SErvicE mANUAL - Shark Pressure Washers
Contents
1. 802 481 0 Box Front Plastic No Holes 1 12 9 800 040 0 Label Ground 1 2 8 900 304 0 Label Operation Landa 1 13 9 802 514 0 Strain Relief 4 9 800 447 0 Label Operation Hotsy 1 14 8 716 547 0 Connector 1 2 Straight 9 800 450 0 Label Operation K rcher 1 Black 1 3 98032490 Screw M4 x 10 4 15 9 802 525 0 Locknut 1 2 4 4 9 802 543 0 Contactor DP 1 16 9 802 423 0 Cord 16 3 10 ft 5 9802 7730 X Nut 1 4 ESNA 2 17 9 802 477 0 Plastic Carlon 1 6 8 911 910 0 Standoff Elec Box ZE 1 18 8 900 840 0 Label Remote Switch 1 7 9 800 016 0 Label Disconnect Power 1 19 8912 2290 Plate Remote Switch 1 8 9 802 480 0 Box Back Plastic 1 20 9 802 451 0 Switch Rocker w Green 9 9 803 250 0 Nut M4 4 Light 1 10 9 802 695 0 Nut 10 32 Keps 11 11 9 802 472 0 Timer Solid State 120V 1 9 800 417 0 e Rev 11 09 HOSE amp SPRAY GUN ASSEMBLY 5 ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9 802 166 0 Coupler 3 8 Female 1 5 9 802 164 0 Coupler 1 4 Female 1 9 802 100 0 A Quick Coupler O Ring 1 9 802 096 0 A Quick Coupler O Ring 1 2 8 739 133 0 Hose Landa 3 8 x 25 6 9 802 296 0 Nozzle 4 0 15 Yellow 1 Wire Tuff Skin 1 Remote Switch Option 1 8 739 106 0 Hose Hotsy 3 8 x 25 9 802 288 0 Nozzle 3 0 15 Yellow 1 Wire Tuff Skin 1 1400 PSI AXD BXD 1 8 739 124 0 Hose K rcher 3 8 x 25 9 804 624 0 Nozzle 3 75 15 Yellow 1 Wire Tuff Skin 1 1000 PSI AXD BXD 1 92. 9 802 064 0 SA Rubber Nozzle I B1 9802 5260 Locknut 3 4 1 21 9802 7090 Bolt 5 16 x 3 4 NG 4 52 9 803 278 0 Strain Relief 3 4 1 22 9 800 016 0 Label Disconnect Power 1 53 87165470 Connector 1 2 Straight 23 8 932 969 0 Label Warning Service 54 9802 5170 Connector 1 2 90 1 Cord 1 55 9 802 448 0 Conduit 1 2 Water Tight 30 24 9 800 049 0 Label Detergent Warning 1 56 9 802 785 0 Nuts 8 32 Keps 4 25 9 802 063 0 Mount Vibration 5 16 18 x 57 9 802 762 0 Screw 10 32 x 1 4 1 9 16 Stud 30 Duro 4 58 8 715 975 0 Wire MTW 12 AWG 26 9 800 013 0 Label Intended For Indoor White 38 Use 1 8 715 980 0 Wire MTW 12 AWG 27 9 800 034 0 Label Clear Lexan Green 38 2 1 4 x 4 1 2 1 9 803 539 0 Wire MTW 12 AWG 28 9 802 182 0 Pump Protector 1 2 NPTP 1 White 38 29 9 802 170 0 Nipple 3 8 x 3 8 NPT ST 59 9 802 311 0 Nozzle QChem 6540 w Black Female 1 Nylon Soap Nozzle 1 60 8 900 306 0 Label HH Elec Op Warning 9 800 417 0 e Rev 11 09 Combo A Not Shown 3 m o 2 m 5 2 m JJ m D S o m 5 gt CONTROL PANEL ZEF x2 MODELS amp HOME DEPOT W I lt gt Qu u D S 5 E o gt D 4 Unloader Switch 17 Motor Conduit PARTS LIST ZEF x2 MODELS amp HOME DEPOT ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9
3. PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY e 1 9 802 432 0 GFCI 120V 15 Amp w 36 26 9 800 013 0 Label Intended For Indoor 0 1 12 9 Gord 2E2711 ET 2010 27 9 800 034 0 Label Clear Lexan 22 HD 2 0 10 1 2 4 4 x 4 1 2 W 9 802 431 0 GFCI 120V 20 Amp w 36 12 3 Cord HD 1 81 14 1 28 9 802 181 0 Pump Protector 3 8 PTP 1 2 9 802 478 0 Lid Plastic Carlon 401 0 1 29 9 802 170 0 Nipple 3 8 x 3 8 NPT ST V 3 9 802 450 0 Switch 2 Position 120V 600V Female L 401 0 1 30 9 802 148 0 Adapter 1 2 x 1 2 Pipe 4 9 802 4770 Plastic Carlon 401 0 1 31 9 802 807 0 Washer 3 8 Flat SAE 4 9 800 040 0 A Label Ground 1 32 9 802 720 0 Bolt 3 8 x 1 NC 4 m 5 9802 5180 Strain Relief Strt LQ Tite 33 9 802 357 0 Pump Comet AXD2020E 1 ES Large 401 0 1 34 9 802 210 0 Clamp Hose UNI 46 54 2 2 9 802 526 0 Locknut 3 4 1 35 9 802 251 0 Hose 1 4 x 1 2 Clear Vinyl 6ft ES 6 9 802 427 0 a m SOWA 12 3 186 9 802 060 0 Sirainor 1 4 Barb 1 A Not Sh 7 9 802 759 0 Screw 10 32 x 1 2 BHSOC 401 0 6 8 9 802 6950 Nut 10 32 Keps 401 0 9 9 9 802 699 0 Screw 10 32 x 3 4 RH SL Black 401 0 1 10 9 803 128 0 Bracket Switch Box 401 0 1 11 9 802 338 0 Motor 1 5 HP 1 PH 3450 RPM ZE2 11 ET 2010 HD 2 0 10 1 9 802 339 0 Motor 2 HP 1 PH 3450 RPM HD 1 8 14 1 12 9 802 454 0 Switch Toggle Assy 400 0 1 13
4. if necessary HIGH PRESSURE HOSE valves MOTOR DOES NOT START Plug not well connected or lack of Check plug cable and switch WHEN SWITCHED ON power supply WHEN SWITCHING ON THE Main voltage is insufficient lower than Check to make sure main power supply is MACHINE MOTOR HUMS the minimum required adequate BUT DOES NOT RUN The pump is stuck or frozen Check by turning the motor manually MOTOR STOPS Tripped thermal overload due to over Check that main voltage corresponds to specifica heating tions for the machine Wait a few minutes before turning on the machine again by resetting the GFCI on the cord 9 800 417 0 e Rev 11 09 PRESSURE WASHER SERVICE MANUAL ELECTRIC DIAGRAM 15 MAGNETIC STARTER 120V COIL TNRDNIFOTAATCY TIMER PRESSURE SWITCH 12ga WIRE 16ga WIRE WIRE COLOR LEGEND ALL WIRES BLACK UNLESS NOTED W WHITE CAUTION G GREEN PLEASE NOTE COMPONENT VOLTAGE REQUIREMENTS 9 800 417 0 e Rev 11 09 Form 9 800 417 0 e Revised 11 09 e Printed in U S A or Mexico
5. 0 Ring 3 16 8 721 940 0 Spring E 1 39 8 721 891 0 Ring 14 C 3 17 8 721 906 0 Adjustable Knob E 1 51 Pump Crankcase 1 18 Seat 1 52 Screw M8x20 4 19 Piston Rod EF 1 53 Injector Body M22 x 1 5 E 1 20 O Ring EF 1 8 718 554 0 Injector Body 38 E 1 21 Ring E F 1 54 8 721 920 0 O Ring 1 78 x 12 42 D E F 1 T 22 Housing E 1 55 O Ring 1 78 15 6 E F 1 9 800 417 0 e Rev 11 09 AXD PUMP EXPLODED VIEW PARTS LIST m ITEM PART NO DESCRIPTION KIT QTY 56 Injector Body Kit M22x 1 5 1 5 8 721 974 0 Injector Body Kit 3 8 1 m 57 Spring E 1 58 Check Valve E 1 gt 59 O Ring EF 1 2 60 8 721 948 0 Check Valve Kit 1 m 61 8 739 570 0 Ring 3 29 62 8 739 571 0 Ring B 3 63 8 739 574 0 Piston Seal 150 25200 3020G 3522G B 3 o Piston Seal 180 Bar m 3025G B 3 amp 64 Plug 1 8 x 8 1 65 Plug 3 8 Gas 58 1 66 8 718 551 0 Injector Kit 1 67 Hose Barb Fitting 1 68 O Ring 1 69 8 739 577 0 Ball 1 70 8 739 575 0 Spring 1 71 8 718 553 0 Pump Valve Chamber 1 72 Plug 1 8 x 8 1 77 Garden Hose Tail 1 8 721 997 0 Complete Valve Kit 8 721 988 0 Piston Seal Kit 150 Bar 8 721 989 0 Piston Seal Kit 180 Bar 8 721 949 0 Piston Kit 8 721 990 0 Seal Kit 8 722 000 0 Overhaul Kit M22 x 1 5 8 722 001 0 Overhaul Kit 3 8 NPT 8 722 002 0 Maintenance Kit 11 9 800 417 0 e Rev 11 09 E 1 SERIES PUMP EXPLODED VIEW Tr I
6. 07 0 Washer 3 8 Flat SAE 4 3 9 802 4500 Switch 2 Pos 120V 600V 1 32 9 802 720 0 3 8 x 1 NC 4 4 9 802 477 0 A Box Plastic Carlon 1 33 8 904 849 0 Pump Landa LE2020S 1 5 9 803 250 0 A Nut M4 4 8 904 724 0 Pump Hotsy HE2020S d 6 8900 3040 A Label Operation Landa 1 20020190 Pump KerhenKE20295 1 9 800 447 0 A Label Operation Hotsy 1 94 98024510 Switch Rocker 1 9 800 450 0 A Label Operation K rcher 1 35 8 912 227 0 Plate Switch 1 7 9 803 249 0 A Screw M4 x 10 4 36 8 900 840 0 Label Remote 1 8 9 802 695 0 A Nut 10 32 Keps 4 37 9 802 030 0 Elbow 3 8 Street 2 9 9 802 699 0 A Screw 10 32 x 3 4 RH 38 9 802 423 0 Cord 16 3 10 ft SL BLK 1 39 9 802 1470 Swivel 1 2 1 10 9 802 259 0 Hose 1 2 Push On 15 40 9 802 759 0 Screw 10 32 x 1 2 4 11 9 804 517 0 Motor 2 HP 1Ph 1725 RPM 1 41 9802 4810 Box Front 1 12 8 900 305 0 Label Warning 1 42 9 802 480 0 Box Back 1 13 98027760 Nut 5 16 ESNA NC 12 43 9 802 127 0 Nipple 1 2 JIC x 3 8 1 14 9 802 804 0 Washer 5 16 Flat SAE 16 44 9802 4220 1 2 Street 1 15 9 800 040 0 Label Ground 1 45 9 802 131 0 Elbow 1 2 JIC 1 16 9 802 171 0 Nipple 3 8 x 3 8 Male 1 46 9 802 151 0 Swivel 1 2 JIC 2 17 9 802 873 0 Handle Assy Black 1 47 8 911 910 0 Standoff E Box 1 18 9 802 362 0 X Unloader VB8 1 48 9 802 472 0 120V 5 60 Min 1 19 9 802 296 0 Nozzle SAQCMEG 1504 49 9802 5140 Strain Relief 3 0 50 9 802 525 0 Locknut 1 2 3 20
7. 802 223 0 Spray Gun Shut Off 1 7 9 802 311 0 Nozzle Soap Black 1 9 802 220 0 Wand Straight 1 8 9 802 170 0 Nipple 3 8 NPT Female 1 9 8 904 449 0 Flex Wand Assembly ZE2 14024D Models 1 10 9 802 169 0 Coupler 3 8 Male 1 9 800 417 0 e Rev 11 09 A Not Shown 3 m o 2 m 5 A m JJ m D S o m 5 AXD PUMP EXPLODED VIEW G VERSION hollow shaft 3 4 83 84 85 86 cr m I lt CC o u cr a E 5 5 gt 172 E version hollow shaft 5 8 78 79 80 81 82 36 37 38 39 AXD PUMP EXPLODED VIEW PARTS LIST ITEM PART A DESCRIPTION KIT QTY ITEM PART A DESCRIPTION KIT QTY 1 Cap 1 8 1 23 O Ring EF 1 2 Screw M8x55 4 24 O Ring EF 1 3 8 721 936 0 Valve Kit 6 25 Ring E F 1 4 8 721 920 0 O Ring 1 78 x 12 42 A D 6 26 O Ring E F 1 5 Valve Seat A 6 27 Ring E F 1 6 SUC DEL Valve A 6 28 8 721 956 0 Housing with Ball E F 1 7 Spring A 6 29 Seat EF 1 8 Valve Cage A 6 30 O Ring EF 1 9 Spacer 2 31 8 721 957 0 Valve Seat 1 10 O Ring 1 78 x 17 77 A D 6 32 O Ring 1 78 x 25 12 B D 3 11 Plug 6 33 8 721 939 0 Piston Seal 014 B 3 12 8 721 935 0 Reg Val Kit for AX 180Bar 1 34 8 721 899 0 Sealing Ring D 3 13 9 841 646 0 Knob 1 35 8 721 965 0 Oil Level Plug 1 14 8 718 555 0 Stop Adjustable 36 Spring 3 Nut M4x4 E 1 37 8 915 527 0 Piston c 3 15 8 718 546 0 Nut E 1 38 8 721 892
8. 803 950 0 Copper Washer 1 4 1 34 9 804 583 0 Motor Flange 56C 1 12 35 9 803 210 0 Washer 4 9 800 417 0 e Rev 11 09 E 1 SERIES PUMP PARTS LIST CONT ITEM PART NO DESCRIPTION QTY 36 9 804 584 0 Flange Screw 4 37 9 804 585 0 Crankshaft Seal 1 38 See Kit Plunger Nut 3 39 See Kit Copper Spacer 3 40 See Kit Plunger 15mm 2020F 2825F 3525F 3 See Kit Plunger 18mm 2020S 2825S 3 41 See Kit Copper Spacer 3 42 See Kit O Ring 01 78 x 5 28 3 43 See Kit Teflon Ring 3 44 9 803 964 0 Plunger Rod 3 45 9 803 965 0 Connecting Rod Pin 3 46 9 803 966 0 Connecting Rod 3 47 9 803 218 0 Spring Washer 6 48 8 933 020 0 Connecting Rod Screw 6 49 9 803 969 0 O Ring 02 62 x 107 62 1 50 9 803 968 0 Crankcase Cover 1 51 9 803 197 0 Gasket 1 52 9 803 202 0 Sight Glass 1 REPAIR KIT NUMBER 8 725 354 0 8 725 356 0 8 725 355 0 8 725 357 0 9 803 934 0 9 803 935 0 Plunger Seal Complete Seal 15mm Plunger Seal Packing 15mm Complete Seal Plunger 15mm 2020F 1 18mm 2020F 1 Packing 18 mm 2020F 1 Plunger 18mm 2825F 1 2020S 1 2825F 1 2020S 1 2825F 1 20205 1 KIT DESCRIPTION 3525F 1 28258 1 3525F 1 2825S 1 3525F 1 28258 1 ITEM NUMBERS 3 4 5 34567 38 39 40 41 38 39 40 41 6 7 42 43 42 43 1 INCLUDED NO OF CYLINDERS a i KIT WILL SERVICE REPAIR KIT NUMBER 9 803 936 0 9 803 937 0 Complete Plunger Oil KIT DESCRIPTION Valve Seals ITEM NUMBERS NO OF CYLINDERS 3 KI
9. 9 802 776 0 Nut 5 16 ESNA NC 8 14 9 802 804 0 Washer 5 16 Flat SAE 12 15 9 800 037 0 Label French Warning 1 16 9 800 059 0 Label Instructions Karcher 1 8 900 827 0 Label Instructions Landa 1 8 900 893 0 Label Instructions Hotsy 1 17 9 802 873 0 Handle Assy Black 1 18 9 802 311 0 Nozzle Compl QCEM 6540 w Black Nylon Soap Nozzle 1 19 9 804 624 0 Nozzle SAOCMEG 150375 Yellow 400 0 1 9 802 288 0 Nozzle SAQCMEG 1503 Yellow 401 0 1 20 9 802 064 0 Grommet Rubber Nozzle Holder 22 9 800 016 0 Label Disconnect Power 23 9 800 015 0 Label Warning Service Cord 2 21 9 802 709 0 Bolt 5 16 x 3 4 NC 4 1 1 1 24 9 802 516 0 Strain Relief 90 401 0 9 802 524 0 A Locknut 1 2 Conduit 401 0 1 25 9 802 063 0 Mount Vibration 5 16 18 x 9 16 Stud 30 Duro 4 9 800 417 0 e Rev 11 09 W I lt gt DI V u D S 5 E Lu o gt t ID EXPLODED VIEW ZEF x2 MODELS amp HOME DEPOT For Detail See Control Panel lllus 9 800 417 0 e Rev 11 09 PARTS LIST ZEF x2 MODELS A HOME DEPOT _ ITEM PART DESCRIPTION QTY ITEM PARTH DESCRIPTION QTY 1 9 802 431 0 GFCI 120V 20 Amp 1 30 9 802 543 0 Contactor DP 1 2 9 802 478 0 A Lid Plastic Carlon 1 31 9 802 8
10. SERVICE MANUAL LISTED ZE2 11026D 1 106 023 0 ET 201006D 1 106 029 0 ZE2 14024D 1 106 024 0 ET 201406Dx2 1 107 089 0 HOME DEPOT ill ZEF2 14024D 1 107 090 0 HD 1 8 14Ed HE 201406D 1 575 401 0 HD 2 0 10Ed HE 201006D 1 575 400 0 E HD 2 0 14Ed HE 201407D 1 107 088 0 9 800 417 0 Exploded View and Parts List Standard Models 4 5 Exploded View and Parts List ZEF 2 and Home Depat 6 7 Control Panel ZEF 2 and Home Depot 8 Hose amp Spray Gun 9 AXD Pump Exploded View and Parts 10 11 Pump Exploded View amp Parts 12 13 EE 14 Electric Diagram u AABANGAN ANAN 15 Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 417 0 e Rev 11 09 CONTENTS EXPLODED VIEW STANDARD MODELS Model 401 0 W I lt gt Qu u 5 5 E Lu o gt D 4 9 800 417 0 e Rev 11 09 EXPLODED VIEW PARTS LIST STANDARD MODELS 29 m ITEM
11. T WILL SERVICE 9 800 417 0 e Rev 11 09 3 m o 2 m 5 A m JJ m D S o m 5 gt 13 Troubleshooting Guide PRESSURE WASHER TROUBLESHOOTING PUMP RUNNING Check water supply and possibility of air seep NORMALLY BUT P 9 age PRESSURE LOW ON Check valves sticking Check and clean or replace if necessary INSTALLATION Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary Worn piston packing Check and replace if necessary PRE RE SCH Blockage in valve Check and replace if necessary Pump sucking air Check water supply connections Worn piston packing Check and replace if necessary Check filter and hose for breakage clogging NORMAL USE uction or delivery valves worn eck and replace if necessary Suction or delivery lines blocked Check and clean if necessary Unloader valve seat worn Check and replace if necessary Worn piston package Check and replace if necessary PUMP NOISY Check water supply and connections on suction line Broken or weak suction or delivery Check and replace if necessary valve spring WATER DRIPPING FROM Water supply pressure too high Lower water supply pressure using regulator PUMP PROTECTOR over 90 psi Spray gun is in the off position for over Turn machine off if not in use for over 1 2 min 1 2 minutes utes EXCESSIVE VIBRATION IN Irregular functioning of the pump Check and replace
12. lt gt W Qu u D S 5 o gt 4 TORQUE SPECS Note Teflon ring is not required with 15mm seals E 1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 9 803 938 0 Crankcase 1 16 9 803 951 0 Brass Plug 61 4 1 2 9 804 586 0 Plunger Oil Seal 3 17 9 803 952 0 Manifold Stud Bolt 8 3 See Kit O Ring 1 78 x 28 30 3 18 9 802 884 0 Washer 8 4 See Kit Pressure Ring 15mm 3 19 9 803 198 0 Copper Washer 3 8 1 See Kit Pressure Ring 18mm 3 20 9 802 925 0 Brass Plug G3 8 2 5 See Kit U Seal dia 15mm 6 25 9 802 939 0 Screw 12 See Kit U Seal dia 18mm 6 26 9 803 953 0 Bearing Cover 2 6 See Kit Intermediate Ring 15mm 6 27 9 803 954 0 Bearing Seal 1 See Kit Intermediate Ring 18mm 6 28 9 802 914 0 Snap Ring 1 7 See Kit U Seal 15mm 3 29 9 803 955 0 Ball Bearing 2 See Kit U Seal 18mm 3 30 9 804 576 0 Crankshaft 2020F 1 8 9 802 926 0 Brass Plug G1 2 1 9 804 577 0 Crankshaft 2020S 1 9 9 803 199 0 Copper Washer 1 2 1 9 804 578 0 Crankshaft 2825F 1 10 9 803 946 0 Manifold Housing 1 9 804 579 0 Crankshaft 2825S 1 11 9 803 947 0 O Ring 01 78 x 15 54 6 9 804 580 0 Crankshaft 3525F 1 12 Seekit Valve Assembly 6 31 9 803 957 0 Oil Dipstick 1 13 9 803 948 0 O Ring 02 62 x 18 77 6 32 9 804 581 0 O Ring 03 53 x 55 56 1 14 9 803 949 0 Valve Plug 6 33 9 804 582 0 Needle Bearing 1 15 9
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