RE ASSY RAL 5025 PEARL FOOTREST LOWER PART STD 80 RE ASSY LEGRESTS STORM 3 EURO LH ASSY FOOTREST UPPER PART STD 80 LI ASSY RAL 5025 PEARL FOOTREST LOWER PART STD 80 LI ASSY Invacare STORM SERVICE MANUAL 17 3 Footrest hanger VARI F 90 65 Pos Qty Item No Pcs Item Description O Oc O N a 10 11 SP1422563 SP1422564 F20111 F00002 D50050 D50051 D50052 2173189 99 2173181 2173182 2173185 9005 SP1423193 2173184 99 2173183 FOOTREST HANGERT RH 902 65 ASSY FOOTREST HANGER LH 90 65 ASSY HEXAGON NUT M5 SELF LOCKING HEXAGON NUT M8 SELF LOCKING MACHINE SCREW WITH ALLEN KEY HEAD M5 X 25 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 16 MACHINE SCREW WITH ALLEN KEY HEAD M8 X 40 NUT M6 SP 14 LEG SUPPORT SHELL LH LEG SUPPORT SHELL RH FOOTREST UPPER PART RH 90 65 MOUNTING SET RELEASE LEVER PLUNGER ROD RELEASE BUTTON 121 SERVICE MANUAL Invacare STORM 12 1 2173177 CLASP LEVER 13 2 2173188 PRESSURE CONE 14
96. t of the brake housing e Remove the brake housing e When reassembling thread the Bowden cable inner so that it is fed into the Bowden cable sheath centrally over the roller e Thread the Bowden cable inner in the clamping screw 3 through the spring 2 e Pretension the clamping lever e Press on the end cap 4 and crimp in place with the oblique pliers e Adjust the brakes by loosening the lock nut 5 and the regulating screw 6 on the brake housing 56 Invacare STORM 11 11 1 Wheels SERVICE MANUAL Steering wheels front wheels 3 00 6 front wheel suspension o oc o NA Qty We er PE o ol X c IX Item No Pcs Item Description 1422928 SP1423178 1421687 F00108 G40102 G00104 G00105 1418054 1415177 SP1423179 1419245 D90188 SP1423180 1419246 D90188 SP1422771 SP1422772 FRONT WHEEL SUSPENSION ASSY MOUNTING SET FRONT WHEEL FORK SLIDER SL 42 HEXAGON NUT M12 X 1 5 SELF LOCKING SPRING WASHER 24 X 13 X 1 2 SHAPE A WASHER 13 X 24 X 2 5 WASHER 17 X 30 X 3 NUT M16 X 1 5 ISO 4035 CAP WITH INVACARE LOGO MOUNTING SET SPLASH PROTECTION LH SPLASH PROTECTION LH SELF TAPPING SCREW WITH CHEESE HEAD 4 2 X 13 MOUNTING SET SPLASH PROTECTION RH SPLASH PROTECTION RH SELF TAPPING SCREW WITH CHEESE HEAD 4 2 X 13 WHEEL FORK LH WHEEL FORK RH 57 SERVICE MANUAL Figure 2 Oo N N
97. vacare STORM 22 5 Restraining straps for the legs 22 5 1 Opening and closing the restraining strap e Flip lever 1 over The restraining bar is released e Open the restraining strap 2 to the front e f necessary loosen the locking lever on the other side and remove the entire strap The restraining strap is re fitted in the reverse order and closed 152 Invacare STORM SERVICE MANUAL 22 5 2 Adjusting the position of the release lever A ATTENTION Danger of injury There is danger of injury for the driver in case one of the fixation bolts loosens or falls out as a result of incorrect assembly e The lower nut on the fixation bolt must always be tightened to 15 Nm after all assembly work Requirements e Open end spanner 13 mm e Torque spanner 13 mm pent e Loosen the fixation nut 1 of the release lever e Adjust the lever to the desired position e Re tighten the nut to 15 Nm 153 SERVICE MANUAL Invacare STORM 22 5 3 Adjusting the retaining bar and knee cushions 22 5 3 1 Setting the depth of the restraining strap 154 Requirements e 5mm Allen key What should be observed when adjusting the distance of the knee cushion to the shin If the distance of the knee cushion to the shin is too small great pressure is asserted on the legs when standing up If the distance is too large the user can collapse whilst standing up
98. w Allen screws 2 e Remove fitting attachment and replace e Loosen the clamping lever 6 and remove the backrest tube e Unscrew the reflector 1 e Unscrew the handwheel 2 e Pull the handwheel shaft or armature shaft out to the side e Unscrew the seat fittings 3 e Remove the backrest attachment 4 or connecting tube 5 and replace Reassembling is done in reverse order 110 Invacare STORM SERVICE MANUAL 16 3 Contour backrest electrical Pos OQ N Qty BACKREST ADJUSTMENT ELECTRICAL SB 43 ASSY N o c o Xo c N Item No Pcs SP1422068 SP1422069 1420475 1420482 1419992 9005 1422112 9005 1422887 1420497 0003 5729071 D36111 1421696 5729029 Item Description BACKREST ADJUSTMENT ELECTRICAL SB 48 ASSY GEARED MOTOR GMPG REFLECTOR BACKREST ATTACHMENT 430 MM BACKREST ATTACHMENT 480 MM LIMIT SWITCH MICROSWITCH PLATE FIBREGLASS WASHER CHEESE HEAD SELF TAPPING SCREW WITH PHILLIPS HEAD 2 9 X 16 REFLECTOR PERFORATED YELLOW RETAINING RING 111 SERVICE MANUAL Invacare STORM 1 SP1423212 ANGULAR SENSOR ASSY 10 1 ANGULAR SENSOR 11 1 1420999 0003 ANGULAR SENSOR PLATE 12 1 D30110 MACHINE BOLT WITH PHILLIPS HEAD M4 X 16 13 6 F60107 HEXAGON CAP NUT M6 SELF LOCKING 14 2 F20104 HEXAGON NUT M6 SELF LOCKING 15 4 F00002 HEXAGON NUT M8 SELF LOCKING COUNTERSUNK SCREW WITH ALLEN KEY HEAD M6
99. with the appropriate drawings e Unscrew cylinder head screw 6 e Unscrew cylinder head screw 6 and hex nut 2 e Unscrew cylinder head screw 3 and hex nut 2 e Remove hanger shell 11 e Remove ADM adjustment 22 e Replace the plunger rod 9 release button 12 locking lever 13 or tension spring 17 e Replace footrest hanger shells 10 11 if necessary E e Pull the plunger rod 1 out downwards e While doing this ensure that the pressure spring 2 is not lost e The individual parts can now be replaced Reassembling is done in reverse order 127 SERVICE MANUAL Invacare STORM 17 6 Footrest hanger ADE with electrical height adjustment Pos Qty No Pcs Item Description 1 SP1422569 FOOTREST HANGER RH ELECTRICAL HEIGHT ADJUSTABLE ASSY 1 SP1422570 FOOTREST HANGER LH ELECTRICAL HEIGHT ADJUSTABLE ASSY 1 1 SPZ151006 LIFT MOTOR WITH PCB PREASSEMBLED 2 2 P22414 CABLE BINDER L 142 MM 3 3 F20111 HEXAGON NUT M5 SELF LOCKING 4 2 F00002 HEXAGON NUT M8 SELF LOCKING 5 3 D50050 MACHINE SCREW WITH ALLEN KEY HEAD M5 X 25 6 1 D50047 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 12 7 1 D50051 MACHINE SCREW WITH ALLEN KEY HEAD M6 X 16 8 1 D08120 HEXAGON BOLT M6 X 16 128 Invacare STORM 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 gt A L2 LA o D50052
100. y adjustable between 6 and 22 The actuator is controlled via the remote 22 9 Adjusting the headrest 22 9 1 Adjusting the height Loosen the hand wheel 1 Move the headrest to the desired height Re tighten the hand wheel 22 9 2 Setting the position Loosen the release handle 1 2 or 3 Move the headrest to the desired position Re tighten the release handle 161 SERVICE MANUAL Invacare STORM 22 10 Adjustment of the stand up angle Requirements tu e Screwdriver flat width of edge approx 6 mm A CAUTION Danger of material damage The Verticalizer could be destroyed if the position of the upper shut off switches is changed e Never modify the position of the upper shut off switches The control box 1 for the limit stop of the verticalizer is to be found under the seat e Raise the verticalizer e Use the screwdriver to carefully release the rubber cover at the upper end of the control box and remove 162 Invacare STORM SERVICE MANUAL There are three limit switches in the control box two at the upper end and one at the lower end The lower limit Switch 1 is the one used to adjust the stand up angle Never change the position of the upper shut off switches e Use the screwdriver to loosen the fastening screw on the limit switch 1 e Slide the limit switch upward or downward e Upward actuator is shut down earlier when standing up user

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