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A-DS 006.1 - 075.1

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1. 6 2 3 5 A DS 055 1 A DS 075 1 eeenneeeeneeneneennnnsnenennsennnnsennnnsennnnn 7 2 3 6 A DS 055 1 A DS 075 1 with technological card 7 2 4 Applications and intended use uns220n2000n000nnunnunnnnnnnnnnnn 8 2 5 Operating conditions 2 2222 222220220200000n00n00nn0n0nnnnnnnnnnn ann 8 2 6 Conformity Standards us22s2uu000nn00n00nuunnnnnnununnnnnununnnnnnnnn nun 9 Operation Manual 2 1 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 2 Technical data Operation Manual 2 2 A DS 006 1 075 1 13 05 2003 LUST DRIvETRONICS 2 1 Performance data 2 Technical data Toe of device A DS A DS A DS A DS A DS A DS A DS yP 006 1 012 1 020 1 035 1 045 1 055 1 075 1 24V DC 20 1 5A to 2 5A depending on the load of the digital outputs Regulator supply Starting current 3A 4A for 1 5 sec DC link voltage 325V to 625V DC 10 Peak voltage with brake operation up to 690V Output voltage motor side Clock frequency of output stage 2 kHZ to 14 kHz with current reduction nominal data with 4kHz 2 3 x OV to mains voltage AC Operating height from 1000 m per 100 m height 1 output reduction up to 1000m without reduction max operation height 4000m Operating temperature gt 40 C to 55 C with reduced load load reduction 2 C O to 40 C with nominal load Humidity class G no bedew
2. Storage temperature 25 C to 70 C DC link capacity 705 uF 1500 uF 1000 uF Nominal output current with 4 kHz a 1 6A eff 12A eff 20A eff 35A eff 45A eff 55A eff 75A eff switching frequency Pulse current 3sec on 10sec pause _ 2 l arin 2 pavan 12A eff 24A eff 40A eff 70A eff 70A eff 110A eff 150A eff limited by I t monitoring meee NOTUM AOM RUTA 275kW 5 5kW 11 KW 18 kW 22 kW 27 kW 37 kW asynchronous motors up to Digital inputs Digital outputs Analog inputs 8 Opto coupling 24V DC 10V to 30V DC 8 Opto coupling transistor 24V 125mA max 0 5A sum current max 1A 2 Setpoint inputs differential inputs 10V Analog outputs 2 Monitor outputs 10V 1 5mA R gt 6 8kQ output quantity freely programmable Auxiliary voltages from the servoconverter 10V 5mA 24V DC 100mA Sensor system Encoder output encoder simulation Apparent power of unit with mains voltage 3 x 400V Power loss Resolver optionally ROD 426 incremental encoder high resolution sensor e g ERN 1387 or absolute value encoder e g EQN 1325 Pulse amplitude 3V Standard 1024 increments other number of increments on request 3 9 kVA maximum 3SeC 7 5 kVA approx 150W 7 8 kVA maximum 3sec 15 kVA approx 250W 13 kVA 23 kVA 30 kVA maximum maximum maximum 3sec 3sec 3sec 26 kVA 46kVA 60 kVA approx approx approx 350W 450W 500W 36 kVA 49 kVA
3. When enable is switched off the drive brakes to a halt at the set rapid stop ramp t5 The drive stands still with holding torque as long as Controller Enable is switched on reference speed Rapid stop Y 100 S curve 0 t s 100 m m m gt t1 t2 t3 t4 t1 t5 Fig 6 11 B12 0006 Acceleration and braking ramps t1 ramp for acceleration clockwise running t2 ramp for deceleration clockwise running t3 ramp for acceleration anticlockwise running t4 ramp for deceleration anticlockwise running t5 Ramp for rapid stop Ramp for deceleration clockwise and anti clockwise with regulator enable off and setpoint integrator enable off Table 6 4 Acceleration and braking ramps The ramp times can be selected from the Commissioning and Parameter menu menu 42231 42235 reference speed 100 un n2 n 1 0 t s gt gt tla t 1b Fig 6 12 B12 007 ramp times The times t1 t5 refer to the max speed programmed in the menu 42312 With this ramp steepness all set point jumps are delayed Operation Manual 6 16 A DS 006 1 075 1 13 05 2003 LUST DRIVE TRONICS 6 Electrical connections Acceleration time calculation t Acceleration time t 4 n xt t a n max Acceleration time t 1p No N4 xt 1b n max t1 programmed setpoint integrator time Nmax max speed programmed menu 42312 n1 runspeed 1 n2 run speed 2 tla Acceleration time
4. 7 Parameter setting The parameter setting allows a variety of applications for the servoconverter E g by e selection of the type of motor synchronous asynchronous e Pre selection of the setpoints of different interfaces Simultaneously the parameter setting is the decisive factor for an optimum regulation behaviour of the drive The parameterisation is made via the PC terminal program VecWin The program functions with a PC AT through the interface RS232 of the servoconverter This manual consists of two sections How to handle the parameterisation via terminal program is explained in the special leaflet LUST DriveTronics GmbH manual No 192 00307 Parta Parameter setting Partb Function of oscillograph Optionally the parameterisation can be made via the operator terminal D DS_1 which is placed onto the front plate of the servoconverter How to handle the parameterisation via control unit is explained in the special leaflet LUST DriveTronics GmbH manual No 182 02 792 Three parameter sets are memorized in the converter The parameter set 1 basic parameter set is deposited in an E PROM and cannot be modified Values for a standard parameter setting default values are adjusted in this set By this parameter set a connected motor can only be moved for rotation in a limited way The basic parameter record is required in order to be able to reset the parameters for the servoconverter following a
5. Operation Manual A DS 006 1 075 1 13 05 2003 4 Construction of unit and method of operation The servoconverter DriveStar are fully digitalised They were designed for driving synchronous and asynchronous motors The output currents are sinusoidal and are controlled in pulse width modulation The switching frequency is at 2 14kHz The servoconverter operates digitally with a regulation processor in a VeCon chip having a cycle time of less than 62 us Communication and operation are controlled through a 16 bit processor which is integrated in the VeCon chip Together the two processors form an ASIC Application Specific Integrated Circuit allowing optimum regulation characteristics highest dynamics and a simple menu guided operation The strict splitting of duties of the micro processors allows the linkage of complex technological regulations and customers specific software l e same hardware with different regulation and technology duties DriveStar units are suitable for e Regulation for synchronous drives e Regulation for asynchronous motors with detection of current vectors by a calculated flux field orientated regulation for asynchronous motors In both cases the high regulation expenditure results in three phase drives requiring less maintenance having the behaviour of d c drives e Regulation for standard asynchronous motors as frequency converters and speed converters In relation to the type of regulati
6. Appendix 10 1 Schematic circuit diagram of control loop Software switch Operation mode ae 3 Differential input 1 Attenuation an Liit Sten lege 5 7 integrator n regulator fred I A t1 o 10 v gt 4 Seti x Bil Ze S Differential inputs 2 DER A I Piz S Output stage o F Differential input 2 E p maximum 863 amp nalog mode imam Et z A Set 2 o minimum C n x 2 1 10V ee D Al rs 29 esg s V o 7 moe ty S62 2 ID Q 1 c gt Attenuation o E 4 Soe 2 u I Control inputs 24V l Port Pr d lg 8 a Customer specific technological software O Port Compensating control x1 Signal outputs 24V Winding X 2 2 va 8 Positioning el gears serial interface M X14 Q _ a O Port Actual value filter X11 le _ XN k BUS interface Status f Resolver option BUS K _ g
7. SPS Fig 6 19 B10 017 Connection serial interface RS 232 The PC programming allows a simple menu orientated commissioning and also be used for memorizing and loading of parameter sets for the servoconverter Through the interface communication is not only possible with VecWin but also with other software logs This has to be agreed with LUST DriveTronics GmbH from case to case For connection a three core or five core screened cable is necessary At both ends a 9 poles SUB D plug plug and bushing must be provided LUST DriveTronics GmbH offer this cable as connection assy Via connector X14 the servoconverter can be parameter set LUST DriveTronics GmbH operating terminal D DS_1 Description and programming are given in the leaflet LUST DriveTronics GmbH Control unit D DS 1 Nr 182 02 792 LUST 6 Electrical connections DRIVE TRONICS 6 13 Starting inhibit Inhibit of the output stage by means of a safety relay This option offers another protection against unintended starting of the drive supplementary to the standard electronic output stage inhibit Caution The starting inhibit is no disengaging device to avoid unintended starting as per EN 60204 1 It is intended to stop drives not involved in service duties or other safety measures With the ref command input X2 2 Pin8 a safety relay is commanded approved by the TUV besides the electronic output stage inhibit The contacts of the relay switch th
8. for the D C link with screws M6 LED 1 to 10 X 14 X 11 X 13 Ground screw M6 Motor connection terminals Motor connection terminals X 2 2 X 2 1 X3 Fig 6 3 B11 061 A DS 055 1 A DS 075 1 Operation Manual 6 5 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical connections DRIVETRONICS 6 4 Cable cross section The conductors should be selected for X1 maximum ambient temperatures the max motor nominal current continuous rating in accordance with the local regulations VDE 0100 VDE 0113 etc Connectable lead cross section for the motor cable A DS A DS A DS A DS A DS A DS A DS 006 1 012 1 020 1 035 1 045 1 055 1 075 1 Connection flexible 0 2 mm 6 mm 0 5 mm 25 mm 16 mm 50 mm AWG 24 10 20 4 6 0 Table 6 1 Cable cross section Operation Manual 6 6 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical connections Drive TRONICS 6 4 1 Power connections Power connections A DS 1 with B DS 1 3 PE 50Hz 400V Servoconverter A DS 1 Mains module B DS 1 G1 U1 Be wn gt D X R1 20 26 5V GND oe eS 1 5 2 5A S a 8 Sn oo gt O Option co a amp 6 external brake resistor y o oO Oo ep N un ou op M1 PE Three phase motor Fig 6 4 B10 044 Connecting plan servoconverter A DS 1 with mains module B DS 1 Operation Manual 6 7 A DS 006 1 075 1 13
9. sub menu unit parameters sub menus current regulator speed regulator and flux regulator The flux regulator is adjustable for asynchronous machines only For optimisation of the regulators look at the jump reaction of the regulator This reaction can be observed with the monitors see chap 6 22 Analog outputs Monitors Generally the following applies Increase of v and reduction of T accelerate the regulator The quicker the regulator the more tendency to over shooting For the adjustment of further options number of increments encoder output sensitiveness of the speed signal limit switch logic etc see chap 7 2 Description of parameters The commissioning is finished LUST DRIVETRONICS 8 2 Operating the unit 8 3 Duty factor Operation Manual A DS 006 1 075 1 13 05 2003 8 Commissioning Operation Caution Regardless of the following instructions the legally applicable safety and accident prevention regulations in force at the place of use e g VDE must always be applied when operating the amplifier module The user must ensure that such regulations are adhered to Caution The air drawn in by utilisation of unit fans must be free from conductive particles such as graphite drilling dust etc Protection class IP20 to DIN 40050 The servoconverter are designed for 100 duty factor in nominal load operation up to 40 C ambient temperature With 1 C each ambie
10. tx gt t UM ee Controller enable Internal Enable reference speed Lo tv tx reference speed Release the brake Release the Fig 6 14 B12 009 times for holding brake ON OUT gt tv delay time of the setpoint customer gt t mechanical switching delay of the brake gt tx disengaging delay menu 4244 If the delay time tx is set to 0 the function operates like that one of a standstill logic H signal with n O and the hysteresis menu 42254 Operation Manual 6 20 A DS 006 1 075 1 13 05 2003 LUST DRIVE TRONICS Motor overtemperature Pin 18 LED 5 yellow flashes Output stage overtemperature Pin 19 LED 10 yellow flashes Reserve Pin 20 LED 10 yellow Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections H level signalises that the motor limit temperature is exceeded posistor in the motor winding Simultaneously the readiness for operation of the servoconverter is cancelled When cancelling the readiness for operation the motor is running down in an uncontrolled manner as it is no longer connected to current The readiness for operation is cancelled after a programmable delay time only to allow the system to run controlled in a safety position after having got the signal motor over temperature Note Set the delay time between the motor overtemperature message and switching off of standby mode to O 10s Menu 4245 Caution The time offset between th
11. 05 2003 LUST DRIVETRONICS Power connections A DS 1 with R DS 1 6 Electrical connections clockwise phase rotation 3 PE o 50Hz 400V L2 L3 PE short circuit proof 1 5 qmm L1 L2 L3 E Power filter L L L3 IE QO QO O go ce ee a1 j 3 N ze E l ree Pod Mains module R DS 1 max 16qmm G1 F1 F2 F3 Jumper X24 15232 3724 596 Ready signa Acknowledgement of fault potential free contact 20 26 5V SPS PLC input SPS PLC output 24V GND Internal jumper X24 1 2 3 4 5 6 insert remove internal jumper X24 1 2 3 4 5 6 insert remove Touch function approx 0 5 sec Servoconverter A DS 1 U1 20 26 5V GND 1 5 2 5A M1 PE Three phase motor Fig 6 5 B10 045 Connecting plan servoconverter A DS 1 with mains module R DS 1 Operation Manual A DS 006 1 075 1 13 05 2003 LUST DRIVE TRONICS 6 4 2 D C link connection L L 6 Electrical connections Space Operation Manual A DS 006 1 075 1 13 05 2003 Fig 6 6 B11 060 D C link connection Example 2 Servoconverter A DS 035 1 or A DS 045 1 The servoconverters are supplied by a B DS 1 power module with braking chopper and resistor or R DS 1 power module with power recovery to system via the L and L DC link with 325V to 625V direct voltage Danger In braking mode voltage peaks up t
12. 100 12 A e A DS 012 1 100 24 A e A DS 020 1 100 40 A e A DS 035 1 100 70 A e A DS 045 1 100 70 A e A DS 055 1 100 110 A e A DS 075 1 100 150 A The unit max current is intended for the pulse generator It cannot be made available permanently see chap 2 Technical data and see chap 6 18 Signal outputs X 2 2 Caution With current parameter setting pay attention to the motor data With excessive pulse current Imax a demagnetisation of the motor can occur Max speed 4 2 3 1 2 Here the max speed is input 0 9000 min When reaching the adjusted max speed the setpoint and consequently the speed are limited Caution Pay attention to the max speed of the motor Delay time motor When reaching the motor limit temperature the readiness for operation of the temperature 4 2 4 5 servoconverter is cancelled This cancellation causes an immediate disengagement of the regulator and output stage enable The drive runs down in uncontrolled manner Due to the normally very high thermal time constant of the motor it is possible to provide a time delay between the signal motor overtemperature and the cancellation of the readiness for operation During that time the superimposed control has the possibility to run the drive into a safe position The time delay can be adjusted between 0 10 sec Caution Pay attention to the motor data An extremely long delay time can result in a motor damage e g with full u
13. 3 Setpoint integrator t1 or t3 resp programmed to O0 s With a setpoint jump from O to Nmax the speed is overshooting gt Program the time for setpoint integrator ramps LED 3 flashes no function LED 4 flashes a Computer fault b check sum fault The function monitors the processors With fault signal the readiness for operation is interrupted 1 Computer fault Fault of the processor due to an internal defect or strong EMC disturbances gt Disengage regulator enable gt Acknowledgement gt Engage regulator enable gt If computer fault cannot be acknowledged disengage the unit and re engage it after 10 sec gt With repeated fault gt Check the EMC measures gt Ship the unit to the after sales service 2 Check sum fault The sum of the parameter content changed after the last disengagement and re engagement When using a different software version the fault can be displayed The check sum fault also signalises the computer fault LUST DRIVE TRONICS Remedy Possible cause 1 Remedy Possible cause 2 Remedy Possible cause 3 Remedy Possible cause 4 Remedy Possible cause 1 Remedy Operation Manual A DS 006 1 075 1 13 05 2003 9 Fault finding gt Disengage regulator enable gt Acknowledgement gt Load set of basic parameters gt Parameter set the unit anew gt Disengage the unit and re engage it after 10 gt Set the unit into operation LED 5 flashes Motor overtemperature T
14. A 3V att o k gt 90x el B 3V jt u u k gt 90x el O pulses 3V O puls Fig 6 18 B12 010 Encoder output signals The signal complies with the form of an incremental encoder The number of increments of the encoder output is adjustable Menu 4243 maximum 8192 pulse Output is via a 3 V push pull signal as standard see Fig 6 18 page 25 As an option these signals can be electrically isolated or output as 24V level with electric isolation Operation Manual 6 25 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 6 12 Communication interfaces 6 12 1RS 232 X 14 E bo Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections Communication interfaces are available at the Sub D plugs X 14 X 15 and X 16 The connections are gt X 14 RS 232 D DS_1 H DS 1 see Fig 6 19 page 26 gt X 16 RS 485 gt X 15 and X 16 Profibus DP or Interbus S or CAN BUS Note As a standard the interface RS232 is provided All other interfaces are available on request By means of the interface RS 232 the servoconverter can be parameter set and controlled via a PC or any other control For this duty the LUST PC terminal program LUST DriveTronics GmbH is required Description and programming are given in the leaflet LUST DriveTronics GmbH Terminal program VecWin Nr 192 00 307 DriveStar converter SUB D 9 poles GND RTS CTS GND RTS CTS SUB D 9 poles PC
15. be input 100 to 100 y The offset alignment has to be made with speed regulation Automatically it is also applicable to the torque regulation If the drive drifts with preselected OV this speed can be read in the terminal program VecWin Inputting the speed with reversed sign will then compensate the existing offset Due to the Bit resolution the input offset can differ slightly from the displayed offset The times for the reference value integrator slopes are set here 0 00 99 99s see Fig 6 11 page 16 The start and end of the reference value slopes may be additionally rounded by setting the S curve in the O 1s range Due to the cascade structure of the regulation the optimisation has to begin with the inner regulation circuits gt Current regulator gt Speed regulator gt Flux regulator only for asynchronous machines gt Positon regulator Option The current regulator can be optimised by the parameters vpi 4 2 2 7 1 0 01 1 00 and Tpi 4 2 2 7 2 0 1 20 ms The best way is to optimise the jump reaction of the current regulator The regulator is well optimised when the actual value adapts as quickly as possible and with rather low over shooting to the setpoint Before optimisation read the instructions as per chap 8 Commissioning Operation and adhere to them Proceed as follows for current control optimisation Set the ramp times t1 t4 4 2 2 3 1 4 to 0 Lay setpoint channel 1 to
16. by an increase of the switching frequency of the output stage Furthermore this measure improves the concentric run of the servomotor Frequency adjusted in the works 4 kHz Frequency adjusted in the works 14 kHz Adjustment via menu point 4 2 1 3 The increase of the switching frequency causes an output reduction of the servoconverter Factors of the output reduction 4kHz 1 0 8kHz 0 8 10 kHz 07 12 kHz 0 6 14kHz 0 5 Max unit current to4kHz 2 0 X lhom for 1 0 sec to 12 kHz 1 8 X lhom for 0 5 sec Motor with resolver maximum 8 kHz LUST DRIVE RONICS 5 Planning information 5 7 Mounting The servoconverter are designed for assembly into switch cabinets up to 300 mm The bore dimensions are stated in fig see chap 10 3 Dimensions for mounting On unit arrangement adhere to the following Assure free cooling air inlet outlet Provide minimum free spaces for air circulation of approx 100 mm above and under the servoconverter do not cover the fan if mounted Provide minimum free space of approx 10 mm at the servoconverter sides for radiation of heat provide minimum free space for the plug type facilities and cabling of the unit front approx 20 mm Provide a conductive not lacquered mounting plate in the switch cabinet If necessary remove the paint in the area of the converter mounting Caution Be particularly careful on mounting 5 8 Sens
17. channels 1 and 2 must not be connected identically The only exception is point 0 Only reference values supplied to reference value channel 1 pass through the reference value integrator see chap 7 8 Setpoint integrator S curve 4 2 2 3 9 Modifications in this menu point are accepted with disengaged regulator enable only Otherwise the modification is not taken over by the converter 6 input of setpoint adaptation menu 4 2 2 2 1 2 In the menu parameters sub menu limit values sub menu speed limit values Only required if analog input 1 2 or quick analog input 1 has been selected for one of the two channels see point 5 The input speed value is the scaling value for the max input voltage of 10V 7 Input of the regulator parameters for current regulator menu 4 2 2 7 speed regulator menu 4 2 2 6 flux regulator only with asynchronous machines menu 4 2 2 8 In the menu parameters sub menu unit parameters sub menu current regulator or speed regulator or flux regulator LUST DRIVETRONICS 8 1 4 Parameter setting with rotating motor Operation Manual A DS 006 1 075 1 13 05 2003 8 Commissioning Operation 8 Input of the setpoint integrator ramps menu 4 2 2 3 In the menu parameters sub menu limit values sub menu setpoint integrator ramps At this point the setpoint integrator times have to be input when the motor has alre
18. from n 0 to n1 t1b acceleration time from n1 to n2 Table 6 5 Acceleration and braking ramps Note Calculation with time t1 also applies for times t2 t5 Note The setpoint function is only active in the setpoint channel 1 Limit switch 1 Pin 11 Limit switch 2 Pin 12 When activating these inputs e g by approaching the limit switches the setpoints for clockwise running limit switch 1 or anticlockwise running limit switch 2 are blocked The limit switch inputs can be actively programmed to normally closed or normally open contact in the menu 125 Note On delivery the inputs are actively programmed to normally open contacts Selection of rotational direction By selection of the setpoints the defined ref soeed can be controlled in both directions of rotation through the inputs X 2 2 Pin 11 and x 2 2 Pin 12 2 2 Pin 11 on clockwise direction 2 2 Pin 12 on anticlockwise direction Operation Manual A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 6 8 Signal outputs X 2 2 Ready signal Pin 13 LED 1 green Limit of the current Ft Pin 14 LED 6 yellow Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections All signal outputs are electrically isolated from the electronic regulation and the power pack by means of opto couplers The outputs are switched through transistors and can be used to be switch SPC inputs or coupling relays Caution The load current per output
19. rom Note Some parameters are transferred only with disengaged regulator enable or after a disengagement and re engagement of the servoconverter Following parameters are transferred after disengagement and engagement of the servoconverter only Clock frequency Number of increments of the incremental encoder Type of device Operation mode Number of pole pairs Kind of sensor The parameters setpoint 1 and setpoint 2 are only transferred with disengaged regulator enable All other parameters are modified during the running operation Note The following numbers refer to those menu points which are selected via the D DS_1 Here the output stage type of the unit is selected The output stage type results from the unit designation Note In the works it is already adjusted correctly and must be changed only by the after sales service Here the switching frequency of the output stage is adjusted in steps of 1kHz range 2 14kHz Note Please note that the nominal data can only be reached up to 4kHz In case of higher switching frequencies a load reduction is required Motor with resolver maximum 8 kHz Operation Manual A DS 006 1 075 1 13 05 2003 LUST DrRiveETRONICS 7 Parameter setting 7 2 2 Motor data Number of pole pairs Here the number of pole pairs of the motor is adjusted In case of a wrong 4 2 4 1 number of pole pairs the motor does not rotate Note To allow the t
20. serial interface 2 1 4 Fix internal setpoint 2 3 to 500min Lay monitor 1 to torque setpoint Igq_ set 3 5 8 Lay monitor 2 to torque setpoint Igq_ act 3 6 4 By actuation of the setpoint integrator enable the jump is released Current setpoint and actual current shall have the same course 7 8 LUST DRIVE TRONICS Speed regulator 4 2 2 6 1 2 Speed actual value smoothing 4 2 2 4 1 Flux regulator 4 2 2 8 1 8 only with asynchronous machines Nominal magnetizing current 4 2 2 8 3 Nominal speed 4 2 2 8 4 Operation Manual A DS 006 1 075 1 13 05 2003 7 Parameter setting Now vary the parameters in such a way that the required course is reached approximately Here the thumb rule applies gt Increase of v and reduction of T accelerate the regulator gt The quicker the regulator the more tendency to over shooting The active current setpoint can still be smoothed 4 2 2 7 3 To that effect input a time constant for the low pass filter 0 9 99 ms The speed regulator can be optimized by the parameters vpn 4 2 2 6 1 0 01 1 00 and Tnn 4 2 2 6 2 0 1 50 ms The same instructions as to the current regulator apply parameter vp and Thi i e the speed regulator as well is optimised through its jump reaction Provide the monitors with the corresponding speed values gt monitor 1 with speed setpoint 3 5 1 gt monitor 2 with actual speed 3 6 2 The speed regulation o
21. speed gt torque setpoints 0 100 x I_max gt external current limit 0 100 x _max setpoint input 2 only gt quick analog input input 1 only The analog inputs are designed as differential amplifiers The input resistance is 20 k Ohm Input voltage range 10V LUST DRIVE TRONICS reference voltage Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections Caution Embed screened setpoint cables only Further setpoint preselections are gt digitally through the operator terminal D DS_1 option gt via PC option gt via field bus systems option gt via RS 2332 The servoconverter offers the possibility to scan a voltage of 10V for the supply of setpoint potentiometers Terminal X 2 1 8 10V Terminal X 2 1 9 10V Caution The voltage outputs can be charged with max 5 mA and are short circuit proof LUST DRIVETRONICS 6 7 control inputs X2 2 6 Electrical connections servoconverter communication is mainly performed via connector X2 2 The following signals are supplied at this connector Fig 6 10 Control inputs control outputs Analog outputs X 2 2 xX 2 4 Analog inputs X 3 Regulator supply B11 063 Control inputs gt Control inputs pin 1 to pin 12 gt Signal outputs pin 13 to pin 20 gt Analog outputs pin 21 to pin 25 Control inputs All control functions can be triggered via switching contacts e g switches or
22. stages contact load capacity of the outputs X2 2 Pin 24 and Pin 25 Imax 3A Umax 30VDC AC Minimum power 50 mA 12V DC AC LUST DRIVE RONICS 7 Parameter setting 7 1 ECE ll P E E EA AE E A E E E 2 7 2 Description Of parametersS unsanuuun0nnununnnnnununnnnnununnnnunnnnnnnnn 2 7 2 1 Unit ParaMeters cccccccsscesssesssscssersssessssesssensesasscsaesseeneenss 3 1 2 2 MOLOL Cala PNE EE EEE 4 7 2 3 Reference Selector 1 ANd 2 0 cccccccccessseseeeseseeeeeseeseeeeeens 7 7 2 4 Regulator ParaMetel cccccccccssssceeeeesssseeeeeessseeeeeessseeeeees 8 7 2 5 GOMMANG een 10 7 2 6 Output signal and displays 11 7 2 1 Interface RS 232 0 ccccccccscscsssseessseeessssseeesssseeeessneeseseeneneas 12 7 2 8 Other parameters iccisioocininioncruvatowhcaieceriierstaniteseiardaierandanone 12 7 3 Terminal program VecWin 2 222 22220220002002000000n000n0annnnnn0 13 7 3 1 GOEL al econ srteceneacneuasiacassanehhereraimethesdeniomesnrravenisserinidendninininces 13 7 3 2 Cable connection between PC and servoconverter 13 7 3 3 PC configuration and installation 13 7 3 4 Working with V CWIN ccccccscecessssteeesesssseeeeesssseeteeeessees 13 Operation Manual 7 1 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 7 1 General Terminal program VecWin E Control unit D DS_1 E 7 2 Description of parameters Parameter set 1 Parameter set 2 A Parameter set 3
23. the amplifier module The most important specifications are The most important specifications are e protection class IP 00 e humidity class G e vibration test VDE 0160 PKT 7 2 2 e storage temperature 30 C 70 C e Temperature range 0 40 C with nominal load gt 40 C 55 C load reduction 2 pro C LUST DRIVE TRONICS 2 6 Conformity Standards Cro Operation Manual A DS 006 1 075 1 13 05 2003 2 Technical data The servoconverter are designed in accordance with the guidelines contained in e EN 50178 VDE0160 e EN 60204 1 VDE 0113 e EMV product standard EN 61800 3 In this respect the following printed matter should be additionally observed EMV instructions Nr 180 00 000 byLUST DriveTronics GmbH the operating manuals of the motor manufacturers This document only describes the standard version of the servoconverter A DS 006 1 075 1 with standard software The separate operating manuals should be observed in the case of customised software or when implementing additional communication or technology cards LUST DRIVETRONICS 2 Technical data Operation Manual 2 10 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS Operation Manual A DS 006 1 075 1 13 05 2003 3 Safety information 3 1 3 2 3 3 3 4 Safety instructions for working 2 222 222222002020000020000nnnnn0nn Operation and maintenance unsnnuunnnnnnnnunnunnnnnnunnunnnnnnnn
24. via direct connection of a voltage e g from a stored program controller Trigger voltages of 10 V to 30 VDC are processed as H signal The inputs are electrically isolated from the control electronics by means of opto coupler Caution Pin 1 on X2 2 is the 24 V output x N Function 10 11 12 Table 6 3 Operation Manual A DS 006 1 075 1 13 05 2003 gt _ gt gt gt 24V Output max 100 mA GND analog GND 24V Technology option Torque regulation C axis operation Controller enable Output stage enable Acknowledge fault Setpoint integrator enable ramp generator Limit switch 1 for clockwise running Limit switch 2 for anticlockwise running Control inputs X2 2 LUST DRIVETRONICS Torque regulation Pin 5 C axis operation Pin 6 LED 5 gt Controller enable Pin 7 LED 3 a Controller enable Pin 8 LED 2 m Acknowledge fault Pin 9 e Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections The controller regulates the drive to the prescribed current setpoint Caution Only operate motors when loaded as otherwise the drive will accelerate to the set maximum speed When C axis operation is switched on the setpoint is reduced by the factor 0 1 Then the max speed reduces by the factor 0 1 too Thus increasing the accuracy in the low speed range with position regulation of a continuous path control Caution When activa
25. 00 by LUST DriveTronics GmbH LUST DRIVE TRONICS 5 5 Selection of unit 5 6 Power stage clock frequency Output reduction Max unit current Operation Manual A DS 006 1 075 1 13 05 2003 5 Planning information On composition of a complete drive servoconverter and motor we recommend to proceed as follows 1 Selection of drive type Synchronous Asynchronous Field orientated 2 Detect the max speed of the drive 3 Detect the effective torque i e effective value of the sum of all loads M xt M xto M xt t ges 4 In relation to the load ratios and the dynamics provide sufficient reserve 10 20 for the motor speed and the load torque Respect the dynamics required by the system to be driven in relation to acceleration output gt max drive output and the braking output gt max pulse output of the braking chopper in the servoconverter On principle the mass moment of inertia of the motor has to be considered too 5 Determine the corresponding motor as per the output or torque speed resp 6 Determine the servoconverter from the motor parameters nominal current max Current or nominal output max output resp Here as well provide sufficient reserve in relation to the drive ratios at the machine In some special application cases e g theatre technics the switching noise of the servomotors is disturbing A considerable reduction of the switching noise is achieved
26. 10 V gt Charge max 1 5 mA 6 8 kOhm gt resolution 5 ms In relation to the size the output voltage is standardized as follows With system size 10V correspond to e speed n max menu 42312 current max unit current e rotor position 360 LUST 6 Electrical connections DRIVE TRONICS 6 9 Regulator supply X3 The servoconverter is supplied from an external supply voltage From this voltage the voltages required for the regulator and the processors are generated Control inputs control outputs X 2 2 Analog outputs xX 2 4 Analog inputs X3 Regulator supply Fig 6 15 B11 063 Regulator supply 24V DC standard converter 24V DC 20 1 5A 24V DC OV DC OV DC Table 6 8 Connection regulator supply Note After engagement of the 24 V regulator voltage a short time flowing of starting current of 3 to 4 A is possible Note By the regulator supply no inductive loads e g valves may be fed With extensive installations separate current supplies are recommended to feed the servoconverter The supply cable for regulator supply has to be screened Under the described conditions the input has a burst factor of gt 2kV For reasons of operational safety this supply cable has to be embedded separately from the power cables 6 9 1 Fan supply The servoconverter contain fans which dissipate the thermal loss generated in the electronic components to the surroundings The fans are internall
27. 5 Operation Manual A DS 006 1 075 1 13 05 2003 B11 051 Dimensions A DS 035 1 and A DS 045 1 10 7 LUST DRIVE RONICS 10 A Appendix 10 3 3A DS 055 1 and A DS 075 1 cooling air cooling air Fig 10 7 B11 052 Dimensions A DS 055 1 and A DS 075 1 Operation Manual 10 8 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 10 A Appendix 10 3 4Mounting dimensions A DS 035 1 or A DS 045 1 for D C link connection az 5 L E Der ar e Space Fig 10 8 B11 060 Mounting dimensions for D C link connection Example 2 Servoconverter A DS 035 1 or A DS 045 1 Fig 10 9 Operation Manual 10 9 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 10 A Appendix 10 4 Accessories 10 4 1Control cables for X 2 1 Assembled cables SUB D 9 pol plug Pin Signal Analog input 1 Analog input 1 GND analog Analog input 2 Analog input 2 GND analog GND analog On DOD OG AR oa N AA Auxiliary voltages 10V 9 Auxiliary voltages 10V Housing Screen Table 10 1 Control cables for X 2 1 Caution Not used wire must be isolated Cable length 9m Article No 182 0181 1 Operation Manual 10 10 A DS 006 1 075 1 13 05 2003 LUST DRIVE TRONICS 10 A Appendix 10 4 2Control cables for X 2 2 Assembled cables SUB D 25 pol plug Pin Signal 1 Output 24V 100mA 2 GND analog 3 GND 24V 4 Input reserve 5 Torque regulation 6 C ax
28. 6 20 Release the brake n gt 0 Pin 17 Operation Manual 5 7 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 5 Planning information Operation Manual 5 8 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections 6 1 6 2 6 3 6 4 6 4 1 6 4 2 6 4 3 6 5 6 6 6 7 6 8 6 9 6 9 1 6 10 6 11 6 12 6 12 1 6 13 General overview A DS 006 1 020 1 sssscccecseeeeseeeeeeeees 3 General overview A DS 035 1 045 1 nnu00000000000nnnnnnnn nn 4 General overview A DS 055 1 075 1 uensnnneonennnennnnonennennnennnnn 5 Cable Cross Section ann 6 Power CONNECTIONS ccccccceeeccccesecccceuececcuucceccuaeeecseaaeeeeeaess 7 D C link connection L Ly woo eeeeeeesessssseteeeeeeeeeeeseeeeeeeseaes 9 Motor CONNECTION 0 ccccceecccccescccccecccccauececceuaueeseuaeeeeaees 10 Control connections X 2 cccccceceeeeeeeeseeeeeecessssssseesseeeeeeeeeeeeeeees 11 Analog IDUER 2 Tannen 12 Control inputs X 22 secesccsscssrnanesceinsseveniiastcintiaawenndeaeiinveasennaveds 14 Signal outputs X 2 2 ssssssssnnsnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 18 Regulator supply X 3 ssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 23 FAN SU ONY A E E 23 Motor sensor X 11 2 22200002000000nnnnn00nnnnnunnnnnnnnnnnnnnnnnnnnnnnn 24 Encoder output X 13 ssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
29. A D S 006 1 075 1 Op e ration Ma P Ba Pie Ser i commen 75 A er LUST DRIVETRONICS Address Operation Manual Article Issue Note Operation Manual A DS 006 1 075 1 13 05 2003 LUST DriveTronics GmbH HansastraBe 120 D 59425 Unna Telephone 49 0 2303 779 0 Telefax 49 0 2303 779 397 info Lust drivetronics de www Lust drivetronics de No 181 00611 Date 07 2004 Technical data subject to modification without notice LUST DRIVET RONICS Operation Manual A DS 006 1 075 1 13 05 2003 1 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 General After sales SErVIC un PACK ING nennen Delivery condition unseren SOUS UU EV zes eisen SO POR One E E items Supphed creme Maintaining stocks of replacement parts Hints for waste management 2222 222222002020n00nn0n00nnnnnnnnnn LUST DRIVE RONICS Operation Manual A DS 006 1 075 1 13 05 2003 1 General LUST 1 General DRIVE TRONICS 1 1 After sales service Note Before consulting the after sales service please provide the following data 7 customer 2 Manufacturer of the system 3 Type designation of the unit 4 Order Ref No of the unit 5 Fabrication No of the unit 6 In case of service requirement brief description of the fault 7 If possible parameter set and software version This measure saves unnecessary identification works and further inquiries The a
30. Data CLK CLK Absolute value encoder EQN 1325 Fig 10 3 B10 018 Connection high resolution encoder Operation Manual 10 4 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 10 A Appendix 10 2 3Rotary pulse generator LUST DriveStar converter SUB D 15 poles X11 12 poles Circular connector 7 on AC motor 5 16 18 1 3 J4 10 C S S E ES N Rotary pulse generator PTC resistors Logic level TTL RS 422 or thermal contacts Response temperature 155 C Fig 10 4 B10 007 Connection rotary pulse generator Operation Manual 10 5 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 10 A Appendix 10 3 Dimensions for mounting 10 3 1A DS 006 1 bis A DS 020 1 cooling air without technology with technology oO 1 Oo oO m m Oo m oO m DJ N o EN Eh 105 0 cooling air Fig 10 5 B11 050 Dimensions A DS 006 1 to A DS 020 1 Operation Manual 10 6 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 10 3 2A DS 035 1 and A DS 045 1 10 A Appendix cooling air ELH 330 N 258 cooling air without technology De 6 5 LUST Sails Panes sls ttt 51 5 sa m 155 Standard version without additional card for A DS 035 1 und A DS 045 1 Standard version with additional technological card for A DS 035 1 und A DS 045 1 with technology DO000000D00 R s Tide n 17
31. GmbH after sales service gt If no fault is signalised fit the SUB D plugs one after the other until the fault Occurs gt Check the faulty cable or unit for cable short circuit gt The supply voltage could also be influenced by excessive mains load or other consumers LED 9 flashes Over undervoltage Voltage in the D C link is monitored When exceeding the top and bottom voltage values the readiness for operation is interrupted Trigger threshold A DS 006 1 075 1 Undervoltage 240V DC Overvoltage 690V DC Checking of the D C link voltage at the terminals L and L 1 Overvoltage with braking only gt Excessive braking energy for brake resistance gt Reduce the brake output by increasing the braking slope time on the reference value integrator 2 Overvoltage also with low brake output gt Brake resistance or its ref command is defective gt Send in the device together with the power module to the LUST DriveTronics GmbH customer care service LUST DRIVETRONICS 9 Fault finding Possible cause 3 3 Undervoltage on acceleration gt Acceleration ramp too steep Remedy gt Reduce the acceleration energy by extension of the acceleration ramp time on the setpoint integrator gt Mains conduct too weak check the mains Possible cause 4 4 Undervoltage also with less power output as a phase in the conduct is missing Remedy gt check the fuses in the conduct gt Check terminal connection LED 10 f
32. ady been connected to the load and the load must not be accelerated too quickly With motor still in idle run operation this parameter can be adjusted on optimisation The setpoint integrator ramps are only applied to setpoints of the setpoint channel 1 9 Pre select a low setpoint By the next step the ref command of the motor can be released Caution Assure that the motor is separated from the load and that the drive can be observed from the switching point 10 Switching of output stage enable X2 2 Pin 8 regulator enable X2 2 Pin 7 Setpoint integrator enable only necessary if the setpoint is preselected through the setpoint channel 1 X2 2 Pin 10 Check at that point if the co ordination of the direction of rotation is correct the adaptation on utilization of the analog inputs is correct With satisfactory basic functions of the drive clockwise counter clockwise rotation stage signals of the LEDs signal outputs etc the next step is to optimise the drive LUST DRIVE TRONICS 8 1 5 Optimisation Operation Manual A DS 006 1 075 1 13 05 2003 8 Commissioning Operation Disengage the servoconverter and connect the motor to the load Change the parameters max speed clockwise max speed counter clockwise and the setpoint adaptation to avoid any damage to the system The behaviour of the regulator can be optimised by means of the parameters in the menu parameters
33. al current of the motor In Nominal frequency of the motor Ng synchronous speed Nn Nominal speed menu point 4 2 2 8 4 cos Nominal output factor With high frequencies the voltage placed at disposal by the servoconverter is no longer sufficient to connect the leakage inductances to high current l e from a defined speed a current reduction is required This means that a current reduction is required from a certain soeed onwards From a defined speed point 4 2 2 8 6 the current setpoint 1q set is linearly reduced to an adjustable min current value l abl 4 2 2 8 7 thus keeping the output voltage of the servoconverter below the max value Here the type of regulation torque or speed regulation is adjusted Here it is adjusted whether the inputs for the limit switches X2 21 X2 22 are active with a H level 10 30V or with a L level see chap 6 14 Control inputs Here the brake operation is engaged and disengaged Brake operation means the engagement and disengagement of the brake quadrants in both directions of rotation LUST DRIVE TRONICS 7 2 6 Output signal and displays Display unit 4 2 2 2 1 Monitors 3 5 6 x Encoder output 4 2 4 3 Speed signals 4 2 2 5 X Actual value display 3 7 Parameter setting Here it can be adjusted whether to display or to input the speed values in Hz or rpm Here it is adjusted which system size is displayed on the monitor 1 or 2 see chap 6 22 A
34. are electrically isolated via opto couplers level 10V 30V This allows a simple reprocessing by stored program controllers and CNC control systems Safety systems The servoconverter DriveStar possess safety systems for monitoring of Overcurrent short circuits and shorts to earth UCE measuring Overspeed Evaluation of motor PTC thermistor Output stage temperature Overvoltage and undervoltage Supply voltage faults In the event of a malfunction the controller is inhibited and standby mode switched off Operation Manual A DS 006 1 075 1 13 05 2003 LUST 4 Construction of unit and method of operation DRIVETRONICS 4 4 Visual signals The most important status and fault signals are displayed by LEDs The LEDs have double functions e permanent light status signal e flashing light fault signal Note The co ordination of status and fault signals only applies to the standard software With special software provided by the customers or with technological software positioning synchronization etc adhere to the separate service manual LED display on U DS devices LED 1 green ready LED 2 to 10 yellow LED Permanent light status signal Flashing light fault signal 1 Ready signal Acknowledgement with controller enable 2 Output stage enable Overspeed 3 Controller enable free 4 Setpoint integrator enable Computer fault 5 C axis operation Overtemperature motor 6 12t signal Short circui
35. ch on the power module for the servocontroller gt If short circuit short to ground is signalised via LED 6 the servoconverter is defective gt gt Ship the regulator to the LUST DriveTronics GmbH atter sales service LUST DRIVETRONICS Possible cause 2 Remedy Possible cause 1 Remedy Possible cause 2 Remedy Possible cause 1 Remedy Possible cause 1 Remedy Possible cause 2 Remedy Operation Manual A DS 006 1 075 1 13 05 2003 9 Fault finding 2 Undervoltage on IGBT driver gt Regulator voltage X 3 24 V beyond the tolerance LED 7 flashes Encoder fault 7 Sensor cable not connected to the motor or amplifier X11 gt Check the plug connection 2 Defective sensor cable gt Check for damage cable breakage Remarks The fault detection refers to incremental and high resolution encoders only LED 8 flashes Fault of the supply voltage The supply voltage is the voltage supplying the regulator It is connected to the terminals X3 and X3 see chap 6 23 Regulator supply X3 Readiness for operation is interrupted 7 Excessive load or short circuit in the peripheral units which are connected via the plugs X11 X16 SUB D gt Disengage the amplifier module gt Disengage the regulator and output stage enable gt Remove the plugs X11 X16 gt Engage the amplifier module connect 24V X3 and X3 supply gt gt flashes LED 8 fault in the module ship the unit to LUST DriveTronics
36. check sum error see chap 9 Fault finding The parameter set 2 contains the parameter setting made in the works in compliance with the customers application It allows to move the idle running motor to rotation The adjustments of the parameter set 2 are listed on the accompanying lists which are attached to the servoconverter The parameter set3 is the actual parameter set All changes during parameterisation are saved in it Simultaneously it is that parameter set which is used for the regulation after engagement of the unit The actual parameter set can be memorized as parameter set 2 menu 4 2 5 2 1 It is used to memorize an intermediate stage on parameter setting and to carry out any further modifications Should these modifications not offer any advantage the previous condition can be re made quickly by loading the parameter set 2 as actual parameter set menu 4 2 5 2 2 When loading the parameter set 2 or the basic parameters the actual parameter set is overprinted Operation Manual A DS 006 1 075 1 13 05 2003 LUST DRIVE TRONICS Input ranges 7 2 1 Unit parameters Unit type 4 2 1 Switching frequency 4 2 1 3 7 Parameter setting When memorizing the actual parameter set as parameter set 2 the old parameter set 2 is overprinted Speed inputs can be made and displayed in Hz or rom The type of input or display can be selected menu 4221 In the following text the speed input ranges are stated in
37. ddress for Service and Replacement Parts Sales is as follows Service adress LUST DriveTronics GmbH Hansastra e 120 D 59425 Unna Telephone 49 0 2303 779 0 Telefax 49 0 2303 779 440 Should you require a Service Engineer then please contact our Technical Service Department at the above address Operation Manual 1 3 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 1 2 Packing 1 3 Delivery condition 1 4 Sensitivity 1 5 Storage 1 6 Items supplied Operation Manual A DS 006 1 075 1 13 05 2003 1 General The type of packing is dependent on the method of transport and the quantity of items to be supplied The symbols applied to the packing must be observed The servoconverter is supplied as fully assembled within a housing The unit is tested for electrical function and is preset prior to shipment The settings can be found on the accompanying customer specific list as well as the parameter list As theservoconverter is an electronic assembly special care must be taken in transportation so as to prevent damage through impact or careless loading or unloading Both impacts and any large fluctuations in temperature which could lead to the generation of condensation water should be avoided The servoconverter should only be stored in a dry room in which no condensation water can generate within the servoconverter When not operating the converters for a longer period of time the D C link capac
38. e motor overtemperature message and switching off of standby mode must not be set to too long a duration as otherwise the motor will be damaged H level signalises that the temperature of the brake resistance or the output stage is exceeded Simultaneously the readiness for operation of the servoconverter is cancelled The readiness for operation can be re provided after sufficient cooling down of the brake resistance resp the output stage The output X2 2 Pin 20 is a reserve output which is used for technological software or a special customer s software LUST DRIVETRONICS Analog outputs Monitors Load capacity of the monitor outputs Standardisation of the monitor outputs Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections The servoconverter offers 2 monitor outputs for the analogue representation of various system variables The assignment of system variable to monitor output may be freely selected Menu option 3 5 for analogue monitor 1 and menu option 3 6 for analogue monitor 2 System variables e reference speed e actual speed e phase current ir e Active current isq e reactive current isd e Rotor position e actual soeed amount e Torque setpoint Pin X 2 2 Function 21 I Monitor 1 22 Y GND analog 23 _ Monitor 2 Table 6 7 Analog outputs monitors X2 2 The monitor outputs at pin 21 and pin 23 may be loaded as follows gt ref command
39. e asynchronous motors with actual speed by LUST DriveTronics GmbH e asynchronous motors without actual speed by LUST DriveTronics GmbH Other motors must only be used when clearly authorized by LUST DriveTronics GmbH Adhere to the motor service instructions Theservoconverter DriveStar must be used only under the prescribed service conditions see chap 8 Commissioning Operation The specified fitting removal commissioning and maintenance instructions must also be observed Caution Failure to observe such instructions or any usage over and above the specified applications will be deemed to be improper use The manufacturer will not be liable for any damage caused by such actions and the user will bear sole responsibility in such cases In particular this applies to the operation of other electric units than described above Limited availability to EN 61800 3 The sale of this servoconverter is restricted to dealers customers or users who individually or jointly possess technical EMC know how regarding the implementation of electrical drives If the unit is to be used for purposes other than this agreed area of application then the customer should seek the advice of LUST DriveTronics GmbH Service as otherwise the warranty will be invalid for address see chap 1 1 After sales service The guidelines given in VDE 0160 and IEC 68 apply to the operating conditions which must be maintained for the proper operation of
40. e driver supply of the output stage directly ON or OFF resp Simultaneously an auxiliary contact with feedback output stage inhibited is available Connection to terminal X2 2 Pin 24 and Pin 25 The contacts of the relay are guided so that the information about the switching stage is sure Caution Fora safe application of the inhibit it is absolutely necessary to link the feedback output stage inhibited into the control Output stage inhibit with Safety relay electronic Output stage enable Output stage Driver control Output stage enable Safety relay Relay off safety X 2 2 24 Relay on Enable GND 24V Signal 8V Fig 6 20 B12 011 Output stage inhibit Operation Manual 6 27 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS Service hints Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections Disengagement of the output stage enable causes an inhibit of the output stage The drive becomes currentless When switching the inhibit during operation the drive runs down uncontrolled In case of emergency stop the output stage enable must be disengaged only provided that at first the drive has been stopped as quickest as possible e g by disengagement of the regulator enable By ref command of the setpoints setpoint integrator enable or regulator enable it has to be assured that no unintended starting happens due to faulty switching
41. e g via terminal program VecWin D DS_1 or a bus system Operation Manual 8 3 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 8 1 2 Engagement 8 1 3 Parameter setting with motor standstill Operation Manual A DS 006 1 075 1 13 05 2003 8 Commissioning Operation Note Assure that motions of the drive can be detected immediately The 24V supply for the servoconverter is switched on Switch on the 24V and power module supply Caution With motor acceleration disengage the unit immediately Check the connections check in particular whether the output stage enable is disengaged For the parameter setting use the terminal program VecWin the operator terminal D DS_1 or special customers programs The following statements refer to the menu designations used in the terminal program Vec Win Caution In the works the servoconverter is parameter pre set with the special data given by the customer See the attached accompanying lists With disengaged regulator enable setpoint integrator enable and output stage enable input the following parameters 1 Input of number of pole pairs of the motor menu 4 2 4 1 type of drive type of motor menu 4 2 4 6 Voltage constant of the motor with synchronous motor only in the menu parameters sub menu motor data After a modification of the parameters number of pole pairs or type of drive disengage the converter and re engage it after some sec
42. e installation is held responsible to assure the CE marking of the entire installation The correct operation of the servoconverter in relation to the requirements of the law is described in the leaflet EMV instructions Nr 180 00 000 byLUST DriveTronics GmbH The most important points are stated below Motor cables and control cables should be laid in separate ducts Setpoint and signal cables should always be laid separately from power and or contactor control cables avoid links Minimum distance gt 20 cm Use screened cables for analog signals setpoints monitors Twist cables for control connections and regulator supply it is better to lay screened cables Use screened cables not only for the signal cables but also for the motor cables Lay the screen on both sides Ground the motor with sufficient cross section Only lay the screens of control cables on one side Signal cables should be led into the electric cabinet from only one level Unnecessary extra lengths of cable should be avoided Connections and earthing of the units must be performed in accordance with local protection and safety regulations Dimension the cross sections as per the local regulations For another interference elimination to EN 50081 50082 corresponding filters can be purchased at the LUST DriveTronics GmbH Practical hints in relation to standards and application are given in the following leaflet EMV instructions Nr 180 00 0
43. e software version for the communication interfaces RS232 485 D DS_1 and technology are stated Here it can be read the max cycle times the drive regulation 1st value uses and the setpoints 2nd value us can be scanned The cycle time of the drive regulation is influenced by the selected switching frequency LUST DRIVE TRONICS 7 3 Terminal program VecWin 7 3 1 General 7 3 2 Gable connection between PC and servoconverter 7 3 3 PC configuration and installation 7 3 4 Working with VecWin bo Operation Manual A DS 006 1 075 1 13 05 2003 7 Parameter setting With this terminal program VecWin LUST DriveTronics GmbH servoconverter of series CD_ WD_ UD_ AD_ 3 U DS 1 can be parameter set via the interface RS232 by PC AT and can be set into service Caution Using the terminal program presupposes that the service manual of the corresponding amplifier module has been read and understood In particular adhere to the safety guidelines Loading or sending of files parameter sets from or to the amplifier must only be made with disengaged regulator enable the connection is described in see chap 6 12 1 RS 232 X 14 A PC AT is necessary which meets the following requirements PC AT 486 or Pentium Windows 95 98 NT ME 2000 XP min 16 MB RAM VGA graphics In the currently usual standard configurations no problems occur Should you experience any problems on installation please cons
44. ents of the drive if a fault occurs Perform commissioning operations with unloaded motors so as to avoid any mechanical damage e g through incorrect direction of rotation Electronic equipment is not inherently fail safe The user must ensure that should the servoconverter fail his system will be switched to a safe condition LUST DRIVETRONICS 3 Safety information Operation Manual 3 6 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS Operation Manual A DS 006 1 075 1 13 05 2003 4 Construction of unit and method of 4 1 4 2 4 3 4 4 operation BIOCK Hakan een Method of operation usansuuunnnnuuunnnnnununnnnnunnnnnnununnnnunnnn anne Important characteristics Visual signals LUST DriveTaon cs 4 Construction of unit and method of operation Operation Manual 4 2 A DS 006 1 075 1 13 05 2003 LUST 4 Construction of unit and method of operation DRIVE RONICS 4 1 Block diagram The following illustration shows the basic design of the servoconverter as a block diagram Analog setpoints Control inputs _ Signal outputs a m Communication RS232 BUS Regulation L 07 Ss Opto coupler A D converter Operator terminal Encoder imitation Technology Display D DS 1 a Fig 4 1 B12 002 Block diagram Cc p ES Q O Operation Manual 4 3 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 4 2 Method of operation
45. esseeeseessseteeeessseeeeeesseaes 8 9 4 Fault diagnosis abridged version independent of the LED fault signals 222 22222002202000002022 9 Danger f necessary to take the unit out of the housing to eliminate a fault the system must be disconnected from the mains supply and must be protected against unintended re engagement Danger After disconnection for a period of a few minutes the unit contains components subject to hazardous voltage causing the death or strong bodily injuries in case of touching capacitor residual charge Danger Before carrying out any maintenance works it is therefore absolutely necessary to assure and to check that the current supply has been disconnected made safe and that the d c link is discharged Immediately before maintenance work the DC link to terminals L and L must always be measured DE When DC operation 0 1000V Operation Manual 9 1 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 9 Fault finding Operation Manual 9 2 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 9 Fault finding 9 1 Fault signal via LED The LEDs located on the front plate of the servo amplifier signalise in flashing mode any fault within or at the periphery of the unit LED display on U DS devices LED 1 green LED 2 to 10 yellow Fig 9 1 B11 015 status LED s LED Permanent light status Flashing light fault signal 1 Ready signal Acknowledgement with cont
46. fault hh mm ss 4 min 34s after the last cancel fault memory menu 522 LUST DRIVETRONICS 9 Fault finding 9 4 Fault diagnosis abridged version independent of the Consequence possible catise LED fault signals missing 24 volts supply Internal defect of the mains unit Eulen gain Short circuit to 24 V outputs Parameter set not suitable for Check sum fault the unit version Inexpert motor mounting shock load of the shaft Defective encoder Defective encoder cable Earthing screen inexpert transition resistances Wrong encoder type selected Encoder fault Motor demagnetised bearing damage Mechanical tightness It signal Brake not released Ref command of the holding brake insufficient or too high Winding short circuit in the motor or motor cable Faulty isolation of the motor cable Se Ambient conditions with metal Short circuit shorts to earth dust or graphite dust Defective output stage Water in the motor terminal box or switch cabinet Operation Manual 9 9 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS Operation Manual A DS 006 1 075 1 13 05 2003 9 Fault finding Consequence possible cause motor does not rotate or is jerking unquiet running Missing enable signals Missing wrong setpoint preselections Wrong parameterisation of the setpoint selector Wrong nu
47. ften requires a compromise between the dynamics and the concentricity By means of actual speed smoothing 4 2 2 4 1 another parameter 0 00 9 99 ms is available for this duty With large machines this time constant can be increased without influencing the dynamics whereas simultaneously the concentricity is improved On principle the time constant shall be selected as low as possible The flux regulator can be optimised by the parameters v 1 00ms and Th_psi 4 2 2 8 2 0 1 500ms psi 4 2 2 8 1 0 01 The same instructions as to the current regulator apply parameter vp and Thi i e the flux regulator as well is optimised through its jump reaction The state variables of the flux regulator cannot be read out through the standard motor The parameters 4 2 2 8 3 5 are stated on the motor nameplate and can be calculated from its data as follows The data is given in percent related to the unit max current 1 coso see chap 2 Technical data 1 coso The nominal speed is stated on the motor nameplate 0 0 9000 0min LUST DRIVETRONICS Rotor time constant 4 2 2 8 5 Release speed 4 2 2 8 6 release current 4 2 2 8 7 7 2 5 Command Type of regulation 1 2 4 Limit switch 1 2 5 Brake operation 1 2 6 Operation Manual A DS 006 1 075 1 13 05 2003 7 Parameter setting 2 2 2 l T chia Ihr with nominal slippage r lnr X Na Na S O 2nf X Nomin
48. he fault signal is released after having exceeded a resistance value of the posistor provided in the motor winding Readiness for operation is interrupted 7 Motor overheated by overload gt Assure motor cooling gt Perhaps weaken the regulation Vp lower Tn higher 2 The sensor cable in which the motor posistor is also guided X11 is not connected gt Check the plug link of the sensor cable gt Check the soldering links in the plug connections 3 Defective posistor or cable wire breakage gt Check the cable resistance between pin 14 and 15 in the sensor plug see chap 6 24 Motor sensor X 11 4 Defective posistor evaluation in the servo regulator gt Check the evolution as follows gt Check whether the speed setpoints are in O position gt Bridge pin 14 and pin 15 in the plug unit X11 gt Acknowledge fault gt gt if fault cannot be acknowledged the evaluation in the regulator is defective LED 6 flashes Short circuit short to ground Overcurrent and overtemperature are monitored with the Uce voltage on IGBT With fault signal the readiness for operation is interrupted 1 Short circuit or short to ground in the motor in the motor cable or in the servoconverter gt Disconnect the motor gt measure the motor winding gt Detect the resistance against the motor housing by means of a hand generator or a similar device gt Disconnect the motor cable at the amplifier module gt Swit
49. he option to select the analog input 1 as quick analog input Thereby its scanning time is reduced from 5 ms to 500 us It has to be assured however that the setpoint signal is not noisy which would cause an unquiet rotation of the drive Preselection of an external The setpoint channel 2 disposes of the option preselection of an external current limit 2 2 9 current limit If a setpoint channel is put on the serial interface the setpoint can be preselected via that interface Operation Manual 7 7 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS Adaptation smoothing and offset of the analog inputs 1 and 2 4 2 2 2 x Adaptation 4 2 2 2 1 4 2 2 2 2 Smoothing 4 2 2 2 3 4 2 2 2 4 4 2 2 2 5 Offset 4 2 2 2 6 4 2 2 2 7 Setpoint integrator times 4 2 2 3 X Setpoint integrator S curve 4 2 2 3 9 7 2 4 Regulator parameters Current regulator 4 2 2 7 1 2 Operation Manual A DS 006 1 075 1 13 05 2003 7 Parameter setting Here it is fixed which speed rating corresponds to 10V at the analog inputs 9000 to 9000min For torque regulation 10V are the equivalent of the maximum device current see chap 2 Technical data The setpoints are filtered through a low pass filter The time constant of the low pass filter can be preselected at that point 5 100 ms For the quick analog input extended low pass constants 0 13 99 99 ms are available Here an offset for the analog inputs can
50. is 125 mA max 500 mA The sum current of the 8 outputs must not exceed 1 A U gt N N Function 13 Ready signal 14 Limit of the current I t 15 Nact set n gt n1 Release the brake n gt 0 Overtemperature motor output stage over temperature TTT TTT Tt 20 Reserve Table 6 6 Signal outputs X2 2 H level signalises the servoconverter is ready for operation In case of an internal fault signal the readiness for operation is cancelled thus resulting in an immediate switching off of the enables for the controller and the output stage Note The drive runs down in uncontrolled manner H level signalises the limitation of the current to the programmed motor nominal current The output stage is designed for the unit nominal current Short dated the output stage can supply the double nominal current 1 5 fold at A DS 045 1 For output stage protection the motor current is integrated to a square function above the programmed nominal current If the calculated value exceeds the limit load integral of the output stage the current is limited to the nominal value Note The unit is not disengaged To reset the function a return integration has to be made It begins when falling below the load current 0 9 x lhom The integration times are adjusted in the works they must not be changed LUST 6 Electrical connections DRIVE TRONICS Caution The t reduction only acts as an overload protection for
51. is operation 7 Controller enable 8 Output stage enable 9 Acknowledge fault 10 HLA enable 11 Limit switch 1 for clockwise running 12 Limit switch 2 for anticlockwise running 13 Ready signal 14 ki 15 n act n set 16 n gt n1 17 Release the brake n gt 0 18 Overtemperature motor 19 output stage over temperature 20 Output reserve 21 Monitor 1 22 GND analog 23 Monitor 2 24 signal contact 25 Starting inhibit option Housing Screen Table 10 2 Control cables for X 2 2 Caution Not used wire must be isolated Cable length 9m Article No 182 01810 Operation Manual 10 11 A DS 006 1 075 1 13 05 2003 LUST DAIVETRONICS 10 A Appendix Operation Manual 10 12 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS Lust DriveTronics GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 779 0 Fax 49 0 2303 779 397 Internet http www lust drivetronics de e Mail info lust drivetronics de Technische nderungen vorbehalten Subject to alteration
52. itors have to be formated With a storage time of one year no measures have to be taken After that time a formatting time of one hour per storage year has to be added during which the connected controllable mains voltage rises in 4 steps over 30 minutes each up to the nominal value The delivery should be checked on receipt to ensure that nothing is missing Compare the content with the pertinent packing list Any transportation damage and or missing parts should be reported immediately in writing LUST DRIVE TRONICS 1 7 Maintaining stocks of replacement parts 1 8 Hints for waste management Operation Manual A DS 006 1 075 1 13 05 2003 1 General A stock of the most important replacement and wearing parts is crucial for the continuous operation and availability of the unit We can only guarantee original replacement parts supplied by ourselves We would expressly point out that the fitting and or use of original replacement parts not supplied by us may have an adverse effect on the design characteristics of the unit and may therefore reduce active and or passive safety LUST DriveTronics GmbH cannot provide any guarantee whatsoever for damage caused by the use of non original replacement parts and accessories Please note that special manufacturing and supply specifications often apply to our own and externally sourced parts and that we will always offer you replacement parts which conform to the latest technical standa
53. lashes Overtemperature output stage Fault signal with overheating of the brake resistance Readiness for operation is interrupted Possible cause 1 7 Output stage overloaded Remedy gt Heat accumulation in the module check aeration gt Excessive ambient temperature gt Excessive clock frequency with nominal current Operation Manual 9 7 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 9 3 Fault signal via operator terminal D DS_1 Types of fault Fault memory Operation Manual A DS 006 1 075 1 13 05 2003 9 Fault finding At the operator terminal D DS_1 actual faults are indicated in clear text in the menu 51 In addition up to 32 fault signals memorized in the sequence of time can be inquired in menu 52 The types of fault are coded as per the following numbers Fault No Cause Overtemperature output stage Over undervoltage D C link Internal supply voltage Sensor fault motor sensor Overcurrent short circuit Overtemperature motor Computer fault free Oo O N OO FP YP Overspeed i O gt Check sum fault The operator terminal and Vec Win display the fault check sum fault in clear text besides the above mentioned faults Fault memory menu 52 Example for display of a fault Fault No 5 7 00 04 34 5 Current fault No 7 Type of fault 00 04 34 Period of fault The displayed fault is Fault No 5 Type of fault 7 computer fault Period of
54. lectrical equipment of tooling and processing machines EN 50178 Electrical equipment for power systems e EN 61800 3 EMC product standard electronic drives with variable speeds It may be necessary to observe other regulations if the equipment is to be used for special applications The local protection measures are to be adhered to 5 2 Switching devices The mains module for the servoconverter must be connected to the mains in accordance with VDE regulations in such a way that they can be disconnected from the mains supply by means of suitable isolation devices e g main switch circuit breaker Gold plated contacts or high contact pressure contacts should be used for control contacts Precautionary interference suppression measures should be taken with switching systems e g contactors and relays with RC elements or diodes 5 3 Typical application Negative pole earthing customer option is generally recommended 24 V lt p Mains module Mains converter line choke Ground cable EN 50 178 5 2 11 Lengths of cable Screened screen gt 40 cm motor cable Fig 5 1 B12 025 Typical application Operation Manual 5 3 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 5 4 Cable routing earthing EMC in cabling or or Operation Manual A DS 006 1 075 1 13 05 2003 5 Planning information The units are designed according to the protective aims of the EMC law The manufacturer of th
55. maximum maximum 3sec 3sec 72 kVA 98kVA approx approx 550W 650W Motor protection PTC evaluation via encoder plug I t monitoring Converter protection Dimensions HxWxD Overtemp protection overvoltage protection overcurrent protection braking chopper Short circuit Cable ground short circuit Cable cable Weight 6 5 kg 6 5 kg 6 8 kg 9 5 kg 9 5 kg 13 kg 13 kg 362 x 85 x 2 58 362 x 155 x 258 423 x 185 x 258 Table 2 1 Performance data Operation Manual A DS 006 1 075 1 13 05 2003 Remarks 1 The technical data specified are based on a pulse frequency of 4 kHz In the case of operation without pulse currents the specified nominal current is increased by 7 A 1 kHz reduction in pulse frequency increases the nominal current by 5 respectively A 1 kHz increase in pulse frequency reduces the nominal current by 5 respectively 2 On average in 1 O min the lhom Must not be exceeded 2 3 LUST DRIVETRONICS 2 Technical data 2 2 Keyto es yp X DS XXX X Y Configuration without abbreviation standard BE connection for external Brake resistance T Technology technological L Liquid cooled S sinusodial feeding D Double converter Unit generation Output stage size nominal current 006 075 6A 75A DS DriveStar family Hardware U Drive controller with power pack A Modular design without power pack B Power pack with brake resi
56. mber of pole pairs selected Motor phases mixed up Encoder cable of a different motor connected wrong number of incr of the sensor Defective encoder encoder adjustment Screen not fitted Interrupted earthing encoder cable output cable Motor grounded incorrectly Wrong belt tension loose effect of the mechanics Mechanical unbalanced mass Wrong parameterisation speed current regulator Defective motor demagnetisation bearing damage Computer fault Disturbed EMC surroundings radio plants welding machines Inexpert earthing screening Defective cable screening earthing Engagement disengagement cycle shorter than 3 sec Wrong parameter files Interface Unit does not respond to commands through RS interface EMC surroundings Faulty interface protocol Overtemperature motor Excessive ambient temperature Excessive load cycle mechanical tightness Brake not released Motor demagnetised Heating due to not circular running see motor LUST DRIVETRONICS 9 Fault finding Consequence possible cause Defective unit fan Covered unit fan not enough space for the cold air Excessive ambient temperature Filter meshes of the switch cabinet polluted Defective switch cabinet fan or air conditioner Units overloaded Excessive clock frequency of the output stages selected Overtemperature servoamplifier No AC DC o
57. meter setting gt d Optimisation Caution None of the steps may be skipped Assure that on commissioning of several units the steps a to c for each unit are followed individually The other servoconverter should be disengaged during that time Caution On initial engagement motor and load should still be separated Caution Fix the motor to prevent it from making any uncontrolled and hazardous motion in case of a speed jump To that effect select the type of operation speed regulation in the menu parameters sub menu selection of type of operation 8 1 1 Checking and switch Check the mechanical assembly of the servoconverter and the electrical positions connections In particular check whether e the phase sequence of the motor connection has been adhered to e the amplifier module has been connected safely to the blank mounting plate of the switch cabinet e the motor and data cable screens have been layed separately on the two screen terminals e all wire connections and connected sub D plugs are firm e the sensor cable has been connected correctly e the 24V supply has been connected correctly Caution Assure that the output stage enable is switched off Furthermore disengage the regulator and setpoint integrator enable Then the output stage enable can be made at terminal X2 2 Pin 8 The controller and reference integrator enables may be switched via terminal X2 2 Pin 7 and X2 2 Pin 10 and RS 232
58. nalog outputs Monitors Here it is adjusted the number of increments per revolution to be generated by the encoder output X 13 16 8192 incr rev The signal at the encoder output is directly generated from the encoder signals X 11 corresponds to the direction of rotation of the drive With the incremental encoder the number of increments should not be selected higher than its resolution Here the data for the signal outputs hysteresis low pass filter constant trigger n1 X2 2 Pin 15 LED 9 and X2 2 Pin 16 LED 8 are input n Hysteresis n1 Hysteresis n Setpoint Hysteresis n Actual value n 1 LED 9 LED 8 Fig 7 2 B12 014 Hysteresis with speed triggering Here the actual values are adjusted which are indicated in the actual value display 1 and 2 at the PC or operator terminal D DS_1 The following actual values are displayed 3 1 1 Actual speed 3 1 2 Set speed 3 2 1 Active current 3 2 2 Reactive current 3 2 3 Apparent current 3 3 Rotor position 3 4 1 Temperature in the servo amplifier 3 4 2 Temperature in the motor 3 51 Monitor 1 Nset 3 5 2 Monitor 1 Nact 3 5 3 Monitor 1 phase current 93 5 4 Monitor 1 active current 3 5 5 Monitor 1 reactive current 3 5 6 Monitor 1 rotor position 3 5 7 Monitor 1 Nnact rating 3 5 8 Monitor 1 torque setpoint 3 6 Monitor 2 see Monitor 1 3 7 hour
59. nections DRIVE TRONICS 6 5 Control The control connections are made to the upper side of the module via SUB D connections X2 plugs X 2 1 and X 2 2 X22 Control inputs control outputs Analog outputs X 2 1 Analog inputs X 3 Regulator supply Fig 6 8 B11 063 Control connections Caution The below descriptions of functions are only applicable to standard units Units with user software positioning synchronisation etc have different functional characteristics at the various inputs and outputs In such cases the additional service instructions Technology must be observed Note For the connection control cables with prepared plugs are available which can be purchased from LUST DriveTronics GmbH for X 2 1 Art No 182 01811 for X 2 2 Art No 182 01810 see chap 10 4 Accessories Operation Manual 6 11 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 6 6 Analog inputs X 2 1 Operation Manual A DS 006 1 075 1 13 05 2003 6 Electrical connections Analog input 2 L 100 uH R 20 kOhm Fig 6 9 B10 015 Analog inputs Pin X 2 1 Function wl Input 1 inverted Input 1 not inverted Input 1 GND Input 2 inverted Input 2 not inverted Input 2 GND n C 10V auxiliary voltage TY TTT Trt tf 10V auxiliary voltage Table 6 2 Connection X2 1 The setpoint can be preselected differently Two analog inputs are available They can be used as follows gt reference
60. nnnnnnnn LUST DRIVETRONICS 3 Safety information Operation Manual 3 2 A DS 006 1 075 1 13 05 2003 LUST 3 Safety information DRIVE RONICS 3 1 Symbols These symbols denote the safety instructions in this manual which deal with danger to life and limb of personnel These instructions must be adhered to and particular caution exercised in these cases All users must be familiarised with the safety instructions Caution Warning of general dangers Incorrect operation may lead to damage or malfunction Danger Danger electric current Incorrect conduct may endanger human life Danger Danger moving parts Drive may start to run automatically Note Useful hint or reference to another text section in this document Useful hint or reference to another text section in this document Note Reference to another document with important hints on this subject Re BS Be 3 2 Instructions caution The term instruction caution denotes those sections in this manual which require particular attention so as to ensure that the guidelines requirements information and proper sequence of operations are adhered to and that any damage to the servoconverter is prevented Operation Manual 3 3 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 3 3 Safety instructions for working Mounting and electric connection VDE requirements Operation Manual A DS 006 1 075 1 13 05 2003 3 Safety info
61. nnnnnnnnnnnan 25 Communication interfaces ccccceeceeseeeeeeessssssseeeseeeeeeeeeeeeeeeees 26 FS 282 E E E PEUEREE EONEE 26 Staring INNIDIE nein 27 6 1 LUST Electrical connection DRIVETRONICS 6 Electrical connections Operation Manual 6 2 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical connection DRIVETRONICS ctrical connections 6 1 General overview A DS 006 1 020 1 Ground screw M6 Ground screw M6 Connection terminals L L for the D C link LED 1 to 10 Motor connection terminals U V W Ground screw M6 Ground screw M6 X 2 2 X 2 1 X3 Ground screw M6 Connection terminals L L for the D C link Fig 6 1 B11 058 A DS 006 1 020 1 Operation Manual 6 3 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical connection DRiveETRONICS ectrical connections 6 2 General overview A DS 035 1 045 1 Connection L L for the D C link Ground screw M6 with screws M6 Connection L L for the D C link with screws M6 LED 1 to 10 X 14 X 13 Screen bar Ground screw M6 Motor connection terminals Motor connection terminals U V W Ground screw M6 X241 X3 Fig 6 2 B11 059 A DS 035 1 und A DS 045 1 Operation Manual 6 4 A DS 006 1 075 1 13 05 2003 L U 5 T 6 Electrical connections DRIVET RONICS 6 3 General overview A DS 055 1 075 1 Connection L L for the D C link with screws M6 Connection L L
62. nt temperature above 40 C up to 55 C a load reduction of 2 has to be considered If the system operates with load cycles the effective load torque has to be detected see chap 5 5 Selection of unit LUST DRIVE TRONICS 9 Fault finding 9 1 Fault signal via LED sasssssssnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 9 2 Fault finding remedies 2 22222220220020n00000n2000nn0nnnnnnnnnnnnnnn 4 No ready signal no LED flashes ccccccessseesssseeeesseteeeseeeeens 4 LED 1 flashes ready signal with regulator enable 4 LED 2 flashes OVErSP d cccccccccssssecssssreccsseeeesseteeeessteeeeeaness 4 LED 3 flashes no function cccccccccsstescssseeeessseeeesseteeeesaeeeesaness 4 LED 4 flashes a Computer fault b check sum fault 4 LED 5 flashes Motor overtemperature cccccccescccsssteesesseeeeeseeees 5 LED 6 flashes Short circuit short to ground 222 2 2222 2 2 0 5 LED 7 flashes Encoder fault cccccccscsssesessseeseseeeesseeeeesseeeeens 6 LED 8 flashes Fault of the supply Voltage ccccesessesseeessreees 6 LED 9 flashes Over undervoltage ccecceccessteesesseeeeesseeeeeeaeess 6 LED 10 flashes Overtemperature output Stage cceceeeeseeees 7 9 3 Fault signal via operator terminalD DS_1 uun22annuununnnnnnnnnn 8 Fault memory menu 52 cccccccessteceesssseeeee
63. o 690 V may occur Caution With D C feeding it is absolutely necessary to pay attention to the polarity No protection against mispoling With mispoling the output stage is destroyed Caution t must be ensured when establishing the DC link connections and fitting the cover plate that no electrical connection earth fault to the housing exists If necessary air gap and creepage distance cannot be kept according to VDE 0110 the connections are to be isolated additionally LUST 6 Electrical connections DrRiveETRONICS 6 4 3 Motor connection A DS 006 1 A DS 020 1 A DS 035 1 A DS 045 1 a DriveStar i viw dolo 7 Motor connection terminals U V W X 11 X 11 X 13 X13 Motor connection terminals U V W Ground screw M6 Ground screw M6 Fig 6 7 Motor connection The motor connection is made through the terminals U V Wand Ground screw On motor connection pay attention to the phase sequence As normally numbered cables are used the following connection presents itself DriveStar UV W Cable No 12 3 Motor terminal U1 V1 W1 To adhere to the generic standard EN 50081 a screened motor cable is required Cable length up to 50 m longer cables on request Lay the screen in wide range on the central screen bar and connect it to the motor EMC cable glands are recommended for the motor Operation Manual 6 10 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical con
64. on synchronous asynchronous the motor sensor can be a resolver an incremental encoder a high resolution encoder or an absolute value encoder LUST DRIVE TRONICS 4 Construction of unit and method of operation 4 3 Important Overview of the main features of the DriveStar devices characteristics Compact construction Low loss IGBT output stage 2 kHZ 14kHz with current reduction from 4kHz Sinusoidal output currents through vector modulation Excellent evaluation of resolver or incremental encoder signals Evaluation of high resolution sensors sine cosine tracks Encoder imitation 1024 pulses rev other resolution on request Type of regulation Synchronous asynchronous asynchronous field orientated by software 2 freely programmable analog monitors e g speed current angle of rotation Setpoint integrator with 4 separately programmable ramps quick stop ramp l t current reduction with signal Output signals n gt n1 Ngat Nact N gt 0 Display of operational status via LEDs Simple menu guided operation Display of all operational states and faults in plain text Comprehensive communication concept RS 232 as standard RS 485 or BUS systems e g Interbus S Profibus DP CAN BUS as an option Integrated technology regulations optionally e g positioning flying saw synchronization winding Integrated display for diagnosis and parameterisation All inputs and outputs for control purposes
65. onds Otherwise the converter does not accept the modifications 2 Input of max speed menu 4 2 3 1 2 In the menu parameters sub menu limit values sub menu speed limit values Caution Adhere to the motor and system data 3 Input of the current limit values for max current menu 4 2 3 2 3 nominal current menu 4 2 3 2 4 In the menu parameters sub menu limit values sub menu current limit values 100 correspond to the unit max current LUST UDRIVETRONICS Operation Manual A DS 006 1 075 1 13 05 2003 8 Commissioning Operation The maximum device current cannot be provided permanently if it is greater than the set nominal current see chap 6 18 Limit of the current Ft Pin 14 LED 6 yellow Caution Adhere to the motor data in particular to the motor nominal current see chap 7 4 Motor data 4 Input of the sensor type fitted into the motor menu 4 2 4 2 In the menu parameters sub menu kind of sensor Disengage the converter after a modification of the parameter sensor type and re engage it after some seconds Otherwise the modification is not taken over by the converter Note Hardware modifications in the converter are necessary for the connection of an absolute value generator 5 Input of the setpoint source for setpoint channel 1 menu 2 1 setpoint channel 2 menu 2 2 In the menu setpoints submenu setpoint 1 2 The setpoint
66. or cable 5 9 Motor conduct 5 10 Motor protection Operation Manual A DS 006 1 075 1 13 05 2003 Assure that no drilling chips wheel swarf or mounting parts screws nuts fall into the housing For the sensor connection use the control cables of LUST DriveTronics GmbH see chap 10 2 Motor sensor connections Cable length up to 50 m longer cables on request Customer specific regulations must be agreed with LUST DriveTronics GmbH Use screened cables for the motor conduct Cable length up to 50 m longer cables on request Embed the motor conduct separately from the other cables e g control and setpoint cables The units have an integrated posistor evaluation When using LUST DriveTronics GmbH sensor cables the thermal motor protection is assured see chap 10 2 Motor sensor connections The connection of other motors has to be agreed with LUST DriveTronics GmbH A thermal motor overloading causes the disengagement of the readiness for operation LUST DRIVETRONICS 5 Planning information 5 11 Motor holding brake For motors with integrated holding brake adhere to the service instructions for the motor and the corresponding brake e The holding brake is not a working brake It must only be operated with motor standstill e For voltage supply provide an external d c voltage of 24 V 20 The required intensity of current is stated in the brake data sheet e Brake control see chap
67. ransfer of a newly input number of pole pairs the servoconverter has to be disengaged and then re engaged Type of drive 4 2 4 6 Here the motor type is input i e asynchronous synchronous or controlled by U F characteristic Note To allow the acceptance of the drive type change disengage and re engage the servoconverter Voltage constant 4 2 4 7 Here the voltage constant Kv of synchronous machines is input V 1000min The value complies with the effective value of the induced voltage against the star point with a speed of 1000 rpm For LUST DriveTronics GmbH motors the value is indicated on the nameplate Note In case of doubt input value OV Nominal current 4 2 3 2 4 Here the nominal current in percent is adjusted 100 correspond to the unit max current e A DS 006 1 0 50 0 6A with 4 kHz e A DS 012 1 0 50 0 12 A with 4 kHz e A DS 020 1 0 50 0 20 A with 4 kHz e A DS 035 1 0 50 0 35 A with 4 kHz e A DS 045 1 0 65 0 45 A with 4 kHz e A DS 055 1 0 50 0 55 A with 4 kHz e A DS 075 1 0 50 0 75 A with 4 kHz Caution Pay attention to the motor data The here adjusted nominal current must not exceed the motor nominal current Operation Manual 7 4 A DS 006 1 075 1 13 05 2003 LUST DRIVETRDNICS 7 Parameter setting Max current 4 2 3 2 3 Here the max current in percent is adjusted 0 100 100 correspond to the unit max current e A DS 006 1
68. rds and the latest regulations To avoid servicing problems we recommend that you purchase complete replacement subassemblies or have faulty subassemblies tested and repaired by LUST DriveTronics GmbH For a quick handling and settlement of spare parts orders the unit data must be known Particularly refer to variants as per the customers specification Please attach a copy of the unit accompanying list to your spare part order The following information must be given e Order No e Type e Fabrications No e Item number and name of replacement part e Trimming data Unit accompanying list e Quantity ordered LUST DriveTronics GmbH servoconverter contain electronic components After their utilization they must not be thrown to the normal houshold rubbish but must be put to the electronic scrap For the environmentally friendly waste management please consult the local Environment Authority LUST DRIVE RONICS Operation Manual A DS 006 1 075 1 13 05 2003 1 General LUST DRIVET RONICS 2 Technical data 2 1 Performance Gala asssssnnsnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 3 2 2 Koy 10 VDES een 4 2 3 VIEW Of UNIS 2 2 nn 5 2 3 1 A DS 006 1 A DS 020 1 eesriie 5 2 3 2 A DS 006 1 A DS 020 1 with technological card 5 2 3 3 A DS 035 1 A DS 045 1 ccccsscssssssesessseseserersscrersssnersssnereses 6 2 3 4 A DS 035 1 A DS 045 1 with technological card
69. rmation The herein described units carry electric voltage and control rotating mechanical parts The instructions of this service manual have to be adhered to non adherence can lead to death strong bodily injury or considerable damage to property Caution Electrical units contain the source of danger This unit may present certain dangers if for example it is used improperly by untrained personnel or for other than the intended purpose All persons in the user s company who are involved in the fitting removal and refitting commissioning operation and maintenance inspection servicing repairs of the servoconverter must be properly authorised trained and qualified electricians within the meaning of VDE 0105 They must have read and understood this manual in full paying special attention to the safety instructions The leaflet No 180 00 00 EMC notes by LUST DriveTronics GmbH is integral part of this service manual We do not accept liability for damage or malfunctioning resulting from non adherence to this manual No operational practice should be used which could adversely affect the safety of the servoconverter The user must notify the supplier immediately of any changes which occur to the servoconverter which would adversely affect safety see chap 1 1 After sales service The servoconverter is designed exclusively for its intended usage We reserve the right to implement technical changes necessary to imp
70. roller enable 2 Output stage enable Overspeed 3 Controller enable free 4 Setpoint integrator enable Computer fault 5 C axis operation Overtemperature motor 6 I t signal Short circuit or shorts to earth on output stage 7 Release the brake n gt 0 Encoder fault 8 in gt n1 Fault supply voltage 9 Nact Nset Overvoltage and undervoltage 10 free Overtemperature on output stage Table 9 1 Status LEDs Operation Manual 9 3 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 9 2 Fault finding remedies Possible cause 1 Remedy Possible cause 2 Remedy Possible cause 1 Remedy Possible cause 1 Remedy Possible cause 2 Remedy Possible cause 3 Remedy Possible cause 1 Remedy Possible cause 2 Operation Manual A DS 006 1 075 1 13 05 2003 9 Fault finding No ready signal no LED flashes 7 Fuse failure of the 24V supply gt Check the voltage supply and the fuses gt check the fuses in the conduct 2 Unit type adjusted wrongly gt Check the parameter unit type menu 4 2 1 1 LED 1 flashes ready signal with regulator enable 7 Acknowledgement of fault with engaged regulator enable gt Disengage and re engage regulator enable Additional acknowledgement not necessary LED 2 flashes Overspeed 7 Wrong sensor at the motor wrong number of incr of the sensor gt Check the motor sensor 2 Motor speed is overshooting due to non optimised parameters gt Check the regulator parameters
71. rostatic breakdowns and destructions servoconverter are components The manufacturer of the system or machine has to adhere to the EMC regulations Hints for EMC suitable installation lubrication cable conduct filter are given in the leaflet EMV instructions No 180 00 000 by LUST DriveTronics GmbH The user must declare that he will only operate the servoconverter in a proper condition at all times No independent conversions or changes such as would affect safety are permissible nor is the use of non original accessories components The DC link of the servoconverter charges up to maximum 690 V in relation to the connected mains voltage This voltage is present at the output terminals L and L servoconverter must be operated in closed condition only Operation without housing is forbidden servoconverter may still have dangerous voltages for up to 6 minutes after disconnection residual capacitor charge Before carrying out any maintenance works it is therefore absolutely necessary to assure and to check that the current supply has been disconnected made safe and that the D C link is discharged Also assure that the external voltage supply of the regulator 24V is disconnected Only perform work in the vicinity of the machine if the AC supply resp DC supply is disconnected and made safe Circuitry safety devices or disconnection of the enable function are no suitable inhibits and may lead to unintended movem
72. rove the servoconverter relative to the information provided in these operating instructions We recommend that these instructions be included as an integral part of the users operating instructions Caution Be particularly careful on mounting Assure that no drilling chips metal dust or mounting particles screws nuts cable sections are falling into the unit The safety systems used must be tested after any electrical fitting operations or electrical maintenance operations e g earthing resistance In all cases the applicable VDE requirements and all regional and local safety and accident prevention regulations will apply to use of this unit The user must ensure that such regulations are adhered to The DC link voltage level must be taken into account during installation especially in connection with insulation and safety measures Care must be taken to ensure proper earthing conductor dimensions and protection against short circuits LUST DRIVE TRONICS EMV Cro 3 4 Operation and maintenance Operation Manual A DS 006 1 075 1 13 05 2003 3 Safety information servoconverter contain electrostatic hazardous components To avoid damage assure that the own body is electrically discharged before and during any works at the servoconverter It is recommended to wear protective shoes or wrist bands Discharging of the own body by touching conductive earthed units only offers a short time protection against elect
73. rter Encoder adjustment Here the electric 0 position of the encoder can be adapted to the mechanical 4 2 2 4 2 0 position of the rotor commutation Commutation As far as possible this parameter should be in 0 position and the encoder adjustment should be made mechanically With LUST DriveTronics GmbH motors the encoder is already adjusted with the rotor position of the motor With 2 poles synchronous motors e g FLP 10 40 an offset of 180 has to be adjusted This value must be set to 0 as standard Operation Manual 7 6 A DS 006 1 075 1 13 05 2003 LUST DRIVETRDNICS 7 Parameter setting 7 2 3 Reference selector 1 and 2 Setpoint channels Here the analog input is adjusted from which the setpoint channel 1 2 receives its setpoint see chap 6 6 Analog inputs X 2 1 Setpoint 0 Analog input 1 O O COPS CO Setpoint channel 1 Setpoint integrator Control unit O Internal setpoint Field bus O Technology O Analog input 1 2 O Setpoint channel 2 Selection of direction O quick analog input 1 external current limit 2 Fig 7 1 B12 013 Setpoint channels Both setpoint channels can read simultaneously values from different inputs Note Always the sum from both setpoint channels is taken forming the basis for the regulation Each setpoint channel can be permanently set to the value O so that one channel only is active Quick analog input 1 2 1 9 The setpoint channel 1 disposes of t
74. s of operation 3 8 D C link voltage Operation Manual A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 7 2 7 Interface RS 232 Baud rate 7 1 2 Parity 7 1 3 Data bits 7 1 4 Stop bits 7 1 5 Unit address 7 1 6 7 2 8 Other parameters Ft limit values 4 2 3 3 1 2 Code 4 2 6 Language 6 1 x Software version 6 2 Scanning time 6 3 Operation Manual A DS 006 1 075 1 13 05 2003 7 Parameter setting Note Modifications of the parameters after disengagement and engagement of the servoconverter only Here the transmission speed between the serial interface and the connected unit PC with terminal program VecWin or SPC can be indicated 600 38400 baud Here the parity is adjusted 0 none 1 odd 2 even Input of the number of data bits 7 or 8 If 7 data bits are selected the option parity none is not available Input of the number of stop bits 1 or 2 Input of unit address 1 2 5 4 The works set upwards 4 2 3 3 1 and downwards integration time t_ 4 2 3 3 2 may be read off Here the code can be changed which is scanned with parameter modifications 0 9999 Input of the required language German English French Italian only VecWin Here the version numbers of the drive software and the communication software can be read For D DS_1 menu 6 2 and PC information Behind the letter A the software version number for the regulation is indicated Behind the letter B th
75. stance R Power pack with refeeding Operation Manual 2 4 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 2 Technical data 2 3 Device views 2 3 1 A DS 006 1 A DS 020 1 LUST i 8 2 10 R Q 8 D lt A So D Fig 2 1 B11 062 A DS 006 1 A DS 020 1 2 3 2 A DS 006 1 A DS 020 1 with technological card Fig 2 2 B11 063 A DS 006 1 A DS 020 1 with technological card Operation Manual 2 5 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 2 3 3 A DS 035 1 A DS 045 1 2 3 4 A DS 035 1 A DS 045 1 with technological card Operation Manual A DS 006 1 075 1 13 05 2003 Fig 2 3 2 Technical data B11 055 A DS 035 1 A DS 045 1 Fig 2 4 B11 056 A DS 035 1 A DS 045 1 with technological card LUST DRIVET RONICS 2 Technical data 2 3 5 A DS 055 1 A DS 075 1 Fig 2 5 B11 057 A DS 055 1 A DS 075 1 2 3 6 A DS 055 1 A DS 075 1 with technological card Fig 2 6 B11 56 A DS 055 1 A DS 075 1 with technological card Operation Manual 2 7 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 2 4 Applications and intended use 2 5 Operating conditions Operation Manual A DS 006 1 075 1 13 05 2003 2 Technical data The servoconverter of series DriveStar are used for low loss continuous speed and torque regulation DriveStar servoconverter are intended for the operation of e synchronous motors made by LUST DriveTronics GmbH
76. t Fault signal Sensor Incremental encoder X15 X 16 m selection as Technology 5 Output stage Output stage inhibit Interface o N Enable option TE lt Incremental encoder or Enable 5 Z Resolver monitoring l Port Computer fault Analog monitor 1 ae Reserve X 2 2 10 V ee a K Fault supply voltage Q Motor posistor ZK Overvoltage and undervoltage Analog monitor 2 FE X22 ae or Acknowledgement 3 3 Overtemperature output stage 10V a zl _ Shorts to earth Ya Short circuit Output of ka generator pulses X X 13 Fig 10 1 B12 015 Schematic circuit diagram Operation Manual 10 2 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 10 A Appendix 10 2 Motor sensor connections 10 2 1Resolver LUST DriveStar converter SUB D 15 poles X11 3x 2x0 14 2x0 5 12 poles Circular connector on AC motor N ba N N N oc oc Q W L III T gt z 2 BIS 7 l Resolver 2 poles PTC resistors or thermal contacts Response temperature 155 C Fig 10 2 B10 006 Connection resolver Operation Manual 10 3 A DS 006 1 075 1 13 05 2003 LUST 10 A Appendix DRIVET RONICS pp 10 2 2High resolution encoder Absolut value encoder LUST DriveStar converter SUB D 15 poles 4x0 14 4x 2x0 14 4x0 5 17 poles Circular connector on AC motor PTC resistors or thermal contacts Responding temperature 155 C B nc nc OV U Data
77. t or shorts to earth on output stage 7 Release the brake n gt 0 Encoder fault 8 n gt ni Fault supply voltage 9 Nact Nest Overvoltage and undervoltage 10 free Overtemperature on output stage Table 4 1 Status LEDs Operation Manual 4 6 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 5 Planning information 5 1 Electrical installation cssscsssssssssssssscssssessssessssessnsesssserssnees 3 5 2 SWIICHING GEVICES sans 3 5 3 Typical application sssssssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 3 5 4 Cable routing earthing EMC in Cabling sssssssssssssnnnnnnssnnnns 4 5 5 Selection of units sssssssessssssessssesssessssesssessseesseesssesssorssersaes 5 5 6 Power stage clock frequency 2uuuuu222n200000nnuunnnnunnnnnnnunnnnnnnnnnn 5 5 7 MOUDEUND een anne 6 5 8 SENSOR CADI een 6 5 9 NIDIOF CONGUEI use 6 5 10 Motor protection ns222222000000nn000n0nnnnunnnnnnnnnunnnnnnnnnnnnnnnnnnnnnn 6 5 11 Motor holding brake 2 2222222222220000002200n0n200n00nnnnnnnnnnnnnn 7 Operation Manual 5 1 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 5 Planning information Operation Manual 5 2 A DS 006 1 075 1 13 05 2003 LUST 5 Planning information DRIVE RONICS 5 1 Electrical installation Electrical installation should be performed in accordance with the following general installation regulations e EN 60204 1 2 N Regulations governing the e
78. the servoconverter Complete motor protection is only ensured if PTC thermistors are connected x nom 1 8 1 7 1 6 2 me ne I t characteristic curve 1 4 1 3 1 2 1 1 5 10 15 20 25 30 t s Fig 6 13 B12 008 fF t characteristic curve N act N se Pin 15 H level signalises that the actual speed is equal to the set speed LED 9 yellow The tolerance band can be programmed in the menu item 42253 hysteresis n gt nT Pin 16 H level signalises that the actual speed is higher than the reference speed n1 LED 8 yellow menu point 42251 The tolerance band can be programmed in the menu item 42252 hysteresis Operation Manual 6 19 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical connections DRIVE RONICS Release the brake n gt 0 Pin 17 The signal can be used to ref command a holding brake H level is connected when controller enable is operated Simultaneously the set speed is switched through During that switching time of the brake t assure that the set speed is 0 to prevent the drive from operating against the brake tv gt t see Fig 6 14 page 20 When switching off the controller enable at control input X2 2 Pin 7 the drive brakes down to speed 0 When reaching the speed 0 the output X2 2 Pin 17 is set back For a certain period of time tx the regulation still places at disposal the standstill torque disengaging delay During that time the brake must be actuated menu 4244 gt
79. tilisation of the dynamics Operation Manual 7 5 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 7 Parameter setting Delay time holding brake The here adjusted delay time has the function to delay the cancellation of the 4 2 4 4 regulator enable on its way to the input signal at terminal X2 2 Pin 7 is made After cancellation of the regulator enable the drive is braked to speed 0 along the quick stop ramp see chap 6 16 Setpoint integrator enable Pin 10 LED 4 and see chap 6 15 Controller enable Pin 7 LED 3 From that point the drive places at disposal the holding torque for the period of the adjusted delay time After expiration of the delay time the regulator enable is cancelled and the drive is without torque see chap 6 20 Release the brake n gt 0 Pin 17 When the delay time is set to O sec the function becomes a standstill logic H signal with n 0 Caution Pay attention to the switching times of the holding brake Kind of encoder 4 2 4 2 Here it is adjusted which encoder is fitted into the motor gt Resolver gt Incremental encoder gt High resolution encoder absolute value encoder Hardware modifications in the converter are necessary for the connection of an absolute value generator In case of an incremental encoder its resolution 260 9000 incr rev has to be input menu point 42422 Note To allow the acceptance of a change of the kind of encoder disengage and re engage the servoconve
80. ting the input during operation the speed changes discontinuously up to current limit Controller Enable enables the controller and setpoints When enable is switched off the drive brakes to a halt at the set rapid stop ramp t5 see Fig 6 11 page 16 When the drive has stopped the Output Stage Enable is also switched off internally Note The drive has no torque Output Stage Enable enables the electrically power switch to function Power switch enable If the enable is not engaged then the drive receives no current If enable is cancelled during operation the drive runs down in an uncontrolled manner Output Stage Enable should always be running in normal operation It is normally only required when a drive has to be interrupted immediately Note The output module hardware enable must always be switched on via a 24V signal so that the start up relay is triggered and the output module enabled A pulse at the input causes after elimination of the fault the acknowledgement of a fault signal sent by the servoconverter This acknowledgement of fault also occurs after every engagement of the controller supply 24V Note Acknowledgement is possible only with switched off regulator enable LUST 6 Electrical connections DRIVETRONICS Setpoint integrator enable Setpoint integrator Enable enables the ramp generator to function Pin 10 LED 4 The set setpoints are delayed with the set ramps t1 t5 see Fig 6 11 page 16
81. ult our after sales service How to handle the parameterisation via terminal program is explained in the special leaflet LUST DriveTronics GmbH manual No 192 00307 LUST DRIVETRONICS 7 Parameter setting Operation Manual 7 14 A DS 006 1 075 1 13 05 2003 LUST DRIVE TRONICS 8 Commissioning Operation 8 1 8 1 1 8 1 2 8 1 3 8 1 4 8 1 5 8 2 8 3 Danger Caution Caution Operation Manual A DS 006 1 075 1 13 05 2003 POCO CUING sirevensureurgicansseteauvuvsdinsywoneceveteicinestuasuaisthdmiecimennianinaraels 3 Checking and switch positions 3 ENGAGE CIN eai a een 4 Parameter setting with motor standstill 4 Parameter setting with rotating MOTOM ccccccceeeesseeeeees 6 OTN SCION essen ee 7 Opera NON nee ae en 8 DUE AG OV een 8 Before commissioning the whole chapter must have been read and understood Commissioning may only be performed by qualified personnel with electrical engineering training who are instructed in accident prevention measures The trained personnel must have read and understood the power module operating manual prior to servoconverter A DS 006 1 075 1 commissioning LUST DriveTeRonics 8 Commissioning Operation Operation Manual 8 2 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 8 Commissioning Operation 8 1 Procedure The commissioning is made in steps gt a Checking and switch positions gt b Engagement gt c Para
82. utput feeding available With AC feeding missing phase Fed AC DC voltage outside the tolerance Mains downfalls dissymmetries in the mains Inexpert cabling of the DC Bus EMC Undervoltage overvoltage With D C link feeding from the main drive defective mains module or defective main drive Operation Manual 9 11 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 9 Fault finding Operation Manual 9 12 A DS 006 1 075 1 13 05 2003 LUST DRIVETRONICS 10 A Appendix 10 1 Schematic circuit diagram of control loop z222 22202n0n2n gt 2 10 2 Motor sensor CONNECTIONS us222n20n00000nnunnnnnnnnnunnnnnnnnnnnn 3 10 2 1 FOS OIVEL ee ee 3 10 2 2 High resolution encoder absolute value encoder 4 10 2 3 Rotary pulse generator ceccceescceessesesseeeeesseeesseeeneeeeeeens 5 10 3 Dimensions for MOUNTING 2 2222222022002002000n200n0nnnnnnnnnnnn 6 10 3 1 A DS 006 1 bis A DS 020 1 ccce 6 10 3 2 A DS 035 1 und A DS 045 1 nens 7 10 3 3 A DS 055 1 und A DS 075 1 ns 8 10 3 4 Mounting dimensions for D C link connection 9 10 4 PCCCSSONES eisen nenne 10 10 4 1 Control cables for X 2 1 cccccccccccsccsseeescssesesesseeeeeeseeeeesseees 10 10 4 2 Control cables for X 2 2 cccccccccsssscsssseesessseesesseeeeeeseeeeesseees 11 Operation Manual 10 1 A DS 006 1 075 1 13 05 2003 LUST DRIVE RONICS 10 A
83. y connected to the 24 V regulator supply The fans operate with connection of the regulator supply Operation Manual 6 23 A DS 006 1 075 1 13 05 2003 LUST DRIVET RONICS 6 10 Motor sensor X 11 CY a 6 Electrical connections The motor sensor connection is made through Sub D plug X 11 x 14 RS 232 X 11 feedback X13 Encoder Dle 8 e I3 amp e amp a x o o o D 55 8 2lo 3 joe oa o o xL Dri St Fig 6 16 B11 016 Motor sensor For sensor connection use LUST DriveTronics GmbH control cables with already connected plug type facilities Solutions meeting customers special requirements need to be agreed with LUST DriveTronics GmbH as otherwise the warranty will no longer apply The following generator types may be connected to the servoconverter gt Resolver gt High resolution encoder absolute value encoder gt Pulse generator Note The plug connections depend on the sensor type see chap 10 2 Motor sensor connections Operation Manual 6 24 A DS 006 1 075 1 13 05 2003 LUST 6 Electrical connections DRIVETRONICS 6 11 Encoder output X 13 From the sensor signals of the motor applicable at the input X11 a pulse sensor signal is detected Load of 5V output max 25mA Plug connections SUB D 9 poles A B B 0 0 GND 5V n c ec e Ho ae ws 2 4 5 ia Fig 6 17 B11 016 Plug connections Encoder output signals 360x el

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