Skid Unit Manual - Trailer Pressure Washers
Contents
1. SERIOUS INJURY OR DEATH ENGINE MAINTENANCE m Every time before start Check oil level First 8 hours Change oil Every 25 hours Change oil if operating under heavy load or high ambient temperature Service air cleaner pre cleaner Every 50 hours Change oil Clean and inspect spark arrester if equipped Every 100 hours Service air cleaner cartridge replace oil filter if equipped Clean oil cooler if equipped Clean cooling system PUMP MAINTENANCE E Fill crankcase to dot on oil gauge window per specifications with Nondetergent Oil B Change oil after 40 Hour Break in Period HEAT EXCHANGER COILS m Hard water conditions may eventually cause clogging in the heat exchanger If it may be necessary to descale coil since scale deposits will compromise the heating efficiency and produce an unsafe condition B Scale buildup from certain detergents may eventually clog up the heat exchanger coil causing an unsafe condition Use only Power Line recommended detergents for better cleaning efficiency COIL DESCALING B Mix in a 5 gallon pail one pound of deliming powder for every gallon of water used m Attach one end of a 4 6 foot length of rubber hose to the water intake connector and insert the other end into the thoroughly mixed deliming solution B Remove the trigger gun from the high pressure hose and place the hose end into the mixed deliming solution m Turn pump motor switch ON a2. OPERATOR S MANUAL SKID SERIES Gas Engine Diesel Fired READ THIS MANUAL This manual contains important information for the use and safe operation of your Power Line machine FAILURE TO READ THIS MANUAL AND FOLLOW ITS INSTRUCTIONS PRIOR TO OPERATING OR ATTEMPTING ANY SERVICE OR MAINTENANCE PROCEDURE COULD RESULT IN SERIOUS INJURY OR DEATH TO YOU OR OTHER PERSONS ALSO DAMAGE TO THE MACHINE TO OTHER PROPERTY Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL PAGE 2 TABLE OF CONTENTS SECTION1 OPERATOR S MANUAL Unpacking Safety Instructions and Warnings Installation Instructions Operation Instructions Starting Checklist Washing Techniques Stopping Machine Moving Storage and Winterizing Maintenance Instructions Engine Maintenance Pump Maintenance Heat Exchanger Coil Coil Descaling Electrode Settings Unloader Adjustment Oil Burner Air Band Adjustment 00 00 00 4 4 4 OYOYUI UJ UJ SECTION 2 PARTS AND SERVICE MANUAL Exploded Assembly View NH Series 11 Parts List 12 Burner Assembly 13 Gun and Wand Assembly 14 Pump Assembly 15 Complete Parts List 16 18 Wiring Diagrams 19 Troubleshooting 20 21 Warranty 22 23 NOTICE Information in this operator s manual is subject to change without notice POWER LINE SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN This operator s m
3. Kit 1 6 Each 1 221 00020 01 Oil Seals Kit 2 3 Seals 1 221 00019 01 Valve and O Ring Kit 16 6 Each 1 221 00023 01 V Packing Kit 69 3 Each 1 221 00031 01 Plunger 20MM 3 ee ee ee ee rr r Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL Frame Pump Motor Related Plumbing 180 00319 01 180 00320 01 206 00006 01 207 00002 01 518 00001 02 439 00003 08 439 00003 09 505 00002 11 508 00001 02 513 00003 01 513 00009 03 220 00009 01 577 00013 01 230 00011 02 530 00004 04 550 00004 01 524 00012 03 582 00003 02 524 00001 01 522 00001 01 557 00001 01 280 00002 03 530 00003 07 528 00002 01 569 00003 10 505 00003 07 512 00004 01 508 00001 03 504 00009 01 530 00004 09 516 00002 21 584 00002 52 584 00002 54 516 00003 21 584 00003 21 586 00003 16 180 00321 01 591 00001 01 590 00001 01 505 00001 07 513 00008 01 513 00002 01 508 00001 01 190 00001 02 190 00001 01 Power Line Industries 14717 HERITAGECREST WAY Frame TH Plate Power TH 16 0 amp 5 303447 1075 E1 Assy muffler shield for B amp S 16 amp 20 Plug brs 1 8nptm hex Cable batt w terms black 53 Cable batt w terms red 53 Bolt SS Hex 5 16 18x3 Nut SPHex 5 16 18 Wshr SS Hel Sprg Lk 5 16 SAE Wshr SS 5 16 ID 875 OD 083 THK Pump General TS2021 R Filter green cap filter 1 2 Unloader Pulsar 3HPwithout knob Elbow br
4. 003 01 Power Line Industries 14717 HERITAGECREST WAY Label fuel diesel Label fuel gasoline red Label exposed belts and pulleys Label caution hot Label warning gasoline horiz Label operating instructions horiz Label Serial No overlay Label blank shipping barcode Nozzle water 5 5 15 degr quickconn Hose assy 50 3000PSI 250F swivels Gun ST 1500 Wand 36 insulated JE5170D36 QC plug sp 3 8 QC coupler socket brs 1 4 nptf User guide EH Series Pallet shipping 52x36 RQ5236PC Box shipping C 52 25 x36 25 x54 W RIVERTON UTAH 84065 PAGE 18 EA EA EA EA EA EA EA EA 2 EA 2 EA 2 EA 2 EA 1 2 1 1 4 75 5 84 IN 10 18 5 IN 18 5 IN 1 6 FT c 1 800 624 8136 OPERATOR S MANUAL 19 Alternator Fuse ELM X Battery Burner Blower Switch Motor Flow Thermostat Switch Fuel see mO Cell r Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 20 TROUBLESHOOTING PROBLEM Low Water Pressure No Chemical Flow Burner Not I
5. 01 180 00270 01 305 00038 01 450 00004 01 457 00001 01 571 00005 01 455 00001 01 455 00002 01 454 00003 01 453 00004 04 505 00007 02 508 00001 04 513 00017 01 552 00007 03 552 00013 01 552 00008 01 552 00005 06 552 00007 01 552 00005 02 552 00007 02 430 00024 01 430 00024 05 430 00001 03 430 00001 01 430 00001 05 563 00003 01 563 00003 02 500 00004 01 KB ctrl box EH Series 12V Complete Control Box EH Label ctrl box EH RK Switch toggle NKK S301F Boot switch water proof NKK AT402 Meter Hour 10 32 VDC Rectifier GBPC2506 Relay 12V VF441F 11 Fuse holder HHG Fuse AGC 25A Bolt SS Hex No 10 24x 75 Nut SPHex 10 24 Wshr SS Hel Sprg Lk No 10 SAE Conn blade 1 4female 12 10awg yellow Conn butt splice 10 12 crimp on Term tap wtr resist 3M 804 Term ring 3 8 yel 10awg crimp on Conn blade 1 4female 22 18awg pink Term ring 1 4 yellow 10awg crimp on Conn blade 1 4female 16 14awg blue Wire 12ga stranded THHN red Wire 12ga stranded HHN black Wire 14ga stranded UL1015 white Wire 14ga stranded UL1015 red Wire 14ga stranded UL1015 black Corrugated Loom nylon heat stabilized Corrugated Loom nylon heat stabilized Scr SPself tap hex hd 10 32 75 Accessories and Labels 305 00005 01 305 00020 01 305 00010 01 305 00009 01 305 00003 02 305 00004 02 305 00028 01 305 00007 01 270 00005 02 284 00001 01 275 00001 01 265 00001 01 552 00004 03 554 00007 02 300 00003 02 331 00003 02 330 00
6. 01 191 00007 01 512 00010 01 505 00003 02 500 00004 01 536 00003 02 528 00003 01 554 00006 03 450 00006 02 543 00004 04 580 00001 01 430 00015 01 250 00005 01 568 00001 01 555 00001 03 555 00001 05 555 00001 04 Power Line Industries 14717 HERITAGECREST WAY Coil large diesel fired horiz EH Bolt SS Hex tap 3 8 16x1 5 Shell GG bottom EH Shell GG jop EH End cap CH Lite round Burner cap EH flat w holes Coupler sp 1 2nptf x 3 8nptf Nipple sch 80 1 2 x3 galvanized Insulation blanket 2 24 wide 4 Insulation blanket 1 24 wide 4Z Insulation blanket 5 24 wide 4 Wshr SPFlat 3 8 SAE Bolt SS Hex 3 8 16x 75 Scr SPself tap hex hd 10 32 75 Tee street sp 3 8nptf x 3 8nptm x3 8nptf Elbow sp 1 2nptf x 3 8nptf 90degr QC coupler socket brs 3 8 nptm Switch high temp limit 230 deg 1 2 MPT Coupling PVC 1 2FPT x 1 2FPT Conn SPcable grip 3 8 Cable 16 2 SOW black 600v Burner assy oil MSR V 12 465 004BDC Clip power cord retainer SCGV 8 487 406 Conn plstc wire orange Conn plstc wire red Conn plstc wire yellow PAGE 17 1 EA 6FT 3 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 3 FT 73 99 IN 30 IN 16 EA 1 EA 12 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 60 IN 1 EA 2 EA 2 EA 2 EA 1 EA rz app por SEEN ee rr r W RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL Control Box Components 055 00070
7. 717 HERITAGECREST WAY RIVERTON UTAH 84065 m PHONE 1 800 624 8136 OPERATOR S MANUAL Ref Part Co 260 00007 01 256 00001 02 254 00001 08 253 00002 01 252 00001 04 254 00001 09 251 00001 01 259 00001 01 259 00001 02 258 00002 03 245 00012 14 578 00001 01 Description Air Cone Main Burner Gasket Motor 12v DC Fan Wheel 3 44 4 25 Ignitor Coupling Fuel Pump Air Band Inner Air Band Outer Electrodes Nozzle Fuel Replacement Filter Racore Burner Assembly Complete Power Line Industries 250 00005 01 MSR H 12 Wayne 12 Volt Burner 14717 HERITAGECREST WAY PAGE 13 Qty h sch sch sch sch l sch c ee ee ee ee rr r RIVERTON UTAH 84065 W PHONE 1 800 624 8136 OPERATOR S MANUAL Hetz wesch sech sech sch sech Part 270 00005 01 270 00005 02 270 00005 03 270 00005 04 270 00004 01 270 00004 02 270 00004 03 270 00004 04 554 00006 02 265 00002 01 275 00001 01 552 00004 03 284 00001 01 284 00002 01 270 00038 01 552 00003 03 554 00007 03 020 00005 01 NH DELUXE KIT 284 00001 01 265 00001 01 565 00003 01 565 00003 02 270 001 10 02 554 00007 02 552 00004 02 552 00003 02 552 00004 03 554 00007 03 Gun and Hose Assembly Discription Nozzle Water 5 5 0 Quick Connect Nozzle Water 5 5 15 Quick Con
8. L Skid Series s lt A E gt 4 228 PHA Numbers Descriptions 12 Power Line Industries 14717 HERITAGECREST WAY RIVERTON 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL Ref ooxootggov sech Part 180 00321 01 220 00009 01 206 00006 01 206 00023 01 206 00029 01 190 00001 02 140 00002 01 190 00001 01 140 00001 01 180 00261 01 180 00270 01 250 00003 02 250 00006 02 180 00255 01 180 00256 01 180 00172 01 216 00001 01 190 00003 02 190 00003 01 180 00319 01 590 00001 01 180 00320 01 Skid Series Description Belt Guard Pump General TS2021 R Engine Gas 16hp B amp S 303447 1075 E1 Engine Gas 18hp B amp S 350447 1075 E1 Engine Gas 21hp B amp S 381447 0075 E1 Tank Fuel 10 Gal Red Cap Fuel Guage Gas Red Tank Fuel 10 Gal Green Cap Fuel Guage Diesel Black Torsion Rods Dual Fuel Tank Contral Box Burner Assy Oil EH H 115 110V Models Burner Assy Oil MSR H 12 Shell SS Bottom Shell SS Top Generator Belt Guard 110V Models Generator Voltmaster AB 25 110V Models Tank Float Lid Tank Float Base Frame Box Battery Vented Black w Hardware Plate Power Motor Mounting not shown PAGE 12 Qty N Power Line Industries 14
9. ON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 4 SAFETY INSTRUCTIONS m Do not direct discharge stream at yourself or others Risk of injection or injury may occur This product should only be operated by trained personnel m Do not operate this machine without wearing protective eye wear m Do tie back or block trigger gun in OPEN position m Do not operate this machine in areas with poor or no ventilation This machine requires air for combustion and flue gas evacuation See specifications for required volume for your model m Do not overreach or stand on an unstable support while operating this machine Maintain good footing and balance m Do not permit this machine to run while unattended or for extended periods of time with trigger gun closed Damage to pump may occur m Do not operate this machine in an unsafe manner or around unsupervised children Keep all other personnel clear while operating this machine m Do not service this machine without disconnecting power supply and shutting off gas source This machine is equipped with a manual shutoff valve m Do not alter original factory settings prior to operating this machine Risk of injury to yourself or other persons may occur m Do not remove hoses guns nozzles or any components while this machine is still hot or while it is running m Do not operate machine with service covers removed m Do not attempt to service this machine before readin
10. achine m Turn on water and check float tank for water level m Start gas engine and continue until water discharges from coil m Stop engine and connect high pressure hose to the outlet m Restart engine and open trigger gun control to flush system until water is clear m Install water nozzle at the end of wand making sure it is clear of any obstructions Turn burner switch to ON position and check for burner ignition Check for leaks in the system and cycle trigger gun to insure bypass is adjusted correctly Repair and leaks nad correct unloader adjustment if needed m If unit is hot run until unit is cool then shut down machine ee ee ee ee s rr nn Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 6 OPERATING INSTRUCTIONS MAKE SURE ALL SWITCHES ARE IN THE OFF POSITION BEFORE STARTING MACHINE WARNING STARTING THE MACHINE Read this manual before starting this machine Protective eye wear and clothing is required during operation of this machine Check all fluid levels a Pump Oil If needed add SAE 30 weight non detergent oil b Engine Oil If needed add SAE 30 weight high detergent oil b Fuel Oil Tank Use only kerosene diesel 1 or 2 or 1 home heating oil Fuel Gasoline Use a good grade of gasoline Connect water supply hose to unit do not turn water on Quick connect the 50ft discharg
11. anual contains information protected by copyright No part of this operator s manual may be photocopied or reproduced in any form without prior written consent from POWER LINE Second Printing September 2004 ra O sus M CN No E p S lc c p p MEE NE M Urs rr rrrc O c Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL PAGE 3 UNPACKING INSTRUCTIONS INSPECTION Carefully unpack your new Power Line pressure washer by removing the banding and card board box from pallet Remove the pressure washer from the pallet and check for any physical damages that may have occurred during shipment Check for all parts specified and shown in figure 1 Skid Series Included Parts Pallet Packing Material Outer Crate W Skid Gas Series m Wand Trigger Gun W Nozzle 159 B Hose 3 8 X 50 Operators Manual W Engine Manual FIGURE 1 SAFETY INSTRUCTIONS READ THIS FIRST FAILURE TO READ AND OBSERVE ALL WARNING STATEMENTS COULD RESULT IN SEVERE BODILY INJURY OR DEATH POSSIBLE INJURY TO OTHER PERSONS WARNING DAMAGE TO MACHINE OR OTHER PROPERTY m This machine should not be operated in areas where open flames are not permitted m Do not store or use combustible materials on or near this machine m Do not operate this machine while under the influence of alcohol drugs or while fatigued Power Line Industries 14717 HERITAGECREST WAY RIVERT
12. assembly Realign to specifications Clean or replace burner nozzle Clean or replace nozzle Replace relief valve Adjust unloader valve Remove nozzle and flush line Clean coil Power Line Industries 14717 HERITAGECREST WAY WB RIVERTON UTAH 84065 HB PHONE 1 800 624 8136 OPERATOR S MANUAL 21 TROUBLESHOOTING PROBLEM Pump Motor Not Running Pump Noisy Water In Oil Water Dripping Pump Oil Dripping Fluctuating Pressure Pump Head Overheating CAUSE Pump motor switch off GFCI tripped No voltage to machine Clogged water nozzle Insufficient voltage amperage Air in suction line Pump valves dirty Check valve springs worn Low pump oil Pump bearings are worn Incoming water too hot High humidity environment Oil seal worn Plunger packing worn Plunger packing is worn Plunger retainer oil ring worn Cracked ceramics Oil seal worn Cracked manifold Unloader not adjusted Valves worn Dirt or blockage in valve Pump sucking air Worn plunger packing Extended period in bypass ACTION Turn on pump motor switch Reset and test Check power source Clean water nozzle Use proper drop cord Check inlet water fittings Clean replace pump valves Replace check valves Add SEA 30wt non detergent Replace rebuild pump Reduce temperature ambient Change oil frequently Check and replace oil seal Check and replace packing Install new packing kit Replace oil ring Replace cerami
13. cs Check and replace oil seals Replace manifold Adjust to specifications Replace with valve kit Clean or replace valve Check water detergent supply Replace packing kit Pull trigger gun for water flow Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 22 WARRANTY MANUFACTURER LIMITED WARRANTY ENGINES Honda GC Series Engines ONE Year from date of purchase Honda will repair or replace any manufacturer defect at their expense To be handled directly by Honda Service Centers See owners manual for details Honda GX Series Engines TWO years from date of purchase Honda will repair or replace any manufacturer defect at their expense To be handled by Honda Service Centers See owners Manual for details Vanguard Series Engines TWO years from date of purchase Briggs and Stratton will repair or replace any manufac turer defect at their expense To be handled by Briggs and Stratton Service Centers See owners Manual for details Robin Series Engines TWO years from date of purchase Robin Subaru will repair or replace any manufacturer defect at their expense To be handled by Robin Subaru Service Centers See owners Manual for details Yanmar Diesel Engines TWO years from date of purchase Yanmar will repair or replace any manufacturer defect at their expense To be handled by Yanmar Service Centers See owners Manual for details ELECTRIC MOTORS Maratho
14. e hose and gun assembly to outlet of heater coil and remove pressure nozzle from end of wand Turn on water supply and open trigger gun DO NOT START ENGINE WITH BURNER SWITCH ON Start gas engine and allow RPM to develop SMALL ENGINES MAY KICK BACK DO NOT HOLD PULL CORD TOO TIGHTLY Turn burner switch ON and open the trigger gun while firmly gripping the wand assembly Grasp the grip on the wand with one hand and the trigger gun with the other Do not touch unprotected HOT surfaces with bare hands Insert detergent siphoning tube into a DOT approved container and open the metering valve for detergent application s app por RS P ee M SEN eee c p po ee r ss Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 7 OPERATING INSTRUCTIONS DO NOT STORE COMBUSTIBLE MATERIALS GASOLINE DIESEL OR OTHER PETROLEUM PRODUCTS NEAR PRESSURE WASHER WHILE OPERATING WARNING WASHING TECHNIQUES Water spray should be hot and soapy prior to washing Washing from bottom up increases dwell time of soap and lessens vertical streaks Turn soap metering valve and burner switch OFF to purge system of soap and hot water Rinsing with cold water from top down will retard detergent reaction which will enhance the rinsing performance Wash at to 60 degree angles to prevent splashback STOPPING THE MACHINE Turn burner moto
15. g the service manual m Do not operate this machine without knowing how to stop and bleed water pressures Know all controls before using this machine m Do not spray caustic acids or abrasive fluids through this machine m Do not permit lime and scale buildup to occur in the heat exchanger coil m Do not permit water to freeze inside this machine Risk of coil pump and plumbing damage may occur m Use only recommended Power Line parts when servicing this machine m Power Line will not be held liable for any unauthorized modifications made to this machine RETI SEEN rr r Power Line Industries 14717 HERITAGECREST WAY RIVERTON 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL PAGE 5 INSTALLATION INSTRUCTIONS FILL FUEL TANKS IN OPEN AREA AWAY FROM OPEN FLAMES OR SPARKS USE ONLY CLEAN FUEL VOID OF WARNING WATER AND CONTAMINATES Following the requirements below will insure a successful installation m Install group 24 750 850 cold cranking amp battery Red cable is attached to positive terminal m Check fuel oil and fill with diesel 1 diesel 2 kerosene or 1 home heating oil m Check the gasoline tank and fill with a good grade of gasoline m Check the engine oil level and fill with SAE 10W40 if needed m Check the pump oil level and fill with SAE 30w non detergent oil if needed Connect water hose to the water inlet connection located on the m
16. gniting Excessive Burner Smoke Pressure Relief Valve Leaks CAUSE Insufficient water source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Chemical valve open Unloader valve worn Pump valves dirty or worn Detergent valve closed Low detergent level Chemical screen dirty No fuel Burner switch turned off Thermostat set too low Clogged fuel filter Defective pressure switch Clogged burner nozzle Fuel pump malfunction Improper electrode setting Improper fuel being used Water contamination in fuel Improper air band adjustment Low fuel pressure Air leaks in fuel lines Soot on coils burner assembly Misaligned electrodes Dirty burner nozzle Nozzle is dirty Defective relief valve Unloader adjusted incorrectly Restriction on discharge hose Scale restricting flow in coil ACTION Check hose size water source Replace nozzle Tighten repair or replace leak Clean or replace nozzle Close valve or submerge hose Replace unloader Clean or replace packing valves Open detergent valve Fill detergent container Clean detergent screen Fill fuel tank with proper fuel Turn burner switch on Reset thermostat Replace fuel filter Replace pressure switch Replace burner nozzle Replace fuel pump Clean reset to specifications Use Diesel 1 2 or Kerosene Drain fuel and replace with new Readjust air band altitude Adjust to specifications Check for air leaks or bubbles Clean coils burner
17. hose ground fault interrupter all burner electronics and wiring flow switches diesel fuel injectors are warranted for repair or replacement by Equipment Manufacturer for a period of 90 days from date of purchase Including but not limited to Surface Cleaners Becket or Wayne Burners Burner Fans and Heater Coils warranted against manufacture defects for repair or replacement by Equipment Manufacturer for a period of one 1 year from date of purchase Including but not limited to Cart or Frame warranted against manufacture defects for repair or replacement by Equipment Manufacturer for a period of one 1 year from date of purchase LIMITATION OF LIABILITY Power Line and Equipment Manufacturer liability for special incidental or consequential damages is expressly dis claimed In no event shall any liability exceed the purchase price of the product in question The warranty contained herein is in lieu of all other warranties express or implied including any implied warranty of fitness for particular purpose NOTE It is understood that a manufacturers limited warranty pertains to equipment used in it s prescribed manner without abuse and does not include wear and tear NOTE All freight charges incurred on warranty situations are the responsibility of the customer Specifications Warranties and Pricing are subject to change without notice Refund does not include shipping handling fees No refund will be given for installation ki
18. llowing even water flow from the pickup hose the deliming solution through the pump plumbing coil and hose returning back to the solution container DO NOT TURN THE BURNER ON B Continue to circulate solution for as long as it takes to clear the build up may require multiple treatments Re install the trigger gun Flush the system with clean water s apes epe cO DEI OD D C CL os C ns Fr Power Line Industries 14717 HERITAGECREST WAY E RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 9 MAINTENANCE INSTRUCTIONS ELECTRODE SETTINGS Inspection of all wires spring contacts and electrodes should be done periodically See figure 2 ELECTRODE SUPPORT NOZZLE ADAPTER Figure 2 FLAMELOCK HEAD BURNER OIL PIPE BURNER AIR TUBE NOZZLE FACE TO FACE OF INNER AIR CONE USE INSULATED SCREWDRIVER WHEN CHECKING TRANSFORMER WARNING Proper electrode setting should be Figure 3 done with a defect free insulated screwdriver across one contact Settings are correct when arc spans 1 2 between the end of the screwdriver blade and the other contact See figure 3 transformer check Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL PAGE 10 MAINTENANCE INSTRUCTIONS UNLOADER ADJUSTMENT Adjustment of the unloader requires removal of the locking nut Turn adjusting nut to the lowest spring te
19. n and Baldor brand electric motors have a manufacture limited warranty of one year from purchase date to repair or replace the motor at their options any manufacturing defects The limited warranty does not include damage from low voltage or amperage use high voltage or amperage use water or any other operator incurred damage PUMPS Pump manufacturers offer a one and five limited warranty on tri plex ceramic plunger type pumps from date of purchase The body head and power train of the pump is warranted for 5 years from date of purchase against manufacturer defects See owners manual for details The valves packings and o rings are warranted for one year from date of purchase against manufacturer defects See owners manual for details Pump manufacturers offer a one year limited warranty on Axial Type pumps from date of purchase See owners manual for details NOTE Over Heated Pumps void all warranties rz app po SP E ee c po rII rr AU OE rr Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL 23 WARRANTY MANUFACTURER LIMITED WARRANTY continued ACCESSORY PARTS Including but not limited to unloader valve thermal relief valve reels easy start valve chemical injector rotating nozzles spray tips spray guns wand extensions telescoping wands ball valves sand injectors quick couplers high pressure
20. nect Nozzle Water 5 5 25 Quick Connect Nozzle Water 5 5 40 Quick Connect Nozzle Water 5 0 0 Quick Connect Nozzle Water 5 0 15 Quick Connect Nozzle Water 5 0 25 Quick Connect Nozzle Water 5 0 40 Quick Connect Quick Coupler Socket 1 4 Male Dual Wand Insulated Gun Quick Coupler Plug 3 8 Hose Assembly 50 3000PSI 250 F Hose Assembly 50 5000PSI 250 F Nozzle Soap Quick Coupler Plug 3 8 not shown Quick Coupler Socket 3 8 nptf not shown Downstream Injector Kit hose not shown Hose assy 50 3000PSI 250F swivels Wand 36 insulated JE5170D36 O ring for 1 4 QC Buna 110 O ring for 3 8 QC Buna 112 Nozzle Rotating GP Rotomax 5 0 2 Blue QC coupler socket brs 1 4 nptf QC plug sp 1 4 nptf QC plug sp 1 4 nptm QC plug sp 3 8 nptf QC coupler socket brs 3 8 PAGE 14 Qty 16 18 HP 16 18 HP 16 18 HP 16 18 HP 21 HP 18 21 HP Il Il Il Il Il Il sch Il sch ll sch ll ll ll sch sch sch sch sch EN O Power Line Industries 14717 HERITAGECREST WAY RIVERTON 84065 W PHONE 1 800 624 8136 OPERATOR S MANUAL PAGE 15 Series Pump General Pump Triplex TS2021 R 2 Ref Part Description Qty 1 220 00009 01 Pump Complete General TS2021 R 1 2 221 00001 03 Manifold Brass Head TS2021 1 Pump Repair Kits Part Description Qty 221 00021 01 Check Valve Assembly
21. nsion counterclockwise and start machine Open trigger gun and begin adjustment of pressure by turning adjusting nut clockwise until machine is at normal operating pressure Open and close the trigger gun to set unloader and check for high spike pressures Turn the adjusting nut counterclockwise decreasing pressure slightly Replace lock nut adjusting it down to lock the adjusting nut to shaft See figure 4 of Pulsar Unloader Figure 4 OIL BURNER AIR BAND ADJUSTMENT Power Line sets oil burners at sea level Air bands may need adjustment at higher ele vations to offer enhanced performance of the burner and extended life of the machine IF BLACK OR WHITE SMOKE VENTS FROM EXHAUST PORT UPON STARTING EQUIPMENT DISCONTINUE USE AND ADJUST AIR BANDS BEFORE RESTARTING WARNING Adjustment of burner is done with pump motor and burner switches ON Lock Screw Loosen locking screw on air band then Adjustable close band until black smoke vents up Air Shutter exhaust vent Take careful note of air band position when black smoke is Burner first noticed Slowly open air band until To Open white smoke vents then turn air band Air Band Adjustable halfway back to where black smoke Locking Air Band was first noted Tighten air band Screws locking screw See figure 5 Figure 5 Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136 11 OPERATOR S MANUA
22. r switch OFF and continue allowing water to discharge while cooling down Turn engine off and discharge water pressure from trigger gun m Turn water supply OFF m Place wand in holder and coil up pressure hose or wind up on hose reel MOVING STORAGE m Protect machine from freezing temperatures by storing in heated area WINTERIZING m Direct Drive Machines To protect the machine from freezing temperatures while storing or transporting connect short length of garden hose approximately 3 ft to water inlet connection on machine Remove the pressure nozzle from the wand and insert the short garden hose end into a container of antifreeze Place the wand into the antifreeze container and start engine running machine until antifreeze appears from the end of the wand Turn engine OFF and replace pressure nozzle Coil up hose and move machine to storage area m Float Tank Machines Pour antifreeze into float tank and remove water nozzle from end of wand and carefully insert into opening of float tank Start machine and run until antifreeze water mixture has circulated throughout the machine returning back to the float tank app po SPLIT GE ENGL M p L rr sh Power Line Industries 14717 HERITAGECREST WAY E RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL PAGE 8 MAINTENANCE INSTRUCTIONS FAILURE TO MAINTAIN HEAT EXCHANGER COIL MAY RESULT IN A STEAM EXPLOSION WHICH MAY CAUSE
23. s 1 2 nptm x 1 2 barb 90degr Cross brs 1 2 FPT Nipple sch 80 1 2 close galvanized Bushing brs 1 2nptm x 1 4nptf Nipple sp 1 4 close 5 8 hex Conn hose end 1 4nptm x 1 4 barb Hose clamp ss 0 25 0 63 diam Hose low pressure 1 2 Elbow brs 3 8nptm x 1 2 barb 90degr Elbow sp 3 8nptm male x 3 8nptm 90degr Valve pop off 5000PSI 22533A Bolt GG Hex 3 8 16x2 Wshr SPHel Sprg Lk 3 8 SAE 3 8 16 J Bolt 5 16 5 long Elbow brs 1 2 nptm x 5 8 barb 90degr Bushing SPsplit taper Maska L 24 PulleyMaskazz2MBL87 Pulley Maska 2MBL97 21 HP Bushing SPsplit taper Maska SH 1 Pulley Maska 2B34 Belt B43 Belt guard TH Battery 24 60 Box Battery vented black w hdwe Bolt SS Hex 1 4 20x2 Web GG Plain 1 4 Narrow Wshr SS Hel Sprg Lk 1 4 SAE Nut SP Hex 1 4 20 Tank fuel 10 gal red Tank fuel 10 gal green PAGE 16 ee ee ee ee rr r RIVERTON UTAH 84065 PHONE 1 800 624 8136 OPERATOR S MANUAL Frame Pump Motor Related Plumbing 518 00001 01 280 00003 01 530 00002 02 140 00002 01 140 00001 01 284 00011 06 Plug brs 1 4nptm hex Fuel line 1 4 ID x 3 8 OD Black Elbow brs 1 4nptm x 1 4 barb 90degr guage gas red Cap fuel guage diesel black Hose assy 50 L 3 8 4000PSI 250F 1MS 1FS Coil and Related Plumbing 155 00009 01 505 00017 05 180 00255 01 180 00256 01 180 00253 01 180 00254 02 540 00004 01 524 00013 02 191 00008 01 191 00006
24. ts Customer is respon sible for lost or misdirected packages It is recommended that the customer insure the package for its full retail value This warranty does not cover or include any damage as a result of acts of God improper installation alteration negligence or abuse aa ee ee ee ee EE sr rr Power Line Industries 14717 HERITAGECREST WAY RIVERTON UTAH 84065 PHONE 1 800 624 8136
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