Operation Manual - Whaley Food Service
Contents
1. 18 GEC OLE 19 ERODBLE CE DSSS 20 Wi zbR g PQO 22 German Knife Lnc 1250 Victoria St Carson 90 46 Phone 800 500 3519 FAX 310 900 1066 Website www turboairinc com WARNING TO ALL PURCHASERS OPERATORS AND OPERATION SUPERVISORS FAILURE TO READ AND ADHERE TO THE FOLLOWING IMPORTANT INSTRUCTIONS COULD RESULT IN BODILY INJURY NOTE TO ELECTRICIAN IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE THEN IT SHOULD BE EQUIPPED WITH OR CONNECTED TO A LOCKABLE MANUALLY OPERATED DISCONNECT SWITCH 1 Do not electric wire this Meat Saw Have only a qualified and certified electrician wire this Meat Saw as required Be sure machine is grounded Failure to ground this machine could result in electric shock 2 Do not place machine on sloping floor Always place machine on flat non skid floor 3 Do not use this Meat Saw for non food products 4 Do not attempt to operate this Meat Saw until this machine has been inspected and demonstrated by the seller recognized GERMAN KNIFE Representative 5 Do not attempt to operate this Meat Saw unless you or the operator has been properly trained Improper use or operation of this Meat Saw could result in bodily injury 6 Do not leave Meat Saw in operation unattended Do not tamper bypass remove fixed guards safety interlock electrical sw2. HB1420 item Description item Description 2105 016 stopper 270S 057 Table Saw Guide Rear 270S 057 Table Saw Guide Front 2705 021 Table Saw Guide Bracket 2 05 025 Carriage Guide Rial 2 0S 005 Channel 270S 011 Stop Bracket HB3830 Hex Bolt 3 8 x 30 LW38 Lock Washer 3 8 FW38 Flat Washer 3 8 WW6 Wave Washer 6 FW14 Flat Washer 1 4 HB1420 Hex Bolt 1 4 x 20 16 2705 006 2705 014 FW14 LW14 HN14 E ROSE 2705 007 item Description item Description 2705 014 Rollor Bearing Pin 2705 0320 Guide Bearing Pin 2705 006 Meat Carriage 2705 007 Meat Carriage Guide 2 0S 01 1 Stop Bracket 2 0S 016 Stopper FW14 Flat Washer 1 4 LW14 Lock Washer 1 4 HN14 Hex Nut 1 4 BG608 Bearing 608DD 17 HB51630 HN516 2 0S 041 2709 038 CN516 VB42 SW10 SW0 DB M34 2 0S 042 2 0S 029 2 0S 012 re HB51625 W516 F120 HB3850 MS501 FVV516 2799 043 2708 039 2705 039 BG6204 BG6204 OSVB 2708 038 0550 V25 item Description item Description 2105 04 Bearing Case Pulley 2109 0898 Bearing Case 2 0S 042 Motor Pullev 2 09 012 Motor Base 2709 029 Bearing Case Support 2709 049 Bearing Case Shaft 2709 039 Bearing Case Cover CN516 Cap Nut 5 16 VB42 V Belt B 42 SW10 Open Block DB Double Function Switch SVV01 Close Block M34 Motor 120V 1ph 3 4 HP HB51625 Hex Bolt 5 16 x 25 LW516 Lock Washer 5 16 FW516 Flat Washer 5 16 MS501 Reed Sensor MS 501 HB3850 Hex Bolt W3 8 x 50 F120 Cooling F
3. a Meat Carriage Assembly LISTA Pi Motor Cover Base amp Scrap Box 10 Upper Wheel Meat Gauge Assembly Lower Wheel Assembly Bearing Case Assembly GBS 2705 Tension Assembly Upper Wheel Assembly a Upper Door Assembly oafety Saw Guard Set 5 Meat Carriage Assembly Meat Gauge Assembly Channel k Lower Door Assembly Scrap Box Bearing Case Assembly Lower Wheel Assembly 11 2705 053 2705 050 2705 040 MS501 HB1412 LW14 2 0S 035 HN516 HB51635 Description 2705 050 Upper Saw Wheel Assy 2 05 040 Bearing Cover 2705 053 Tension Handle 2 05 036 Upper Wheel Hinge Plate 2705 027 Wheel Cleaner HB51635 STS Hex Bolt W5 16 x 35 HN516 SIS Hex Nut 5 16 MS501 Reed Sensor MS 501 item no item no 2705 028 2705 095 2708 018 2705 034 2705 026 HB1412 LW14 WN516 2 2705 018 2705 036 2705 034 2705 026 2705 028 VVN516 2205 027 Description Upper Wheel Cleaner Bracket Upper Wheel Hinge Tension Spring Upper Wheel Slide Gib Wheel Cleaner Pin STS Hex Bolt W1 4 x 12 STS Lock Washer 1 4 STS Wing Nut 5 16 HB1415 HN14 1838 FW38 2705 046 2708 051 S GIN A irt SOC Eres iem ed 2 0S 049 CN20 2709 028 27058 027 2705 024 2 0S 026 WN516 2 0S 038 item Description item Description 2 0S 051 Lower Saw Wheel 2 0S 024 Scrap Box 2 0S 049 Saw Guide Bracket 2 0S 046 Saw
4. the sound with a bang occurs twice to three times 2 Adjust part A while rotating it little by little in order to accurately position Saw Blade saw Blade is suitable to use when its distance between the back of the wheel side and the end of the back of Saw Blade is Imm and the distance between the Saw Guide and the back of the Saw Blade is 2mm 3 Adjustment on V Belt Tension Appropriate tension should be maintained on V Belt for smooth operation of the wheel LODMM This machine has a magnetic safety switch installed to prevent running with the door open to break the electrical connection Close the door and latch top and bottom Insert electrical plug into outlet e Press the green ON button Use the red STOP button Located below the start button when finished The motor has an overload switch in the control box located under the motor cover which can cause the motor not to start This can be reset in the event of a motor overload condition Make sure the area around the saw blade is clear before sarting Insure blade is properly positioned in the guides and on the upper abd lower wheels Clean the machine often and thoroughly at least once a day Remove the saw blade upper wheel door and rolling table from the machine GERMAN GBs 270s FS I IFES Clean the machine with a soft brush or cloth and water Avoid water conta
5. EPLACING EQUIPMENT WHICH PROVES TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP WITHIN THE APPLICABLE WARRANTY PERIOD All repairs pursuant to this Warranty will be performed by an Authorized Designated German Knife Service Location during normal working hours IN NO EVENT SHALL GERMAN RNIFE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES TO BUVER OR ANY THIRD PARTY INCLUDING WITHOUT LIMITATION LOSS OR PROPERTY PERSONAL INJURY LOSS OF BUSINESS OR PROFITS OR OTHER ECONOMIC LOSSES OR STATUTORY OR EXEMPLARY DAMAGES WHETHER IN NEGLIGENCE WARRANTY SIRICT LIABILITY OR OTHERWISE This Warranty is given only to the first purchaser from a retail dealer No warranty is given to subsequent transterees Periodic maintenance of equipment including but not limited to lubrication replacement of worn blades or stones and other adjustments required due to installation set up or normal wear are not covered under this warranty This Warranty is not in force until such time as a properly completed and signed Installation Warranty Registration has been received by German Knife within 30 days from the date of installation THE FOREGOING WARRANTY PROVISIONS ARE A COMPLETE AND EXCLUSIVE STATEMENT BETWEEN THE BUYER AND SELLER GERMAN KNIFE NEITHER ASSUMES NOR AUTHORIZES ANY PERSONS TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SAID EQUIPMENT
6. GERMAN KNIFE pa LISTED 1385 OWNER amp OPERATOR INSTRUCTION MANUAL Commercial Food Preparing Machines E241294 GBS 230A ft i kuma GBS 270S lt ah 1 GERMAN Ji J 1 l ERNANI A ra KNIFE IMPORTANT SAFETY NOTICE To ensure safe and troubal free performance of you new German Knife Meat saw Machine We suggest that all personnel who will use and maintain the Meat saw read and understand the manual before operating the equipment Should there be any questions or if we can be of further assistance please call us toll free at 800 500 3519 For service contact German Knife Industries 1 800 500 3519 www turboairinc com Description Page OPERATING AND SERVICE MANUAL FOR GERMAN KNIFE MEAT SAW MACHINE 4 ATER DIVE ee SS ee E een 2D SPECIFICATION MOTOR 6 1511 c HH START WHEN THE MACHINE OPERATION IS BLACKED DUE TO OVERLOADS 8 CLEANING CHANGING SAW ecke 9 TTT oe ete ine 10 PART DE 1 1 SEO Nee een ee een ee 11 UPPER JAW WAE BE FART 12 Bess SAW AN IE EL ee mean en AI 13 DAW U PA et 14 VERAT CAUCE I 15 CHANNEL FART 16 MEAT 1 1 11 RART a H U 17 DRIVE PART a
7. Guide 2 0S 026 Wheel Cleaner Pin 2705 027 Wheel Cleaner 2105 028 Wheel Cleaner Bracket 2105 038 Bearing Case Assembly WN516 Wing Nut 5 16 HB1415 Hex Bolt W1 4 x 15 HN14 Hex Nut 1 4 HB3835 Hex Bolt W3 8 x 35 FW38 Flat Washer 1 4 CN20 Cap Nut M20 13 2 0S 04501 2 0S 030 KN51615 2195 048 WN51610 FW516 2 05 04501 Saw Guide Bar Gib 2705 030 2705 047 Safety Saw Guard 2705 049 2705 047 2705 049 2705 046 HB1415 HN14 HB51612 FW516 Description Saw Guide Bar Spacer Saw Guide Bracket 2705 046 saw Guide 2705 048 KN51615 Knob 5Point W5 16 x 15 HB1415 HB51612 Hex Bolt W5 16 x 12 HN14 FW516 Flat Washer 5 16 WB51610 14 Saw Guide Bar Hex Bolt W1 4 x 15 Hex Nut W1 4 Wing Bolt W5 16 x 10 FW14 2708 023 HN14 2705 038 2 0S 02301 270S 020 FW14 LW14 HB1420 HN38 CN38 2 0S 019 2705 018 2705 0200 KN51625 WN38 item Description item Description 2705 033 Meat Gauge Arm 2 0S 023 Meat Gauge Plate 2105 02301 Meat Gauge Rollor 2105 019 Meat Gauge Bracket 270S 0200 Meat Gauge Fixed Bard 270S 020 Meat Gauge Fixed Bar 2 270S 018 Meat Gauge Bar FW14 Flat Washer 1 4 Hex Nut 1 4 LW14 Lock Washer 1 4 Hex Nut 1 4 x 20 WN38 Wing Nut 1 4 Knob 5Point 1 4 x 25 HN38 Hex Nut 3 8 conse Cap Nut 3 8 15 2705 016 270S 057 270S 0570 HB3830 LW38 FW38 2 0S 021 2705 025 2 0S 005 270S 011 2105 016 WW6 FW14
8. a N 00 0 8 14 2 19 9 NI co gt 00 N Li Model GBS 230A GBS 270S Dimension 19 9 x 28 X 37 5 27 1 x 44 6 x 055 Motor AC120V x 1Phase x 3 4HP AC120V x 1Phase x 1 5HP Weight 88lbs 2 blbs Stationarv TO x 189 7 11 x 30 Table Carriage 13 8 x 22 4 9 5 x 18 Loading 14 29 2 Leng of Saw Blade 65 5 1665mm 92 9 2360mm Interchange of current is made in motor outlet box Changing instructions are on motor plate or motor outlet box Al Meat Saw are wired 120 volts unless otherwise specified Be sure motor specifications voltage cycle phase match power supply line Be sure line voltage is up to specification Connect leads to machine in a manner that will be approve by local electrical inspectors We recommend not less than No 12 wire otherwise an overload condition may occur The V Belt is packed loose in machine to prevent deformation and must be installed of pulleys at time of wiring motor The GERMANY KNIFE CORP is not responsible for permanent wiring connection or installations All adjustments have been made prior to shipping from factory 1 Always pull out the plug from Outlet before following the procedure for adjustment 2 Adjustment of saw blade Hang saw blade on the upper and lower wheel 1 Turn the handle of the upper part of the machine clockwise to adjust tension GBS 230A Turn until
9. an 120 x 120 x 38 CB Control Box BG6204 Bearing 6204ZZ OSSB Oil Seal SB40 25 8 OSVB Oil Seal VB40 25 6 VB25 V Ring V 25 18 Model GBS 230A Magnet Door MS 501 Bod Body 3 AHP 115V 60Cy 16 MagneticContactor CLO2A310T A1 Power Code _ _ bi WhITE eo 1 1 1 oT2 L20 oT L20 C Block T3 5 T3 5 Motor AC120V O LO Overload Relay Blue GPS1BSAK A2 kal 20AWG 2Wire Fan e Terminal Block 20AWG 4Wire 1 0 ali ON OFF Double Funetion Push bUTTON Magnet Magnet Upper Door Lower Door MS 501 50 Upper Frame Lower Frame Fri EC GUEY NA MagneticContactor CL25A 3001 Power Code i u is oT Lo oT Llo jil oT2 L2o oT2 L20 Block o T3 Lio o T3 LIG Mot AC120V ar ONO NOO Overload Relay Blue GPSIBSAN A2 i 20AWG ui 2Wire a Fan SF11592 N e i i Terminal Block 20AWG J l 4Wire H e cle ON OFE Double Function Push bUTTON 19 SYMPTOM Meat Saw does not start Saw bla
10. ct with electrical parts and motor area Replace all remove parts when finished There is a scrap box below the lower wheel Empty when it is 2 3rds full and keep it clean There are electrical parts under the motor cover Avoid directing water on or around the motor cover This can result in a short circuit and or electrical damage of the machine Be careful Saw blade is SHARP e Push rolling meat carriage all the way back Release the saw blade by rotating handle on the top of the machine counterclockwise Remove the saw blade with care and install the new blade on the upper and lower wheels Note The teeth on the bone blades should point down in the cutting section If they don t point down flip the blade inside out to correct Position the saw blade in the middle of the guides and insure the teeth of the blade is on the front side of each wheel Tighten the blade by rotating the top handle clockwise DO NOT OVER TIGHTEN Insure the blade is tracking properly by turning the top wheel by hand slowly Be careful that your fingers are clear of moving parts Note Over tightening the blade can cause premature failure Improper blade tension can cause the blade to come off the wheels during Operation Warning Be careful since saw blade is sharp oafety gloves are recommended when handling Remove power plug before changing blade GBS 230A Tension Assembly Safety Saw Guard Set a
11. de is breaking Saw blade is coming off N POSSIBLE CAUSE Electrical cord is unplugged Door is open Motor overload has tripped Over tightening of blade 2 Blade is defective 3 Blade is installed incorrectiv Tension of blade is too loose There is excessive grease or dust on the blade or wheels 20 POSSIBLE SOLUTION Plug in electrical code Close door Reset motor overload Do not over tighten blade 2 Replace blade L Insure blade is turning freely and is inside the guide Keep blade at proper tension Clean wheels and blade or replace blade LIMITED WARRANTY German Knife warrants to the original purchaser of new equipment that said equipment installed in accordance with our instructions within the United States and subjected to normal use is free from defects in material or workmanship for a period of 1 year on parts excludes wearable expendable parts The labor warranty is 1 year on labor from original installation or 15 months from actual shipment date whichever date occurs first This warranty is in lieu of all other warranties whether express or implied German Knife expressly disclaims any implied warranty of merchantability or express or implied warranty of fitness for a particular purpose GERMAN KNIFE S OBLIGATION AND LIABILITY UNDER THIS WARRANTY IS EXPRESSLY LIMITED TO REPAIRING AND R
12. itches or any other safety device 8 Do not at any time force feed product through this Meat Saw 9 Do not alter or modify this Meat Saw in any way from its original form 10 Always use safety pusher plate supplied with each Meat saw when cutting small product 11 Do not touch moving blade or moving parts Never place hand or arm between blade and head column structure 12 Always disconnect power supply before removing shrouds removable guards covers doors fences panels for servicing cleaning or any other reason 13 Use only GERMAN KNIFE parts and accessories properly installed contact you nearest service agency or The GERMAN KNIFE CORP for authorized referral assistance 14 Meat Saw operating manuals as supplied with this power cutter are available from GERMAN KNIFE 4 GBS 230A 28 1 O N le L ILI i ji 1 00 GBS 2 05 17 2 29 5 18 7 17 3 65 5 44 6 40 N A m O N 9 6 o 00 El del XI D
Download Pdf Manuals
Related Search