Spirit FX Service Manual
Contents
1. White w White Castings 2 If using Spring Assy w a 1996 or older model order 2 end plug adapters 034870 per spring 052876 301 11 Table of Contents MANUAL PATIO AWNINGS Service Manual Carefree of Colorado SIMPLICITY ILLUSTRATED PARTS LIST 18 1 SF502 12 052876 301 Table of Contents Carefree of Colorado Service Manual MANUAL PATIO AWNINGS Item Notes 1 R00415 402 XXX_ Arm Assy 1 2 Set Universal Right 1 R00416 402 XXX Arm Assy 1 2 Set Universal Left 1 3 RO0410 401 XXX Upper Main Arm 1 4 RO0412 401 XXX Lower Main Arm includes Item 6 1 5 249104UP Carport Foot Unpainted 6 R00532 Travel Strap 7 R012487 105 Handle White 8 R00414 401 XXX Lower Brace 9 RO00413 401 XXX Upper Brace 10 R00405 Brace Slider 11 901022 Locking Knob 12 012414 Bottom Bracket 13 071300 Bottom Bracket Shim 14 169037 Bottom Bracket Stand Off 15 249162UP Top Bracket 16 249153 Top Bracket Stand Off 17 R00925MIL Spring Assy RH Unpainted 18 R00923MIL Spring Assy LH Unpainted 19 19xx00 Roller Tube 3 Slot 3 1 2 Dia 20 Canopy Only Refer to Canopy Order Form 21 901011 Pull Strap 22 901035 Pull Wand 43 036417 001 Pull Wand 61 The following items are not shown R012804 002 Notes 1 XXX Color 052876 301 Hardware Pack 00 Satin w unpainted Castings 50 White w unpainted Castings 20 Cameo w unpainted Castings 13 Table of Contents MANUAL PATIO AWNINGS Service Manual Carefree of Colo2. BORDEAUX BURGUNDY BLUE JADE OCEAN BLUE PURPLE ROSE SIERRA BROWN TEAL WHITE CREAM AEGEAN BLUE FADE BURGUNDY FADE CAMEL FADE BLUE SLATE FADE SILVER FADE GREEN FADE Simplicity Awning All 56 58 55 54 78 79 53 77 52 Left Arm Right Arm SF014 The arm part numbers serial numbers are located on the inside of the lower arm channel The roll bar part numbers serial numbers are located on the roller tube and the valance care label 052876 301 9 Table of Contents MANUAL PATIO AWNINGS Service Manual Carefree of Colorado SPIRIT FX AND FIESTA ILLUSTRATED PARTS LIST 22a 22b 18 19 S 24 Standard Utility _ 2 Roll Bar Roll Bar SF501sm 10 052876 301 Table of Contents Carefree of Colorado 1 R00415 301XXX R00416 301XXX R00410 301XXX R00411 301XXX R00412 101XXX 901020 901020W 901046W 901046 R012803 105 R012803 106 R012803 405 R012803 406 R012803 505 R012803 506 R012803 205 R012803 206 8 901017 901017W 9 901015W 901015 10 R00414 301XXX 11 R00413 301XXX OORA G ND N 12 R00405 R00549 13 901022 14 902801W 902801 15 901019W 901019 16 071300 17 169037 18 901018W 901018 19 249153 20 R00925XXX R00926XXX 21 R00923XXX R00924XXX 22a 19xx00 22b 15xx00A 23 24 25 901011 26 901035 036417 001 Service Manual ltem _ Part Number Qty Assy Notes 1 2 Set Hardware Universal Right 1 2 Set Hardware Universal Left Upper Main Arm Right Upper Main Ar
3. and remove the end plug from the arm while firmly holding onto the vice grips e It will be necessary to hold onto the arm and move it out of the way when the end plug is removed e It will be necessary to support the roll bar 7 Carefully count the number of turns while unwinding the spring To unwind rotate the end plug over the top and towards the coach Remove the screws attaching the end cap to the roll bar Remove the spring from the roll bar and set aside 10 Mark the slots that the canopy is mounted in then slide the old canopy out from the roll bar and awning rail 2 052876 301 Table of Contents Carefree of Colorado Service Manual MANUAL PATIO AWNINGS INSTALLING THE NEW CANOPY 1 Clean and deburr the roll bar slots and awning rail as required If not previously done spread open the awning rail track to facilitate inserting the new fabric Tip Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without staining the material Position the fabric feeders on the roll bar Be sure to use the same slots as the old canopy Slide the new canopy into the awning rail and roll bar simultaneously Center on the roll bar e For aone piece canopy it will be necessary to slide the canopy and valance at the same time e For two piece replacements slide the canopy in first then slide the valance into the second slot Remove the feeders Slide the spring into the roll bar Align the end ca
4. into the channel while sliding the end plug onto the arm 7 Align the holes and secure the end plug with the screw removed previously Remove cotter pin if installed and the tape used to hold the lock lever in place 6 052876 301 Table of Contents Carefree of Colorado Service Manual MANUAL PATIO AWNINGS STANDARD MAINTENANCE Maintaining the Carefree Manual Patio Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE CAUTION DO NOT USE OIL BASED CLEANERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 When it s time for a thorough cleaning the fabric can be cleaned while still on an awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabric it is important to observe the following e Always use a natural soap never detergent e Water should be cold to lukewarm never
5. page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip and hold e Use extreme care when working with the roller sprin
6. EEO EEES CE ecto eatin ppt ge cee cea cee eee 7 Sala e OEIT E E AET T ane A PEPEE AET A A A E E ET EPE E A EIA AENT 7 di pe ee enn ee re DAEA SMe mere ere ee rt Mere ener renee nnn oe Tr eee nett ene err arr ner en 7 Hardware Maintenance kine Wis Bet race ace rneteeince teas iensieerinioeneamniiean 7 PL Ue El aie een 8 Spirit FX amp Fiesta Part NRO C nfiguration iicscinesinssuictiamiutadietarenientiealnemsiniincenaaid 8 SoC Farn Number Cornou aO sonne een ene AENEON 9 Part Number Serial Number Location sesneennsenneennenrnnrnrnrrenrrerrrerrrrnrrrnrrrnrrrrrrnrrrerrrnrrrerrrerrrenrrerrrre rerne 9 Spirit FX and Fiesta Illustrated Parts LisSt ccccccccseececseeceeeeeeeeceeeeseeeeeeeeeceeseeeeeceaeeessuecesseeeeeesseeeeees 10 eylig eee iie raed Pars A ene ree ee enter eee cornet eee meen eee eee trey ara eee errr rer 12 052876 301 Printed in USA May 2006 PROPRIETARY STATEMENT The manual Patio Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title
7. e damaged e Periodically check all mounting hardware screws lags etc and re tighten when necessary e Locking knobs should be periodically loosened and removed then sprayed with a dry lubricant to prevent binding and locking 0528 76 301 7 Table of Contents MANUAL PATIO AWNINGS PART NUMBER LISTING SPIRIT FX amp FIESTA PART NUMBER CONFIGURATION Example Part Number 25 18 79 79 Service Manual Carefree of Colorado SME Cope _ ize_Ganory GoLon _ CANGEN COLOR Fasmie Wrap Type CoroR __ WAAR Teo SPIRIT FX Vinyl w Black ara aimee 18 riers oT a a Vinyl a a PEF Weatherguard SPIRIT FX 25 DV 26 DW Vinyl or Polyweave w Black Castings Vinyl or Polyweave w White Castings Acrylic w Alumaguard Ltd w Black Castings Acrylic w Alumaguard Ltd w White Castings FIESTA 86 EP EA ER SA SB SE SF Vinyl or Polyweave w Black Castings Up To 21 Vinyl or Polyweave w Black Castings Over 21 Vinyl or Polyweave w White Castings Up To 21 Vinyl or Polyweave w White Castings Over 21 Vinyl or Polyweave w Alumaguard w Black Castings Up To 21 Vinyl or Polyweave w Alumaguard w Black Castings Over 21 Vinyl or Polyweave w Alumaguard w White Castings Up To 21 Vinyl or Polyweave With Alumaguard White Castings Over 21 Acrylic w Alumaguard Ltd W Black Castings Up To 21 Acrylic w Alumaguard Ltd w B
8. gran Cav ve MANUALLY OPERATED PATIO AWNING Colorado SPIRITFX FIESTA AND SIMPLICITY AWNINGS These instructions apply to all models listed Details and procedures unique to a specific model are labeled appropriately For optional N equipment refer to the instructions included a W with the option TABLE OF CONTENTS ieee cc cca cece ee el 1 Canopy Repl acam nt mg WR ecssssscnsssscnsssscnsssscnsssccnssgMpessenastecnssssensss Moog Ween sssenssssensssncnnessees 2 Removitig tme Old Gi i accent scerc crema ncenmeacadnnescerars en naaa Ao aaaeeeaa 2 Pee a The New o VEA E Do o A cece cseccesessesecscaseseessccsseeseseees 3 Spring REPIACCMERMELA cncssccnsssccnsssccnssscensssncnagmes agern nnen nannan ee Aea a nannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 4 Replacing the Left Spring ASSEMDIy cc ccccccccsceeccccesecceceeneceebesseceeseseseeeseeeeeeeseeeeeeeseeaeeesseaeeeesessaaeeees 4 Preplacingathe Rigt Spring Assembly 6 N Ql ccc ccc ccencesccseeeesccseseescceseeesceseeensscoeeees 3 installing Ded Fug AGADOS nenon e Tie Naia e i keak a eels eae ere RAA 6 ESR hE r ee E Y EEE O T E E AE E E A T 6 Remote Lock Replacement Spirit and Fiesta Only cccccssseecesseecesseseenseeenseeseeseesenseeseneees 6 Standard Maintenance ssensnnnnnnnnnnennnnnnnnnnne A Os annnnnnnnnannnnnnnnnnnnennnnnnnnnnnnennnnnnnnnnnnannnnnnnnnnnnnnnnnnn 7 P E a a A E eer nen eee eee ee lt n rere ere etre 7 UE LOREN EEI
9. gs Springs are under tremendous tension and will quickly unwind if released Possible injury and or damage may occur REFERENCE PUBLICATIONS LOCATED www carefreeofcolorado com 052876 005 Patio Awning Installation Manual 052876 201 Patio Awning Owner s Manual 052876 301 Patio Awning Service Manual Awning Accessory Manuals 052787 003 Thin Lite Installation amp Operation Manual 052796 001 Power Pack Installation 052806 003 Automatic Awning Support 052807 004 Rafter VI Installation amp Operation Manual 052959 001_ Rafter VII Installation amp Operation Manual Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company 303 469 3324 www carefreeofcolorado com Table of Contents Carefree of Colorado Service Manual MANUAL PATIO AWNINGS PRODUCT OVERVIEW The Carefree line of traditional rollup awnings provides the RV owner with choices of multiple fabrics and options while having some of the strongest and long lasting hardware in the industry Three models are available Simplicity Basic awning with adjustable arm supports The adjustable arms allow the user to adjust the pitch of the awning and can be placed in the carport position when desired Fiesta Builds on the basic Simplicity by adding refined features including a remote lock storage travel locks and canopy clamps to help tension the fabric Additional fabrics with Weatherguard or Alumaguard are available Spirit FX The premier of Caref
10. he awning rail fabric and polycord approximately 1 in from the edge of the fabric e The roll bar screws go into the slot and through the polycord on the outside edge of the fabric 052876 301 3 Table of Contents MANUAL PATIO AWNINGS Service Manual Carefree of Colorado SPRING REPLACEMENT AWARNING THESE PROCEDURES REQUIRE WORKING WITH THE ROLLER SPRINGS OBSERVE ALL CAUTIONS FAILURE TO FOLLOW THE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE REPLACING THE LEFT SPRING ASSEMBLY 1 Extend the awning out completely 2 On the right side lift and lock the upper brace in position Tape the roller lock in the OPEN position 3 On the left arm grasp the end plug firmly with vice grips Pad the grip teeth to prevent damage or marring on the end plug CAUTION WHEN REMOVED FROM THE ARM THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLD BY HAND 4 Remove the attaching screw and remove the end plug from the arm while firmly holding onto the vice grips e It will be necessary to hold onto the arm and move it out of the way when the end plug is removed e It will be necessary to support or hold the roll bar during the rest of the procedures 5 Unwind the spring To unwind rotate the end plug over the top and towards the coach CAUTION A BROKEN SPRING CAN STILL RETAIN WINDS UNDER TENSION 6 Remove the screws attaching
11. it protrudes over the arm Hook the remote over the brake lever Allow the remote lock to slide back into the channel while sliding the end plug over the arm channel 12 Slowly roll up the awning and observe that the braces and arms nestle together correctly If necessary loosen the screws holding the upper mounting bracket then use the slots in the bracket to adjust the brace position so that the brace and arm nestle together properly 052876 301 5 Table of Contents MANUAL PATIO AWNINGS Service Manual Carefree of Colorado INSTALLING END PLUG ADAPTORS Inspect the upper end of the arm channel If there is a 3 8 notch on one side Detail A no action is required If there is a 2 notch on each side of the channel it will be necessary to install aluminum adaptors refer to Detail B 1 Turn the new spring assembly over 2 On the rear inside corners of the end plug place the adapters as shown 3 Tap the adaptors in until the adapters bottoms out on the inside of the end plug 4 Return to the spring replacement No Adaptors Required Adaptors Required SF019 procedures Figure 4 Adapter installation SPRING WIND CHART Length of Awning Winds w Awning Closed Winds w Awning Open 7 12 13 ARE 15 sro gyws A 16 e To wind rotate the end plug over the top and away from the coach e To unwind rotate the end plug over the top and towards the coach REMOTE LOCK REPLACEMENT SPIRIT AND FIESTA ONLY 1 Ope
12. lack Castings Over 21 Acrylic w Alumaguard Ltd w White Castings Up To 21 Acrylic w Alumaguard Ltd w White Castings Over 21 VINYL 00 02 51 52 53 54 55 56 57 58 60 64 65 77 78 79 80 95 00 WHITE CREAM GREEN FADE SIERRA BROWN PURPLE BURGUNDY BLUE BORDEAUX ALMOND MOCHA TEAL BLACK GRAY AEGEAN BLUE FADE CAMEL FADE BLUE SLATE FADE ROSE JADE OCEAN BLUE SILVER FADE BURGUNDY FADE CUSTOM GRAPHICS oe AMERICAN FLAG CHECKERED FLAG FOLYWEAVE RB RC RF RI CHARCOAL BLUE MAROON TAUPE EMERALD ACRYLIC CHOCOLATE CAPTAIN NAVY SAPPHIRE BLUE TOAST SOLID TEAL SOLID BURGUNDY TEAL DEEP BLUE CHESTNUT BROWN BURGUNDY STRIPE AVAILABLE IN HORIZONTAL OR VERTICAL STRIPE OR SOLID CUSTOM ACRYLIC 140 custom colors are available see Sunbrella swatch book or on line www sunbrella com WHITE CREAM ROSE CREAM NAVY WHITE TEAL CREAM TEAL WHITE OCEAN BLUE CREAM OCEAN BLUE WHITE SIERRA BROWN CREAM ALUMAGUARD UNIGUARD 25 WHITE 23 SATIN 22 CAMEO Uniguard Only CUSTOM SLUM AGUARD UNIGUARD CHAMPAGNE c PEWTER JV BLACK 052876 301 Table of Contents Carefree of Colorado Service Manual MANUAL PATIO AWNINGS SIMPLICITY PART NUMBER CONFIGURATION Example Part Number 77217900 StyteCopeE _ Size CANOPYCOLOR FABRIC WRAP TYPE COLOR r e A a E e Simplicity Awning 21 Length White Weatherguard T7 8 VINYL ALMOND MOCHA BLACK GRAY
13. ll bar and set aside Inspect the end of the arm channel If there is a 2 A ViceGrips notch on each side of the channel it will be necessary to install end plug adaptors Refer to Installing End Plug Adaptors on page 6 before continuing 9 Slide the spring into the roll bar Align the end cap on the roll bar then press onto the roll bar completely The roll bar should bottom out inside the cap Remote Lock Spirit amp Fiesta Only 10 Attach the end cap to the roll bar with the screws removed previously 11 Place the roller lock in the OPEN position then grasp the end Detail B SF018 plug with vice grips and turn the spring to add winds To Figure 3 RH Spring wind rotate the end plug over the top and away from the coach One complete turn equals one wind Use the chart on page 6 for the correct number of winds CAUTION WHILE THE END PLUG IS NOT ATTACHED TO THE ARM CHANNEL THE WOUND SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLD THE END PLUG BY HAND 1 For Simplicity Slide the end plug over arm channel Align the holes and secure using one 1 1 4 20 x 7 16 Quadrex Drive screw 2 For Spirit and Fiesta Hook the remote lock over the brake lever while sliding the end plug over the arm Align the holes in the arm and end plug and secure using one 1 1 4 20 x 7 16 Quadrex Drive screw Tip Slide the remote lock up until
14. m Left Lower Main Arm includes Item 6 Carport Foot Black Carport Foot White Remote Lock White Universal Remote Lock Black Universal Remote Lock White Hi Lo Remote Lock Black Hi Lo Remote Lock White Monaco Remote Lock Black Monaco Remote Lock White Teton Remote Lock Black Teton Remote Lock White Short Remote Lock Black Short Travel Lock Black Travel Lock White Handle White Handle Black Lower Brace Upper Brace Brace Slider Brace Slider Pre 1997 Locking Knob Canopy Clamp White Canopy Clamp Black Bottom Bracket White Bottom Bracket Black Bottom Bracket Shim Optional Bottom Bracket Stand Off Optional Top Bracket White Top Bracket Black Top Bracket Stand Off Optional Spring Assy RH 8 20 Width Spring Assy RH 21 25 Width Spring Assy LH 8 20 Width Spring Assy LH 21 25 Width Roller Tube 3 Slot 3 1 2 Dia Roller Tube w Utility Slot 3 1 2 Dia Canopy Only Canopy w Alumaguard Pull Strap Pull Wand Pull Wand The following items are not shown R00714 301 06 R00714 301 55 034870 249161 Notes 1 XXX Color Hardware Pack Hardware Pack End Plug Adaptor Hi Lo Bracket 06 Satin w Black Castings 26 Cameo w Black Castings Refer to Canopy Order Form Refer to Canopy Order Form 43 61 Black Castings White Arms w White Castings For models 1996 and older MANUAL PATIO AWNINGS 7 1 1 1 1 eS 56 White w Black Castings 55
15. more than 100 F e Aijr dry only Never apply heat to the fabric e Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is Known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top briefly retract the awning to dump the water This will help prevent the fabric from stretching or distorting ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them Dirt and debris can cause the channels not to slide easily Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the inside of the channels with a dry silicone lubricant after the arms have been cleaned and dried thoroughly Hardware Maintenance e Replace any parts that becom
16. n the awning On the left arm raise and lock the upper brace in position Do not forget to tighten the black lock knob NOTE As an additional safety align the cotter pin holes in the LH cap and spring and temporarily insert a lock pin through the hole reference Detail A in Figure 3 on page 5 This will prevent the awning from closing if the upper brace is not adequately tightened 2 On the right side tape the roller lock lever in the OPEN position CAUTION THE ROLLER LOCK MUST STAY IN THE OPEN POSITION IF THE LEVER IS PUSHED TO THE CLOSE POSITION WHILE THE END PLUG IS NOT ATTACHED TO THE ARM CHANNEL THE WOUND SPRING WILL UNWIND QUICKLY WITH SIGNIFICANT FORCE PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR 3 Detail A Detach the end plug and lift off of the arm channel Unhook the old remote lock stirrup from the lock lever while lifting the roll bar e It will be necessary to hold onto the arm when the end plug is removed e It will be necessary to support or hold the roll bar during the next two steps Remote Lock oc Round Groove 4 Slide the old remote lock out of the round a groove of the right arm 5 Clean the groove then slide the new remote DETAIL A DETAIL B lock in Allow the lock to protrude over the Right Arm Assy Remote Lock SF020 arm channel Figure 5 Remote Lock Installation 6 Lift the roll bar over the arm channel and hook the remote lock stirrup over the lever Slide the remote lock
17. p on the roll bar then press onto the roll bar completely The roll bar should bottom out inside the cap Attach the end cap to the roll bar with the screws removed previously Grasp the end plug with vice grips and turn the spring to add winds To wind rotate the end plug over the top and away from the coach The number of turns must equal the same as the number removed previously NCAUTION THE SPRING IS UNDER EXTREME TENSION WHEN THE END PLUG IS NOT ATTACHED TO THE ARM CHANNEL THE SPRING WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLD THE END PLUG BY HAND 8 Place the end plug over the arm channel and attach using the screw removed previously Remove the vice grips 9 Loosely attach the upper mounting bracket to the coach 10 Inspect the awning Adjust the canopy position to remove wrinkles with the canopy square to the roll bar 11 Release the upper brace on the right side of the awning and remove the tape from the locking lever 12 SLOWLY roll up the awning while watching the left arm and brace Use the slots in the upper mounting bracket to adjust the brace position so that the brace and arm nestle together properly 13 Tighten the upper mounting bracket screws 14 Extend and retract the awning several times to confirm that the canopy is rolling up straight Then secure the fabric using the fabric retaining screws removed previously e The upper screws go through t
18. rado NOTES 14 052876 301 Table of Contents This Manual is Compliments of Northwest RV Supply 86325 College View Road Eugene OR 97405 Local 541 746 9092 Toll Free 866 678 7467 Fax 541 736 5573 http www nwrvsupply com mail nwrvsupply com Northwest RV Supply carries a large spectrum of surplus used and new RV parts and components Please feel free to visit our website for additional information
19. ree s traditional awnings the Spirit adds additional deluxe features to the popular Fiesta The roll bar has a utility slot for tie down straps Thin Lites and hangers FEATURE COMPARISON AVAILABLE BRAKE LEVER ARM TRAVEL LOCK CANOPY MODEL EXTENSION LENGTHS RELEASE METHOD ROLL BAR STYLE CLAMP Simplicity gi 8 to 21 Wand Set Strap 3 5 3 Slot n a Fiesta 8 8 to 25 Remote Lock Storage Lock 3 5 3 Slot Standard Spirit FX gi 8 to 25 RemoteLock Storage Lock 3 5 w Utility Slot Standard HARDWARE COLOR Simplicity White w Satin Finish Castings a White w White or Black Castings Satin or Cameo w Black Castings FABRIC OPTIONS VINYL OR POLYWEAVE W ACRYLIC W VINYL W POLYWEAVE W ALUMAGUARD OR ALUMAGUARD OR WEATHERGUARD WEATHERGUARD UNIGUARD UNIGUARD Simplicity Standard n a n a n a Fiesta M M M M Spirit FX M M M M ADDITIONAL OPTIONS 7 TIE DOWN AWNING CURVED POWER CENTER AbDpD A THIN LITE STRAPS HANGERS HARDWARE _ ASSIST RAFTER Room Simplicity T T n a n a T T v Fiesta M M n a M M M M Spirit FX Standard Standard Standard Mi Mi Mi Vv Notes 1 Optional Hi Lo Awnings have an extension of 6 6 2 Some options may not be available through Original Equipment Manufacturer Installations 3 Consult the sales and order information for specific application availability 4 Options are ordered separately 5 3 different styles of tie downs are available Consult the sales and ordering information for the correct application a
20. the end cap to the roll bar Set screws aside 7 Remove the spring from the roll bar and set aside 8 Inspect the end of the arm channel If there is a 2 notch on each side of the channel it will be necessary to install end plug adaptors Refer to Installing End Plug Adaptors on page 6 before continuing 9 Slide the spring into the roll bar Align the end cap on the roll bar then press onto the roll bar completely The roll bar should Lock Pin bottom out inside the cap Detail B SFO17 10 Attach the end cap to the roll bar with the screws removed Figure 2 LH Spring previously 11 Grasp the end plug with vice grips and turn the spring to add winds To wind rotate the end plug over the top and away from the coach One complete turn equals one wind Use the spring wind chart on page 6 for the correct number of winds CAUTION WHILE THE END PLUG IS NOT ATTACHED TO THE ARM CHANNEL THE WOUND SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLD THE END PLUG BY HAND 12 Temporarily insert a cotter pin through the cap and spring refer to Detail B 13 Slide the end plug over arm channel Align the holes and secure using one 1 1 4 20 x 7 16 Quadrex Drive screw 14 Remove the cotter pin and tape from the roller lock then release the upper brace 15 Slowly roll up the awning and observe that the braces and arms nestle together correc
21. tly If necessary loosen the screws holding the upper mounting bracket then use the slots in the bracket to adjust the brace position so that the brace and arm nestle together properly 4 052876 301 Table of Contents Carefree of Colorado Service Manual MANUAL PATIO AWNINGS REPLACING THE RIGHT SPRING ASSEMBLY 1 Extend the awning out completely 2 On the left side lift and lock the upper brace in position Insert a cotter pin through the cap and spring refer to Detail A 3 On the right arm grasp the end plug firmly with vice grips Pad the grip teeth to prevent damage or marring on the end plug CAUTION WHEN REMOVED FROM THE ARM THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLDTHE END PLUG BY HAND 4 Remove the attaching screw and remove the end plug from the arm while firmly holding onto the vice grips e t will be necessary to hold onto the arm and move it out of the way when the end plug is removed e It will be necessary to support or hold the roll bar during the rest of the procedures 5 Place the roller lock in the CLOSE position then unwind the spring To unwind rotate the end plug over the top and towards the coach CAUTION A BROKEN SPRING CAN STILL RETAIN WINDS UNDER TENSION 6 Remove the screws attaching the end cap to the roll Lock Pin bar Set screws aside Detail A Remove the spring from the ro
22. vailability 6 Uniguard is not available with Vinyl 7 Curved Hardware is not available for Simplicity 052876 301 oo Table of Contents MANUAL PATIO AWNINGS Service Manual Carefree of Colorado CANOPY REPLACEMENT AWARNING THIS PROCEDURE REQUIRES WORKING WITH THE ROLLER SPRINGS OBSERVE ALL CAUTIONS FAILURE TO FOLLOW THE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY AND PROPERTY DAMAGE Trim Polycord 1 From Fabric Fabric Retaining Screw Upper Mounting Bracket Fabric Retaining Screw 1 Piece Fabric Trim Polycord 1 From Fabric ae Feeder Standard Utility Roll Bar Roll Bar 2 Piece Fabric SF015 Figure 1 Canopy Replacement REMOVING THE OLD CANOPY 1 Remove the fabric retaining screws located in the rollbar and the awning rail 4 in total Set screws aside 2 Extend the awning out completely 3 On the right side lift and lock the upper brace in position As a precaution tape the roller lock in the open position 4 On the left side of the awning remove the upper mounting bracket from the coach wall Allow the brace to pivot out of the way 5 On the left arm grasp the end plug firmly with vice grips Pad the grip teeth to prevent damage or marring on the end plug NCAUTION WHEN REMOVED FROM THE ARM THE SPRING IS UNDER EXTREME TENSION AND WILL UNWIND QUICKLY KEEP HANDS AND CLOTHING CLEAR WHILE FIRMLY HOLDING THE VICE GRIPS DO NOT TRY TO HOLD BY HAND 6 Remove the attaching screw
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