ABS ID-C112AX Digimatic Indicator with Peak
Contents
1. 20 286 ux _ 3 200 5 5 3x 2 n Jk Display rotate 330 RB Xam Tos es 4 e CR da pe E aN N Fg hi wu 1 NS ET 3 988009 8 5 7 4 E 9 N 76 sg Joint screw 107 ups Joint screw No 4 48 UNF ISO JIS models M2 5x0 45 ASME AGD models eremi Cap Output connector with rubber cap Display unit Battery holder Lever mounting position left and right Back Release mounting hole with cap Stem Spindle Contact point ISO JIS models Part No 901312 ASME AGD models Part No 21BZB005 OI CO N CH No 99MAHO38B 1 3 1 4 Details of the Display unit O OT naa e P2 1 Lower left key 11 Data hold 21 Lock 2 Center key 12 Preset No 22 Lower over range 3 Lowerrightkey 13 Comparative measurement 23 Upper over range 4 j Upperright key 14 Tolerance judgment 24 Low battery alarm 5 Upper left key 15 Analog bar 25 FAST 6 Key assist 16 Analog bar graduation 26 Calculation formula 7 Cursor 17 Minimum value detection measurement 8 Parameter 18 Run out detection measurement 9 Display value 19 Maximum value detection measurement 10 Unit 20 Rev2. ne Configurable number of digits for calculation coefficient a Numerical value editing 2 digits before the decimal point A 4 digits after the decimal point Disabiling the calculation function Ke function 3 function OFF Measurement mode Measurement mode No 99MAHO38B 3 1 9 3 3 4 SCALE Analog bar graduation The analog bar graduation Display range 20 can be changed e Selecting a graduation of analog bar Press the upper right key in the measurement mode to move the setup mode Press the lower left or lower right key to move the blinking cursor to SCALE Press the center key to set the analog bar graduation Press the lower left or lower right key to switch the analog bar graduation Press the center key to set the analog bar graduation and return to the parameter setting Refer to 3 3 Setup Mode NOTE Press the upper left key to cancel the operation The factory default of the analog bar graduation is Auto Change it as required The analog bar will be displayed based on the display value If the analog bar graduation is selected lower than the resolution of display value the analog bar will vary discontinuously When the unit is switched the graduation of the analog bar will be automatically changed accordingly After switching the unit check the graduation of the analog bar gp om mp The graduation of the
3. seba E naa aa ana Ba nan yaaa 3 16 3 3 3 CALC Calculation function u u nan an aan 3 18 3 3 4 SCALE Analog bar graduation o oo oom an nana 3 20 3 3 5 EOGK K y lockuxuu ER 3 22 3 3 6 OTHER Other functions nan S GK EEE ma aa saya ac 3 24 3 3 6 1 PG PC Communication oe tee eite dee rre e e Eh cae 3 27 3 3 6 2 RULER 2 Analog bar display kaki ika 3 30 3 3 6 3 FAST 3 FAST mode 2 HER dd 3 32 3 3 6 4 RESET E UE EE 3 34 3 4 Calibration mode E 3 36 4 DATAQUTPUT u ii 4 1 4 1 Cable connection ocn qas badan 4 1 42 ee le EE 4 2 4 3 Output Data FOrMat eee eene aan 4 2 2 4 22 4 3 5 ERROR MESSAGE AND u U L us he ena 5 1 Service Network VI No 99MAH038B OVERVIEW This chapter describes overview of this instrument including names and functions of each part external dimensions and details of the display unit 1 1 Overview Measurement and Setup mode are available with this instrument Measurement mode Normal mode Dynamically displays measurement data Peak detection mode Run out detection mode Detects run out of the measurement data Maximum value detection mode Detects maximum value of the measurement data Minimum value detection mode Detects minimum value of the measurement data e Setup mode Enables each setting There are two measuring systems ABS Preset system and INC Compa
4. N N SN Les _ ABS Digimatic Indicator With Peak value hold function User s Manual close at hand for future reference Mitutoyo CONVENTIONS USED IN THIS MANUAL Safety Precautions To ensure that instruments are operated correctly and safely Mitutoyo manuals use various safety symbols Signal Words and Safety Alert Symbols to identify and warn against hazards and potential accidents The following signs indicate general warnings Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING Types of Notes The following types of notes are used in this manual to help the operator obtain reliable measurement data through correct instrument operation An important note provides information essential to use the product You cannot IMPORTANT disregard this note An important note is a type of precaution which if neglected could result in degraded performance or accuracy or instrument malfunction failure A note provides information to be especially noted or supplemented to use the product NOTE A note also supplies information to be noted for specific operations A tip is a type of note that helps the user apply the techniques and procedures described TIP in the text to his or her specific needs It also provides reference information associated with the topic being discussed The specifications and information in this manual are subject to chan
5. And the data can be summed up or recorded Use only the output cable of Mitutoyo specific accessories The use of an improper cable or deteriorated cable may disable data output Prior to data output carefully read the user s manual of the data processor to use it correctly NOTE 41 Cable Connection Remove the output connector cap and then connect the instrument to the data processor by using a connecting cable Insert the cable securely to the end in the direction as shown X Connecting cable Store the removed cap taking care to prevent loss Install the direction of output pin correctly Be sure to attach a cap to the connecting cable when not in use NOTE No 99MAH038B 4 1 4 2 Output Connector MEM Signal 1 0 i CK RD DATA 1 1 GND 2 2 DATA O lo 500A gr 3 TK 6 05V 1 9 a 4 RD za gt REQ 3V 6 10 NC 19 Se 470pF CMOS IC SIE IMPORTANT Since the power voltage differs between this instrument and the data processor absolutely design an output system either open collector or open drain Do not use CMOS output 4 3 Output Data Format 2 0100 Unit 3 1100 All F 1111 Sign Measurements mm 0 0000 4 0010 0 0000 inch 1 1000 5 1010 8 0001 XThis instrument outputs 13 digits from d1 to 413 by making 4 bits into 1 digit X Each digit is outputted in the order from least significant bit LSB
6. 3150 3 Daejeo 2 dong 8 Yutongdanji 1 ro 49beon gil Gangseo gu Busan 618 899 KOREA TEL 82 51 718 2140 FAX 82 51 324 0104 Daegu Office M3 Solution Center 371 12 Hosan Dong Dalseo Gu Daegu 704 230 KOREA TEL 82 53 593 5602 FAX 82 53 593 5603 China Mitutoyo Measuring Instruments Shanghai Co Ltd 12F Nextage Business Center No 1111 Pudong South Road Pudong New District Shanghai 200120 CHINA TEL 86 21 5836 0718 FAX 86 21 5836 0717 Suzhou Office M3 Solution Center China Suzhou No 46 Baiyu Road Suzhou 215021 CHINA TEL 86 512 6522 1790 FAX 86 512 6251 3420 Wuhan Office RM 1206B Wuhan World Trade Tower No 686 Jiefang Ave Jianghan District Wuhan 430032 CHINA TEL 86 27 8544 8631 FAX 86 27 8544 8227 Chengdu Office 1 705 New Angle Plaza 668 Jindong Road Jinjiang District Chengdu Sichuan 610066 CHINA TEL 86 28 8671 8936 FAX 86 28 8671 9086 Hangzhou Office RM 804 Eastern International Business Center Building 1 No 600 Jinsha Road Hangzhou Economic and Technological Development Zone 310018 China TEL 86 571 8288 0319 FAX 86 571 8288 0320 Tianjin Office M3 Solution Center Tianjin M A B C 15 F TEDA Building No 256 Jie fang Nan Road Hexi District Tianjin 300042 CHINA TEL 86 22 5888 1700 FAX 86 22 5888 1701 Changchun Office RM 1801 Kaifa Dasha No 5188 Ziyou Avenue Changchun 130013 CHINA TEL 86 431 8461 2510 FAX 86 431 8464 4411 Qingdao Office M3 Solution Center Qingdao No 135 10 Fuzhou North
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8. could be due to instrument failure In this case contact your dealer or Mitutoyo sales office Err b de program error Measurement cannot be performed due to occurrence of an anomaly in the internal program This could be due to instrument failure In this case contact your dealer or Mitutoyo sales office No 99MAHO38B No 99MAHO38B Tolerance upper lower limit setting error The tolerance limit value is set with the upper limit value being smaller than the lower limit value Press the center key to reset to be the upper limit value is greater than the lower limit value Refer to 8 3 1 TOL Tolerance judgment Overflow error of preset value The preset value has exceeded the maximum number of digits that can be displayed Press the lower right key to reset the preset value Lower the resolution Refer to 3 3 2 RES Resolution Overflow error of upper limit value The upper limit value has exceeded the maximum number of digits that can be displayed Press the lower right key to reset the upper limit value Refer to 3 3 1 TOL Tolerance judgment Lower the resolution Refer to 3 3 2 RES Resolution Overflow error of lower limit value The lower limit value has exceeded the maximum number of digits that can be displayed Press the lower right key to reset the lower limit value Refer to 3 3 1 TOL Tolerance judgment Low
9. Road Shibei District Qingdao City Shandong 266034 CHINA TEL 86 532 8066 8887 FAX 86 532 8066 8890 Xi an Office RM 805 Xi an International Trade Center No 196 Xiaozhai East Road Xi an 710061 CHINA TEL 86 29 8538 1380 FAX 86 29 8538 1381 Dalian Office M3 Solution Center Dalian RM 1008 Grand Central IFC No 128 Jin ma Road Economic Development Zone Dalian 116600 CHINA TEL 86 411 8718 1212 FAX 86 411 8754 7587 Zhengzhou Office Room1801 18 F Unit1 Building No 23 Shangwu Inner Ring Road Zhengdong New District Zhengzhou City Henan Province 450018 CHINA TEL 86 371 6097 6436 FAX 86 371 6097 6981 Mitutoyo Leeport Metrology Hong Kong Limited Rm 818 8 F Vanta Industrial Centre No 21 33 Tai Lin Pai Road Kwai Chung NT Hong Kong TEL 86 852 2992 2088 FAX 86 852 2670 2488 Mitutoyo Leeport Metrology Dongguan Limited M3 Solution Center Dongguan No 26 Guan Chang Road Chong Tou Zone Chang An Town Dong Guan 523855 CHINA TEL 86 769 8541 7715 FAX 86 769 8541 7745 Mitutoyo Leeport Metrology Dongguan Limited Fuzhou office Rm 2104 City Commercial Centre No 129 Wu Yi Road N Fuzhou City Fujian Province CHINA TEL 86 591 87618095 FAX 86 591 8761 8096 As of July 2015 Mitutoyo Leeport Metrology Dongguan Limited Changsha office Rm 2121 Dingwang Building No 88 Section 2 Furong Middle Road Changsha City Hunan Province CHINA TEL 86 731 8872 8021 FAX 86 731 8872 8001 Mitutoyo Measuring Instruments Suz
10. analog bar will change automatically in the following conditions 1 Run out detection mode Graduation will change run out to be within the display range 2 Tolerance judgment ON Graduation will change tolerance values to be within the display range 3 Changing resolution Graduation will change same as resolution 3 2 0 No 99MAHO38B Selectiong a graduation of analog bar Measurement mode J Measurement mode 1 gl Note Factory default Auto Analog bar graduations Metric 1 Auto Factory default 7 0 05 2 5 8 0 02 3 1 9 0 01 4 0 5 10 0 005 5 0 2 11 0 002 6 0 1 12 C 1 Auto Factory default 7 0 002 2 0 2 8 0 001 3 0 05 9 0 0005 4 0 02 10 0 0002 5 0 01 11 0 0001 6 0 005 12 0 00005 No 99MAHO38B 3 21 3 3 5 NOTE LOCK Key lock Key operation can be partially disabled in order to avoid incorrect key operation key lock disabling key operation Press the upper right key in the measurement mode to move the setup mode oU RON setting Refer to 3 3 Setup Mode isabling key lock enabling key operation Press the lower left or lower right key to move the blinking cursor to LOCK Press the center key to move the ON OFF selection of the key lock function Press the lower left key to select ON Press the center key to set the key lock function ON and r
11. in the run out detection mode is made by comparing the actual run out value with the tolerance value upper limit lower limit If the upper limit is set lower than the lower limit the tolerance upper lower limit setting error Err 90 will occur Reset the values to be the upper limit is greater than the lower limit The tolerance judgment setting cannot be completed if Overflow error of upper lower limit value Err95 is occurring Reset the upper or lower limit value No 99MAHO38B Enabling tolerance judgment Changing tolerance values Tolerance judgment ON Measurement mode Measurement mode Numerical value editing Disabling tolerance judgment Tolerance judgment ON Tolerance judgment OFF Measurement mode Measurement mode No 99MAHO38B 3 zi 1 5 3 3 2 RES Resolution The resolution of the display can be changed e Selecting the resolution Press the upper right key in the measurement mode to move the setup mode Press the lower left or lower right key to move the blinking cursor to RES Press the center key to set the resolution Press the lower left or lower right key to switch the resolution Press the center key to set the resolution and the mode returns to the parameter setting Refer to 3 3 Setup Mode oU RON IMPORTANT The preset values P1 P2 P3 and the tolerance values upper and lower limits will be calculated automatically according to the r
12. move the ON OFF selection of the analog bar display Press the lower left key to select OFF Press the center key to hide the analog bar and return to the parameter setting Refer to 3 3 Setup Mode e Displaying the analog bar 1 Press the upper right key in the measurement mode to move the setup mode and select OTHER functions Refer to 3 3 6 OTHER Other functions Press the lower left or lower right key until RULER is blinking Press the center key to move the ON OFF selection of the analog bar display Press the lower left key to select ON Press the center key to hide the analog bar and return to the parameter setting Refer to 3 3 Setup Mode NOTE The analog bar will not be displayed if the graduation is changed while it is hidden Refer to 3 3 4 SCALE Selecting analog bar graduation PPN PPN 3 3 0 No 99MAHO38B Hiding the analog bar Displaying the analog bar No 99MAH038B 3 3 1 3 3 6 3 IMPORTANT 3 32 FAST 3 FAST mode When enabling the FAST mode it enables to detect peak value more correctly Auto off function is disabled in FAST mode e Enabling the FAST mode 1 PPN e D 1 PPN Press the upper right key in the measurement mode to move the setup mode and select OTHER functions Refer to 3 3 6 OTHER Other functions Press the lower left or lower right key until FAST is blinking Press the center key to move the ON OFF selection of the FAST mode Press
13. this instrument This instrument is not delivered with the battery set into position so set the battery before use 1 Remove the battery holder by using a flat blade screwdriver or the like When replacing the battery remove the spent battery Set the battery into the battery holder as described in the figure below Set the battery holder into the original position is displayed To enter into the preset setting press the center key Set up the preset values referring to 3 2 1 Preset setting Set up measurement mode and function which you want See section 3 Functions and Operating Procedure DURAN No 99MAHO38B 2 1 Do not use a sharp pointed tool to remove the battery holder and not pry out the IMPORTANT battery holder to prevent damage to the battery holder Note not to damage your nail when the battery holder is removed by hand If the battery and battery holder is not set properly a damage andmalfunction may result If the Measurement mode is not entered after executing the above procedure set the battery again If the instrument will not be used for more than three months remove the battery and store it separately to prevent damage by battery leakage NOTES The supplied battery is used only to check the functions and performance of the instrument so it may not meet the battery life specification 2 2 Adjusting Display Angle The display can be rotated 90 to position A clockwise
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15. 3995 FAX 39 0 11 9953202 M3 Solution Center CHIETI Contrada Santa Calcagna 66020 Rocca S Giovanni CH ITALY TEL FAX 39 0872 709217 Netherlands Mitutoyo Nederland B V Storkstraat 40 3905 KX Veenendaal THE NETHERLANDS TEL 31 0 318 534911 FAX 31 0 318 534811 Mitutoyo Research Center Europe B V De Rijn 18 5684 PJ Best THE NETHERLANDS TEL 31 0 499 320200 FAX 31 0 499 320299 Belgium Mitutoyo Belgium N V Hogenakkerhoek straat 8 9150 Kruibeke BELGIUM TEL 32 0 3 2540444 FAX 32 0 3 2540445 Sweden Mitutoyo Scandinavia AB Sl ntv gen 6 194 54 Upplands V sby SWEDEN TEL 46 0 8 594 109 50 FAX 46 0 8 590 924 10 M3 Solution Center Alingsas Kristineholmsv gen 26 441 39 Alingsas SWEDEN TEL 46 0 8 594 109 50 FAX 46 0 322 63 31 62 M3 Solution Center V rnamo Storgatsbacken 9 331 30 V rnamo SWEDEN TEL 46 0 8 594 109 50 FAX 46 0 370 463 34 Switzerland Mitutoyo Schweiz AG Steinackerstrasse 35 8902 Urdorf SWITZERLAND TEL 41 0 447361150 FAX 41 0 447361151 Poland Mitutoyo Polska Sp z o o Ul Graniczna 8A 54 610 Wroclaw POLAND TEL 48 71 354 83 50 FAX 48 71 354 83 55 Czech Republic Mitutoyo Cesko s r o Dubska 1626 415 01 Teplice CZECH REP TEL 420 417 579 866 FAX 420 417 579 867 Hungary Mitutoyo Hung ria Kft Z hony utca 7 D building Groundfloor H 1031 Budapest Hungary TEL 36 1 2141447 FAX 36 1 2141448 SERVICE NETWORK Romania Mitutoyo Romania SRL LA Drumul Garii Odai Street showroom Ground Floor OTOPENF
16. 5 1 PEAK Maximum value detection mode 3 2 5 2 Minimum value detection mode 3 2 5 3 PEAK n peak detection mode start measuring while the contact point is contacting the measuring target Note that the displacement caused by vibration impact etc is detected Detecting the peak will be being continued until changing to the normal mode Holding the display value is possible in the peak detection mode Refer to 3 2 6 Holding display value The run out maximum value and minimum value can be confirmed to change the operation mode during holding the display value The operation mode cannot be changed from peak detection to the normal mode while the display value is held NOTE No 99MAHO38B 3 2 5 1 3 2 5 2 3 2 5 3 3 8 Run out detection mode TIR Hold the run out of fluctuating measurement data maximum value minimum value When the tolerance judgment condition has been set the instrument displays the result of tolerance judgment for the run out 1 2 3 Press the lower left key a few times until TIR is displayed Press the center key Run out detection measurement is started When the measurement data exceeds either the maximum or minimum value the display value will be updated During update Max or Min will blink The detected run out will be held until the center key is pressed next time Press the center key to restart run out measurement Whe
17. AST mode auto off function will be disabled Refer to 3 3 6 3 NOTE FAST 3 FAST mode Measurement mode The following describes each setting and operation of the measurement mode of this instrument Refer to 1 1 Overview for details of the measurement mode Preset setting Set up the preset when performing master setting Three settings P1 P2 P3 are available as preset values 1 Starting the preset setting Press and hold the lower left key in the measurement mode PO L1 indicates Preset No starts blinking and the previously set value will be displayed If the value does not need to be changed skip to step 4 2 Selecting preset No Press the lower left key and select the preset No to be set Pressing the lower left key the display changes in the following order P1 P2 P3 3 Editing the preset value Press the lower right key to move the numerical value editing Refer to 3 2 2 Numerical value editing for details of the setting 4 Completing the preset setting Lift up the spindle and position the contact point in the desired preset position Next press the center key The preset setting is completed and the measurement in the ABS system will be ready In the peak detection mode the spindle position of maximum or minimum value will be set as the preset position No 99MAHO38B Repeatability in the range of 0 2 mm 0079 from the bottom of the stroke is not guaranteed for this indicator When setting the origi
18. F Measurement mode Key lock ON Measurement mode Disabling key lock enabling key operation Key lock ON Key lock OFF Measurement mode Measurement mode 7 I I 5i SCALE I LOCK OTHER N No 99MAHO38B 3 2 3 3 3 6 OTHER Other functions Check or set up the PC communication or the unit display e Selecting items available in OTHER functions 1 Press the upper right key in the measurement mode to move the setup mode 2 Press the lower left or lower right key to move the blinking cursor to OTHER 3 Press the center key to move the ON OFF selection of OTHER functions 4 Press the lower left or lower right key to change the item in the other functions Pressing the lower left key the display changes in the following order PC communication Analog bar display All reset gt PC communication Pressing the lower right key the display changes in the following order PC communication All reset Analog bar display gt PC communication 5 Press the center key to return to the parameter setting NOTE Press the upper left key to cancel the operation 3 2 4 No 99MAHO38B No 99MAHO38B EAE SCALE OLMOS Ze OK 3 3 6 1 PC 1 PC communication 3 3 6 2 RULER 2 Analog bar display OK 3 3 6 3 FAST 3 FAST mode 3 3 6 4 RESET 4 All reset 3 25 3 26 Items available in OTHERs Other funct
19. FF ON OFF Parameter lock setting multiple selection possible Preset value setting P1 P2 P3 Tolerance setting P1 upper limit lower limit P2 upper limit lower limit P3 upper limit lower limit INC upper limit lower limit Calculation coefficient setting A MENU key 3 28 No 99MAHO38B No 99MAHO38B TIP The parameter lock function is to disable each setting and all reset operation and it is available only while communicating with PC When the parameter lock is enabled the locked parameter cannot be edited with the instrument While the parameter lock is enabled the EDIT sign with the lower right key will not be displayed When the MENU Key is set to Lock the parameters other than PC communication cannot be confirmed and set by operating the key of this instrument Release the Lock of MENU Key by conducting the PC communication if you want to confirm or set each parameter Display example during parameter lock Preset setting Parameter lock OFF Parameter lock ON ager The EDIT sign will not be displayed 3 29 3 3 6 2 RULER 2 Analog bar display Analog bar can be set up displayed or hidden e Hiding the analog bar 1 Press the upper right key in the measurement mode to move the setup mode and select OTHER functions Refer to 3 3 6 OTHER Other functions Press the lower left or lower right key until RULER is blinking Press the center key to
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21. Selecting resolution of the display CALC Calculation function EXIT aff ON or OFF Selecting ON OFF of calculation function and coefficients setting SCALE Analog bar graduation TOL RES CALC Current analog bar graduation Selecting analog bar graduation LOCK Key lock OFF gt E ON or OFF Selecting ON OFF of key lock function OTHER Other functions Setting other functions Refer to 3 3 6 OTHER Other functions 3 13 3 3 1 IMPORTANT NOTE 3 14 TOL Tolerance judgment The tolerance judgment function compares measurement data display value with tolerance values upper lower limit for OK NG judgment The tolerance values can be set in ABS system P1 P2 P3 and INC system respectively e Enabling tolerance judgment Changing tolerance values 1 Press the upper right key in the measurement mode to move the setup mode 2 Press the lower left or lower right key to move the blinking cursor to TOL 3 Press the center key to move the ON OFF selection of the tolerance judgment function 4 Press the lower left key to select ON 5 Press the center key to move the tolerance value setting upper lower limit The upper limit sign is blinking and currently set value will be displayed 6 When press the lower left key the display switches to the lower limit Pressing the lower
22. contains an irritating substance Should the liquid content contact an eye or skin flush with clean flowing water If the substance enters the mouth immediately rinse the mouth drink plenty of water induce vomiting and then consult a physician i e A liquid crystal display and a lithium metal battery are used in this product When WARNING II No 99MAH038B Cautions on use IMPORTANT NOTE No 99MAHO38B Observe the following precautions to avoid instrument failure or malfunction e Do not strike the instrument or allow it to be struck e Do not drop it or apply excessive force to it e Do not disassemble or modify the instrument e Do not press the keys with a pointed object such as screwdriver or ballpoint pen e Do not use or store the instrument under direct sunlight or in an excessively hot or cold environment e Be alert for malfunction due to material deterioration if itis used in an environment with low or high atmospheric pressure e Do not store the instrument in a high humidity environment Do not use the instrument where it could be splashed with coolant e Do not use high voltage equipment such as an electric marking pen near the instrument Electronic parts may be damaged by such equipment Be alert for malfunction if it is used in the vicinity of electric noise e Secure the instrument with a fixture such as a dial gage stand in a vibration free environment e Do not subject the spindle to a vertical l
23. detection mode Center of the run out Center of the tolerance value when enabling the tolerance judgment function Maximum value detection mode Maximum value Minimum value detection mode Minimum value It cannot center the pointer of analog bar when enabling the tolerance judgment NOTE function except Run out detection mode Because the instrument gives priority to display the upper lower limits 3 2 10 Switching units nimm Press and hold the lower right key to switch the display unit between inch and metric When the unit is switched the following will be converted accordingly display value NOTE preset values tolerance value resolution and analog bar graduation If it causes the overflow error of display value Err 30 set the proper resolution Also it causes overflow error of each setting values or conversion error it is recommended to check the values of each setting after switching unit The display unit can be switched only in the normal mode So if switching is required in the peak detection mode press the lower left key a few times to change the mode to the normal and then switch 3 zj 1 0 No 99MAH038B 3 3 Setup Mode NOTE No 99MAHO38B The following parameters can be checked or set in the setup mode e Starting up the setup mode Press the upper right key in the measurement mode to move into the setup mode Selecting parameters 1 The blinking cursor indicates the currently selected paramet
24. e operation manual supplied with the Parameter setup kit Enabling PC communication No 99MAH038B 3 27 Configurable items by external input Configurable items Settings Preset Preset No P1 P2 Preset value P1 P2 P3 Measuring system ABS system INC system Counting direction Plus minus When pushed the spindle Unit mm in only inch models Peak detection mode OFF Run out detection mode Maximum value detection mode Minimum value detection mode Tolerance judgment ON OFF Upper and lower limit of each measuring system ABS P1 P2 P3 and INC Calculation function EC Metric 0 001 0 01 ir des Inch 0 00005 0 0001 0 0005 ON OFF Calculation coefficient A Metric L Analog bar graduation AUTO 0 001 0 002 0 005 0 01 0 02 0 05 0 1 0 2 0 5 1 5 AUTO 0 00005 0 0001 0 0002 0 0005 0 001 0 002 0 005 0 01 0 02 0 05 0 2 Key lock ON OFF Key lock setting multiple selection possible PEAK Changing the peak detection mode PRESET Preset setting ZERO Zero set of display value ABS Switching the measuring system DATA HOLD Holding the display value Display value output in mm Switching the unit inchSmm gt Centering the analog bar Parameter lock Switching the counting direction Analog bar display ON OFF FAST mode ON O
25. er 2 Pressthe lower left or lower right key to display the current set parameter Pressing the lower left key the cursor moves in the following order TOL RES gt SOTHER TOL Pressing the lower right key the cursor moves in the following order TOL OTHER gt RES TOL 3 Pressthe center key to move the parameter setting Completing the setup mode Press the upper right key to complete setup mode and return to the measurement mode During the setup mode key assists which correspond to each key will be displayed Refer to 1 4 Details of Display Unit The setup parameters will be registered even after the battery is replaced or power is turned off However if the battery is replaced while the key lock function is enabled the key lock function will be set off The power supply cannot be turned off with the upper left key in the setup mode IF the power is turned off by Auto off function until completing each settings the set parameter will be deleted 3 11 Measurement mode MENU e EX Measurement mode 3 3 4 SCALE Analog bar graduation 3 3 6 OTHER Other functions 3 R 1 2 No 99MAH038B No 99MAHO38B Parameters Parameter TOL Tolerance judgment Example of display Settings Selecting ON OFF of tolerance judgment and tolerance value setting RES Resolution Current resolution
26. er the resolution Refer to 3 3 2 RES Resolution 5 3 MEMO 5 4 No 99MAHO38B SERVICE NETWORK Europe Mitutoyo Europe GmbH Borsigstrasse 8 10 41469 Neuss GERMANY TEL 49 2137 102 0 FAX 49 2137 102 351 Mitutoyo CTL Germany GmbH Neckarstrasse 1 8 78727 Oberndorf GERMANY TEL 49 7423 8776 0 FAX 49 7423 8776 99 KOMEG Industrielle Messtechnik GmbH Zum Wasserwerk 3 66333 V lklingen GERMANY TEL 49 6898 91110 FAX 49 6898 9111100 Germany Mitutoyo Deutschland GmbH Borsigstrasse 8 10 41469 Neuss GERMANY TEL 49 2137 102 0 FAX 49 2137 86 85 M3 Solution Center Hamburg Tempowerkring 9 im HIT Technologiepark 21079 Hamburg GERMANY TEL 49 40 791894 0 FAX 49 40 791894 50 M3 Solution Center Berlin Paradiesstrasse 208 12526 Berlin GERMANY TEL 49 30 2611 267 FAX 49 30 26 29 209 M3 Solution Center Eisenach im tbz Eisenach Heinrich Ehrhardt Platz 99817 Eisenach GERMANY TEL 49 3691 88909 0 FAX 49 3691 88909 9 M3 Solution Center Ingolstadt Marie Curie Strasse 1a 85055 Ingolstadt GERMANY TEL 49 841 954920 FAX 49 841 9549250 M3 Solution Center Leonberg GmbH Steinbeisstrasse 2 71229 Leonberg GERMANY TEL 49 7152 6080 0 FAX 49 7152 608060 Mitutoyo Messger te Leonberg GmbH Heidenheimer Strasse 14 71229 Leonberg GERMANY TEL 49 7152 9237 0 FAX 49 7152 9237 29 U K Mitutoyo UK Ltd Joule Road West Point Business Park Andover Hampshire SP10 3UX UNITED KINGDOM TEL 44 1264 353123 FAX 44 1264 354883 M3 Solution Cen
27. erse direction measurement No 99MAHO38B 1 5 Specifications Model name 1 ID C112AX _ ID Ct12AX8 ID Ct12AMX ID Ct12AMXB ID C112AEX ID C112AEXB Order No 1 543 300 543 300B 548 301 543 301B 543 302 543 302 Resolution 2 0 001 0 01 mm 00005 0001 0005 0 001 0 01 mm 12 7 mm 512 7 mm Within 0 003 mm Within 0001 0 003 mm Hysteresis 3 Within 0 002 mm Within 0001 0 002 mm Repeatability Within 0 002 mm Within 0001 0 002 mm 8 mm 3 8 DIA 3 Carbide Carbide M2 5x0 45 No 4 48UNF lt 1 5 Useful in all directions IP42 in factory shipment state Lithium battery CR2032 x 1pc Normal use Approx 1 year Electrostatic capacitance absolute encoder Infinite Measurement Normal mode 10 times sec frequency 6 Peak detection mode 50 times sec EMC Directive EN61326 1 CE marking Immunity test requirements Clause 6 2 Table 2 Emission limit Class B 0 0 40 10 C 60 Back type With lug Flat With lug Flat With lug Flat Net weight 180g 170g 180g 170g 195g 170g 1 The flat back models have a suffix B to the Order Numbers Or with center lug back model have not one 2 Changeable by way of setting Refer to 3 3 2 RES Resolution 3 20 normal measurement the quantizing error 1 count is not included The values are calculated with coefficients A21 and the resolution set to 0 001mm They are subject to change depending on the coefficie
28. esolution Check the values after changing the resolution since the conversion error or overflow error Err95 may occur NOTE Press the upper left key to cancel the operation When the unit is switched the resolution will be automatically changed accordingly Check the resolution after switching the unit 3 1 6 No 99MAHO38B Selecting the resolution Metric models Note Factory default 0 001 mm Inch models Note Factory default 0 00005 in No 99MAHO38B 3 1 7 3 3 3 CALC Calculation function IMPORTANT NOTE 3 18 This special instrument supports measurements by internal calculations using the formula f x e Enabling the calculation function Checking or changing the calculation coefficient Ax x is a spindle displacement The calculation coefficient A can be set Press the upper right key in the measurement mode to move the setup mode Press the lower left or lower right key to move the blinking cursor to CALC Press the center key to move the ON OFF selection of the calculation function Press the lower left key to select ON Press the center key to move the calculation coefficient setting Press the lower right key to move the numerical value editing Refer to 3 2 2 Numerical value editing 7 Press the center key after checking or changing the calculation coefficient The calculation function is set ON and the mode returns to the parameter se
29. eturn to the parameter Press the upper right key in the measurement mode to move the setup mode Press the center key to move the ON OFF selection of the key lock function Press the lower left key to select OFF Press the center key to set the key lock function OFF and return to the parameter setting Refer to 3 3 Setup Mode Press the upper left key to cancel the operation The key lock function will not be disabled by turning off the power However it will be set off when the battery is replaced When the key lock is set on other than key lock cannot be selected in the setup mode The key lock items can be customized via PC communication Refer to 3 3 6 1 PC 1 PC communication Functions to be disabled while key lock is on Measurement mode D 2 Press the lower left or lower right key to move the blinking cursor to LOCK 3 4 5 Keys Operation Key names Disabled functions Remaiks Metric model Inch models Metric model Inch models Lower left key Press PEAK O 3 2 5 Press and Hold PRESET O 3 2 1 Center key Press ZERO O 3 2 4 Press and Hold ABS O 3 2 3 3 2 6 Lower right key Rind PATRIOS G 3 2 7 Press and Hold in mm O 3 2 10 TERTE Press ale O 3 2 9 Press and Hold ON OFF 3 1 Upper right key Press MENU 3 3 Press and Hold O 3 2 8 3 22 No 99MAHO38B Enabling key lock disabling key operation Key lock OF
30. ge without notice Copyright 2014 Mitutoyo Corporation All rights reserved No 99MAHO38B Battery related Warnings can result Observe the following precautions to avoid instrument failure or malfunction e Do not disassemble deform short circuit charge or heat the battery to 100 C or over or throw the battery into a fire e Always insert the battery correctly with regard to the polarities 4 and marked on the battery and the instrument e Always use the recommended battery e f the instrument will not be used for more than three months remove the battery and store it separately e When discarding or storing the battery cover the positive and negative terminals with insulating tape to prevent contact with other metals When disposing of it follow the ordinances or regulations of the local government e Keep the battery away from direct sunlight high temperature high humidity and out of the reach of children e Do not swallow the battery If swallowed consult a physician immediately e Should the content contact an eye or skin or enter the mouth rinse with water immediately and consult a physician Should it adhere to clothing wash the clothing with water If the battery is misused or abused leakage or in extreme causes explosion and or fire WARNING Disposal Warnings disposing of the instrument follow the ordinances or regulations of the local government e The liquid crystal display
31. hou Co Ltd No 46 Baiyu Road Suzhou 215021 CHINA TEL 86 512 6252 2660 FAX 86 512 6252 2580 U S A Mitutoyo America Corporation 965 Corporate Boulevard Aurora IL 60502 U S A TEL 1 630 820 9666 Toll Free No 1 888 648 8869 FAX 1 630 820 2614 M3 Solution Center Illinois 965 Corporate Boulevard Aurora IL 60502 U S A TEL 1 630 978 5385 1 630 820 7403 M3 Solution Center Ohio 6220 Hi Tek Court Mason OH 45040 U S A TEL 1 513 754 0709 FAX 1 513 754 0718 M3 Solution Center Michigan 44768 Helm Street Plymouth MI 48170 U S A TEL 1 734 459 2810 FAX 1 734 459 0455 M3 Solution Center California 16925 E Gale Avenue City of Industry CA 91745 U S A TEL 1 626 961 9661 FAX 1 626 333 8019 M3 Solution Center North Carolina 11515 Vanstory Drive Suite 150 Huntersville NC 28078 U S A TEL 1 704 875 8332 FAX 1 704 875 9273 M3 Solution Center Alabama 2100 Riverchase Center Suite 106 Hoover AL 35244 U S A TEL 1 205 988 3705 1 205 988 3423 M3 Solution Center Washington 1000 SW 34th Street Suite G Renton WA 98057 USA TEL 1 888 648 8869 1 205 988 3423 M3 Solution Center Texas 4560 Kendrick Plaza Drive Suite 120 Houston TX 77032 TEL 1 888 648 8869 1 281 227 0937 M3 Solution Center Boston 753 Forest Street Suite 110 Marlborough MA 01752 TEL 1 888 648 8869 FAX 1 508 485 0782 Mitutoyo America Corporation Calibration Lab 965 Corporate Boulevard Aurora IL 60502 U S A TEL
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33. i shi Kanagawa 213 8533 Japan Tel 481 0 44 813 8230 Fax 481 0 44 813 8231 Home page http www mitutoyo co jp global html For the EU Directive Authorized representative and importer in the EU Mitutoyo Europe GimbH Borsigstrasse 8 10 41469 Neuss Germany
34. internal parts or workpiece 2 4 No 99MAHO38B 26 Mounting Lifting Release A release optional Parts No 540774 is available 1 Remove the rubber cap from the release mounting hole 2 Insert the release as far as possible into the hole JE 7 Store the removed rubber cap taking care to prevent loss When attaching the rubber cap screw it into the hole When the release is not mounted be sure to keep the rubber cap inserted Inserting any object other than the release or applying an excess force to the hole may cause instrument malfunction Moving the spindle up or down while the release is loose may damage the internal parts IMPORTANT 2 7 Replacing Contact Point Interchangeable contact points and extension rods for Mitutoyo dial indicators are available 1 Use two pliers One is for holding the spindle and the other is for holding the contact point and a rag in the figure below Rotate the plier which is holding the contact point clockwise to remove the contact point 2 Ina similar way rotate the plier which is holding a contact point or an extension rod counterclockwise to mount When replacing the contact point hold the spindle and turn the contact point Otherwise the indicator may be damaged Changing the contact point also may change the external dimensions measuring force and limitation of the measuring direction Contact point errors such as the non perpendicularity of a flat contac
35. ions Item No Example of LCD display Settings PC 1 PC communication Selecting ON OFF of PC communication for each setting Selecting ON OFF of analog bar display RULER 2 Analog bar display 2 RULER 3 Selecting ON OFF of FAST FAST 3 nous FAST mode F ASE y OK 4 3 FAST Executing all reset RESET 4 All reset 4 RESET No 99MAHO38B 3 3 6 1 PC 1 PC communication This instrument can set up or change various items with special software if it connects to Personal computer with a Parameter setup kit optional accessory e Enabling PC communication 1 2 DITA Comnect a Parameter setup kit Press the upper right key in the measurement mode to move the setup mode and select OTHER functions Refer to 3 3 6 OTHER Other functions Press the lower left or lower right key until PC is blinking Press the center key to move the PC communication setting Press the lower left key to select ON Press the center key to start communication with the PC When the communication is started PC con will be displayed NOTE Press the upper left key to cancel the communication with the PC Remove the cap of the output connector and securely connect the cable Do not disconnect the Parameter setup kit while communicating with the PC When communication with PC is finished the measurement mode will be restored For details of communication with the PC refer to th
36. l Cordoba Av Amadeo Sabattini 1296 esq Madrid B Crisol Sur CP 5000 Cordoba ARGENTINA TEL FAX 54 351 456 6251 Mexico Mitutoyo Mexicana S A de C V Prolongaci n Industria El ctrica No 15 Parque Industrial Naucalpan Naucalpan de Ju rez Estado de M xico C P 53370 M XICO TEL 52 01 55 5312 5612 FAX 52 01 55 5312 3380 M3 Solution Center Monterrey Av Morones Prieto No 914 Oriente Local 105 Plaza Matz Col La Huerta C P 67140 Guadalupe N L M XICO TEL 52 01 81 8398 8227 8398 8228 8398 8244 8398 8245 and 8398 8246 FAX 52 01 81 8398 8226 M3 Solution Center Tijuana Av 20 eje Oriente Poniente No 19075 Int 18 Col Cd Industrial Nueva Tijuana C P 22500 Tijuana B C M xico TEL 52 01 664 647 5024 and 624 3644 M3 Solution Center Quer taro Av Constituyentes Ote 71 B Fraccionamiento Observatorio C P 76040 Quer taro Qro M xico TEL 52 01 442 340 8018 340 8019 and 340 8020 FAX 52 01 442 340 8017 Aguascalientes Office M3 Solution Center Av Aguascalientes No 622 Local 12 Centro Comercial El Cilindro Fracc Pulgas Pandas Norte C P 20138 Aguascalientes Ags M xico TEL 52 01 449 174 4140 and 174 4143 Irapuato Office M3 Solution Center Boulevard a Villas de Irapuato No 1460 L 1 Col Ejido Irapuato C P 36643 Irapuato Gto M xico TEL 52 01 462 144 1200 and 144 1400 As of July 2015 Mitutoyo Corporation 20 1 Sakado 1 Chome Takatsu ku Kawasak
37. l value Editing No 99MAH038B 3 3 3 2 2 Numerical value Editing Numerical value for Preset Tolerance judgment Calculation can be edit by same key operation Items that requires numerical value editing Editing items Preset P1 P2 P3 Tolerance judgment Upper limit Lower limit Calculation function Calculation coefficient A eMoving signs and digits Press the center key to move the sign or digit eChanging signs and numerical values Press the lower left key or lower right key to change the sign or numerical value For signs Press the lower left or lower right key to switch the signs e For numerical values Pressing the lower left key the display changes in the following order 098 1 90 Pressing the lower left key the display changes in the following order 0212 2590 eCompleting the numerical value editing Press the upper right key to complete the numerical value editing After editing the numerical values the previous setup widow will be restored NOTE Ifthe last digit of resolution is 5 that of the numerical value changes in the order of 0 5 0 Press the upper left key to cancel the setting The value is temporarily saved until completing each setting before moving the numerical value editing If canceled it will be deleted 3 4 No 99MAHO38B Numerical value Editing Preset l Tolerance judgment l Calculation each setting
38. left key the upper limit and the lower limit switch The lower limit sign or the upper limit sign is blinking and the currently set lower limit or the upper limit will be displayed 7 edit the tolerance value select the target value and press the lower right key The numerical value editing will be enabled Refer to 3 2 2 Numerical value editing 8 Press the center key after checking or editing the tolerance values The tolerance judgment is set ON and the mode returns to the parameter setting Refer to 8 3 Setup Mode Disabling tolerance judgment 1 Press the upper right key in the measurement mode to move the setup mode 2 Press the lower left or lower right key to move the blinking cursor to TOL 3 Press the center key to move the ON OFF selection of the tolerance judgment function 4 Press the lower left key to select OFF 5 Press the center key to set the tolerance judgment OFF and return to the parameter setting Refer to 3 3 Setup Mode The tolerance values will be set in the currently active system ABS P1 P2 P3 or INC Check the desired measuring system is selected before setting the tolerance judgment function The tolerance values will be calculated automatically according to the unit or the resolution Check the tolerance values after the resolution is changed since the conversion error may occur Press the upper left key to cancel the operation The tolerance judgment
39. luding program you shall observe the regulations of your country No 99MAHO38B Contents CONVENTIONS USED IN THIS MANUAL momen u uu uu nan naa i Battery related Warnings U nengan anna nn nn AAA u u u u u U u l l J ii Disp sal Motif REIP EN KANKER ii lo D ADEM iii Warranty u iv Export Control Compliance oo Woo mo oo an nan anna iv NN e AT EE 1 1 1 1 AI oou PIECE ER 1 1 1 2 Features what you can do oo oom anna anna 1 2 1 3 Part Name and Dimensions J aan 1 3 1 4 Details of the Display unit U u anang nan aana nennen nennen u uuu u u uu anne nnns 1 4 1 5 RN BAE 1 5 1 6 Standard accessories crecer Ee EE 1 6 1 7 Optional TE 1 6 2 SETUP be LEER 2 1 2 1 Installation replacement of Battery and Initial Setting 2 1 2 2 Adjusting Display Angle l U u anna 2 2 2 3 Securing Instrument iia 2 2 2 4 Mounting Lifting Lever oo ee ea ana 2 3 25 Mounting Lifting Knob anaa Aa KANAN NAKENANG Na AANE KA KN cece am nam ena am 2 4 2 6 Mounting Lifting Release oo oo o
40. m value 1 2 3 4 Press the lower left key a few times until Min is displayed Press the center key Minimum value detection measurement is started When the measurement data falls below the minimum value Min starts blinking and the value is updated The detected minimum value will be held until the center key is pressed next time Press the center key to restart minimum value measurement No 99MAHO38B The minimum point can be edited into a desired value So this instrument can measure NOTE based on this point Refer to 3 2 1 Preset setting to set the preset When a minimum value pointer of the analog bar is out of displayable range the pointer automatically moves to the center TIP The following describes examples of display value and tolerance judgment in each measurement mode M 10 000 Upper limit 8 000 5 000 b 5 000 Normal TIR Max Min 3 2 6 Holding display value when a data processor is not connected Press the lower right key in the measurement mode is displayed and the display value will be held Press the lower right key again to release the hold Ifa data processor is connecting to this instrument during H is displayed the held NOTE value will be output to it and then be released The spindle position is being detected while H is displayed No 99MAHO38B 3 9 3 2 7 Display value output when a data processor is co
41. n be sure to lift the spindle at least 0 2 mm 0079 from the bottom of the stroke The preset value will be calculated automatically according to the unit or the resolution Check the preset value when the resolution is changed since the conversion error may occur IMPORTANT Press the upper left key to cancel the setting The preset setting cannot be completed while the spindle is moving So complete it after the spindle stops The setup preset values and position will be held after the power is turned off However when the battery is replaced the preset position will be cleared Set up the position again The power supply cannot be turned off with the upper left key in the preset setting When auto off is activated during preset setting the setting will be canceled The preset setting cannot be completed if Overflow error of preset value Err95 is occurring for the selected preset number Reset the preset value Arubber damper has been attached to the spindle in this indicator as a shock absorber The elasticity of the damper may cause the indicated value to not stabilize at the bottom of the stroke but this will not cause any operational problems Also the spindle may feel heavy at the bottom of the stroke when this indicator is first used but this can be resolved by pushing the spindle up once NOTE Preset setting Master setting Measurement mode J PRESET oK e po 9 Numerica
42. n either a maximum or minimum value pointer of the analog bar is out of NOTE displayable range the analog bar graduation automatically change by selection the Auto The tolerance judgment in the run out detection mode is made by comparing the actual run out value with the tolerance value upper limit lower limit Maximum value detection mode Max Hold the maximum value of fluctuating measurement data When the tolerance judgment condition has been set the instrument displays the result of tolerance judgment for the maximum value 1 2 3 4 NOTE Press the lower left key a few times until Max is displayed Press the center key Maximum value detection measurement is started When the measurement data exceeds the maximum value Max starts blinking and the value is updated The detected maximum value will be held until the center key is pressed next time Press the center key to restart maximum value measurement The maximum point can be edited into a desired value So this instrument can measure based on this point Refer to 3 2 1 Preset setting to set the preset When a maximum value pointer of the analog bar is out of displayable range the pointer automatically moves to the center Minimum value detection mode Min Hold the minimum value of fluctuating measurement data When the tolerance judgment condition has been set the instrument displays the result of tolerance judgment for the minimu
43. nnected The display value can be output to the data processor Press the lower right key in the measurement mode to output the display value to the data processor Refer to 4 Data Output for cable connections pin assignment output format and timing chart To use the data output function properly refer to the operation manual of the data NOTE processor to be connected When inputting a data output request REQ from a data processor the spindle must be stopped Otherwise this instrument may output wrong data or may not output If this instrument receives data output request REQ signals repeatedly at short intervals it may not output a data 3 2 8 Switching the counting direction Set the counting direction against the spindle moving direction Press and hold the upper right key in normal mode When the direction is switched to reverse this indicator counts down by pushing up the spindle and Y is displayed NOTE The preset position will not be changed by the counting direction switching 3 2 9 Centering pointer of analog bar When the pointer of the analog bar is out of displayable range move the pointer to the center by setting up the graduation of the bar It is same as in the case of mechanical dial indicator shifting the bezel to a desired scale position Press the upper left key in each measurement mode in order to center the pointer of analog bar Normal mode Current measuring position Run out
44. ns off shortly and restores the display of the time when the battery is installed Factory default The setting before executing all reset cannot be restored Setting items Settings Preset Preset No P1 P2 P3 P1 Preset values P1 P2 P3 Zero for all Measuring system ABS Counting direction Plus When pushed the spindle Unit mm for inch models in Peak detection mode OFF Center position of the analog bar Centered at zero OFF Tolerance judgment Tolerance judgment upper limit lower limit Zero for all Resolution 0 001mm 0 00005in Calculation function OFF S Calculation coefficient A 1 0000 Analog bar graduation Auto Key lock OPF All key function Enabled Analog bar display ON FAST mode OFF Parameter lock OFF No 99MAHO38B Excuting all reset No 99MAHO38B 3 35 3 4 Calibration mode In this mode the instrument can measure with an appropriate setting of accuracy inspection and calibration while retaining the current settings in memory And also in this mode when the instrument receives an output request REQ from the data processor it outputs a display value Refer to 3 2 7 Display value output The settings of calibration mode The settings change automatically when starting the calibration mode Measurement mode Normal mode Measuring system INC Unit mm in for inch models Resolution 0 001mm 0 00005in f
45. nt settings 4 The protection level IP International Protection is indicated according to IEC 60529 and JIS C 0920 standards 5 Battery life depends on use of the indicator Use the above value as a guide 6 If the spindle speed exceeds following the correct peak value may not be displayed Normal mode Peak detection mode 10um sec Peak detection mode 50um sec No 99MAHO38B 1 5 1 6 Standard accessories Lithium battery CR2032 for monitor No 99MAH034B User s Manual No 99MAH036B Quick Reference Manual No 99MAH042M EU Batteries Directive EMC Directive WEEE manual No 421RAC717 Precautions for Use Inspection certificate No WA100 Warranty 1 7 Optional accessories No 905338 Connecting cable 1m No 905409 Connecting cable 2m No 21EZA313 Parameter Setup Kit No 21EZA198 Lifting lever for ISO JIS models No 21EZA199 Lifting lever for ASME AGD models No 21EZA105 Lifting knob for ISO JIS models No 21EZA150 Lifting knob for ASME AGD models No 540774 Lifting release Interchangeable contact points and extension rods for Mitutoyo dial indicators Color caps for Mitutoyo dial indicators waterproof type 1 6 No 99MAHO38B SETUP This chapter describes installation of a battery how to mount the stand or jigs and the accessory replacement procedure 2 1 Installation replacement of Battery and Initial Setting A lithium battery CR2032 is used with
46. oad or torsion e Wipe stains from the instrument panel by using a soft cloth or a cotton swab that is dry or moistened with diluted neutral detergent Do not use an organic solvent such as thinner and benzene which may cause the instrument panel to deform or malfunction e The contaminated spindle may cause malfunction Wipe them off with a cloth damped with alcohol e Be alert for measurement errors caused by thermal expansion of the component parts and the fixtures resulting from a significant temperature fluctuation Use the instrument in a temperature controlled room that has minimum temperature fluctuation Allow sufficient time for the instrument to thermally stabilize if itis moved to an environment with a different temperature Warranty In the event that this product should prove defective in workmanship or material within one year from the date of original purchase for use it will be repaired or replaced at Mitutoyo s option free of charge upon its prepaid return to Mitutoyo If the product fails or is damaged for any of the following reasons it will be subject to a repair charge even if it is still under warranty a Failure or damage owing to fair wear and tear b Failure or damage owing to inappropriate handling maintenance or repair or to unauthorized modification c Failure or damage owing to transport dropping or relocation of the instrument after purchase d Failure or damage owing to fire salt gas abn
47. om en na 2 5 2 7 Replacing Contact Point elei ii aa aa 2 5 FUNCTIONS AND OPERATIONS Woman u u u u uu u 3 1 3 1 Power ON OFF PERDE 3 2 3 2 Measurement mode EE ENEE 3 2 3 2 1 Preset ue WEE 3 2 3 2 2 Numerical value Editing entere EEN 3 4 3 2 3 Switching measuring system u u 3 6 3 2 4 Zero setting display value U u u u nana 3 6 3 2 5 Changing to peak detection mode u nawa nawa muwa u cen 3 7 No 99MAH038B V 3 2 5 1 Run out detection mode III 3 8 3 2 5 2 Maximum value detection mode Max 3 8 3 2 5 3 Minimum value detection mode Mm 3 8 3 2 6 Holding display value when a data processor is not connected 3 9 3 2 7 Display value output when a data processor is connected 3 10 3 2 8 Switching the counting direction u u anna 3 10 3 2 9 Centering pointer of analog bar oom an nana 3 10 3 210 Swtching Units nimm Uu SS seen nnne enne NE E NAN rre rra nn nn nnn 3 10 3 3 S t p MONO BC H 3 11 3 3 1 TOL Tolerance judgment oo Wo Woo oom nan an NENNEN as 3 14 3 3 2 RES Resolution
48. or 240 to position B counterclockwise from the initial position For the rotating range see 1 Part Names and Dimensions Stoppers are set at both positions A and B Stop rotating the display at the stoppers or IMPORTANT the instrument may malfunction Do not push in the display or pull it out Doing so may cause the instrument to malfunction 2 3 Securing Instrument Secure the instrument to a stand or fix it with a fixture or jig when using it 40 02 8 9 52 9 005 2 2 No 99MAHO38B Avoid using a lock screw to fix the stem directly If fixed under a clamping torque of 150 IMPORTANT N cm or greater the spindle may not move smoothly Set up the instrument with the spindle perpendicular to the reference plane or the surface to be measured If the spindle axis is not perpendicular to the reference plane measured surface measurement errors will result NOTES lf the spindle axis is inclined q from the perpendicular line to the reference plane measurement error will be as follows for the measured length of 12 mm 1 6 0 002mm 2 0 007mm o 3 0 016mm If the instrument is to be secured with a fixture fix it by the stem in a slotted hole of about 8G7 0 005 to 0 02 or 29 52 0 005 to 0 02 2 4 Mounting Lifting Lever A lifting lever optional Parts No 21EZA198 mm 21EZA199 in is available for this instrument 1 Rotate the cap counterclockwise to remove i
49. or inch models Other Tolerance judgment OFF Calculation function OFF Key lock OFF Analog bar display OFF Key function for the calibration mode Kes Press Press and hold Lower left Center Set to zero Lower right Switching the units Upper left Upper right O Starting the calibration mode 1 Remove the battery holder by using a flat blade screwdriver or the like 2 While pressing the lower left key and center key set to the battery holder This instrument will be started up in the calibration mode O Stopping the calibration mode 1 Remove the battery holder so it means stopping the calibration mode The measurement mode the normal mode will be restarted when the battery holder is set into the original position again Refer to 2 SETUP IMPORTANT The preset setting is required in the measurement mode after using this mode Refer 3 36 to 3 2 1 Preset setting However other settings and parameters are held with the former setting which moves to this mode PEAK START ZERO 2 m 101 e w onen e BLOCK w Ny Set the battery holder CH 000000 1 Calibration mode No 99MAHO38B DATA OUTPUT This chapter describes how to output data The measurement data can be outputted to the data processor such as Digimatic Mini processor DP 1VR with an optional connecting cable Parts No 905338 1m or No 905409 2m
50. or signal synthesizing error occurred while the spindle was moving at high speed Keep on using the indicator since this error does not affect measured values If this error occurs while the spindle is stopped it could be due to sensor failure In this case contact the nearest Mitutoyo sales office 5 2 Err J Overflow error of display Neue The display value has exceeded the maximum number of digits that can be displayed Return the display value to the permissible number of digits to automatically reset the error Press the center key or press and hold Move the Setup mode to change the resolution Refer to 3 3 2 RES Resolution Move the Setup mode to reset the calculation coefficient Err bi Setting value rewrite error A setting value has been rewritten from any cause after the previous use Press the center key will return to the initial state after setting the battery Perform re setting after confirming the setting value referring to 2 1 Installation replacement of Battery and Initial Setting Err be Selig value storage error A setting value could not be stored A setting value could not be loaded Remove the battery once and perform re setting referring to 2 1 Installation replacement of Battery and Initial Setting If this error occurs even after re setting the battery replace it If this error occurs even after replacing the battery it
51. ormal voltage lightning surge or natural disaster e Failure or damage owing to use in combination with hardware or software other than those designated or permitted by Mitutoyo f Failure or damage owing to use in ultra hazardous activities This warranty is effective only where the instrument is properly installed and operated in conformance with the instructions in this manual within the original country of the installation EXCEPT AS SPECIFIED IN THIS WARRANTY ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES OF ANY NATURE WHATSOEVER INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE NONINFRINGEMENT OR WARRANTY ARISING FROM A COURSE OF DEALING USAGE OR TRADE PRACTICE ARE HEREBY EXCLUDED TO THE MAXIMUM EXTENT ALLOWED BY APPLICABLE LAW You assume all responsibility for all results arising out of its selection of this product to achieve its intended results Export Control Compliance iv This Product falls into the Catch All Controlled Goods and or Catch All Controlled Technologies including Programs under Category 16 of Appended Table 1 of Export Trade Control Order or under Category 16 of Appended Table of Foreign Exchange Control Order based on Foreign Exchange and Foreign Trade Law of Japan If you intend re exporting the product from a country other than Japan re selling the product in a country other than Japan or re providing the technology inc
52. rison system in measurement mode e Measuring system ABS system Absolute value measurement which measures distance displacement from a preset position INC system Comparative measurement which measures distance displacement from the zero set position No 99MAHO38B 1 1 1 2 Features what you can do The following can be achieved with this instrument Measurement related items Tolerance judgment of the measurement result P 3 14 Measurement in the absolute system P 3 6 Measurement of distance from the reference point Comparative measurement P 3 6 Measurement of run out P 3 8 Measurement of maximum value P 3 8 Measurement of minimum value P 3 8 Outputting the measurement data to the data processor P 3 10 Switching the display value unit P 3 10 Display related settings Changing the resolution P 3 16 Changing the graduation of the analog bar P 3 20 Hiding the analog bar P 3 30 Switching the counting direction P 3 10 Holding the displayed measurement data P 3 9 Setting up the center point of the analog bar as the current value 3 10 Other setting related items Key lock P 3 22 Setting up each function from PC P 3 27 Setting up the FAST mode P 3 32 Resetting to the factory default P 3 34 1 2 No 99MAHO38B 1 3 Part Names and Dimensions
53. s No 99MAHO38B 3 5 3 2 3 Switching measuring system ABS INC This can be operated only in the normal mode not in the peak detection mode Press the center key to switch from ABS to INC Press and hold the center key to switch from INC to ABS NOTE When the system is switched from ABS to INC also display value will be set to the zero It cannot switch from ABS to INC while the spindle is moving So switch from ABS to INC after stopping the spindle If switching is required in the peak detection mode press the lower left key a few times to change the mode to the normal and then switch the system ABS system measurement mode START ZERO N ABS INC system measurement mode ABS Press and hold 3 2 4 Zero setting display value Press the center key in the normal mode the display value is set to zero INC system measurement mode START ZERO cannot set to zero while the spindle is moving So set to zero after stopping the NOTE spindle No 99MAHO38B 3 2 5 Changing to peak detection mode Press the lower left key to switch the mode between the normal mode and peak detection mode Pressing the lower left key to check each peak value by changing the display TIR Max and Min while the run out maximum and minimum value are held PEAK EI PEAK i d NU LAN Pi e Sch apa 0000 TIR ma A Pa mn Normal mode B nb 0000 Run out detection mode 27 3 2
54. t from the instrument Hold the spindle with pliers protecting it with a rag to prevent it from rotating remove the screw M2 5 or No 4 48UNF at the top of the spindle 3 Attach the spindle stop provided with the lifting lever Next fix the lifting lever to the lever mounting part dovetail while applying its top to the spindle stop Cap l Stop screw Lifting Lever IMPORTANT Store the removed screw and cap taking to prevent loss Using this instrument with the spindle stop loose may damage the internal parts or workpiece When the spindle stop is not mounted be sure to attach the removed screw to the top of the spindle Failure to do so may damage the internal parts or workpiece No 99MAHO38B 2 3 2 5 Mounting Lifting Knob A lifting knob optional Parts No 21EZA105 mm 21EZA150 in is available 1 Rotate the cap counterclockwise to remove it from the instrument 2 Hold the spindle with pliers while protecting it with a rag to prevent rotation remove the screw M2 5 or No 4 48UNF at the top of the spindle 3 Fix the lifting knob to the top of the spindle Cap Lifting knob Store the removed screw and cap taking care to prevent loss IMPORTANT Using this instrument with the lifting knob loose may damage the internal parts or workpiece When the lifting knob is not mounted be sure to attach the removed screw to the top of the spindle Failure to do so may damage the
55. t point and run out of the roller point add to the measurement error IMPORTANT No 99MAHO38B 2 5 MEMO No 99MAHO38B FUNCTIONS AND OPERATIONS This chapter describes functions and their operations of this instrument Each key function will change as follows depending on the operation mode eMeasurement mode Press and hold means pressing and holding the key for 2 seconds or more Keys Press Press and hold Lower left PEAK 3 2 5 PRESET 3 2 1 START 3 2 5 Center ZERO 3 2 4 ABS 3 2 3 DATA 3 2 7 Lower right HOLD 3 2 6 in mm 3 2 10 Upper left ale 3 2 9 ON OFF 3 1 Upper right MENU 3 3 3 2 8 eSetup mode Numerical values setting Press Press and hold Lower left SELECT Y Center OK P gt Lower right EDIT A Upper left CANCEL Upper right EXIT No 99MAH038B 3 1 3 2 3 2 1 3 2 Power ON OFF Power ON Press the upper left key Power OFF Press and hold the upper left key If the power is turned off right after the battery is installed before completing preset NOTE setting will be displayed when the power is turned on again When the power is turned off while the instrument is holding the display value and then the power is turned on again the held display value will be released Auto off function energy saving function The power automatically will be turned off after approximately 20 minutes of idle time When enabling F
56. ter Coventry Unit6 Banner Park Wickmans Drive Coventry Warwickshire CV4 9XA UNITED KINGDOM TEL 44 2476 426300 FAX 44 2476 426339 M3 Solution Center Halifax Lowfields Business Park Navigation Close Elland West Yorkshire HX5 9HB UNITED KINGDOM TEL 44 1422 375566 FAX 44 1422 328025 M3 Solution Center East Kilbride The Baird Bulding Rankine Avenue Scottish Enterprise Technology Park East Killbride G75 0QF UNITED KINGDOM TEL 44 1355 581170 FAX 44 1355 581171 France Mitutoyo France Paris Nord 2 123 rue de la Belle Etoile BP 59267 ROISSY EN FRANCE 95957 ROISSY CDG CEDEX FRANCE TEL 33 1 49 38 35 00 FAX 33 1 48 63 27 70 M3 Solution Center LYON Parc Mail 523 cours du 3 me mill naire 69791 Saint Priest FRANCE TEL 33 1 49 38 35 70 FAX 33 1 49 38 35 79 M3 Solution Center STRASBOURG Parc de la porte Sud Rue du pont du p age 67118 Geispolsheim FRANCE TEL 33 1 49 38 35 80 FAX 33 1 49 38 35 89 As of July 2015 M3 Solution Center CLUSES Espace Scionzier 480 Avenue des Lacs 74950 Scionzier FRANCE TEL 33 1 49 38 35 90 FAX 33 1 49 38 35 99 M3 Solution Center TOULOUSE Aeroparc Saint Martin ZAC de Saint Martin du Touch 12 rue de Caulet Cellule B08 31300 TOULOUSE FRANCE TEL 33 5 82 95 60 69 Italy MITUTOYO ITALIANA S r l Corso Europa 7 20020 Lainate MD ITALY TEL 39 02 935781 FAX 39 02 9373290 93578255 M3 Solution Center TORINO Via Brandizzo 133 F 10088 Volpiano TO ITALY TEL 39 0 11 912
57. the lower left key to select ON Press the center key to enable this function and return to the parameter setting Refer to 3 3 Setup Mode isabling the FAST mode Press the upper right key in the measurement mode to move the setup mode and select OTHER functions Refer to 3 3 6 OTHER Other functions Press the lower left or lower right key until FAST is blinking Press the center key to move the ON OFF selection of the FAST mode Press the lower left key to select ON Press the center key to disable this function and return to the parameter setting Refer to 3 3 Setup Mode The accuracy will not be affected by this function NOTE Operating in this function will shorten the battery life It is recommended to operate with disabling this function if not necessary No 99MAHO38B Enabling the FAST mode Disabling the FAST mode No 99MAHO38B 3 3 3 3 3 6 4 IMPORTANT 3 34 RESET 4 All reset It restores the factory default e Executing all reset 1 Press the upper right key in the measurement mode to move the setup mode and select OTHER functions Refer to 3 3 6 OTHER Other functions Press the lower left or lower right key until RESET is blinking Press the center key to move the all reset setting Press the lower left key to select YES Press the center key then YES will be displayed again Press the center key to execute all reset The display tur
58. to most significant bit MSB No 99MAHO38B 4 4 Timing Chart 0 7 ms T1 1 2 ms 100 us lt T2 lt 200 us 200 us lt T3 lt 300 us 100 US lt 4 lt 200 us T5 Determined by the performance of the data processor aele edele E IMPORTANT f the output request REQ signal is received during the spindle displacement or if the inverter receives output request REQ signals repeatedly at short intervals the instrument may not output data NOTE Retain the REQ signal at Low level until the CK signal is outputted Also return the REQ signal to High level before the last CK signal at the 52nd bit is outputted 4 3 No 99MAHO38B MEMO 4 4 No 99MAH038B No 99MAHO38B ERROR MESSAGE AND ACTION This chapter describes the error messages and their corrective actions If any error occurs in this Digimatic indicator a corresponding error message is displayed If the instrument does not recover the normal conditions after corrective actions contact your dealer or Mitutoyo sales office Display definition Actions P 12345 ps Low battery alarm Battery voltage is getting low Replace the battery with the new one Low battery error Measurement cannot be performed due to consumption of the battery Replace the battery with the new one anaa a A CHE Sensor signal synthesizing error Synthesizing of sensor signal is failed Asens
59. tting Refer to 3 3 Setup Mode Disabling the calculation function Press the upper right key in the measurement mode to move the setup mode Press the lower left or lower right key to move the blinking cursor to CALC Press the center key to move the ON OFF selection of the calculation function Press the lower left key to select OFF Press the center key to set the calculation function OFF and return to the parameter setting Refer to 3 3 Setup Mode 90120 DN gt When enabling the calculation function or changing the calculation coefficient in the ABS system the preset position will be cleared However the preset value can be called as it is being registered Press the upper left key to cancel the operation Overflow error of display value Err30 may occur as a result of calculation Refer to 5 ERROR MESSAGES AND ACTION The factory default of the calculation coefficients are A 1 The calculation function setting cannot be completed if the calculation coefficient A is set to zero Reset the calculation coefficient A The calculation coefficient A will not be converted by the resolution changing The number of digits available for the calculation coefficient A is described right table No 99MAHO38B Measurement mode Measurement mode Enabling the calculation function Checking or changing the calculation coefficients Calculation function OFF am function on
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