Unicorn_Ops_Manual_M..
Contents
1. 29 8 7 WATER VALVE VV SPARE PARTS ideae tte lande eibi Ere cie 7 30 SYRUP VALVE VV SPARE PARTOS 30 88 MISC VV SPARE PARTS iiie ticis eter XE ERE DA 31 89 WIRING DIAGRAM VV turn 32 8 10 COUNTER CUTOUT TEMPLATE 33 OPERATIONS AND SERVICE MANUAL 28 0883 03 THIS MANUAL APPLIES TO THE FOLLOWING UNITS 85 3151R 21 11111 00 85 3151R 21 11111 85 3151R 20 11111 22 85 3161R 21 11111 85 3161R 21 11111 00 85 3161R 21 21222 85 3161R 21 21222 00 85 3161R 21 23222 85 3161R 21 23222 00 85 3161R 21 31332 85 3161R 21 31332 00 85 3161R 20 31332 22 TC Thru Counter R Recirculation RECIRC TOWER UNICORN RECIRC TC PC CC VV R TOWER UNICORN RECIRC TC PC CC VV R TOWER UNICORN TC PC CC VV R AUS TOWER UNICORN TC PC CC LFCV R TOWER UNICORN TC PC CC LFCV R GI TOWER UNICORN RECIRC TC PC GB LFCV R TOWER UNICORN RECIRC TC PC GB LFCV R Gl TOWER UNICORN RECIRC TC NOPC GB LFCV R TOWER UNICORN RECIRC TC NOPC GB LFCV R GI TOWER UNICORN RECIRC TC PC PI LFCV R TOWER UNICORN RECIRC TC PC PI LFCV R GI TOWER UNICORN RECIRC T C PC PI LFCV R AUS KEY PC Portion Control NOPC2. 17 5 1 PROGRAMMING WITH THE VOLUMETRIC HANDHELD PROGRAMMER 18 21 5 2 ADJUSTING WATER FLOW AND WATER SYRUP RATIO BRIX LFCV ONLY 21 OPERATION 55 21 JMiejU Nhleeocm nn ennenen 22 1 DISPENSER DISPOSAL 23 8 ILLUSTRATIONS PARTS LISTINGS AND WIRING 23 TOWER UNICORN T C PC CC LFCV SPARE PARTS LIST LIST 8 1 ELECTRONIC EFCV SPARE PARTS ee rti eta ia Re a ERE ea ee Pe peo E 24 82 NOZZLE LFCV SPARE PARTS rtt rettet hi 25 0 37 VALVE EFCV SPARE PARTS A 26 84 WIRING DIAGRAM 27 TOWER UNICORN CC VV SPARE PARTS LIST 8 4 WIRING DIAGRAM LEG iie ttn rare Fouad nd 27 85 ELECTRONIC VV SPARE PARTS ttti static tta 28 8 6 NOZZLE VV SPARE PARTS
3. To deactivate an Active Brand without selecting an inactive Brand press the Active Brand button for less than 35 seconds Active brand automatically deactivates If the last recognized button press and the last dispense were both at least 10 ten seconds prior MANUAL BRAND DISPENSE 1 Select the desired brand if it is inactive 2 Pull and hold the handle to pour NOTE Depending on configuration press and hold any brand while idle to pour WATER DISPENSE To dispense water manually Press and hold WAT button Water LED will illuminate Active Brands automatically deactivate If P C or WAT buttons are not pressed the Water LED will turn off and dispense stops During a manual dispense if 60 sixty seconds elapse the Water LED turns off and the dispense stops PORTION CONTROL DISPENSE A Select a Brand B Select a Size NOTE Depending on configuration pressing and holding the active brand will stop a portion dispense in progress PURGE MODE NOTE Purge mode allows independent purging of water or syrup without shutting off the back block If unit is in IDLE MODE without a selected Active Brand AND has not dispensed since unit was powered on the PURGE MODE can be accessed by pressing and holding both Brand 1 and Brand 4 buttons for 5 seconds During in Purge Mode the Mode LED blinks at low duty cycle Press and hold WAT to dispense water Press and hold a Brand to dispense syrup
4. The screen shall be accessible and removable for cleaning or replacement Check the water filter periodically as required by local conditions The water supply must be protected by means of an air gap a backflow prevention device located upstream of the CO2 injection system or another approved method to comply with NSF standards Do not connect to a heated hot water source or a water source supplying soft water This will cause excessive foaming WARNING Check the water filter periodically as required by local conditions It is the responsibility of the installer to ensure compliance ADVERTENCIA Verifique peri dicamente el filtro de agua de acuerdo con las condiciones imperantes Es responsabilidad del instalador cumplir con estos requisitos AVERTISSEMENT V rifiez le filtre eau p riodiquement selon les exigences des conditions locales L installateur est responsible d assurer la conformit B JUNCTION BOX PLUMBING LINE CONNECTIONS FOR LFCV NOTE It is recommended that the that plumbing lines to font are routed out rear of Junction Box 1 Insert the syrup and water lines from the Unicorn Font into the appropriate syrup and water out lets on the rear of the Junction Box Refer to Fig 5 There are 2 two 1 4 OD Recirculating Water lines labeled RECIRC Plug both into the John Guest Bulkhead Connectors NOTE Either RECIRC line can plug into the top Use the small diameter insulation accordingly to cover all
5. 7 151 ES ue eto cedet 7 12 SELECTING ALOCATION FOR THE DISPENSER aeree cute teta atr coe 7 13 STANDARDS FOR ACCESSIBLE 2 0 4 4 48040 7 1 44 INSTALLATION OF THE 5 7 7 10 15 PLUMBING LINE CONNECTIONS 25220622 aiiai anisa 11 2 LINE RUN RECIRCULATING 5 2 satus assa assa ass aa asas sn saa 12 CONNECTING TO ELECTRICAL nn nennt 200 13 4 CLEANING AND 5 xa ned 14 4 1 CLEANING amp SANITIZING SOLUTIONS iii 14 4 27 DAILY 14 43 WEEKLY CLEANING amp SANITIZING ea tert triti 15 4 4 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS 16 5 nian animan ndr n Rad
6. Non Portion Control Self serve AUS Australia GI No Transformer International Only SPECIFICATIONS i i 13 73 i 27 50 MAX to 24 50 MIN 17 00 9 gt 24 15 NOTE Portion Control Unit shown for q illustrative purposes only 6 00 20 Qo 2 06 Junction Box Junction Box Front View Side View 13 11 gt 893 DIMENSIONS WEIGHT Height 24 5 Inches mm Shipping 35 155 15 8 kg Width 4 95 Inches mm Counter Weight 40 Ibs 18 1 kg Depth 11 11 Inches mm SPACE REQUIRED FITTINGS Left Side 6 inches 152 4 mm Soda Plain water inlet 1 4 barb Right side 6 inches 152 4 mm Brand syrup inlets 1 4 barb Top and Rear 6 inches 152 4 mm NORTH AMERICA ELECTRICAL REQUIREMENTS 120 VAC 50 60Hz INTERNATIONAL ELECTRICAL REQUIREMENTS refer to CONNECTING TO ELECTRICAL SUPPLY on page 13 OPERATING PRESSURES FLOW RATE 2 0 ounces per second 44 4 ml sec PLAIN WATER SYRUP DIET SYRUP MIN MAX 40 psig 2 8Kg cm2 2 76 BAR 110 psig 7 7Kg cm2 7 56 BAR 20 psig 1 4Kg cm2 1 37 BAR 70 psig 4 9Kg cm2 4 82 BAR 10 psig 0 7Kg cm2 0 68 BAR 70 psig 4 9Kg cm2 4 82 BAR UNICORN TOWER UNITS VV 85 3161R amp LFCV PN 85 3151 N WARNING ADVERTENCIA AVERTISSEMENT N The dispenser is for indoor use only This unit is not a toy It should not be used by children or infirm persons with out su
7. Press or to raise or lower desired ratio G Press enter button to save the setting into the valve memory AFTER PROGRAMMING IS COMPLETE Figure 16 Selector Board Figure 17 Toggles Shown in Position to Corresponding Valve Figure 18 Main Board Connect to VV Programmer Connect to Main Board 5 2 CONFIGURATION A SW 1 ON THE MAIN BOARD NOTE Fig 18 displays all toggles are switched to OFF mode for illustrative purposes Any changes to SW1 will cause the dispenser to reset Leave Toggle 1 in OFF position for LFCV Mode Switch Toggle 1 to ON for Volumetric Mode If Toggle 2 is switched to ON pressing a brand button in IDLE MODE will dispense product Volumetric Mode Only during a water manual dispense if the volume of product dispensed reaches 1280z the water LED turns off and dispense stops CONTINUED ON NEXT PAGE 18 G OPERATIONS AND SERVICE MANUAL PN 28 0883 03 IDLE MODE This is the normal operating mode of the dispenser At the start of IDLE MODE the mode LED is turned off Active brand is indicated by the illuminated LEDs ON active OFF not active Only one brand can be Active at a time IDLE MODE TO DEACTIVATE A BRAND WHILE THE UNIT IS NOT DISPENSING PRODUCT Select an inactive Brand This will activate the selected Brand and deactivate the formerly Active Brand
8. a filter in the water line to avoid equipment damage and beverage off taste Check the water filter periodically as required by local conditions The water supply must be protected by means of an air gap a backflow prevention device located upstream of the CO2 injection system or another approved method to comply with NSF standards A leaking inlet water check valve will allow carbonated water to flow back through the pump when it is shut off and contaminate the water supply Ensure the backflow prevention device complies with ASSE and local standards It is the responsibility of the installer to ensure compliance Proporcione un suministro adecuado de agua potable La linea de suministro de agua debe ser de una tuberia de por lo menos 3 8 pulgadas 9 525 mm con una de linea minima de 20 PSI 137 9 kPa pero sin superar el m ximo de 50 PSI 345 kPa La presi n de agua que supere los 50 PSI se debe reducir a 50 PSI 345 kPa con un regulador de presi n Use un filtro en la l nea de agua para evitar da os al equipo y cierto sabor raro en las bebidas Verifique peri dicamente el filtro de agua de acuerdo con las condiciones imperantes El suministro de agua debe estar protegido por una separaci n de aire un dispositivo de prevenci n del contraflujo situado antes del sistema de inyecci n de CO2 u otro m todo aprobado para cumplir las normas NSF Si la v lvula de retenci n de entrada de agua tuviera p rdidas permitir a
9. de la surveillance ou des instructions au sujet de l utilisation de l appareil de la part d une personne charg e de leur s curit Cet appareil n est pas congu pour distribuer des produits laitiers La temp rature de service ambiante minimum maximum pour le distributeur est de 40 105 degr s F ELECTRICAL WARNING ADVERTENCIA EL CTRICA AVERTISSEMENT LECTRIQUE Check the dispenser serial number plate for correct electrical requirements of unit Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available Follow all local elec trical codes when making connections Each dispenser must have a separate electrical circuit Do not use extension cords with this unit Do not gang together with other electrical devices on the same outlet The keyswitch does not disable the line voltage to the transformer primary Always disconnect electrical power to the unit to prevent personal injury before attempting any internal maintenance The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit Only qualified personnel should service internal components of electrical control housing Make sure that all water lines are tight and units are dry before making any electrical connections Verifique la placa con el n mero de serie del dispensador donde los requisitos el ctricos correct
10. el contraflujo del agua carbonatada a trav s de la bomba cuando se la detiene y contaminar a el suministro de agua Aseg rese de que el dispositivo de prevenci n del contraflujo cumpla con las normas locales y de ASSE Es responsabilidad del instalador cumplir con estos requisitos Fournissez une alimentation en eau potable ad quate Les connexions et les dispositifs de conduite d eau connec t s directement une alimentation en eau potable doivent tre calibr s install s et maintenus selon les lois f d rales provinciales et locales La conduite d alimentation en eau doit tre un tuyau d au moins 3 8 pouces 9 525 millim tres avec une pression de ligne minimum de 20 LPC 137 9 kPa mais ne doit pas d passer un maximum de 50 LPC 345 kPa Une pression d eau de plus de 50 LPC 345 kPa doit tre r duite 550 LPC 345 kPa avec le r gulateur de pression fourni Utilisez un filtre dans la conduite d eau pour viter des dommages l quipement et un go t des boissons qui n est pas juste V rifiez le filtre eau p riodiquement selon les exigences des condi tions locales L alimentation en eau doit tre prot g e au moyen d un intervalle d air un disconnecteur hydraulique situ en amont du syst me d injection de CO2 ou une autre m thode approuv e pour se conformer aux normes de la NSF Un clapet antiretour pour l eau entrante qui fuie permettra l eau gazeuse de repasser par la pompe quand elle est ferm e et de con
11. only The unit will default to IDLE MODE automatically if the unit is NOT dispensing AND the last button press AND last dispense were both at least 60 sixty seconds prior the unit is NOT dispensing AND the handle is pulled CONTINUED PAGE 19 UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R H TIMED POUR MODE J NOTE Timed pour mode assists flow rate calibration If unit is in IDLE MODE without an Active Brand and has not dispensed product since the unit was powered on the TIMED POUR MODE can be accessed by pressing and holding both Brand 1 and Brand 2 buttons for 5 seconds During TIMED POUR MODE the Mode LED blinks rapidly Press WAT to dispense water Press a Brand to dispense syrup only for the selected Brand Dispense ends after 8 seconds unit will default to IDLE MODE automatically if the unit is NOT dispensing AND the last button press AND last dispense were both at least 60 sixty seconds prior unit will return to IDLE MODE the unit is dispensing AND the handle is pulled the unit returns to IDLE MODE PROGRAM MODE NOTE The unit supports separate portions with up to 1 topoff for each brand If the unit has an Active Brand the PROGRAM MODE can be accessed by pressing and holding both the SM and XL buttons During PROGRAM MODE the Mode LED blinks During PROGRAM MODE and its sub modes all dispenses use the Active Brand
12. water and syrup tubing Secure all the fittings in place with the red locking clips EM Figure 9 I D JUNCTION BOX PLUMBING LINE CONNECTIONS VOLUMETRIC NOTE It is recommended that the that plumbing lines to font are routed out rear of Junction Box 1 Insert the syrup and water lines from the Unicorn Font into the appropriate syrup and water outlets on the rear of the Junction Box Refer to Fig 5 Connect the H shaped water line to the John Guest Bulkhead Connectors NOTE Either RECIRC line can plug into the top Secure all the fittings in place with the retainer clips 11 UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R 2 LINE RUN RECIRCULATING SYSTEM NOTE REFER TO COOLING SYSTEMS MANUFACTURERS INSTALLATION INSTRUCTIONS A SYRUP Route and connect beverage tubing between Recirculating System Syrup Outlet and Junction Box Inlet Repeat for each syrup B WATER Route and connect beverage tubing between Recirculating System and Junction Box Water Inlet and Outlets Insulate the tubing DRAIN Route and connect drain tubing between font drip tray and facility drain Follow all local health and safety codes when performing this step D CONNECT Y FITTING 1 Route and connect beverage tubing between recirculation outlet and Y fitting at Junction Box 2 Ro
13. with hot water prior to adding to the syrup system Ensure sanitizing solution is removed from the dispenser as instructed Avoid getting sanitizing solution on circuit boards DO NOT USE strong bleaches or detergents these can discolor and corrode various materials DO NOT USE metal scrap ers sharp objects steel wool scouring pads abrasives or solvents on the dispenser DO NOT USE hot water above 140 F 60 C This can damage the dispenser ADVERTENCIA Si se usa un higienizador en polvo disu lvalo bien en agua antes de agregarlo al sistema de sirope uso de agua caliente contribuye disolver los higienizadores en polvo Asegurese de haber eliminado la soluci n de esterilizaci n del dispensador de acuerdo con las instrucciones Los residuos de la soluci n de esterilizaci n represen tan un peligro para la salud Evite que la soluci n de esterilizaci n llegue a las placas de circuitos NO USE lavandinas ni detergentes que podr an quitar el color y corroer distintos materiales NO USE raspadores met licos objetos filosos lana de acero estopajos abrasivos ni solventes en el dispensador NO USE agua caliente a m s de 140 F 60 Podr a dafiar el dispensador AVERTISSEMENT Avant l injection dans le syst me il faudra que la poudre septique soit dissolue enti rement dans chaude L eau chaude permettra un meilleur proc s de dissolution Suivant les instructions jointes il est imp ratif que la solution septique soi
14. 4 82 LFCV NOZZLE SPARE PARTS niente tre 25 8 3 LFCV VALVE SPARE PARTS 26 6 45 WIRING DIAGRAMS ERGY Em 27 TOWER UNICORN CC VV SPARE PARTS LIST 85 VV ELECTRONIC SPARE PARTS iii td 28 8 6 VV NOZZLE SPARE PARTS tcs retur trc ra cete t 29 8 7 VV WATER VALVE SPARE PARTS 86 30 SYRUP VALVE SPARE PARTS ie _ 30 88 VV MISC SPARE PARTS cit fat 31 8 9 VV WIRING DIAGRAM 32 8 10 COUNTER CUTOUT TEMPLATE 33 23 UNICORN TOWER UNITS VV PN 85 3161 amp LFCV 85 3151 8 1 ELECTRONIC LFCV SPARE PARTS Item Part No Description 52 3344 52 3358 64 5048 05 1678 gt HARN LFCV THRU CNTR VAL UNICRN HARNESS BYPASS UNICORN PCB ASSY MAIN BOARD UNICORN STANDOFF REV L CKNG 24 OPERATIONS AND SERVICE MANUAL 28 0883 03 82 NOZZLE LFCV SPARE PARTS Item Part No Description 1 64 5057 PCB ASSY TOUCH PAD UNICORN W PORTION CONTROL 2 17 0647 01 SOLEN
15. 89 gains indicates FOR On State Mode LED Red LED below the Size buttons adl pss deaten ESS Illuminated or blinking Brand LED Green LEDs in each brand quadrant Water LED Green LED the middle of the circle Pour Cancel depending on configuration activated by the handle and or holding the Active Brand Dispensing Pouring product or water or waiting for a previously programmed settle time as part of a portion control dispense FIGURE 14 PROGRAM OPERATION BUTTONS BRAND 1 BRAND 2 LED ff N pu LED Carbonated Water BRAND 3 lt i BRAND4 LED SM gt gt i OFFION eean ue LED MD LG CONTINUED ON NEXT PAGE 17 UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R 5 1 PROGRAMMING WITH THE VOLUMETRIC HANDHELD PROGRAMMER NOTE REQUIRES VOLUMETRIC HANDHELD PROGRAMMER AND SELECTOR BOARD PN 64 5050 PROGRAMMER IS SOLD SEPARATELY FOR VV PROGRAMMING ONLY 5 00 5 1 RATIO Connect the Volumetric Handheld programmer Fig 15 to J2 on Figure 15 VV Programmer the Selector Board Fig 16 B Connect the Selector Board Cable to the J8 on the Main Board C Select the valve for programming by adjusting the toggle for the selected valve as shown in Fig 17 D Press red mem to read the valve ratio setting in memory E Press carb toggle button to choose between carbonated C or non carbonated rink F
16. ANUAL 28 0883 03 MISC SPARE VV PARTS LIST Part No Description 64 5057 PCB ASSY TOUCH PAD UNICORN W PORTION CONTROL 01 2757 FTG WYE 12ID UNCRN 01 2806 JG BULKHEAD CONNECTOR 3 8 S FIT X 3 8 S FIT 79000217 Be UGC 31 UNICORN TOWER UNITS VV 85 3161 amp LFCV 85 3151 WIRING DIAGRAM VV 8 9 92 90 N d AA WvH9VIO 9NIHIM M901IMV 10 1 09 Y3dNNC 141100 JAWA IX d TIVA OL 193443 TWH N 3 N 2 8 5 8 a 3 2 8 NOI L93NNO9 MS MOAN AYHL SSI3NYVH NOI TIVOIN d1 Y 01123 02 1I I YVG T HOLIMS 01140 NVHOVIQ 9NISIM NHSOOINR CONTINUED ON NEXT PAGE 32 OPERATIONS AND SERVICE MANUAL 28 0883 03 8 10 COUNTER CUTOUT TEMPLATE not to scale E 13345 41 m1 91705 NO 102 NC ON ILL aA 3t 917955 NI 193 did JO 313MI939 33 LANCER LANCER To order parts call Customer Service 800 729 1500 Warranty Technical Support 800 729 1550 Email custserv lancercorp com www lancercorp com
17. D 6 3 DISPENSES WATER ONLY 6 4 DELAYED WATER SHUT OFF 6 5 EXCESS FOAM A Wrong brand programmed Low syrup pressure Tolerance of parts affecting ratio Flowmeter problem No power Mounting block shut offs closed ID panel malfunction Circuit board malfunction Water Solenoid malfunction Water core seal defective Out of syrup Shut off on back block not open Core seal defective Coil defective Sunction between core and plug nut Flow rate Portion Control is not using the Top Off Use hand held programmer B Run Syrup purge test using a hand held programmer Syrup purge and programmed ratio values are correct Check the flowmeter output Green LED does not light up Green LED lights up Touch panel buttons do not activate after programmer prompts valve Programmer LED lights do not light up 1 Green LED lights up but prod uct does not dispense E2 Red LED S flash but syup does not dispense F Green LED lights up but product does not dispense Red LED S flash but syup does not dispense Red LED S flash but syup does not dispense Red LED S flash but syup does not dispense Red LED S flash but syup does not dispense A After 5 dispenes there is a siginificant delay in water shut off A Diet drinks and rootbeer have more foam Portion settings should use a 75 pour delay 25 top o
18. During PROGRAM MODE and its sub modes the information stored for a Size is ONLY for the Active Brand 1 Put desired amount of ice in cup place cup under valve 2 Press and hold the size to be programmed until cup fills to desired portion 3 If a topoff is not recessary return to Step 1 with a different size or press the Active Brand to exit portion program mode and save the programmed sizes 4 Wait for foam to settle then press and hold the size again to top off 5 Return to Step 1 with a different size or press the Active Brand to exit portion program mode unit will default to IDLE MODE automatically if the unit is NOT dispensing AND the last button press AND last dispense CALIBRATED CUP PORTION CONTROL PROGRAMMING FOR VOLUMETRIC MODE NOTE In this mode the unit adds the volume from each programming step to the total drink size When the portion is dispensed from idle mode the entire drink is dispensed without pauses If unit has an Active Brand selected Calibrated Cup Portion Control Programming MODE can be accessed by pressing and holding both the SM and LG buttons During Calibrated Cup Portion Control Programming MODE the Mode LED blinks During Calibrated Cup Portion Control Programming MODE and its sub modes all dispenses use the Active Brand During Calibrated Cup Portion Control Programming MODE and its sub modes the information stored for a Size is ONLY for the Active Brand 1 Place volume cup unde
19. LANCER UNICORN TOWER Install and Operations Manual PN 85 3151R VV PN 85 3161R LFCV LANCER 6655 Lancer Blvd San Antonio Texas 78219 To order parts call Customer Service 800 729 1500 Warranty Technical Support 800 729 1550 Email custserv lancercorp com www lancercorp com Manual PN 28 0883 03 DIGITAL RELEASE ONLY MAY 2013 FOR QUALIFIED INSTALLER ONLY Lancer is the registered trademark of Lancer ill by Lancer all rights reserved UNICORN TOWER UNITS VV 85 3161R amp LFCV PN 85 3151 ABOUT THE UNICORN The Unicorn Tower is designed using the highest quality materials and state of the art technology to provide our customers with consistent quality and a unique drink experience TABLE OF CONTENTS SPECIFICATIONS 3 WARNINGS SAFETY CAUTIONS 4 sess sees 4 ELECTRICAL WARNING e Guar dt ou 4 WATER NOTICE z a a 5 ADA STANDARDS FOR ACCESSIBLE 8 5 DISPENSER INSTALLATION HIGHLIGHTS ra that tek edant 5 PRE INSTALLATION CHECKLIST ree tti ee e ii ee i kie E He 6 Ts INSTALLATION 78 686C
20. OID 24 VDC 1 8 NPT 2WNC 3 05 2971 ELBOW QUICK CONNECT 1 4 X 1 8 4 02 0214 O RING 2 008 97 0999 5 81 0679 NOZZLE ASSY UNICORN 6 05 2956 NOZZLE BLACK UNICORN 05 2943 NOZZLE RED UNICORN 25 UNICORN TOWER UNITS VV PN 85 3161 amp LFCV 85 3151 8 3 ELECTRONIC LFCV SPARE PARTS Item Part No O ON gt N 01 2884 01 2806 19 0267 02 05 1385 02 0089 19 0266 02 04 1089 82 2317 01 02 0005 01 0012 Description FITTING JG 3 8X1 4 REDUCER S FIT JG BULKHEAD CONNECTOR 3 8 S FIT X 3 8 S FIT 79000217 VALVE ASSY LFCV 2 0 SODA GRY S ELBOW 5 DOLE X 2 BARB PLS O RING 2 012 97 0999 VALVE ASSY LFCV 2 0 SYR BLK SC SCR 10 32 RH PH SL 1 000 BLOCK MOUNTING ASSY SGL O RING 2 010 97 0999 ADAPTOR 1 4 BARB X DOLE 26 OPERATIONS AND SERVICE MANUAL 28 0883 03 UNICORN TOWER UNITS VV PN 85 3161R amp LFCV PN 85 3151R WIRING DIAGRAM LFCV 8 4 OWA tZ NI 43MOd 1OHINOO Vox TLEE T8S SS3NHYVH 854 OL CICC TS Na 319 5 M099 gt ONIHIM NYOOINN Socc o0 N d VW HOVIG ONIXIM NHOOIN 27 UNICORN TOWER UNITS VV 85 3161 amp LFCV 85 3151 8 5 ELECTRONIC VV SPARE PARTS Item Part No Description 1 52 3381 HARNESS WATER MODULE VV RECIRC UNICORN 2 52 3359 HARN SOLENOID VV UNICRN 3 52 3360 HARN SOLEN
21. OIDS VV UNICORN 4 52 3358 HARNESS BYPASS UNICORN 5 64 5048 02 PCB ASSY MAIN BOARD UNICORN 6 05 1678 STANDOFF REV L CKNG 28 OPERATIONS AND SERVICE MANUAL 28 0883 03 8 6 NOZZLE VV SPARE PARTS Item Part No Description 1 02 0371 WASHER FLOW 1 5 VOL VALVE 2 02 0089 O RING 2 012 97 0999 3 02 0126 O RING 2 109 97 0999 4 01 2762 FTG SODA OUTLET UNCRN 5 02 0005 O RING 2 010 97 0999 6 02 0214 O RING 2 008 97 0999 7 05 2929 FITTING INLET NOZZLE SYRUP 8 04 1639 SCREW 4 20 250 IN PH PHILLIPS PLASTITIE 18 8 SS 9 04 1640 SCR M3X6MM PH PH 6H S ZP 10 30 10867 PLATE MNTG NOZZLE UNICORN 11 81 0679 NOZZLE ASSY UNICORN 12 05 2956 NOZZLE BLACK UNICORN 05 2943 NOZZLE RED UNICORN 29 UNICORN TOWER UNITS VV PN 85 3161 amp LFCV 85 3151 8 7 WATER VALVE VV SPARE PARTS LIST VV SYRUP VALVE SPARE PARTS LIST Item Part No 02 0005 05 1386 19 0398 04 1089 82 2317 01 01 0012 04 0527 gt gt ON 01 Description O RING 2 010 97 0999 ELBOW 375 DOLE X 2 BARB PLS SYRUP MODULE VOL 1 5 3 0 SCR 10 32 RH PH SL 1 000 BLOCK MOUNTING ASSY SGL ADAPTOR 1 4 BARB X DOLE CAP PROTECTIVE 5HIP 1 4 BARB 30 ELBOW 5 DOLE X 2 BARB PLS O RING 2 012 97 0999 WATER MODULE VOL 1 5 3 0 RTNER SOL VLV BALL VLV PREMIA Item PartNo Description 1 05 1385 2 02 0089 3 19 0399 4 05 0967 3 OPERATIONS AND SERVICE M
22. Tray 3 Route Ribbon Cable Wire Harnesses and Plumbing Lines through the nut Next thread nut on shank and tighten to secure font to counter Fig 3c NOTE To avoid damage to the ceramic lever use caution to avoid over tightening Figure 3 Font Installation Figure 3a Figure 3b Figure 3c CONTINUED ON NEXT PAGE 1 OPERATIONS AND SERVICE MANUAL PN 28 0883 03 JUNCTION BOX INSTALLATION NOTE The Font Ribbon Cable Harness Syrup and Water lines are 36 inches length Placement of Junction Box must be under counter within 2 of Font Drip Tray Assembly The Junction Box slides on the hanging bracket to expose components Fig 4 It is recommended that the Junction Box is mounted with the inlet fittings facing the rear so the access panel can swing down to access the Box interior WARNING Do not install or set the Junction Box on the ground This is a shock hazard N ADVERTENCIA EL CTRICA No instalar o configurar la caja de empalme en el suelo Se trata de un riesgo de descarga el ctrica A AVERTISSEMENT LECTRIQUE Ne pas installer ou configurer la bo te de jonction sur le terrain II s agit d un risque de choc lectrique Figure 4 Mounting Bracket Junction Box Position the Mounting Bracket to ensure adequate slack remains for connection lines to accommodate sliding the Box forward for servicing Figure 5 Secure the Mounting Bracket to bottom of counter with fo
23. a terre Al hacer las conexiones respete todos los c digos el ctricos locales Cada dispensador debe tener un circuito el ctrico independiente No use exten Siones con esta unidad No la conecte junto con otros dispositivos el ctricos al mismo tomacorriente El interruptor de llave no corta el voltaje de l nea al transformador primario Desconecte siempre la alimentaci n el ctrica a la unidad para evitar lesiones personales antes de tratar de realizar tareas de mantenimiento El servicio de los componentes internos de la caja de control el ctrico debe confiarse exclusivamente a personal calificado Aseg rese de que todas las l neas de agua est n ajustadas y las unidades est n secas antes de hacer conexiones el ctricas AVERTISSEMENT LECTRIQUE Examinez la plaque de num ro de s rie du distributeur pour connaitre les bonnes exigences en mati re d lectricit pour l appareil Ne le branchez pas une prise lectrique murale moins que le courant indiqu sur la plaque de num ro de s rie corresponde au courant local disponible L unit doit tre mise la terre lectriquement pour viter une d charge lectrique mortelle ou des blessures graves possibles l op rateur Le bloc d al imentation doit tre mis la terre lectriquement correctement pour viter des blessures graves ou une d charge lec trique mortelle Le cordon d alimentation a une fiche trois branches mise la terre Si aucune prise de courant lec
24. ain Board space labeled J4 c Connect the VV Water Harness PN 52 3361 to the Main Board space labeled J5 Figure 8 VV My RIBBON CABLE PN 52 3346 VV WATER PN 52 3361 POWER WIRE HARNESS VV SOLENOID 11 PN 52 3348 PN 52 3360 VV KIP SOLENOID PN 52 3359 CONTINUED ON NEXT PAGE 10 OPERATIONS AND SERVICE MANUAL 28 0883 03 1 5 PLUMBING LINE CONNECTIONS A CONNECTING TO WATER SUPPLY 1 Use a tube cutter to cut tubing Tubing cut with a saw will result in plastic shavings that could plug the flow controls in the dispensing valve 2 Provide an adequate potable water supply Water pipe connections and fixtures directly connected to a potable water supply must be sized installed and maintained according to federal state and local laws adequate potable water supply must be provided It is recommended that the supply shut off is easily accessible The water supply line must be at least 3 8 inches 9 525 mm pipe with a minimum of 20 PSI 137 9 kPa line pressure but not exceeding a maximum of 50 PSI 344 74 kPa Water pressure exceeding 50 PSI 344 74 kPa must be reduced to 50 PSI 344 74 kPa with a pressure regulator Use filter in the water line to avoid equipment damage and beverage off taste Filter of at least 100 mesh 100 strands per 25mm one inch shall be installed immediately upstream of all check valve type backflow preventers used for water supply protection
25. bove mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Place syrup inlet line in a clean container filled with clean potable water at a temperature of 90 to 110 F Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Taste dispensed product to ensure there is no off taste If off taste is found addi tional flushing of syrup system may be required Following the instructions as described in 4 1 above mix appropriate amount of sanitizing solution in a clean container Place syrup inlet line in container filled with sanitizing solution Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package Ready unit for operation Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is foun
26. cal outlet and the junction box Drain OPERATIONS AND SERVICE MANUAL 28 0883 03 1 INSTALLATION BEFORE GETTING STARTED Each unit is tested under operating conditions and is thoroughly inspected before shipment At the time of shipment the carrier accepts responsibility for the unit Upon receiving the unit carefully inspect the carton for visible damage damage exists have the carrier note the damage the freight bill and file a claim with carrier 1 1 UNPACKING THE DISPENSER The Lancer dispenser is shipped in a corrugated shipping carton B Remove dispenser from corrugated shipping carton C Inspect unit and parts for concealed damage If damage exists notify delivering carrier and file claim against the carrier 1 2 SELECTING A LOCATION Select a counter location which is near a properly grounded electrical outlet and a water supply that meets the requirements specified in Section 1 6 B Unit is designed to be supported by remote chiller system or remote ice cooled system See the manufacturer s specifications for installation 1 3 ADA STANDARDS FOR ACCESSIBLE DESIGN To assure that beverage service is accessible to all customers Lancer recommends that counter height and equipment selec tion be planned carefully The 2010 ADA Standards for Accessible Design states that the maximum reach height from the floor should be no more than 48 if touch point is less than 10 from the front of
27. d additional flushing of syrup system may be required M Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit WARNING Following sanitization rinse with end use product until there is no aftertaste Do not use a fresh water rinse This is an NSF requirement Residual sanitizing solution left in the system creates a health hazard ADVERTENCIA Despu s de la esterilizaci n enjuague con el producto final hasta eliminar el sabor que queda No enjuague con agua fresca Esta es una exigencia de NSF Si queda soluci n de esterilizaci n en el sistema genera un peligro para la salud AVERTISSEMENT D fense de rincer l outil l eau fraiche imm diatement apr s un traitement septique cas de apr s go t ne purger avec le produit final une exigence NSF 16 OPERATIONS AND SERVICE MANUAL 28 0883 03 5 PROGRAMMING OVERVIEW NOTE Ratio will be set by either the LFCV or Volumetric method Setting ratio will require syrup separator included with unit and ratio cup sold separately DEFINITIONS Brand One of the four buttons around the water button Size SM MD LG or XL Brand 1 The brand button in the upper left quadrant SM Small button Brand 2 The brand button in the upper right quadrant MD Medium button Brand 3 The brand button in the lower left quadrant LG Large button Brand 4 The brand button in the lower right quadrant XL Extra Large button WAT Water button in the middle of the circle
28. distributrice doit avoir un circuit lectrique s par N utilisez pas de cordons prolongateurs avec cet appareil Ne pas le brancher avec d autres appareils lectriques sur la m me prise L interrupteur cl ne coupe pas la tension secteur au transformateur primaire D branchez toujours le courant lectrique l appareil afin de pr venir des blessures avant de faire un entretien interne quelconque Le disjoncteur r armable ne devrait pas tre utilis au lieu de d brancher le distributeur de la source d alimentation en lectricit pour faire de l entretien une r paration de l appareil Seul le personnel qualifi devrait faire l entretien la r paration des composants internes dans le logement des commandes lectriques Assurez vous que toutes les conduites d eau sont tanches et que les appareils sont secs avant de faire des connexions lectriques OPERATIONS AND SERVICE MANUAL 28 0883 03 N WATER NOTICE AGUA AVISO PR AVIS DE L EAU N Provide an adequate potable water supply Water pipe connections and fixtures directly connected to a potable water supply must be sized installed and maintained according to federal state and local laws The water supply line must be at least 3 8 inches 9 525 mm pipe with a minimum of 20 PSI 137 9 kPa line pressure but not exceeding a maximum of 50 PSI 345 kPa Water pressure exceeding 50 PSI 345 kPa must be reduced to 50 PSI 345 kPa with the provided pressure regulator Use
29. feet 1 83 m from unit when internal syrup pumps are being used Valve Adjustment Make sure drink temperature is below 40 F 4 4 C before adjusting brix CONTINUED PAGE UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R OPERATIONS AND SERVICE MANUAL PN 28 0255 11 PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA 1 Esta tin dad ha sido saneada en fabrica por las especificaciones de Lancer continuacion se relacionan puntos importantes para una connecta instalacion 1 Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de 6 10 de su valor nominal se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion simi lar Presi n de suministro del agua de red Minimo 25 PSIG 0 172Mpa 172000Pa 1 72bar 1 76 kg cm Maximo 50 PSIG 0 345Mpa 345000Pa 3 45bar 3 52 kg cm En unidades sin regulador de presi n incorporado si la presi n del agua es superior a 50 PSIG se debe usar un regulador de presi n Los envases de jarabe Bag In Box deben setar situados a menos de 6 pies 2 metros de la unidad cuando se util icen bombas de jarabe intemas Ajuste de las valvulas Cerci rese de que la temperatura de la bebida es inferior a 4 4 C 40 F antes de regular el coeficiente Brix REGLES DE SECURITE POUR L NSTALLATION DU DISTRIBUTEUR DE SODAS La propr t da cet ensamable est assur l usine sulvant les sp cifica
30. ff 22 A Enter correct ratio value B Increase pressure on BIB pump to obtain 3 0 OZ on syrup purge C Offset ratio value to obtain optimum dispense ratio flowmeter problem D Replace the valve body with a service value A Plug in 24 volt power supply B Open mounting block shut offs C Replace touch panel D Check fuse or replace circuit board E1 Replace coil if resistance is open or shorted E2 Verify connectors are locked onto sockets on circuit board F Replace core seal if rubber has expanded Replace BIB or Figal Open syrup shut off on the back block Replace core seal assy if rubber has expanded D1 Verify connectors are locked into sockets on circuit board D2 Replace coil if resistance is open or shorted A Replace water plug nut with vented design Change flow washer assy to lower flowrate Reprogram portion control to include optimum top off OPERATIONS AND SERVICE MANUAL 28 0883 03 7 DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal recycle the unit by locating an authorized recycle outlet or contact the retailer where the product was pur chased Comply with local regulations regarding disposal of the refrigerant and insulation 8 ILLUSTRATIONS AND PARTS LISTINGS TOWER UNICORN T C PC CC LFCV SPARE PARTS LIST LIST 8 1 LECV ELECTRONIG SPARE PARTS acetate 2
31. gently clean the side of the dispenser head Refer to the arrows in Figure 13 K To reinstall the Handle align the Set Pins with the notch on both sides of the dispenser Gently push the Handle into place Figure 13 L Rotate the Chrome Disks back into place NOTE Verify square notches are not visible to prevent accidental Handle removal M Use a clean cloth soaked in the cleaning solution to clean the font and all exterior stainless steel surfaces N Remove the Cup Rest Wipe clean the Drip Tray and Cup Rest Replace Cup Rest O Wipe clean all the splash areas Clean beverage valves as specified by the valve manufacturer rus CONTINUED ON PAGE 15 UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R 4 4 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEM NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than described below A Cc Disconnect the syrup quick disconnect coupling from the syrup packages and connect the coupling to a bag valve removed from an empty Bag in Box BIB package Place the syrup inlet line in a clean container filled with clean potable room temperature water Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product Following the instructions as described in 4 1 a
32. itizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 50 to 100 parts per million PPM chlorine WARNING Unplug the dispenser during servicing cleaning and sanitizing ADVERTENCIA Durante el servicio la limpieza la esterilizaci n desenchufe el dispensador A AVERTISSEMENT D branchez le distributeur pendant r paration le nettoyage et l aseptisation 4 2 DAILY CLEANING Disconnect power to the unit Figure 11 B Following the instructions as described in 4 1 above mix appropriate amount of cleaning solution in a clean container Ceramic Place a small portion of the cleaning solution in separate clean Lever container at least 3 inches deep C Remove nozzle by twisting counterclockwise and pulling down Handle Fig 11 D Submerge the Nozzle in the container with the smaller portion of solution E Use a clean cloth soaked in the cleaning solution to clean the font and all exterior stainless steel surfaces F Clean the font and all exterior stainless steel surfaces G Wipe clean all splash areas using a damp cloth soaked in cleaning solution Clean beverage valves as specified by the valve manufacturer CONTINUED ON NEXT PAGE 14 OPERATIONS AND SERVICE MANUAL 28 0883 03 4 3 WEEKLY CLEANING AND SANITIZING WARNING If a powder sanitizer is used dissolve it thoroughly
33. nded electrical outlet is not available use an approved method to ground the unit Follow all local electrical codes when making connections Each power supply must have a separate electrical circuit Do not use extension cords Do not gang together with other eletrical devices on the same outlet The keyswitch does not disable the line voltage to the transformer primary ALWAYS disconnect power to the dispenser before attempting any internal maintenance Only qualified personnel should service internal components of electrical control housing Make sure that all water lines are tight and units are dry before making any electrical connections ADVERTENCIA EL CTRICA Verifique la placa con el numero de serie del dispensador donde los requi sitos el ctricos correctos de unidad No enchufe la unidad en un tomacorriente de pared menos que corriente indi cada en la placa con el n mero de serie concuerde con la corriente local disponible Esta unidad debe estar debidamente conectado a tierra para evitar posibles choques el ctricos mortales o lesiones graves al operador Le bloc d alimentation doit tre mis la terre lectriquement correctement pour viter des blessures graves ou une d charge lectrique mortelle Le cordon d alimentation a une fiche trois branches mise la terre Si aucune prise de courant lectrique trois trous n est disponible utilisez une m thode approuv e pour mettre l unit l
34. os de la unidad No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con el n mero de serie concuerde con corriente local disponible Al hacer las conexiones respete todos los c digos el ctricos locales Cada dispensador debe tener un circuito el ctrico independiente No use extensiones con esta unidad No la conecte junto con otros dispositivos el ctricos al mismo tomacorriente El interruptor de Ilave no corta el voltaje de linea al transformador primario desconecte siempre la alimentaci n el ctrica a la unidad para evitar lesiones personales antes de tratar de realizar tareas de mantenimiento El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentaci n realizar tareas de servicio de la unidad El servicio de los componentes internos de la caja de control el ctrico debe confiarse exclusivamente a personal calificado Aseg rese de que todas las lineas de agua est n ajustadas y las unidades est n secas antes de hacer conexiones el ctricas Examinez la plaque de num ro de s rie du distributeur pour conna tre les bonnes exigences en mati re d lectricit pour l appareil Ne le branchez pas une prise lectrique murale moins que le courant indiqu sur plaque de num ro de s rie corresponde au courant local disponible Respectez tous les codes lectriques locaux lorsque vous faites des connexions Chaque
35. pervision This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety This unit is not designed to dispense dairy products The min max ambient operating temperature for the dispenser is 40 to 105 degrees F El dispensador s lo debe usarse en interiores Esta unidad no es un juguete No la deben usar ni os ni personas discapacitadas sin supervisi n Esta unidad no est destinada al uso por parte de personas incluso ni os con capacidad f sica sensorial o mental reducida o sin experiencia y conocimientos suficientes a menos que una persona responsable de su seguridad les haya dado supervisi n o capacitaci n en el uso de la unidad Esta unidad no ha sido dise ada para suministrar productos l cteos La temperatura ambiente operativa m nima m xima para el dispensador es de 40 a 105 grados F Le distributeur est destin un usage l int rieur seulement Cet appareil n est pas un jouet ne devrait pas tre utilis par des enfants ou des personnes infirmes sans surveillance Cet appareil n est pas destin un usage par des personnes y compris les enfants ayant des capacit s physiques sensorielles ou mentales r duites ou man quant d exp rience et de connaissances moins qu elles obtiennent
36. r nozzle 2 Press appropriate size and fill volume cup to a point just short of the calibration mark on the vol ume cup LED will turn on while programming an individual cup size 3 Allow foam to settle jog size button until liquid reaches the calibration mark on the volume cup CONTINUED ON NEXT PAGE 20 OPERATIONS AND SERVICE MANUAL 28 0883 03 J CALIBRATED CUP PORTION CONTROL PROGRAMMING FOR VOLUMETRIC MODE CONT 4 Press the Active Brand to end programming the selected cup size LED will return to blinking 5 Start at step 1 with a different size or press the Active Brand to exit Program Mode and save sizes unit will return to IDLE MODE automatically if the unit s last button press AND last dispense were both at least 60 sixty seconds prior the unit will save the programmed portions 5 3 ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO BRIX LFCV ONLY The water flow should be adjusted to 1 750z seconds x 8 seconds 14 0002 Ensure ice is on the cold plate for a minimum of 1 one hour before valves are brix process The drink temperature should be no higher than 40 F 4 4 C when the brix is set A Remove nozzle by twisting counterclockwise and pulling down B Install Lancer syrup separator PN 82 3458 in place of nozzle C Shut off syrup Brand supply to nozzle by closing shut off at back block disconnecting coil wire at the plug connection or disconnecting BIB connector D Hold a Lance
37. r ratio cup under the syrup separator and dispense water into cup for eight seconds Water volume should be 140z E If water volume is not within specification remove protective cap and use a screwdriver to adjust water flow control to 140z in 8 seconds Adjust water module in clockwise to increase the flow or out counter clockwise to decrease the flow F With water volume correct turn on syrup brand supply to nozzle by opening shut off at back block re connecting coil wire at plug connection or reconnecting BIB connector G Hold the Lancer ratio cup under the syrup separator and activate valve Water and syrup levels must rise together in ratio cup If syrup level is not even with water in the cup adjust syrup flow rate at module so the water and syrup levels are even at finish of pour Use a screwdriver to adjust syrup flow control Note To adjust syrup module turn in clockwise to increase the flow or out counter clockwise to decrease the flow Once proper ratio is obtained repeat to verify J Repeat process for each syrup Brand K Remove syrup separator L Install nozzle 5 4 OPERATION A Select desired Brand on the touch pad Indicator light will activate B Pull handle back to dispense drink 21 UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R 6 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE VERIFICATION SOLUTION RATIO INCORRECT 6 2 NOTHING DISPENSE
38. red by this man ual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained C Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed D Other Required Supplies 1 Clean cloth towels 2 bucket 3 extra nozzle 4 sanitary gloves and 5 Small brush PN 22 0017 from installation kit 4 1 CLEANING AND SANITIZING SOLUTIONS CLEANING SOLUTION a mild non abrasive detergent e g Sodium Laureth Sulfate dish soap with clean potable water at a temperature of 90 to 110 F 32 to 43 C The mixture ratio is one ounce of cleaner to two gallons of water Prepare a minimum of five gallons of cleaning solution Do not use abrasive cleaners or solvents because they can cause permanent damage to the unit Ensure rinsing is thorough using clean potable water at a temperature of 90 to 110 degrees F Extended lengths of product lines may require additional cleaning solution SANITIZING SOLUTION Prepare sanitizing solutions in accordance with the manufacturer s written recommendations and safety guidelines The solution must provide 50 to 100 parts per million PPM chlorine e g Sodium Hypochlorite or bleach A minimum of five gallons of sanitizing solution should be prepared Any san
39. t enti rement enlev e Evitez de mettre la solution en contact avec les circuits N UTILISEZ PAS de javellisants ou ded tergents forts ceux ci peuvent d colorer et corroder divers mat riaux N UTILISEZ PAS de racleurs en m tal d objets pointus de laine d acier de tampons r curer d abrasifs ou de solvants sur le distributeur N UTILISEZ PAS de l eau chaude de plus de 140 degr s F 60 degr s C Ceci peut endommager le distributeur A Disconnect power to the unit B Following the instructions as described in 4 1 above mix appropriate amount of sanitizing solution in a clean container Place small portion of the cleaning solution in a separate clean container no less than 3 inches deep C To remove the Nozzle Fig 11 from the dispenser grasp the Nozzle and pull downward D Submerge the Nozzle in the container with the smaller portion of solution E Place the Nozzle in the set aside portion of solution Grasp the Chrome Disks located the right and left side of the dispenser head Fig 11 G Rotate the Chrome Disks slowly in a counter clockwise movement NOTE When facing unit the Left Disk will rotate towards the back away from front The Right Disk will rotate forward H Stop rotating the disks when a square notch is visible on both the Left and Right side Fig 12 To remove the Handle slowly pull the Handle up and away from the Unicorn dispenser J Use the brush provided PN 22 0017 to
40. taminer l alimentation en eau Assurez vous que le disjoncteur hydraulique soit con forme aux normes de l ASSE et locales L installateur est responsable d assurer la conformit D ADA STANDARDS FOR ACCESSIBLE DESIGN i To assure that beverage service is accessible to all customers Lancer recommends that counter height and equipment selection be planned carefully The 2010 ADA Standards for Accessible Design states the maximum reach height from the floor should be no more than 48 if touch point is less than 10 from the front of the counter or a maximum of 46 if the touch point is more than 10 and less than 27 from the front of the counter See Fig 1 For more information about the customer s legal requirements for the accessibility of installed equipment refer to 2010 ADA Standards for Accessible Design http www ada gov D DISPENSER INSTALLATION HIGHLIGHTS 1 This unit has been factory sanitized per Lancer specifications Listed below are critical elements which will aid in a successful installation If this dispenser is installed in an area that is susceptible to 10 variation of the nominal line voltage consider installing a surge protector or similar protection device Supply Water Pressure Minimum 25 PSI 172 kPa 1 76 kg cm 1 72 BAR Maximum 50 PSI 345 kPa 3 52 kg cm 3 45 BAR If pressure is over 50 PSIG a water pressure regulator must be used BIB syrup packages must be within 6
41. the counter or a maximum of 46 if the touch point is more than 10 and less than 27 from the front of the counter See Fig 1 For more information about the customer s legal requirements for the accessibility of installed equipment refer to 2010 ADA Standards for Accessible Design http www ada gov 1 4 INSTALLATION OF THE UNIT A DRIP TRAY INSTALL 1 Inspect the counter location where the unit is to be installed Verify the selected counter is strong enough to safely support the weight of the installed unit after the cutout for the unit is made 2 Use the Counter Cutout template provided in the Install Kit for correct dimensions NOTE The ideal counter for installation should measure at least 1 thick 3 Cut the required holes as shown on the Counter Cutout for the Drip Tray and Font Shank 4 Place Drip Tray in the counter CONTINUED ON NEXT PAGE UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R Ceramic Lever Figure 2 Unit Overview Head Ribbon Wiring 24 volt Cable Harness Power Drip Tray Drain Fitting Syrup lines 4 Water soda line Water amp Syrup u Inlets 1 4 INSTALLATION OF THE UNIT CONTINUED B FONT INSTALLATION 1 Route ribbon cable harness and syrup water lines through hole in the Tray Assembly Fig 3a 2 Guide font shank through hole in the drip tray Fig 3b Position the font with the Selection Buttons and Nozzle above the Drip
42. tions mis par Lancer II est essentiel de respecter les points suivants pour l installation de l appareil 1 Si le distributeur es install dans une zone ou la tension lectrique nominale est susceptible de variations de 10 il est conseill d installer un appaeil de protection contre les sautes de courant 2 Pression de l eau Minimum 25 PSIG 1 76 kg cm Maximum 50 PSIG 3 52 kg cm Sur les unit s qui n ont pas de r gulateur de pression d eau incorpr si la pression d H2O est sup rieure 50 PSIG un r gulateur de pression d eau doit etre utilsis 3 Le sac dans les paquets de sirop doit etre 1 83 m au plus de l unit quand on utilise les pompes sirop internes 4 R glage des valves S assurer que la temp rature de la boisson est inf rieure a 4 4 C 40 F avant de r gler le degr Brix PRE INSTALLATION CHECKLIST TOOLS amp ACCESSORIES BIB SYSTEM L Regulator Set BIB Rack L Beverage Tubing BIB Regulator Set Supply BIB Connectors verify correct amount for syrup lineup L Water Booster if necessary Remote System BIB Syrup Boxes L Oetiker Clamps Fittings Remote Cooling Carbonation System Wrenches Slotted Screwdriver Tubing Cutters Drill CONSIDER THE FOLLOWING PRIOR TO INSTALL Water supply lines L Is the countertop at least 1 inch thick _ Is there enough space to install the dispenser Grounded electri
43. trique trois trous n est disponible utilisez une m thode approuv e pour mettre l unit la terre Respectez tous les codes lectriques locaux lorsque vous faites des connexions Chaque source d alimentation doit avoir un circuit lec trique s par N utilisez pas de cordons prolongateurs Ne branchez pas plusieurs appareils lectriques la m me prise de courant L interrupteur cl ne coupe pas la tension secteur au transformateur primaire D connectez TOUJOURS l alimentation en lectricit la distributrice avant de faire de l entretien interne Seul le personnel qualifi devrait faire l entretien la r paration des composants internes dans le logement des commandes lectriques Assurez vous que toutes les conduites d eau sont tanches et que les appareils sont secs avant de faire des connexions lectriques 13 UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R 4 CLEANING AND SANITIZING INSTRUCTIONS The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment identified by this manual If other equipment is being cleaned follow the guidelines established by the manufac turer for that equipment Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in dance with NSF guidelines The equipment must be cleaned and sanitized after installation is com plete The operator of the equipment must provide continuous maintenance as requi
44. ur screws Fig 5 Align the Junction Box flanges with Bracket Guides i i slide Box under counter Fig 6 Figure 6 Junction Box Flange CONTINUED PAGE UNICORN TOWER UNITS VV 85 3161R amp LFCV 85 3151R D JUNCTION BOX WIRING CONNECTIONS 1 CONNECT THE FOLLOWING FOR BOTH Volumetric VV AND Lancer Flow Control Valve LFVC MODELS The various Syrup Valve Harnesses from the Unicorn Font to the appropriate connection in the Junction Box Refer to the Wiring Diagram in the Junction Box b Connect the Medallion Harness PN 52 3348 from the Unicorn Font to the appropriate con nection in the Junction Box c Connect the Ribbon Cable PN 52 3346 to the Main Board PN 64 5048 space labeled J8 in the Junction Box d Connect the Power Wire Harness PN 52 3348 to the Main Board space labeled J1 NOTE DO NOT CONNECT TO POWER SOURCE AT THIS TIME e For VV Models continue to Step 3 Figure 7 LFCV For LFCV continue to Step 2 18 RIBBON CABLE PN 52 3346 POWER WIRE HARNESS PN 52 3348 LFCV VALVE PN 52 3344 FOR LFCV MODELS ONLY a Connect the LFCV Valve Harness PN 52 3344 to the Selector Board space labeled J3 b Continue to SECTION E JUNCTION BOX PLUMBING LINE CONNECTIONS FOR VV MODELS ONLY a Connect the VV KIP Solenoid Harness PN 52 3359 to the Main Board space labeled J3 b Connect the VV Solenoid Harness PN 52 3360 to the M
45. ute and connect beverage tubing between Y fitting at Junction Box and recirculation inlet 3 Route and connect beverage tubing between fitting and Junction Box water inlet 4 Insulate all tubing Figure 10 Z CO2 Source with high E pressure gauge Or 1 4 Tubing 3 8 Tubing set 100 to Water Source with 105psi shut off and 3 8 connection fitting Low Pressure Regulator 70psi Unicorn CO2 WATER s CARB R CARB SYRUP DRAIN 12 OPERATIONS AND SERVICE MANUAL 28 0883 03 3 CONNECTING TO ELECTRICAL SUPPLY NOTE In addition to the following adhere to ELECTRICAL WARNINGS AND CAUTIONS page 4 NORTH AMERICAN UNITS REQUIREMENTS Plug the provided transformer PN 25 0069 01 into the proper wall socket INTERNATIONAL TRANSFORMER NOT PROVIDED REQUIREMENTS Rated 50 VA or higher primary voltage as required and a Secondary Voltage 24VAC Overcurrent and surge protection is recommended Connector wires for the transformer are included in the unit WARNING Check the dispenser serial number plate for correct electrical requirements of unit Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available This unit must be properly electrically grounded to avoid possible fatal electrical shock or serious injury to the operator The power cord has a three prong grounded plug If a three hole grou
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