Operation and Service Manual for HERMetic UTImeter Rtex
Contents
1. 40 9 10 2 Preparing the Ice Point bath 40 9 10 3 Checking the UTImeter 40 9 11 ULLAGE INTERFACE VERIFICATION 41 10 TROUBLE SHOOTING 42 10 1 SAFETY WARNING a 42 10 2 POWER SUPPLY TROUBLES 42 10 3 TRANSMISSION TROUBLES 42 UTImeter Rtex Honeywell 10 4 ULLAGE AND OR INTERFACE TROUBLES 43 12 SPARE PART S 46 TEMPERATURE TROUBLES einai denied 121 HOW TO PROCEED 46 10 6 VISUAL INSPECTION FOR DAMAGED OR 12 2 LIST OF PARTS DESCRIPTIONS 46 MISSING PARTS Lu SS u S ase 43 12 3 SPARE PARTS DRAWINGS amp DECLARATION 10 7 COATED ALUMINIUM 44 CONFORMITY nn Y 48 10 8 ELECTRICAL CHECKING OF THE TAPE ASSEMBLY Julius rre eit Dea 44 11 SPECIFICATION S 45 50471 RTEX TKT 1111 3 UTImeter Rtex Honeywell 2 General information 2 1 Shipment note The following parts should be included in the shipment 1 instrument fitted out with one battery in the display 1set of 4 Allen keys 1 5 2 2 5 and 3 mm 1 Operation and Service Manual 2 2 Initial inspection Check the cont2. Figure 10 1 44 UTImeter Rtex TKT Honeywell 11 Specifications General Specifications Accuracy of ullage interface detection 2 mm 0 08 approx Ullage interface indication Audible or visible Tape length 15 m 50 ft 30 m 100 ft 35 m 115 ft Tape graduation Metric English Tape resolution 1 mm 1 16 Tape accuracy 1 5 mm 30 m x1 16 100 ft approx Meets ISO 4512 and API MPMS Chap 3 1A requirements Diameter of probe without load 23 mm 29 32 approx Minimum detectable tank bottom liquid level 4 mm 5 32 approx Accuracy 0 1 0 C to 70 C 0 2 32 F to 158 F meets ISO 4268 MPMS Chap 7 and IP Part IV requirements Ambient temperature range 20 C to 50 C 4 F to 122 F Temperature sensor measurement range 40 C to 90 C 40 F to to 194 F Temperature measurement resolution 0 01 or 0 1 selectable Temperature reading C or F selectable LCD Display 8 characters Mechanical coupling TKT adaptor Hazardous environments approvals IECEx Zone 0 Ex ia IIB T4 20 C Ta 50 C ATEX II 1 G EEx ia IIB T4 Tamb 50 C Factory Mutual FM Approvals CL I DIV 1 GP C amp D T4 Tamb 50 C and CL I ZN 0 AEx ia IIB T4 Tamb 50 C Multifunctions Sensor Ullage detection ultrasonic Interface detection conductivity Temperature Platinium RTD Pt 1000 Innage Reference height additional load option Tape cleaning device UP DOWN tape cleaner I tection
3. Intermittent beep D e A light signal LED can also be activated that blinks at the same frequency as the buzzer tones This can be useful in noisy environments or at night A backlight can be used at night to light up the display The HERMetic instrument is powered by a 9 Volt battery stored in the electronic terminal named instrument unit Current consumption is very low ensuring long operation without battery replacement A continuous tone means that the battery needs replacement If the battery power is too low it is no more possible to read the temperature 50471 RTEX TKT 1111 Maintenance is easy because design is modular and allows quick exchange of parts See also Figure 6 2 to get to know the equipment identification plate serial number UTImeter Rtex TKT Honeywell Identification plate Display Crank 5 keys pad Reading index LED Tape cleaner Buzzer Display unit Tube TS 98170 height 320 mm Tube TS 98165 height 480 mm Tube TS 98185 height 585 mm Tape Tape adaptor FER MER Visc device for Sensing probe ULTRA innage measurement Figure 6 2 12 UTImeter Rtex TKT 50471 RTEX TKT 1111 Honeywell 6 2 ULTRA sensing probe 6 2 1 Introduction The ULTRA sensing probe consists of a stainless steel tube terminated by a high bes hee detection tech plastic head which cannot be The ullage detector consists of two removed from the tube The sensing piezoceramic plates
4. 50471 RTEX TKT 1111 49 UTImeter Rtex TKT 50471 RTEX TKT 1111 TS 40316 TS 37340 TS 35069 TS 37354 TS 40811 TS 37314 E TS 11600 TS 37004 Figure 12 2 display unit assembly TS 10210 details 50 Honeywell UTImeter Rtex TKT Honeywell TS 40300 40300 TS 11249 TS 11246 TS 37020 Figure 12 3 battery holder assembly TS 10189 details the screws TS 40300 are not included in the TS 10189 assembly they shall be ordered separately 50471 RTEX TKT 1111 51 UTImeter Rtex TKT Honeywell TS 11218 TS 14093 TS 11213 TS 12086 TS 11210 TS 40776 p _ e e J TS 40906 TS 11235 TS 11211 e gt TS 11260 TS 40220 TS 11259 Figure 12 4 electronic box assembly TS 10190 details the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly they shall be ordered separately 50471 RTEX TKT 1111 52 UTImeter Rtex TKT Honeywell TS 11169 TS 11025 TS 40859 TS 11026 Figure 12 5 load details 50471 RTEX TKT 1111 53 UTImeter Rtex Honeywell TS 40621 Pa TS 11228 IS 13218 TS 11223 Pd 429 T 1124 77 1 Le TS 12047 lt 9 TS 40857 Figure 12 6 tape cleaner details 50471 RTEX TKT 1111 54 UTImeter Rtex TKT ATEX Certified Product No modifications permit ted without the approval of the authorised person 480 Reference Ta
5. ON UTImeter Ver Battery 97 Init Buzzer OFF medium 5 min E Y o 25 94 C v Backlight ON auto Figure 8 6 When in measurement mode it is possible to mute the buzzer Press Press on again to reset the buzzer IMPORTANT NOTE in order to prevent any misuse of the equipment there is an automatic reactivation of the buzzer each time the medium changes air to liquid liquid to water etc or after 5 minutes muting To keep the buzzer muting press again on 8 7 Backlight Refer to Figure 8 6 When in measurement mode press enter this switches on the backlight After around 10 seconds the light switches off automatically to save the battery life 50471 RTEX TKT 1111 26 UTImeter Rtex Honeywell 8 8 Checking the functions before using the instrument Before installing the HERMetic instrument as described in section 8 9 the following tests are recommended to ensure that the instrument is ready to work 8 8 1 Battery Refer to section 9 2 Checking the battery 8 8 2 Temperature Switch on the unit The buzzer shall beep every 2 sec When the temperature is displayed check that it shows the surrounding temperature position A 8 8 3 Ullage Switch on the unit The buzzer shall beep every 2 sec Check the ullage in a glass of water Check the ullag
6. electronic probe includes an ultrasonic liquid level circuits When the sensor head is sensor a temperature sensor and a immersed in a non conductive liquid oil conductivity electrode The sensitivity for or petroleum the emitted ultrasonic ullage and interface measurement is not signal is detected by the receiver coded adjustable The temperature and sent to the instrument unit which measurement is calibrated at the factory activates the buzzer with the continuous and does not require subsequent beep adjustment Reaction point Ultrasonic level sensor Figure 6 3 The reaction point is located 4 mm 5 32 from the sensor bottom and identical with the zero point of the tape graduation 50471 RTEX TKT 1111 13 UTImeter Rtex 6 2 3 Interface detection The principle consists of a conductivity measurement between active electrode and grounded electrode When the liquid is conductive as water the ullage sensor detects the presence of Honeywell the liquid as well and the conductivity electrodes and associated electronic circuits modulate the coded signal to generate the intermittent beep Interface sensor Figure 6 4 The reaction point is located 4 mm 5 32 from the sensor bottom and identical with the zero point of the tape graduation 6 2 4 Temperature measurement The sensing element is a Platinum Resistance Temperature Det
7. 18 ISO 9001 certified a company by QMI and E 4 MED D by Det Norske DNY Veritas Certification amp 4d Certified GmbH compan ISO 900 The equipment has been approved for the electrical intrinsic safety by the following authorities IECEx Zone 0 Ex ia IIB T4 20 C Ta 50 C Standards used IEC 600790 Fourth Edition 200401 IEC 6007911 Fifth Edition 200607 IEC 6007926 First Edition 200403 ATEX I 1 G EEx ia IIB T4 Tamb 50 Standards used EN50014 1997 Amds 1 amp 2 EN50020 2002 EN50284 1999 Regarding product compliance against standards updates or new standards please refer to the Declaration of conformity Factory Mutual FM Approvals CL I DIV 1 GP C amp D T4 Tamb 50 C and CL I ZN 0 AEx ia T4 Tamb 50 C The equipment has been approved as oil water interface detector according to MARPOL Resolution 5 of 13 June 1980 by National Maritime Authorities and or Classification Societies If you need a copy of any of these certificates please contact Enraf Tanksystem SA Rue de l industrie 2 1630 Bulle SWITZERLAND Telephone 41 26 91 91 500 Telefax 41 26 91 91 505 Web site www tanksystem com E mail tanksystem honeywell com 50471 RTEX_TKT 1111 Honeywell 2 6 Spare parts When ordering spares identify the spare part by TS number and description Refer to section Drawings Some spares might be repairable i
8. 27 6 8 3 Ull ge iter 27 6 8 4 Interface iicet 27 8 9 INSTALLATION OF THE INSTRUMENT 28 8 10 ULLAGE INTERFACE MEASUREMENT 28 8 11 REFERENCE HEIGHT INNAGE MEASUREMENT 29 8 12 TEMPERATURE MEASUREMENT 30 9 CARE AND MAINTENANCE 31 9 1 CARE sete 31 9 2 CHECKING THE BATTERY 32 9 2 1 Before starting gauging 32 9 2 2 During gauging eese 33 9 3 BATTERY REPLACEMENT 34 9 4 TAPE REPLACEMENT 35 9 4 1 Disconnecting the tape from the sensor 35 9 4 2 Disconnecting the tape from the electronic box etes 35 9 4 5 Disconnecting the tape from the reel axle 36 9 4 4 Removing the tape from the frame 36 9 4 5 Mounting the new tape 36 9 5 SENSING PROBE REPLACEMENT 37 9 5 1 Disconnecting the old sensing probe 37 9 5 2 Connecting the new sensing probe 37 9 6 TAPE WIPERS 37 9 7 DISPLAY UNIT REPLACEMENT 38 9 7 1 Disconnecting the old display unit 38 9 7 2 Connecting the new display unit 38 9 8 VERIFICATION AND CERTIFICATION OF TAPES 38 9 9 VERIFICATION AND ADJUSTMENT OF THE 39 9 10 TEMPERATURE VERIFICATION 40 9 10 1 Equipment required
9. 2 1 Introduction 13 6 2 2 Ullage detection 13 6 2 3 Interface detection ss 14 6 2 4 Temperature measurement 14 6 3 TAPE Z 15 6 4 TAPE PROTECTION 2 2 16 6 5 READING 17 6 6 TAPE 2 18 6 7 ADDITIONAL LOAD OPTION 19 6 7 1 Viscous liquids gt 800 Cst 19 6 7 2 Reference height and 19 6 8 OTHERS 19 7 EXAMPLES INSTALLATION OF THE GAUGING SYSTEM 20 7 1 GENERAL ener 20 7 2 INSTALIEATION eee 20 8 21 8 1 BASIC RULES CONCERNING THE 5 KEY CONTROL PAD iieri 21 8 2 SELECTING THE LANGUAGE 22 8 3 SELECTING THE TEMPERATURE SCALE 23 8 4 SELECTING THE TEMPERATURE RESOLUTION 24 8 5 ACTIVATING THE LED 25 6 5 1 Temporary setting of the LED 25 6 5 2 Permanent setting of the LED 25 50471 RTEX TKT 1111 8 6 MUTING THE BUZZER 26 8 7 26 8 8 CHECKING THE FUNCTIONS BEFORE USING THE 27 8 8 1 E 27 6 8 2 Temperature
10. ON UTImeter Ver Batter E E 97 menu gt LED LED yes Init lt kkkkkkkkk 5 LED no 25 94 C LED set 4 gt enable A T disable Settings lt Figure 8 5 8 5 1 Temporary setting of the LED Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed Press on enter LED is displayed Press on enter then select by pressing the mode LED yes or LED no Press two times to come back in measurement mode It is always possible to change the status of the LED during gauging by using the same menu again If not done before switching off the unit will automatically light off the LED 8 5 2 Permanent setting of the LED Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed Press on enter LED is displayed Press LED Set is displayed Press on enter Enable or disable the LED by pressing on one or more times Press two times to come back in measurement mode The new setting is stored in the permanent memory Remember that the LED needs an extra power and reduces the battery life accordingly 50471 RTEX_TKT 1111 25 UTImeter Rtex TKT Honeywell 8 6 Muting the buzzer
11. The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 GOS 16 16 92 X03 008 16 16 92 14 lal 31108 0691 2 3lNISDQNI 1 30 313 VS 9 6LL0 N N 10 juauaoD day 700000 10401940 20120 oy DuiMDJp 1013409 0 0199 wj esnsiu Asana JOJ 31915404592 si 294132992 ay 519410 0 a qD IDAD 10 pardos eq uoissiuJad Jno jou jsnu pup 41190014 20 s 14 u0 3D20 2 ayy p op d jJ peaoueJ eq zou pus Je330p ONINNIM saJnpeooud eoupuejuiDN J64n32DjnuDHN 04 pun fseJgeudsou4D e qi3snquoo qpuup j uor31uDi queaeud 0 Ayejog o1suiaquy squeuoduoo jo DuiMDJp 01102 2 sburuupM 691 140 08020 51901 duVHS NV 3418 TIV cof io soo Ff 114 911674104 031112345 3S1MN3HI0 SSTINA 5320 843101 p ouddpg W4 201264 ynoyzim 04 16 ON 258404 18015 81 seeuBeg q3uniquo wnwixoy fp Ai x3H uoz 3501 pun 9 J f sdnoum f uoisiaig ssp J 9403 j norsurJquy uo11021 1pog osia 9100 fsi Burno uedp xejg 1 pe42143sey xe3y Honeywell Declaration of Conformity ssue 8 TSB_7
12. and Terminals ISGOTT ISBN 10 85609 291 7 Fith Edition 2006 or consult the appropriate Legislative Authority for the installation 7 Warning change of battery must be carried out in safe area only non flammable atmosphere 8 This product and his use is may be related to international national local or company regulations or standards It is the customer user responsibility to ensure that the way to use the device complies with such applicable regulations or standards 9 This device is a portable product It must not be permanently installed on the tank and must be disconnected after use and stored in a safe and dry area 50471 RTEX TKT 1111 9 UTImeter Rtex TKT Honeywell 5 Functions Key Features This HERMetic instrument is a portable multiple functions gauging system that is designed to perform under restricted conditions in a single operation 3 measurements a Ullage outage Optionally innage is available b Oil water Interface level Tape resolution 1 mm 1 16 Tape accuracy 1 5 mm for 30 m 1 16 approx for 100 feet Ullage interface detection accuracy 2 mm 0 08 approx Minimum detectable tank bottom interface or liquid level 4 mm 0 16 approx ero reference level c Temperature by continuous reading at any level Ambient temperature range 20 C to 50 C 4 F to 122 F Sensor measurement range 40 C to 90 C 40 F to 194 F Resolution 0 01 or 0 1 se
13. displayed Press Resol is displayed Press Language is displayed Press on enter LED menu v T unit v Resol T Language English guag g 4 tv Deutsch y Francais Figure 8 2 Select the language by pressing on one or more times the display shows the language selected Press two times to come back in measurement mode The new setting is stored in the permanent memory 50471 RTEX_TKT 1111 22 UTImeter Rtex TKT Honeywell 8 3 Selecting the temperature scale The temperature can be displayed either in Celsius or Farenheit degrees Refer to Figure 8 3 ON UTImeter Ver Battery sgggg 97 o LED menu mit gt kikiki 25 94 C T unit m gt C F Y T E Settings Figure 8 3 Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press on T unit is displayed Press on enter Select the scale by pressing on one or more times the pointer shows the scale selected Press two times to come back in measurement mode The new setting is stored in the permanent memory 50471 RTEX TKT 1111 23 UTImeter Rtex TKT
14. network The updated list can be found on our website www tanksystem com COUNTRY SWITZERLAND CANADA CHINA GERMANY GREECE JAPAN KOREA MEXICO NETHERLANDS ADDRESS ENRAF TANKSYSTEM SA 2 rue de l Industrie CH 1630 BULLE PYLON ATLANTIC A Div Of Pylon Electronics Inc 31 Trider Crescent DARTMOUTH N S B3B 1V6 HUA HAI EQUIPMENT amp ENGINEERING CO LTD Factory 7 Lane 1365 East Kang Qiao Road Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 CHRISTIAN BINDEMANN MARINE CONSULTING Antonie M bis Weg 4 HAMBURG 2523 SPANMARIN 86 Filonos Street GR 185 36 PIRAEUS DAIWA HANBAI CORPORATION LTD 2 10 31 Mitejima Nishiyodogawa ku OSAKA 555 0012 World Ocean CO LTD Rm1001 Hae deok Bldg 1212 11 Choryang dong Dong Gu BUSAN URBAN DEL GOLFO S A DE Ave Ej rcito Mexicano 1902 Col Loma del Gallo 89460 CD MADERO TAMPS MEXICO B V TECHNISCH BUREAU UITTENBOGAART Brugwachter 13 NL 3034 KD ROTTERDAM 50471 RTEX TKT 1111 7 TELEPHONE FAX E MAIL Tel 41 26 91 91 500 Fax 41 26 91 91 505 Tanksystem honeywell com Tel 1 902 4683344 Fax 1 902 4681203 halifax_csr pylonelectronics com Tel 86 21 68183183 Fax 86 21 68183115 huahaish huahaiee com Tel 49 40 41918846 Fax 49 40 41918847 service mkecb com Tel 30 210 4294498 Fax 30 210 4294495 spanmarin ath forthnet gr Tel 81 6 64714701 Fax 81 6 64729008 daiwa471 silver oc
15. to the zero ullage level of the tank If the tank zero ullage is levelled above or below the reading index an additional correction shall apply For more details refer to section Installation of the gauging system Turn the tape cleaner on UP position Switch on the unit and raise up the sensing probe until checking the oil water interface if any see details in section Error Reference source not found To get a better accuracy of the interface level release the tape cleaner 50471 RTEX TKT 1111 29 Honeywell on the DOWN position during the final checking Calculate the free water height by subtracting the index reading to the reference height Reengage the tape cleaner on the UP position and raise up the sensing probe until checking the ullage see details in section Error Reference source not found Release the tape cleaner for final checking of the ullage Calculate the innage by subtracting the index reading and the free water height to the reference height determined before When the measurements are completed switch off the unit engage the tape cleaner on the UP position and wind up the tape until the sensing probe is in the storage tube The reading on the tape shall be less than 420 mm or 1 ft 5 inch Close the valve and disconnect the instrument from the nipple Put the end cap back on the valve Tape reading 4 mm 5 32 Distance from dip datum plate maus 1200 to reading inde
16. 013_E doc Enraf Tanksystem SA Author QD C Apparatus Identification HERMetic UTlmeter Gtex Rtex Otex February 9 2009 __ 1 of 1 Apparatus Classification Measurement Equipment Statement of Conformity Based on sample product test results using appropriate standards industrial environment and in accordance with the following EC Directives amp IEC Standards we Enraf Tanksystem SA hereby declare under our sole responsibility that the HERMetic UTImeter is in conformity with Gtex Rtex Otex EC ATEX Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres ATEX EC Type Examination Certificate O2ATEX1097X Amds 1 amp 2 I 1 G EEx ia IIB 4 50 C Gtex Rtex Otex EC Directive 89 336 EEC Electromagnetic Compatibility EMC Gtex and Rtex only EC Directive 96 98 EC on Marine Equipment MED as amended by Commission Directive 2002 75 EC Gtex Rtex Otex IEC 60079 Electrical apparatus for explosive gas atmospheres Zone 0 Ex ia IIB T4 20 lt T lt 50 C maximum fluid process temperature 90 C Sample Product Testing for ATEX IECEx Tested by Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Notified Body Kema Quality B V Utrechtseweg 310 P O Box 5185 6812 AR Arnhem The Netherlands Notified Body Number 0344 ATEX Standards Used EN50014 1997 Amds 1 amp 2 Electrical appara
17. 1 5 mm Hex Allen key Pull carefully the adaptor out of the sensing probe tube by turning it slightly left and right Make sure that the O ring is not damaged when it passes the hole of the sensing probe tube Disconnect the plug by pulling it gently out of the tube 9 5 2 Connecting the new sensing probe Refer to Figure 9 8 Insert the 1 5 Allen key gently in the free hole in the middle of the tape plug With one hand keep the sensing probe and the tape adaptor as shown on Figure 9 8 With the other hand drive the plug into the new sensor tube with the 1 5 Allen key to connect it to the sensing probe socket Note this is a one way only plug The wires shall be on the opposite side of the electronic circuit print as shown on Figure 9 8 Pull out gently the 1 5 Allen key from the plug while keeping the plug in place with another non sharp tool for instance the 4 mm Allen key Check that the plug is fully inserted Switch on the unit and wait a few seconds If all is OK the temperature is displayed and the buzzer beeps every 2 seconds If there is any problem refer to the section 10 Trouble shooting Put some light grease on the O ring Push gently the adaptor into the sensing probe tube Mind not to damage the O ring when it passes the screw hole Screw the securing screw back with the 1 5 mm Hex Allen key 50471 RTEX TKT 1111 Honeywell one way only plug thread for securing screw Figure 9 8 9 6 Tape wip
18. 1 Clip 11132 O Ring 29 7x3 5 11169 Heat shrink tube 24 8 x 80 11189 Quick coupler lock 11207 Axle bearing 11208 Bearing for tape cleaner 11209 Belt 11210 Tape holder 11211 Electronic box 11213 Button handle 11214 Connecting lever 11215 Tape cover 11216 Spacer 11217 Gasket for electronic unit 11218 Finger for handle 50471 RTEX TKT 1111 46 UTImeter Rtex TKT 11221 11222 11223 11226 11227 11228 11235 11240 11246 11248 11249 11252 11254 11255 11257 11259 11260 11263 11267 11268 11600 11603 12047 12086 12107 14093 20541 20549 35069 37004 37020 37314 37340 37354 40220 40300 40303 40306 40316 40555 40611 40621 40765 40775 40853 40857 40859 40906 Index Collar for connector 2 Knob Index block Washer holder Screw cup Plate for battery holder Wiper holder Spring for battery holder Gasket for battery holder Battery holder O Ring 226 7 x 1 78 Storage tube 1 Q1 without gaskets Storage tube 1 Q2 without gaskets Reel axle assy External part of knob Knob for handle Front face assy without gasket External reel flange Frame Rtex O Ring 31 2 O Ring 15x3 Lever Gasket for electronic box Wiper Viton Spring O Ring 256 74 3 53 Clip LCD 1x8 alphanum assy Buzzer SC 235 B Bat 9v alka mang Procell MN 1604 Push Button Distancer PCB Display UTImeter Tested Assy Hard Paper Washer 2 2mm Dowel pin 3x35 Socket head cap screw M3x8 Socket head cap screw M4
19. Honeywell 8 4 Selecting the temperature resolution The temperature reading can be given with 1 or 2 digits after the dot Select the appropriate resolution as shown on Figure 8 4 ON UTImeter Ver x xx Battery BHEEB 97 LED menu Init T 25 94 C T unit Y T E Settings E lt Resol gt 0 0 Figure 8 4 Switch on the equipment Wait until the temperature is displayed Press to enter the settings menu Press on enter LED menu is displayed Press T unit is displayed Press Resol is displayed Press on enter Select the resolution by pressing on one or more times the pointer shows the resolution selected Press two times to come back in measurement mode The new setting is stored in the permanent memory 50471 RTEX TKT 1111 24 UTImeter Rtex TKT Honeywell 8 5 Activating the LED Refer to Figure 8 5 The LED can be activated on 2 modes is temporary it is automatically erased when the unit is switched off in order to save the battery life the other is permanent it will stay even is the unit is switched off
20. Honeywell Operation and Service Manual for HERMetic UTlmeter Rtex TKT adaptors Portable Electronic Restricted Gauging Device Ullage Temperature Interface detector ero reference level Note before using the ie instrument please read this book Vapour Ullage level a 2 bo A T Product a Certified e ISO 9001 Company QMI SAI Global nterface level This document is subject to changes without notice Check updates on www tanksystem com or contact us at tanksystem honeywell com 50471 RTEX TKT 1111 1 UTImeter Rtex TKT Honeywell 1 Table of contents 1 TABLE OF CONTENT S 2 2 GENERAL INFORMATION 4 2 1 SHIPMENT NOTE 4 2 2 INITIAL INSPECTION eee eene 4 2 3 DOCUMENTATION 4 2 4 WARRANTY ua 4 2 5 CERTIFICATION ccccccececececeseseseeeseeseeeeeseees 5 2 6 5 00404 00 0 5 2 7 SERVICE AND REPAIR eee 5 3 WORLDWIDE SERVICE STATIONS NETWORKERROR BOOKMARK NOT DEFINED 4 RECOMMENDATION FOR SAFE USE 7 5 FUNCTIONS KEY FEATURES 10 6 DESCRIPTION 11 6 1 GENERAL ik Ses Se dieta 11 6 2 ULTRA SENSING 13 6
21. PE WIRE Figure 6 6 The standard graduation is a double side type that shows the metric graduation on one side and the inch one on the other side The tape is mounted on the equipment according to the need inch side metric side Figure 6 7 50471 RTEX TKT 1111 15 UTImeter Rtex TKT 6 4 Tape protection I closed as long asthe sensing probe is inside the follow TAPE PROTECTION TUBE Honeywell wound up the protection tube will stay in position untiLit is pushed up by the sensing probe Before is meving freely For cleaning purposes the UNFORTUNATELY THE TKT DESIGN IS NOT COMPATIBLE WITH THE CONCEPT OF THE TAPE PROTECTION TUBE THEREFORE PLEASE MIND NOT CLOSING THE TKT VALVE ON THE TAPE VALVE CLOSED BALL VALVE VALVE OPEN Figure 6 8 50471 RTEX TKT 1111 UTImeter Rtex TKT 6 5 Reading index Zero ullage Honeywell 1300 LS iiu Reference level of tank Liquid level 1200 1100 1000 900 800 700 600 500 400 300 200 100 fle yee UT I I Reaction point Figure 6 9 The tape reading at the height of the reading index of the instrument is indicating the distance between the reaction point and the reading index If the instrument is installed in such a way that the reading index is at the same level as the zero ul
22. RTEX TKT 1111 33 UTImeter Rtex Honeywell 9 3 Battery replacement Warning change the battery only in a non hazardous area Unscrew the 2 screws of the battery holder using the 2 5 mm Hex Allen key which is located on the carrying case See Figure 9 4 Pull it gently out Change the battery one way only device See Figure 9 4 Push the battery holder back its housing one way only Tighten the 2 screws Only one battery is approved Duracell Procell MN1604 Caution Do not throw batteries in rubbish deposit them in a recycling bin Figure 9 4 50471 RTEX TKT 1111 34 UTImeter Rtex TKT 9 4 Tape replacement Honeywell THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE TO RE CALIBRATE THE TEMPERATURE Follow the different sequences as described below The Figure 12 1 general assembly list of the main spare parts can also help 9 4 1 Disconnecting the tape from the sensor Follow the instructions of section 9 5 Sensing probe replacement 9 4 2 Disconnecting the from the electronic box tape Unscrew with the 2 5 Allen key the 2 screws A of the battery holder and pull it out as shown on Figure 9 5 Unscrew with the 2 5 Allen key the 4 screws B of the display unit and pull it gently out as shown on Figure 9 5 Disconnect the connecting plug C as shown on Figure 9 6 and remove the display unit Unscrew with the 2 5 Allen key the tape holder G by r
23. Ullage interface measurement Install the HERMetic equipment as per 8 9 Installation of the instrument Open the valve by turning the handle 50471 RTEX TKT 1111 28 Honeywell Switch on the equipment a control beep is audible every 2 seconds Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe into the tank by turning the reel Make sure that the tape does not rub on any sharp edge when lowering as its insulation could be damaged As soon as the sensor comes in contact with the petroleum product the control beep wvill change for a continuous beep Raise the sensing probe again until the continuous beep stops and lower the sensing probe again slowly until the continuous beep is heard again Now the ullage level can be read against the ullage reference If the zero ullage reference does not correspond to the reading index of the instrument a correction has to be made accordingly Lower the sensing probe further until the sensor touches the oil water interface As soon as the sensor comes in contact with water the continuous beep will change for an intermittent beep The difference between the ullage reading and the interface reading represents the thickness of the product layer When the measurements are completed switch off the unit turn the tape cleaner on UP position and wind up the tape until the sensing probe is in the stor
24. age tube The reading on the tape shall be less than 420 mm or 1 ft 5 inch Close the valve and disconnect the instrument from the nipple Putthe end cap back on the valve IMPORTANT NOTE When activating the crank handle always control through the window that the tape is really moving If the tape does not move when the handle is activated stop winding and identify its cause Make sure the tape cleaner is in DOWN position If the tape is still not moving despite correct position of the tape cleaner please check if the sensor is stuck somewhere UTImeter Rtex TKT 8 11 Reference height innage measurement If the unit is fitted with the additional load model 552 Q2 see Figure 8 8 then reference height innage measurement are possible Figure 8 8 Install the HERMetic equipment as per 8 9 Installation of the instrument Open the valve by turning the handle Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe into the tank by turning the reel Make sure that the tape does not rub on any sharp edge when lowering as its insulation could be damaged When the sensing probe comes in contact with the dip datum plate record the distance shown on the reading index See Figure 8 9 The exact distance from the plate to the reading index is reading 4 mm 5 32 which is the reference height providing the reading index level has been adjusted
25. and clamp WITH TKT APDAPTORS THE USE OF THE GROUNDING CABLE IS MANDATORY 5 It is anticipated that the user will have specific operating methods laid down to ensure safety when using this type of apparatus In this case the user s instructions shall be strictly observed 6 In the absence of such instructions the following should be noted 6 1 If a metal sounding pipe is fitted beneath the deck valve or tank is inerted then ullaging etc is permissible at any time with no restriction 6 2 If there is no sounding tube or tank is not inerted the following precautions shall be taken 6 2 1 If the cargo is not a static accumulator liquid i e its conductivity is more than 50 pS m then ullaging is permitted provided that the instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 If the cargo is a static accumulator liquid i e its conductivity is less than 50 pS m then ullaging is permitted provided that 6 2 2 1 The instrument is properly grounded and earthed before the probe is inserted into the tank and remains earthed until the probe has been removed from the tank 6 2 2 2 The apparatus is not introduced into a tank until at least 30 minutes have elapsed after completion of any loading operation or stopping the injection of inert gas 6 3 For further guidance refer to International Safety Guide for Oil Tankers
26. appropriate solvent Note always reassemble the storage tube to the frame in the vertical position to allow the O ring to seat properly in the tube Check periodically the condition of the tape cleaner With such conductive liquids which form salts when drying wash the sensing probe with water or alcohol and brush it very gently with a soft brush to prevent a water detection error due to a short circuit between the electrode and the tube 50471 RTEX TKT 1111 31 UTImeter Rtex Honeywell 9 2 Checking the battery Please note that in case you have to change the battery it must be done only in a safe area Refer to section 9 3 Battery replacement 9 2 1 Before starting gauging Switch on the unit The buzzer tones every 2 seconds if the battery is not too low The following sequences are displayed as per Figure 9 1 the 4 sequence shows the remaining power of the battery in percentage and as a bar graph If the power left is less than 5096 we recommend to have a spare battery ready for exchange See also 9 3 Battery replacement If the power left is less than 2096 the message is blinking to advise that the power may not be enough to carry out all the work ON UTImeter Ver Battery 97 nit 25 94 Figure 9 1 If the battery is too low the unit will stop on the message battery as shown on Figure 9 2 and the buzzer tones con
27. d Kingdom Notified Body Number 1180 Sample Product Testing for EMC Tested by Montena EMC SA Z ne industrielle 1728 Rossens Switzerland Standards Used EN61326 1 2002 02 Electrical equipment for measurement control and laboratory use EMC requirements General requirements Report ID EMC Tests on the Hermetic UTImeter Gtex No 13 381 issued 17 07 2003 Tests on the Hermetic UTImeter No 13 382 issued 31 07 2003 Sample Product Testing for MED Tested by See Berufsgenossenschaft Reimerstwiete 2 20457 Hamburg Germany Standards Used IMO Resolution MEPC 5 XIII Report ID 334006 issued 01 July 2003 Notified Body Det Norske Veritas AS Notified Body Number 0575 EC Type Examination Certificate MED B 5034 issued on 3 February 2009 QS Certificate of Assessment MED D 1114 issued on 3 February 2009 Manufacturer ENRAF TANKSYSTEM SA Rue de l Industrie 2 1630 BULLE Switzerland 4 2 2902 Philippe Despagne General Manag f T 0080826 2009 0905 20680003 Updato of ATEX references amp inegratun dedaration 8 2009 02 09 2009 02 10 2009 02 10 of MED D amp MED B references KAQUALITYVSO_9001 7000_Checking_Lists TSB_7013_E doc Printed 09 02 09 16 05
28. e by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall beep continuously 8 8 4 Interface Switch on the unit The buzzer shall beep every 2 sec Check the interface in a glass of water Check the interface by immersing the interface electrodes also position B The buzzer shall beep intermittently position B Figure 8 7 50471 RTEX TKT 1111 UTImeter Rtex TKT 8 9 Installation of the instrument This HERMetic equipment must be coupled to fied HERMeti Before starting please read carefully the chapter Recommendation for safe use and follow your company s safety instructions Remeve the end cap weather cap blind Clean the seal surfaces ef the nipple of the valve and of the coupler of the instrument from dustor grease d 9 and for good accuracy on zero reference level Check whether the tape pretection tube is Install the HERMetic instrument on top of the valve by means of the quick eeupler special adaptor Ensure that the equipmentis propery earthed f aot ground it with the optional Attach the grounding clip to a metallic and conductive surface Make sure that there is a good electrical contact The instrument shall be grounded until complete withdrawal of the probe from the tank and closure of the valve 8 10
29. ector RTD element The element is located in the temperature electrode which is filled in with a heat transfer compound paste to reduce the response time The RTD element signal is digitized and then all errors offset non linearity and drift are corrected and compensated by the micro controller located in the sensor probe The element characteristics are stored in the sensor memory and are dedicated to one sensor For this reason changing a sensor does not require a new calibration All data are serialised and sent by the micro controller to the Display Unit Temperature settings resolution scale are easy to select by pressing the 5 key control panel Figure 6 5 The reaction point is located 4 mm 5 32 from the sensor bottom and identical with the zero point of the tape graduation 50471 RTEX_TKT 1111 UTImeter Rtex TKT 6 3 Tape The ETFE TEFZEL coated tape provides 3 main functions It holds the sensing probe It is graduated and therefore makes it possible to determine the distance between the reaction point and the reading index If the reading Honeywell index is set up at the zero ullage level the reading of the tape is identical to the ullage It contains 2 wires for transmitting the signal and the power between the display unit and the probe The steel tape itself is used as a grounding wire between the sensing probe tube and the display unit TEFZEL STEEL TA
30. ed switch off the unit engage the tape cleaner on UP position and wind up the tape until the sensing probe is in the storage tube The reading on the tape shall be less than 420 mm or 1 ft 5 inch Close the valve and disconnect the instrument from the nipple Putthe end cap back on the valve 50471 RTEX TKT 1111 Honeywell IMPORTANT NOTE As mentionned in 8 6 Muting the buzzer it is easy to mute the buzzer during the temperature measurement by pressing on Recall that after 5 minutes have elapsed or each time the probe detects a change of the medium air liquid water the buzzer will reactivate automatically To keep it muting press on again UTImeter Rtex TKT Honeywell 9 Care and Maintenance 9 1 Care Clean the instrument of any excess of liquid after use Make sure that the sensing probe is completely stored in the storage tube after use reading index shall indicate less than 420 mm or 1 ft 5 Check the tightness of the reading index screws and if necessary adjust the level refer to section 9 9 Store the instrument in a dry location Check periodically at least every 6 months the continuity of grounding by measuring the electrical resistance between the tape adaptor or the sensing probe tube and the quick connect coupler Resistance should not exceed 10 Q Periodically clean carefully the sensor probe the frame and the mechanical parts as storage tube tape with an
31. emoving the 2 screws F and the grounding cable D as shown on Figure 9 6 Do not loose the 2 remaining screws that secure the reel axle 50471 RTEX TKT 1111 Figure 9 5 C connecting plug to display unit D grounding cable of tape E black oversleeve of tape F securing screw G tape holder H tape 1 securing screw Ve Figure 9 6 35 UTImeter Rtex 9 4 3 Disconnecting the tape from the reel axle Remove the external reel flange 3 screws to unscrew with the 2 5 Allen key Remove the axle cover 3 screws to unscrew with the 2 5 Allen key Unscrew with the 2 5 Allen key the 4 screws K of the washer holder as shown on Figure 9 7 Remove the tape from the reel axle 9 4 4 Removing the tape from the frame Remove the tape protection tube from the tape Turn the tape cleaner in position DOWN to free the tape Pull the tape gently out of the tape cleaner Pull the tape adaptor end out of the housing through the storage tube Slacken the tape a few turns from the reel axle Remove the tape from the housing 9 4 5 Mounting the new tape Install the new tape on the reel axle Leave approximatively 20 cm of tape free at the core Make a loop M and a S shape L with the tape as shown on Figure 9 7 Pass the tape end through the axle core Secure the gasket
32. ents of the shipment for completeness and note whether any damage has occurred during transport Carry out the Initial test before installing the instrument to verify the good functioning If the contents are incomplete or if there is a damage do not use the device A claim should be filled with the carrier immediately and Enraf Tanksystem SA Sales or Service organization should be notified in order to facilitate the repair or replacement of the instrument 2 3 Documentation discrepancies The design of the instrument is subject to continuous development and improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 2 4 Warranty Three 3 years after installation but max 42 months after delivery ex works except batteries The Vendor undertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s obligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorized service stations The Purchaser shall bear the cost and risk of transportation of defective parts and repaired parts supplied in replacement of such defective parts 50471 RTEX TKT 1111 When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purcha
33. ers replacement The 2 tape wipers can be easily replaced Check that the tape cleaner is on DOWN position Pull the tape cover out of the frame Use pliers to help the clips to get out of the frame The tape wipers are inserted in holders grooves Remove the old ones and insert the new ones Push the tape cover back into the frame Check that the tape cleaner is working properly Note we recommend to change always both wipers Figure 9 9 37 UTImeter Rtex 9 7 Display unit replacement THE REPLACEMENT OF THE DISPLAY UNIT DOES NOT REQUIRE TO RE CALIBRATE THE TEMPERATURE 9 7 1 Disconnecting the old display unit Unscrew with the 2 5 Allen key the 2 screws A of the battery holder and pull it out as shown on Figure 9 10 Unscrew with the 2 5 Allen key the 4 screws B of the display unit and pull it gently out of the electronic box as shown on Figure 9 10 Disconnect the tape plug item C shown on Figure 9 6 9 7 2 Connecting the new display unit Connect the tape plug to the new display unit Put back the new display unit in the electronic box tighten the 4 screws B of Figure 9 10 Reinstall the battery holder with the 2 screws A of Figure 9 10 Refer to Figure 9 4 page 34 Check that the unit is working properly as described in 8 8 Figure 9 10 50471 RTEX TKT 1111 Honeywell 9 8 Ve
34. l mbox2 singnet com sg Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net dmgistanbul yahoo com Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com UTImeter Rtex Honeywell 4 Recommendation for safe use 1 This Operation and Service Manual is a guide in order to help the user to operate the instrument to our best knowledge 2 Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage 3 Attention is drawn to the possible hazard due to electrostatic charges which may be present in the tank This may happen in particular with static accumulator liquids i e liquids which have low conductivity of 50 picoSiemens metre pS m or less 4 It is very important that the instrument is grounded to the tank before the probe is introduced into the tank and remains grounded until after complete withdrawal from the tank 4 2 Wthe instrumentis not connected to the mating deck valve the instrument has to be alse earthed by means of the grounding cable
35. lage reference level the reading of the tape corresponds to the ullage providing the reaction 50471 RTEX_TKT 1111 17 point of the sensing probe is positioned at the liquid level If the reading index is positioned below or above the reference level a positive or negative correction of the tape reading is necessary See also chapter 7 Examples of installation of the gauging system UTImeter Rtex TKT Honeywell 6 6 Tape cleaner position DOWN the wipers are not working the tape is free This HERMetic equipment is fitted with a tape position UP the wipers are cleaning the cleaner that helps draining the liquid back to the tape tank when rewinding the tape It is very easy to Refer to Figure 6 10 operate Tape cleaner DOWN wipers not engaged Tape cleaner wipers engaged Figure 6 10 50471 RTEX TKT 1111 18 UTImeter Rtex TKT 6 7 Additional Load option An additional load see Figure 6 2 on the sensing probe can be provided for one of the following reasons This option is available on UTlmeter Rtex Visc equipped with the storage tube Q2 2 and needs valves of at least 2 size 6 7 1 Viscous liquids 800 Cst For gauging viscous liquids the load can help the sensing probe in penetrating the liquid and in keeping the tape straight 6 7 2 Reference height and innage For measuring the reference height of a tank and innages the load allows the sensing probe to touch
36. lectable Tank top Accuracy over calibration range 0 1 C 0 C to ee mm 70 C 0 2 F 32 F to 158 F Temperature reading C or F selectable Vapour Ullage level This HERMetic device meets the requirements of API MPMS Chapter 7 2001 table 3 ISO 4268 and IP PMM Part IV Thanks to the small diameter of the sensing probe this instrument can be used with valves of diameters down to 25 mm 17 only A tape protection tube prevents closing the valve onthe tape through inadvertence 1 An additional device usable with 2 valves only can be provided that allows Reference Height and Innage measurement Available on Visc models 50471 RTEX TKT 1111 10 UTImeter Rtex TKT Honeywell 6 Description 6 1 General Each HERMetic instrument is individually identified with a 6 digits serial number starting with the letter R example R10058 This serial number is printed on the identification plate as shown on Figure 6 1 The HERMetic instrument is fitted with an ULTRA sensing probe The unit emits control beep continuous beep and intermittent beep When the sensing probe is surrounded by air a control beep occurs every 2 sec When the sensing probe is in contact with any petroleum product the beep is continuous When the sensing probe is in contact with water the beep is intermittent Control beep Continuous beep
37. n The continued used of the apparatus should not be permitted if inspection reveals that the protective material has become damaged to the extend that the underlying protected metal is visible until such damage has been satisfactorily repaired Honeywell 10 8 Electrical checking of the tape assembly gt gt gt gt Test for grounding Remove the battery holder as described in section 9 3 Measure the resistance between the ground terminal as shown on Figure 10 1 of the electronic circuit and the tube of the sensing probe the resistance should be less than 10 If it is higher the steel tape might be broken or the connection between the sensing probe circuit and the sensing probe tube might be interrupted Test for short circuit Disconnect the tape at both ends display unit side and sensing probe side see sections 9 4 1 and 9 4 2 Measure the resistance between each conductor red white red black white black This resistance should be infinite as an open circuit If not the tape might be defective Test for open circuit continuity Disconnect the tape at the sensing probe side see 9 4 1 Measure the resistance of each conductor of the tape between red and red white and white etc The resistance should be less than 15 If not the tape might be broken To replace the tape see section 9 4 50471 RTEX TKT 1111
38. n ne jp Tel 82 51 462 2554 5 Fax 82 51 462 0468 info worldocean co kr Tel 52 833 2170190 Fax 52 833 2170190 urbansa prodigy net mx Tel 31 10 4114614 Fax 31 10 4141004 info tbu nl UTImeter Rtex TKT Honeywell The updated list can be found on our website www tanksystem com COUNTRY PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS ADDRESS CONTROLIS Soc Com Equipamentos de Controlo Lda Rua Sameiro Antunes 26 2800 379 COVA DA PIEDADE NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 G TEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherrycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 50471 RTEX TKT 1111 8 TELEPHONE FAX E MAIL Tel 351 21 2740606 Fax 351 21 2740897 controlis netc pt Tel 7 495 7558845 Fax 7 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbel
39. n this case send the part s to any authorised service center or to the factory In case of urgency complete replacement units can be made available Contact the factory or nearest Service Station for details 2 7 Service and Repair The customer is responsible for any freight and customs clearance charges If units are sent on a freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page The serial number letter R followed by 5 digits is printed on the identification plate as shown on the Figure 6 1 When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the customers equipment is contaminated it will be returned to the customer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment UTlmeter Rtex TKT Honeywell Service Request Customer s 0 a Telephone E all ss sns ns I EU MEE o nn en Type OP UIE OF DING Senal number EROR 50471 1111 6 UTImeter Honeywell 3 Worldwide Service Stations
40. nktech Item Qty Weight Description Material TS ND 2 1 Coupling nut G 2 Brass 98153B 41229 210 g 26 7x1 78 FRM 10252 2 Tube Label 50003 40331 80 Earth strap w clamp assy 10100 40167 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight SS Norm Size Over 6 30 100 300 1000 5 Fit 30 194 1000 2000 9 1144 2 Eff UE 1 12 08 2009 Fine oos 0 1 015 o2 03 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 2 YYYN Drawn Control Replacement for Replaced by CP 12082009 Speciality TS 98165 Storage tube UTlmeter assy 30777 Tanktech ref 480mm REFND This drawing is our property and must not without our Enraf Tanksystem SA issi i i to ot permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE The receiver is responsible for every misuse Tel 41 26 91 91 500 Fax 41 26 91 91 505 320 Reference Tanktech ATEX Certified Product No modifications permit ted without the approval of the authorised person Storage tube brut Coupling nut G 2 4 1 0 O Ring 50 47 x 2 62 1 _0 2 O Ring 26 7x1 78 1 O2 Tube Label Earth strap w clamp assy TOLERANCES UNLESS OTHERWISE SPECIFIED Weight NemSze ove e 100 1o rt ro s 30 194 tooo 2000 9 Fine REMOVE ALL BURRS AND SHARP EDGES Drawn Control 1 2 PI 12082009 Speciality Storage t
41. p continuously Check the interface by immersing the interface electrodes position B The buzzer shall beep intermittently If the liquid is non conductive gasoline oil Check the ullage by immersing the sensor position B The buzzer shall beep continuously Check the interface by immersing the sensor position B in water The buzzer shall beep intermittently 50471 RTEX TKT 1111 Honeywell position B position A Figure 9 12 41 UTImeter Rtex TKT Honeywell 10 Trouble shooting 10 1 Safety warning As this equipment is designed and approved for use in an explosive area intrinsic safe equipment only authorized service stations and the factory are allowed to repair electronic circuits However the customer can exchange parts and modules if the following points are observed 1 Never open the instrument nor carry out any repair or trouble shooting in an hazardous area 2 Use only original spare parts 3 Work shall be done only by maintenance personnel who has an experience with intrinsically safe equipment The design of the equipment is modular i e in case of breakdown the customer can find out which modules have to be replaced The instrument consists of the following modules Mechanical parts Sensing probe Tape assembly Display unit electronic box Tape cleaner The following sections should allow to identify the defective module and
42. r packing the ice gently about it 4 Let it stand for half an hour to permit the sensor temperature the ice particles and the water to equilibrate As the ice melts it will be necessary to drain off some water and add more crushed ice Gently stir the ice with the sensor periodically to assist equilibration IMPORTANT NOTE Attention to detail during the preparation of the Ice Point bath is critical to the accuracy and quality of the offset verification 9 10 3 Checking the UTImeter 6 After 30 minutes have elapsed gently stir the bath with the sensor again to ensure complete equilibration of temperature 7 Switch on the UTImeter 8 Observe the reading It should be 0 10 0 20 F The temperature must be stable i e within 0 04 0 07 F 9 If it is not OK refer to section 10 Trouble shooting 50471 RTEX TKT 1111 40 Honeywell UTImeter Rtex 9 11 Ullage Interface verification The sensitivity of the instrument in ullage interface cannot be adjusted Both ullage and interface levels are set at the factory Checking ullage and interface level detection The test liquid should be the one to be gauged Fill in a container with appropriate liquid Switch on the unit The buzzer shall beep every 2 sec If the liquid is conductive alcohol water Check the ullage by immersing the ultrasonic gap sensor but not the electrodes position A The buzzer shall bee
43. r contaminated by sensing head or liquid is gauged conductive residues change the sensor 9 5 Sensing head Wash clean and brush soft brush the The buzzer gives the oil siqnallin water contaminated by non sensing head or 3 conductive residues change the sensor 9 5 10 5 Temperature troubles Symptom Origin Action Section gt 90 C or gt 194 F is T mp ratur t The temperature range shall be lt 90 C u displayed P 9 194 F The temperature range shall be gt 40 displayed Temperature too low C F Temperature does not stabilise Heated viscous liquid such as heavy crude oils Check the stability in cold and hot water if it is OK the problem is with the gauged liquid and not with the probe Contaminated sensing probe Clean the temperature electrode remove any residues or sludge check the stability in cold and hot water 10 6 Visual inspection for damaged or missing parts General condition missing parts Display unit 5 key control pad buzzer front face LED screen Sensing probe sensors broken smashed or damaged Tape check at least the first 3 m wires still insulated no breaks no kinks Mechanical parts check frame axle storage tube wipers of tape cleaner window wiper 50471 RTEX_TKT 1111 UTImeter Rtex TKT 10 7 Coated aluminium parts PA 11 Rilsan blue grey or yellow colour The coating should be subject to regular and careful inspectio
44. remo NOT COMPATIBLE WITH THE CONCEPT sensor VERIFICATION AND ADJUSTMENT OF THE es keep the READING INDEX DESCRIBED IN THIS SECTION flat surface gently low the urag THEREFORE PLEASE SEND YOUR EQUIPMENT TO adjust the ONE OF OUR OFFICIAL SERVICE STATIONS FOR 914 THIS ADJUSTMENT Reading 557 07 Reading 456 mm 482 mm 1ft 5 15 16 1ft 7 lilii OQ 9 11 50471 RTEX TKT 1111 39 UTImeter Rtex TKT 9 10 Temperature verification The temperature calibration curve is stored in the sensor memory and cannot be modified The calibration is set once at the factory and do not require subsequent adjustment Nevertheless it is recommended to check the temperature accuracy once a year A one point check is enough to qualify the sensor 9 10 1 Equipment required A Dewar flask or any vacuum flask approximately 8 cm in diameter and 36 cm deep Ice preferably made from distilled water Water preferably distilled and precooled 9 10 2 Preparing the Ice Point bath 1 Shave or crush the ice into small pieces avoiding direct contact with the hands or any unclean object The pieces shall be no more then 5 mm 2 Fill the Dewar flask with the crushed ice and add sufficient water to form a slush just filling the voids between ice particles but not enough to float the ice 3 Insert the senso
45. rification and certification of tapes The tape has to be periodically inspected for breaks kinks wear and illegible numbers As the tape is a cable it might be necessary to check its electrical conformity Refer to section 10 8 It is necessary also to check it for accuracy regularly according to current National International Standards as API Manual of Petroleum Measurement Standards Chapter 3 Tank Gauging Section 1A Standard practice for the manual gauging of petroleum products in stationary tanks or IP Petroleum Measurement Manual Part III Manual Tank Gauging Section 1 Non Electrical Methods or relevant ISO standards In such a case it is important to remember that the bottom of the sensing probe is 4 mm lower than the zero of the tape thus to assure that the electrical zero coincide with the tape zero It is also important to remember that the nominal tension at which the tape was produced is marked on each beginning of tape and is normally 6 N 1 3 Ib If tensioned at 44 5 N 10 Ib as per API this will result in a additional elongation up to 3 7 mm over 30 meters This periodical verification can be done at the factory or in a Service Station UTImeter Rtex TKT Honeywell 9 9 Verification and adjustment of the reading index To verify or to adjust the reading index in inj values for the heights if the equi UNFORTUNATELY THE TKT DESIGN TUBES ARE Platon of account the Q2
46. s and the washers mounted on the tape in the axle core with the washer holder and its 4 screws K as shown on Figure 9 7 On the electronic box side adjust the black oversleeve just to the edge of the tape holder pull the tape gently from the other side and tighten the tape end as shown on Figure 9 6 with Follow in the reverse order the instructions of sub section 9 4 2 to re install the electronic box f necessary readjust the loop M and the S shape L of the tape at the core of the reel axle Follow the instructions of sub section 9 4 4 in the reverse order to pass the tape through the tape cleaner the storage tube and to mount the tape protection tube on Put back the reel flange and its 3 securing Screws 50471 RTEX TKT 1111 36 Honeywell Follow the instructions of section 9 5 Sensing probe replacement to re install the sensor on the tape Carry out the functional tests as per 8 8 Checking the functions before using the instrument f there is any problem refer to section 10 Trouble shooting L s shaped stopping device 7 JN K securing screws 4 x M tape loop Figure 9 7 UTImeter Rtex TKT 9 5 Sensing probe replacement THE REPLACEMENT OF THE SENSING PROBE DOES REQUIRE TO RE CALIBRATE THE TEMPERATURE NOR THE ULLAGE INTERFACE 9 5 1 Disconnecting the old sensing probe Unscrew the securing screw with the
47. sers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the said equipment is decontaminated by the Purchaser The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extend of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply This instrument has been certified as Intrinsically Safe Instrumentation for only those classes or categories of hazardous areas stated on the instrument label bearing the mark of the applicable approval authority No other usage is authorized Unauthorized repair or component replacement by the Purchaser will void this guarantee and may impair the intrinsic safety of the instrument In particular it is not allowed to repair electronic circuits In no event shall Enraf Tanksystem SA be liable for indirect incidental or consequential loss or damage or failure of any kind connected with the use if its products or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods UTImeter Rtex TKT 2 5 Certification MED D E Enraf Tanksystem SA is
48. the dip datum plate 50471 RTEX TKT 1111 19 Honeywell 6 8 Others The tape is coiled on a reel which holds also the electronic box and the display unit The reel is assembled to the electronic box and can be locked at discrete positions by means of a stopping mechanism in the crank Pull the crank to free the stopping mechanism The external reel flange and the frame are made in aluminium coated with polyamid PA 11 RILSAN The storage tube is threaded to the frame The storage tube is equipped with a connector which fits on the MMC valves UTImeter Rtex TKT Honeywell 7 Examples of installation of the gauging system 7 1 General The equipment you have ordered is mounted with a TKT adaptor in order to fit the relevant TKT valve Please consult the TKT documentation to check what is the distance between the valve and the reading index of the gauge There should be no internal tank structure between the valve outlet and the tank bottom such that will impede the path of the equipment into the tank 7 2 Installation All valves shall be installed at the same level Small systematic level error can be corrected by adjusting the reading index accordingly When designing the gauging port and to avoid damaging the tape during rewinding it is advised to chamfer or to grind all sharp edges on pipes flanges etc that could damage the tape when operating the gauge The HERMetic equipment can be pro
49. tinuously Change the battery as per 9 3 Battery replacement ON gt UTimeter Ver Battery 0 Init Battery Figure 9 2 If it is not possible to switch on the unit the battery is out or work Change the battery first as per 9 3 Battery replacement 50471 RTEX_TKT 1111 32 UTImeter Rtex TKT Honeywell 9 2 2 During gauging When the unit is already switched on and working it is always possible to see what power is left with the battery by entering the settings menu Press to enter the settings menu Press on enter LED menu is displayed Press T unit is displayed Press Resol is displayed Press on Language is displayed Press on Battery is displayed Press on enter remaining battery power is displayed in percentage and as a bar graph pressing again allows to see the tension of the battery B the last information A is internal Press two times to come back in measurement mode ON UTImeter Ver x xx Battery EH 47 LED menu Init kkkkkkkkk y 25 94 C Y T unit wt Settings lt Resol Language Battery BE 47 lt B 7 62V A3 22V Figure 9 3 50471
50. to replace it 10 2 Power supply troubles Symptom Origin Action Section Battery too low Change the battery 9 3 Corrosion of terminals The unit does not switch battery side CIRBIVIDE paver terminals i Clean the display unit terminals display unit side play Switch defective Change the display unit 9 7 The unit switches on but stops on the message battery the buzzer tones continuously Battery too low Change the battery 9 3 10 3 Transmission troubles Symptom Origin Action Section No Msg is displayed Sensor out of work or Renew the sensor 9 5 Tape out of work Renew the tape 9 4 Invalid is displayed Sensor out of work Renew the sensor 9 5 Unknown is displayed Sensor out of work Renew the sensor 9 5 50471 RTEX TKT 1111 42 UTImeter Rtex TKT 10 4 Ullage and or Interface troubles Honeywell lt 40 C or lt 40 F is Symptom Origin Action Section Buzzer switched off or Press on to reactivate it 8 6 The buzzer does not Pressing on has no action beep when the unit is Change the display unit n switched on Press Settings is displayed 97 Change the display unit The buzzer tones wen Battery too low Change the battery 9 3 sensing probe is in air or liquid or water The buzzer gives the Sensing head Wash clean and brush soft brush the water signal whateve
51. tul 1 with TS Maintenance modular design easy exchange of parts Specifications subject to change without notice 50471 RTEX TKT 1111 45 UTImeter Rtex TKT Honeywell 12 Spare parts 12 1 How to proceed Each spare part is identified by the letters TS followed by a 5 digits number as for instance TS 12207 for the sensor or TS 10192 for the 30 meters tape Proceed as follows to identify the part you need to order 1 Find the adequate drawing on the next pages 2 Note the item TS number ex TS 10207 3 With the assistance of the below table identify its description ex Sensor Ultra For each order please note the item number its description and the required quantity Example TS 10207 Sensor Ultra 3 x 12 2 List of parts descriptions TSmumber Description Noes 10182 Storage tube S2 Q2 with load 10183 Storage tube 51 02 10184 Storage tube 1 51 01 10189 Battery holder assy does not include TS 40300 amp TS 37020 10190 Electronic box assy does not include TS 11210 amp TS 40765 10191 Tape 15m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10192 Tape 30m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10193 Tape 35m stand double assy kit tape 1 x TS 11603 1 x TS 40853 10207 Sensor Ultra 10210 Display unit assy 11025 Nut for load 700gr 11026 Load 700gr 11082 Security tube assy 11129 Ball Inox 25 556 7 32 10x 11130 Compression spring 1113
52. tus for potentially explosive atmospheres General requirements EN 60079 0 Fourth Edition 2004 01 Electrical apparatus for explosive gas atmospheres Part 0 General requirements A review against EN 60079 0 2006 which is harmonised shows no significant changes relevant to this equipment so EN 60079 0 Fourth Edition 2004 01 continues to represent State of the Art EN50020 2002 Electrical apparatus for potentially explosive atmospheres Intrinsic safety I EN50284 1999 Special requirements for construction test and marking of electrical apparatus of equipment group II Category 1 G Report ID KEMA 2018044 IECEx Standards Used IEC 60079 0 Fourth Edition 2004 01 Electrical apparatus for explosive gas atmospheres Part 0 General requirements A review against EN 60079 0 2006 which is harmonised shows no significant changes relevant to this equipment so EN 60079 0 Fourth Edition 2004 01 continues to represent State of the Art IEC 60079 11 Fifth edition 2006 07 Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety I IEC 60079 26 First edition 2004 03 Electrical apparatus for explosive gas atmospheres Part 26 Construction test and marking of Group 1 Zone 0 electrical apparatus Report ID NL KEM ExTRO06 0047 00 Quality Assurance notification amp IECEx Quality Assessment Report Baseefa ATEX 1536 Notified Body Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ Unite
53. ube UTImeter Tanktech ref 320mm This drawing is our property and must not without our permission be copied or made available to others The receiver is responsible for every misuse Description 7317 K o 972 3 Eff Toro 41307 41229 50003 40331 10100 40167 ISSUE 1 12 08 2009 MPSA Replacement for Replaced by ND TS 98170 ND 41306 Enraf Tanksystem SA RUE DE L INDUSTRIE 2 CH 1630 BULLE Tel 41 26 91 91 500 Fax 41 26 91 91 505 585 Reference Tanktech ATEX Certified Product No modifications permit ted without the approval of the authorised person Item Qty Weight Description Material TS ND 2 1 Coupling nut G 2 4 Brass 98153B 41229 210 26 7x1 78 FKM 10252 2 Tube Label 50003 40331 80 Earth strap w clamp assy 10100 40167 TOLERANCES UNLESS OTHERWISE SPECIFIED Weight SS Norm Size Over 6 30 100 300 1000 t Fit To 6 30 109 1000f 2000 79 98 1257 0 Eff UE 1 9 11 2009 Fine oos 0 1 015 o2 03 0 5 0 1 MPSA REMOVE ALL BURRS AND SHARP EDGES 1 2 YYYN Q E Drawn Control Replacement for Replaced by CP 12082009 Speciality TS 98185 Storage tube UTlmeter assy 30921 Tanktech ref 585 mm REFND This drawing is our property and must not without our Enraf Tanksystem SA issi i i to ot permission be copied or made available to others RUE DE L INDUSTRIE 2 CH 1630 BULLE
54. vided with 3 adaptors as shown below Figure 7 1 Storage Tube HV HI H TS 98170 180 320 500 TS 98165 180 480 660 TS 98185 180 585 765 50471 RTEX TKT 1111 20 UTImeter Rtex Honeywell 8 1 Basic rules concerning the 5 key control pad Apart from the ON OFF keys that are self pressing enter later on named E allows explanatory there are 3 other keys that help in to enter a specific menu customising the unit The small pointer displayed on the left is showing pressing allows to scroll down the menus the active setting a pointer show the actual menu you have selected pressing allows to exit a menu HERMetic UTlmeter Ullage Temperature Interface Detector scrolling down the menus exiting a menu buzzer on off entering a menu backlight on Figure 8 1 50471 RTEX TKT 1111 21 UTImeter Rtex TKT 8 2 Selecting the language Honeywell English German or French languages can be selected by following the sequences described in Figure 8 2 ON UTImeter Ver Battery 97 Init kkk kkk kkk 25 94 C v Settings Switch on the equipment Wait until the temperature is displayed Press on to enter the settings menu Press on enter LED menu is displayed Press T unit is
55. x 1100 1000 800 600 500 400 300 sensor with load Figure 8 9 UTImeter Rtex TKT 8 12 Temperature measurement Install the HERMetic equipment as per 8 9 Installation of the instrument Open the valve by turning the handle Switch on the unit a control beep is audible every 2 seconds Put the tape cleaner on the DOWN position Disengage the knob of the crank handle and lower the sensing probe to the deepest reading desired Make sure that the tape does not rub on any sharp edge when lowering its insulation might be damaged The position of temperature sensor coincides with zero of tape so the tape index reading shows directly level at which temperature is measured When the desired temperature ullage level is reached joggle the sensing probe approximately 300 mm 1 foot above and below the desired measurement level until the displayed temperature reading settles For heavy crude oils which have a low thermal conductivity and a viscous nature the joggling procedure is a necessity to assure an accurate temperature reading in a minimum amount of time When temperature has settled record it Engage the tape cleaner on UP position Raise the probe to the next ullage level to be measured and repeat the procedure a m To joggle the sensing probe the tape cleaner must be on the DOWN position When the measurements are complet
56. x12 Socket head cap screw M3x10 Socket head cap screw M3x6 Spacer M M M3x6 M3x8 Slotted flat head mach screw M5x16 Flat head socket screw M5x12 Socket button head cap screw M4x10 Cover cap S6 Socket set screw M3x3 Socket set screw M4x6 Socket set screw M4x4 Crescent ring 217 Benzing 50471 RTEX_TKT 1111 47 Honeywell UTImeter Rtex TKT Honeywell 12 3 Spare parts drawings amp Declaration of Conformity The next pages show the following documents Figure 12 1 general assembly list of the main spare parts Figure 12 2 display unit assembly TS 10210 details Figure 12 3 battery holder assembly TS 10189 details Figure 12 4 electronic box assembly TS 10190 details Figure 12 5 load details A Figure 12 6 tape cleaner details ND 30777 TS 98165 Storage tube TKT assy Valve TVC 02 of TKT 480mm ND 41306 TS 98170 Storage tube TKT assy Valve TVC 02 of TKT 320mm ND 30921 TS 98185 Storage tube TKT assy Valves TVC 02 of TKT 585mm ND 30779 FM UTImeter control drawing Declaration of Conformity 50471 RTEX TKT 1111 48 UTImeter Rtex Honeywell TS 40300 Wax p o s TS 10191 15 m TS 10192 30 m RN TS 10193 38 m N TS 11227 TS 40316 TS 11267 TS 40765 S FOR THE TUBES REFER TO THE SPECIFIC X TKT TUBES DRAWINGS AT THE END OF THE N k MANUAL TS 11603 TS 11209 TS 10207 7 TS 40853 Figure 12 1 general assembly list of the main spare parts
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