1 EFI NITROUS PLATE SYSTEM FOR HEMI
Contents
1. CAUTION NEVER USE AN OPEN FLAME TO HEAT A NITROUS BOTTLE THIS IS A VERY DANGEROUS AND POTENTIALLY FATAL PRACTICE 12 A purge valve PN15600 15601 is recommended on all NX systems When the weather begins to get hot a purge valve is worth up to a tenth of a second on a 1 4 mile pass Note The correct purging procedure for drag racing is 1 Complete the burnout 2 Light the pre stage bulb 3 Push the purge button three times one second each 4 Stage immediately GO FAST 13 If there is a question about the purity of your nitrous supply a filter PN15610 or 15607 should be used when refilling your bottle Just attach the filter to your bottle when you take it to be refilled Contaminated nitrous will cause serious damage to the nitrous solenoids and possibly to your engine This is a lifetime renewable filter 14 If you have questions about the suitability of your torque converter or gear ratios call the factory tech line for the inside scoop 15 Your nitrous bottle should be turned off when not in use even between runs An NX remote bottle opener PN 11107 will make this task much easier 16 Start with the lowest power setting in your system Don t try to be the track Hero on your first pass Remember start out small and work your way up NX systems produce more real horsepower than any other brand on the market today 17 If the solenoids must be disassembled for cleaning or rebuilding always use the proper wrench2. condition 2 Never interchange solenoids or other appliances used for one compressed gas with those used for another 3 Identify the gas content by the label on the bottle before using If the bottle is not identified to show the gas contained return the bottle to the supplier 4 Do not deface or remove any markings which are used for content identification 5 Cylinder valves should be closed except when nitrous is actually being used 6 Notify supplier of any condition which might have permitted any foreign matter to enter the valve or bottle 7 Never drop or violently strike the bottle 8 Keep valves closed on all empty bottles to prevent accidental contamination Open the bottle valve for an instant to clear opening of any possible dust or dirt before usage Aim bottle outlet away from all body parts Do not point it in the direction of a person POWER TUNING TIPS Nitrous oxide works well with all applications 4 cycle 2 cycle diesel and rotary engines Each one has individual tuning characteristics and these tips apply generally to each one Nitrous oxide is referred to as Liquid Supercharging because it in effect does the same thing as a mechanical supercharger forcing more fuel and oxygen into each cylinder thus producing more power The biggest enemy of all supercharged turbo charged and nitrous injected engines is DETONATION The use of higher octane fuel and or a combination of better fuel and timing retard can cont
3. system use the system at wide open throttle only nitrous should not be used below 3000 rpm s If you do any of the above a serious Back Fire could result in engine damage 8 The better the exhaust system the better the nitrous system will work 9 Do not attempt to drill or alter the jets solenoids or the tubes in the nitrous plate These items are engineered to their maximum capability Any modification you can make will decrease power and destroy engine parts 10 Do not mix or attempt to match any other brand solenoids with this system Do not attempt to mix or match any other brand plate or nozzle with this system Do not attempt to use any other brand kit as a second stage with this system Our nitrous technology is far superior to any of our competitors Any attempt at this could lead to serious engine damage 11 All of our systems are designed to operate at 1050 PSI bottle pressure This is extremely important and cannot be stressed enough If your bottle pressure is below 1050 PSI the system will run rich and will not produce the advertised horsepower If the bottle pressure is above 1050 PSI the system will run lean possibly damaging engine parts This pressure is easily monitored by using a NX liquid filled pressure gauge PN 15509 Note When the ambient temperature is below 97 degrees a bottle warmer is required PN 15940 or 15941 An NX bottle jacket PN15945 or 15946 will help stabilize bottle pressure in the winter and summer
4. want to start with insert the proper nitrous jet in the fitting marked N2O CAUTION You must always use a back up wrench when tightening the nitrous or fuel fittings failure to do so will void the system warranty Connect the blue stainless feed line to the plate fitting The nitrous fitting can be identified by the N2O marked on the plate Repeat this procedure for the red fuel line the fuel fitting will be marked FUEL NOTE Always check each jet for obstructions before installing 2 Remove the throttle body 3 The nitrous plate should be installed as shown See Illustration B Using the supplied O ring re install the throttle body in front of the nitrous plate and torque to factory specs using the provided hardware Depending on vehicle a spacer plate included may need to be installed above the nitrous plate in order to clear the throttle body 4 ILLUSTRATION C FUEL SUPPLY CONNECTION WARNING THE FUEL RAIL AND OR FUEL LINES ARE UNDER HIGH PRESSURE USE EXTREME CAUTION WHEN DISCONNECTING ANY FUEL LINE QUICKLY COLLECT AND PROPERLY DISPOSE OF ANY EXCESS FUEL SPILLAGE 1 Locate the fuel supply line on the fuel rail injector rail Disconnect the factory fuel line from the fuel rail using a fuel line removal tool 2 Attach the NX Fuel Rail Adapter to the in line with the factory fuel line on the fuel rail See illustration D 3 Now connect the red fuel line from the fuel rail adapter fitting to the inle
5. 1 EFI NITROUS PLATE SYSTEM FOR HEMI APPLICATION INSTRUCTIONS Congratulations on the purchase of your Nitrous Express Plate system FPRP Hemi powered vehicles Nitrous Express utilizes only the highest quality components designed for the use of liquid nitrous oxide To properly utilize these specially designed components and obtain the trouble free operation that this system is capable of producing it is extremely important that you read all instructions carefully Pay special attention to the important notes at the end of the installation steps and the tuning tips listed at the back of this instruction sheet The NX Plate System for HEMI powered vehicles is designed to operate with stock fuel pumps and no timing retard up to the 100 horsepower setting On all settings above 100 horsepower the following precautions should be observed A An extra capacity aftermarket fuel pump must be used 250LPH Minimum B High octane race type fuel and or timing retard must be used to prevent detonation C Increased strength internal engine components and high performance head gaskets may be required D Depending on compression and fuel quality timing retard may be necessary to prevent detonation If you have an aftermarket ECU tuner that advances the stock timing detonation could be a problem These aftermarket tuners can be compatible if higher octane fuel or NX Power Booster PN 16003 fuel additive is used To insure proper system assembly and op
6. PN 15921 Do not use any clamping devise on the solenoid tower instant non warranty damage will result 18 If you run an NX system of 150 horsepower you must use a high octane racing type fuel These are some tips to help you choose and maintain the correct fuel for your application 9 A The most important statistic you should look for in the fuel specifications is the MON or motor octane number In most cases the higher the number the more timing you can run and detonation will not be a problem B Most V 8 or V 12 engines with stock compression will run on 93 unleaded pump gas with up to 150 horsepower boost most 4 or 6 cylinders with stock compression can use up to 75 horsepower C Racing engines with 10 1 compression or higher must run racing fuel The higher the compression and the higher the boost the higher the MON must be D With nitrous usage usually the highest MON available is the one that should be used E All NX systems are calibrated to use fuel with 730 specific gravity or SG If you use a fuel with a lower SG you must use a larger fuel jet to compensate for the lighter fuel If you use a fuel with a higher SG a smaller fuel jet will be required Most unleaded pump gas is 730 SG or above F Racing fuel should be stored in an airtight dark container Exposure to atmosphere allows very important elements to evaporate lowering the octane of the fuel Sunlight oxidizes the lead cont
7. ained in racing fuel since this is the most important ingredient used to raise octane it must be protected G Never leave the fuel in your car between race days This allows evaporation of the very important High end hydrocarbons and lowers the octane of the fuel H Never buy racing fuel from an underground or vented storage tank Always demand to see where and how the fuel is stored a sealed drum is the only correct way I AV gas or aviation fuel is not compatible with nitrous usage don t be tempted by the cheap price instant engine damage will result J For a fuel recommendation contact your NX dealer 19 All vehicles including full competition race cars must have an alternator to provide adequate amper age required by today s racing accessories Add up all the amps required by your car you ll be sur prised 20 If you notice some of the N2O fuel orifices are not perfectly aligned in your NX plate system do not be concerned This misalignment has been engineered into the system to direct fuel to specific cylinders 21 If you have trouble with your NX system or any related parts call your dealer first If you still need help call the factory tech line 940 767 7694 9 00 AM 4 00 PM Mon Fri We are the nitrous experts and will give straight answers to your questions In conclusion This instruction sheet and power tuning tips are valid only for a NX system If you have a kit from another manufacturer this information
8. e Use extreme caution and observe all safety precautions see your vehicles owner s manual Select a suitable test area your local racetrack is best Arm the system with the cockpit N2O arming switch Gently launch the vehicle gradually accelerating to wide open throttle When WOT is achieved a noticeable surge of power should be produced If not stop and recheck all installation procedures Call the factory tech line if the problem cannot be located NOTE All vehicles equipped with factory rev limiters should take extreme care not to over rev the engine If the rev limiter is engaged with the N2O system on serious engine damage could result An aftermarket RPM window switch NX PN 18959 should be used to disengage the N2O system 200 RPM s before the rev limiter activates Your NX system is now ready for regular usage SAFETY TIPS Do not attempt to start engine if nitrous has been accidentally injected while the engine was not running Disconnect coil wire s and turn motor with throttle wide open for several revolutions before attempting to restart If it is not possible to disable the ignition then the spark plugs must be removed and the engine cleared of all nitrous before attempting to start engine 1 Never permit oil grease or any other readily combustible substances to come into contact with nitrous cylinders valves solenoids hoses and fittings Oil and certain gases such as oxygen or nitrous oxide may combine to produce a flammable
9. eration carefully read the following installation procedures thoroughly before beginning Before starting carefully disconnect the vehicle negative battery cable If there is any question about this operation consult the vehicle owner s manual DO NOT use any sealer on flare connections hose or bottle connections Use the furnished NX red liquid thread sealer use no other sealing compounds or Teflon tape Excessive tightening of parts is not necessary snug is tight enough If it is necessary to remove a fitting installed with the red NX sealer heat may need to be applied to release the sealing agent NOTE Due to shipping restrictions all NX nitrous bottles arrive empty Before beginning the installation the N2O bottle should be filled by a NX accredited filling station For filling station locations log on to www nitrousexpress com 2 ILLUSTRATION A MOUNTING THE BOTTLE Slide bottle into bottle brackets Use illustration A as a guide for proper alignment Locate bottle assembly in a mounting area that will provide easy access to bottle valve for hose connection and bottle removal Using the bottle unit as a pattern mark and drill four 3 8 holes Note Before drilling holes be sure to check beneath the area being drilled for obstructions fuel lines or fuel tank Then secure unit to mounting surface Recommend minimum of four 5 16 grade five bolts Align the bottle in the brackets so that the valve outlet is pointing downwa
10. his tells you it is checking the TPS idle voltage This takes approx 4 seconds DO NOT change the throttle position during this time Once the GREEN LED turns off you can proceed 7 Now take the vehicle to full throttle and back to idle two times If the GREEN LED is ON solid then your TPS is set If the GREEN LED is flashing the TPS Switch detected a variation between the 1st and 2nd full throttle position and as a a precaution did not learn that setting You will need to turn off the switch and start the learn procedure again If the GREEN LED is still OFF the TPS signal range may be too small or you have the switch connected to the wrong wire NOTE Once the switch has learned your full throttle position the GREEN LED will be ON whenever the switch has power and the RED LED will be on when the switch sees full throttle 8 At this point both solenoids should be tested for proper operation Note Be sure the nitrous bottle is off and there is no pressure in the N2O supply line If you are using a fuel safety pressure switch you must use a jumper wire between the NO and C terminals when testing the solenoids To test turn the arming toggle switch to the ON position and push the activating wide open throttle switch A clicking sound should be heard as the solenoids open IMPORTANT Make sure that both of the solenoids are clicking If no sound is heard or only one of the solenoids is working check all wire connections and the wiring sche
11. matic for proper connections 9 With all components mounted and all hose and electrical connections made under the hood connect the feed line to the nitrous bottle and slowly open the valve listening for leaks When it is confirmed that there are no nitrous leaks activate the fuel pump and check for fuel leaks With the pump running gently break the connection between the hose from the fuel rail to the fuel solenoid to bleed any trapped air out of this line IMPORTANT NOTE Before continuing be sure no raw nitrous has been injected into the engine during testing of the electrical system If ANY nitrous was accidently injected you must disconnect the coil wire s and rotate the engine with the starter motor for at least 10 seconds with the throttle body completely open to clear the engine of all residual nitrous After you have verified that there is no fuel or nitrous leaks start the engine 10 For wiring instructions on the Auto Learn TPS sensing WOT switch please see TPS AUTOLEARN instructions Note The nitrous and fuel solenoids are rated only for intermittent duty Do not engage either solenoid for more than 20 continuous seconds Solenoids that have burned or scorched electro magnets will not be replaced under warranty After a complete check and verification of all components of the system for proper installation and operation it is time to have some fun 7 TESTING AND USING THE SYSTEM All NX systems are designed for off road usag
12. rd to the mounting surface see illustration A and tighten the bottle bracket bolts NOTE This is VERY IMPORTANT so that internal siphon tube will pick up liquid nitrous ROUTING THE NITROUS FEED LINE NOTE Place a piece of tape over the end of the hose to prevent debris from entering the feed line during the routing process The 15 foot 6AN nitrous feed line may be routed to the engine compartment either through the passenger compartment or under the vehicle Route the line carefully to prevent the possibility of restricting nitrous flow If routed under vehicle locate and drill a 3 4 inch diameter hole in a suitable area near the bottle valve outlet for the main line Starting at the bottle nipple Do not attach line to the bottle nipple yet route the line to the engine compartment Following the factory fuel lines is usually the best path Note Keep maximum clearance between all moving parts suspension components and hot engine components securing the supply line where possible Zip Ties are the best for securing the feed line Be especially 3 careful of the feed line being near any HOT electrical leads one small spark will destroy the Teflon liner causing a nitrous leak ILLUSTRATION B MOUNTING THE NITROUS PLATE Before any modifications are made under the hood we suggest that you make a diagram of all hoses wiring and linkages 1 Pre assemble the nitrous plate before you begin Select the horsepower setting that you
13. rol this Remember detonation is a spark plug head gasket and engine KILLER 1 Your engine should be tuned to its maximum power prior to nitrous usage 2 The ignition is an integral part of the nitrous system and must be able to ignite the mixture under very high cylinder pressures The hotter the spark the better 3 In stock engine applications and street usage the spark plugs should be at least 2 steps colder than stock Do not use platinum tip extended tip or any plug with multiple ground straps or split ground straps When in doubt about heat range always go one step colder A spark plug that is to Hot will 8 cause detonation burned plugs poor performance and engine damage In competition engines always use the coldest plug available Never use an extended tip plug in a racing engine 4 The NX nitrous system is so advanced technology engineering and workmanship that huge amounts of timing retard is not required You may run as much timing as you normally would if you have the octane required to prevent detonation We recommend 1 degree timing retard for each 50 horsepower boost as a starting point Your engine may need more or less depending on your combination 5 Your fuel system is also an integral part of the nitrous system be sure it is in top shape and all filters are clean 6 Engine operating temperature should be between 160 and 200 degrees prior to nitrous usage 7 Never lug your engine and hit the nitrous
14. t side of the fuel solenoid 4 Connect the factory fuel supply line on top of the NX fuel rail adapter See illustration D 5 ILLUSTRATION D ELECTRICAL HOOK UP 1 Mount the toggle Arming switch in a location that is within easy reach of and in plain sight of the driver 2 See wiring Schematic WIRING SCHEMATIC 3 You must determine which wire on your vehicle s TPS is the output signal to the vehicles computer Refer to your vehicle s service manual to determine which is the output wire Connect all the wires as shown in the diagram When the switch is wired you will need to turn the key to the on position it is not necessary to start the vehicle Now if the switch has never been programmed the GREEN LED will blink fast If it has been programmed it will be ON Either way the switch needs to put in learn mode 6 4 Once all wiring is completed reconnect the negative battery cable 5 This switch works with rising or falling TPS signal as long as it has at least a 1v deviation between idle amp wide open throttle When in learn mode the unit first does a 5 second idle signal analysis If too much signal noise is found it flashes an error this is to catch a bad TPS or when connected to wrong wire 6 Once the switch is wired according to the schematic you will need to put it in learn mode Learn mode is achieved by pushing and holding the button for 3 seconds at which point the GREEN LED on the switch will blink slow T
15. will not help you A tune up from any other brand of nitrous kit will not work with the NX Next Generation technology DO NOT LISTEN TO A YOUR BUDDY B YOUR BUDDY S FRIEND C THE LOCAL NITROUS GURU D ANY ARTICLE IN ANY MAGAZINE If you follow the foregoing suggestions your NX system will operate trouble free and provide years of thrills ABOVE ALL REMEMBER TO RACE SAFE AND HAVE FUN
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