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AirSep Corporation PSA Oxygen Generator Topaz

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1. AirSep Corporation Valve Reassembly 1 Use exploded views for identification orientation and placement of parts 2 Lubricate all gaskets with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease For normally open construction Figure 3 install disc holder assembly disc holder spring end cap gasket and end cap or manual operator For valves with 1 8 NPT torque end cap or manual operator to 90 10 in lbs 10 2 1 1 Nm For all oth er valves torque end cap or manual operator to 175 25 in lbs 19 8 2 8 Nm 4 For Series 8263 apply a small amount of LOCTITE PST pipe sealant to threads of valve seat if removed Follow manufac turers instructions for application of pipe sealant Then install valve seat and torque to 75 10 in lbs 8 5 1 1 Nm 5 Replace solenoid base gasket core assembly with core spring and solenoid base sub assembly or plugnut core tube sub as sembly and valve bonnet Note For core assemblies with inter nal type core springs install wide end of core spring in core as sembly first closed end of core spring protrudes from top of core assembly 6 For 1 8 NPT valve constructions Torque valve bonnet to 90 10 in lbs 10 2 1 1 Nm Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm 7 Install solenoid see separate solenoid instructions Then make electrical hookup to solenoid LA WARNING To prevent the possibi
2. ASCO Valve Inc 8225 Series 2 way Direct Acting Solenoid Valves Installation and Maintenance Instructions Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Rietschle Thomas A Thomas industries Company 2660CE32 190 2660CHI37 190 2660CG32 190 2660CHI42 190 amp 2660CG36 190 Compressor 2004 Thomas Industries Sheboygan Inc FSM 0132 Revision D 11 04 Topaz Topaz Topaz Ultra Instruction Manual D 3 D 4 AirSep Corporation Exploded View and Parts List Exploded View of the Thomas 2660 Series Compressor Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Field Service Parts List for Thomas 2660 Series Compressors Per Asmbl Description No No t Secnat 2 ConnecingRod Ecoentica BearingAssemby Kanaren 7 Lens 2 jORmg HeanGeset s sme 2 Vave Pae Asson 10 617177 1 2 Valve Restraini xp enam 2 4 vaveFesmer meke amp Exast eleng 2 Jormvaerme e ems lr w emm 3 range 1 Vavo Pressureelet Connecting Rod Eccentric amp Bearing Assembl Part No E 2660CHI37 190 Compressor MO ro TN IN Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Wiring Diagram A A AA is j A Use this wiring diagram to connect your compressor to the power source 2660CE32 190 BLACK A CAPACITOR BLACK A BLUE NI EE LIN
3. Before you attempt to install operate or repair the oxygen generator read and thoroughly understand this manual Improper operation can result in severe bodily injury damage to the unit or poor performance Oxygen vigorously accelerates the burning of combustible materials In an oxygen enriched atmosphere many materials that do not burn in normal air require only a slight spark or moderate heat to set them aflame To avoid fire or an explosion keep gasoline kerosene oil grease cotton fibers paint and any other combustible material away from any part of the oxygen generator WARNING Do not smoke or use an open flame near the oxygen generator Post NO SMOKING OR OPEN FLAMES signs in the area where the oxygen generator is located AirSep Corporation STRONGLY recommends that only individuals trained and experienced in the safe handling of oxygen operate this unit Take extreme care to keep all oxygen piping and vessels clean To avoid fire or an explosion oxygen clean all surfaces that can come in contact with oxygen Check all oxygen fittings joints for leaks with an oxygen compatible leak detecting solution WARNING Topaz Topaz Topaz Ultra Instruction Manual 2 1 2 3 WARNING WARNING WARNING AirSep Corporation Electrical shock hazard Only trained personnel may open the oxygen generator The interior of the oxygen generator contains electrical parts that can produce an electrical hazard if
4. Causes Of Improper Operation Faulty Control Circuits Check the electrical system by energizing the solenoid A metallicclick signifies that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or grounded coil broken lead wires or splice connections Burned Out Coil Check for open circuited coil Replace coil as necessary Check supply voltage it must be the same as specified on nameplate and as marked on the coil e LowVoltage Check coil voltage across coil leads Voltage must be at least 85 of nameplate rating Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate Air Operator Check line pressure to air operator Excessive Leakage Disassemble valve and clean all parts Replace worn or damaged parts with a complete ASCO Rebuild Kit for best results ORDERING INFORMATION FOR ASCO REBUILD KITS AND COILS Parts marked with an asterisk on the assembly drawing are supplied in Rebuild Kits When Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate When Ordering Coils for ASCO vaives order the number stamped on your coil If the number of the kit or the coil is not visible order by indicating the number of kits required and the Catalog Number and Serial Number of the valve s for which they are intended Dupont Co Registered Trademark V5779R
5. 100 270VAC 50 60 HZ HM009 1 Beds Assy 3 DIA X 16 LG BE036 2 Switch Rocker Green SW004 1 Supplemental Equipment Analyzer Maxtec Max O2 plus 1 ANOO5 1 Analyzer O2 Maxtec Handi Handheld 1 ANO21 1 CO076 3 12 000 Hours Compressor Assy 220 60 1 Compressor Assy 220 50 1 CO076 2 Compressor Kit Compression 2660 Trigon 1 CO012 11 30 000 Hours Valve Solenoid 1 4 100VDC AU1I 4 VA001 1 Valve Solenoid Rebuilt Kit Feed Waste 316372 4 VA034 1 Valve Kit Rebuilt for VA003 6 318 356 ASCO 1 VA450 1 Valve Solenoid 1 8 FPT 120V 60HZ SC8256B045V 0 19CV AU 1I 1 VA495 3 ll p ii k C 2 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Topaz 120 VAC Item Qty Part Emergency Spares Capacitor 15uF Metal Case 370V CC006 3 Circuit Breaker 8 AMP Fan 115VAC 50 60HZ 3001 Circuit Board Master Assembly 8 Liter 120V CB068 3 Mount Sandwich 30 Ib 1 4 20 Threads Regulator 1 4 FPT Norgren 100 psig RG088 1 Muffler 1 4 MPT Norgren MU034 1 Flowmeter 8 LPM Foam Acoustic Muffler Foam Filter 4 X 4 X 1 2 THK 15 PPI FO015 1 Heat Exchanger Hour meter LCD 100 270VAC 50 60 HZ HM009 1 Beds 8L Assy 18 long BE176 1 Switch Rocker Green SW004 1 Tank 8L Mixing Assy TA110 1 Valve Check 1 4 barb X1 4 barb MPC 3001 MPCA975 VA006 1 Valve Check Acrylic Hose Barb VA142 3 Gauge Dual Scale 1 1 2 0 30 psi 1 8 MPT w CLP GA001
6. 3 entao 1 esmo 1 Pressure Relief Valve Not Shown 19 emos 1 __ Retaining e Em Not Shown Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Wiring Diagram Use this wiring diagram to connect your compressor to the power source 2660CE50 190 BLACK I CAPACITOR BLACK MENU BLUE LINE BROWN WSS LINE Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Troubleshooting Guide If vou are having a problem with your compressor use this table to help determine the cause s Problem Possible Cause Corrective Action Low Low Unit Will Motor Loud Flow Pressure Not Start Overheats Unit High voltage at X usi Reduce voltage Low voltage at X x X X ncrease voltage compressor X X X Damaged valves Replace flapper valves ae Remove debris and i S E check for valve damage x x X Damaged gaskets Replace gaskets Replace connecting rod gt x x Wen ue assembly or cup x x x Loose head screws Tighten head screws x Broken fan Replace fan x x x Bent motor shaft Replace entire unit X X Damaged capacitor Replace capacitor x Loose fittings Tighten fittings x Insufficient ventilation Increase air circulation in enclosure to enclosure S x Worn bearings Replace eccentric and bearing assembley 1 Thermal protector in motor will interrupt current when motor overheats Topaz Topaz Topaz Ultra Instruction Manual D 19 AirSep Corporation A Gardner Denve
7. 5 Supplemental Equipment Analyzer Maxtec Max O2 Plus ANOO5 1 Analyzer O2 Maxtec Handi Handheld ANO21 1 12 000 Hours Compressor Assy 120 60 CO262 1 Compressor Kit Compression 2660 Trigon CO012 11 30 000 Hours Valve Solenoid 1 4 100VDC AU1I VA001 1 Valve Solenoid Rebuild Kit Feed Waste 316372 VA034 1 Valve Solenoid Plastic 100 VDC Egualization VA003 9 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Topaz 240 VAC e em Qty Par Emergency Spares BE Capacitor 10uF Metal Case 450V PRE Circuit Breaker 2 5 AMP CR001 5 Fan 230VAC 50HZ LI FN001 2 EE Mount Sandwich 30 lb 1 4 20 Threads MOO007 1 Regulator 1 4 FPT Norgren 100 psig RG088 1 k l k k hi R ms E ond Flowmeter 8 LPM FMO80 2 Foam Acoustic Muffler CST 1 Focos Foam Filter 4 X 4 X 1 2 THK 15 PPI IEEE Heat Exchanger HX002 2 Hour meter LCD 100 270VAC 50 60 HZ 1 HM0091 EOS EE ETA Switch Rocker Green SW004 1 Tank 8L Mixing Assy 1 TA1104 l k ch sch Valve Check 1 4 barb X1 4 barb MPC 3001 MPCA975 VA006 1 Valve Check Acrylic Hose Barb VA142 3 Gauge Dual Scale 1 1 2 0 30 psi 1 8 MPT w CLP 1 GA001 5 Supplemental Equipment Analyzer Maxtec Max O2 Plus AN005 1 Analyzer O2 Maxtec Handi Handheld ANO021 1 12 000 Hours Compressor Assy 220 VAC CO262 2 Co
8. A 2 Flow Schematic Topaz Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Figure A 3 Flow Schematic Topaz Ultra Topaz Topaz Topaz Ultra Instruction Manual A 7 AirSep Corporation CN FN Wg ae sa Ss i i x Ly be A x m T J a a E D Coen ES bi m 3 BLUE ES o E T E gt A 8 Figure A 4 100 110 120 V 50 or 60 Hz Electrical Schematic Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation ee Figure A 5 240 V 50 or 60 Hz Electrical Schematic Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation B Appendix Warranty Returns Product Warranty AirSep Corporation AirSep warrants to the party purchasing from AirSep the original purchaser the PSA oxygen generator Topaz Topaz Topaz Ultra to be free from defect in parts and workmanship for one year from the date of start up not to exceed eighteen 18 months from the date of shipment to the original purchaser under normal use maintenance and operation TO THE EXTENT PERMITTED UNDER APPLICABLE LAW ALL WARRANTIES WITH RESPECT TO SUCH UNIT SHALL ONLY EXTEND TO AND BE FOR THE BENEFIT OF THE ORIGINAL PURCHASER AND SHALL NOT BE ASSIGNABLE TO EXTEND TO OR BE FOR THE BENEFIT OF ANY OTHER PARTY AirSep s obli
9. No K218948 Part Name plugnut core tube sub assembly solenoid base 3e sub assembly core spring see note see note core assembly core assembly core spring body gasket body gasket valve body 1 8 NPT brass or valve body stainless steel valve body 1 4 NPT 1 4 NPT brass stainless steel mounting bracket 1 TUR stainless steel Ew ap mounting bracke construction only ge Series 8262 solenoid base sub assembly see note Indicates Parts Supplied in ASCO Rebuild Kits m m I INCHES 2 MOUNTING HOLES 190 24UNC 28 THREAD 1 4 6 4 MIN FULL THREAD 3 8 9 5 DEEP 7 core assembly 3 body gasket 3 valve seat valve body brass or 16 A stainless steel 4 20 6 90 32 UNF 2B B Series 8263 15 1 7 16 V DEEP D 2 HOLES Y Note d Wide end of core spring in core first 1 8 NPT brass closed end protrudes from top of core Form No V5256R9 Page 3 of 4 ASUS 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Topaz Topaz Topaz Ultra Instruction Manual D 39 AirSep Corporation Disassembly and Reassembly of Stem Lever Type Manual 5 Position core assembly with core spring into base of manual Operator Refer to Figure 3 operator body Then install stem spacer sub assembly into manual operator body to engage with core assembly Reinstall stem retainer on body and stem spacer sub asse
10. Topaz Topaz Ultra Instruction Manual D 29 AirSep Corporation Installation amp Maintenance Instructions OPEN FRAME SOLENOIDS NOTICE See separate valve installation and maintenance instructions for information on Operation Positioning Mounting Piping Strainer or Filter Requirements Flow Controls Cleaning Preventive Maintenance Causes of Improper Operation Disassembly and Reassembly of Basic Valve DESCRIPTION Series U8016 are open frame pull type solenoid operators When installed just as a solenoid and not as part of an ASCO valve the core has a 0 250 28 UNF 2B tapped hole with 0 38 minimum full thread Series US8016 open frame solenoid operators are the same as Series U8016 except they are provided with spade terminal coils OPERATION When the solenoid is energized the core is drawn into the solenoid base sub assembly IMPORTANT When the solenoid is de energized the initial return force for the core whether developed by spring pressure or weight must exert a minimum force to overcome residual magnetism created by the solenoid Minimum return force for AC construction is 11 ounces 5 ounces for DC construction INSTALLATION Check nameplate for correct catalog number voltage freguency wattage and service A CAUTION To protect the solenoid valve or operator install a strainer or filter suitable for the service involved in the inlet side as close to the valve or operator as possible C
11. and temperatures can exceed those listed on the product label If outlet pressure in excess of the reguiator pressure setting could cause downstream equipment to rupture or malfunction install a pressure relief device downstream of the regulator The relief pressure and flow capacity of the relief device must satisty system requirements Before using with fluids other than air for nonindustrial applications or for life support systems consult Norgren REGOLATORI PER IMPIEGHI GENERICI ITALIAN Contattare il Vostro fornitore Norgren per istruzioni complete e ricambi Installazione Togliere la pressione dell aria Posizione sulla linea e Conilflusso aria in direzione delta treccia riportata sul corpo In alcuni casi si potrebbe trovare la parola IN stampata vicino alla connessione in entrata e A monte dei lubriticatori e delle valvole di controllo regolatori con flusso contrario possono essere installati sia a valle che a monte delle valvole di controllo e Il pit vicino possibile all apparecchio che deve essere alimentato e In qualsiasi posizione Regolazione Girare il dispositivo di regolazione in senso orario per aumentare e in senso antiorario per diminuire la pressione di taratura Per ridurre la pressione prima di tutto portare la pressione al di sotto del valore desiderato poi aumentarla fino al valore richiesto Avvertenze Questi prodotti sono adatti esclusivamente all impiego su sistemi industriali ad aria co
12. and used according to this instruction manual Refer to the Appendix A of this instruction manual for a detailed flow diagram an electrical schematic and specifications for the oxygen generator Topaz Topaz Topaz Ultra Instruction Manual 3 1 AirSep Corporation 4 0 Components Description The drawings in this section illustrate the location of the main components of the Topaz Topaz Topaz Ultra oxygen generators All models include similar components unless noted otherwise Refer to Appendix A of this instruction manual for general layout drawings and specifications 4 1 External Components Enclosure Air Exhaust Flowmeter Oxygen Outlet Left Side Right Side Figure 4 1 Oxygen Generator External Components Enclosure Gross Particle Filter I O Power Switch Oxygen Pressure Gauge Power Cord Connection Fuse Circuit Breaker The enclosure protects the components inside the unit e g circuit board air compressor and valves Gross Particle Filter The washable gross particle filter removes airborne particulate matter from the room air drawn into the unit Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Oxygen Pressure Gauge This gauge indicates the delivery pressure of the product oxygen Flowmeter The flowmeter allows you to view and adjust the flow rate of the product oxygen The flowmeter should never be adjusted beyond the setpoint designated for the u
13. contamination of the molecular sieve beds This damage is not covered under the standard warranty Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 7 0 Maintenance The oxygen generator requires little maintenance Use the following chart as a guide to perform preventive maintenance at the required intervals Interval Maintenance Every two Clean gross particle filter Refer to Section 7 1 Cleaning the weeks Gross Particle Filter Every month Make sure product oxygen remains within specifications in Appendix A of this instruction manual Clean enclosure Refer to Section 7 2 Cleaning the Enclosure Every month Check performance of solenoid valves Rebuild or replace as necessary f product oxygen does not meet specifications refer to Section 8 0 Troubleshooting Table 7 1 Maintenance Chart 7 1 Cleaning the Gross Particle Filter Clean the gross particle filter on the right side of the oxygen generator enclosure See Figure 4 1 every two weeks or more freguently if site conditions warrant A clean filter allows the unit to cool properly Use the following procedure to clean the gross particle filter 1 Shut down the oxygen generator as described in Section 6 3 Shutdown 2 Disconnect the power cord from the electrical outlet Do not operate the unit without the gross particle filter in place NOTE 3 Remove the filter and insert the second filter provid
14. industri le toepassingen of in ademluchtsystemen TRYCKREGULATORER GENERELL ANVANDNING SWEDISH Kontakta Er Norgren leverant r f r kompletta instruktioner och servicesatser Installation Stang av tryckluften och installera enligt f ljande e med luftfl de i pilens riktning p vissa enheter ar IN st mplat vid inloppsporten innan sm rjapparater och riktningsventiler Regulatorer med reversibelt fi de kan monteras p valfri sida av riktningsventiler e s n ra f rbrukningsst llet som m jligt e i valfri position regulatorer ar l gesoberoende Justering Vrid ratten T vredet medurs f r att ka tryckinstallningen eller moturs fr att minska tryckinst llningen Vid s nkning av tryck justera till ett tryck lagre an erforderligt h j sedan till ratt varde Varning Dessa produkter ar avsedda enbart for industriella tryckluftsystem Anvand inte enheterna dar tryck och temperatur kan verskrida angivna v rden Om installt tryck kan stiga Over inst lit v rde i system med k nslig utrustning b r en avluftningsventil installeras efter tryckregulatorn Avluftningsventilens tryckomr de och kapacitet m ste Overensst mma med systemkraven Innan anv ndning till andra media an industriell tryckluft icke industriella applikationer eller livsuppeh llande system kontakta Er Norgren leverant r AirSep Corporation Ul 200 REGULATEURS STANDARD FRENCH Contacter votre agent Norgren le plus proche pour de plus a
15. installation operation and maintenance The Appendix of this instruction manual also provides pertinent drawings and component literature To ensure safe operation and proper maintenance of the oxygen generator AirSep Corporation recommends that you keep this instruction manual readily available for reference 1 2 Warnings Cautions and Notes As you read the manual pay special attention to the WARNING CAUTION and NOTE messages They identify safety guidelines or other important information as follows Provides information that can prevent severe bodily injury or death WARNING Provides information that can prevent minor bodily injury or property damage CAUTION Provides information important enough to emphasize or repeat Topaz Topaz Topaz Ultra Instruction Manual 1 1 AirSep Corporation 2 0 Safety 2 1 General Oxygen the most abundant of the elements makes up approximately 50 percent of the earth s crust In its free state it forms about one fifth of our air by volume Although oxygen is classified as a non flammable gas it supports combustion As an active element it combines directly or indirectly with all elements except the rare gases It is an invisible gas that is colorless odorless and tasteless To ensure your safety thoroughly read and familiarize yourself with this section of the manual AirSep Corporation strongly recommends that you review this section periodically 2 2 Potential Hazards
16. line must be disconnected Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to shift Clean strainer or filter when cleaning the valve Preventive Maintenance Keep medium flowing through valve as free from dirt and foreign material as possible Periodic exercise of the valve should be considered if ambient or fluid conditions are such that corrosion elastomer degradation fluid contamination build up or other conditions that could impede solenoid valve shifting are possible The actual frequency of exercise necessary will depend on specific operating conditions A successful operating history is the best indication of a proper interval between exercise cycles Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit For special designs where an operating movement is utilized periodic inspection of the movement should be carried out Operating movement should be kept clean and free from paint foreign matter corrosion freezing and icing conditions
17. psig 62 kPa 93 3 at specified oxygen o p 73 C 100 F 55dB at 1 meter open field cond 48 x 25 x 69 cm W xD x H 19 x 10 x 27 in WxDxH 21 kg 46 Ib 100 V 10 50 or 60 Hz 5 5 A 120 V 10 60 Hz 5 0 A 240 V 10 50 or 60 Hz 2 5 A All the above are Single Phase Do not install adjacent to heat source and allow a minimum of six inches around unit to provide adeguate airflow 40 C 104 F maximum 4 C 40 F minimum 2 2 000 m 6 562 ft Nm normal cubic meters gas measured at 1 atmosphere and 0 C SCF standard cubic foot gas measured at 1 atmosphere and 70 F Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Topaz Oxygen Flow Standard Oxygen Pressure Oxygen Purity Dew point Sound Level Dimensions Weight Power Requirements Ventilation Ambient temperature range Other Specifications Pollution Degree Installation Category Maximum altitude above sea level 0 44 Nm hr 17 SCF hr 8 LPM on the flowmeter 20 psig 138 kPa 93 3 at specified oxygen o p 73 C 100 F 55dB at 1 meter open field cond 48 x 25 x 69 cm W x Dx H 19 x 10 x 27 in W x D x H 21 kg 46 Ib 120 V 10 60 Hz 5 0 A 240 V 10 50 or 60 Hz 2 5 A All the above are Single Phase Do not install adjacent to heat source and allow a minimum of six inches around unit to provide adeguate airflow 40 C 104 F m
18. to male pipe threads only If applied to valve threads the compound may enter the valve and cause opera tional difficulty Avoid pipe strain by properly supporting and align ing piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point IMPORTANT To protect the solenoid valve install a strainer or fil ter suitable for the service involved in the inlet side as close to the valve as possible Clean periodically depending on service condi tions See ASCO Series 8600 8601 and 8602 for strainers MAINTENANCE A WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve NOTE It is not necessary to remove the valve from the pipeline for repairs Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean strainer or filter when cleaning the valve Preventive Maintenance Keep the medium flowing through the valve as free from dirt and foreign material as possible While in ser
19. 2 VA034 1 Topaz Topaz Topaz Ultra Instruction Manual C 5 AirSep Corporation Topaz Ultra 240 VAC 1 Emergency Spares CB068 9 Circuit Board Master Assembly 10L 120V Capacitor Metal Case 20 uF 370VAC CC006 8 1 Heat Exchanger 1 HX002 2 Mount Sandwich 30 lb 1 4 20 Threads 4 MO007 1 Foam Filter 4 X 4 X 1 2 Thk 15 PPI 1 Fuse 0 5 Amp 1 FU024 1 FM080 3 GA001 5 Gauge Dual Scale 1 1 2 0 100 PSI 1 8 MPT w MNTG CLP 1 Foam Acoustic Muffler 1 FO003 1 Muffler 1 4 MPT Norgren MU034 1 Regulator 1 4 FPT Norgren 100 psig RG088 1 Switch Rocker Green SW004 1 Mixing Tank TA149 1 Valve Block Non Anodized SS Plugs VA290 1 Transformer 220 110 N 68X TRO26 1 Circuit Breaker 4 Amps CR001 6 Supplemental Equipment Analyzer Maxtec Max O2 Plus ANOO5 1 Analyzer O2 Maxtec Handi Handheld ANO21 1 12 000 Hours Compressor Thomas 2660CHI56 220 50 PVC Tubes Connectors CO337 1 Compressor Kit Compression 2660 Trigon CO012 11 30 000 Hours Valve Solenoid 1 8 100VDC ASCO EQ HV238 915 2 100V VAOO3 1 Valve Rebuild Kit for VA003 1 MEDSERV 316375 AU1I VA048 1 1 Valve Solenoid Rebuild Kit Feed Waste 316372 4 VA034 1 C 6 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation D Appendix Component Literature Compressors M Thomas Industries 2660 Series Compressors CE32 CG32 CHI37 and CHI42 Exploded View and Parts Li
20. 2 a P PU Th SEED OF RS BY x V l Fis Et T OA OF Z WU ZA i SR 9E BB x at d ES Kid aL mr SHSM SHS H mw D 27 6 NORGREN o R01 R04 ROS R07 ROB R11 R14 R15 R16 R17 R18 S R46 R64 R72 R74 11 002 11 044 11 111 20AG DRUCKREGLER GERMAN Verschleifteils tze und ausf hrliche Hinweise erhalten Sie von Norgren Einbau e Luftzufuhr abstellen e Fiu richtungspfeile am Geh use beachten Bei einigen Regier befindet sich der Schriftzug N an der Prim rseite Vor Olern und Wege Ventilen installieren Regler mit R ckschlagventil k nnen sowohl vor als auch hinter den Wege Ventilen eingebaut werden Einbau in der Nahe der zu versorgenden Ger te vornehmen Einbaulage beliebig Einstellung Drehen im Uhrzeigersinn erh ht den Sekund rdruck Ein neuer niedriger Sekund rdruck wird in zwei Schritten eingestellt Zun chst unter den gew nschten Druckwert reduzieren Dann auf den gewunschten Sekund rdruck erh hen Sicherheitshinweise Die Produkte sind nur f r den Einsatz in industriellen Druckluftsystemen geeignet Die Wartungsger te nicht au erhalb der angegebenen Betriebsbedingungen siehe Technische Merkmale 2 B Druck und Temperatur einsetzen Falls der maximal einstellbare Sekund rdruck bei nachgeschalteten Ger ten zu Fehlfunktionen oder Besch digungen f hren kann m ssen diese durch Druckbegrenzungsventile gesch tzt werden Die Druckbegrenzungsventile m ssen den S
21. 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Topaz Topaz Topaz Ultra Instruction Manual All Rights Reserved D 35 Corporation AirSep O 5 C D 7 6 5 4 3 2 1 EE PARTS UIST c NOTES INDICATES ITEMS O VVALVE MUST HOLD A MINIMUM OF REUS B 30 PSI 2 1 BAR BACK PRESSURE 147 DIA 3 7 HOLE FOR 2 TEST AMPS 072 FOR 100v DC Tem CT Jav D 164 X 31 8 MAX LONG THREAD TEST AMPS 056 FOR 200V DC 1 SoLENOID ASSEMBLY CUTTING SCREW INT OUTY 15 SEC ON 15 SEC Sp e NOTE 4 1 o D PIENE FULL WAVE BRIDGE X 2 SOL BASE SUB ASSY 1 CC CTIFIER PER FS 305521 002 X 4 GASKET BONNET 1 ud eed KS EST CU WT 18 TO BE 2 Sor SS 1 O URRENT 1 E 2 TERMINALS 25 6 WIDE MEASURED AT THE D C OUTPUT OF E X 032 0 8 THICK THE BRIDGE RECTIFIER 5 3 1 amp M 214639 107 4 RETAINING CAP PART OF ITEM 1 N SOLENOID ASSEMBLY IS ALSO 1 INCLUDED IN THE REBUILD KIT S JN 6 152 93 9 O EN 2 HOLES FOR MOUNTING ES N BOTH SIDES G A 00 A N 2 46 62 2 VA 2 81 71 3 Bc VA 1 63 41 O 4 NS X JA tt be g N O Q 5 d TTA A 1 8 ANPT BOTH ENDS 61 19 630 i FLOW gi ae 8 THIS DRAWING AND THE INFORMATION CONTAINED 2 THEREIN iS THE EXCLUSIVE PROPERTY OF AUTOMATIC SWITCH CO IT IS BEING PROVIDED TO AIRSEP FOR THEIR INFORMATION ONLY ITS TRANSMITTAL TO ANY OTHER PARTY IS ONLY PERMITTE
22. 4 C 40 F and 40 C 104 F to prevent damage not covered under the AirSep Corporation Product Warranty The generator should only be used in the manner specified in the manual to prevent damage not covered in the AirSep Corporation Product Warranty AirSep oxygen generators are sold for indoor use only Make sure the area that surrounds the oxygen generator is well ventilated and provide sufficient space around the unit at least one meter three feet to allow for cool air flow as well as to allow safe operation and maintenance 5 3 Installation Instructions 1 To ensure optimum performance of the oxygen generator and prevent damage not covered under the AirSep Corporation Product Warranty make sure location of the unit meets the following conditions E Locate the unit in an area that is protected from the weather elements and where the ambient temperature remains within the specifications in the Appendix A of this instruction manual al To enable adequate airflow to cool the unit locate the unit away from any source of heat and make sure the sides of the unit remain at least six inches away from any wall or other obstruction E Locate the unit within ten feet of a grounded electrical outlet that cannot be turned off accidentally Do not position the equipment in an area that makes it difficult to disconnect the power CAUTION Do not use extension cords with the oxygen generator E Connect the unit to electr
23. 4 1 Internal ee ele le sue een 4 3 Static 5 1 Handling and Eelef Le il Le MEET 5 1 Pre installation Operational Check 5 2 Installation Instruetiochs an mani Pao nte o sis 5 3 System O DEA ada j esp eat 6 1 SLATE et scene i A a a 6 1 A sa 6 1 SHUIdOWN e 6 1 El eier EE 7 1 Cleaning the Gross Particle Eiter 7 1 Cleaning the Enclosure sd Keidas ee Blase 7 2 Solenoid MA VES za arca sia do UCs a cad GR OE NN a ra 7 2 Air COmMPreSS aa dus S As TAS EDU 7 3 Troubleshooting ars NT ts E S 8 1 RR e E ee EE 8 1 Troubleshooting CHAM EE 8 1 Appendix Technical Data ea a a aa e A 1 Appendix VWarranty REINS eoo ked B 1 Appendix Raid rra Ss C 1 Appendix Component Literature D 1 AirSep Corporation List of Illustrations Figure 4 1 Oxygen Generator External Components eee eee ee nn 4 1 Figure 4 2 Oxygen Generator Internal Components rea 4 3 Figure A 1 Flow Schematic Topaz e ode eser dee aae edes A 5 Figure A 2 Flow Schematic Topaz eene renda esee an A 6 Figure A 3 Flow Schematic Topaz Ultra A 7 Figure A A 100 110 120 V 50 or 60 Hz Electrical Schematic ee iene A 8 Figure A 5 240 V 50 or 60 Hz Electrical Gchemaic eee e e A 9 li Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 1 0 Introduction 1 1 General This instruction manual provides a description of the AirSep PSA Oxygen Generators Topaz Topaz Topaz Ultra as well as instructions for
24. D WHEN AUTHORIZED BY AUTOMATIC SWITCH CO 190 32 UNF 2B 44 11 MIN FULL N In M FOR COIL WINDING HV 238915 3 688 17 5 DO NOT REVISE THIS DRAWING DIODES FULL LESS BODY Bi WAVE BRIDGE HV 2389152 316375 AC INPUT USX8262C2 LS CATALOG NUMBER REBUILD KIT NET WEIGHT TEST SET UP RIES Hv 255915 2 WAY SOLENOID VALV 3 A S A ANSI SYMBOL SES Fi VALVE MAY BE MOUNTED IN ANY POSITION E O feel i JVA238915 TH SOLENOID VERTICAL AND voran Iesele E ASS att 2 HEA 7 6 4 3 2 Printed Oct 16 2003 by rsimmer n D 36 AirSep Corporation SERIES Installation amp Maintenance Instructions 2 WAY DIRECT ACTING SOLENOID VALVES NORMALLY OPEN OR NORMALLY CLOSED OPERATION BRASS OR STAINLESS STEEL CONSTRUCTION 1 8 1 4 OR 3 8 NPT IMPORTANT See separate solenoid installation and maintenance instructions for information on Wiring Solenoid Temperature Causes of Improper Operation and Coil or Solenoid Replacement DESCRIPTION Series 8262 and 8263 valves are 2 way direct acting general service solenoid valves Valves bodies are of rugged brass or stainless steel Series 8262 or 8263 valves may be provided with a general purpose or explosionproof solenoid enclosure Series 8262 and 8263 valves with suffix P in the catalog number are designed for dry inert gas and non lubricated air service OPERATION Normally Open Valve is open when solenoid is de energized closed when is energized Normal
25. Department If the parts list does not include the part you require please provide a precise description of the part when you contact the Commercial Products Service Department Topaz 100 VAC or 120 VAC o Mem Qty Part Emergency Spares Capacitor 15uF Metal Case 370V 1 CC006 3 Mount Sandwich 30 LB 1 4 20 Threads 4 MO007 1 Flowmeter 6 LPM 1 FM080 1 Foam Elter Ai X 4 X 1 2 Thk 15 PPI Heat Exchanger 1 HX002 2 Switch Rocker Green 1 SW004 1 Supplemental Equipment Analyzer Maxtec Max O2 plus 1 AN005 1 Analyzer O2 Maxtec Handi Handheld ANO21 1 12 000 Hours Compressor Thomas 2660CE32 120 60 PVC Tubes Connectors CO240 1 Compressor Assy 100V 50HZ 1 CO076 5 Compressor Kit Compression 2660 Trigon 1 CO012 11 30 000 Hours Valve Solenoid 1 4 100VDC AU1I 4 VA001 1 Valve Solenoid Rebuilt Kit Feed Waste 316372 VA034 1 Valve Solenoid Floater 100 VDC EQ HV272136 1 ASCO 1 VA003 6 Valve Kit Rebuilt for VA003 6 318 356 ASCO 1 VA450 1 Valve Solenoid 1 8 FPT 120V 60HZ SC8256B045V 0 19CV AU 1I 1 VA495 3 Topaz Topaz Topaz Ultra Instruction Manual C 1 AirSep Corporation Topaz 240 VAC Qty Part Emergency Spares i PEDE Capacitor 10uF Metal Case 450V CC006 6 Fan 230VAC FNO001 2 Regulator 0 10 PSI w Holes Non Relieving Norgren RG022 1 Foam Acoustic Muffler FO003 1 Foam Filter 4 X 4 X 1 2 Thk 15 PPI FO015 1 Heat Exchanger HX002 2 Hour Meter LCD
26. E BROWN EE Se S ee a LINE 2660CHI37 190 2660CHI42 190 2660CG32 190 amp 2660CG36 190 e pec CAPACITOR BLUE es m rg T LINE BROWN ea ss E i Aer en LINE D 6 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Troubleshooting Guide If you are having a problem with your compressor use this table to help determine the cause s Problem Possible Cause Low Low Unit Will Motor Loud Flow Pressure Not Start Overheats Unit x High voltage at compressor x x x X Low voltage at compressor X X x Damaged valves X X x Debris in valves X X x Damaged gaskets x x X Worn Cup X x x Loose head screws X Broken fan x x x Bent motor shaft x x Damaged capacitor x Loose fittings x x insufficient ventilation in enclosure X x Worn bearings x Loose rod clamping screw p Thermal protector in motor will interrupt current when motor overheats Topaz Topaz Topaz Ultra Instruction Manual Corrective Action Reduce voltage Increase voltage Replace flapper valves Remove debris and check for valve damage Replace gaskets Replace connecting rod assembly or cup Tighten head screws Replace fan Replace entire unit Replace capacitor Tighten fittings Increase air circulation to enclosure Replace eccentric and bearing assembley Apply Loctite 242 and retighten D 7 Thomas A Thomas Industries Company nti Rietschle AirSep Corporation m 2003 Thomas Industries
27. Low voltage at Increase voltage compressor X x x Damaged valves Replace flapper valves x x x Debris in valves Remove debris and check for valve damage x x x Damaged gaskets Replace gaskets x x x Worn Cup Replace connecting rod assembly or cup X X x Loose head screws Tighten head screws D Broken fan Replace fan x x X Bent motor shaft Replace entire unit D x Damaged capacitor Replace capacitor x Loose fittings Tighten fittings x x Insufficient Increase air ventilation circulation in enclosure to enclosure x x Worn bearings Replace eccentric and bearing assembley x Loose rod Apply Loctite 242 clamping screw and retighten Thermal protector in motor will interrupt current when motor overheats Topaz Topaz Topaz Ultra Instruction Manual D 13 AirSep Corporation 7 5 THOMAS A Gardner Denver Product 2660CE50 190 Topaz Topaz Topaz Ultra Instruction Manual D 15 AirSep Corporation Exploded View and Parts List Exploded View of the Thomas 2660CE50 190 Compressor Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Field Service Parts List for Thomas 2660CE50 190 Compressor HE 00 Assembly Unit 1 840913 2 Connecting Rod Eccentric amp Bearing Assy HAT A Cr esms gt O Aing HeadGasket 8 er Screw Head O Co earo 2 Tas Plata Assemby 15 eis gt O Ringvalve Plate 16 emm 4 rn 1 Dm emm
28. Sheboygan Inc 2660CE35 190 8 2660CE 36 190 FSM 0166 Rev A 07 04 D 9 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Exploded View and Parts List Exploded View of the Thomas 2660 SeriesCompressor Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Field Service Parts List for Thomas 2660 Series Compressor Qty Per Unit Description reo 2 sa A prono O E 610534 ies es as O Ring Head Gasket 6 z esms 2 Valve Plate Assembly 4 Screw Piston Cup Retainer 9 621591 Da errs 2 4 VaweKeepersiie Ls ess 2 Rrape ES 1 pm Ta 5 GE iw ewe 3 Vane Presser Qty Unit Model Number No Item No Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Wiring Diagram AAA IE A E A SE IDR ERO EEE EEE Use this wiring diagram to connect your compressor to the power source 2660CE35 190 amp 2660CE36 190 BLACK BLACK EE BLUE UP A i T LINE CAPACITOR BROWN EE LINE Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Troubleshooting Guide If you are having a problem with your compressor use this table to help determine the cause s Problem D Possible Cause Corrective Action Low Low Unit Will Motor Loud Flow Pressure Not Start Overheats Unit x High voltage at Reduce voltage compressor D X x X
29. Suggested List Price US 25 00 AirSep Corporation PSA Oxygen Generator Topaz Topaz Topaz Ultra Instruction Manual MNO12 2 AirSep Corporation e 260 Creekside Drive e Buffalo NY 14228 2075 USA Phone 1 800 320 0303 e Fax 716 691 1255 e www airsep com Ownership Data Please take a moment to note below important information about your portable PSA Oxygen Cylinder Filling System Retain this instruction manual along with your invoice to serve as a permanent record of your purchase PSA Oxygen System Model Name Topaz Topaz Topaz Ultra Serial Number Invoice Date Start up Date AirSep Representative Company Contact Address City Town Country Phone Before you attempt to install or operate the oxygen generator read and thoroughly understand this instruction manual Improper operation can result in severe bodily injury damage to the oxygen system or poor WARNING performance AirSep Corporation Topaz Topaz Topaz Ultra Instruction Manual Table of Contents A TORTE TIDETUR 1 1 G neral MENS A 1 1 Warnings Cautions and Notes 1 1 A AMT IN 2 1 E ego fz PANOS EE EE Ep 2 1 Potenlal Hazards cc ESSE SCG ao Pd SS 2 1 Safety Pullicallofts 2 23 52 a E a u 2 2 System DESCON 2a nents o M CURE 3 1 E T dake 3 1 Components DescriDLIOF esee rove een 4 1 External Compost et e emcee dpa el
30. Y 14228 2075 USA Attention Commercial Products Service Department E mail codservice airsep com Visit www airsep com to know about our complete range of standard Oxygen Generators 8 2 Troubleshooting Chart Electrical shock hazard The interior of the oxygen generator contains electrical parts that can produce an electrical shock if not handled properly Disconnect WARNING the main power supply before removing the enclosure Because the capacitor stores electrical power it presents an electrical shock hazard even when the main power is disconnected Never touch both leads on the capacitor simultaneously Before handling the WARNING capacitor safely discharge the power from the capacitor by using an insulated screwdriver to contact both leads simultaneously Topaz Topaz Topaz Ultra Instruction Manual 8 1 AirSep Corporation Unit does not operate Unit stops unexpectedly Air compressor stops unexpectedly or does not operate when cooling fan operates 8 2 No electrical power to unit Circuit breaker on I O power switch tripped Blown fuse Faulty electrical connections Defective I O power switch No electrical power to unit Circuit breaker on I O power switch tripped Restricted air flow to air compressor Thermal shutdown activated on air compressor Faulty electrical connections Improper power voltage Defective capacitor Defective air compressor Make sure power cord c
31. alves is 30 000 hours Please refer to the table below to order the correct rebuild kit for the valves Model Item Rebuild Kit Part No Topaz Feed amp Waste Valves VA034 1 Topaz Equalization Valve VA450 1 Topaz Feed amp Waste Valves VA034 1 Topaz Egualization Valve Replace the assembly VA003 9 Topaz Ultra Feed amp Waste Valves VA034 1 Topaz Ultra Equalization Valve VA048 1 Table 7 2 Rebuild Kits for Solenoid Valves 7 2 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 7 4 Air Compressor The typical preventive maintenance interval for the air compressor is 15 000 hours Rebuild the air compressor if applicable after 15 000 hours If the air compressor for the unit you purchased does not come with a rebuild kit replace the air compressor if the maximum cycle pressure starts to go below 179 kPa 26 psig Topaz Topaz Topaz Ultra Instruction Manual 7 3 AirSep Corporation 8 0 Troubleshooting 8 1 Technical Support For assistance in troubleshooting or repairing the unit or to order replacement parts contact the AirSep Commercial Products Service Department by telephone Monday through Friday between 7 30 a m and 4 30 p m Eastern Time In the USA or Canada call 1 800 320 0303 Outside the USA or Canada call 716 691 0202 Send fax inquiries anytime to 716 691 1255 Address written inquiries to AirSep Corporation 260 Creekside Drive Buffalo N
32. aximum 4 C 40 F minimum 2 l 2 000 m 6 562 ft Nm normal cubic meters gas measured at 1 atmosphere and 0 C SCF standard cubic foot gas measured at 1 atmosphere and 70 F Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Topaz Ultra Oxygen Flow Standard Oxygen Pressure Oxygen Purity Dew point Sound Level Dimensions Weight Power Requirements Ventilation Ambient temperature range Other Specifications kk Pollution Degree Installation Category Maximum altitude above sea level 0 54 Nm hr 21 SCF hr 10 LPM on the flowmeter 20 psig 138 kPa 93 3 at specified oxygen o p 73 C 100 F 55dB at 1 meter open field cond 48 x 25 x 69 cm W xD x H 19 x 10 x 27 in WxDxH 21 kg 46 lb 120 V 10 60 Hz 6 0A 240 V 10 50 Hz 3 0 A All the above are Single Phase Do not install adjacent to heat source and allow a minimum of six inches around unit to provide adeguate airflow 40 C 104 F maximum 4 C 40 F minimum 2 Ii 2 000 m 6 562 ft Nm normal cubic meters gas measured at 1 atmosphere and 0 C SCF standard cubic foot gas measured at 1 atmosphere and 70 F Topaz Topaz Topaz Ultra Instruction Manual A 5 Figure A 1 Flow Schematic Topaz Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation A 6 AirSep Corporation Figure
33. bly first The core spring should snap in place and remain engaged 3 Replace core assembly core spring gasket plugnut core tube sub assem bly cover and mounting screws Torque mounting screws in a crisscross manner to 9 2 inch pounds 1 0 0 2 newton meters 4 Replace coil and retaining spring Make electrical hook up and restore electrical power and line pressure 5 After maintenance is completed operate the valve a few times to be sure of Automalic Switch C6 MCMXCVI Topaz Topaz Topaz Ultra Instruction Manual All Rights Reserved Printed in The Netherlands cements ASTA D 41 AirSep Corporation D 42 Topaz Topaz Topaz Ultra Instruction Manual A WARNING To prevent the possibility of personal injury or property damage check vaive for proper operation before returning to service Also perform internal seat and external leakage t tests Wm a nonhazardous noncombustible fluid i INSTALLATION OF PLUG CONNECTOR KIT NO 226 061 Refer to Figure 4 d Remove center screw as plug connector Using a small screwdriver pry terminal block from connector housing 2 Use stranded copper wire rated at 90 C or greater for See EM Maximum wire size is Number 18 AWG Strip wire leads back approxi mately 1 4 inch for installation in socket terminals The use of wire end Sleeves is also recommended for these socket terminals Maximum length of wire end sl
34. compressed air from its internal air compressor as a feed gas to produce the product oxygen Ambient air enters the air intake passes through a gross particle filter to remove large airborne particulate matter then flows into the internal air compressor The air compressor pressurizes the feed air and delivers the feed air to a heat exchanger for cooling The cooled pressurized air then enters one of the adsorber vessels The oxygen generator uses in its adsorber vessels an inert ceramic material called molecular sieve to separate compressed air into oxygen and other gases The unique properties of molecular sieve allow it to attract or adsorb nitrogen physically from air under pressure This allows oxygen to exit the adsorbers as a product gas and flow into a mixing tank which maintains stable flow and purity of the product oxygen The product oxygen flows from the mixing tank through a pressure regulator that allows the delivery pressure to be set as required for your application Finally the product oxygen flows through a flowmeter which allows you to set the flow rate required for your application While one adsorber produces oxygen the other depressurizes to exhaust the waste gases it adsorbed collected during the oxygen production cycle The entire oxygen generating process is completely regenerative which makes it both reliable and virtually maintenance free The molecular sieve does not normally require replacement when maintained
35. correct Pressure Check valve pressure Pressure to valve must be within range specified on nameplate 5 Excessive Leakage Disassemble valve see MAINTENANCE and clean al parts If parts are worn or damaged cee valve See Ordering Information COIL REPLACEMENT Refer to Figure 3 A WARNING Tum off electrical power supply and eer valve Then proceed as follows Disconnect coil lead wires Remove clip Slip coil off plugnut core tube dB ery Install new col and replace dip Make electrical hook up and restore electrical power VALVE DISASSEMBLY FOR INSPECTING AND CLEANING Refer to Figure 3 AS WARNING Turn opt electrical power supply and depressurize valve Then proceed as follows 1 Disassemble valve in an orderly fashion Use exploded view for identification and placement of parts Disconnect coil lead wires Remove clip Slip coil off plugnut core tube sub ea d Remove mounting screws cover plugnut core tube sub assembly gasket and core assembly with core spring 6 All parts are naw accessible for cleaning de ME REASSEMBLY 1 Reassemble in reverse order of disassembly Use exploded view for identification and placement of parts 2 Lubricate gasket with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease NOTE If core spring has been removed from core assembly be sure to install small diameter end of core spring on core assem
36. d core partial view retaining cap spacer not present on all constructions Terminal End yoke spring washer fluxplate not used with 750 28 UN 2A threaded bonnet construction customer s panel solenoid base sub assembly 9375 26 UNS 2A thread core partial view Figure 6 Series U8016 open frame panel mount solenoid with leaded coil Page 4 of 4 Form No V6917R1 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation DESCRIPTION This sheet is specifically designed to provide general installation and maintenance instructions for specially designed valves Not all paragraphs on thissheet are applicable to each design You must review this sheet and select the paragraphs which apply to the valves you have This sheet is designed to cover a wide range of valve designs for example solenoid operated valves air operated valves manual operated valves special designs for special applications and conditions Refer to the offset assembly drawing which is packaged with your valve for information on size type material and opetation OPERATION Refer to assembly drawing for flow diagrams and general instructions on operation INSTALLATION Check nameplate for correct catalog number pressure voltage service and valve for any other special instruction tags or labels Never apply incompatible flu
37. ded solenoid broken lead wires or splice connections Burned Out Coil Check for open circuited coil Replace if necessary Check supply voltage it must be the same as specified on nameplate and marked on the Page 2 of 4 AirSep Corporation coil Check ambient temperature and check the core is not jammed Low Voltage Check voltage across the coil leads Voltage must be at least 85 of rated voltage Coil Replacement Solenoid Disassembly 1 Disassemble solenoid in an orderly fashion using exploded views for identification and placement of parts 2 Disconnect coil lead wires from power supply and grounding wire from yoke 3 Remove retaining cap clip or hi shock clip and spacer if present from top of solenoid A CAUTION When metal retaining clip disengages it will spring upward 4 Slip yoke containing coil sleeves and insulating washers off the solenoid base sub assembly Insulating washers are omitted when a molded coil is used 5 Remove coil sleeves 2 and insulating washers if present from yoke Note for panel mount Figure 6 or hi shock Figure 5 construction remove additional parts as required 6 For additional disassembly unscrew solenoid base sub assembly or bonnet The bonnet requires a special wrench adapter which is supplied in ASCO Rebuild Kits For wrench adapter only order Wrench Kit No K218948 7 Refer to basic valve instructions for further disassembly Coil Replaceme
38. defective regulator Refer to Popping sound indicates release of relief valves problem in troubleshooting chart Rebuild or replace air compressor as applicable Replace exhaust muffler Check regulator setting or replace defective regulator Repair or replace solenoid valve s Replace circuit board Replace adsorbers Make sure electrical power remains within specification in Appendix A of this manual If power at inlet to unit is correct but is low at valve s contact AirSep Repair or replace solenoid valve s Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation A Appendix Technical Data Specifications Data in this section refer to the Topaz Topaz and Topaz Ultra oxygen generators Consult your sales representative to determine whether your oxygen generator reguires modifications for your application generator Main power supply voltage fluctuation must not exceed 10 of the nominal supply voltage T Provide proper voltage from a grounded outlet to the oxygen Topaz Topaz Topaz Ultra Instruction Manual A 1 Oxygen Flow Standard Oxygen Pressure Oxygen Purity Dew point Sound Level Dimensions Weight Power Requirements Ventilation Ambient temperature range Other Specifications Pollution Degree Installation Category Topaz Maximum altitude above sea level AirSep Corporation 0 31 Nm hr 12 SCF hr 6 LPM on the flowmeter 9
39. eature The DIN Type connector and cover 5 zu SC conduit connector are not included under the Underwriters Laboratories Inc Component Recognition of Series 8225 valves COIL GASKET PNUT GORE TUBE ASSEMBLY SPRING s CONNECTOR s SCREW CONDUIT Figure 5 Conduit Connector Kit No 224 735 Optional Feature PS To 9297 ITEMS NEWTON METRES NGH POUNDS LLL TORQUE CHART Figure 5 Exploded View of Bulletin 8225 V6332R3 page 2 of2 ASUS Automatic Switch Co 50 60 Hanover Road Florham Park NJ 07932 USA
40. ed position Then replace retaining cap clip or hi shock clip before operating Be sure hi shock retaining clip seats in the circular groove around side wall of solenoid base sub assembly Tighten retaining clip securely so that the retaining clip ends meet 03 7 147 diameter hole for a No 8 thread cutting screw with a maximum length of 31 8 mm Figure 2 Hole for grounding screw partial view Printed in U S A Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Topaz Topaz Topaz Ultra Instruction Manual D 31 Note Alternating current AC and direct current DC solenoids are built differently To convert from one to the other it is necessary to change the complete solenoid including the core and solenoid base sub assembly not just the coil Consult ASCO Solenoid Enclosure Assembly Catalog Numbers U80161 U80162 US80161 and US80162 open frame solenoids may be assembled as a complete unit Tightening is accomplished by means of a hex flange at the base of the solenoid A CAUTION Care must be taken not to mar the upper core surface when installing core or positioning solenoid Solenoid Temperature Standard solenoids are supplied with coils designed for continuous duty service When the solenoid is energized for a long period the solenoid yoke becomes hot This is a safe operating temperature Any excessive heating will be indicated by the smoke and odor of burnin
41. ed with unit 4 Connect the power cord to the electrical outlet 5 Restart the unit as described in Section 6 1 Start up 6 Wash the filter removed from the unit in a solution of soap and warm water 7T Rinse the filter thoroughly and remove excess water with a soft absorbent towel Topaz Topaz Topaz Ultra Instruction Manual 7 1 AirSep Corporation 8 Allow the filter to dry and then store it in a clean location Alternate the clean filter with the filter on the unit each time you perform this procedure 7 2 Cleaning the Enclosure Only trained personnel may open the oxygen generator To prevent electrical shock shut down the oxygen generator and disconnect the main power WARNING supply before you clean the enclosure Use the following procedure to clean the enclosure 1 Shut down the oxygen generator as described in Section 6 3 Shutdown 2 Disconnect the power cord from the electrical outlet 3 Use a dry lint free cloth on the enclosure taking care to wipe the enclosure clean Dry cloth clean only Do not apply liquid directly to the enclosure or use any petroleum based solvents or cleaning WARNING agents 7 3 Solenoid Valves Check the performance of solenoid valves once every month Rebuild or replace the solenoid valves as necessary Refer to Section 8 Troubleshooting for some possible faulty valve scenarios The typical preventive maintenance interval for the solenoid v
42. eeves to be approximately 1 4 inch Tinning of the ends of the lead wires is not recommended 3 Thread wire through gland nut gland gasket washer and connector housing NOTE Connector housing may be rotated 180 from position shown in Figure 4 for alternate positioning ot gada pei 4 INCHES nat NES e 164 32 UNC 28 19 DEEP 5 mm J Figure 1 Valve Body Mounting Dimensions BRACKET MTG WASHER 2x SCREW 2x Las SE kd Figure 2 Mounting Bracket Kit No 224 736 Optional Feature RETAINING CLIP SCREW 4x M3x6 O RING BODY CORE ASSEMBLY BODY 4 Make electrical hook up to terminal block Snap terminal block into connector housing and replace center screw x ee Positiongasketon coitand install plug connector Torque center Screw to 5E 2 inch pounds D 6 0 2 newton meters S INSTALLATION O OF CONDUIT CONNECTOR KIT NO 224 735 E Refer to Figure 5 t Thread coillead wires SE connector gasket and conduit connector 2 Position gasket and conduit connector against coil and install center screw Torque center screw to5 2 Se pounds 0 6 0 2 newton meters ORDERING INFORMATION FOR NEW COILS OR VALVES When ordering specify coil number or valve catalog number serial number voltage and frequency COL gt a NAMEPLATE 2 SPADEPLUG CONNECTOR SEN Figure 4 Plug Connector Kit No 226 061 Optional F
43. erligere teknisk information 09 reservedele Montering Luften afsp rres og regulatoren monteres p f lgende m de e Med luttgennemstramning i samme retning som pilen p huset visse tilf lde kan der v re stemplet IN ved siden af F r sm reapparat og andre pneumatikkomponenter Regulator med mulighed for returgennemstramning kan monteres pa b de f r og efter ventiler e S t t som muligt p den enhed hvor den regulerede luft anvendes e en hvilken som helst vinkel Justering Drej justeringsgreb med uret for at ge og mod uret for at reducere sekund rtrykket Ved justering til lavere sekund rtryk just r da ned til et lavere tryk end nsket og derefter op til det nskede Advarsel Disse enheder er kun til brug i industrielle trykluftsystemer Anvend ikke enhederne hvor tryk og temperatur overstiger de angivne v rdier Hvis sekund rtrykket kan overstige regulatorens fastsatte indstilling og dermed give funktionsfejl eller del gge udstyr skal en overtryksventil monteres efter regulatoren Gennemstr mnings og trykkapacitet for overtryksventil skal svare til systemkravene Kontakt venligst Norgren f r anvendelse af regulator til andre gasser end luft i ikke industrielle sammenh nge eller tit frisklutt systemer Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Solenoid Valve Assembly Diagram ofl s Red Solenoid Solenoid Valve Core O ring Cap Coil Base with Spring Topaz
44. f invoice AirSep will pay freight both ways After the applicable parts warranty period has expired the original purchaser is responsible for freight both ways Please refer to the appropriate product documentation for applicable installation and operating requirements Topaz Topaz Topaz Ultra Instruction Manual B 1 AirSep Corporation Limits of Liability THE FOREGOING WARRANTY IS THE ONLY WARRANTY MADE BY AIRSEP WITH RESPECT TO THE EQUIPMENT OR ANY PART THEREOF AND IS IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED IN FACT OR IN LAW INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE IT IS EXPRESSLY UNDERSTOOD THAT THE SOLE AND EXCLUSIVE REMEDY FOR ANY DEFECT IN PARTS OR WORKMANSHIP IS LIMITED TO ENFORCEMENT OF AIRSEP S OBLIGATIONS AS SET FORTH ABOVE AND AIRSEP SHALL NOT BE LIABLE TO ORIGINAL PURCHASER OR ANY OTHER PARTY FOR LOSS OF USE OF THE EQUIPMENT LOST PROFITS OR FOR ANY OTHER SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES EVEN IF AIRSEP HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES AirSep oxygen generators are sold for use in industrial applications only Contact AirSep or an authorized AirSep representative before you use this unit for any medical CAUTION application Returning the Oxygen Generator or a Component for Service Follow the procedure below to return the oxygen generator or a component for service or credit 1 Obtain a Retu
45. fan Defective cooling fan Leak in unit Obstructed exhaust muffler Defective solenoid valve s Excess temperature inside enclosure due to inadequate ventilation outside enclosure high ambient temperature dirty gross particle filter blocked air intake or defective cooling fan Defective or worn air compressor Defective circuit board Contaminated adsorbers Leak in unit Topaz Topaz Topaz Ultra Instruction Manual Disconnect main power supply remove enclosure and make sure all electrical connections including cooling fan leads connect securely Replace cooling fan Pressurize unit set I O power switch to O and disconnect power supply Remove enclosure and make sure tubing remains connected to fittings Use an oxygen compatible leak detecting solution to check all hoses tubing and fittings in unit Most leaks are audible when area is quiet Repair leaks and replace hoses or tubing as necessary Replace exhaust muffler Repair or replace solenoid valve s Provide proper ventilation make sure ambient temperature does not exceed specification in Appendix A of this instruction manual clean filter remove obstruction or replace cooling fan If maximum cycle pressure is below 179 kPa 26 psig replace air compressor Replace circuit board Replace adsorbers Pressurize unit set I O power switch to O and disconnect power supply Remove enclosure and make sure tubing rema
46. filter See Figure 4 1 completely covers the air intake Make sure the power cord connects securely to the power cord connection See Figure 4 1 on the unit Connect the power cord to a properly grounded electrical outlet Set the I O power switch See Figure 4 1 to Verify that the green indicator light on the switch illuminates Listen for the sound of the air compressor See Figure 4 1 in operation Verify that exhaust air emits from the air exhaust See Figure 4 1 on the left side of the enclosure Rotate the knob on the flowmeter See Figure 4 1 clockwise until it stops at the fully closed position Verify that the flowmeter indicates zero flow Rotate the knob on the flowmeter counterclockwise until the flowmeter indicates the flow specified in Appendix A for the particular model of oxygen generator with nothing connected to the oxygen outlet The ball in the flowmeter should rise and the oxygen pressure gauge should register 62 kPa 9 psig for Topaz and 138 kPa 20 psig for Topaz and Topaz Ultra If this does not occur contact the AirSep Commercial Products Service Department If flowmeter setting is disturbed during shipping adjust the flowmeter to the flow rate specified Refer to Appendix A for the specified flow rates Set the I O power switch to O Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Locate the oxygen generator in an area where the ambient air temperature remains between
47. g coil insulation MAINTENANCE A WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize solenoid operator or valve and vent fluid to a safe area before servicing Cleaning All solenoid operators and valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty operation will occur and the solenoid operator or valve may fail to shift Clean strainer or filter when cleaning the operator or valve Preventive Maintenance Keep the medium flowing through the solenoid operator orvalve as free from dirt and foreign material as possible While in service the solenoid operator or valve should be operated at least once a month to insure proper opening and closing Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts Replace any worn or damaged parts Causes of Improper Operation Faulty Control Circuit Check the electrical system by energizing the solenoid A metallic click signifies that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or groun
48. gations under this warranty are limited at AirSep s option to the repair replacement or refunding the purchase price of any such unit of equipment or part thereof found by AirSep to be defective in parts or workmanship provided however that AirSep shall have no obligation hereunder with respect to a defective part unless it receives written notice of such defect prior to the expiration of the applicable warranty period as referenced above Each unit of equipment for which a warranty claim is asserted shall at the request of AirSep be returned on a prepaid basis with proof of purchase date to the AirSep factory specified by AirSep at the expense of the original purchaser Replacement parts shall be warranted as stated above for the unexpired portion of the original warranty This warranty does not extend to any unit or part subjected to misuse at AirSep s sole determination accident improper maintenance or application or which has been repaired or altered outside of the AirSep factory without the express prior written authorization of AirSep Notwithstanding anything to the contrary contained herein during the applicable warranty period as specified above AirSep will pay the cost of return freight charges to the original purchaser provided an authorized AirSep representative approved return of the unit or parts for any equipment found by AirSep to be defective For warranty repairs performed during the first 90 days from the date o
49. ge i nstructies Installatie Schakel de perslucht toevoer uit en monteer in luchtleiding e verticaai met het reservoir naar beneden e met luchtstroom in de richting van pijl op het huis in enkele gevallen is de ingaande poort gemerkt met het woord IN bovenstrooms van smeertoestellen en schakelende ventielen Terugstroom uitvoering kan zowel boven als benedenstrooms van schakelende ventielen geplaatst worden zo dicht mogelijk bij de bediende apparatuur montage in elke stand is mogelijk Afstelling Draai de afstelknop met de wijzers van de klok mee voor een verhoging en tegen de wijzers van de klok in voor een verlaging van de ingestelde druk Bij een verlaging van de ingesteide druk dient eerst naar een lagere waarde dan naar de gewenste gegaan te worden Veiligheid Deze producten zijn bestemd voor toepassing in industri le persluchtsystemen Gebruik deze producten niet in situaties waarin druk en of temperatuur hoger zijn dan aangegeven op het typeplaatje Indien een hogere dan de ingestelde druk aan secundaire zijde schade of weigering van functioneren kan veroorzaken dient benedenstrooms van het reduceerventiel een ontlastventiel geplaatst te worden De afblaascapaciteit van het geselecteerde ontlastventiel dient groter te zijn dan de maximaal mogelijke afblaasstroom bij de ingaande poort Wij verzoeken u contact met ons op te nemen indien u dit reduceerventiel wilt gaan gebruiken met andere media dan perslucht in niet
50. hen tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as es to connection point A CAUTION To protect the solenoid valve installa strainer or filter suitable for the service involved in the inlet side as close to the valve as possible Clean periodically depending on service conditions See ASCO Bulletins 8600 8601 and 8602 for Strainers Up seem ga e Wiring must comply with local codes and the National Electrical Code NOTE To convert from Alternating Current A C to Direct Current D C or vice versa it is necessary to change only the coil However the valve i pressure rating will change Consult ASCO Catalog SOLENOID TEMPERATURE Coils for Bulletin 8225 valves are designed for continuous duty When solenoid is energized for long period the solenoid enclosure becomes hot and can be touched by hand only for an instant This is a safe operating temperature Any excessive heating Wi be indicated EX the smoke and odour of buming coil insulation MAINTENANCE NOTE itis not necessary to remove the valve t m the ie for inspecting en or coil replacement INSTALLATION amp MAINTENANCE ac INSTRUCTIONS a 2 WAY DIRECT ACTING SOLENOID VALVES SUB MINIATURE NORMALLY CLOSED OPERATION BRASS OR STAINLESS STEEL CONTRUCTION 1 8 NPT BONA gam V6332R3 ASCO SERIES 8225 A WARNING To prevent
51. ical power that continuously meets the specifications in the Appendix A of this instruction manual Topaz Topaz Topaz Ultra Instruction Manual 5 3 AirSep Corporation Place the oxygen generator in an upright position on a level surface Connect the oxygen outlet to the inlet of your application Use only oxygen compatible materials for the hoses tubing and connections between the CAUTION oxygen outlet and the inlet to your application If you use tubing at the inlet to your application connect to the oxygen outlet the barb and fastener provided in the plastic bag shipped with the unit Insert the barb into the tubing connected to your application and clamp the tubing securely to the barb Clean your hands thoroughly before handling the barb and fastener Make sure the tools used to secure the connection between the oxygen outlet and your application does not contaminate CAUTION the hoses tubing or connections with oil or other petroleum based products If a continuous supply of oxygen is critical to your application provide a backup source of oxygen to use if a power failure or equipment malfunction occurs Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 6 0 System Operation When yo u complete installation as described in the previous section the oxygen generator is ready for easy start up and operation 6 1 6 2 6 3 Start up 1 Set the I O power switch to and wait
52. ided with a meter ing device for flow control Turn stem to right to reduce flow left to increase flow INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel Note Inlet port will either be marked T or IN Outlet port will be marked 2 or OUT ASA mu All Rights Reserved 8262 8263 Form No V5256R9 Future Service Considerations Provision should be made for performing seat leakage external leak age and operational tests on the valve with a nonhazardous noncom bustible fluid after disassembly and reassembly Temperature Limitations For maximum valve ambient and fluid temperatures refer to charts below Check catalog number coil prefix suffix and watt rating on nameplate to determine the maximum temperatures Catalog Number Coil a Coil Class Ambient Prefix 6 10 5 none DA or 12 4 S 6 10 5 DF FT 12 4 or SF 6 10 5 EXA E A T T 174 77 125 140 77 77 77 77 25 E T SEEN Ero em E EN Es H none KP j SP or SD HB KB SS or SV RN us Catalog Nos 8262B200 and 8262 C200 AC construction only and Catalog Nos 8262B214 and 8262 D200 AC and DC construction are limited to 140 F fluid temperature Valves with Suffix V or W that are designed for AC service and nor
53. ids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel FOR VALVES WITH LEVER TYPE OPERATING MOVEMENTS A WARNING Do not obstruct movement of lever Lever must be free to move or valve will not shift position Future Service Considerations Provision should be made for performing seat leakage external leakage and operational tests on the valve with a nonhazardous noncombustible fluid after disassembly and reassembly Temperature Limitations Refer to assembly drawing for ambient and fluid temperature limitations Positioning Refer to assembly drawing for positioning Piping Connect piping to valve according to markings on valve body consult flow diagrams on assembly drawings Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point A CAUTION To avoid damage to the valve body DO NOT OVERTIGHTEN PIPE CONNECTIONS If TEFLON tape paste spray or similar lubricant is used use extra care when tightening due to reduced friction This applies mainly to valves with aluminum or zinc bodies A CAUTION For the protection of the solenoid valve all valves in genera
54. ins connected to fittings Use soapy water to check all hoses tubing and fittings in unit Most leaks are audible when area is quiet Repair leaks and replace hoses or tubing as necessary 8 3 Unit operates but I O power switch does not illuminate Pressure of product oxygen changes unexpectedly Popping sound indicates release of relief valves Chattering or buzzing noise from solenoid valve s Improperly set or defective pressure regulator Defective solenoid valve s Defective air compressor Defective circuit board Defective I O power switch Leak in unit Improperly set or defective pressure regulator Relief valves release Defective air compressor Obstructed exhaust muffler Improperly set or defective pressure regulator Defective solenoid valve s Defective circuit board Contaminated adsorbers Low voltage to valve s Defective or worn solenoid valve s AirSep Corporation Check regulator setting or replace defective regulator Repair or replace solenoid valve s Replace air compressor Replace circuit board Replace I O power switch Pressurize unit set I O power switch to O and disconnect main power supply Remove enclosure and make sure tubing remains connected to fittings Use soapy water to check all hoses tubing and fittings in unit Most leaks are audible when area is quiet Repair leaks as necessary Check regulator setting or replace
55. ixing Tank The mixing tank provides stable flow and purity for short term surge in oxygen demand Pressure Regulator The pressure regulator controls the delivery pressure of the product oxygen This regulator is factory set and should never be adjusted Changing the regulator setpoint in any way can potentially cause damage to the molecular sieve and NOTE will void the warranty Topaz Topaz Topa Exhaust Muffler The exhaust muffler allows waste gas to exit the adsorbers Hour Meter The hour meter indicates the total number of hours that the unit cycles z Ultra Instruction Manual 4 5 AirSep Corporation 5 0 Installation 5 1 Handling and Unpacking AirSep Corporation ships the oxygen generator in a heavy duty cardboard carton with two cutout carrying handles The unit s size and weight allow easy transport by manual lifting however the enclosure does not provide handles or wheels because it is intended for stationary operation To facilitate transport of the oxygen generator place the unit in the carton and use the handles on the carton to lift the package Use a hand cart to transport the unit safely to a different location To unpack the oxygen generator follow these guidelines 1 2 3 6 7 Inspect the shipping carton and open it immediately upon receipt If the exterior of the carton is severely damaged note it on the freight bill before you sign it Unpack the unit and remove any pr
56. l install a strainer or filter suitable for the service involved in the inlet side as close to the valve as possible Periodic cleaning is required depending on service conditions See Series 8600 8601 and 8602 for strainers Minimum Operating Pressure Differential For all valves requiring a minimum operating pressure differential the pressure and exhaust lines must be full size without restriction Minimum operating pressure differential as stamped on the nameplate must be maintained for dependable operation For 3 and 4 way valves minimum operating pressure differential must be maintained between pressure and exhaust at the moment of changeover Hydraulic pumps or air reservoirs must have adequate capacity to maintain the minimum pressure during changeover To check pressure during changeover install a pressure gage in the pressure connection as close as possible to the valve ASCO General Installation amp Maintenance Instructions Drawing No 214639 107 October 2003 MAINTENANCE A WARNING To prevent the possibility of death serious injury or property damage turn off electrical power and depressurize valve If the valve handles combustible fluid extinguish all open flames and avoid any type of sparking or ignition Vent fluid to a safe area before servicing the valve NOTE For most valves it is not necessary to remove valve from pipeline for repairs For air operated valves the auxiliary pressure
57. lean periodically depending on service conditions See ASCO Series 8600 8601 and 8602 for strainers A WARNING To prevent the possibility of electrical shock from the accessibility of live parts install the open frame solenoid in an enclosure Positioning This solenoid is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area ASCA vw All Rights Reserved SERIES U8016 US8016 Form No V6917R1 If open frame solenoid is supplied on an ASCO valve check basic valve instructions for positioning Mounting Refer to Figure 1 below for mounting tm m INCHES 152 diameter 2 mounting holes both sides A CAUTION Be sure mounting screws do not penetrate yoke far enough to damage coil Figure 1 Yoke mounting dimension partial view Wiring Wiring must comply with local codes and the National Electrical Code Coils are provided with lead wires or 1 4 spade terminals The solenoid yoke is provided with a hole for a grounding screw see Figure 2 Grounding screw not supplied with solenoid To facilitate wiring the solenoid may be rotated 360 by removing the retaining cap clip or hi shock clip A CAUTION When metal retaining clip disengages it will spring upward Rotate solenoid enclosure to desir
58. lity of death serious injury or property damage check valve for proper operation before returning to service Also per form internal seat and external leakage tests with a nonhazardous noncombustible fluid 8 Restore line pressure and electrical power supply to valve 9 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click signifies the so lenoid is operating ORDERING INFORMATION FOR ASCO REBUILD KITS Vee AOU ENS OS AAA Parts marked with an asterisk in the exploded view are supplied in Rebuild Kits When Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate If the num ber of the kit is not visible order by indicating the number of kits re quired and the Catalog Number and Serial Number of the valve s for which they are intended Manual Operator Metering Device body 1 8 NPT only O ring stem retainer screw Figure 1 Metering and manual operator constructions Form No V5256R9 ASTA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com D 38 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Torque Chart Torque value Torque value Inch Pounds Newton Meters solenoid base 175225 19 8 12 8 valve bonnet 9010 10 2 t1 1 bonnet gasket 75 10 8 5 1 1 Bonnet wrench supplied in ASCO Rebuild Kits For bonnet wrench only order
59. ly Closed Valve is closed when solenoid is de energized open when energized IMPORTANT No minimum operating pressure required Manual Operation Manual operator allows manual operation when desired or during an electrical power outage Depending upon basic valve construction three types of manual operators are available Push Type Manual Operator To engage push type manual operator push stem at base of valve body upward as far as possible Valve will now be in the same position as when the solenoid is energized To disengage manual operator re lease stem Manual operator will return to original position Screw Type Manual Operator To engage screw type manual operator rotate stem at base of the valve body clockwise until 1t hits a stop Valve will now be in the same position as when the solenoid is energized To disengage rotate stem counterclockwise until it hits a stop A CAUTION For valve to operate electrically manual operator stem must be fully rotated counterclockwise Stem Lever Type Manual Operator To engage manual operator turn stem lever clockwise until it hits a stop Valve will now be in the same position as when the solenoid is energized To disengage manual operator turn stem lever counter clockwise until it hits a stop A CAUTION For valve to operate electrically manual operator stem lever must be fully rotated counterclockwise Flow Metering Devices Valves with suffix M in catalog number are prov
60. mally closed operation are for use with No 2 and 4 fuel oil service These valves have the same maximum temperatures per the above table except Suffix W valves are limited to a maximum fluid tempera ture of 140 E Listed below are valves with Suffix V in the catalog number that are acceptable for higher temperatures Max Fluid Catalog Number Max Ambient Coil Prefix Temp F Temp F FT8262 HB8262 FT8263 HB8263 125 250 8262G 8263G HT or HB 8262G The only exception is the 8262G and 8263G series Class F coil at 50 Hertz rated 11 1 and 17 1 watts are limited to 210 F fluid temperature Positioning This valve is designed to perform properly when mounted in any posi tion However for optimum life and performance the solenoid should he mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Printed in U S A Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Topaz Topaz Topaz Ultra Instruction Manual D 37 Valves with suffix P in the catalog number must be mounted with the solenoid vertical and upright Mounting Refer to Figure 2 for mounting dimensions Piping Connect piping or tubing to valve according to markings on valve body Inlet port will either be marked I or IN Outlet port will be marked 2 or OUT Wipe the pipe threads clean of cutting oils Apply pipe compound sparingly
61. mbly IMPORTANT The spacer on the stem spacer sub assembly must be inside of the stem retainer for internal spring construction and NOTE There are two stem lever manual operator constructions 6 They are identified by the location of the core spring as internal or 3 external spring construction 1 Unscrew solenoid base sub assembly from manual operator outside the stem retainer for external spring construction body 7 Replace body gasket and install manual operator assembly in 2 Unscrew manual operator body from valve body Then remove valve body Torque manual operator body to 175 25 in lbs body gasket and stem retainer 19 8 2 8 Nm 3 Slip stem spacer sub assembly with stem gasket from manual 8 Replace solenoid base gasket and solenoid base sub assembly operator body Remove core assembly with core spring from Torgue solenoid base sub assembly to 175 25 in lbs 19 8 center of manual operator body 2 8 Nm 4 All parts are now accessible for cleaning or replacement 9 Check manual operator for proper operation Turn stem clock Lubricate gaskets per Valve Reassembly step 2 wise and counterclockwise stem should turn freely without binding External Spring Internal Spring Construction Construction solen id base sub assembly solenoid base Y sub assembly mounting bracket core spring Y anual a see note 3 operator optional feature x 4 positions 2 self tapping Sc
62. mente em sistemas de ar comprimido industrial N o 0s use onde press es e temperaturas excederem aqueles listados nas etiquetas dos produtos Se a press o de sa da for superior estabelecida podendo causar danos ao equipamento instale um dispositivo de al vio de press o ap s o regulador que atenda aos requisitos do sistema Antes de usar outros fluidos para aplica es n o indutriais ou para sistemas de suporte sa de consulte a Norgren REGULADORES DE USO GENERAL SPANISH Contacte con su proveedor Norgren para instrucciones completas y kits Instalaci n Cerrar la presi n de aire instalar en la linea del aire e el caudal de aire deber seguir la direcci n de la marca en el cuerpo en algunos casos la patabra N puede estar impresa al lado de la conexi n de entrada e situarlo antes de los lubricadores y las v lvulas de ciclo Los reguladores de caudal reversible pueden instalarse antes o despu s de las v lvulas de ciclo e lo m s cerca posible del aparato al que est conectado e en cualquier ngulo Regulaci n Girar el pomo de regulaci n en el sentido de las agujas del reloj para aumentar el nivel de presi n de salida y en sentido contrario para reducirla Para disminuir la presi n reducir en primer lugar a un nivel inferior al requerido despu s aumentar hasta la presi n de salida deseada Advertencia Estos productos se han dise ado para su uso exclusivamente en sistemas industriales de aire comp
63. mples renseignements Installation Couper la pression et installer le r gulateur e Dans le sens du d bit d air marqu sur le corps dans certains cas orifice d entr e esi marqu iN En amont du lubrificateur et des distributeurs Seul un r gulateur acceptant un d bit en sens inverse peut tre install en aval des distributeurs Au plus pr s des appareils alimenter e Montage en position quelconque R glage Tourner le bouton de r glage dans le sens horaire pour augmenter la pression et dans le sens contraire pour la diminuer Pour r duire la pression diminuer celle ci au dessous de la valeur de consigne et augmenter jusqu la pression d sir e Attention Ce produit a t congu pour une utilisation avec de l air comprim industriel Ne pas utiliser ce produit une pression ou temp rature sup rieure celle indiqu e sur l tiquette ceci pouvant causer des ruptures ou un mauvais fonctionnement La pression et le d bit doivent satisfaire aux besoins de l installation Si un exc s de pression en provenance du r gulateur peut endommager ou g ner le fonctionnement des appareils situ s en aval de celui ci installer une soupape de d charge entre le r gulateur et ces appareils Le seuil de d clenchement ainsi que les caract ristiques de d bit de l soupape doivent tre choisis pour satisfaire aux exigences des appareils prot ger REGULATOR DANISH Kontakt deres Norgren leverander for yd
64. mpressa Non impiegare in presenza di pressioni e temperature superiori a quelle riportate sulla targhetta Se un aumento della pressione in uscita rispetto al valore di taratura dovesse causare rotture o malfunzionamento nell impianto a valle installare una valvola limitatrice di pressione a valle del regolatore La pressione e la capacita di scarico della valvola limitatrice devono soddistare i requisiti di sicurezza del sistema Prima dell impiego con altri fluidi che non siano aria per applicazioni non industriali o in apparecchiature medicali consultare la Norgren REGULADORES PARA APLICA ES GERAIS PORTUGUESE Consulte seu fornecedor Norgren para instru es completas e kits de reparo Instala o Desligue a press o de ar Instale na linha de ar e Como fluxo de ar na dire o da seta do corpo Em alguns casos IN pode estar gravado pr ximo ao orif cio de entrada Antes dos lubrificadores e v lvulas de controle direcional Os reguladores de tiuxo bi direcionais podem ser instalados antes ou depois das v lvulas de controle direcional T o pr ximo quanto possive do dispositivo que est sendo atendido e Em qualquer ngulo Regulagem Gire no sentido hor rio para aumentar e no sentido anti hor rio para diminuir a press o de sa da desejada Para reduzir a press o primeiro reduza a para um valor menor do que desejado e posteriormente aumente at a press o final Advert ncias Estes produtos devem ser usados so
65. mpressor Kit Compression 2660 Trigon 1 CO012 11 30 000 Hours Valve Solenoid 1 4 100VDC AU1I 1 VA001 1 Valve Solenoid Rebuild Kit Feed Waste 316372 VA034 1 Valve Solenoid Plastic 100 VDC Equalization VA003 9 N N C 4 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Topaz Ultra 120 VAC e Tt Emergency Emergency Spares Circuit Board Master Assembly 10L 120V 9 Capacitor Metal Case 20 uF 370VAC CC006 8 Heat Exchanger Deise E HX002 2 Mount Sandwich 30 Ib 1 4 20 Threads MO007 1 Fan NMB 1 FNO22 1 Foam Filter 4 X 4 X 1 2 Thk 15 PPI Flowmeter 10 LPM 1 FM080 3 Gauge Dual Scale 1 1 2 0 100 PSI 1 8 MPT w MNTG CLP Hour Meter LCD 100 270VAC 50 60 HZ 1 HM009 1 Muffler 1 4 MPT Norgren Regulator 1 4 FPT Norgren 100 psig RG088 1 Switch Rocker Green Sich R cke Geen SW004 1 Mixing Tank TA149 1 Valve Block Non Anodized SS Plugs VA290 1 Circuit Breaker 8 Amps nec D LS CR001 1 Supplemental Equipment Analyzer Maxtec Max O2 Plus i AN005 1 Analyzer O2 Maxtec Handi Handheld RA ANO021 1 12 12000Hours Hours Compressor Thomas 2660CE50 120 60 PVC Tubes Connectors ERR CO305 1 Et AA Kit Compression 2660 Trigon CO012 11 oo Hours EE ASCO EQ HV238 915 2 100V EES 1 Valve Rebuild Kit for VA003 1 Valve Rebuild Kit for VA003 1 MEDSERV 316375 AU11 AU11 VA048 1 1 Valve Solenoid Rebuild Kit Feed Waste 31637
66. nit in Appendix A Increasing the flowmeter beyond the setpoint designated for the particular model can potentially cause damage to the molecular sieve and will void the warranty Oxygen Outlet The B size adapter at the oxygen outlet connects to your application Air Exhaust Heat from the unit escapes through the air exhaust located on the left side of the enclosure Power Cord The power cord not shown and its grounded plug connect from a connection See Figure 4 1 on the unit to a properly grounded electrical outlet to supply electrical power to the unit I O Power Switch The I O power switch starts and stops the operation of the unit When you set the switch to the green indicator light illuminates Circuit Breaker Use the circuit breaker button to reset the unit after an electrical overload shutdown Fuse For the 240 V units an additional fuse safety is provided as per the CE regulations Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 4 2 Internal Components Front View Adsorbers Cycle Pressure Gauge Hour Meter Pressure Regulator Circuit Board Capacitor Terminal Strip Valve Block Air Compressor Exhaust Muffl xhaust Muffler Heat Exchanger Cooling Fan Equalization Valve Mixing Tank Intake Resonator Figure 4 2 Oxygen Generator Internal Components Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 4 4 Intake Resonator The i
67. not handled properly Connect the oxygen generator power cord to a properly grounded wall outlet on a circuit that cannot be accidentally turned off Do not use extension cords Do not position the generator in an area that makes it difficult to disconnect the power To prevent fire or electrical shock locate the oxygen generator indoors away from rain or any other type of moisture Safety Publications This section is not a complete summary of required safety procedures Review the following publications for additional information on the safe handling of oxygen Standard for Bulk Oxygen Systems at Consumer Sites NFPA No 50 National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy Massachusetts 02269 9101 USA m Oxygen Pamphlet G 4 Compressed Gas Association 1725 Jefferson Davis Highway Arlington Virginia 22202 4102 USA a Cleaning Equipment for Oxygen Service Pamphlet G 4 1 Compressed Gas Association 1725 Jefferson Davis Highway Arlington Virginia 22202 4102 USA Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation 3 0 System Description 3 1 General The AirSep Corporation PSA Oxygen Generator is a self contained unit that uses Pressure Swing Adsorption PSA technology to produce oxygen on site The PSA process extracts oxygen from ambient air to deliver product oxygen continuously to an application that requires feed oxygen The oxygen generator uses
68. nt Solenoid Reassembly 1 Install solenoid base sub assembly or plugnut core tube sub assembly with bonnet gasket and bonnet Torque solenoid base sub assembly to 175 25 in lbs 19 8 2 8 Nm Torque valve bonnet to 90 10 in lbs 10 2 1 1 Nm 2 Reassemble open frame solenoid following exploded views 3 For solenoid using a hi shock retaining clip be sure retaining clip seats in circular groove around side wall of solenoid base sub assembly Then tighten retaining clip securely so that the retaining clip ends meet 4 Make electrical connections to solenoid see Wiring section A CAUTION Solenoid must be fully reassembled because the yoke and internal parts complete the magnetic circuit Be sure to replace insulating washer at each end of non molded coil ORDERING INFORMATION FOR SOLENOID OPERATORS OR COILS When Ordering Solenoid Operators or Coils specify Catalog Number Serial Number Voltage and Frequency For Coils specify number stamped on coil if visible Form No V6917R1 ASUO 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com D 32 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation rpi LC Indicates Parts Supplied insulating 4 2 In ASCO Rebuild Kits washer 2 see note R SB retaining clip coil Y or retaining cap Terminal End yoke See Coil Replacement P solenoid base 3 Solenoid Reassembly sub assembly for t
69. ntake resonator reduces noise from the air compressor See Below Air Compressor The air compressor pressurizes ambient air and delivers it to the adsorbers See Below Cooling Fan The cooling fan increases airflow inside the enclosure to cool the air compressor The models without enclosures do not have a fan installed Capacitor The capacitor stores additional electrical power to enable the air compressor to start Heat Exchanger The heat exchanger cools the pressurized air from the air compressor Adsorbers Sieve Beds The adsorbers or sieve beds contain the molecular sieve that adsorbs attracts nitrogen from compressed air and allows oxygen to pass through as the product gas Cycle Pressure Gauge The cycle pressure gauge indicates the pressure inside the sieve beds The cycle pressure gauge does not indicate the pressure set by the pressure regulator The oxygen pressure gauge on the right side of the enclosure indicates the pressure set by the pressure regulator Valve Block The valve block houses the solenoid valves Equalization Valve The equalization valve balances the pressure between the two sieve beds Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Circuit Board The circuit board controls the cycle time and sequence of each solenoid valve Terminal Strip The terminal strip provides a connection point for the wiring to the circuit board and the air compressor M
70. onnecting rod 2 ki DUE assembly or cup x x x Loose head screws Tighten head screws x Broken fan Replace fan x x x Bent motor shaft Replace entire unit x x Damaged capacitor Replace capacitor x Loose fittings Tighten fittings x y Insufficient ventilation Increase air circulation in enclosure to enclosure x x Worn bearings Replace eccentric and bearing assembley 1 Thermal protector in motor will interrupt current when motor overheats V Topaz Topaz Topaz Ultra Instruction Manual D 25 AirSep Corporation GD NORGREN R01 R04 R06 RO7 R08 R11 R14 R15 R16 R17 R18 _ R46 R64 R72 R74 11 002 11 044 11 111 20AG GENERAL PURPOSE REGULATORS ENGLISH Contact your Norgren supplier for complete instructions and kits Installation Shut off air pressure Install in air line with air flow in direction of arrow on body In some cases IN may be stamped next to the inlet port e upstream of lubricators and cycling valves Reverse flow reguiators can be instalied upstream or downstream Of cycling valves e as close as possible to the device being served e atany angle Adjustment Turn adjustment clockwise to increase and counterclockwise to decrease outlet pressure setting To reduce pressure first reduce to a pressure less than that desired then increase to the desired outlet pressure Warning These products are intended for use in industrial compressed air systems only Do not use these products where pressures
71. onnects to electrical outlet and that electrical outlet receives power Reset the circuit breaker and set I O power switch to I to restart unit Replace the fuse provided in 240 VAC units Disconnect main power supply remove enclosure and make sure all electrical connections connect securely Replace I O power switch Make sure power cord connects to electrical outlet and that electrical outlet receives power Reset the circuit breakers and set I O power switch to I to restart unit If circuit breaker immediately trips again check the wiring for any short circuit Also check I O power switch circuit board capacitor and air compressor Replace all defective components Clean gross particle filter or remove obstruction Allow air compressor to cool then restart unit Disconnect main power supply remove enclosure and make sure all electrical connections including air compressor leads connect securely Make sure power meets specifications in Appendix A of this instruction manual Replace capacitor Rebuild or replace air compressor as applicable Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Unit operates but air does not circulate into unit Purity of product oxygen does not remain within specification in Appendix A of this instruction manual Flowmeter fluctuates or flow rate of product oxygen changes unexpectedly Faulty electrical connections to cooling
72. order No K218948 oe S RECH body gasket stem retainer mounting bracket f end cap optional feature see note 1 Indicates Parts Supplied In ASCO Rebuild Kits 1 8 NPT Stainless Steel Figure 3 Stem lever type manual operators Figure 4 Series 8262 normally open construction Important Spacer must be inside of stem retainer for internal spring construction and outside of stem retainer for external spring construction Page 4 of 4 Form No V5256R9 e ASUS 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com D 40 Topaz Topaz Topaz Ultra Instruction Manual AirSep Normally Closed Valve i is closed when solenoid is de energized Valve is open AJN 123 626 332 V6332R3 page 1 of 3 Corporation DESCRIPTION Series 8225 valves are 2 way normally dosed direct acting aclenoid valves made ofrugged brass or stainless steel Valves are sub miniature i in size and are provided with an open frame solenoid k OPTIONAL FEATURES Mounting Bracket Kit No 224 736 This kit provides mounting of a for ease ot installation removal and adjustment to piping See Figure 2 Plug Connector Kit No 226 061 The open frame solenoid with spade terminal connections may be used with the plug connector kit providing a gt 2 pole with grounding contact Type 3 x DIN 46244 construction See Figure A Conduit Connector Kit NO 224 735 The open frame solenoid with lead wires may be conve
73. orque 9375 26 UNS 2A thread core DC AC Tapped hole in core Note 0 250 28 UNF 2B Insulating washers are omitted 0 38 minimum full thread when a molded coil is used Figure 3 Series U8016 open frame solenoid with leaded coil sleeve 2 we retaining clip or retaining cap S Terminal End See Coil Replacement Solenoid Reassembly for torque yoke 750 28 UN 24A thread ME bonnet bonnet gasket Indicates Parts Supplied H In ASCO Rebuild Kits abit Aug For bonnet wrench core adapter order partial view No K218948 Figure 4 Series US8016 open frame solenoid with 1 4 spade terminal coil Form No V6917R1 Page 3 of 4 ASTO 50 Hanover Road Horham Park New Jersey 07932 www ascovalve com Topaz Topaz Topaz Ultra Instruction Manual D 33 AirSep Corporation See Coil Replacement Indicates Parts Supplied Solenoid Reassembly In ASCO Rebuild Kits for torque 750 28 UN 2A thread bonnet gasket plugnut core tube sub assembly For bonnet wrench adapter order No K218948 See Coil Replacement Solenoid Reassembly for torque customer s panel 69 dia 018mm mounting hole 24 093 maximum thickness bonnet 50 28 UN 2A thread bonnet gasket plugnut core tube sub assembly E core partial view hi shock retaining clip Terminal End spacer gasket solenoid base sub assembly 9375 26 UNS 2A threa
74. otective wrapping and packaging Retain the carton and packaging to facilitate future shipping and transporting of the unit Place the unit in an upright position and thoroughly inspect the enclosure and all external components e g flowmeter for damage Remove the enclosure and inspect the interior for loose or damaged parts Only trained personnel may open the oxygen generator To prevent electrical shock make sure the main power supply is disconnected WARNING When you remove the enclosure and inspect the internal components Inspect all wiring to ensure that no wires are broken and no push on connector is off its terminal You must submit a damage claim within 24 hours of delivery A claim can be filed only NOTE by the consignee After inspecting the interior of the enclosure re install the enclosure on the unit Topaz Topaz Topaz Ultra Instruction Manual 5 1 5 2 AirSep Corporation Locate the plastic bag that contains the instruction manual extra gross particle filter and a barb connection for the oxygen outlet Be sure to read the entire manual before installing and operating the unit Pre installation Operational Check Although every oxygen generator is tested thoroughly after it is manufactured perform the following test to ensure that no damage occurred during shipping and handling 1 2 10 11 Make sure the enclosure fastens securely to the unit Make sure the gross particle
75. r Product Topaz Topaz Topaz Ultra Instruction Manual D 21 AirSep Corporation Exploded View List Exploded View of the Thomas 2660CHI56 190 Compressor D 22 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation Field Service Parts List for Thomas 2660CHI56 190 Compressor No Assembly Unit 624285 1 2 Piston Cup 525776 1 2 Screw Piston Cup Retainer 7 ess e omg Head Gasca s ems s Jee Ce sme HE 5 ees 2 0 Ring Valve Plate 1 e eme a vr sema 1 Ema 638701 1 Pressure Relief Valve Topaz Topaz Topaz Ultra Instruction Manual D 23 AirSep Corporation Wiring Diagram Use this wiring diagram to connect your compressor to the power source 2660CHI56 190 RED RED S CAPACITOR BROWN a EEN LINE D 24 Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation if you are having a problem with your compressor use this table to heip determine the cause s ro Diem na ssinle Cause 2 Correclve ACTON Flow Pressure Not Start Overheats Unit High voltage at x compressor Reduce voltage Low voltage at x x X X SE Increase voltage x X X Damaged valves Replace flapper valves tat Remove debris and 4 S Z ld check for valve damage x X x Damaged gaskets Replace caskets Replace c
76. rews provided A solenoid base core assembly A stem S gasket A body gasket A gasket 3 A Na E see note 4 valve body see note 2 Port 3 plugged stem retainer Internal X core spring see note stem spacer valve bonnet sub assembly disc holder assembly bonnet gasket core assembly plugnut core tube disc spring sub assembly core spring External body gasket body gasket 3 7 Ser Ka end cap 1 4 NPT Brass Notes For mounting a flat surface must be provided A across the entire length of the bracket The valve body X valve body becomes secure to bracket when core spring see note 3 EN valve body Indicates Parts Supplied In ASCO Rebuild Kits Note Wide end of core spring in core first closed end protrudes from top of core core assembly body gasket a see note 2 bracket is tightened into position Port 3 plugged T Keser da reden na 7 2 Body inverted for inline Piping Inverted 1 is construction construction disc holder assembly valve inlet and inverted 2 is valve outlet spacer Spacer 5 3 Wide end of core spring in core first closed x disc end protrudes from top of core i disc spring 4 Bonnet wrench supplied in ASCO Rebuild Kit ES For bonnet wrench only
77. rimido No usar estos productos en instalaciones en las que las presiones y temperaturas puedan superar las que figuran en la etiqueta del producto Si la presi n de salida es superior al nivel de presi n del regulador podr an producirse roturas o fallos en los equipos situados despu s del mismo En este caso instalar un aparato con escape de presi n despu s del regulador La capacidad en cuanto a presi n de escape y caudal del mecanismo de descarga deber satisfacer las necesidades del sistema Consultar con Norgren antes de utilizar estos productos con fluidos que no sean el aire en aplicaciones no industriales 0 en sistemas de seguridad Topaz Topaz Topaz Ultra Instruction Manual UI 200 6 97 Supersedes 4 97 AHLF l 7 PRIMUS FIL TEAR TIL BRI Gb T AU SIL ik ORALE DECIS ik LOB ASSESbEXT ADOR L L HIE N ERSENTWAHEN AN ET 017 7 gt LIDO CHL RN BR LAA L ESTO KR RICK RNG ON OT AE QUE ARES HT RKE R ET erosc miron i T EJ E bU BILE ZEE ERI MEE EZR HALO LIT Bes E E REMI ERT SBS BRAGH L HLR lt FT tik DOM IR Z 0 KTZ L 3 NILO FAY TER ARD LRA wel FOAL AE 9c AER BR E AA KHIEb LF2L 7ORERJTBA VFal ID CIE E Ka LZ D EE CHE NEDBE LES LIO a IW EK FEMURS MERROMES E URI A FLORERE C Obtrini zn ETA BALA LEBLON Mig REY A TALKEN ERAT EHEN NYLIHETCH Ie GG tg raw DS ff HE EAE AS A EB tt pb gis BAR WS E EX HAM RR ER RE RT TUR it IS BL BS LA AX A Bt A OO IN tric
78. rn Goods Authorization RGA number from the AirSep Commercial Products Service Department Before you contact AirSep have the following information readily available noted on the ownership data page in the front of this instruction manual E generator model E serial number E hours of use see hour meter inside enclosure E invoice date AirSep issues no credit for any warranted item until you present the model number serial number and invoice NOTE date of the oxygen generator 2 Write the RGA number clearly on the outside of the shipping container Topaz Topaz Topaz Ultra Instruction Manual AirSep Corporation AirSep accepts no item s for service or credit unless prior written authorization was issued by AirSep NOTE 3 Use the original packaging material to return item s Pack merchandise for a safe return AirSep assumes no responsibility for damage that occurs in transit Any damage to the oxygen generator or a component because of failure to follow this procedure is the sole responsibility of the customer Return item s on a freight prepaid basis only Topaz Topaz Topaz Ultra Instruction Manual B 3 AirSep Corporation C Appendix Parts List Use the following parts list to order parts for your oxygen generator To order please contact the AirSep Commercial Products Service Department Refer to Section 8 0 Troubleshooting for information about contacting the Commercial Products Service
79. rted to gasketed threaded conduit hub engosure for dd ar general purpose construction E Figure SE OPERATION when solenoid is energized IMPORTANT No minimum Ope ing P pressure required INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel FUTURE SERVICE CONSIDERATIONS Provisions should he made for performing seat leakage extemal leakage and operational tests on the valve with a nonhazardous noncombustible fluid after disassembly and Se POSITIONING This valve is designed to perform property when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility ot foreign matter tell a i in in the plugnut core tube sub Maxis area MOUNTING For valve body mounting dimensions refer to l de 1 For dimensions of Doze bracket supplied in Mounting Bracket Kit No 224 736 refer to Figure PIPING Connect piping to valve according to maig on valve body Inlet port is marked i I and outlet port is market 2 Apply pipe compound sparingly to male pipe threads only if applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping W
80. st B Thomas Industries 2660 Series Compressors CE32 CG32 CHI37 and CHI42 Wiring Diagram B Thomas Industries 2660 Series Compressors CE32 CG32 CHI37 and CHI42 Troubleshooting Guide B Thomas Industries 2660 Series Compressors CE36 Exploded View and Parts List B Thomas Industries 2660 Series Compressors CE36 Wiring Diagram B Thomas Industries 2660 Series Compressors CE36 Troubleshooting Guide B Thomas Industries 2660 Series Compressors CE50 Exploded View and Parts List B Thomas Industries 2660 Series Compressors CE50 Wiring Diagram B Thomas Industries 2660 Series Compressors CE50 Troubleshooting Guide Topaz Topaz Topaz Ultra Instruction Manual D 1 Regulator Valves AirSep Corporation Thomas Industries 2660 Series Compressors CHI56 Exploded View and Parts List Thomas Industries 2660 Series Compressors CHI56 Wiring Diagram Thomas Industries 2660 Series Compressors CHI56 Troubleshooting Guide Norgren R07 Regulator General Purpose Regulators Installation and Adjustment Instructions ASCO Valve Inc Solenoid Valve Assembly Diagram ASCO Valve Inc U8016 amp US8016 Open Frame Solenoids Installation and Maintenance Instructions ASCO Valve Inc HV238915 Solenoid Valves Dwg 214639 107 General Installation and Maintenance Instructions ASCO Valve Inc 8262 amp 8263 Series 2 way Direct Acting Solenoid Valves Installation and Maintenance Instructions
81. the possibility of personal injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before een the valve 3 CLEANING Sons Ali solenoid valves should be cleaned pedal The time between cleanings will vary depending on the medium and service conditions In general if the vultage iv the coil is cort i gish valve operation excessive noise or leakage will indicate that cleaning is required Inthe extreme case faulty valve operation will occur and the valve may fail to open or close Clean valve strainer or filter when cleaning the valve l PREVENTIVE MAINTENANCE Keep the medium flowing through the valve as free from dirt and foreign material as possible 2 While in service the valve should be operated at least once a insure proper opening and closing CAUSES OF IMPROPER OPERATION 1 Faulty Control Circuit Check the electrical system by energizing the coil A metallic click signifies that the solenoid is operating Absence ofthe click indicates loss of power supply Check forloose or blown fuses open circuited or pre coil broken lead wires or splice connec tions 2 Burned Out Coil Check for opens circuited coil Replace coil if necessary Check supply voltage it must be the same as specified on nameplate monthto 3 Low Voltage Check voltage across te coil leads Voltage must be at least 85 of nameplate rating 4 In
82. two minutes to allow the product oxygen to attain the purity specified in the Appendix A of this instruction manual Rotate the flowmeter knob counterclockwise to increase flow or clockwise to decrease flow as required for your application The flowmeter must never indicate a setting higher than that specified in Appendix A for the particular model 2 The flowmeter must be set at the specified flow rate Refer to Appendix A for the specified flow rates At the appropriate flowrate setting top of the ball of the flowmeter will be at the level mark Increasing the flow of the product oxygen above the flow specified in Appendix A of this instruction manual results in reduced purity of the product oxygen potential damage to the molecular sieve and the warranty will be voided 3 Begin oxygen use by your application Operation The oxygen generator operates automatically after start up Monitor the performance of the oxygen generator at regular intervals to make sure the product oxygen remains within the specifications Refer to Appendix A of this instruction manual Shutdown 1 To stop oxygen delivery rotate the flowmeter knob clockwise until the flowmeter registers zero 2 Setthe I O power switch to O Topaz Topaz Topaz Ultra Instruction Manual 6 1 6 2 WARNING AirSep Corporation Using the oxygen generator at flows higher than 15 above those specified in Appendix A of this manual will result in the likely
83. vice the valve should be operated at least once a month to insure proper opening and closing Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Causes of Improper Operation Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate Excessive Leakage Disassemble valve see Maintenance and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Disassembly 1 Disassemble valve using exploded views for identification of parts 2 Remove solenoid see separate instructions 3 Unscrew solenoid base sub assembly or valve bonnet with special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order No K218948 Remove core assembly core spring and solenoid base gasket from valve body For normal maintenance on Series 8263 valves it is not necessary to remove valve seat See Figure 1 for metering or manual operator constructions 4 For normally open construction Figure 3 remove end cap or manual operator not shown end cap gasket disc holder spring and disc holder assembly All arta aro now accossiblo ta clean u or replace Zu parts are HOW acecssibi LO Cican Oi ICPIACC T or damaged install a complete ASCO Rebuild Kit tA Page 2 of 4
84. ystemanforderungen hinsichtlich Druck und DurchfluB gen gen Anwendungen mit anderen Fluiden als Druckluft oder in medizinischen Ger ten sind nur in Absprache mit Norgren erlaubt REGULATORER TIL GENERELT FORMAL NORWEGIAN Kontakt din Norgren leverander for fullstendig informasjon Installasjon Steng av trykkluften installer etter felgende anvisning e med stramningsretningen i enhetens pilretning noen tilfeller vil bokstavene IN vare preget ved enhetens inngangsport e fer smarere og ventiler Regulatorer med returflow kan ogs installeres etter ventiler e s art f rbiukstedet sum mulig e Enheten kan monteres i hvilken som helst posisjon Justering Vri justeringsrattet medurs for ke trykket og moturs for redusere trykket For 4 redusere trykket juster ferst til lavere verdi enn ensket deretter opp til ansket trykk ADVARSEL Disse produkter er kun beregnet til bruk i industrielle trykkluftsystemer Produktene m ikke benyttes i tilfeller hvor trykk og temperatur kan overstige de verdier som er angitt i produktbeskrivelsen Dersom systemet er f lsomt for trykk over den innstilte verdi bar en avluftningsventil sikkerhetsventil monteres p regulatorens sekundarside Ved benyttelse av andre medier enn trykkluft for ikke industrielle applikasjoner eller i medisinsk sammenheng ta kontakt med din Norgren teverander D 28 REDUCEERVENTIELEN DUTCH Neem contact op met uw Norgren leverancier voor volledi

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