020001309 Flavor Magic RemoteBox MDH SV Manual
Contents
1. INDEX 5 sanitizing P cido Parts 22 23 24 25 26 27 Q 3 Qualified Service Personnel R TUNES d f s Relocation rima return procedures S 3 Wa B Op Serial Number Service assistance Service Personnel 5 Shipping Shipping Storage Relocation 5 start up Storage T TROUBLESHOOTING 28 U UNPACKING 3 W Wald Pret doisnd 5 WARRANTY INFORMATION 3 water to syrup ratio See brixing Servend anifowoc Foodservice Group Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice 020001200 January 29 2007 REVO2. 21 EXPLODED VIEWS PARTS 8 DIAGRAMS II III tente 22 SV MODULE EXPLODED VIEW PARTS LIST 22 MDH MODULE EXPLODED VIEW PARTS LIST eee eee usse 23 REMOTE BOX ASSEMBLY 24 9V150 175 REMOTE BOX uu au RUE DH daa 25 MDH REMOTE BOX KIT ica camas rara 26 WIRING oran 27 TROUBLESHOOTING I III aaa 28 Servend Installation and Service Manual SAFETY IMPORTANT SAFETY INSTRUCTIONS Carefully read all safety messages in this manual Learn how to operate the unit properly Do not allow anyone to operate the unit without proper training and keep it in proper working condition Unauthorized modifications may impair function and or safety and affect the life of the unit NSF CERTIFICATION For the revised Product to be considered certified the certified field modification Flavor Magic shall be used only on the following certified products Manitowoc Beverage Equipment Servend Models MD 150 MD 175 MD 200 MD 250 MDH 302 MDH 402 SV 150 SV 175 SV 200 and SV 250 CARBON DIOXIDE WARNING DANGER Carbon Dioxide CO displaces oxygen Exposure to a high concentration of CO gas causes tremors which are followed rapidly by loss of consciousness and suffocation If a CO gas leak is suspected particularly
3. System power OPERATION LOGIC MATRIX Prog amp cal mode can only be 14 on Prog button pressed Prog button pressed 3s accessed during first 5s after power up to protect data from accidental change Change active flavors to 3 or 4 Default value 3 Display shows active 3 or 4 3s reached Count down 4 3 2 1 0 n A n 5s reached Dispensing Loop Ya Display shows Turn on flavor solenoid 1 or 1 or 1 or 1 Display shows Flavor counter 1 Display shows Cnt Show flavor y counter Flavor pressed for 3s y y n Clear the counter Servend Installation and Service Manual OPERATION LOGIC MATRIX Programming Loop Prog button ressed 3s Prog button pressed Display show Pro Flavor pressed Prog button pressed avor 3 pressed dec delay 1s y Y of time delay 3 0 isplay current value Default value 1s Range 0 10s lavor 1 pressed inc delay 1s Flavor 1 pressed y Ing detgy oes y isplay current value of time delay 1 0 y Default val
4. 2 Disconnect electrical power to ice drink dispenser 3 Remove translite and lamps in work area Remove the splash panel from dispenser 4 Remove Push for Ice lever from rocking chute where the Flavor Magic is to be installed 5 Remove the caps from the valves on either side of the rocking chute 6 Carefully lift up the merchandiser approximately 1 inch on the side where the Flavor Magic is to be installed 7 Insert the LH mounting bracket 020000896 un der the merchandiser at a 45 degree angle see figure 4 8 Rotate the bracket vertically hooking the back flange over the valve mounting cap and passing the front plate through the opening in the merchan diser in front of the rocking chute see figure 5 9 Insert the RH mounting bracket 020000897 un der the merchandiser at a 45 degree angle see figure 6 10 rotate the bracket verticality hooking the back flange over the valve mounting cap and passing the front plate through the opening in the merchandiser in front of the rocking chute see figure 7 FIGURE 7 Servend Installation and Service Manual INSTALLATION MDH MODULE INSTALLATION 11 Carefully lower the merchandiser into place see figure 8 12 Route the tubing and ribbon cables from the mod ule assembly between the opening in the merchan diser and mounting brackets see figure 9 13 Align the channels on the center bracket 020000898 inside the channels on the LH and RH
5. mounting brackets see figure 10 14 Loosely fasten the thumbscrews on both sides of the bracket assembly 15 Push the plastic module housing against the mer chandiser frame Firmly tighten the thumb screws see figure 11 16 Secure the tubing through the plastic clips on the mounting brackets see figure 12 T CAUTION DO NOT PINCH TUBING BETWEEN CHUTE PLATE AND MERCHANDISER 17 Check that the mounting brackets are not rubbing the rocking chute Lift the merchandiser and slide the bracket assembly left or right to allow the brack ets to clear the chute 18 Replace Push for Ice lever in lower position holes on rocking chute or replace with sanitary lever as required by local codes Check to assure door lock is functioning properly FIGURE 11 FIGURE 12 Servend Installation and Service Manual 10 FIGURE 13 FIGURE 16 INSTALLATION REMOTE BOX INSTALLATION APPLIES TO ALL UNITS 10 11 12 13 14 15 16 Confirm that power to the unit is disconnected Identify the remote box part 020000508 Select a location for the box close to the dispenser but away from patron access The box must be within 6 8 feet of the back of the unit Ideal locations include behind the unit or in a cabinet below the unit The box may be mounted in any orientation see figure 13 Disconnect the valve harness from the load side of the transformer inside the units ele
6. DISPLAY PURGE SANITIZE Purge Sanitize mode allows the user to purge air from the syrup lines during initial start up The second func tion of this mode is to energize the valves to move sani tizer through all syrup lines automatically Enter the Purge Sanitize Mode by press the program button until P S is displayed Pressing flavor button 1 far left button will activate a se quenced four 4 second dispense that starts with flavor 1 then to flavor 2 etc The valves will continue to cycle for 15 minutes or until the program button is pressed once DISPENSING MODES NORMAL DISPENSE With power applied to the control board it will automati cally start in dispense mode after a five 5 second delay The LED display will count down from four 4 to zero 0 and then show while in dispense mode Simply pressing the desired flavor on the touchpad dispenses Flavor Magic FLAVOR COUNTER The flavor counter tracks the number of flavor shots dis pensed per flavor To access Flavor Counter Mode press the program button on the control board once for at least three 3 seconds The LED display will show C n t In the count mode the Flavor Magic module will not dis pense Check the number of dispenses for any flavor by pressing the corresponding touchpad button To check another flavor press the program button once and then the corresponding flavor button on the touchpad To re turn to dispense mode press t
7. be created by cutting the connector from an empty disposable syrup bag Set the Control Board to the Purge mode by press ing flavor button 1 far left button to activate a se quenced four 4 second dispense that starts with flavor 1 goes to flavor 2 etc The valves will con tinue to cycle for 15 minutes or until the program button is pressed once See PURGE SANITIZE in the Programming Modes section Draw rinse water through system until clean water is dispensed Connect Bucket 2 to system Draw detergent solution by activating Purge mode as described in step 5 and operating valves until detergent solution is dispensed 10 11 12 13 14 15 16 17 18 19 20 21 22 e Unscented bleach 5 NA CL O or com mercial sanitizer e Bag in Box BIB connector Allow detergent solution to remain in system for five 5 minutes Connect Bucket 3 to system Draw sanitizing solution by activating Purge mode as described in step 5 and operating valves until sanitizing solution is dispensed Allow sanitizer to remain in system for fifteen 15 minutes Remove the nozzle s and retainer s from the Flavor Magic Module s and scrub them with a plas tic brush or cloth using the detergent solution Soak plastic tubing ends at retainer in sanitizing solution for fifteen 15 minutes Soak nozzle s and retainer s in sanitizer for fif teen 15 minutes Replace nozzle s and retain
8. in a small area immediately ventilate the area before repairing the leak CO lines and pumps should not be installed in an enclosed space An enclosed space can be a cooler or small room or closet This may include convenience stores with glass door self serve coolers If you suspect CO may build up in an area venting of the B I B pumps and or CO monitors should be utilized QUALIFIED SERVICE PERSONNEL WARNING Only trained and certified electrical and plumbing technicians should service this unit All wiring and plumbing must conform to national and local codes SHIPPING STORAGE AND RELOCATION CAUTION Before shipping storing or relocating this unit syrup systems must be sanitized After sanitizing all liquids sanitizing solution and water must be purged from the unit A freezing envi ronment causes residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components ADDITIONAL WARNINGS u UNPLUG UNIT BEFORE When using cleaning Flush sanitizing solution from syrup system SERVICING OR fluids or chemicals rubber gloves and eye Residual sanitizing solution left in system CLEANING protection should could create a health hazard be worn ELECTRIC SHOCK HAZARD Installation and start up of this equipment should be done by a qualified service technician Op eration maintenance and cleaning information in this manual are provided for the user operat
9. placed tab where indicated PROG button down Obtain a new P N 5031579 decal overlay and place 5 After a few seconds the number 4 will appear on over the tabs the display 6 Release the PROG button The board will cycle the display from Pro to 4 does Bue jm 0 and then to If the customer decides to go back to 3 flavors it will not be necessary to change the board back to 3 flavors However it can be done by following steps 1 through 6 above The number 3 will appear on the display Then disconnect the number 4 syrup from the system remove the 5031579 decal overlay remove the flavor tab 4 and replace the 5031579 decal overlay It would be a good idea to have an additional P N 5030780 in case flavor tabs are damaged in the process 18 Servend Installation and Service Manual OPERATION STEADY OR FLASHING TOUCH PAD LED LED The blue LED on the touch pad can be set to one 1 of two 2 display modes 1 Steady illumination This is the default mode and Enter the Flash mode by pressing the program button the LED will remain on steady until dispense is until a flashing is displayed Pressing flavor but activated The light will flash only when product is ton 1 far left button will switch from Off default to being dispensed In this mode the control board On The LED will now flash To change back to the display will read Off default simply press flav
10. spatter when hitting the drain pan see figure 19 26 Check syrup and CO connections for leaks Return to dispenser unit 27 Restore power to unit Blue LED light s should be lit 28 Assure that control board readout is in dispense mode EM SET REGULATOR TO A MAXIMUM OF 30 PSI 29 Purge air from syrup lines by utilizing the purge sani tize mode until syrup is running freely Adjust dispense time if desired See Control Board programming 30 Return control board to dispense mode by pressing the program button 31 Place cup under nozzle and activate dispense by pressing each flavor icon Dispense rate is preset at one half 1 2 oz 15 ml and dispense time is preset at one 1 second Additional setup is normally not required for proper operation 32 Test Each Flavor For Proper Dispensing 33 Replace the cover on the remote box Tighten the 2 FIGURE 19 8 screws 11 Servend Installation and Service Manual INSTALLATION SV150 amp 175 INSTALLATION COMPLETION 1 Remove the black plastic bottom piece from the mer chandiser assembly by removing the 3 8 screws See Figure 20 2 Assemble the black plastic bottom piece with cut out 02000592 to the merchandiser assembly Push the plastic piece all the way down onto the translite Tighten the 3 48 screws removed from the original merchandiser bottom See Figure 21 3 Assemble the merchandiser assembly to the machine 4 Push the flavor ma
11. units 020000410 Wide Lever is generally used on the following units MD 8 SV 175 MD 8 SV 200 250 10 valve MDH 402 20 valve MD 8 SV 150 MD amp SV 200 250 8 valve MDH 302 402 16 valve SERIAL PLATE The serial plate is located on the back of the remote box On dual side installations only one serial number is used 16 Servend Installation and Service Manual OPERATION PROGRAMMING MODES To exit the program mode at any time hold the program button for gt 3 seconds and the controller will switch to the dispense mode The program mode can only be accessed by pressing the program button during the first five seconds of initial power up PROGRAM BUTTON PROGRAM DISPENSE TIME 1 The program mode is used to adjust the dispense time To access the Program Mode disconnect power to the control board wait ten 10 seconds and reconnect power 2 Press the program button one time on the control board during the first five 5 seconds after power is applied 3 The LED display will show P r o To check the current dispense time press the corresponding fla vor button on the touchpad and the time will be displayed on the LED Example 1 0 a To in crease the time by two tenths 0 2 second in crements press flavor button 1 far left button To decrease the time by two tenths 0 2 second increments press flavor button 3 far right button The default setting is one 1 0 second lt LED
12. 29806 RIVNUT 10 32 6 5030446 TUBING 1 4X4 7 5031193 KEYPAD 4 BUTTON FM 8 5031453 RETAINER QUAD TUBE FM 9 020000473 COVER FRNT FM ICEPIC 10 020000493 COVER REAR FM ICEPIC 11 020000896 BRACKET MNTG LH 12 020000897 BRACKET MNTG RH 13 020000898 BRACKET MNTG CENTER 14 020001033 PAD LED FM 15 020001034 LABEL LOGO SERVEND HRZ 16 020001035 LABEL FM GRAPHIC 23 Servend Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS REMOTE BOX ASSEMBLY 24 NO Part Number JO O N N O 202 FN D22 00212539 5011940 5030437 5030441 020000500 020000501 020000512 020000586 020000589 020001297 020001303 Description VLV ELEC PL BLK STANDOFF 7 16 HIGH SCREW 8 32 X 1 2 BOARD CTRL 4 FLAVOR FM HARNESS 2VLV FM CVR FM ELEC BOX HOUSING FM ELEC BOX MNT FM CIRCUIT BOARD HARNESS CTRL BRD POL FM INT HARNESS POWER 24V FM CORD GRIP Tubing 1 4 x 12FT Part Number 5030443 5031579 020000508 5030678 020000587 5031219 5030771 020000590 020000585 10 5 505R 020001154 1701113 1701109 1701108 020001327 0905403 5030780 O ON OA h ll ll WN o kk Item 5 Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS SV150 175 REMOTE BOX KIT Description DECAL OVRLAY 3 BUTTON FM DECAL OVRLAY CLR FM FM REMOTE BOX LABEL WIRING 24V FM MERCHANDISER BOTTOM W LENS SIGN FLAVOR MAGIC POS DECAL
13. FS OVRLAY 4 BUTTON HARNESS POWER 24V FM HARNESS CTRL BRD POL FM CLAMP STEPLESS SS 10 5 505R MODULE FM SV Washer 1 4 White Nylon FITTING 1 4 SWIVEL HOSE NUT 1 4 x 3 8 SWIVEL FITTING FTTG SPLICER 1 8 TO 1 8 CLIP PLASTIC WIRE amp CORD DECAL 20 FLAVOR FM For SV150 020000587 For SV175 020000591 25 Servend Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS MDH REMOTE BOX KIT E DO Y 60 60 DY Euro Z O 5030443 020001155 5031579 020000508 5030678 5031219 5030771 020000590 020000585 5009859 5030780 0905403 020001327 1701113 1701109 1701108 O ON O Oa h cl O NN o 26 Part Number Description DECAL OVRLAY 3 BUTTON FM MODULE FM MDH DECAL OVRLAY CLR FM FM REMOTE BOX LABEL WIRING 24V FM SIGN FLAVOR MAGIC POS DECAL FS OVRLAY 4 BUTTON HARNESS POWER 24V FM HARNESS CTRL BRD POL FM CLAMP STEPLESS SS 10 5 505R DECAL 20 FLAVOR FM CLIP PLASTIC WIRE amp CORD FTTG SPLICER 1 8 TO 1 8 Washer 1 4 White Nylon FITTING 1 4 SWIVEL HOSE NUT 1 4 x 3 8 SWIVEL FITTING Servend Installation and Service Manual EXPLODED VIEWS PARTS amp DIAGRAMS WIRING DIAGRAM HARNESS CONTROL BRD POL FM 115V PRIMARY TRANSFORMER SECONDARY socorro 1 2 3 4 LED DISPLAY CONTROL BOARD FLAVOR MAGIC HARNESS POWER 24V FM HARNESS 2VLV FM J VALVE ASSEMBLY VALVE ASSEMBLY 27 Servend Installation and S
14. NSTALLATION iaa 7 SV MODULE INSTALLATIONN 7 MDH MODULE INSTALLATION 1 8 REMOTE BOX INSTALLATION APPLIES TO ALL UNITS 10 ROOM TASKS idas 11 SV150 175 INSTALLATION COMPLETION 12 302 INSTALLATION COMPLETION 12 FP LUNMBING DIAGRAN ua REN nda bc onn capte 13 OPERATION A 14 Hs atras 14 E A A Pe EC OOOO a ad ca NY NE OR VIN 16 SANITARLERVER Saa iii 16 SERIE PEATE a iii 16 PROGRAMMING MODES 17 DISPENSING MODE Sino ico 17 CHANGING NUMBER OF ACTIVE FLAVORS 18 STEADY OR FLASHING TOUCH PAD LED 19 TIME DELAY AFTER DISPENSE muaa canoa 19 USER MAINTENANCE ccsssssssssssssssssesssessssssessnssscsssesscsssesseesessseesnesateaneesees 20 PREVENTATIVE MAINTENANCE 20 BEVCLEAN PROCESS aiii 20 CONVENTIONAL CLEAN SANITIZE METHODLD
15. O Servend Servend 3 amp 4 Flavor Remote Box SV150 175 MDH302 with Crusher Aftermarket Installations Flavor Magic gt ORY Servend INSTALLATION amp SERVICE GUIDE Part Number 020001309 IA CITTA Bis Mets Notice DO NOT throw this manual away This manual contains important information regarding this product Keep this manual at the dispenser location anifowoc Foodservice Group ISO 9001 2000 N SF Quality System Certified Manitowoc Beverage Equipment 2100 Future Drive Sellersburg IN 47172 1868 Tel 812 246 7000 800 367 4233 Fax 812 246 9922 www manitowocbeverage com In accordance with our policy of continuous product development and improvement this information is subject to change at any time without notice January 29 2007 REV0 FOREWORD Manitowoc Beverage Equipment MBE developed this manual as a reference guide for the owner operator service agent and installer of this equipment Please read this manual before installation or operation of the machine A qualified service technician should perform installation and start up of this equipment Consult the Troubleshooting Guide within this manual for service assistance If you cannot correct the service problem call your MBE Service Agent or Distributor Always have your model and serial number available when you call Your Service Agent Service Agent Tel
16. b To reduce he risk of injury close supervision is necessary when an appliance is used near children c Do not contact moving parts d Only use attachments recommended or sold by the manufacturer e Do not use outdoors f Fora cord connected appliance the following shall be included e Donotunplug by pulling on cord To unplug grasp the plug not the cord e Unplug from outlet when not in use and before servicing or cleaning e Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Return appliance to the nearest authorized service facility for examination repair or electrical or mechanical adjustment g For a permanently connected appliance Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning h For an appliance with a replaceable lamp always unplug before replacing the lamp Replace the bulb with the same type i Fora grounded appliance Connect to a properly grounded outlet only See Ground ing Instructions SAVE THESE INSTRUCTIONS Servend Installation and Service Manual INSTALLATION ESSENTIAL TOOLS e Tubing Cutters e Power drill e Oetiker pliers e Six 6 inch adjustable wrench e Phillips and slotted screwdriver e Tape Measure MODULE INSTALLATION The Flavor Magic Module is compatible with both SV and MDH units See the appropriate section for instructions on at
17. ctrical box Con nect the 24V power harness 020000590 to the load side of the transformer Connect the valve harness to the connector on 020000590 see wiring diagram Houte the 24V power harness 020000590 behind the splash panel and below the unit to the remote box Plug the harness into the two pin connector on the box Connect the control harness 020000585 to the con nectors on the module for the LED and touch pad see figure 14 Route the control harness 020000585 behind the splash panel and below the unit to the remote box Plug the harness into the six pin connector on the box see figure 15 Check that the wiring length is sufficient to mount the box in the desired location Route the 4 vinyl tubes from the remote box under the unit behind the splash panel and under the valve mounting cap to the area near the tubing connected to the flavor magic Cut any excess length from the end of the tubing con nected to the Flavor Magic module Place the 1 8 plastic tubing connectors 020001327 firmly into the 4 tubes attached to the remote box Firmly connect the tubes attached to the module over the barbed end of the tubing connectors see figure 16 Route the tubing and wiring away from the rocking chute mechanism Secure the tubing and wiring us ing the peel and stick plastic clips 0905403 provided see figure 17 Remove the cover from the remote box by removing the two 8 32 screws and pulling upward on
18. ephone Number Your Local MBE Distributor Distributor Telephone Number Model Number Serial Number UNPACKING AND INSPECTION Note The unit was thoroughly inspected before leaving the factory Any damage or irregularities should be noted at the time of delivery WARRANTY INFORMATION Consult your local MBE Distributor for terms and conditions of your warranty Your warranty specifically excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the MBE factory No equipment may be returned to Manitowoc Beverage Equipment without a written Return Materials Authorization RMA Equipment returned without an RMA will be refused at MBE s dock and returned to the sender at the sender s expense Please contact your local MBE distributor for return procedures TABLE OF CONTENTS delay 3 UNPACKING AND INSPECTION eene tentent tentent nentes 3 WARRANTY INFORMATION III tette reses 3 SAFETY A 5 CARBON DIOXIDE WARNINGQ 5 GROUNDING INSTRUCTIONS 6 INSTALLATION RM 7 ESSENHAE E na 7 MODULE I
19. er s Connect Bucket 1 to system Draw rinse solution by activating Purge mode as described in step 5 and operating valves until rinse water is dispensed Attach syrup connectors to BIB s Draw syrup by activating Purge mode as de scribed in step 5 and operate valves until only syrup is dispensed Place Control Board in dispense mode and operate each flavor three 3 times into a dis posable cup Discard the cup and contents 21 Servend Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS SV MODULE EXPLODED VIEW PARTS LIST Z O 501 25 00850350 0905403 5012790 5029806 5030446 5031193 5031453 020000473 020000493 020000846 020001033 020001034 020001035 20001153 O O PON h OI O N O 22 Part Number Description NOZZLE SOFTPOUR BLK FLAT WASHER 0 218ID X CLIP PLAS WIRE amp CORD SCR 10 32X3 8 KNURL UNSLT RIVNUT 10 32 020 130 TUBING 1 4IN OD X 4FT KEYPAD 4 BUTTON 5 PIN FM RETAINER QUAD TUBE FM CVR FRONT FM ICEPIC CVR REAR FM ICEPIC BRKT MNTG CENTER PAD LED FM LABEL LOGO SERVEND HORZ LABEL FM GRAPHIC BRKT WELDED FM Servend Installation and Service Manual EXPLODED VIEWS PARTS DIAGRAMS MDH MODULE EXPLODED VIEW PARTS LIST NO Part Number Description 1 501 25 NOZZLE SOFTPOUR BLK 2 00850350 Washer Flat 219 ID X 50D x 05 3 0905403 CLIP PLASTIC WIRE 8 CORD 4 5012790 SCR 10 32X1 2 KNURL UNSLT 5 50
20. ervice Manual TROUBLESHOOTING PROBLEM Flavor Magic syrup does not dispense when Syrup supply depleted flavor button is depressed CO supply depleted BIB disconnect loose or packed with dried syrup residue Check CO regulator for proper setting 20 PSI 1 Bar Check CO lines for kinks Check syrup line for kinks BIB pump inoperative Valve solenoid inoperative Vinyl tubing off at nozzle or at solenoid Vinyl tubing plugged with syrup at nozzle or at solenoid No power to control board Check power supply at transformer 24 VAC Check connector to transformer and Control Board Flavor Shot Check wiring for loose connections or open Control board inoperative Assure that Control Board is set to dispense Check for damage to Control Board If flavor syrup does not shut off Check for stuck solenoid 28 n ___ gt gt gt DO NOT USE Under Preventative Maintenance B brixing C Carbon Dioxide Cleaning E PNE CO2 monitors D damage delivery Diagrams distributor E Exploded Views 22 23 24 25 26 27 F FOREWORD suena INSPECTION INSTALLATION Z 8 9 10 11 12 Installation Date irregularities Model Number modifications O Operation
21. fill system with syrup Restore Control Board to DISPENSE mode Dis pense and discard sufficient samples to assure all BevClean is removed from system Servend Installation and Service Manual USER MAINTENANCE CONVENTIONAL CLEAN SANITIZE METHOD NOTICE When changing syrup boxes immerse connector in warm water 100 F 38 C maximum temperature to remove syrup residue e RECOMMENDED SANITATION INTERVAL IS EVERY 90 DAYS WARNING Flush sanitizing solution from syrup system Residual sanitizing solution left in system could create a health hazard AWARNING When using cleaning fluids or chemicals rubber gloves and eye protection should be worn JU The following is needed to clean and sanitize the Bag in Box BIB system Three 3 clean buckets e Plastic brush or soft cloth Mild detergent To Clean 1 Prepare the following in the buckets Bucket 1 warm 100 F 38 C tap water for rinsing Bucket 2 mild detergent and warm 100 F 38 C water Bucket 3 mix a solution of unscented bleach 5 NA CL O or commercial sanitizer and warm 100 F 38 C water Mixture should supply 100 PPM available chlo rine 1 4 oz 30ml bleach to 1 gallon 3 8 liters water Disconnect the syrup line side of the BIB connector Rinse connector in warm 100 F 38 C water Connect syrup connector to BIB connector and immerse both into Bucket 1 A bag side connec tor can
22. gic module inward against the FIGURE 20 merchandiser Tighten the thumb screws on with ei ther side of the module assembly See Figure 22 Note To remove the merchandiser loosen but do not remove the thumbscrews and slide the module outward away from the merchandiser 5 Replace the valve caps 6 Review operational procedure and basic maintenance with store personnel MDH 302 INSTALLATION COMPLETION 1 Carefully replace the translite FIGURE 21 2 Replace splash panel lamps and merchandiser cover 3 Review basic Flavor Magic operation flavor BIB changing and periodic cleaning and maintenance with customer Sa SIL FIGURE 23 FIGURE 24 12 Servend Installation and Service Manual INSTALLATION PLUMBING DIAGRAM BIB Rack Configurations 2 x 4 BIB Rack Flavor 1 Flavor 5 1 2 x 3 Rack cc Flavor 1 Flavor 1 Flavor 4 Flavor 2 Flavor 6 T Flavor 2 Flavor 2 Flavor 5 Flavor 3 Flavor 7 TEE MEE Flavor 3 Flavor 3 Flavor 6 Flavor 4 Flavor 8 Flavor Magic Module O SET REGULATOR E 20 to 30 PSI 1 x 4 BIB Rack CO BEEN Supply Flavor 1 Flavor 2 Flavor 3 Flavor 4 13 Servend Installation and Service Manual
23. he program button until the LED display shows 17 Servend Installation and Service Manual OPERATION CHANGING NUMBER OF ACTIVE FLAVORS To line up flavors with valves note that valve outlets number from left to right 1 2 3 4 Touch pad flavor tab is numbered as shown below Connect vinyl tube from outlet 1 and dispense with flavor tab 1 etc The current Flavor Magic control board is set up in the 4 flavor default mode This mode will handle all dispensing situations whether 3 or 4 flavors are used Some early boards were set up as default in the 3 flavor mode If the customer desires to add another flavor for a total of 4 proceed as follows 1 Power down the circuit board by disconnecting the 7 The circuit board is now enabled to dispense the 4 24 volt connector in the lower left hand side of the flavor The 4 flavor button is the top middle button board 24VAC is imprinted on the board nexttothe 8 A flavor tab for the 4 flavor will have to be added to pin connection the touch pad To do this obtain one 1 P N 5030780 2 Wait a minimum of 10 seconds 20 flavor decal pad Remove the P N 5031579 decal 3 Power up the board by connecting the 24 volt overlay and add the 4 flavor tab as well as replace connector any flavor tabs which came off when removing the ae decal overlay Note position of 4 flavor on the touch 4 IMMEDIATELY within 5 seconds press and hold the pad in the picture and
24. or of the equipment Servend Installation and Service Manual SAFETY GROUNDING INSTRUCTIONS WARNING Risk of electrical shock Connect to a properly grounded outlet only This appliance must be grounded In the event of malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the appliance is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician WARNING When using electric appliances basic precautions should always be followed in cluding the following a Read all the instructions before using the appliance
25. or button 1 again and the dis 2 Flash mode The LED will turn on for second and Play should read off Press program button to exit to off for second the next program function TIME DELAY AFTER DISPENSE A time delay can be programmed into the control board Enter the Time Delay mode by pressing the program which will prevent the system from dispensing another button until d L A Y is displayed To check the current flavor for a period of from O to 10 seconds following a delay time press any flavor button one time and the cur dispense The default is O seconds rent value will be displayed To increase the time by 1 0 second increments press flavor button 1 far left but ton To decrease the time by 1 0 second increments press flavor button 3 far right button 19 Servend Installation and Service Manual USER MAINTENANCE PREVENTATIVE MAINTENANCE NOTICE Under normal operating conditions periodic cleaning is minimal but absolutely necessary WARNING Flush sanitizing solution from syrup system Residual sanitizing solution left in system could create a health hazard AWARNING When using cleaning fluids or chemicals rubber gloves and eye protection should be worn Proper care of the Flavor Magic is a vital part of keeping your unit in top condition Following the guidelines below will assist you in continued trouble free operation Contact MBE at 1 800 367 4233 for more information about ou
26. r ProActive Maintenance Program 1 1 20 Conduct daily maintenance of the unit Clean the nozzle and retainer area in order to prevent syrup buildup in this area by doing the following a Filla small cup with warm to hot water b Immerse the nozzle area fully by drawing the cup up and around the nozzle c Allow syrup to dissolve into the water Change the water several times to assure the syrup is adequately removed d Discard water 2 After each removal from an empty bag and prior to placing connector on new bag clean BIB connec tors to prevent syrup residue by doing the following a Prepare a bucket of warm to hot water b Submerge connector in water until syrup resi due is dissolved c Place connector on new bag Discard water BEVCLEAN PROCESS To efficiently clean entire dispensing circuit Hook up BevClean system per BevClean in structions Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge Cycle to draw BevClean into system Allow cleaner to remain in system for five b minutes Disconnect BevClean system and reconnect dis connects to BIB s Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge cycle to completely remove BevClean from syrup lines and vinyl tubing See PURGE SANITIZE in the Programming Modes section 5 Set Control Board to Purge mode Press Flavor 1 tab to initiate Purge cycle completely
27. taching the module assembly to the unit For SV units also see SV merchandiser assembly instructions 2 Remove merchandiser from dispenser Remove light bulb in work area Remove the splash panel from dispenser 3 Remove Push for Ice lever from rocking chute where the Flavor Magic is to be installed 4 Remove the caps from the valves on either side of the rocking chute 5 Hook the flanges on the module assembly 020001154 over the valve mounting cap on either side of the rocking chute Center the assembly so there is clearance between the chute and brackets see figure 1 6 Loosen but do not remove the thumb screws on either side of the module assembly Pull the plastic module forward see figure 2 7 Make sure the tubing is through the plastic clips and loops toward the bottom plate Allowing the module to slide forward and back w o straining the tubes see figure 3 8 Replace Push for Ice lever in lower position holes on rocking chute or replace with sanitary lever as re quired by local codes Check to assure door lock is functioning properly FIGURE 2 FIGURE 3 Servend Installation and Service Manual INSTALLATION MDH MODULE INSTALLATION 1 Measure The Merchandiser Depth from valve mount cap to the outside If the depth approxi mately 5 inches STOP This version of Flavor Magic is not compatible with the merchandiser frame Contact the factory to order a compat ble merchandiser frame
28. the cover Route the four 4 line bundle tubing from the backroom to dispenser behind the valve mounting plate Leave slack in tubing and route to approximate loca tion where the remote box will be located Locate the valve inlets on the back of the box Attach nuts washers and barbed fittings to valve inlets be sure not to over tighten see figure 18 Servend Installation and Service Manual INSTALLATION REMOTE BOX INSTALLATION APPLIES TO ALL UNITS vw NOTE 635 cm white nylon washers are in 2i cluded in the fitting package and must be used 17 Attach 4 line bundle syrup lines to valve assembly inlets 18 Place the flavor labels on the cover pad according to the desired flavor line up See Exploded View 19 Carefully position the clear adhesive decal overlay over the flavor labels and secure to pad See Exploded View 20 Apply power to the dispenser and assure that circuit boards read BACK ROOM TASKS 21 Turn off CO supply in back room 22 Route 1 4 673 cm beverage tubing from CO sup ply to CO regulator on BIB rack and secure with proper Oetiker clamp 23 Place BIB syrup on BIB rack 24 Attach BIB connectors to flavor syrup boxes NOTE BIB connectors vary with syrup manufacturer Assure that correct connector is used 25 Turn on CO supply and adjust to thirty 30 PSI 2 07 Bar Reduce pressure if the syrup stream is produc ing too much
29. ue Os Range 0 10s n A y avor 3 pressed dec delay 2s y n Prog button Prog button Prog button Flavor pressed y pressed 3s pressed pressed Display 1 Display shows n n shows P S dLAY Purge Sanitize Cycle Flavor 1 on 4s Flavor 2 on 4s Flavor 3 on 4s Flavor 4 on 4s Prog button pressed 3s n n Prog button pressed y y Prog button pressed FTN n n n 900s reached Display current LED Flavor n value OFF or On y Default value off pressed Display shows FLSH Prog button pressed 3s Servend Installation and Service Manual OPERATION The Flavor Magic Module is designed to be field installed as an option on a Servend Post Mix Beverage Dispenser Flavor Magic is offered in a three 3 or four 4 flavor option On Ice Drink Dispensers with dual dispensing chute assemblies both sides can be fitted with Flavor Magic providing up to 8 eight flavor choices The Flavor Magic System consists of a Retrofit Package and a Back Room Package for use with Servend Ice and Beverage Dispensers Installation components are included in the packages CONNECTORS Use the following part numbers when ordering additional kits or replacement parts i P37SBBKHN Coca Cola QCD II General Bottler PCS1 Pepsi SANITARY LEVERS 020000409 Narrow Lever is used on the following
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