screamin` eagle "heavy breather" performance air - Harley
Contents
1. J05499 4of5 Table 1 Service Parts Table Item Description Quantity Part Number 12 e Filter element Not sold separately e Band clamp Not sold separately 13 e Cover band clamp chrome Not sold separately 14 e Adhesive ring Not sold separately 15 Rain sock air filter 29493 05 Rain sock compact air filter Kit 28716 10A 28715 10 16 Gasket backplate 29241 08 Items mentioned in text but not included in kit A Original equipment breather screw 2 purchase separately if missing 29465 08 B Induction module bracket remove and discard J05499 5 of 52. Harley Davidson dealer either alone 1 qt 0 95 L sprayer bottle Part No 99883 88T or a 12 floz 0 35 L sprayer bottle as part of the Filter Care Service Kit 99850 92T K amp N Air Filter Oil is also available from a Harley Davidson dealer either alone 12 25 02 347 gram aerosol can Part No 99882 88T or a 6 5 02 184 gram aerosol can as part of the Filter Care Service Kit DO NOT OVER OIL THE AIR FILTER Over oiling may inter fere with the proper performance of the engine and or certain engine components If oil is still draining or dripping from the filter media twenty minutes after oiling clean and oil the filter element again 2 Toclean the element a Loosen the hose clamp retaining the air filter element assembly to the air tube Separate the element from the air tube b Tap the element to dislodge any loose dirt then gently brush with a soft bristle brush c Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes OR roll or soak the cotton filter media in a shallow pan of air filter cleaner Remove immediately and let soak for ten minutes d Rinse off the filter media flowing from the clean side to the dirty side with low pressure tap water e After rinsing shake off all excess water and let the filter media air dry DO NOT use compressed air or a heat gun to speed drying f After the filter media is completely dry EITHER spray air filter oil along each ple
3. 63 1 Adapter Figure 3 Adapter Positioned Correctly in Backplate Have a Harley Davidson dealer recalibrate the ECM prior to air cleaner installation 2 Remove the air cleaner backplate following the instructions in the service manual Retain the two breather screws A removed from the backplate see Figure 4 The remaining parts can be discarded 3 See Figure 4 Remove and discard support induction module bracket B Heavy Breather Air Cleaner Installation NOTES When servicing the air cleaner apply Loctite 243 blue to all threaded fasteners both male and female threads 4 Remove the backing from the adhesive side of the induc tion module backplate gasket 16 Align the holes and install the gasket on the backplate 2 J05499 5 Install the new O rings 1 in the counterbore around the breather screw holes on the induction module side of the backplate 2 6 Align the holes in the induction module cover with the holes in the backplate 7 Apply asmall amount of Loctite to the backplate mounting screw 5 threads Insert the screws through the backplate and induction module cover then install the screws into the induction module until the screw threads are engaged DO NOT tighten completely at this time 8 Insert the breather screws removed in Step 2 or pur chased separately through the backplate Apply a liberal amount of Loctite to the breather screw threads and the mating tapped ho
4. ange cutout 22 Install the air filter element onto the intake tube approxim ately 5 8 inch 16 mm Check that the filter element end cap logo is upright and the band clamp screw mechanism is hidden from view yet the screw slot is accessible for tightening Tighten the clamp around the filter element flange to 30 40 in Ibs 3 4 4 5 Nm NOTE Riding a motorcycle equipped with an exposed oiled air filter under rainy conditions IS NOT RECOMMENDED 23 Install the rain sock 15 over the air filter element IWAN IN Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 24 Refer to the service manual and follow the instructions given to connect the battery cables positive cable first and install the seat AWARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b AIR FILTER ELEMENT MAINTENANCE 1 Inspect the air filter element every 5000 miles 8000 km or more often under dusty conditions J05499 NOTES The use of cleaning drying or oiling methods or products other than those shown will damage the filter and void the manufac turer s warranty K amp N Air Filter Cleaner is available from a
5. at once only holding the spray nozzle approximately 3 inches 76 mm away from the media OR carefully use a squeeze bottle to deposit oil along each pleat once only Let the oil absorb into the filter media for twenty minutes before proceeding After twenty minutes inspect the filter media and carefully apply oil to any remaining visible white spots on the filter media and allow to absorb 3 Install the air filter element onto the intake tube approxim ately 5 8 inch 16 mm Check that the filter element end cap logo is upright Tighten the clamp around the filter element flange to 30 40 in lbs 3 4 4 5 Nm 3 of 5 SERVICE PARTS isO08597 Table 1 Service Parts Table Figure 4 Service Parts Screamin Eagle Heavy Breather Elite Performance Air Cleaner Kit Item Description Quantity Part Number 1 O ring 2 11292 2 Backplate machined chrome 29896 08 Backplate machined black 28887 09 3 O ring breather plug 4 10925 4 Plug 2 29830 05A 5 Screw button head 3 926 6 Adapter 58 mm to 50 mm 29395 08A 7 Gasket 29780 08A 8 Intake tube chrome 29739 08 Intake tube black 28818 09 9 Mounting ring chrome 29826 08A Mounting ring black 29069 09 10 Screw flat head 3 2986 11 Air cleaner filter kit includes items 12 through 14 29702 08A Air cleaner filter kit compact Kit 28716 10A includes items 12 through 14 28714 10
6. cMOTOR HARLEY DAVIDSON WY J05499 INSTRUCTIONS REV 2015 04 23 SCREAMIN EAGLE HEAVY BREATHER PERFORMANCE AIR CLEANER KIT GENERAL Kit Numbers 29253 08B 29006 09B 28716 10A Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only This kit fits 50 mm and 58 mm electronic throttle control induction modules and 58 mm cable drive induction modules NOTE These kits are intended for High Performance applications only Engine related performance parts are intended FOR THE EXPERIENCED RIDER ONLY Additional Parts Required Loctite 243 Blue Threadlocker and Sealant Part No 99642 97 is required for proper installation of this kit and is available from a Harley Davidson dealer Proper installation of this kit requires breather screws Part No 29465 08 which are OE equipped on 2008 and later Touring models If the motorcycle is not equipped with these breather screws separate purchase is required is06212 1 1 525 inch 38 735 mm nominal length Figure 1 Breather Screw AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result
7. in death or serious injury 00333a J05499 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b NOTE See a Harley Davidson dealer for ECM Electronic Control Module calibration Kit Contents See Figure 4 and Table 1 INSTALLATION WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables negative cable first Save all seat mounting hardware WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a Please dispose of materials responsibly Original Equipment OE Air Cleaner Removal 1 Ridge 2 Tab 3 3 Flow hole 2 Figure 2 50 mm Adapter is046
8. ing ring holes and notches in the intake tube 8 flange 16 Apply asmall amount of Loctite to the threads of the three flat head screws 10 17 Secure the intake tube mounting ring and gasket to the air cleaner backplate and tighten the screws to 55 60 in Ibs 6 2 6 8 Nm 18 Obtain the chrome band clamp cover 13 adhesive ring 14 and air filter element package 12 from the kit 2of5 19 Remove the backing from one side of the adhesive ring 14 center the ring on the inner surface of the band clamp cover and press the ring evenly and firmly into place 20 Remove the air filter element and band clamp from the package 12 Loosen the band clamp as needed to allow removal or repositioning NOTES For proper adhesion degrease the area on the backside of the filter element where the adhesive ring will be mounted Check the Screamin Eagle logo on the chrome filter element end cap For best appearance place the band clamp and chrome band clamp cover onto the filter element flange so the screw slot will be accessible but the screw mechanism hidden from view when the filter is installed to the intake tube with the logo upright 21 Remove the backing from the remaining side of the adhesive ring and press the chrome band clamp cover onto the large end of the air filter element Position the band clamp onto the filter element flange inside the chrome cover flange with the band clamp screw mechanism in the cover fl
9. les in the cylinder head then install the screws into the cylinder head DO NOT tighten completely at this time 9 Alternately tighten the two breather screws to 120 144 in Ibs 13 6 16 3 Nm 10 Lubricate the O rings 3 with clean engine oil or white lithium grease Install the O rings onto the breather plugs 4 Press the breather plugs into the breather screw cavities 11 Tighten the three backplate mounting screws to 55 60 in Ibs 6 2 6 8 Nm 12 For models equipped with 50 mm induction module See Figure 2 The outside of the outer half of the plastic adapter item 6 in Figure 4 is marked This side out 50 mm only The inner half is indexed with three tabs 2 and two breather flow holes 3 Insert the indexed side into the backplate aligning the tabs and flow holes with the flow holes in the backplate Check that the adapter is fully seated and oriented cor rectly with the markings visible See Figure 3 When installed correctly the adapter is flush on the induction module side of the backplate For models equipped with 58 mm induction module Discard adapter Air Filter Element and Air Tube Installation NOTE This air filter is PRE OILED and ready to install 13 With the countersunk holes facing outward slide the mounting ring 9 all the way onto the intake tube up to the flange 14 Place the gasket 7 against the opposite side of the flange 15 Line up the holes in the gasket with the mount
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