Mack Trucks Class 8 Service Bulletin Listing
Contents
1. AC Engines Equipped with Turbocharger Part No 7 21 2005 631GC5176BM EGR System Diagnostic Procedures ASET AC Engines 11 22 2005 EGR Cooler Hot Side Tube Clamp ASET AC Engines 12 29 2005 Heavy Duty V Band Clamp for Air Inlet Connection ASET AI AMI Engines 5 3 2006 Revised Front Exhaust Manifold Heat Shield ASET AC Engines 5 18 2006 EGR Cooler Coolant Outlet Hose ASET AC Engines 9 7 2006 EGR Cooler Cleaning Procedures MP7 Engines 11 3 2006 Cleaning the Exhaust Manifold Following a Catastrophic Engine Failure 9 22 2006 Heavy Duty Band Clamp for Turbocharger Turbine Housing to Bearing Housing Joint 11 28 2006 E Tech CCRS Engines with Borg Warner Model S400S Turbocharger Revised Exhaust Manifold ASET AC Engines 12 21 2006 Revised Exhaust Manifold Nut and Repair Instructions for Exhaust Manifold Center Section 1 19 2007 Stud and or Gasket Failures ASET AC Engines Broken Exhaust Stud Removal ASET Engines 1 24 2007 Revised Exhaust Manifold ASET Al and AMI Engines 6 1 2007 Revised Exhaust Manifold Gaskets and Mounting Nuts ASET Al and AMI Engines 5 3 2007 Actions to Avoid Repeat Mass Flow Tube Failures 10 15 2007 Viscous Fan Clutch Diagnostic Procedure 4 25 1996 Horton Fan Clutch Diagnostic Procedures 12 19 1994 Enhanced Cooling System Package and Drive Belt System for CH Model 6 25 1997 CH Water Pump Support Bracket 10 22 1999 Water Pump Pulley Installation and Pulley Axial2. Cooling System Revisions to Improve Water Pump Seal Life Eliminate Pushing Coolant and Reduce Cooling System Surge Noise Vibration ASET AI AMI Engines Revised Fan Drive Mounted Nut CXP and CTP Models Equipped with Behr Electronically Modulated Fan Drive Dual Thermostat Arrangement ASET Engines Coolant Filter Shut Off Valve Repair Kit MP7 Engines Air Compressor Coolant Return Pipe Revision US04 Emission Compliant MP7 Engines Air Compressor Coolant Return Line Stand Off Bracket Mounting Screw US04 Emission Compliant MP7 Engines Heavy Duty Banded Belts Fan Belt Breakage CX and CL Model Chassis with E Tech Engine and Air Operated Fan Drive Improved Fan Drive System Components ASET Engines Accessory Drive Belt Idler Pulley Installation ASET AC Al and AMI Engines Accessory Drive Belt Tensioners ASET AC and AI AMI engines E7 Oil Pump Changes Die Cast Oil Pump Inlet Tube Poppet Type Oil Filter Bypass Relief Valve Higher Volume Oil Pump E Tech and ASET Engines High Volume Oil Pump and Improved Drive Gearset E6 E7 and E7G Engines Oil Filter Requirements ASET Al AMI and AC Engines New Oil Fill Tube and Cap for Improved Cap Retention E7 E Tech and ASET Al and AMI Engines Centri Max ULTRA and ULTRA PLUS Centrifugal Oil Filter Turbocharger Oil Passing and Oil Spilling from Cylinder Head Cover Mounted Breather ASET Engines Revised Oil Fi
3. B221042 B221043 B221044 B221045 B221046 B221047 B221048 B221049 B221050 B222006 B222007 B222008 B222009 B222010 B222011 B222012 B222013 B223001 B224003 B224004 B230001 B231002 B231004 B231005 B231006 B231007 B231008 B231009 B231010 B231011 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Fuel Supply Pump Improvements E Tech Engines Wastegate Turbocharger Operation Diagnostic Blink Code 4 5 E Tech E7 460 CCRS Step 8 Engines Seal Ring Kit for Non Warrantable Repairs of E Tech Electronic Unit Pumps EUP Pre CCRS and CCRS Engines V MAC Online Update Calibration Codes 9 2 Fault Code Diagnostics and Repair Procedures Removing and Installing the Engine Electronic Control Unit Harness Connectors ASET AC Engines Engine Harness Connector and Terminal Pin Part Numbers and Terminal Pin Crimping Tool Information V MAC III Step 10 and Service Support Software Compatibility Engine Electronic Control Unit Mounting Arrangement and Field Service Mounting Bracket Troubleshooting an Intermittent 3 4 Engine Position Sensor Fault Code Delta Seal O Ring Kit for Electronic Unit Pumps EUP Mack Trucks Inc Recommended Field Service Personal Computers and Support Policies Introduction of V MAC Dealer Programming Software J1708 J1587 Scan Function All Models Except E7 G Liquefied and Compressed Natural Gas LNG CNG Engines V MAC De
4. 11 20 2001 3 30 2004 4 20 2001 3 11 2003 7 16 2003 4 15 2004 11 13 2006 9 17 2004 3 8 1995 3 6 2007 1 9 1996 11 6 2001 11 5 2003 11 18 2005 4 23 2007 9 10 2007 11 25 1992 2 13 2001 4 13 2005 4 13 2005 1 11 2000 4 22 1999 2 4 2004 7 18 2003 8 19 2003 2 28 2005 7 10 2007 7 13 2007 12 10 1999 6 5 2001 8 10 2001 2 22 2002 7 21 2003 10 13 1998 3 22 1999 5 16 2005 1 4 2007 2 25 1999 Page 14 of 15 Number SB726005 B731001 B732001 B732003 B732004 B732005 B732006 B732007 B733001 B733002 B734001 B734002 B735001 B735002 B735003 B735004 B741004 B742002 B751004 B751005 B751006 B751007 B751008 B752001 B752002 B752003 B752004 B752005 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Interruption of Daytime Running Light Operation Due to CB Radio Frequencies CXP and CTP Models Instrument Cluster Troubleshooting CXU CXP CHU GU and CTP Models Caution Against Resetting Odometers Electronic Soeedometer and Tachometer Switch Settings Vehicle Information Profiler V I P Installation for Early Production CX Model Chassis Electronic Dashboard Gauge Drop Out CX CV and CH Model Chassis Inoperative Fuel Gauge E7G Natural Gas Engines Flashing the Vehicle Information Profiler V I P Using V MAC Dealer Programming V2 7 13 Dome Lamp Door Switch for CH CL Model Chassis Master Lighting Control Switch CXP and
5. 8 17 2007 9 7 2007 1 17 2007 10 23 2001 4 19 1996 7 28 2000 3 4 2004 1 18 2005 10 5 2007 12 1 2000 12 5 2000 10 27 2003 11 13 2003 12 4 2003 Page 15 of 15
6. CH and CL Models with Bergstrom HVAC Unit Sleeper Air Conditioner Evaporator Freezing and Icing CXN CHN CX and CH Models with Blend Air Type HVAC System Foam Inserts for Openings in Bulkhead Area of Cab CX CH CV and CL Model Chassis Cab Back Wall Trim Molding CH Model Chassis Moto Mirror Wire Harness Pass Through Grommet LE Model Chassis Cab Back Wall Trim Panel Wear Plate Mylar Protective Strip Publish Date 10 20 2003 3 22 2007 4 6 2004 5 3 2002 6 8 2005 1 24 1994 3 21 1994 2 19 1999 2 19 1999 9 12 2000 6 5 2001 1 31 2003 9 30 2003 7 30 2003 5 18 2004 11 8 2004 11 11 2004 1 18 2005 7 29 2005 12 21 2005 1 18 2007 4 17 2007 1 31 1997 6 18 1996 3 13 1997 8 30 2002 8 9 2007 5 19 1995 2 3 2004 1 18 2002 9 18 2001 7 27 2001 4 15 2005 6 29 2005 8 25 2005 8 16 2006 9 5 1995 12 6 1996 2 26 2002 5 30 2003 8 31 2005 4 5 2005 5 24 2002 4 19 2002 7 25 2005 Page 13 of 15 Number SB642007 SB642008 SB642009 SB644002 SB644003 SB661002 SB661003 SB662003 SB662004 SB662005 SB662006 SB662007 SB666001 SB668007 SB668008 SB668009 SB668010 SB668011 SB668012 SB668013 SB668014 SB681003 SB681005 SB681006 SB681007 SB723004 SB723005 SB723006 SB723007 SB723008 SB723009 B723010 B723011 B724003 B724004 B724005 SB724006 B724007 B725001 B725002 B725003 B725004 B726004 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title
7. II Conversion Kit Pressure and Thermal Relief Fuel Cap Dual Draw Dual Return Fuel System Imbalance Diagnostic Procedures New Primary and Secondary Fuel Filters and Filter Mounting Adapters Fuel Tank Strap Webbing Fuel Filtering Water Separation and Fuel Heating Protective Conduit for Fuel Return Line on E Tech Pre CCRS Engines Heavy Duty Fuel Tank Support Bracket J Bracket Fuel Starvation Caused by a Plugged Pre Pump Filter ASET AC Engines Primary Fuel Filter Adopted for ASET AC Fuel Systems Publish Date 11 20 2001 6 18 2002 7 16 2002 8 10 2006 12 4 2003 1 23 2003 5 23 2005 11 26 2003 1 26 2004 5 24 2006 3 31 2004 7 13 2004 2 14 2005 8 15 2005 4 5 2007 2 14 2006 2 21 2006 9 26 2006 11 2 2006 4 5 2007 5 4 2007 6 29 2007 4 19 1996 2 19 2002 3 2 2006 2 19 2002 5 26 2006 2 23 2005 5 30 2007 5 26 2006 9 17 2003 3 28 2003 11 19 2004 7 2 1999 11 16 1988 2 26 1996 12 2 1996 9 12 2005 2 15 2002 8 16 2002 5 30 2003 9 29 2003 1 22 2004 Page 7 of 15 Number B231012 B231013 B231014 B232007 B232008 B232009 B232010 B232011 B232012 B232013 B232014 B232015 B232016 B232017 B232018 B232019 B232020 B232021 B232022 B232023 B232024 B232025 B232026 B233013 B233021 B233022 B233023 B233024 B233025 B233026 B233027 B233028 B234004 B234005 B234006 B234007 B234008 B234009 B234010 B234011 B234012 B234013 B23
8. 9 of 15 Number B292010 B292011 SB299004 SB299005 SB312007 SB313002 SB313003 SB313004 SB315001 SB320003 SB320004 SB320005 SB321007 SB322010 SB322011 SB322012 SB322013 B322014 B322015 B322016 B322017 B322018 B322019 B322020 B322021 B322022 B323006 SB323007 B323008 B323009 B324006 B324007 B324008 B324009 B324011 B324012 B324013 B329005 SB329006 B360010 B392003 B392004 B392005 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Revised Throttle Pedal Assembly Throttle Pedal Calibration Procedure Vehicles Equipped with Cummins Engines New Type Engine Rear Mounting Arrangement Engine Front Mounting Insulator CX and CH Models Clutch Assembly Lubricant Air Operated Clutch Assist System Clutch Air Assist Cylinder Vent Relocation Revised Air Assist Clutch Cable Allison HD Transmission Flexplate to Torque Convertor Mounting Bolts MAXITORQUE ES T300 vs T200 Series Transmissions False Reporting of High Automatic Transmission Oil Temperature CV Models Equipped with Allison Automatic Transmission Revised Transmission Heat Shield CXP and CTP Models with T300 Transmission and Dual Exhaust Oil Fill Plug T300 and T200 Series Transmissions High Range Clutch Pack Holding Clip New Rear Compound Mainshaft and Main Drive Gear Revised Range Clutch Synchronizer Components Elimination of Reverse Idler Gear Thrust Washer New Type Re
9. CTP Models Warning Indicator Lamp Panel Bulb Replacement Increased Visibility Tell Tale Warning Indicator Lamp Applique CX CV and CH Model Chassis Powerline Carrier for Trucks PLC4Trucks Trailer ABS Indicator Lamp Mack Road Stability Advantage Bendix ABS 6 Advanced with ESP Brake Demand Sensor Terminal Corrosion Bendix ABS with MACK Road Stability Advantage RSA ABS Sensor Mounting Bracket Contact with Tone Wheel S462 and S522 Rear Axles Head Lamp Adjusting Screw Reinforcement Plate CV Models with Sealed Beam Head Lamps Interference Noise on the AM Radio Band Wiper Motor Conversion Bosch Motor To Sprague Motor Windshield Washer Reservoir LE Model Chassis Windshield Washer Reservoir Heat Shield CX and CH Model Chassis Windshield Washer Reservoir Leakage at Washer Pump Grommet CXN CHN CX CH CV CL and LE Models Windshield Wiper Motor Linkage Block Pinch Bolt CXU CHU and GU Models Temp A Start Set Up and Testing Procedures and Customer Data Programming Requirements CB Radio Interference CX Model Chassis InfoMax Wireless Short Range Wireless Communication System Installation Instructions Enhanced Reception AM FM Radio Antenna CB Radio Antenna Replacement Cable CX and CH Models without Visibility Doors Publish Date 11 30 2006 9 11 2007 11 11 1999 3 23 2005 12 10 1999 1 13 2003 5 19 2003 11 21 2003 2 19 1999 6 1 2007 7 9 2002 8 30 2002 9 18 2001 8 17 2007
10. Interior Door Trim Panel and Nameplate Removal Installation All with Visibility Doors Delamination of the Interior Door Panel C Model Chassis with Visibility Doors without Wing Vent Improved Map Pocket All C Model Chassis with Visibility Doors Refrigerator Cabinet Modifications Revised Sleeper Shelf Mounting Arrangement CX Model Chassis Equipped with 56 and 70 Flat Top and Mid Rise Sleepers Mirror Vibration on CX Model Chassis Mirror Cover Retaining Hardware CX and CH Models with Visibility Doors Quarter Fender Mounting Post Loosening and Rotating Wind Deflector Mounting Bracket Bolts MR Models Chassis Fairing Tie Bar CX and CH Model Chassis Revised Front Fender Extension Support Bracket Revised Splash Guard and Additional Mud Flap Mounting Strap to Reduce Road Splash on Cab CHN Models Bumper Bracket Support Braces CX Models with One Piece Plastic Bumper Improved Cab Durability and Ride Enhancement Cab Height Adjustment All with Air Suspended Cabs Excessive Vibration Felt in Cab Sleeper Tie Rod Bracket Reinforcement Plate CX and CH Model Vehicles Cab Mounting Alignment and Maintenance Procedures LE and MR Model Chassis Lateral Cab Motion CV Model Chassis Lateral Cab Motion CT Models Lateral Cab Motion GU and CTP Models Zenoy Bumper TPO Air Dam and Fiberglass Chassis Fairing Repaint Refinishing Cab and Sleeper Repairs PPG Paint Products Care and Protection of New
11. Lash Specification Change Revised Engine Brake Solenoid PowerLeash Engine Brake Replacement of PowerLeash Rocker Shaft Components Alternator Mounting Bolt Tightening Torque Specifications High Temperature Alternators for All MACK Model Chassis Alternator Mounting Bracket CX Models Equipped with E Tech E7 427 and E7 460 Engines Leece Neville Model 4800 4900 Alternators Engine Speed and Engine Position Sensor Installation and Adjustment E Tech Engine Oil Pressure and Boost Air Temperature Sensors with NPT Threads Ambient Air Temperature Inaccurate Inoperative Oxygen Sensor Following an Engine Repair E7G Natural Gas Engines Boost Pressure Sensor Relocation ASET AC Engines Coolant Level Sensor Anti Capillary Jumper Harness Inaccurate Coolant Temperature Gauge Readings All Models WITHOUT an Electronic Instrument Cluster Revised Exhaust Temperature Sensor CXP and CTP Models V MAC Sensor Update Cab Foot Control Enhancements Publish Date 2 22 2000 2 22 2000 1 7 2004 7 1 2003 7 30 2003 6 30 2004 5 12 2006 11 29 2005 4 11 2006 3 30 2007 1 20 2003 6 28 1996 10 22 1997 10 10 1997 12 9 1997 7 14 1998 6 23 2000 1 11 2002 2 9 2004 5 16 2006 5 16 2006 9 29 2003 10 28 2003 2 24 2004 11 8 2004 8 8 2006 4 21 2006 5 4 2006 8 22 2000 3 6 2006 9 8 2004 7 21 2006 2 27 1998 5 12 1998 10 12 1999 5 19 2003 10 6 2004 12 16 2005 4 11 2006 4 20 2007 7 26 1996 7 26 1996 Page
12. Mack Trucks Class 8 Service Bulletin Listing Title Front Suspension Load Cushion Damage LE and MR Model Chassis Equipped with 20 000 Lb Suspension and Taperleaf Front Springs Interference Between Front Spring Rear Eye and Rear Hanger Bracket CV and RD Model Chassis Front Suspension Spring Pins CXN Models Equipped with 12 000 Lb Front Suspension and Maintenance Free Spring Pins Chassis Lean CXN Model Chassis Dual Height Control Valve Conversion CXN Models Equipped with AIRTEK Front Air Suspension Front Suspension Shock Absorber Lower Mounting Bracket Reinforcement Plate CT Model Chassis Spring Shock Insulator for Service Use Transverse Torque Rod Installation and Repair SS44 Bogies Adjustable Transverse Torque Rods for MACK AL Suspensions SS65 Camelback Spring Interference with S652 Axle Housing Spring Hanger Mounting Bracket Wear Plates MAXLITE 20 40 Rear Air Suspension Rear Shock Absorber Failures on CV and CL Models Equipped with Neway AD 369 Tri Axle Rear Suspension Driveline Vibrations AL II Suspensions with Vendor Axles Height Control Valve Linkage Travel Over Center AL401LH Upper Shock Bushing Wear MAXAIR 40 40A Ride Height Specification Change Ride Height Adjustment Tool and Gauge MaxLite 20 40 Air Suspensions Air Suspension Ride Height Gauges MaxLite 20 40 EZ Thrust Angle Adjustment Severe Service Transverse Torque Rods for Chassis Equipped with MACK Air Su
13. Model Chassis without Pre Cleaner Style Air Filter Inner Fender Splash Shield Contact with Hood CV Models Hood Crack and Inner Structure Repairs CV Models Air Intake Plenum Repair CHN Model Hoods Air Intake Grille Loosening CV Models Interference Between Hood Assist Spring and Charge Air Cooler Coupling Hose CHN CTP and CT Models Loose Fuel Tank Steps on CH Model Chassis with Side Fairings Cab Door Inner Panel Corrosion Inside Door Handle Lock CH CL Chassis Door Window Glass Entrance Tab for Glass Run Seal CX CV CH and CL Models with High Visibility Doors Windshield Glass Installation MRU LEU MR LE RD RB DM and DMM Models Windshield Installation Rope Pull Method Peep Window Installation Chassis Equipped with Visibility Doors Heater Air Conditioner Temperature Control Cab Heater Temperature Control Water Valve Sleeper HVAC Air Ducts CH and CX Model Vehicles Cab HVAC Blend Air Type Mode Box Replacement Blower Motor Resistor Card Removal Bergstrom VHAC Units Heater Blower Motor Mounting Kit LE Models with Right Hand Sit Down Driving Position Right Side Heater Duct Air Deflector LE with Right Side Sit Down Driving Position Air Conditioner Freon Solenoid Sleeper Box Heater Air Conditioner In Line Air Filter Air Conditioner Expansion Valve Interference with Cylinder Head Cover CH612 and CX612 Model Chassis Heater Air Conditioner Cab Control Board Fuse CX CV
14. Operation and Troubleshooting 12 11 2003 High Temperature Center Exhaust Manifold and Improved Turbocharger Mounting Nut and Gasket 6 18 2002 Service Replacement Turbochargers 7 21 2005 Actions Required to Avoid Repeat Turbocharger Failures 9 22 2006 Engine Breather Improvement E7G Natural Gas Engines 7 17 2003 Mass Flow System Replacement Instructions and Engine Electronic Control Unit EECU 7 24 2003 Information Variable Turbine Geometry VTG Turbocharger Troubleshooting and Calibration 2 23 2006 Cylinder Head Cover Mounted Breather and Oil Drain Tube 10 24 2006 Wastegate Turbocharger Control Solenoid E7G Natural Gas Engines 1 7 2004 EGR Mass Flow System Conversion Kit From Two Piece Tube with Bellows Type 3 16 2006 Connections to One Piece Tube with Hose Connections ASET AC Engines Service Replacement Components for Variable Turbine Geometry VTG Turbocharger 3 1 2004 VTG Control Valve Solenoid Replacement Kit ASET AC Engines 7 12 2004 Plugged EGR Cooler ASET AC Engines 1 11 2005 VTG Control Valve Oil Coalescing Air Filter ASET AC Engines 6 29 2004 EGR Valve Improvements ASET AC Engines 9 21 2006 Turbocharger Boost Pressure Relief Valve Revisions 8 12 2004 Boost Pressure Relief Valve Outlet Tube Conversion to Rubber Hose ASET Al 427 and 10 6 2004 Al 460 Engines Used in CV Model Chassis VTG Control Valve Oil Coalescing Filter Air Line Shut Off Valve 3 22 2005 Turbocharger Oil Drain Tube for ASET
15. Procedures Revised Transmission Oil Cooler Mounting Brackets CV and RD Model Chassis Automatic Transmission Fluid Contaminated with Engine Coolant Allison Automatic Transmissions Power Take Off Pump Driveshaft Radiator Clearance MR Model Chassis Gear Shift Lever Disengagement CX and CH with CX Style Interior Model Chassis Relocation of Shift Bar Housing Mounted Breather MR and MRU Models Equipped with Eaton Fuller Transmissions Additional Shift Lever Detent Spring for Eaton FR Model Transmissions Publish Date 1 19 2004 11 30 2001 6 15 1999 2 3 2006 7 11 1994 11 9 2006 9 13 2007 9 18 2007 8 17 1999 6 29 2001 11 23 2005 9 28 2007 4 25 2005 1 31 1996 5 6 2003 2 10 2005 1 15 1999 7 2 1999 7 20 1999 5 9 2000 8 8 2000 4 24 2001 9 14 2001 5 6 2003 2 27 2006 3 20 2006 3 11 2003 11 28 2000 6 14 2002 9 21 2005 2 18 1997 9 10 1999 9 3 1998 4 8 1999 7 8 2004 2 15 2005 2 14 2006 8 28 2003 1 11 2007 12 18 1998 7 27 2001 8 16 2007 9 10 2007 Page 10 of 15 Number SB41 1004 SB411005 SB411006 SB411007 SB411008 SB411009 SB411010 SB412004 SB412005 SB412006 SB412007 SB412008 SB412009 SB413002 SB414003 SB414004 SB414005 SB420001 SB420002 SB422002 SB422003 SB422004 SB422005 SB422006 SB422007 SB422008 SB423001 SB423002 SB466001 SB466003 SB467001 SB467002 SB470002 SB471001 SB471002 SB471003 SB471004 SB471005 SB471006 SB471007 SB471008 SB
16. and CHN Models Spring Brake Modulating Relay Valve Corrected Air System Schematic Diagram for Air and Brake System Service Manual Air System Piping Diagrams CTP Models Holland Fifth Wheel Air Slide Cylinder Air Line Park Brake Control Valve Replacement CX CV CH and CL Model Chassis Relocating ABS Wheel Speed Sensor on Chassis Equipped with S440 S441 and S462 Rear Axles Front Axle ABS Wheel Speed Sensor Harness Routing Troubleshooting ABS Wheel Speed Sensors Using Pin Out Cable J 42883 Service Replacement Air Pressure Switch New Style Height Control Valve for AL Suspension Originally Built with Height Control Valve and Separate Pilot Dump Valve Air Piping Diagrams T300 Series Transmissions Cab Vibration CV and RD Model Chassis Cab Wind Rumble Noise CX and CH Model Chassis with High Rise Sleeper Installation and Repair of SMC FRP Body Panels for MACK Model Vehicles Windshield Opening Wear Tape CX CV CH and CL Model Cabs CX and CH Day Cab Conversion Closure Panel 4 8 1999 4 7 2000 3 22 2002 7 10 2007 12 13 1996 1 5 1996 2 6 2007 4 28 1996 7 26 1996 5 29 1996 7 26 1996 5 29 1996 7 9 1996 7 9 1996 4 11 1997 7 26 1996 3 7 1997 3 21 1997 8 13 1999 6 22 2001 10 22 2002 5 7 2004 7 12 2004 3 11 2005 5 4 2007 9 19 1997 2 15 1984 3 9 1996 10 6 1998 7 20 1998 7 14 2004 10 5 2004 2 13 2006 6 15 2007 10 17 2003 2 2 2002 3 20 2001 5 4 2001 9 7 2001 4 11 2006 2 19 1999 7 12 2002
17. 10 7 2003 6 4 2004 5 30 2006 11 1 2006 5 25 1996 9 26 1997 11 16 1999 12 2 2004 9 3 2004 10 11 2005 4 20 2007 4 7 2006 8 20 2003 5 27 1998 5 6 2003 8 31 1999 6 14 2004 11 11 2004 6 22 2005 9 10 2002 3 6 2007 4 30 1996 3 5 1996 3 4 1997 7 1 1997 6 23 1995 5 21 1999 3 19 1996 3 19 1996 3 16 2005 3 29 1996 7 24 1996 4 17 1998 4 23 1998 Page 2 of 15 Number B210023 B210024 B210027 B210028 B210029 B210030 B210031 B210032 B210034 B210035 SB210036 SB210037 SB210038 SB210039 SB210040 SB210041 SB210042 SB210043 SB210044 SB211007 SB211008 B211011 B211012 B211013 B211014 B211015 B211016 B211017 B211018 B211020 B211021 B211022 B211023 B211024 B211025 B212016 B212017 B212018 B212019 B212020 B212021 B212022 B212023 B212024 B212025 B212026 B212027 B212028 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Mack EO M Diesel Engine Oil Specification Test Strips for Testing Glycol Nitrite and pH Levels in Heavy Duty Coolant New Horsepower Curve for E Tech 460 Engine Mack EO M Plus High Performance Diesel Engine Oil Specification E Tech Engine Left Side Redesign Engine Coolant and Fuel Lines with Crimp On Style End Fittings Engine Oil Temperature Limits E Tech Current Controlled Rate Shaping CCRS Engine Miscellaneous Fastener Changes E Tech Engines Mack EO N Premium Plus 03 High Performance Di
18. 35 B213036 B213037 B213038 B213039 B213040 B213041 B213042 B213043 B213045 SB213046 SB213047 SB213049 SB214008 SB213048 SB214009 SB214010 SB214011 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title E Tech ASET Auxiliary Shaft Usage on E7 and Eco Tech E7G Engines Cylinder Head Capscrew Retorque Proper Fire Ring Cylinder Sleeve Combinations Repair of E7 Cylinder Head Gasket Combustion Leakage and Cylinder Sleeve Stand Up Height Specification Change Valves Rotaters Keys and Jacobs Brake Exhaust Stem Cap Camshaft and Push Rod Applications for Mack Diesel Engines E7 Valve Rocker Arms and Valve Yokes with Spiralock Threads Inlet Valve Seat Angle Change Valve Guides and Valve Stem Seals Offset Camshaft Keys for E Tech Engines E Tech Cylinder Head Cover Changes Valve Spring Rotator and Valve Spring Retainer Combinations E7 E Tech and ASET Engines Cylinder Head Pipe Plugs with Encapsulated Epoxy Sealant J Tech Spherical Nut Tightening Instructions Engine Valve Lash Acceptable Range Cam Bushing and Camshaft Enhancements Pinless Valve Yokes Inlet and Exhaust Valve Locations Camshaft and Lifter Break in Procedure Valve Yoke Guide Pin Rotator and Slave Piston Spring Breakage Engines Equipped with J Tech Engine Brake New Cam Timing Gear to Prevent Lack of Thrust Washer End Play on E7 Engines E Tech Engine Cylinder Head Cover Changes Flang
19. 4 13 2005 12 21 2001 6 22 2001 8 2 2002 2 10 2003 Page 12 of 15 Number SB610009 SB610010 SB611001 SB61 1002 SB61 1003 B622015 B622017 B622018 B622019 SB622020 B622021 SB622022 SB622023 SB622024 SB622025 SB622026 SB622027 SB622028 SB622029 SB622030 SB622031 SB622032 SB623004 SB628003 SB628004 SB628005 SB631001 SB631002 SB631003 SB635005 SB635006 SB635007 SB635008 SB635009 SB635010 SB635011 SB637017 SB637018 SB637019 SB637020 SB637021 SB639002 SB642003 SB642004 SB642005 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Replacement Service Cab Ordering Procedures Cab to Sleeper Seal Leakage Troubleshooting and Repair Cab Sill Inspection and Repair Procedures LE Model Chassis Floor Mounted Heat Shield CX CV CH and CL Models Cracks in Engine Tunnel at Left Side Cross Sill MR Model Chassis Star Cracking on Hood Surfaces Hood Repair Stabilizer Spade Area CH and CL Hood Adjustment RD600 Hood Nose Reinforcement Cab Side Hood Latch Bracket CX Model Chassis Hood Assist Spring and Mounting Bracket CX Model Chassis RB Model Hood Wear Through Repair Hood and Fender Splash Guards CV Model Chassis Hood Hinge Conversion RD Eastern Models Hood Intake Air Opening to Air Cleaner Boot Alignment CH Axle Forward Models Hood Mounted Mirror Reinforcement Plate CX Model Chassis Hood Intake Air Opening to Air Cleaner Boot Alignment CV
20. 4014 B261003 B261004 B261005 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Nylon Fuel Line Replacement DAVCO 382 Fuel Pro Fuel Water Separator O Ring Upgrade Revised Fuel Level Sending Unit GU CTP and CT Models Heavy Duty Radiator Mounting Insulators RD Model Metal Expansion Tank Replacement Radiator Core Leakage with Valeo Radiators Fitting Retainer for Fan Clutch Air Line Heavy Duty Radiator Tie Rod for CH Model Chassis Improved Vent Cap Arrangement for Coolant Recovery Bottle Heavy Duty Diesel Engine Coolant Coolant Conditioning and Elimination of Spin On Coolant Conditioner Canister Texaco and ROTELLA Shell Extended Life Coolants Coolant Loss Due to Blocked Bundle Type Oil Cooler Inlet Screen Cooling System Enhancements CX Model Chassis Equipped with Either an E Tech 427 or 460 Engine Fan Drive Air Line Routing CX Model Chassis Fan Ring Boot Clamp Retention CX Model Chassis Coolant Loss and or High Oil and Coolant Temperatures ASET AC Al AMI and E Tech CCRS Engines Radiator Bottom Tank with Nutted in Place Transmission Oil Cooler Radiator Charge Air Cooler Removal Reinstallation Procedures CX Model Chassis Surge Tank Revisions CXN CHN CV and RB Models Lower Radiator Shields CV Models Used in Snow Plow Operations Investigating Pushing Coolant Complaints Coolant Loss from Coolant Recovery Bottle ASET Engines with Cartridge Style Wate
21. 473001 SB475004 SB475006 SB475007 SB475008 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Air Bleeding Procedures for Sheppard M100P Steering Gear Power Steering Seal Update Sheppard M100 Steering Gear Used on CH Model TRW Steering Gear Seal Kits TRW TAS Steering Gear Pressure Relief Poppet Readjustment Sheppard M100P Steering Gear Enhancements Sheppard M90 M100 Steering Gears with Auto Bleed and Auto Relief Plunger Features Power Steering Noise Sheppard M90 100 Steering Gears Erratic Steering CV CL and RD Model Chassis Equipped with TAS65 Steering Gear TRW Steering Column Models CA Tilt Telescopic and CT Tilt Only Cam Replacement Kit Steering Wheel Removal CX and CH Model Chassis Steering Shaft Troubleshooting CV713 Models Equipped with Sheppard M110 Steering Gear Steering Column Harness Protection Shield Steering Column Inspection CXN CHN CV and CL Models Equipped with TRW GEN II Tilt Telescopic Steering Column Steering Ball Socket Wear Inspection Procedure Power Steering Hoses Used on LE and CL Model Chassis Change to DEXRON III in the Power Steering System Failure of the Power Steering Pump to Prime at Cold Start Up CV CT CL LE MR and DM Models Axle Alignment Specifications Drive Axle Alignment Prior to Vehicle Delivery Revised Cross Steering Lever Listing FAW10 5 FAWL12 FAW12 FAW14 3 Cross Steering Lever Tube and Clamp Part Number Lists Kingpin Lateral Play Me
22. CRD202 203 Carriers CRD95 96 Carrier Improvements Hub Piloted Wheel Installation and Torque Requirements Axle Carrier Pinion Angles Mid Ship Driveline Retarder Installation Identifying Standard Rockwell Q Plus Brake Components Brake Parts Interchangeability Eaton EB vs ES Identifying Rockwell Q Plus Brake Components Brake Parts Interchangeability Eaton EB vs ES Rockwell Standard Q to Heavy Duty Q Brake Comparison Rockwell Standard Q Plus to Heavy Duty Q Plus Comparison Control Arm Bushing and Anchor Stud Repair Kit for Haldex Auto Slacks Cab Foot Control Enhancements Air Dryer Specifications for Mack Class 8 Chassis AD 9 Purge Valve Freeze Up with Compressor Mounted Governor Replacing an Anchorlok Dry Air Tank with a Bendix AD IP Air Dryer Back Pressure Control Valve Tap In Point Service Recommendations for Meritor WABCO System Saver Twin Air Dryers Used in Bulk Unloading Applications Air Dryer Purge Port Muffler Kit Revised Air Governor Lines CX and CH Model Chassis with ASET AC Engine Air Dryer Purge Reservoir Mounting Bracket Audible Air Pulse from Meritor WABCO Model 318 Air Compressor CXU CHU GU CXP and CTP Models Equipped with MP7 or MP8 Engines Dual Compartment Air Reservoir Internal Check Valve Spring Brake Service Precautions Bendix Dual Needle Air System Test Gauge Quick Connect Air Brake Fittings FMVSS 121 Air Brake Piping Requirements for Straight Trucks Colored Plastic Air Lines CX CXN CH
23. Number B004003 B008001 SB008002 SB008003 SB008004 SB008005 SB008006 SB008007 SB008008 SB008009 SB008010 SB016001 SB016002 SB019003 SB019004 SB019005 SB019006 SB022001 SB023001 SB023002 SB121020 B121021 B121022 B121023 B121024 B121025 B121026 B121027 B121028 B121029 B121030 B121031 B121032 B121033 B121034 B121035 B121036 B121037 B121038 B121039 B122003 B131002 B131003 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Federal Motor Vehicle Carrier Safety Regulations Diagnostic Tools For Eaton Vorad Collision Avoidance System J 38351 A and J 38351 B Serial Link Adapter Special Tool Upgrade Campaign Programming PTOs with V MAC III Pro Link PCMIA Pro Link Multi Protocol Cartridge MPC and V MAC III Communication Problem V MAC III Step 8 MPC V6 1 PCMCIA Card 801111 or Update 801111F V I P Vehicle Information Profiler Programming Harness Compression Test Gauge for E7G Natural Gas Engines Snap to Connect Transmission Oil Line Fitting Removal Tool Communication Adapter Part No 88890020 Fuel Injection Line Nut Torque Adapter ASET AC Al and AMI Engines MACK RTV Silicone Adhesive Sealant for Engine Transmission and Carrier Applications Fastener Change MACK Transmissions T200 300 Transfer Cases and Carriers Go J and Go J Plus Thermally Stable Gear Oil Stock Vehicle Storage and Maintenance All MACK Vehicles Discontinue U
24. Runout Check 9 27 2002 Horton Fan Drive Installation 4 23 2003 Water Pump Integral Shaft and Bearing 1 16 2001 Kysor Fan Drive Air Line Routing 6 29 2001 Page 5 of 15 Number B215018 B215019 B215020 B215021 B215022 B215023 B215024 B215025 B215026 B215027 B215028 B215029 B215030 B215031 B216001 B216002 B216003 B216004 B216005 B219005 B219006 SB219007 B219008 B219009 B219010 B219011 B219012 B219013 B219014 B221015 B221017 B221018 B221019 B221020 B221021 B221022 B221023 B221024 B221025 B221026 B221027 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Integral Shaft and Bearing Water Pump Replacement Information E Tech Engines Redirected Thermostat Bypass Arrangement for Plate Type Oil Cooler E Tech Engines Water Pump Support Bracket for Low Mount Water Pump CX Model Chassis with E Tech E7 427 or E7 460 Engines Longer Capscrews and Spacers for Mounting the Water Pump to the Water Pump Housing Recommended Low Mount Water Pump for CX Model Chassis with E Tech E7 427 and E7 460 Engine and Enhanced Cooling Package Improved Water Pump Support Bracket for Mid Mount Water Pump CV CL RB RD6 RD8 DM and DMM Models Behr Electronically Modulated Fan Drive Cooling System Revisions to Improve Water Pump Seal Life Eliminate Pushing Coolant and Reduce Cooling System Surge Noise Vibration ASET AC Engines
25. Vehicle Paint Finishes Refinishing Cab and Sleeper Repairs DuPont Imron and Imron Elite Paint Products Replacement of ABS Chassis Harnesses Service Replacement for Right Hand Side Engine Harness on V MAC Equipped RD RB and New Model Chassis Wheelbase Changes on Chassis Equipped with Meritor WABCO Eaton Bosch and Bendix ABS ABS Wheel Speed Sensor Wiring CX and CH Model Chassis Body Installer s Interface Harness CV Model Chassis VECU and Transmission ECU Wire Harness Rub Through CX CH and CV Models Equipped with Allison Automatic Transmission PTO Wiring in Main Cab Harness CTP and CXP Models Oil Seepage at Unit Injector Harness Pass Through Fitting US04 Emission Compliant Engines J1939 Communication Line Replacement Parts Electronic Dashboard and V I P Connector Information Engine Electronic Control Unit Connector Terminal Coolant Level Sensor and J1939 Harness Section Replacement J1939 Overlay Harness for Service Use Roof Mounted Bullet Style Clearance Lamp Wire Harness with Grommet CX CV CH and CL Model Chassis Incorrect Circuit Breaker Identification Plate Trailer Chassis Harness Retrofit for Non ABS Equipped CH and CL Model Chassis Engine Power Distribution Module EPDM Terminal Corrosion Bussed Electrical Center and Engine Power Distribution Module CXP and CTP Models V MAC III Sealed Terminal Mini Relays Publish Date 11 16 2004 6 7 2006 2 27 2007 4 30 1997 8 4 2000
26. aler Programming VCADS and Pro Link 9000 Advisories Availability of VCADS Software Hand Primer Pump Availability for Fuel Pumps ASET and E Tech Engines Corrections to the V VAC III Service Manual 8 211 October 2003 and the V MAC III Service Manual Diagnostic Update October 2004 Engine Electronic Control Unit EECU Flash and reprogram Prior to Replacement Computer Specifications for Premium Trucks Tech Tool Recommended Datalink Adapter and Kit V MAC IV Vehicle Interface Connector Orientation Resulting in Multiple Fault Logging CXP and CTP Models Fuel Supply Pump with Revised Drive Gear E Tech ASET New Bosch Nozzle Holders Out of Warranty Repairs of E Tech Pre CCRS Fuel Injection Nozzles High Pressure Fuel Injection Lines ASET and E Tech Engines Warrantable Repairs of E Tech Pre CCRS Fuel Injection Nozzles Service Procedures for E Tech CCRS Leakless Injection Nozzles Fuel System Priming Procedures E Tech and ASET Engines Installation of High Pressure Fuel Injection Lines ASET AC Engines Service Procedures for ASET Engine Leakless Injection Nozzles Water Entry Into the Throttle Body Actuator Housing E7G Natural Gas Engines Fuel Line Interference with Centri Max Ultra Oil Filter Canister CV and DM Model Chassis with ASET Al and AMI Engines Location of Fuel Gallery Port for Checking Fuel Pressure ASET AC Al and AMI Engines V MAC to V MAC
27. asurements Steering Knuckle Vertical Clearance Measurements and Adjustments and Kingpin Lubrication Procedures Press Fit Knuckle King Pin Seal Plugs Shrink Fit Wear Ring FAW 12 12L and 14 3 Front Axles Steering Knuckle Inspection Mack FAW 20 Front Steer Axles King Pin Nut Torque Specification change FXL 12 14 6 18 20 and 23 Front Axles O Ring Seal ArvinMeritor FF 981 Non Driving Front Axle Equipped with Unitized Wheel Hubs ArvinMeritor Unitized Front Wheel Hub Inspection and Maintenance Inter axle Power Divider Locknut CRDPC92 CRDPC112 CRDPC200 and CRDPC202 Series Carriers Friction Modifier Additive for Interwheel Power Divider Axle Shaft and Differential Side Gear Spline Change Rear Axle Shaft Gaskets for Vehicles Equipped with R Series Wheel Ends Lubricant Level on 65 000 Lb Tandem Axles New Cast Axle Housings Replacint the 8441 Unapproved Housing Repair Redesigned Rear Axle Housing for Chassis Equipped with AL Suspension S501 Service Replacement Axle Housings S652 Ductile Iron Axle Housing Change Anti Lock Brake System Sensor Harness Pass Through Hole Redesigned MACK Fabricated Axle Housings Rear Axle Oil Temperature Sensor Relocation MACK Redesigned Rear Axles Replacement Axle Housings Models Equipped with AL Suspension and MACK Rear Axles New Style Wheel Bearing Adjusting Nut Power Divider Lockout Sleeve for CRD L PC 92 112 and CRDP 200 202 Power Divider Wedge Codes New Breather f
28. e Style Jam Nuts for Rocker Arm and Valve Yoke Adjusting Screws E Tech Engines Initial Valve Lash Adjustment Valve Lifter Camshaft and Other Valve Train Changes ASET and E Tech Engines Inspection and Repair of Dislodged H Rings H Ring Alignment Checking Tool Current Cam Kit Part Numbers Descriptions and Labor Times for Camshaft Replacement Cylinder Head Cover J Tech Engine Brake Spacer Gasket and Isolator Improvements Valve Spring Rotator and Spring Seat Combinations and Cylinder Head Part Number Information ASET Engines Valve Yoke Guide Pin Installation Instructions Cylinder Head Part Numbers ASET Engines Re Establishing Engine Brake Lash Following Cylinder Head Replacement E Tech and ASET Engines Repair Options for Broken Valve Yoke Guide Pins ASET and E Tech Engines Repair of Cylinder Head Gasket Combustion Leakage Revised Rocker Shaft Mounting Bolts Retaining Engine Brake Pistons when Removing Rocker Shaft MACK MP7 and MP8 Engines Cam Bearing Cap Bolt Torque Procedure Error MACK MP8 Engine Service Manual 5 113 Revisions to Adjustable Idler Gear Hub and Mounting Capscrews to Prevent Stripped Threads MP7 Engines Valve Yoke Installation MACK MP7 and MP8 Engines Exhaust Manifold and Mounting Arrangements E7 Engines Engine Timing Gear Kit for Use When Field Installing a REPTO Unit US04 Emission Compliant MP7 Engines Low Boss Exhaust Manifold for E6 Eng
29. ember MR and LE Models Equipped with a TELMA DriveLine Retarder Interference Between Driveline Yoke and Front of Suspension Crossmember CXU CXP CXN and CHN Models Cracks in Lower Frame Flange CV and RD Models Suspension Crossmembers CV and CL Models Equipped with Neway Tri Drive Rear Axle Suspensions Lower Frame Flange Cracks MRU and MR Models Frame Tie Bar Mounting Brackets CHN Model Chassis Front Spring Pins Bushings and Seals Used on FDM Model Chassis Chassis Lean Publish Date 3 30 1994 6 11 1999 6 17 1999 7 2 1999 11 11 1999 9 28 2001 11 6 2001 1 14 2003 6 2 2005 7 21 2006 7 27 2007 7 18 2006 8 28 2007 12 2 1996 6 30 2006 11 2 2006 1 12 2007 1 26 2007 7 24 2001 6 29 2001 4 16 1996 4 3 1996 1 30 1997 8 19 2005 11 8 2002 10 10 2000 6 13 2007 6 17 2004 7 24 2007 2 20 2006 1 21 2005 9 6 2007 8 10 2007 7 10 2007 9 6 2007 11 9 2006 2 19 2007 8 6 2007 8 2 2007 9 7 2007 8 2 2006 5 27 1998 11 22 2004 Page 1 of 15 Number SB131004 B131005 B131006 B131007 B131008 B131009 B135001 B135005 SB135007 B135008 B135009 B135010 SB136006 SB136007 B136008 B136010 B136011 B136012 B136013 B136014 B137007 B137010 B137011 B137012 B137013 B137014 B137015 B141001 B153002 B164004 B164005 SB164006 B210010 B210011 B210015 B210016 B210017 B210018 B210019 B210020 B210021 B210022 11 2 2007
30. esel Engine Oil Specification Revised oil change Intervals ASET AC 460P and AC 460E Engines Specification Corrections for ASET AC and Al AMI Engine Manuals Steel Braided Oil Supply Line ASET Engines with J Tech Engine Brake Oil Change Intervals for Chassis Equipped with ASET Al or AMI Engines Engine Crankcase Blow By Measurement MACK EO O Premium Plus High Performance Diesel Engine Oil Specification Mandatory Usage of Ultra Low Sulfur Diesel ULSD Fuel in USO7 Emission Compliant Engines Use of BioDiesel Fuel in MACK Diesel Engines E Tech ASET MP7 and MP8 Engines Use of Starting Aids with US07 Emission Compliant MP7 and MP8 Engines Cylinder Sleeve Seat Repair Isolating Oil Pan Gasket Dual Timing Pointers Used on E9 Engines Flywheel Housing Standardization E7 and E7 EUP Engines Die Cast Aluminum Flywheel Housings E Tech and E7 Engines Elimination of Timing Pointer on E Tech Engines Engine Position Sensor Relocation in Timing Cover Increased Oil Pan Mounting Gasket and Isolator Flywheel Housing Mounting Pad Through Hole Closure Plugs Cylinder Block Oil Passage Changes to Improve Oil Pressure E Tech and ASET Engines Timing Gear Cover Revisions to Strengthen the Power Steering Pump Mounting Flange Flywheel Housings with 7 16 Transmission Mounting Bolt Holes and Six Bolt Side Mounting Pads 51 Quart Oil Pan ASET Al and AMI Engines Corrosion Resistant Oil Pan Timing Gear Cover Subs
31. ines Turbocharger and Oil Drain Inlet Tube Changes on E7 Engines New E Tech Breather Filter Housing Publish Date 6 9 2006 10 11 1993 5 4 1999 3 30 1995 4 25 1996 6 11 1996 3 14 1997 8 16 2006 5 28 2002 11 12 1998 2 15 2005 5 21 1999 5 25 1999 11 15 2002 11 4 2003 5 23 2003 11 17 2000 2 7 2003 4 10 2001 9 7 2001 9 11 2001 11 15 2002 4 1 2004 6 14 2002 10 4 2002 12 12 2006 4 4 2005 8 28 2003 11 4 2004 11 9 2005 9 19 2005 10 4 2005 2 15 2006 12 21 2006 4 5 2007 5 30 2007 6 15 2007 8 27 2007 6 23 1995 7 25 2007 6 23 1995 3 9 1996 5 13 1999 Page 4 of 15 Number B214012 B214013 B214014 SB214016 SB214017 SB214018 SB214019 SB214020 SB214021 SB214022 SB214023 SB214024 SB214025 SB214026 SB214027 SB214028 SB214030 SB214031 SB214032 SB214033 SB214034 SB214035 SB214036 SB214037 SB214038 SB214040 SB214041 SB214042 SB214043 SB214044 SB214045 SB214046 SB214047 SB214048 SB214049 SB214050 SB214051 SB215006 SB215010 B215011 B215012 B215013 B215015 SB215016 SB215017 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Publish Date Turbocharger Part Number Correction for 1999 MACK Engine Tune Up Specifications Manual 5 19 2000 Schwitzer S400S Small Frame Turbocharger 6 16 2000 Turbocharger Model Part Number Changes E Tech Engines 12 21 2001 Steel Core Inlet Water Manifold Gasket 6 29 2001 Wastegate Turbochargers Description
32. lter Mounting Bracket Gasket E Tech and ASET Engines Gasket and O Ring Installation on E7 Injection Pump and Econovance Mounting P8500 RE30 Product Enhancements and P7100 RQVK Product Improvements Different Head Sizes on E7 Injection Pump Timing Adjustment Bolts Low Idle Speed Adjustment for V MAC II and Auto Trans Installation of Electronic Unit Pump EUP Plunger Spring and Spring Seat Injection Pump Timing and Installation Procedure Corrections for E5 2 Valve Head Engine Overhaul Manual V MAC III 6 4 Fault Logging Condition On Chassis Equipped With Eaton ABS ATC V MAC III Step 7 and 7A Software CL Model Chassis Equipped with Cummins ISX Engine V MAC III VECU Internal Clock Setting Elimination of Center O Ring on Electronic Unit Pumps V MAC III Step 8 VECU Software Evolution Publish Date 1 20 2004 5 24 2002 12 11 2001 3 22 2002 3 18 2003 2 5 2003 6 12 2003 3 27 2007 3 27 2007 11 30 2006 1 5 2007 3 30 2007 5 4 2007 5 31 2007 1 17 1996 10 29 2002 11 16 2006 10 6 2004 3 30 2005 4 3 1996 10 24 1997 12 9 1997 9 10 2002 9 10 2002 10 1 2002 3 5 2003 8 11 2004 10 22 2004 7 27 2007 4 7 1994 10 17 1994 11 16 1994 3 25 1997 6 11 2002 9 3 1999 11 16 1999 4 25 2000 5 19 2000 7 14 2000 7 18 2000 11 14 2000 Page 6 of 15 Number B221028 B221029 B221030 B221031 B221032 B221033 B221034 B221035 B221036 B221037 B221038 B221039 B221041
33. ment for MACK Engines with Holset Single Cylinder Air Compressors Publish Date 8 24 2005 2 20 2007 5 2 2007 10 25 1994 1 3 1997 8 22 1997 5 4 1999 5 14 1999 7 19 2002 10 1 1999 2 11 2000 3 3 2000 2 12 2002 11 30 2001 11 6 2002 9 29 2003 10 9 2003 11 26 2003 1 9 2006 10 4 2005 2 15 2006 5 18 2007 6 7 2007 2 16 1987 3 20 2001 4 24 2001 5 8 2001 7 31 2001 7 21 2003 5 4 2004 3 4 2005 4 8 2005 6 29 2007 7 20 2001 9 27 2002 5 5 2003 1 30 2004 4 15 2004 11 3 2004 4 7 2006 5 22 2006 5 4 2007 8 31 2007 9 22 1995 3 31 1998 1 25 2000 Page 8 of 15 Number B261006 B261007 B261008 B261009 B261010 B261011 B261012 B261013 B261014 B261015 B264003 SB266006 SB266007 SB266008 SB266009 SB266010 SB266012 SB266013 SB266015 SB266016 SB266017 SB266018 SB266019 SB266020 SB266021 SB266022 SB266023 SB266024 SB271002 SB271003 SB271004 SB271005 SB273004 SB273005 SB273006 SB273007 SB273008 SB273009 SB273010 SB273011 SB276001 SB292009 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Bendix Tu Flo 550 750 Unloader Piston Leakage Converting from Holset QE296 338 to Meritor WABCO Air Compressor on All Chassis Equipped with an E Tech Engine Cylinder Block Flushing and Air Compressor Feed Line Relocation Following an Air Compressor Failure Meritor WABCO 636 Air Compressor Retrofit Kit for CX CV CH and CL Models with E Tech Engines Ai
34. or All Mack Carriers New Style Bullgear Mounting Capscrew for CRD92 93 CRD112 113 and CRD200 Carriers Publish Date 3 19 1996 2 18 1997 6 6 2000 2 4 1999 8 3 1999 9 27 2002 5 12 2003 9 14 2006 9 14 2006 1 30 2003 7 18 2006 7 24 2006 5 10 2007 7 14 1995 9 4 2001 2 13 2006 8 10 2006 4 28 2006 2 27 2007 9 19 1997 12 2 1997 8 27 2002 3 24 1998 10 22 2002 3 23 2004 8 8 2006 9 28 2001 8 23 2002 5 1 2001 7 17 2001 4 20 2001 5 1 2001 6 18 1998 2 6 2007 8 12 1994 1 18 2002 4 27 2001 10 18 2004 1 20 2005 4 25 2005 4 3 2007 1 18 2005 5 28 2002 10 6 1998 10 13 1998 3 30 2001 Page 11 of 15 Number SB475009 B475010 B475011 B475012 B477001 B481002 SB491004 B493001 B512003 B512004 SB517004 B517005 B517006 SB517007 B517008 B521001 B531005 B531006 SB531007 B531008 B531009 B531010 B531011 B531012 B531013 B532001 B533001 B533005 B533006 SB533007 SB533009 SB533010 SB533011 SB533012 SB534001 SB535001 SB539001 SB539002 SB539003 SB539004 SB541002 SB543001 SB610004 SB610005 SB610006 SB610007 SB610008 11 2 2007 Mack Trucks Class 8 Service Bulletin Listing Title Publish Date Hex Head Bolts with Preapplied Adhesive for Use in All Mack Carriers SR70 80 Carrier Yoke Flange Mounting Arrangement Increased Capacity Differential Right Side Bearing CRD200 Series Carriers Composite Bevel Gear Compartment Cover CRD92 93 CRD112 113 and
35. r Compressor Cylinder Head Gasket Oil Leakage Bendix Tu Flo 550 and 750 Air Compressors Meritor WABCO 318 Air Compressor Replaces Bendix Tu Flo 750 Air Compressor ASET AC Engines Oil in Air Intake System Between Air Cleaner and Turbocharger CXN CHN CX and CH Models with WABCO 318 Air Compressor Air Compressor Intake Tube Clamp Breakage CXN CHN CX and CH Models Chassis Vibration CXN CHN CX and CH Models Equipped ASET AC Engine and Meritor WABCO Model 318 Air Compressor Cylinder Head Replacement Kit for Meritor WABCO Model 318 Air Compressors Air Conditioner Compressor Mounting Arrangement Jake Brake Information Air Control Solenoid Valve for Mack E7 Stealth Retarding System Jake Brake Throttle Lever Switch Installation and Adjustment Jake Brake Units and Mounting Bolt Changes Engine Brake Relay V MAC II Equipped Vehicles J Tech Model 690 Oil Supply Screw J Tech Engine Brake with Top Oil Supply Port for External Oil Line Converting J TECH 757GB58 Series Engine Brake Units to Top Oil Feed Mack Powerleash Engine Brake Engine Brake Service Information Summary E Tech and ASET with J Tech and E7 with Jacobs Engine Brakes Powerleash Engine Brake Solenoid Cylinder Head Cover Connection Mack PowerLeash Engine Brake Hydraulic Actuator Lash Specification PowerLeash Retrofit Kit Installation Procedures PowerLeash Engine Brake Solenoid J Tech Engine Brake Slave
36. r Pump Cooling System Cleaning and Flushing All MACK Engines Pushing Coolant from Recovery Bottle CXP CTP CXN CHN CX CH CT and CV Models Cleaning Chassis Mounted Charge Air Cooler Air Cleaner Mounting Strap Rust Air Cleaner Cover Fastener Retrofit Kit CX and CH Model Chassis Charge Air Cooler Mounting Hardware Loosening RD DM and DMM Model Vehicles Inlet Air Duct Maintenance Charge Air Cooler Tube Shield CX Model Chassis Charge Air Cooler Hot Side Tube Clamp and Isolator CX Models with ASET AC Engine Charge Air Cooler Hot Side Hose Retention Charge Air Cooler Hose Clamp Breakage CX Model Chassis Muffler to Vertical Exhaust Pipe Clamp Exhaust Pipe Flange Cracks at Turbocharger Connection MR Model Chassis Improved Muffler Stanchion MR Model Chassis Heavy Duty Muffler and Heat Shield Stanchion Straps RD6 RB and MR Model Chassis Exhaust Tie Rod Mounting Bracket CX Model Chassis Under Cab Exhaust Pipe Clamp CX and CH Model Chassis Vertical Exhaust Stack Heat Shield Clamps Revised Stainless Steel Heat Shield CXN and CHN Mufflers Revised Turbocharger Exhaust Pipes CXN and CHN Models Revised Exhaust Heat Shield CHN Rawhide Models Exhaust Pipe Flange Cracks at Turbocharger Connection CXN and CHN Models Equipped with ASET AC Engines Air Compressor Safety Valve Bendix Tu Flo 550 700 750 Longer Coolant Inlet Line for Bendix Air Compressors Drive Coupling Replace
37. sage of Chevron Delo Trans Fluid ESI in MACK Transmissions Transmission Fluids for Use in Allison Automatic Transmissions New Vehicle Safety Certification Requirements for Vehicles to be Sold in the U S and Canada New U S Requirements Vibration Diagnostics Powertrain Noise Vibration Due to Air Compressor Air Intake Tube Contacting Cab Service Crossmember Assemblies Huck Spin HP8 Frame Fasteners Right Rear Suspension Gusset Reinforcement Rear Crossmember Reinforcement CX CH and CL with CH CX Style Rear Crossmembers Severe Service Back of Cab Crossmembers CL and RD Model Chassis Left Side Frame Rail Repair Chassis with 28 Degree Frame Taper and Equipped with AL Suspension and MACK Rear Axles Frame Rail Cracks in Area of Rear Spring Front Hanger Bracket Back of Cab Crossmember for CV RD6 and RB Chassis Equipped with REPTO 14 MM Huck Spin Frame Fasteners Service Replacement Intermediate and After Frame Crossmembers CV Model Chassis Used in Mixer Applications Repairing Lower Frame Flange Cracks LE Model Chassis Suspension Crossmembers CXN and CHN Models Equipped with MACK AL Suspension Suspension Crossmembers for CT CTP CV CL and MR Models Equipped with Raydan AL460 AL520 Vocational Air Suspension Frame Flange Relief Cutout Templates GU7 GU8 CT and CTP Models with 105 MM Frame Flanges Availability of Fully Drilled Service Replacement Frame Rails Service Replacement Suspension Crossm
38. spensions 501 Trunnion Bracket Retrofit CV CL MR DM DMM RB and RD Models with 50 or 55 Axle Spacing Reyco 102W Suspension Maintenance Torque Alignment Heavy Duty 38 000 and 44 000 Lb Rubber Bushed and 44 000 Lb Bronze Bushed Trunnion Brackets SS SW58 Trunnion Bracket Mounting Bolt Hole Size Change Rubber Bolster Separation Hendrickson HN 402 462 Rear Suspension 501 Trunnion Bracket Fastener Spacers Redesigned Trunnion Bracket for MACK 38 000 Lb 44 000 Lb and 46 000 Lb Suspensions Battery Hold Down Bolts CX and CH Model Chassis Fifth Wheel Slide Plunger Interference with Fifth Wheel Outboard Mounting Bolt Holland Fifth Wheels FDM Barrel Crack Repair Drum Revolution Counter FDM Upper Structure Support Mounting Plate Cracking Soot Related Oil Thickening All Mack Engines Propylene Glycol Type Antifreeze Cylinder Head and Cylinder Block Leak Test Procedure All E Tech E7 and E6 Engines Specs for 1996 Certified E7 330 350 V MAC II Maxicruise Engines Specs for 1996 Certified E7 355 380 V MAC II Maxicruise Engines Engine Oil Analysis Soot Total Base Number TBN and Nickel Ni Specifications Specs for 1996 Certified E7 310 330 V MAC II Maxicruise Engines Mack EO L Plus Diesel Engine Oil Specification E9 Engine Service Notes Running DOS Based V MAC Programs from Windows 95 Publish Date 4 27 2001 7 21 2004 6 13 2007 9 7 2007 4 21 2006 8 23 2006 5 30 2007 10 17 1994
39. titution for E6 Engines Revised Oil Pan Mounting Isolators E7 Connecting Rod with Alignment Sleeves Mack Flywheel Resurfacing Mack Flywheel Resurfacing Missing or Illegible Valve Adjustment Markings on E7 Flywheels E7 Connecting Rod Changes Elimination of Wrist Pin Bushings in E Tech and E7 Piston Crowns New Style Connecting Rod Capscrews Two Piece Steel Top Piston Replacement for One Piece Aluminum Piston Used in Pre 1991 E7 Engines Main Bearing Running Clearance Change Twelve Bolt Vibration Damper Improved Top Piston Ring E Tech Engines Auxiliary Shaft Nut Installation Teflon Type Crankshaft Front Oil Seal Publish Date 10 8 1998 7 13 2001 3 23 1999 5 4 1999 12 17 1999 8 23 2002 9 12 2000 4 5 2002 5 14 2002 10 24 2003 1 26 2006 7 20 2005 9 28 2005 10 19 2005 10 24 2006 10 31 2006 1 15 2007 6 28 2007 10 15 2007 2 12 2007 10 12 1999 1 5 1996 1 24 1997 11 25 1998 3 2 1999 6 19 2001 4 15 2003 7 9 2002 11 1 2002 12 9 2004 12 9 2004 1 26 2006 1 3 2007 8 30 2005 4 24 2006 3 26 1998 1 31 1996 9 27 2005 1 31 1996 6 20 1996 7 30 1999 1 25 2000 4 18 2000 1 12 2001 3 22 2002 3 19 2003 9 10 2002 7 9 2003 Page 3 of 15 Number B212029 B213008 B213009 B213012 B213013 B213015 B213016 B213017 B213018 B213019 B213020 B213021 B213022 B213023 B213024 B213025 B213026 B213027 B213028 B213029 B213030 B213031 B213032 B213033 B213034 B2130
40. verse Gear Idler Shafts Used on T200 Series Transmissions T200 Transmission Synchronizer Repair Helpful Hints Elimination of Mainshaft Spacer on T2070A Long Compound Transmissions Production Release of T2090L and T2090LR Transmissions T2050 Transmission Component Standardization Main Box Countershafts with Integral Low LO LO and Reverse Gears Maxitorque ES T300 Series Transmissions 9 through 18 Speeds Rear Compound Mainshaft Snap Ring Groove Change for Heavier Snap Rings Replacing T200 Series Transmission Components with T300 Components Countershaft Consolidation and Implementation of Revised Countershaft with Integral First and Reverse Gears T310 Series Transmissions T2060A TM309 TM308 and T306G Transmission Shiftability Reliability Improvements Shift Rail Arrangement Improvements T200 Transmissions Electrostatic Discharge ESD Damage to Eaton Autoshift Generation Swing Arm Gear Selector CX and CH with CX Style Interior Models Shift Lever Dampener Arrangement T300 Transmissions Improved Range Shift Cylinder T2070 B C D T2080 B D T2130 80 B New Style Range Shift Valve for T200 Transmissions Revised Air Fittings for T200 Transmission Air Control System Range Shift Interlock Valve Overhaul Kit Range Shift Cylinder Conversion T300 Series Transmission with Compound Case Mounted PTO T309 L LR Transmission Rear Compound Service Replacement Parts Rear Mounted Range Shift Cylinder Rebuild
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