Water Pump Pulley Bolts, incorrectly tightened
Contents
1. 1 Move the generator by tightening or loosening the drive belt djusting bolt 3 and adjust the water pump generator drive belt tension or deflection to Specified value After adjustment tighten generator bolt a generator pivot bolt b and drive belt adjusting bolt c to specified torque Tightening torque Generator bolt a 25 Nm 2 5 kgf m 18 5 Ibf ft Generator pivot bolt b 45 Nm 4 6 kgf m 33 5 Ibf ft Generator adjusting bolt c 5 Nm 0 51 kgf m 4 0 lbf ft Using a push gauge or the like check water pump generator drive belt deflection a when pushing it at the center position a between water pump pulley 2 and generator pulley 3 with a force of 100N 98 07k f 22 05Ibf and adjust it to specified range Drive belt standard deflection a Existing belt 4 0 4 5 mm 0 16 0 18 in New belt 3 0 3 5 mm 0 12 0 14 in 2 Install engine under cover to its original position and lower the vehicle 3 Start the engine and check for any noise amp vibration during idle2. 99 VK Basic Code CB9999 Labour Allowance 0 3 hrs only for bolt change 1 4 hrs for bolt pulley amp water pump change with adjustment Causal Part 17512 61800 RX0 Causal Part Description Bolt set Water Pump Pulley Causal Part Qty 1 If you find that the WATER PUMP requires replacement Contact Suzuki Warranty before submitting Claim SUZUKI AUSTRALIA PTY LIMITED PRIVACY AND CONFIDENTIALITY NOTICE The information contained in this document is to remain confidential to the Dealer to whom it is sent Do not disclose it to any other person SUZUKI A failure to maintain confidentiality is a breach of your Dealer Agreement AUTOMOBILE DATE PAGE Page 2 of 2 Before you begin Please inspect and confirm that the vehicle is NOT fitted with a 4 bolt Water Pump Pulley If you do find that the vehicle does have a 4 bolt Water Pump pulley fitted please contact Suzuki Warranty or Technical before proceeding Suzuki will then check vehicle claim history and advise you to either proceed with the following instructions or ask you to just submit the warranty claim which will then be adjusted for an inspection only SUZUKI AUSTRALIA PTY LIMITED PRIVACY AND CONFIDENTIALITY NOTICE The information contained in this document is to remain confidential to the Dealer to whom it is sent Do not disclose it to any other person s A failure to maintain confidentiality is a breach of your Dealer Agreement SUZUKI SWIFT Proced
3. AUTOMOBILE ISSUE NO L AZH 015 DATE Sept 3 2014 ervice Bulletin SUBJECT Water Pump Pulley Bolts Incorrectly Tightened SSRO5 APPLICABLE MODEL AZH414 Swift PRODUCTION PERIOD From June 28 2013 through to October 4 2013 REFERENCE PREVIOUS BULLETIN Dealer Principal d Service Manager d Sales Manager LI Parts Manager Xx APPLICABLE TO Service Reception XI Workshop Manager XI Warranty Admin xX This bulletin is to inform you of the above Recall Campaign We regret to inform you that certain AZH414 Suzuki Swift vehicles may have incorrectly tightened Water Pump Pulley bolts If the vehicle continues to be driven it may cause the warning light to be lit due to Water Pump Pulley or belt falling off and possibly causing the engine to overheat 1 APPLICABLE MODEL Specific AZH414 Swift vehicles Please check Suzuki Online for Vehicle sold to your dealership SOL Warranty Dealer Retails Campaign Required Individual Vehicles SOL Warranty Vehicle Inquiry 2 CONDITION This may cause a noise and or the vehicle warning light to turn on due to belt or pulley falling off thus causing the engine to overheat 3 CAUSE Improper torque of the Water Pump Pulley Bolts 4 CORRECTION Refer to information in the following pages 5 WARRANTY CLAIMING INSTRUCTIONS Please submit your Claim as per the following Information using Suzuki Online Campaign Name SSRO5 Claim Category 2 Campaign Claim Trouble Code
4. new bolt one by one Temporarily tighten bolt to 11Nm 2 Tighten water pump pulley bolt to specified tightening torque Tighteningtorque Water pump pulley bolt 20 N m 2 0 kgf m 15 0 Ibf ft NOTICE Work without removing water pump pulley 3 Start the engine and check if there is no noise and vibration during idling 2 C Replacement of Water Pump Water Pump Pulley and Water Pump Pulley Bolt If you find that the WATER PUMP requires replacement Contact Suzuki Warranty before submitting Claim Work referring to the corresponding service manual depending on the vehicle model Service Manual SWIFT Service Manual 99500 71L20 01X X E S 99500 71L20 35E 99500 68L30 01X X B D E F G H K Q S V 1F Engine Cooling Repair Instruction Water pump Removal Installation NOTICE Perform the following according to the description mentioned below Installation of water pump water pump pulley and water pump pulley bolt Adjustment of water pump generator drive belt Use water pump belt replacement part only when there is defect in appearance or re adjustment does not give standard value Installation of water pump water pump pulley and water pump pulley bolt Install replacement part Water pump pulley and water pump pulley bolt Tighten water pump pulley bolt to specified torque Tighteningtorque Water pump pulley bolt 20 Nm 2 0 kgf m 15 0 Ibf ft Adjustment of water pump generator drive
5. part only when there is a defect in appearance or re adjustment does not give the standard value 2 A Inspection of Water Pump Pulley Bolt Tightening Condition Figure of water pump and surrounding parts Figure of water pump and surrounding Without ENE CHA GE system parts in engine compartment Example Wi a os r y 1 Inspect the following two items related to water pump pulley bolt tightening condition Check each water pump pulley bolt one by one Check1 Clearance Check Check if a thickness gauge A of 0 05mm or less can be inserted between the seating surface of pulley bolt and water pump pulley Check2 Loosening Torque Check Measure loosening torque of water pump pulley b It using to que wrench Temporarily tighten bolt to 11Nm after loosening torque check 2 Proceed to the corresponding procedure shown below depending on the Judgment result All three bolts have no clearance and their loosening torque is 5Nm or larger Water pump pulley bolt Go to Procedure 2 B eWater pump Any of three bolts shows clearance or Water pump pulley Go to its loosening torque is 5Nm or smaller Water pump pulley bolt Procedure 2 C Water pump belt See NOTICE NOTICE Use water pump belt replacement part only when there is defect in appearance or re adjustment does not give standard value 2 B Replacement of Water Pump Pulley Bolt 1 Replace each old water pump pulley bolt with
6. ure for Water Pump Pulley Bolt Replacement Work Flow 1 Confirmation of Affected Vehicle 2 Procedure for Water Pump Pulley Bolt Replacement Necessary Tools Replacement Parts 2 A Inspection of Water Pump Pulley Bolt Tightening Condition Good Poor Condition Condition 2 B Replacementof 2 C Replacementof Water Pump Pulley Bolt Water Pump Water Pump Pulley and Water Pump Pulley Bolt 1 Confirmation of Affected Vehicle Check VIN to see if the vehicle needs replacement or not VIN Location Cowl top panel in engine compartment SWIFT 2 Procedure for Water Pump Pulley Bolt Replacement Necessary Tools No ToolName Reference _ _ _ 6 Ratchetwench 1 12 7sq S 8 Boxsocket 9 58q Shorttypet2mm __ __ _ _ 9 Boxsocket 12 7sq longtypet4mm _ _ _ _ _ Torque wrench To measure loosening torque AA Feeler gauge For measuring thickness of 0 05mm and less Special Tool and Required Service Material No Special ToolNo Tool Name Push gauge Threebond 1207F Silver 3 Suzuki Super Long Life Coolant Blue Replacement Parts Number of Boltset 17512 61800 RX0 Water pump pulley 5 rib type 17511 51K10 Without ENE CHARGE system Water pump 17400 69L11 Water pump belt 5 rib type 17521 73K10 1 piece Without ENE CHARGE system Use water pump pulley and water pump replacement part ONLY when procedure 2 C is required Use water pump belt replacement
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